TECHNICAL FIELD
[0001] The present invention generally relates to a washing machine, and particularly to,
a washing machine which can selectively perform a water-used washing and an oil-used
washing by using one washing tub e.g. see document
US-A1-2003135934. The washing machine has a self-diagnosis function and a communication or networking
function. ,
BACKGROUND ART
[0002] In general, the washing machines may be classified into a water-based washer using
water as washing fluid and an oil-based washer using oil as the washing fluid. Since
one type of the washing machine is normally exclusively used from the other, if the
user wants both of the water-used washing and the oil-used washing, he cannot help
purchasing all of these two kinds of washing machines. This costs much money and a
large space. For this reason, industrial washing machines capable of performing all
of these two kinds of washing have been proposed in recent years. However, the proposed
washing machines still have many problems to be solved, e.g., a problem related to
the efficiency of washing or an economic problem, etc., since a device for removing
the oil remaining on the washing tub or a device for purifying the used oil has not
been properly provided to them. Further, in the prior art washing machines, a home
visit service by the product provider often has to be made for maintenance of the
washing machine and for an emergency situation in which the washing machine cannot
be abruptly operated. Especially, in case that the product provider is located far
away from the user, it will take much time to normalize the washing machine. This
results in reduction of the operation hour, reduction of the washing efficiency, and
hence reduction of competitive power in the market. Therefore, a prompt effort is
required to solve these problems.
DISCLOSURE OF THE INVENTION
TECHNICAL PROBLEM
[0003] The object of the present invention is to provide a washing machine which can selectively
perform a water-used washing and an oil-used washing by using one washing tub and
has a self-diagnosis function and a communication or networking function.
[0004] Another object of the present invention is to provide a washing machine having the
self-diagnosis function and the communication function in which a constant amount
of detergent is feed under a constant level of pressure to thereby maximize the efficiency
of the washing process
[0005] Another object of the present invention is to provide a washing machine having the
self-diagnosis function and the communication function in which the water washing
and the oil washing can be performed with respect to one washing tub by completely
removing alien material and the oil remaining on the washing tub and deterioration
of the laundry can be avoided, while providing economic benefits by using the oil
reclaimed by a reclamation process.
[0006] Another object of the present invention is to provide a washing machine having the
self-diagnosis function and the communication function in which a soft-start control
is applied to a fan motor at the time of an initial rotation thereof by being equipped
with an inverter, thereby minimizing vibrations or shocks caused by the fan motor.
[0007] Another object of the present invention is to provide a washing machine having the
self-diagnosis function and the communication function in which the washing tub is
initially rotated at a lower speed for a given time and then is rotated at a higher
speed to prevent an imbalance problem of the laundry and to minimize rotational vibrations
due to the eccentricity, thereby enabling the washing tub to perform a stable dehydration
process in reduced noises and vibrations during the dehydration process.
[0008] Another object of the present invention is to provide a washing machine having the
self-diagnosis function and the communication function in which a reclamation unit
is independently formed from the washing machine to increase an efficiency in installing
process of the washing machine and to enable the reclamation unit to be applied to
a number of washing machines or different types of washing machines.
[0009] Another object of the present invention is to provide a washing machine having the
self-diagnosis function and the communication function in which fins used in a heat
exchanger are of a high-fin type to thereby provide a maximized efficiency in heat
transfer and to reduce the mounting place thereof.
[0010] Another object of the present invention is to provide a washing machine having the
self-diagnosis function and the communication function which has a self-diagnostic
function and an assisting function for assisting the user in performing maintenance.
[0011] Another object of the present invention is to provide a washing machine having the
self-diagnosis function and the communication function which can perform a remote
monitoring and communication through a connection to a PSTN.
TECHNICAL SOLUTION
[0012] The present invention is to provide a washing machine in which the water washing
and the oil washing can be performed with respect to one washing tub by completely
removing alien material and the oil remaining on the washing tub and a real time remote
maintenance is achieved by using a main computer connected to the PSTN.
ADVANTAGEOUS EFFECTS
[0013] The present invention has an advantage in that both of the water washing and the
oil washing can be performed with respect to one washing tub.
[0014] The present invention has an advantage in that a constant amount of detergent is
feed in a constant level of pressure to thereby maximize the efficiency of the washing
process
[0015] The present invention has an advantage in that deterioration of the laundry can be
avoided, while providing economic benefits by completely removing alien material and
the oil remaining on the washing tub.
[0016] The present invention has an advantage in that economic benefits such as saving of
the operative costs can be resulted by using the oil reclaimed by a reclamation process.
[0017] The present invention has an advantage in that a soft-start control is applied to
a fan motor at the time of an initial rotation thereof by being equipped with an inverter,
thereby minimizing vibrations or shocks caused by the fan motor.
[0018] The present invention has an advantage in that the washing tub is initially rotated
at a lower speed for a given time and then is rotated at a higher speed to prevent
an imbalance problem of the laundry and to minimize rotational vibrations due to the
eccentricity, thereby enabling the washing tub to perform a stable dehydration process
or a stable deoiling process in reduced noises and vibrations during the dehydration
process or deoiling process.
[0019] The present invention has an advantage in that a reclamation unit is independently
formed from the washing machine to increase an efficiency in installing process of
the washing machine and to enable the reclamation unit to be applied to a number of
washing machines.
[0020] The present invention has an advantage in that fins used in a heat exchanger are
of a high-fin type to thereby provide a maximized efficiency in heat transfer and
to reduce the mounting place thereof.
[0021] The present invention has an advantage in that it allows the maintenance to be easily
and conveniently performed with its self-diagnostic function and assisting function
for assisting the user in performing the maintenance.
[0022] The present invention has an advantage in that it can perform a wide area communication
and maintenance through a connection to a PSTN.
DESCRIPTION OF DRAWINGS
[0023] The above and other objects and features of the present invention will become apparent
from the following description of the embodiments provided in conjunction with the
accompanying drawings.
Fig. 1 is a block diagram showing a configuration of a preferred embodiment of the
present invention.
Fig. 2 is a diagram showing a configuration of a washing unit of the preferred embodiment
of the present invention.
Fig. 3 is a diagram showing a first detergent supply of the washing unit shown in
Fig. 2.
Fig. 4 is a diagram showing components performing the water-used washing of the washing
unit shown in Fig. 2.
Fig. 5 is a diagram showing components performing the oil-used washing of the washing
unit shown in Fig. 2.
Fig. 6 is a flow chart of a process for restoring or maintaining the washing machine
in accordance with the preferred embodiment of the present invention.
Fig. 7 is a diagram showing a configuration of a reclamation unit for purifying the
oil, wherein the unit is in an independent form from the washing unit shown in Fig.
2.
BEST MODE
[0024] In accordance with one aspect of the present invention, a washing machine with a
self-diagnostic function and a communication function comprises a washing tub for
selectively performing a water washing or an oil washing depending on the laundry;
a water supply for supplying water to the washing tub; an oil supply for supplying
oil to the washing tub; a drainage for discharging the water or the oil contained
in the washing tube to the outside; a first detergent supply mounted to the water
supply to mix an amount of detergent in the water being supplied to the washing tub;
and a second detergent supply mounted to the oil supply to mix an amount of detergent
in the oil being supplied to the washing tub.
[0025] In accordance with another aspect of the present invention, the washing tub comprises
a drying unit having a heater for heating an air to generate a hot air, and a fan
motor equipped with an inverter and a fan for blowing the hot air into the washing
tub, whereby the laundry in the washing tub after a washing process is dried by the
hot air.
[0026] In accordance with another aspect of the present invention, the first detergent supply
comprises a detergent tank for keeping therein detergent, a metering pump for feeding
a constant amount of the detergent, and a safety relief valve for maintaining a pressure
of an output side of the metering pump in a constant level.
[0027] In accordance with another aspect of the present invention, the water supply comprises
a water conversion unit for a conversion of hard water into soft water.
[0028] In accordance with another aspect of the present invention, the water supply further
comprises a first temperature control unit for adjusting temperature of the water
being supplied into the washing tub to a level optimal to the washing.
[0029] In accordance with another aspect of the present invention, the washing machine further
comprises a reclamation unit having a reclamation tank keeping therein wasted oil,
a plurality of heat exchangers for previously heating the wasted oil and for liquidizing
oil vapor, and an oil vaporizer for vaporizing the pre-heated oil to separate alien
material from oil, wherein the reclamation unit is integrally formed with the washing
machine or is formed in an independent form from the washing machine.
[0030] In accordance with another aspect of the present invention, said heat exchanger has
a plurality of coolers for cooling the oil vapor reclaimed in the oil vaporizer step-by-step
to liquidize the oil vapor, and a pre-heater for previously heating the oil to be
reclaimed which is supplied from the reclamation tank and for previously cooling the
reclaimed oil vapor to feed the oil vapor to the cooler through a heat exchange between
the oil being introduced into the oil vaporizer and the oil vapor being discharged
from the oil vaporizer, wherein heat transfer tubes used in the heat exchanger is
of a ligh-fin type.
[0031] In accordance with another aspect of the present invention, the washing machine further
comprises a communication system having a main computer for monitoring and controlling
the washing machine in a real time to allow the user to solve a problem by himself
under an assistance by a program for self-diagnosis in an emergency situation of the
washing machine, and for performing a communication and a control through a connection
to a PSTN, a touch panel (TFT-LCD) for displaying information in visual manner such
as a graph or figures, a camera, a microphone and a speaker enabling the user to perform
a real time maintenance through a visual and audible dialogue with a product provider
or a technical expert in remote place based on MPEG4 technology, and a server connected
to the main computer through the PSTN.
[0032] In accordance with another aspect of the present invention, said main computer transmits
an alarm signal and information about a current state of the washing machine to a
mobile terminal of the user by using a SMS (Short Message Service).
as shown in Fig. 1, the inventive washing machine M includes a washing unit W which
is a hardware for performing a real washing operation, a control unit 600 for performing
a control, an operation and a self-diagnosis, and a communication system 700 providing
a visual audio communication function between the user and the product provider based
on a wide area network technology.
[0033] As shown in Fig. 2, the washing unit W is provided with a washing tub 100 selectively
performing the water-washing or the oil-washing, a water supply 200 for supplying
water to the washing tub 100, an oil supply 300 for supplying oil to the washing tub
100, a drainage 400 for discharging the water or oil in the washing tub 100, and a
reclamation unit 500 for reclaiming the contaminated oil after washing. The washing
unit W is controlled by the control unit 600 and is also monitored and controlled
by the communication system 700.
[0034] The washing tub 100 performs sequentially washing, rinsing, dehydration and drying
in this order. The processes are performed inside the washing tub 100. The drying
process is assisted by a drying unit 110 which exists outside the washing tub 100
and provides a hot wind.
[0035] It is preferable that the washing tub 100 be provided with a sensor (not shown) for
detecting an unbalanced distribution of the laundry in the washing tub 100 during
dehydration or deoiling.
[0036] As shown in Fig. 2, the drying unit 110 is provided with a heater 114 for heating
the air, a fan motor 112 equipped with a fan 113 which introduces the hot wind into
the washing tub 100 by its rotational force, and a hot-wind supply passageway 116
guiding the heated air, i.e., the hot wind, into an inner space of the washing tub
100.
[0037] Further, the drying unit 110 is also provided with a lint filter 118 for filtering
alien material from oil vapor generating inside the washing tub 100 during the drying
process, a condenser 119 for liquidizing the oil vapor having passed through the lint
filter 118, and a separator 120 for separating water from the liquidized oil.
[0038] The oil from which water has been removed by the separator 120 is then fed to a second
oil tank 334 of the oil supply 300, while the water component being discharged outside.
[0039] It is desirable that the fan motor 112 be operated in a soft-start manner in order
to minimize vibrations or shocks which may damage the washing machine. This can be
achieved by providing an inverter 111 to the fan motor 112.
[0040] As shown in Figs. 2 and 4, the water supply 200 is provided with a water supply line
210 and a first pump P1which function to supply water to the washing tub 100 from
the outside, and a first detergent supply unit 220 connected to the water supply line
210 to supply detergent to the water being supplied through the water supply line
210.
[0041] Further, the water supply 200 is provided with a water conversion unit 230 mounted
on a leading portion of the water supply line 210 for a conversion of hard water being
supplied into soft water by using ionization, an agitator 240 mounted near the first
detergent supply 220 and agitating the mixture of water and detergent for a well mixed
state therebetween, and a first temperature control unit 250 for adjusting the temperature
of the water being supplied into the washing tub 100 to a proper level.
[0042] The first detergent supply 220 supplies a determined amount of detergent in a constant
level of pressure. As shown in Fig. 3, it has a detergent tank 222 for keeping therein
detergent, a valve 223 mounted to the detergent tank 222 to serve as an exit for detergent,
a metering pump 224 for discharging the determined amount of detergent into the water
supply line 210, and a safety relief valve 226 and a solenoid valve 227 for preventing
any variation and fluctuation of the flow rate by maintaining the pressure of an output
side of the metering pump 224 in a constant level.
[0043] The first detergent supply 220 also has a fluctuation prevention unit 228 mounted
to the output side of the metering pump 224 to prevent the flow of the detergent from
fluctuating.
[0044] As shown in Figs. 2 and 5, the oil supply 300 is provided with an oil tank 330 for
keeping therein the oil before/after the washing process, an oil supply line 310 connected
to the oil tank 330 to supply oil to the washing tub 100, a second pump P2, and a
second detergent supply 320 connected to the oil supply line 310 to supply detergent
thereto.
[0045] The oil supply 300 is also provided with a second temperature control unit 340 for
maintaining the temperature of the oil being supplied into the washing tub 100 in
a proper level, a spin filter 350 for removing the laundry particles remaining after
the washing process and the alien material which may be mixed with oil during the
washing process, and a carbon filter 360 for filtering various odor components contained
in oil.
[0046] The oil tank 330 has two tanks, i.e., a first oil tank 332 and a second oil tank
334. The oil before use or the reclaimed oil is contained in the first oil tank 332
and is supplied to the washing tub 100 later. The second oil tank 334 is for the oil
from which water component is removed by the separator 120, the oil from which the
odor components are removed by the carbon filter 360, and the oil reclaimed from the
oil contained in a reclamation tank 510 of the reclamation unit 500 which serves to
reservoir therein the contaminated oil. The reclaimed oil of the second oil tank 334
is supplied to the first oil tank 332 again. The supply of the reclaimed oil from
the second oil tank 334 to the first oil tank 332 is achieved when the reclaimed oil
in the second oil tank 334 overflows, over an upper end wall of the first oil tank
332 which is adjacent to the second oil tank 334, into the first oil tank 332.
[0047] Because the second detergent supply 320 has a configuration similar to that of the
first detergent supply 220, a detailed description of it will be omitted.
[0048] The drainage 400 includes a discharge line 410, connected to the washing tub 100,
through which water or oil is discharged, a button trap 420 connected to the discharge
line 410 to eliminate the alien material. The button trap 420 is equipped with a water
discharge passageway 422 and an oil discharge passageway 424 through which water and
oil are discharged, respectively, and a water vapor discharge passageway 426 and an
oil vapor discharge passageway 428 through which water vapor and oil vapor, being
generated from the drying process, are discharged, respectively.
[0049] The water vapor generated from the washing process is discharged outside through
the water vapor discharge passageway 426, while the oil vapor generated in the washing
tub 100 is flown to the drying unit 110 through the oil vapor discharge passageway
428.
[0050] The oil vapor introduced into the drying unit 110 is purified and liquidized by the
lint filter 118 and the condenser 119. After that, it is fed to the separator 120
in which the water component is removed from it and then is contained in the second
oil tank 334.
[0051] As shown in Fig. 2, the reclamation unit 500 includes the reclamation tank 510, a
heat exchanger 520, an oil vaporizer 530 and a third pump P3.
[0052] The reclamation tank 510 reservoirs the contaminated oil to be reclaimed.
[0053] The heat exchanger 520 has a pre-heater 522, and a first and a second cooler 524,
526.
[0054] The pre-heater 522 is positioned between the reclamation tank 510 and the oil vaporizer
530 and serves to previously heat the liquid oil before the liquid oil is fed to the
oil vaporizer 530 in which the liquid oil is vaporized by steam. The pre-heater 522
also previously cools the reclaimed oil vapor being discharged from the oil vaporizer
530 in which the liquid oil is vaporized and then is reclaimed before the reclaimed
oil vapor is introduced into the first cooler 524.
[0055] In other words, a heat exchange occurs between the liquid oil being introduced into
the oil vaporizer 530 and the oil vapor being discharged from the oil vaporizer 530,
so that the liquid oil to be reclaimed being supplied from the reclamation tank 510
is pre-heated, while the oil vapor is pre-cooled and then is fed to the first cooler
524.
[0056] This can assist the operation of the oil vaporizer 530 and the first and the second
coolers 524, 526, thereby increasing the thermal efficiency.
[0057] The first cooler and the second cooler 524, 526 cool the oil vapor to change the
phase of the oil vapor into the oil in liquid state by using heat transfer tubes 528
equipped within the first and the second coolers 524, 526. The second cooler 526 discharges
the final reclaimed oil, which is fed to the second oil tank 334.
[0058] The first cooler 524 and the second cooler 526 are connected to each other through
the third pump P3. The operation between them will be described later.
[0059] Meanwhile, it is preferable that the heat transfer tubes 528 used in the heat exchanger
520 be of a high-fin type which may provide a maximized efficiency in heat transfer
and an easy piping work thereof and requires a reduced mounting place, thereby minimizing
a spatial problem which may be resulted.
[0060] The oil vaporizer 530 vaporizes the introduced oil by using steam to separate the
alien material from the oil and then the oil is fed to the pre-heater 522. It is desirable
that the reclamation unit 500 be equipped with a level detector (not shown) for enabling
an amount of the oil being treated to be adjusted to a proper level.
[0061] Meanwhile, as shown in Fig. 7, the reclamation unit 500 can be independently formed
from the washing machine, although it may be integrally formed therewith. Independent
formation of the reclamation unit 500 from the washing machine increases an efficiency
in installing process of the washing machine. Further, it enables the reclamation
unit 500 to provide a number of washing machines with the reclaimed oil at one time
and to be applied to different types of washing machines.
[0062] The control unit 600 includes a controller 610 controlling components of the washing
machine based on a program for washing, an operating section 620 for running and changing
the washing program, and a display 630 for informing the user of a current state of
the washing machine.
[0063] The controller 610 controls the washing machine by itself, based on built-in programs
for washing and self-diagnosis and, if necessary, it may be controlled by a communication
system 700.
[0064] When an emergency situation occurs, the display 630 displays a problem report for
every sections of the washing machine to thereby assist the user to understand the
problem. After that, the user may normalize the washing machine through a manipulation
of the operating section 620.
[0065] The communication system 700 performs communication based on a WAN (wide area network)
through the internet and the PSTN (public switched telephone network) and functions
as a system which performs a diagnosis and transmits video and audio information.
The communication system 700 includes a main computer 710, a user's interface 720,
and a product provider's server 730.
[0066] The main computer 710 can directly control the washing machine through the communication
with the control unit 600. When it is connected to the PSTN, it is possible to perform
a wide area communication with the washing machine provider or a technical expert.
The wide area communication may be implemented based on MPEG 4.
[0067] Further, the main computer 710 has built-in programs classified by the washing courses,
which can be edited. Further, it may perform a real time download of the programs
for the washing process and then upload those programs to the control unit 600.
[0068] The interface 720 is provided with a touch panel (TFT-LCD) 722, a camera (CCD camera)
744, a microphone 746 and a speaker 748.
[0069] The touch panel 722 functions as an input/output means for the main computer 710
and provides an interactive real time communication function with the user.
[0070] The touch panel 722 may provide visual outputs in the form of graph or figure and
various input interfaces such as key pads or touch screen.
[0071] The camera 724, the microphone 726 and the speaker 748 enable a visual and audible
dialogue with the product provider or the technical expert in remote place. In implementing
this, wire transmission or radio transmission can be properly selected under a consideration
of functions or convenience.
[0072] The server 730 which is managed by the product provider in remote place is connected
to the main computer 710 through the PSTN, so that it can receive information about
the current state or the emergency situation of the washing machine. Further, the
server 730 builds a database of the information, performs analysis, and determines
future problems which may be issued. Therefore, it can inform the user of a proper
solution for the problem and assist the user to establish a future maintenance plan.
[0073] Operations of the above described washing machine in accordance with the preferred
embodiment of the present invention will be described in detail with classification
into the water washing and the oil washing.
[0074] First of all, the water washing includes the washing → the rinsing → the dehydration
→ the drying in this order and detailed description thereof will be given hereunder
with reference to Fig. 4.
[0075] In Fig. 4, a thick solid line indicates a water supply path, a thick dashed line
indicates a water circulation path, a thin dash-dot line indicates a path of the hot
wind, a thin dashed line means a path of the water vapor, and a thin solid line means
a path of the liquid water.
[0076] The washing process is started in following manners. When the first pump P1 is switched
on after opening of the main valve M/V and the solenoid valves SV21, SV22, SV 12,
water is supplied to the water supply line 210 from the outside. The water being supplied
in a state of hard water is changed into soft water by the water conversion unit 230
mounted to the leading portion of the water supply line 210.
[0077] Next, the first detergent supply 220 supplies the predetermined detergent to the
water being introduced and the agitator 240 agitates the mixture of water with detergent
for a well mixed state therebetween. Next, the temperature of the detergent-added
water being introduced is adjusted to an optimal level by the first temperature control
unit 250 and then the detergent-added water is fed to the washing tub 100.
[0078] When the washing tub 100 is charged with a predetermined amount of water, the solenoid
valve SV21 is closed while the solenoid valve SV20 being opened. After that, while
the washing tub 100 starts to rotate, the washing process begins.
[0079] In this process, the solenoid valve SV21 is closed to shut-off the water supply from
the outside, whereas the solenoid valve SV20 is opened to establish a closed loop
defined with the discharge line 410, the button trap 420 and the water supply line
210, through which the water contained in the washing tub 100 continuously circulates
during the washing process.
[0080] After that, when the washing is completed, the wasted water charging the washing
tub 100 is discharged by opening the solenoid valve SV19 or is forcibly discharged
by opening the solenoid valve SV23 and by operating the first pump P1 at the same
time.
[0081] Next, the rinsing process is started. Water is supplied into the washing tub 100
in a manner similar to that of the washing process. Although detergent is not supplied
in the rinsing process, rinse is provided to prevent damage of the laundry (clothes)
in the final round of the rinsing process.
[0082] Next, the dehydration is started. Like the washing process and the rinsing process,
the water is discharged by opening the solenoid valve SV 19 or is forcibly discharged
by opening the solenoid valve SV23 and by operating the first pump P1 at the same
time.
[0083] The dehydration is processed in two steps, i.e., a rotation of the washing tub 100
at a lower speed and a rotation of the washing tub 100 at a higher speed.
[0084] Initially, the washing tub 100 is rotated at a lower speed to give the laundry having
an imbalance problem a chance to evenly redistribute in the washing tub 100, thereby
allowing the washing tub 100 to be in balanced position. This is to minimize vibrations
of the washing tub 100 due to its eccentric position at the time when the washing
tub 100 is rotated at a high speed for an actual dehydration.
[0085] In the process, when a detection value of the sensor detecting a distributed state
of the laundry in the washing tub 100 runs within a predefined range, the rotational
speed of the washing tub 100 is changed to a high speed from a low speed.
[0086] Finally, the drying process is started. When the fan motor 112 is operated, outside
air is introduced into the drying unit 110 by the fan 113 and then is heated by the
heater 114.
[0087] The hot wind generated by heating is introduced into the washing tub 100 through
the hot wind supply passageway 116 to dry the laundry. The water vapor being generated
in this process is discharged outside through the water vapor discharge passageway
426.
[0088] Soft-start control is applied to the fan motor 112 at the time of initial rotation
thereof by being equipped with the inverter 111 allowing an easy control of the speed.
As a result, influences by the factors resulting in physical fatigue, i.e., vibrations
or shocks can be minimized.
[0089] Now, operations of the washing machine performing the oil washing in accordance with
the preferred embodiment of the present invention will be explained in detail with
reference to Fig. 5.
[0090] In Fig. 5, a thick solid line indicates an oil supply path, a thick dashed line indicates
an oil circulation path, a thin dash-dot line indicates a path of the hot wind, a
thin dashed line means a path of the oil vapor, and a thin solid line means a path
of the liquid oil.
[0091] First of all, the oil washing includes the washing → the deoiling → the drying →
the oil vaporizing in this order.
[0092] The washing process is started in following manners. When the second pump P2 mounted
to the oil supply line 310 is switched on after opening of the solenoid valve SV1
mounted to the first oil tank 332, the oil contained in the first oil tank 332 is
supplied to the oil supply line 310. The oil is supplied to the washing tub 100 through
the second detergent supply 320, the second temperature control unit 340 and the solenoid
valves SV9, SV13.
[0093] When the washing tub 100 is charged with a predetermined amount of oil, the solenoid
valve SV1 is closed while the solenoid valve SV8 being opened. After that, while the
washing tub 100 starts to rotate, the washing process begins. As shown in Fig. 5,
the oil contained in the washing tub 100 continuously circulates during the washing
process, through a closed loop defined with the button trap 420, the second temperature
control unit 340, the spin filter 350 and the solenoid valve SV 11.
[0094] At the moment, the solenoid valve SV9 is closed.
[0095] After the completion of the washing process using oil, the rotation of the washing
tub 100 is stopped, the wasted oil in the washing tub 100 is contained in the reclamation
tank 510 through the discharge line 410, the button trap 420, and the solenoid valves
SV18, SV3.
[0096] The deoiling process is for removing the oil component remaining on the laundry by
rotating the washing tub 100 at a high speed. The oil being removed is discharged
to the reclamation tank 510.
[0097] The deoiling is processed in two steps, i.e., a rotation of the washing tub 100 at
a lower speed and a rotation of the washing tub 100 at a higher speed. Initially,
the washing tub 100 is rotated at a lower speed to give the laundry having an imbalance
problem a chance to evenly redistribute in the washing tub 100, thereby allowing the
washing tub 100 to be in balanced position. This is to minimize vibrations of the
washing tub 100 due to its eccentric position at the time when the washing tub 100
is rotated at a high speed for an actual deoiling.
[0098] In the process, when a detection value of the sensor detecting a distributed state
of the laundry in the washing tub 100 runs within a predefined range, the rotational
speed of the washing tub 100 is changed to a high speed from a low speed.
[0099] After the deoiling process, the drying process for removing the oil component remaining
on the laundry and the washing tub 100 is performed.
[0100] The drying process is achieved in such a way that, when the fan motor 112 is operated,
the air having been heated by the heater 114 in the drying unit 110 is introduced
into the washing tub 100 by the rotation of the fan 113 through the hot wind supply
passageway 116.
[0101] The oil vapor being generated in this process circulates along the path indicated
with the thin dash-dot line in Fig. 5.
[0102] At the moment, the hot wind heated by the heater 114 vaporizes the oil component
remaining in the button trap 420 and then returns to the drying unit 110.
[0103] Soft-start control is applied to the fan motor 112 at the time of initial rotation
thereof by being equipped with the inverter 111 allowing an easy control of the speed.
As a result, influences by the factors resulting in physical fatigue, i.e., vibrations
or shocks can be minimized.
[0104] The alien material is removed from the oil vapor introduced into the drying unit
110 through the oil vapor discharge passageway 428 by the lint filter 118. The oil
vapor is then liquidized by the condenser 119. After that, removing the water component
from the liquid oil is performed at the separator 120 and the oil is fed to the second
oil tank 334, while the water component being discharged outside.
[0105] An actual washing operation is completed by finishing the washing process, the deoiling
process, and the drying process. The reclamation process in which the oil wasted in
the washing process is reclaimed for a future use is performed in following manners.
[0106] First, the heat exchanger 520 and the oil vaporizer 530 are vacuumed by the operation
of the third pump P3 connected to the first and the second coolers 524, 526 in order
to introduce the oil contained in the reclamation tank 510 into the oil vaporizer
530 via the pre-heater 522.
[0107] The oil being introduced into the oil vaporizer 530 is vaporized by steam circulating
the oil vaporizer 530, being separated from the alien material and the oil vapor being
vaporized enters the first cooler 524 through the pre-heater 522.
[0108] Water-cooling type first and the second coolers 524, 526 liquidize the oil vapor
having a high temperature, wherein the oil initially cooled in the first cooler 524
is overflowed into the second cooler 526 and is secondly cooled in the second cooler
526. After that, the cooled oil which has been treated by the reclamation process
is discharged to be fed to the second oil tank 334.
[0109] When the oil level in the second oil tank 334 arrives at a predefined level, the
oil overflows into the first oil tank 332.
[0110] As shown in Fig. 7, if the reclamation unit 500 is separately formed from the washing
unit W, it is desirable that the reclamation unit 500 be equipped with a separate
reservoir (not shown) for containing therein the reclaimed oil.
[0111] Further, it is desirable that the oil vaporizer 530 be equipped with a funnel 532
which can be used to introduce the oil to be reclaimed through a different path.
[0112] The operations described above or the washing operation is performed by the control
unit 600 according to the programs for the washing operation restored in the controller.
It may be performed by the main computer 710 monitoring the washing unit W in real
time via the control unit 600.
[0113] Meanwhile, since the main computer 710 is connected to the server 730 through the
PSTN, it can transmit the information about the current state and use-history of the
washing unit W to the server 730 to assist the technical expert to establish the future
maintenance plan and hence the schedule therefor. The main computer 710 can download
from the server 730 the information analyzed by the server, the information about
the inspection schedule and updated programs for the washing process and upload those
to the control unit 600.
[0114] If an emergency situation or a situation requiring a maintenance occurs to the washing
unit W performing a normal operation in a manner described above, an audio alarm signal
is emitted, while the information related to the alarm being displayed in the display
622 of the operating section 620, by the self-diagnostic function of the control unit
610. In case of a simple problem, a help program for solving the problem is triggered
by the self-diagnostic function.
[0115] The user may normalize the washing machine M by himself by solving the problem or
by performing the maintenance under the guidance by the help program.
[0116] However, in case those serious problems occur to the whole washing machine M, the
information about that situation is displayed in the touch panel 722 of the interface
720 and at the same time a mobile terminal of the user is informed of the information
about the washing machine M as well as the emergency situation. Further, a help program
for performing the self-diagnostic function or for solving the problem may be run.
[0117] During the process, informing the mobile terminal of the occurrence of the emergency
situation may be implemented by a SMS (Short Message Service). This alarm function
may be selectively activated by the user. Further, the user may be informed of the
information or alarms from a plurality of washing machine M.
[0118] If the user who is trying to solve the problem occurring to the washing machine M
under an assistance by the self-diagnosis program fails to solve the problem in this
manner, he can have a real time talk with the product provider or the technical expert
in remote place in audible or visual manner through the PSTN in order to restore the
washing machine M.
[0119] At the moment, the user performs the remote communication by using the camera 724,
the microphone 726, the speaker 728 and the touch panel 722.
[0120] Meanwhile, the server 730 builds the database of the information, performs analysis
about that, and determines future problems which may be issued. Therefore, it can
inform the user of a proper solution for the problem and assist the user to establish
a future maintenance plan.
INDUSTRIAL APPLICABILITY
[0121] While the present invention has been shown and described herein with respect to the
particular embodiments, those skilled in the art will recognize that many exchanges
and modifications may be made without departing from the scope of the invention as
defined in the appended claims.
1. Eine Waschmaschine (M), aufweisend:
eine Waschtrommel (100), um abhängig von der Wäsche wahlweise eine Wasserwäsche oder
eine Ölwäsche durchzuführen,
einen Wasserzulauf (200) zum Zuführen von Wasser in die Waschtrommel (100),
einen Ölzulauf (300) zum Zuführen von Öl in die Waschtrommel (100), und
einen Ablauf (400) zum Ableiten des in der Waschtrommel (100) enthaltenen Wassers
oder Öls nach draußen, dadurch gekennzeichnet, dass sie aufweist: eine Selbstdiagnosefunktion und eine Kommunikationsfunktion,
eine erste Waschmittelzuleitung (220), die an dem Wasserzulauf (200) montiert ist,
um eine Menge von Waschmittel in das der Waschtrommel (100) zugeführte Wasser zu mischen,
und
eine zweite Waschmittelzuleitung (320), die an dem Ölzulauf (300) montiert ist, um
eine Menge von Waschmittel in das der Waschtrommel (100) zugeführte Öl zu mischen.
2. Die Waschmaschine (M) gemäß Anspruch 1, wobei die Waschtrommel (100) eine Trocknereinheit
(110) aufweist, die aufweist: eine Heizvorrichtung (114) zum Erzeugen von heißer Luft,
und einen Lüftermotor (112), der mit einem Umrichter (111) und einem Lüfterrad (113)
ausgestattet ist, um die heiße Luft in die Waschtrommel (100) zu blasen, wodurch die
Wäsche in der Waschtrommel (100) nach einem Waschvorgang durch die heiße Luft getrocknet
wird.
3. Die Waschmaschine (M) gemäß Anspruch 1, wobei die erste Waschmittelzuleitung (220)
aufweist: einen Waschmitteltank (222), um darin Waschmittel aufzunehmen, eine Dosierpumpe
(224), um eine gleichmäßige Menge des Waschmittels einzuspeisen, und ein Sicherheitsüberdruckventil
(226), um einen Druck einer Ausgangsseite der Dosierpumpe (224) auf einem konstanten
Niveau zu halten.
4. Die Waschmaschine (M) gemäß Anspruch 1 oder 3, wobei der Wasserzulauf (200) eine Wasserumwandlungseinheit
(230) für ein Umwandeln von hartem Wasser zu weichem Wasser aufweist.
5. Die Waschmaschine (M) gemäß Anspruch 4, wobei der Wasserzulauf (200) ferner eine erste
Temperatur-Regulierungseinheit (250) aufweist, um die Temperatur des der Waschtrommel
(100) zugeführten Wassers auf ein für das Waschen optimales Niveau einzustellen.
6. Die Waschmaschine (M) gemäß Anspruch 1, ferner eine Wiederaufbereitungseinheit (500)
aufweisend, die aufweist: einen Wiederaufbereitungstank (510), der gebrauchtes Öl
darin aufnimmt, einen Wärmetauscher (520), um das gebrauchte Öl vorher aufzuwärmen
und Öldampf zu verflüssigen, und einen Ölvernebler (530), um das vorgewärmte Öl zu
vernebeln, um Fremdstoffe von dem Öl zu trennen, wobei die Wiederaufbereitungseinheit
(500) einstückig mit der Waschmaschine (M) ausgebildet ist oder auf von der Waschmaschine
(M) unabhängige Weise ausgebildet ist.
7. Die Waschmaschine (M) gemäß Anspruch 6, wobei der Wärmetauscher (520) aufweist: eine
Mehrzahl von Kühlern (524, 526), um den in dem Ölvernebler (530) wiederaufbereiteten
Öldampf Schritt für Schritt abzukühlen, um den Öldampf zu verflüssigen, und einen
Vorheizer (522), um das von dem Wiederaufbereitungstank (510) zugeführte wiederaufzubereitende
Öl vorher zu wärmen und um den wiederaufbereiteten Öldampf vorher zu kühlen, um durch
einen Wärmetausch zwischen dem in den Ölvernebler (530) eingespeisten Öl und dem aus
dem Ölvernebler (530) abgeleiteten Öldampf dem Kühler (524, 526) den Öldampf zuzuführen,
wobei die in dem Wärmetauscher (520) verwendeten Wärmeübertragungsrohre von einem
Hochfinnen-Typ sind.
8. Die Waschmaschine (M) gemäß Anspruch 1, ferner ein Kommunikationssystem (700) aufweisend,
das aufweist: einen Hauptrechner (710) zum Überwachen und Steuern der Waschmaschine
(M) in Echtzeit, um dem Benutzer zu ermöglichen, ein Problem mit Unterstützung eines
Programms zur Selbstdiagnose in einer Notfallsituation der Waschmaschine (M) selbst
zu lösen, und um durch eine Verbindung mit einem öffentlichen Telefonnetz (PSTN) eine
Kommunikation und eine Steuerung durchzuführen, einen Berührungsbildschirm (TFT-LCD)
(722), um Informationen, zum Beispiel eine Grafik oder Figuren visuell anzuzeigen,
eine Kamera (744), ein Mikrofon (746) und einen Lautsprecher (748), die dem Benutzer
ermöglichen, durch einen visuellen und hörbaren Dialog mit einem Produktanbieter oder
einem technischen Experten an einem entfernten Ort auf der Grundlage der MPEG4-Technologie
eine Echtzeit-Wartung durchzuführen, und einen Server (730) eines Produktanbieters,
der durch das öffentliche Telefonnetz (PSTN) mit dem Hauptrechner (710) verbunden
ist.
9. Die Waschmaschine (M) gemäß Anspruch 1, wobei der Hauptrechner (710) mittels eines
Kurznachrichtendienstes (SMS) ein Alarmsignal und Informationen über einen aktuellen
Zustand der Waschmaschine (M) an ein mobiles Endgerät des Benutzers übermittelt.