(19)
(11) EP 1 804 616 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Mention of the grant of the patent:
08.02.2012 Bulletin 2012/06

(21) Application number: 05756131.8

(22) Date of filing: 13.06.2005
(51) International Patent Classification (IPC): 
A47C 21/04(2006.01)
A47C 7/74(2006.01)
(86) International application number:
PCT/GB2005/002347
(87) International publication number:
WO 2005/120295 (22.12.2005 Gazette 2005/51)

(54)

ENVIRONMENTALLY CONDITIONED FURNITURE

UMWELTMÄSSIG KONDITIONIERTE MÖBEL

MEUBLE CLIMATISÉ


(84) Designated Contracting States:
AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU MC NL PL PT RO SE SI SK TR

(30) Priority: 11.06.2004 GB 0412998

(43) Date of publication of application:
11.07.2007 Bulletin 2007/28

(73) Proprietor: Statham, John
Staffordshire ST13 7HL (GB)

(72) Inventor:
  • Statham, John
    Staffordshire ST13 7HL (GB)

(74) Representative: Tillbrook, Christopher John 
Tillbrook & Co 1 Mill Street
Warwick CV34 4HB
Warwick CV34 4HB (GB)


(56) References cited: : 
CA-A1- 2 482 406
JP-A- 56 070 719
US-A- 5 408 711
DE-U1- 20 113 292
US-A- 3 266 064
   
  • PATENT ABSTRACTS OF JAPAN vol. 1997, no. 10, 31 October 1997 (1997-10-31) -& JP 09 140506 A (BABA YOJI), 3 June 1997 (1997-06-03) cited in the application
  • PATENT ABSTRACTS OF JAPAN vol. 016, no. 351 (C-0968), 29 July 1992 (1992-07-29) -& JP 04 108411 A (MATSUSHITA ELECTRIC IND CO LTD), 9 April 1992 (1992-04-09)
   
Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


Description


[0001] This invention relates to conditioning, and is particularly, but not exclusively, concerned with environmental conditioning.

[0002] Environment could be, say, an overall room volume, or local to a particular person or object.

[0003] Ancillary environmental conditioning of a room by primary local conditioning of an object is addressed.

[0004] A prime focus is ventilation of furniture, in particular upholstered furniture such as beds and bed mattress cushions.

Terminology


Furniture - Upholstered - Bed



[0005] The term 'bed' is used herein for convenience to embrace a diversity of furniture - such as beds, chairs, sofas and chaise longues.

[0006] Soft covered or upholstered furniture with a mattress, cushion or bolster user interface can trap dust, dust mites and other allergens.

[0007] Tackling the problem at source - by conditioning upholstery - is thus an advantageous tactic.

[0008] Carpets and wall hangings (drapes and curtains), which are also dust traps, can be addressed as a secondary effect of furniture conditioning.

Conditioning



[0009] The generalised term 'conditioning' reflects determination of certain contributory environmental state factors, including:
  • ventilation (air mobility or through-flow);
  • temperature;
  • (absolute or relative) humidity (moisture or water vapour content);
  • airborne particulate (dust) filtration;
  • aroma;
  • oxygen and carbon dioxide content.


[0010] Conditioning may be tailored to balance or give priority to factors for a lead purpose.

[0011] Conditioning for respiratory health is a concern.

[0012] A growing proportion of the population suffers from respiratory complaints such as asthma and allergic reactions - now prevalent in young persons.

[0013] Localised filtration is more feasible and economic and can feature in furniture occupied by a sufferer.

Temperature



[0014] In practice, temperature regulation is more concerned with temperature elevation or heating (rather than cooling or refrigeration).

[0015] Temperature increase reduces relative humidity levels, found critical to dust mite survival, as discussed later.

Air Drying



[0016] Prolonged exposure to overly dry air may cause skin and hair dryness.

[0017] Sore throats, and respiratory tract infections are a concern.

[0018] Thus it is desirable to monitor humidity levels, when making temperature changes.

Ventilation - (Air) Through-Flow



[0019] Ventilation, air through-flow, or rate of air change, allows supply of fresh, temperature and/or humidity conditioned air - with concomitant exhaust displacement of 'stale' air, high in carbon dioxide and low in oxygen and high in moisture.

[0020] More specifically:
  • Inhaled air typically contains 20% oxygen, whereas exhaled air contains some 14-16% oxygen.
  • Similarly, preferred carbon dioxide intake levels are some 0.1%, with a maximum of 0.5% - whereas exhaled air contains approximately 4%.
  • Exhaled air is far hotter and moister - some 37degrees C and 100% relative humidity - than desirable for inhalation.
  • An individual inhales some 0.5 cubic metres of fresh air per hour.
  • 5m3 of ventilation is therefore required in order to achieve a dilution of CO2 to 0.4% (i.e. 4% / 10).

Fan Noise



[0021] Creating an adequate flow without undue fan noise - which might itself disturb sleep - is also a concern.

Air Conditioning



[0022] Prime considerations are ambient temperature and moisture content or (relative) humidity.

[0023] Peripheral considerations - such as of ionisation, electrical charge or static may also be addressed.

Physiology - Comfort / Hygiene



[0024] Physiological comfort - and hygiene considerations (such as bacteriological growth in perspiration) - dictate a certain preferred state value range or band.

[0025] Conditioning upholstered furniture, in particular a bed, or rather bed mattress, by temperature and humidity control, counters the adverse influence or effect of body heat and perspiration.

Medical - Therapeutic



[0026] Medically, air condition, primarily temperature and humidity, impacts upon microorganisms, microbes and household pests such as dust mites and fleas.

[0027] These affect respiration, respiratory tract and lung diseases or allergies, such as asthma or hay fever.

[0028] It has been found that a relative humidity (actual vs capacity moisture content at a given temperature) of some 50% or less suppresses dust mite activity, breeding and survival.

[0029] It is envisaged that asthma suffers would benefit, not merely from an overnight sleeping session upon a conditioned bed according to the invention, but long term carry-over resistance, or reduced susceptibility.

Ventilated Upholstery



[0030] Thus, it would be desirable to ventilate - if not air condition - upholstery, both to impact upon internal conditions and as a user contact medium or interface.

[0031] Ventilation by forced air flow (rather than say natural convection) involves local 'over' (positive) or 'under' (negative) pressure differential, ie blowing or suction.

Conventional Cushion - Mattress



[0032] A conventional cushion or mattress can be conditioned - at lower conversion cost. Mattress cover or lining permeability is a consideration for ventilated through-flow.

Bespoke Cushion - Mattress



[0033] Bespoke upholstery can admit of more controlled through-flow and efficient conditioning.

Prior Art



[0034] Bed ventilation has been proposed in JP9140506, but not overall mattress conditioning.

Mattress Permeability



[0035] Permeable mattresses are also known - such as the proprietary infant crib mattress from Halo Innovations - but these can prove over-elaborate, with integrated fans hazardous to vulnerable occupants.

[0036] WO 01/84082 / PCT/US01/02977 Halo explores ventilated mattress construction in conjunction with an underlying plenum and diversity of conditioning.
JP09140506 YOJI teaches a bed base supplied with temperature and humidity regulated air which passes through holes in an overlying ventilation board to bedding, requiring ventilation sheet & periphery surrounding sides to direct air.

[0037] A vision of air conditioned air flow though furniture is embodied in a ventilated bedding mattress.

[0038] CO2 re-breathing with infant bedding is a concern.

[0039] Filtration of aeroallergens is envisaged, such as with sophisticated electrostatic filter media.

[0040] US 3,266.064 Figman is an earlier proposal for a ventilated box-spring mattress sitting upon a sprung base carcass.

[0041] Within the base is set an impeller fan housing, remote side wall intake filter.

[0042] Base interior space is surmounted by a metal screen or porous foam layer interface for a foam mattress.

[0043] A special-purpose mattress features top-to-bottom air flow discharge passageways sitting within a peripheral bed base frame upstand rim.

[0044] Figman reflects a bespoke or dedicated bed construction - dictating OEM, but not adaptation or conversion of an existing bed.

[0045] Bed occupant temperature is a prime consideration, rather than an anti-allergenic or asthmatic resolution by high performance filtration.

Mattress - Fluid Cell



[0046] Aside from conventional (mechanical) springing, fluids - embracing gas or liquid media - have been employed in specialist mattress cushions.

[0047] Thus, air beds are known as inflatable flotation devices and for ad hoc general camping.

[0048] Water beds are known for sensory, massage, relaxation and therapeutic purposes.

[0049] Recent mattress developments integrate mechanical and fluid cushion action, thus:

· US 2002/0144342 Fruge features a combined inner-spring and air bladder construction in the context of a folding / collapsible sofa bed; and

· US 2002/0184712 Gladney employs a one-sided mattress upon a rigid foundation - specifically a core of individually pocketed coil springs sandwiched between a resiliently compressible covering and a substantially rigid base - reducing overall mattress deflection in use.



[0050] A fluid admits of differential and varied (inflation) pressure and thus cushion resilient deformability.

[0051] Fluid interchange between internal passages or cells can also engender a damping action.

[0052] Mechanical springing is relatively inflexible, without elaborate mounting provision.

[0053] Various sophisticated, eg visco-elastic and differential ('polymodal') foam mattress and pillow constructions have been proposed, such as in;
www.dormia.com.
www.tempurworld.com,
www.the-pillow.com.au/pdf/memory_foam.pdf,
and by Magniflex of Italy.

[0054] WO 00/04809 (Jager) uses mattress air cells, but does not consider the dynamics of inflation, integration facility in bed construction, nor continuous bleed or leakage through flow.

Implementation



[0055] The practicalities of implementation of bed ventilation pose challenges in construction and operation, for either OEM or conversion of a conventional bed.

[0056] The Applicant envisages a construction suitable for mass production.

Statement(s) of Invention


Environmentally Conditioned Furniture


{Ventilated Bed Mattress}



[0057] According to one aspect of the invention, environmentally conditioned furniture (10) upholstered with a mattress, cushion or bolster (12) surmounting a base enclosure (11) for conditioned air from a temperature and/or humidity air conditioner (140) through a forced flow generator (141) is characterised by a stepped-section tray (135) mounted between opposed lateral mattress supports, with a lower longitudinal mid-spine conduit portion overlaid by an upper portion for lateral air spread, as a discrete inset plenum chamber or conditioned air reservoir (116) of shallow depth, juxtaposed with the mattress underside, to percolate conditioned air from the plenum chamber through the mattress.

[0058] The plenum chamber serves as a reservoir for air conditioned by communication with a conditioner unit, for onward transfer through an overflying mattress, (sprung) cushion, or upholstered seat. Conditioned air emerges from the mattress to the surroundings - and impacts upon a bed occupant. In practice, conditioning includes temperature and/or humidity An otherwise conventional mattress can be conditioned from a pre-charged plenum reservoir. Alternatively, a bespoke mattress could facilitate air through flow, without exposing an occupant to draft. Integrated or remote conditioning may be employed In a particular construction, environmentally conditioned furniture, such as a bed (10), comprises a base or support frame (11), a plenum chamber (19), supported by the base, and communicating with a conditioner unit (13) for the supply of conditioned air to the plenum and thence to a mattress, cushion, or upholstery overlaid upon the plenum;
with a unitary plenum chamber mouldingbounded by a peripheral wall upstand with a perimeter edge flange for sealing contact with an overlaid mattress.

[0059] A perimeter ledge or rim could serve for mattress location or retention.

[0060] A plenum wall of stepped profile could provide opposed supporting ledges for an overlaid mattress and allowing air flow between plenum and mattress.

[0061] Spaced transverse bridging elements, such as slats, could span between opposite sides, for overlaid mattress support over the plenum chamber.

[0062] A moulded plenum tray floor could feature an integral mounting recess for a conditioner unit, and aperture for air intake.

[0063] A discrete plenum chamber module could be configured as a shallow depth or slimline profile tray.

Duct



[0064] Ducting, trunking or conduit can be installed within or alongside the plenum to direct internal air circulation.

[0065] That is a rigid duct or flexible umbilical could interconnect plenum chamber and conditioner unit.

[0066] In an integrated configuration, an air conditioner unit is fitted within a plenum chamber, and incorporates a forced air flow generator, to draw external air into and displace conditioned air from the plenum.

[0067] This creates internal circulation, while temperature and/or humidity conditioning air for in the plenum beneath the mattress and which progressively permeates, and thereby conditions, the mattress.

[0068] A compact bed format can thus be achieved - ie no overall size increase or awkward profile attends the additional conditioning feature.

Filters



[0069] Filters for airborne particulate contaminants, such as dust and pollen, are desirably incorporated in an air flow duct, or at inlets or outlets.

[0070] The filters are desirably removable for replacement or cleaning.

[0071] In practice, filtration down to particles of 0.3 microns is envisaged, representing removal of some 99.87% of all airborne particles.

[0072] Operationally, High Efficiency Particulate Air (HEPA) filters may be disposed in tandem for cumulative progressive effect.

Plenum



[0073] The plenum chamber is continually re-charged with 'fresh' - and filtered - air drawn from the immediate environment or some external source.

[0074] Volumetrically, the plenum is sufficiently large to create a stable, consistent air mass from air intake to exhaust through the overlying mattress.

Underside Bleed



[0075] Plenum capacity could be sufficient to allow a modest underside bleed or discharge of air to a support floor.

[0076] This reduces dust and debris accumulation and inhibits mould or other undesirable organic growth.

Room Ventilation



[0077] The localised flow - typically some 50 cubic metres per hour - engendered by bed ventilation creates a general filtered room recirculation.

Bed Airing



[0078] The ventilation embraces bed clothes and covers without the need for turning back from a mattress.

Demonstrated Capability



[0079] A capability of removing some 0.25 litres of water per hour from an otherwise damp bed, in conditions of some 18 degrees C and 50% relative humidity have been demonstrated in trials.

Sterilisation



[0080] An elevated temperature sterilisation cycle may be imposed - when the bed is unoccupied - significantly to reduce relative humidity and destroy dust mites.

[0081] Thus, for example, a temperature of some 60 degrees C may be applied for some four hours.

[0082] A bed cover may be fitted to reduce exhaust from the bed mattress and covers and promote such a hot, dry temporary environment.

Plenum



[0083] In a particular construction, a plenum is configured as dual interfitting hollow shells.

[0084] Thus, a (say, fibre-glass) moulded outer bath shell, with an upstanding peripheral rim locates an overlying mattress.

[0085] An (again, say glass-fibre) moulded inner shell is disposed as a central longitudinal rib, up-turned as a mattress support spine.

[0086] This support spine is sub-divided by a wall into at one minor end portion a fan chamber and over a remaining major portion an air distribution duct, with a heater and air re-circulation vents.

[0087] Vents are disposed to exchange air between an air intake in the fan chamber and internal plenum regions at opposite duct sides.

Slim Profile Plenum



[0088] A shallow depth or slim profile plenum module is envisaged for minimal intrusion into a bed base.

[0089] A self-contained conditioner supply unit could fit within a recess in the plenum base.

Intake



[0090] Intake or ingest of ambient air is through a filter from outside (say, below or to one side of) the plenum, or from within the plenum itself in a recycle mode.

Discharge



[0091] Discharge of conditioned air would be indirectly into the plenum chamber from which it would permeate in upward flow an overlying mattress.

Slats



[0092] A series of transverse slats could span a plenum open upper delivery face to support an overlying mattress, but leaving intervening air flow passages.

[0093] Slats could sit upon opposed shelf lands formed in a moulded plenum chamber wall profile.

[0094] Location recesses could feature to inhibit slat displacement upon bed occupant movement.

Movable Lid



[0095] The plenum could be configured as a (re-) movable lid to an underlying bed base frame or carcass.

Seal



[0096] Peripheral sealing would be operative between plenum and mattress to reduce leakage of conditioned air before mattress passage.

Multiple Plenum



[0097] To assist conditioning action, multiple - specifically dual - plenum chambers are conveniently employed.

[0098] This would be appropriate for wide bed formats such as double divans or larger.

Localised Conditioning



[0099] Individual plenums could address localised mattress areas, to allow personalised occupancy conditioning in a double bed format.

[0100] Similarly, occupant head, trunk and feet could be exposed to differentially conditioned air, according to personal preference.

Tandem Plenum



[0101] These are desirably connected in tandem, with a preceding plenum priming a succeeding plenum, allowing progressive incremental conditioning.

[0102] In practice the plenum is conveniently located within a bed base supporting an overlying mattress.

[0103] Thus, in a particular bed construction, a lattice frame or grid (mattress) support overlies a plenum chamber and in turn is supported by a peripheral base frame.

[0104] Conditioned air emerging from the mattress represents a favourable breathing environment for a person lying thereupon, either with or without an intervening pillow or bed linen.

[0105] Any bed clothes or pillow are also 'immersed' in the conditioned immediate environment.

[0106] A secondary effect is progressive conditioning of ambient bedroom environmental air. The conditioner may thus be left operating continuously - ie not merely at night or upon bed occupation.

[0107] The bed is thus continuously aired - without having to be left unmade.

Automation



[0108] Monitoring sensors and regulatory controls, such as for temperature, humidity and air intake and exhaust flows may be fitted to allow automated operation.

[0109] Personal adjustment provision through manual controls - conveniently with a remote (say coded radio or infra red) signal link may be employed.

Permeable Cushion / Mattress



[0110] According to another aspect of the invention, a permeable cushion or mattress construction employs a lattice or matrix of cells, with permeable sub-dividing walls interspersed with impermeable elements to direct internal air flow and egress.

[0111] According to a further aspect of the invention, a plurality of discrete mattress modules are combined to achieve a desired collective overall mattress shape and size.

Floor & Wall



[0112] The principle of a plenum chamber overlaid by a permeable membrane may be adopted for a floor or wall mounted unit, with attendant carpet or drape.

[0113] Compact, even miniaturised, conditioning modular units may be fitted to individual upholstered furniture items, such as chairs or sofas.

Diffuser - Distribution



[0114] A diffusion layer or moderator baffle may be interposed between mattress and plenum chamber to distribute air flow evenly and dampen the shock of changed flow conditions.

Plenum - Interface - Mattress



[0115] A plenum chamber could be regarded as a master accumulator, reservoir or (heat) sink of conditioned air - with one or more local interface or buffer units providing mutually-isolated bespoke flows to a remote mattress cushion portion.

Bespoke Mattress (Cushion)



[0116] Bespoke mattress construction for air conditioning could be contrived (as illustrated in Figure 14).

[0117] Thus, conventional mattress construction is primarily concerned with resiliently deformable cushion comfort - breathing being a secondary consideration.

[0118] Accordingly, it may take some time to affect overall internal mattress condition and to change it.

[0119] Thermal mass is a consideration, and so a dense, bulky core or surface wadding layers, such as to provide firm cushion action, may impede 'breathing'.

[0120] Moreover, there is a limit upon through-flow rate capacity.

[0121] A bespoke mattress allows greater consideration of, and adaptation to accommodate and promote, air through flow - whilst preserving comfort.

[0122] Cushion action of a conventional mattress typically involves internal (coil) springs, which may be located within individual pockets to preserve independence of action and avoid direct mutual contact.

[0123] Some mechanical contact noise typically accompanies such a coil spring mattress.

[0124] A spring mesh lattice may also be used to obviate local spring distortion and preserve an even surface.

[0125] Such mechanical springing is used in conjunction with resiliently deformable material such as foam.

[0126] Unless of high density, foam can readily crush and close otherwise open foam cells or pores to inhibit breathing or air interchange between inside and out.

[0127] A solid foam cushion overlay upon a sprung base is also typically of wider upholstered or soft furniture construction, such as chairs or sofas.

Air Suspension



[0128] Air flow allows an element of air suspension - given sufficient flow rate - to supplement or substitute for some part, or all of a mechanical (coil) spring.

Suspension (Cushion) Modules



[0129] Multiple clustered suspension modules, such as individually pocketed springs, could be contrived.

[0130] These would be continually (re-)charged with pressurised conditioned air - allowing progressive leakage or bleed through a porous outer membrane or lining to a bed occupant.

Damper



[0131] Air exchanger allows a damper, baffle, or nominal shock absorber, function to suppress undue bounce of mechanical spring elements.

Forced Ventilation



[0132] A bed ventilation capacity of up to 100 cubic metres of air per hour is desirable.

Flow Variation



[0133] Variable, for example periodic pulsating, air flows could promote air exchange - break up stagnant air pockets - and provided a relaxing, soporific therapeutic sensation.

[0134] Random or programmable flow patterns could be imposed, with independent flow strength adjustment.

[0135] Thus, a loose parallel might be drawn with an air version of a water jacuzzi - in which submerged pulsating water jets are introduced into, or embedded within, a water bath.

Aroma



[0136] Selected aromas could be introduced into the conditioned air to effect aromatherapy.

[0137] Dosage control could be adjusted automatically with air flow - and again preprogrammed.

Conventional vs Bespoke Bed (Mattress)



[0138] Broadly, conditioning may be undertaken of an otherwise conventional bed - in particular:

• a conventional bed mattress; or

- a bespoke bed; or

• some combination of bespoke bed (base) and conventional mattress;

with conditioner adapted accordingly.

Embodiments



[0139] There now follows a description of some particular embodiments of ventilated furniture, primarily beds , by way of example only, with reference to the accompanying diagrammatic and schematic drawings,not all of which depict a plenum tray of the invention claimed, but which reflect optional companion or complementary features,, and in which:

Figures 1A and 1B show perspective views of an air conditioned (divan style) bed;



[0140] More specifically:

Figure 1A shows a permeable (conventional) cushion mattress upon a hollow base, with a perimeter side and end wall upstand bounding an enclosed plenum chamber -serving as a repository of conditioned air to permeate an overlying mattress which is not part of the present invention;

Figure 1B shows a part-translucent view of Figure 1A, with the mattress depicted in outline to reveal a slatted support platform, through which conditioned air can pass from plenum chamber to mattress which is not part of the present invention;

Figure 2 shows a part-sectioned view of one end of the bed of Figures 1A and 1B, where an air conditioner unit is interposed between a side or end wall vent and an internal plenum chamber which is not part of the present invention;

Figures 3A and 3B show an air conditioned bed with two stage air conditioning through dual base unit plenum chambers and internal distribution duct;



[0141] More specifically:

Figure 3A shows an exploded view of an air conditioned bed with a pre-conditioner plenum chamber configured to feed a secondary plenum with a re-circulatory air heater ducting;

Figure 3B shows section X-X of Figure 3A, illustrating air flow through the bed base;

Figures 4A through 4C show variant bespoke permeable mattress constructions;



[0142] More specifically:

Figure 4A shows an external perspective view of a (conventional) permeable cushion mattress, with optional provision for conduit feed;

Figure 4B shows an exploded view of a bespoke multi-layer permeable mattress construction, with a perforated foam diffuser underlayer juxta-posed with an inner sprung cushion;

Figure 4C shows a variant of Figure 4B with discrete conditioner outlets for localised area control;

Figures 5A and 5B show a ventilated / air conditioned bed variant with (multiple discrete) modular support cells, under a common (conventional or bespoke) mattress overlay and upon a common base which is not part of the present invention;



[0143] More specifically:

Figure 5A shows a sectional view of part of a bed with a master conditioner base unit connected by umbilical feed hoses to discrete individual mattress support cells;

Figure 5B shows a variant of Figure 5A, with a direct port between a common base plenum chamber and localised mattress support cells; and optional localised heat exchanger elements, such as heater of refrigeration cooling coils;

Figures 6A and 6B show a segmented cellular cushion bed base configuration which is not part of the present invention;



[0144] More specifically:

Figure 6A shows a perspective outer view of a bed base with multiple segmented support cells, allowing differential flow and air conditioning, respectively for bed occupant head, trunk and feet regions;

Figure 6B shows a part-exploded view of a variant of Figure 6A, with clustered support cells, under a unitary sheet overlay;

Figures 7A and 7B show a multi-cell cushion base bed with a unitary mattress overlay;



[0145] More specifically:

Figure 7A shows a part-exploded view of a mattress and cushion base;

Figure 7B shows a sectional view of an individual base cushion cell, with peripheral bracing or stiffener cells bounding an intervening core;

Figures 8A and 8B show variant modular mattress cell, and/or cushion base, configurations;



[0146] More specifically:

Figure 8A shows uniform cells with bounding bracing or stiffening corner pillars and cris-cross web restraints, allowing differential bed occupant (head-trunk-feet) body conditioning;

Figure 8B shows profiled inter-nesting cushion cells;

Figures 9A through 9C show variant mattress cushion configurations;



[0147] More specifically;

Figure 9A shows multiple discrete cushion cells within a common (porous) cover sheet;

Figure 9B shows multiple cushion cells within a lattice mesh containment or restraint;

Figure 9C shows scalloped profile mattress elements configured for individual occupants disposed side by side in a double-bed arrangement;

Figures 10A through 10C show alternative conditioned air feed arrangements;



[0148] More specifically;

Figure 10A shows 'plumbed-in' bed installation, with conditioned air fed from a remote conditioner;

Figure 10B shows a movable bed with umbilical hose or tube feed pipe from a remote conditioner;

Figure 10C shows an auxiliary air conditioner unit, configured as a bedside cabinet, feeding directly into a bed base;

Figures 11A through 11C show a modular base configuration, allowing assembly of different size or shape bed bases;



[0149] More specifically;

Figure 11A shows a master base module with integral air conditioner;

Figure 11B shows a passive base module juxtaposed with the active conditioner module of Figure 11A;

Figure 11C shows a pair of passive base modules of Figure 11B with an intervening active conditioner module of Figure 11 A;

Figures 12A and 12B show alternative air conditioned bed configurations;



[0150] More specifically;

Figure 12A shows an air conditioned bed, retract- foldable into a wall, or built-in wardrobe, recess;

Figure 12B shows a conditioned convertible sofa bed.

Figures 13A and 13B show a (single divan) variant bed base construction of twin internesting moulded fibreglass shells;



[0151] More specifically:

Figure 13A shows an upper plan view, with mattress removed to expose a bed base with an outer shell to the full footprint and an inner shell configured as a central longitudinal 'services' spine trunking for ventilation fan and air ducting;

Figure 13B shows a sectional side-elevation of the bed base of Figure 13A with an overlying mattress located in a peripheral rim upstand of the outer shell; and supported mid-span by the spine trunk;

Figure 14 shows a bespoke mattress construction for an air conditioned bed according to the present invention.

Figure 15 shows a 3-D perspective view of a (single) (divan) bed base with ventilation provision through an integrated plenum chamber and on board conditioner unit, to interface with an overlying mattress (omitted for clarity);

Figures 16A and 16B show an opened out view of the bed base and (self-) ventilation facility of Figure 15, with detail of a heater, fan and filter unit;



[0152] More specifically..

Figure 16A shows a ventilation module hinged at one end to a bed base, to allow lift up for access;

Figure 16B shows conditioner unit local enlargement detail, with fan, heater and control module for drawing air through an intake filter, shown separated in local exploded view detail in Figure 16A;

Figures 17 and 17B show a variant of Figures 16A and 16B, with removable (lift out) conditioner unit accessible from within a plenum chamber;



[0153] More specifically ...

Figure 17A shows a perspective upper view of a bed base with plenum module installed, but mattress support slats removed, to allow access to a conditioner module itself partly lifted for removal;

Figure 17B shows an enlarged perspective exploded view of a conditioner unit of Figure 17A;

Figures 18A and 18B show wholesale plenum module and individual slat removability of a plenum module and minimal bed base frame variant;



[0154] More specifically ...

Figure 18A shows a bed base with separated, but juxtaposed, plenum module, complete with mattress support slats and conditioner unit;

Figure 18B shows individual slat removal in an otherwise complete bed base and installed plenum module with conditioner unit;

Figures 19A and 19B show a single divan bed with ventilation provision;



[0155] More specifically ...

Figure 19A shows a 3-D perspective view of an assembled single divan bed

Figure 19B shows a transverse section along the line AA' in Figure 19A;

Figures 20A through 20D shows a double, king or queen divan with ventilation provision;



[0156] More specifically ...

Figure 20A shows a 3-D perspective view of an assembled bed, with split base option;

Figure 20B shows a transverse sectional along line BB' in Figure 20, of a ventilation installation with a single, full-span, plenum module and attendant uprated individual conditioning unit;

Figure 20C shows a transverse section along line BB' in Figure 20, of a variant ventilation installation to Figure 20B, using twin plenum modules and respective conditioner units, set side by side;

Figure 20D shows an exploded view of the construction of Figure 20C - more clearly to reveal individual components;

Figures 21A through 21C show unitary or split base variants of a super king size double divan bed, with ventilation provision through twin plenum modules;



[0157] More specifically;

Figure 21A shows a perspective view of an assembled super king size bed - with broken lines indicating option for mattress and base sub-division.

Figure 21B shows a transverse section along line CC in Figure 21A, with conjoined individual divan bases for respective abutting single mattresses - for differentiated mattress conditioning;

Figure 21C shows a transverse section along line CC in Figure 21A of an alternative base configuration to that of Figure 21B - with twin juxtaposed plenum modules overlaid by a unitary double mattress;



[0158] Referring to the drawings ...

Figures 1A, 1B and Figure 2 reflect bed conditioning through charging a bed frame or base. Figures 3A onwards show a discrete, shallow or shouldered plenum chamber of the claimed invention and/or ancillary features which may beused in conjunction with a plenum, such as conditioning cells of Figures 5A through 7B.

Figures 1A/B and 2 represent a generalised bed format, whereas Figures 3A/B depict a particular plenum chamber base construction.



[0159] Similarly, Figures 4A through 12B represent generalised optional refinements to bed base, mattress, and conditioner.

[0160] A ventilated - air (temperature) conditioned - bed 10 has a base unit 11 , an internal plenum chamber 19, with an overlying lattice frame or platform grid 14, supporting a permeable mattress 12.

[0161] A conventional 'closed' mattress can be conditioned, but a bespoke 'open' or permeable mattress 12 construction, such as depicted in Figures 4A through 4C, can bolster breathing performance and/or ease demands upon a conditioner unit.

[0162] As depicted in Figure 2, the base unit 11 is a hollow shell or carcass, with a upstand of generally upright, or slightly (outwardly) canted, wall panels 35, bounding and surmounting a platform base 36.

[0163] Height adjustable feet 37, ground wheel or runner supports 38 or skids 39 are fitted, to facilitate bed movement for levelling, positioning and relocation.

[0164] Cushion suspension mounts 40 may be fitted between ground supports 38 and base unit 11 , to inhibit transmission of air conditioner (pump or fan) noise and vibration to the underlying floor.

[0165] Hydraulic or pneumatic struts (not shown) may be fitted between base unit 11 and mattress platform 14 to facilitate lift or tilt for access to internal conditioning, distribution and control facilities.

[0166] A master intake vent 15 is fitted into an end panel 35 to draw ambient air 20 into an enclosed volume or plenum chamber 19, defined between the base 36 and mattress support grid 14.

[0167] The intake 15 draws air from the immediate (internal room) environment, but could be coupled to a more remote outside (fresh) air source, such as through an integrated or plumbed-in conduit 43 of Figure 4A.

[0168] Intake 15 disposition and through-flow are set to minimise disturbing drafts at foot level, but promote a general air (re-)circulation in the room environment.

[0169] Multiple such intakes 15 may be employed for flow spread, according to flow demands, or to preserve flow in the event of inadvertent blockage or location of restricted ventilation, such as adjacent a wall.

[0170] An overlying slatted or lattice grid 14 partially closes the plenum chamber 19 from above and supports an overlying mattress 12.

[0171] The lattice slats 14 are collectively stiff enough to take mattress and bed occupant weights, weight shift and drop loads, yet can impart a modest resiliently deformable spring action.

[0172] Slat spacing is collectively sufficient for an adequate capacity emergent air flow 21 to a mattress 12.

[0173] Although a simple rectilinear transverse slat spacing has been shown, other more elaborate layouts, such as diagonal or cross-hatch, can be employed.

[0174] Flow pattern 21 varies accordingly.

[0175] A bespoke mattress 12 could have local perforated 'breather' of vent lining patches, aligned with or corresponding to emergent flow pattern 21.

Ventilation / Conditioning - Rationale



[0176] Generally, it is desirable that the mattress 12 itself should not become a repository for stale or stagnant air - which might otherwise form a breeding ground for mites, particularly with a high moisture content from bed occupant perspiration.

[0177] Hence the value of even a modest forced air through-flow or ventilation - even without temperature or moisture level conditioning.

[0178] As depicted in Figure 2, an array of apertures or vents 17 in the support lattice 14 allows escape of optionally pre-conditioned air 21 - that is intake air 20 brought to prescribed temperature and humidity by an internal air conditioning module 13.

[0179] A proprietary conditioner unit 13, of adequate matched capacity would typically incorporate a heat exchange matrix and fan.

[0180] In temperate climates air temperature would typically be elevated by an integral heater, and (relative) humidity levels monitored.

[0181] It is less likely, but still feasible, that refrigeration or active cooling would be required - but, if so, again humidity is monitored and a de-humidification applied as necessary to avoid a moist chill arising.

[0182] It is envisaged that mattress conditioning would arise principally from the underlying plenum chamber 19 repository, but alternative or supplementary localised conditioned air feeds or boosts might be employed - as depicted in Figure 5A.

[0183] Perforated tubes, or semi-rigid (eg concertina profile) hoses 24, could be inserted into the mattress 12, to bring conditioned air 21 more directly into the core.

[0184] Similarly, as indicated in Figure 4A, direct feed 43 might be adopted to direct mattress intake (port) 44 along a mattress side 41 or end edge 42, through to a mattress exhaust (port) 46.

Dual Chamber



[0185] In a particular construction, of Figures 3A and 3B, a two-stage conditioner, with dual plenum chambers in tandem, is employed.

[0186] A preliminary chamber, or intake enclosure 67, houses a high pressure blower 62, which is fed with cool air passing through (high performance) filters 60 sited in the base wall 69.

[0187] Optionally, a regulated aromatherapy dosage device 61 may also interface with this chamber 67 and the outside world through the control box 47.

[0188] Cool air from this intake chamber 67 is fed through a conduit 66 to a plenum chamber 68 underlying the majority of the overall bed and mattress footprint.

[0189] Here, a re-circulatory air flow is created by a fan 63, through a duct 65, with a heating element 64.

[0190] Temperature conditioned air rises up to and progressively permeates an overlying mattress 12.

Moulded Shell(s)



[0191] Figures 13A and 13B reflect a single divan variant of Figure 3A and 3B double-divan, for ease of batch production - with light-weight, inter-nesting glass-fibre moulded shells substituted for cast or fabricated metal duct 65 and heavy outer housing 69.

[0192] An outer bath shell 90 has an upstanding peripheral rim 91 locating an overlying mattress 92.

[0193] Mattress 92 is also supported along a central longitudinal spine by an upturned trunk 93 sub-divided by an intervening bracing wall 94 into a fan chamber 95 and a distribution duct 96.

[0194] Vents 97 are disposed to allow re-circulation of air drawn by fan 98 from the immediate outside environment, through intake 102, into duct 96 and dual plenum chambers 99 on opposite sides thereof.

[0195] A heater 100 is fitted into the duct 96 and/or into the fan chamber 95 along with sensors 101 to monitor air temperature.

Minimal Mattress



[0196] The role of the mattress 12 itself, or rather its proportions relative to a base unit 11, admits of considerable variation.

[0197] In some circumstances, what would otherwise purport to be a conventional discrete mattress is minimised or omitted altogether - say, in favour of an integrated cushion base.

[0198] Figures 8A and 8B represent examples of blurred division between loose overlying mattress and base cushion.

Self-Contained



[0199] In a self contained version a bed 10 houses its own air conditioner 13.

[0200] That said, institutional variants, such as of Figure 10A, might plumb umbilically into a centralised distributed air condition facility, allowing economies of scale and efficiency in a master conditioner.

[0201] A master conditioner could either be that already established for general room environmental conditioning, or a dedicated feed channel 52, say with higher flow capacity.

Ducted Intake



[0202] A mattress intake 44 (Figure 4A) or a base unit intake 52 (Figure 10B) could be connected to a duct or conduit 51 (Figure 10A) to external air, rather than the immediate room environment.

Bed Interconnection



[0203] Similarly, an outlet 46 (Figure 10B) could be connected to a duct or conduit 45 to another location, or vented to the ambient room environment.

[0204] Excess conditioner 13 capacity in one bed 10 could be coupled to another bed - as a booster or back-up conditioning facility.

Figure 10A shows a bed 10 'plumbed-in' through a room divider wall 54, to a remote (centralised) external air conditioner (not shown) via a feed 51, which may also supply other beds and rooms.

Figure 10B shows, dedicated feed channel 52 and exhaust channel 45 at opposite bed ends.

Figure 10C shows a local external conditioner unit 53 configured within a bed-side cabinet.



[0205] A variant could draw air intake from a dedicated bedroom ventilation unit 120.

[0206] A compact, single room, plate-to-plate heat exchanger (not shown) could be utilised.

[0207] The intake (or output) of unit 120 could be used to supply the bed inlet directly or via further filters.

[0208] Heat recovery could be achieved from the room exhaust 121 air.

[0209] Thus, Baxi (www.baxicleanairsytems.co.uk) air conditioners could be used as air source for subject bed / mattress - say by tapping into wall socket, through an umbilical link.

Control



[0210] Figure 3A shows a control panel 47 fitted to a base unit 11 for ease of bed occupant access and/or a remote control to a master base station.

[0211] Controls 47 might regulate a temperature thermostat 48, for heating / cooling, fan speed, with a timer.

[0212] Thermostats 48 could address plenum chamber 19 and mattress 12 itself, by invasive probe(s) 50.

[0213] Equivalent transducers (not shown) could be fitted to address humidity levels.

Through-Flow vs Entrapment



[0214] Bedclothes, including sheets, blankets and duvets could be of conventional construction, or adapted to promote through-flow - say by adopting a looser, more porous or permeable weave.

[0215] An overall balance of through-flow, diversion, and entrapment can be struck.

Differential Mattress Conditioning



[0216] A differential mattress conditioning regime could be set up - such as, say, head cool / feat relatively warm (less cool), by localised air distribution control.

[0217] The regime could allow periodic change (manually or automatically), to take account body heat emission.

[0218] Localised conditioning could be undertaken within:

• a single mattress - albeit internal circulation would even out local differences; or

• by mattress sub-division or segmentation.

- by corresponding localisation of underlying conditioner outlets.



[0219] Figures 7A through 9C show various segmented 'under or over' mattress schemes.

[0220] Figures 7A and 7B illustrate multiple discrete juxtaposed, resiliently deformable, 'base' cushions 27, entrained in an edge rim band 28, to complement or supplement overlying mattress cushion action.

[0221] In a simpler construction, base 11 is generally rigid, with the effect of a so-called 'firm-edge divan'.

[0222] Mattress 12 and base 11 compression upon bed occupancy and occupant movement may itself be used to contract and expel air from the mattress 12 or mattress cells 23 - contributing, in a form of pump action, to air flow and air interchange.

Multi-Layer Mattress



[0223] A multi-layer mattress 12 or mattress support 14 may be employed to promote comfort and air exchange.

[0224] Thus a lower or base mattress layer 22 - such as one with a more regimented, disciplined or orchestrated array of discharge perforations - might serve as a diffuser to an upper overlying mattress layer with a more random open cellular construction.

Mattress Filtration



[0225] Mattress walls themselves can serve for filtration through selective permeability. Boost purge mode could be contemplated.

Bespoke Mattress Construction



[0226] A mattress 112, may be constructed to address both comfort and ventilation issues - as illustrated in Figure 14.

[0227] Thus, a mattress 112 may consist of a core of various layers of latex foam, surmounted by a layer of visco-elastic foam 111.

[0228] Visco-elastic material 111 is often referred to as 'memory' foam, as it is slow to recover its shape once an indentation has been made.

[0229] In principle, the entire mattress 112 could consist solely of visco-elastic foam 111, however, this would increase its manufacturing costs substantially.

[0230] Edge foam 113 of visco-elastic material or high density polyethylenes or other similar material could help prevent side ventilation leakage and provide mattress 112 with beneficial edge stiffness.

[0231] 'Drilled' vent holes 114 through mattress 112 can direct air from the plenum chamber 116 in bed base 115.

[0232] The objective is to maximize the effect of forced ventilation.

[0233] Selective or grouped vent holes 114 could be used to bias ventilation to preferred areas.

Mattress & Base Integration



[0234] Insofar as an overlay provides a user-friendly contact medium, and an underlying structure is required for support and conditioned air supply - a mattress 12 and base 11 could be integrated.

[0235] Thus, in Figures 8A and 8B, an air bag 23 could be contrived with a porous or permeable upper surface (not detailed).

[0236] Similarly, or conversely, a permeable mattress 12 could feature internal stiffening, bracing or support ribs (not shown).

[0237] Such ribs could themselves be inflatable - even to a higher pressure than that of the conditioned air reservoir.

[0238] Soft-walled air conditioned air bag cells 23 could be grouped within a common rigid lattice frame 14.

[0239] Air bags 23 could have respective overlays or share a common overlay 32, as depicted in Figure 9A.

[0240] Plug and socket interconnection, with automatic isolator valves (not shown), could be fitted to bags 23, to allow selective interconnection and (re-) configuration.

[0241] A given set of bags 23 could thus be grouped in diverse configurations to suit user(s) and room location.

[0242] Such a modular approach also applies to a rigid walled base 11.

Differential Pressure Bleeds



[0243] Differential pressure bleeds could be taken from supply manifold tappings, and fed to local mattress cells - eg to contrive a stiff bounding support or bracing core, pulsating inner cells, and permeable bleed at pillow.

Shape & Size Diversity



[0244] In principle, diverse bed 10 shapes or sizes could be contrived from selective (jigsaw) assembly of base cushions 29 of Figure 8B and/or base unit modules 70 of Figure 11A.

[0245] Figures 11A through 11C show 'active' and 'passive' self-contained base modules, of simple rectangular format, for ease of construction and interfit.

[0246] An active or conditioner module 70 has a conditioner, or at least forced air flow, unit 71 with boundary flow exchange ports 72.

[0247] A passive or receptor module 73 has corresponding ports 72 for ease of alignment, and to allow a (re-) circulatory flow between modules 72. 73.

[0248] Figure 11C shows a double-bed span created from juxta-posed base modules, a central active module 72, surrounded by passive modules 73.

[0249] Figure 9C illustrates a double bed with paired single mattresses 34, upon a common base.

[0250] Different air conditions could be applied to modules, to suit respective individual circumstances.

[0251] A segmented (mattress) base and/or overlay cushion, such as of Figures 8A through 9B, preserves local bespoke conditioning.

[0252] Overlay construction can contribute to air through-flow equilibrium, stabilisation and harmonisatlon.

[0253] Conditioning performance, and in particular rate of conditioning for a bed occupant, is determined by temperature and humidity levels set by the respective air conditioner 13 and the air through flow.

[0254] The combination or interaction of factors is impacted by the capacity of the conditioner 13.

Bed Variants



[0255] Aside from divans, conditioning may be applied to other bed forms, such as a folding 'hide-away' bed 85 of Figure 12A or a sofa bed 86 of Figure 12B.

[0256] In Figure 12A a plumbed-in conditioner facility within a support wall or containment wardrobe 80 features an intake 83, conditioned air output feed conduit 82 to a bed base unit 11, and a storage recess 81 for a mattress 12 and base unit 11 in their entirety.

[0257] In Figure 12B, a segmented mattress 88 overlies a collapse-fold base frame 87 with a conditioner unit 89 and shallow plenum chamber under-tray 84.

[0258] Figures 15 through 21C reflect a shallow depth, slimline plenum module, formed as a unitary moulding and set upon a minimal base structure.

[0259] In Figure 15, a self-contained conditioner unit 140 is fitted in a recess in a plenum floor 133, to feed conditioned air to a plenum chamber 155 whose output area embraces an entire mattress footprint.

[0260] Conditioner 140 draws ambient air into an intake grill or mesh 154 through a HEPA filter cartridge and outputs after heating into the plenum chamber 155.

[0261] Mattress (170) support is by overlay upon a series of longitudinally spaced transverse bridging slats 132, set between opposed ledges or shoulders 134 formed in stepped plenum side wall profiles.

[0262] A rim or ledge upstand 136 at each side of plenum module 135 moulding provides lateral location and restrain for an overlying mattress (omitted for clarity).

[0263] Figures 16A and 16B reflect a minimal hollow base 130, with a plenum module 135 and inset slats (omitted for clarity) set upon a perimeter wall 131.

[0264] A foot 139 at each corner lifts the base 130 from a support surface or floor and allows air flow underneath the bed to a conditioner intake filter 145.

[0265] The plenum module 135 sits under its own weight upon base 130, without need of fastenings; but a hinge connection 159 shown in Figure 16A could discipline elevation for access.

[0266] In Figure 16A, an electric motor 142 drives a drum fan 141 to draw intake air 144 through the filter 145 and drive it through a heater matrix 143..

[0267] A temperature sensor 148 monitors heater 143 output delivery air temperature 146 to the plenum chamber 155 through a housing side wall opening.

[0268] An flow trip switch 149 is operated upon obstruction of through-flow, to disable the fan and heater under controller 147 to avoid unit over-heating.

[0269] As an added safety feature, the housing body for conditioner 140 is moulded of a fire-resistant resin.

[0270] A controller circuit board 147 determines fan 141 and heater 143 action, to user demand set with a remote control 138 connected by an umbilical cord 137.

[0271] Timing and pre-programming functions may be incorporated into controller 147 for pre-conditioning.

[0272] Hard wired or radio linkage with other controllers for otherwise separate plenum modules in the same bed may also be provided.

[0273] Figure 17B shows a lid seal 155 interposed between intake filter 145 and working parts of conditioner 140.

[0274] Figure 17A shows an intake grill 153 set into a plenum floor to interface with filter 145.

[0275] A variant base 150 is also depicted, with a continuous upstand rim 152 of a perimeter wall 151
for mattress (not shown) retention on all sides.

[0276] A plenum module perimeter edge may sit snugly within or upon this rim 152 for local edge sealing engagement with an overlaid mattress.

[0277] The Figure 17A, 17B arrangement offers more convenient access for filter 145 cleaning and conditioner 140 maintenance and service.

[0278] Figures 18A, 18B reflect further construction refinement, with lift out plenum module 165 located by interaction of edge sealing face 168 with a complementary profile upstand rim 169 of an underlying base wall 161 of base 160.

[0279] A mattress (again omitted for clarity) sits within perimeter rim 169 upon a peripheral shelf 155.

[0280] Slats 162 are set level with top flange 158 of plenum module 135 within local recesses 167 upon and bridging between opposed shelves 164 above the plenum floor 163 to create an intervening plenum chamber 155 into which discharges conditioned air output of conditioner unit 140.

[0281] Figures 19A through 21C depict various double divan base and attendant plenum configurations.

[0282] In Figure 19A a single mattress 170 sits upon a base 160 within a perimeter locating rim or wall 161.

[0283] Figure 19B shows a plenum chamber 155 between mattress 170 underside and plenum module 135.

[0284] A conditioner unit 140 draws intake air 144 through filter 145 from below bed base160 and discharges conditioned air output 146 into plenum chamber 155 from which it percolates through mattress 170.

[0285] An optional fabric or upholstered covering 171 can be applied to wall 161.

[0286] A corresponding enlarged arrangement is used for the double divan of Figure 20A - with alternative underpinning ventilation of Figures 20B and 20C/D.

[0287] In Figure 20B variant, a double mattress 180 is set upon a double divan base 181 housing a double span individual plenum 182 and conditioner unit 184 with intervening double span slates185.

[0288] The conditioner 185 forced through flow capacity is uprated accordingly.

[0289] Figure 20C alternative uses twin juxtaposed discrete divan bases, with respective plenums and conditioners. This allows some differential control over each mattress side for shared bed occupancy.

[0290] Figure 20D is an exploded view of Figure 20C better to convey constructional detail.

[0291] Figure 21A reflects unitary or split mattress construction set upon conjoined divans, with respective plenums and conditioner units.

[0292] Figure 21B depicts individual (single) mattresses 190A, 190B upon discrete plenum chambers 192, 196, with respective conditioner units 194, 198.

[0293] A base 191 can be split construction, with mating interface195, for ease of transport and installation

[0294] Figure 21C depicts a unitary mattress 190 upon discrete plenum modules 192, 196..

Mix and Match Features



[0295] The various features described can be selectively 'mixed and matched' - it is impractical to depict every feasible combination.

Integrated Moulding



[0296] A unitary plenum chamber moulding could feature more integrated base frame structure.

[0297] Similarly, multiple individual mattress support slats could be integrated into a unitary matrix, grid or mesh moulding.

Summary



[0298] The invention admits of:
  • full or partial temperature and/or humidity conditioning - even mere ventilation;
  • bespoke permeable or conventional mattress or cushion overlay;
  • modular base unit or mattress for differential local conditioning and overall bed reconfiguration;
  • integrated or remote conditioner unit;
  • co-operative combinations of forced (conditioned) air and interface cushion;
  • simplified modular construction of plenum and conditioner with a minimal base.

Component List



[0299] 
10
bed
11
base
12
mattress
13
air conditioner
14
mattress support
15
intake vent
16
control
17
vent
18
spring
19
plenum chamber
20
unconditioned air flow
21
conditioned air flow
22
perforated foam diffusion layer
23
conditioner cell
24
feed hose
25
port
26
overlay
27
base cushion cell
28
stiffener cell
29
internesting cushion cell
30
web restraint
31
corner pillar
32
cover sheet
33
mesh restraint
34
scalloped profile mattress element
35
side panel
36
platform base
37
adjustable feet
38
wheel / runner supports
39
skids
40
cushion suspension mounting
41
mattress side
42
mattress end
43
perforated tube
44
intake
45
conduit
46
outlet
47
controls
48
temperature thermostat
50
probe
51
wall pipe
52
feed channel
53
air conditioner bed side unit
54
wall
55
wheel
56
fan control
57
on/off switch
58
timer
60
filter
61
aromatherapy input device
62
high pressure blower
63
re-circulation fan
64
heating element
65
heating duct
66
connecting pipe
67
intake enclosure
68
main plenum chamber
69
base wall
70
module base unit
71
fan
72
side vent
73
left side module
74
right side module
75
bottom module
80
wall
81
recess
82
feed pipe
83
intake
84
shallow plenum under-tray
85
fold-away bed
86
sofa bed
87
foldable base
88
foldable mattress
89
intake
90
bath shell
91
rim
92
mattress
93
trunk
94
wall
95
fan chamber
96
distribution duct
97
vent
98
fan
99
plenum chamber
100
heater
101
sensor
102
intake
110
core
111
visco-elastic foam
112
bespoke mattress
113
edge foam
114
vent holes
115
base
116
plenum chamber
120
bedroom ventilation unit
121
exhaust
130
bed base
131
base side wall
132
(transverse bridging) slat
133
base floor
134
shoulder / ledge
135
plenum module
136
rim
137
(umbilical) cable
138
control unit
139
foot
140
conditioner unit
141
fan
142
fan motor
143
(matrix) heater
144
intake (pre-filtered) air flow
145
(HEPA) conditioner intake filter
146
output (conditioned) air flow
147
controller
148
temperature sensor
149
flow (obstruction) trip switch
150
base
151
side wall
152
rim
153
lid / seal*
154
intake grill
155
plenum chamber
156
shelf*
159
hinge
160
base
161
side wall
162
(removable) slat
163
floor
164
ledge / shoulder
165
plenum module
167
(slat location / retention) recess
168
sealing face
169
retention + sealing rim
170
(single) mattress
171
fabric cover
174
double mattress
180
double mattress
181
side wall
182
double plenum module
183
divider wall
184
high capacity conditioner unit
185
double span slat
186
single plenum module
187
single plenum module
188
single conditioner unit
189
single conditioner unit
190
super king size mattress
190A
split mattress
190B
split mattress
191
side wall
192
single plenum module
193
plenum interface
194
single conditioner unit
195
plenum interface
196
single plenum module
198
single conditioner unit



Claims

1. Environmentally conditioned furniture (10) upholstered with a mattress, cushion or bolster (12) surmounting a base enclosure (11) for conditioned air from a temperature and/or humidity air conditioner (140) through a forced flow generator (141) characterised by a stepped-section tray (135) mounted between opposed lateral mattress supports, with a lower longitudinal mid-spine conduit portion overlaid by an upper portion for lateral air spread, as a discrete inset plenum chamber or condiioned air reservoir (116) of shallow depth, juxtaposed with the mattress underside, to percolate conditioned air from the plenum chamber to the mattress.
 
2. Furniture of either preceding claim, with a plenum configured as a slimline unitary shell moulding.
 
3. Furniture of any preceding claim, with a unitary plenum chamber moulding bounded by a peripheral wall upstand (91, 136) with a perimeter edge flange for sealing contact with an overlaid mattress.
 
4. Furniture of any preceding claim, with a perimeter ledge or rim for mattress location of retention.
 
5. Furniture of any preceding claim, with a plenum wall of stepped profile to provide opposed supporting ledges for an overlaid mattress and allowing air flow between plenum and mattress
 
6. Furniture of any preceding claim, with spaced transverse bridging elements, such as slats (132, 162), between opposite sides for overlaid mattress support over the plenum chamber.
 
7. Furniture of any preceding claim, having a moulded plenum tray floor with integral mounting recess for a conditioner unit and aperture for air intake.
 
8. Furniture of any preceding claim, with multiple plenum modules for localised or collective conditioning of an overlying mattress.
 
9. Furniture of any preceding claim, with one or more pressurised fluid cells disposed as localised overlays for one or more plenum chambers.
 
10. A plenum chamber (116) for temperature and/or humidity conditioning upholstered furniture, such as a bed, upon mounting in a furniture base in juxtaposition with upholstery, such as a mattress; for connection to a temperature and/or humidity air conditioner (140) through a forced flow generator (141), characterised in that the plenum chamber is configured by a stepped-section tray, with a lower longitudinal mid-spine portion, overlaid by a upper portion as a shallow depth reservoir of conditioned air to percolate conditioned air to the upholstery, such as a mattress.
 


Ansprüche

1. Klimatisiertes Möbelstück (10), das mit einer Matratze, einem Kissen oder einem Polster (12) gepolstert ist, die bzw. das über einem Basisgehäuse (11) angeordnet ist für konditionierte Luft von einer Temperatur- und/oder Feuchtigkeits-Konditionierungsvorrichtung (140) über einen Druckströmungsgenerator (141),
gekennzeichnet durch
einen Einlegerahmen (135) mit gestuftem Querschnitt, der zwischen gegenüberliegenden Matratzenauflagen angebracht ist, mit einem unteren, längs verlaufenden Mittelgrat-Leitungsteil, über dem ein oberer Teil für die seitliche Luftverteilung liegt, als eine diskrete, eingesetzte Luftkammer oder ein Vorratsbehälter (116) für konditionierte Luft mit geringer Tiefe, die bzw. der an die Matratzenunterseite anliegt, um konditionierte Luft von der Luftkammer zur Matratze durchsickern zu lassen.
 
2. Möbelstück nach einem vorhergehenden Anspruch, mit einer Luftkammer, die als schlankes, eine abgeschlossene Einheit bildendes Schalen-Formteil ausgebildet ist.
 
3. Möbelstück nach einem vorhergehenden Anspruch, mit einem eine abgeschlossene Einheit bildenden Luftkammer-Formteil, das von einer nach oben stehenden umlaufenden Wand (91, 136) begrenzt wird, mit einem Flansch am umlaufenden Rand für einen dichtenden Kontakt mit einer darüber liegenden Matratze.
 
4. Möbelstück nach einem vorhergehenden Anspruch, mit einem umlaufenden Sims oder Rand, um für die Matratze einen festen Ablageort zu bieten
 
5. Möbelstück nach einem vorhergehenden Anspruch, mit einer Luftkammerwandung eines gestuften Profils, um gegenüberliegende Auflagesimse für eine darüber liegende Matratze vorzusehen und um eine Luftströmung zwischen Luftkammer und Matratze zu ermöglichen.
 
6. Möbelstück nach einem vorhergehenden Anspruch, mit beabstandeten, quer liegenden Überbrückungselementen, wie zum Beispiel Latten (132, 162) zwischen gegenüberliegenden Seiten zur Lagerung der darüber liegenden Matratze über der Luftkammer.
 
7. Möbelstück nach einem vorhergehenden Anspruch, mit einem Formteil-Luftkammer-Einlage-Boden, mit einer integralen Montagevertiefung für eine Konditionierungseinheit und einer Öffnung für den Lufteinlass.
 
8. Möbelstück nach einem vorhergehenden Anspruch, mit einer Mehrzahl an Luftkammermodulen für eine lokalisierte oder kollektive Konditionierung einer darüber liegenden Matratze.
 
9. Möbelstück nach einem vorhergehenden Anspruch, mit einer oder mehreren Druck-Fluid-Zellen, die als lokalisierte darüber liegende Teile für eine oder mehrere Luftkammern angeordnet sind.
 
10. Luftkammer (116) für die Temperatur- und /oder Feuchtigkeits-Konditionierung eines gepolsterten Möbelstücks, wie zum Beispiel eines Betts, nach einer Montage in einer Möbelbasis in Anlage an die Polsterung, wie zum Beispiel eine Matratze; zum Anschluss an eine Temperatur- und/oder Feuchtigkeits-Luftkonditionierungsvorrichtung (140) über einen Druckströmungsgenerator (141),
dadurch gekennzeichnet, dass
die Luftkammer durch einen Einlegerahmen mit gestuftem Querschnitt mit einem unteren, in Längsrichtung verlaufenden Mittelgrat-Teil, über dem ein oberer Teil liegt, als ein Vorratsbehälter für konditionierte Luft mit geringer Tiefe ausgebildet wird, um konditionierte Luft zur Polsterung, wie zum Beispiel einer Matratze, durchsickern zu lassen.
 


Revendications

1. Meuble climatisé par rapport à l'environnement (10) rembourré avec un matelas, un coussin ou un traversin (12) surmontant une enceinte de base (11) pour de l'air conditionné provenant d'un conditionneur (140) de température et/ou d'humidité de l'air au moyen d'un générateur de flux forcé (141) caractérisé par un plateau (135) à section étagée monté entre des supports de matelas latéraux opposés, avec une portion de conduit longitudinale inférieure située à mi-longueur, surmontée par une portion supérieure permettant une diffusion latérale d'air, constituant une chambre formant plénum intérieure discrète ou un réservoir (116) pour l'air conditionné, de faible profondeur, juxtaposé avec le dessous du matelas, pour diffuser l'air conditionné depuis la chambre formant plénum vers le matelas.
 
2. Meuble selon la revendication précédente, avec un plénum sous la forme d'une pièce moulée en coquille unitaire de ligne mince.
 
3. Meuble selon l'une quelconque des revendications précédentes, avec une pièce moulée formant une chambre de plénum unitaire délimitée par une paroi s'étendant vers le haut (91, 136) formant une paroi périphérique avec une bride de bordure sur le périmètre pour un contact étanche avec un matelas placé au-dessus.
 
4. Meuble selon l'une quelconque des revendications précédentes, avec un rebord ou une jante sur le périmètre pour un positionnement de rétention du matelas.
 
5. Meuble selon l'une quelconque des revendications précédentes, avec une paroi de plénum à profil étagé pour fournir des rebords opposés de soutien d'un matelas placé au-dessus et permettant un flux d'air entre le plénum et le matelas.
 
6. Meuble selon l'une quelconque des revendications précédentes, avec des éléments de pontage transversaux espacés, tels que des lames (132, 162), entre des côtés opposés pour le soutien d'un matelas placé au-dessus de la chambre formant plénum.
 
7. Meuble selon l'une quelconque des revendications précédentes, ayant un plancher de plénum sous forme de plateau moulé avec un évidement venu de moulage pour le montage d'une unité de climatiseur et une ouverture pour l'admission d'air.
 
8. Meuble selon l'une quelconque des revendications précédentes, avec des modules de plénum multiples pour le conditionnement localisé ou collectif d'un matelas placé au-dessus.
 
9. Meuble selon l'une quelconque des revendications précédentes, avec une ou plusieurs cellules à fluide pressurisé disposées en tant que des superpositions localisées pour une ou plusieurs chambres formant plénum.
 
10. Une chambre formant plénum (116) pour le conditionnement en température et/ou en humidité d'un meuble rembourré, tel qu'un lit, monté sur une embase de meuble en juxtaposition avec une sellerie ou rembourrage, tel qu'un matelas ; destinée à être raccordée à conditionneur (140) de la température et/ou de l'humidité de l'air acheminé par un générateur de flux forcé (141), caractérisé en ce que la chambre formant plénum est sous forme d'un plateau étagé en section, avec une portion longitudinale inférieure à mi-longueur, recouverte par une portion supérieure formant un profond réservoir d'air conditionné pour diffuser l'air conditionné à la sellerie ou au rembourrage, en particulier un matelas.
 




Drawing

































































Cited references

REFERENCES CITED IN THE DESCRIPTION



This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

Patent documents cited in the description