Technical Field of the Invention
[0001] The present invention relates to a machine for cleaning rollers of a ring spinning
textile machine being separated from air guides in an automated manner.
Background of the Invention
[0002] Various textile machines from a plurality of textile machinery manufacturers are
presently operated in the country of the present applicant. It is known that ring
spinning machines and in particular compact spinning machines provided substantial
improvements in the yarn structure in recent years.
DE10040073 discloses a ring spinning machine in which a condensing device is disposed between
a drafting arrangement and a spinning device. In compact spinning, the drafting system
has an aerodynamic condensing mechanism. The fibers at the delivery roller are additionally
captured by means of a vacuum in the nip, and are compacted immediately afterwards.
Fibers lie much closer together and parallel with each other. Therefore the spinning
triangle is reduced to the compacting width. In order to condense the fibers after
the main draft, the bottom delivery roller of the drafting unit has been replaced
by a perforated drum. Inside each drum is a stationary insert with a specially shaped
suction opening connected to the machine's suction system. The air current created
by the vacuum condenses the fibers on their way over the perforated drum. The condensation
zone fully controls the fibers all the way from the drafting system to the nipping
line. An additional pressure cylinder (nip roller) prevents the twist from being propagated
into the condensing zone. Compacting efficiency is enhanced by a specially designed
air guide element.
[0003] Textile machines of the above-mentioned type require regular maintenance and rectification
of the machine parts such as rollers. The air guide elements that are connected to
the nip rollers need to be separated from said rollers for maintenance.
[0004] The present invention proposes an automated process specially adapted for shortening
maintenance procedure of a ring spinning machine in which rollers separated from said
air guides are cleaned to remove fiber fluff from around the axles of said rollers.
Objects of the Invention
[0005] One of the objects of the present invention is to provide an automated process in
which rollers of a spinning machine separated from air guides are cleaned to remove
fiber fluff from around their axles.
Summary of the Invention
[0006] The present invention proposes a machine in which maintenance procedure of a ring
spinning machine is substantially shortened by way of a vibratory feeding receptacle
receiving a plurality of rollers advanced in conjunction with said vibratory feeding
receptacle to carry out a cleaning process for cleaning fiber fluff around the rollers.
Each roller is separated from fiber fluff in an automated manner so that production
cycle can resume in a shorter time span.
Brief Description of the Figures
[0007] Accompanying drawings are given solely for the purpose of exemplifying a machine
for cleaning rollers of a ring spinning textile machine in which:
Fig. 1 demonstrates a general perspective view of the maintenance machine according
to the present invention.
Fig. 2 demonstrates another general perspective view of the maintenance machine according
to the present invention.
Fig. 3 demonstrates a perspective view of the drum together with rollers to be cleaned
according to the present invention.
Fig. 4 demonstrates a perspective side view of the maintenance machine according to
the present invention.
Fig. 5 demonstrates a front view of the maintenance machine according to the present
invention with the rotary drum and roller position cover.
Fig. 6 demonstrates another perspective side view of the maintenance machine according
to the present invention.
Detailed Description of the Invention
[0008] Referring now to the figures outlined above, the present invention proposes a maintenance
machine (11) for automated cleaning of rollers (20) of a ring spinning machine separated
from the air guides connected to the axles of said rollers (20) in operation. For
example compact spinning machines such as K44 and K45 manufactured by the company
Rieter comprise such rollers (20) with air guides.
[0009] The maintenance machine (11) according to the present invention comprises a vibratory
vessel (12) conventionally advancing a plurality of articles in a predetermined trajectory.
Said trajectory may conventionally have a gradually elevated peripheral base delimited
by the outer wall of said vibratory vessel (12), leading to an exit opening.
[0010] The maintenance machine (11) according to the present invention comprises a roller
(20) cleaning device. Fiber fluff accumulated around the rollers (20) is cleaned by
means of a cleaning system according to the present invention as explained hereinafter.
[0011] The vibratory vessel (12) comprises a linear continuation part (13) proceeding rollers
(20) from said vibratory vessel (12) to the cleaning compartment of the maintenance
machine (11). Said cleaning compartment is primarily comprised of a rotary drum (14)
along a longitudinal surface line of which rollers (20) are aligned to have a frictional
surface communication with said rotating drum (14). Said rollers are consecutively
advanced longitudinally on said drum (14) by an air blow nozzle (15).
[0012] Further a guiding wiring (16) wrapped to guide rollers (20) in the direction of the
longitudinal displacement of the same while rotating in cooperation with said air
blow nozzle (15) ensure that an optimum number of said rollers (20) are maintained
on the rotating drum (14) in line a certain period before they are released. Said
wiring is embedded on the drum (14) in an inclined manner and stick out therefrom
a certain degree to advance said rollers (20). Inclination of the guiding wiring (16)
provides the carrying effect as the drum (14) rotates. In other words, said guiding
wiring (16) is wrapped in an embedded manner around the longitudinal surface of said
drum (14) in an inclined manner with respect to a plane parallel to the base of said
drum (16).
[0013] After a line of rollers (20) on said drum (14) are released, a first roller (20)
introduced is advanced to the longitudinally distant extremity of the drum (14) relative
to said air blow nozzle (15) by said blow nozzle (15) and said guiding wiring (16)
as explained.
[0014] Cleaning of the rollers (20) is carried out in cooperation with a roller (20) position
maintaining plate (17), also serving to the purpose of drum (14) surface cleaning.
[0015] Said roller (20) position maintaining plate (17) has a planar surface extended to
cover the longitudinal drum (14) line along which said rollers (20) are positioned
for maintaining them in place during cleaning. While a row of drum as seen in Fig.
3 is cleaned by way of drum (14) rotation, said plate (17) opens outwardly on an axis
parallel to longitudinal drum (14) axis to release said drums (20) from said drum
(14) surface. After cleaning has taken place, said plate (17) repositions itself to
delimit a longitudinal drum (14) surface for allowing introduction of a new row of
rollers (20) aligned thereon.
[0016] Said roller (20) position maintaining plate (17) also functions as an air blowing
unit for removing fluff accumulated on said drum (14) surface. To this effect, said
roller (20) position maintaining plate (17) has an opening (18) extending along the
entire longitudinal distance of said drum (14) surface to blow air thereon.
[0017] Further, said rollers (20) are squeezed by an upper support element (19) also ensuring
positioning of said rollers (20) on said rotary drum (14) longitudinal surface as
delimited by said plate (17). The pressure exerted by said upper support element (19)
is adjusted such that rotation of the rollers (20) around their longitudinal axes
as placed in between said drum (14), said plate (17) and said support element (19)
is prevented. Therefore, the drum (14) rotating relative to the rollers (20) held
stationary by said support element (19) and in place by said plate (17) provides efficient
cleaning of roller (22) surfaces.
[0018] Said drum (14) is also cleaned by way of a longitudinal plate (25) bearing against
said drum (14) by a piston (23) effecting rotation around an axis (24). Said plate
(25) bearing against said drum (14) while said drum (14) still rotating will remove
surface fluffs. Said cleaning plate (25) is then held a certain distance away from
the drum (14) in normal operation. Rotation of said roller (20) position maintaining
plate (17) too is conventionally effected by another piston (21) around a respective
rotation axis (22).
[0019] Said upper support element (19) according to the present invention has a continuous
lower contact body separated from an upper body by a series of resilient elements
(26) against which said lower contact body communicating with said row of rollers
in a simultaneous manner presses onto the rollers (20) to stop rotation thereof.
1. A roller (22) maintenance machine (11) for cleaning rollers (22) of a compact spinning
textile machine, comprising a vessel (12) advancing a plurality of articles in a predetermined
trajectory, a rotary drum (14) along a longitudinal surface line of which rollers
(20) are aligned to have a frictional surface communication with said rotating drum
(14), an air blow nozzle (15) by which said rollers are consecutively advanced longitudinally
on said drum (14), a guiding wiring (16) to advance the same in cooperation with said
air blow nozzle (15), a roller (20) position maintaining plate (17) having a planar
surface extended to cover the longitudinal drum (14) line along which said rollers
(20) are positioned and an upper support element (19) for squeezing said rollers (20)
on said rotary drum (14) longitudinal surface as delimited by said plate (17).
2. A maintenance machine (11) for cleaning rollers (22) of a compact spinning textile
machine as set forth in Claim 1 wherein said guiding wiring (16) is wrapped in an
embedded manner around the longitudinal surface of said drum (14) in an inclined manner
with respect to a plane parallel to the base of said drum (16).
3. A maintenance machine (11) for cleaning rollers (22) of a compact spinning textile
machine as set forth in Claim 1 wherein said roller (20) position maintaining plate
(17) has an opening (18) extending along the entire longitudinal distance of said
drum (41) surface for blowing air onto said drum (14) surface.
4. A maintenance machine (11) for cleaning rollers (22) of a compact spinning textile
machine as set forth in Claim 3 wherein said upper support element (19) has a lower
contact body separated from an upper body by a series of resilient elements (26) against
which said lower contact body in contact with said row of rollers (20) presses onto
the rollers (20) in a simultaneous manner to stop rotation thereof.