Object of the invention
[0001] The present invention relates to a functional system for a cement mortar panel with
prestressed biaxial reinforcement. In the invention, a system is understood to be
an ensemble of items which, when related together in an ordered fashion, contribute
to the general good quality of the said panel. On the other hand, functional is understood
to be all that relating to the design or organization of the system which pursues
the ease, utility and convenience of its use.
[0002] To be precise it consists of a system of things of substance, namely, of elements
contributing to the functionality of the system, to the physical, formal and functional
constitution of the ensemble, allowing it to be handled and used under maximum safety
and efficiency conditions, in its application to a panel of the type prefabricated
with cement mortar. In building construction, the panel is for closing the openings
in a building structure, both the external openings, in which case it has the visible
face decorated to form the façade, and the internal openings, in which case they do
not need any decoration on the visible face thereof, which delimit the patios of a
building. The panel is formed by a cement mortar panel which, having a thickness of
from 2 to 7 cms, includes a prestressed biaxial reinforcement which is formed by two
series of prestressed cables or rods, those of one same series being mutually parallel
and equidistant, while the series cross each other orthogonally without being fixedly
attached to one another to form a reinforcement grid.
Background of the invention
[0003] The present applicant is the holder of international patent application
PCT/ES2007/000706, published under number
WO 2008/139003, relating to a prefabricated cement mortar panel with biaxial reinforcement comprising
variants of elements of a functional system which are compatible with or replaceable
by new elements having like functional or innovative features.
Description of the invention
[0004] In the above-mentioned international patent application, there were not included
in the functional system thereof certain aspects or elements which make the cement
mortar panel to which they are directed have improved comfort conditions, at the same
time as they enhance the stability and safety features thereof.
[0005] Without belittling the qualities of the said functional system, the solution has
been adopted of configuring some of the elements of the previous system, such as the
versatile operating means, such that they become more neutral in their effects on
the outside of the panel and more resistant to climatic conditions, the suspension
means to the structure of a building provided with means controlling seismic phenomena
and the settling movements of the building and the means of reducing damp inside the
building.
[0006] In accordance with the foregoing solution, the functional system object of the present
invention has been developed, consisting essentially in the cement mortar panel having
embedded in the mass thereof versatile operating means on the panel ensemble allowing
it to be handled and/or attached to suspension means to the structure of a building,
to means controlling seismic phenomena and the settling movements of the building,
to means for reducing damp inside the building and to means reducing the infiltration
of damp inside the panel.
[0007] A feature of the invention is that the versatile operating means on the panel ensemble,
allowing it to be handled and/or attached to suspension means to the structure of
a building, is constituted by an oblong body formed by a thick flat bar which, in
omega shape, forms a central rectangular arch which is flanked by two lateral arms,
which are symmetrical relative to said central rectangular arch and mutually coplanar
and form the main retaining means of the body within the mortar, the central portion
of the central rectangular arch having a threaded through hole for the sequential
insertion of the handling means and the anchoring means and a dimension of the ensemble
such as to allow said lateral arms to be able to be located in the medial internal
region of the panel in which the biaxial reinforcement is located.
[0008] A further feature of the invention, appropriate for a metallic structure formed by
vertical upright profiles and horizontal cross-member profiles, and which has the
purpose of facilitating the suspension of architectural panels in buildings having
a reinforced concrete structure, consists of disposing a plurality of clamps provided
with stable fixing means to the edges of the floor structure slabs of a reinforced
concrete structure, the clamps being disposed individually in vertical alignment in
said edges to form coaxially vertical guide rows for housing and retaining the upright
profiles which are connected together by cross members on which the suspension means
provided on the backs of the architectural panels are seated and attached.
[0009] Further features related to the above, specify that, in one case, the clamps are
formed by a quadrangular bushing or ring having coplanar to one of the faces thereof
two lugs, which configure it in a bridge-like fashion, as fixing means of the bushing
to the edge of the floor structure slab, in a position appropriate for the vertical
passage of the upright profiles, with the lugs including means for anchoring the bushing
to the edge of the building floor structure slab. At the same time, the front face
of the bushing, which is opposite to the seating surface of the bushing on the floor
structure slab edge, has a vertical elongated hole. In another case, the clamps are
formed by a folded bar portion which, forming a rectangular arch, extends orthogonally
at both free ends thereof in two symmetrical coplanar lugs forming the horizontal
fixing means of the bushing to the edge of the building floor structure slab.
[0010] A further feature of the invention, applicable to the case in which the versatile
operating means on the panel ensemble allowing the handling and/or fixing thereof
to suspension means to the structure of a building are formed by plugs formed by short,
thick bodies. Thereby, the lateral region of the short, thick body, comprised between
the retaining means and the anchoring means having an end region flush with the surface
of the hidden face of the panel, has the side region thereof provided with irregularities
increasing the surface area thereof and the distance to be covered thereover by any
damp which may infiltrate in the space which may have formed between said body and
the cement mortar of the panel in which it is inserted as a result of thermal expansion
and/or contraction.
[0011] Further features of the invention associated with the foregoing consist of:
- 1. - The short, thick body basically has a configuration in the lateral region thereof
of the group formed by conical surfaces, cylindrical surfaces, oval surfaces and prismatic
surfaces.
- 2. - The surface irregularities in the lateral region of the short, thick body of
the plugs are formed by reliefs projecting from the surface of said lateral region.
- 3. - The surface irregularities in the lateral region of the short, thick body of
the plugs are formed by recesses below the surface of said lateral region.
- 4. - The projecting reliefs of the surface irregularities on the lateral region of
the short, thick body of the plugs have an annular configuration and are contained
in mutually parallel planes perpendicular to the axis of the short, thick body of
the plug.
- 5. - The projecting reliefs of the surface irregularities on the lateral region of
the short, thick body of the plugs follow helical paths with a direction of minimum
damp flow.
- 6. - The external contact line between the plug and the cement mortar may be covered
and closed with a washer including a sealing joint arrangement.
[0012] A further feature of the invention, which is particularly applicable to a wall for
buildings having ecological features, the façade whereof are of the type preferably
formed by prefabricated cement mortar panels having a thickness of about 3 cms which
are attached to a completely metallic independent structure or a metallic structure
associated with a reinforced concrete structure and which form between said panels
and metallic structure a ventilated chamber, are defined by the fact that the façade
support structure, be it metallic or mixed, is completely covered by a breathable
sheet on the front surface thereof, which is the one comprised inside the ventilated
chamber and facing the back of the prefabricated façade panels forming said ventilated
chamber, said sheet being breathable only with respect to the air and damp inside
the building and is breathable exclusively in one sole direction from the inside of
the building towards the ventilated chamber.
[0013] Further features of the invention which are intimately related with each other and/or
with the foregoing feature, are:
- 1. - On the rear surface of the support structure, which is the one opposite the front
surface thereof containing the breathable sheet, there is abutted a water-repellent
breathable board, the board being provided with a layer of foam mortar, also breathable,
projected on said abutment surface towards said rear surface of the structure.
- 2. - A water-repellent board, having one of the faces thereof covered with a projected
layer of foam mortar, is abutted by this covered face against the rear surface of
the support structure, being the rear surface the one opposite the front surface which
is covered by the breathable sheet.
- 3. - On the face of the water-repellent board not having the layer of foam mortar,
there is abutted a frame which, formed by two horizontal "U"-shaped profiles and two
vertical "C"-shaped profiles, houses a blanket of insulating material and which is
optionally provided in the uprights thereof with holes for the passage of cables and
pipes.
- 4. - Abutting the face of the "U" and "C"-shaped metal profile frame opposite to the
face abutting the water-repellent breathable board, there is an assembly of two plasterboards
abutted face-to-face of which the board closer to the building interior is covered
with a layer of breathable paint.
- 5. - The blanket of insulating material consists of a self-supporting semi-rigid material
which is disposed between the water-repellent breathable board and the assembly of
plasterboards, possibly without the support of the metal profile frame.
- 6. - The breathable foam mortar is reinforced by materials of the group formed by
cellulose fibers, rock wool, fiberglass and synthetic fibers.
[0014] A further feature of the invention is to be found in the fact that an anti-seismic
device, which is specially applicable where the prefabricated panels closing the structure
of a building are placed against the structure by means of a plurality of fixing members
formed by a threaded rod which engages, at one end, in the threaded through hole of
a versatile plug embedded in the panel and is attached thereto by a nut, at the same
time as, at the other end thereof, there is fixedly attached thereto by nuts and locknuts,
a polygonal seating plate which engages at one edge thereof a channel of a support
profile fixedly attached to the building structure, consists of locking means which
releasably stabilize the seating of the polygonal plate in the channel of the support
profile fixedly attached to the building structure.
[0015] Further features of the invention forming embodiments and details thereof are described
below:
- 1. - The locking means are formed by a retaining profile which being releasably fixedly
attached in overhanging fashion to the building structure, has at the free end thereof
a resiliently flexible inverted channel for engaging one side of the polygonal seating
plate, opposite to the side with which it is seated in the channel of the support
profile, fixedly attached to the building structure to stabilize the seating of said
polygonal plate.
- 2. - The polygonal plate has abutting the face thereof facing the support structure
and suspended on the upper edge of the polygonal plate astride this edge, locking
means formed by a metal plate piece having, in the centre thereof, a window through
which there freely extends the fixing locknut of said polygonal seating plate and
a lower end which is bent into a perpendicular tab. The polygonal tab seats, on the
one hand, on the upper face of a horizontal portion of the angular support profile
fixedly attached to the structure and, on the other hand, is fixedly attached through
said horizontal portion of the angular support profile to a rigidifying profile for
the latter which is snugly fitted between the channel of said angular support profile
and a vertical portion thereof fixedly attached to the support structure.
- 3. - The window of the metal sheet piece has dimensions such as to allow the positional
fixing locknut of the polygonal seating plate to project therethrough and the rotation
of the locknut when handling it to fix the position of said polygonal seating plate.
- 4. - The rigidifying profile has a rectangular rightangled tubular configuration and
has a length such that allows an indefinite length of the angular support profile
of the group comprising the whole of said length or a plurality of regularly spaced
apart independent portions thereof to be occupied.
Brief description of the drawings
[0016] To facilitate the understanding of the foregoing ideas, at the same time as various
details of a constructive nature are disclosed, there is described hereinbelow an
embodiment of the present invention, with reference to the drawings accompanying this
specification. In view of their primordially illustrative nature, these drawings must
be understood to be lacking in any limiting scope relative to the breadth of the legal
protection requested. In the drawings:
Figure 1 is a perspective view of an embodiment of a versatile plug according to the
present invention.
Figure 2 is a side elevation view of an embodiment of the means allowing the panel
to be handled when attached to the versatile plug.
Figure 3 is a partly section side elevation view of an anchoring point of a panel
to a building support structure.
Figure 4 is a partly section side elevation view of a point of the panel where there
is a plug attached to a handling means such as that of Figure 2.
Figure 5 is a partly sectional side elevation view of the arrangement of a panel when
being stripped from the mold.
Figure 6 is a cross section view of an embodiment of the structure of the invention
where there is to be seen a clamp variant, an upright and a cross-member variant,
all connected by the clamps to the floor structure slabs of a reinforced concrete
building structure and a cement mortar panel having biaxially prestressed reinforcement
suspended in said structure.
Figure 7 is a perspective view of a detail of one of the possible embodiments of a
clamp once attached to the edge of a floor structure slab of a reinforced concrete
building structure and the retained position therein of an upright, drawn in dashed
line to facilitate the view of the clamp.
Figure 8 is, like Figure 7, a detail of a second one of the possible embodiments of
a clamp once attached to the edge of a floor structure slab of a reinforced concrete
building structure and the retained position therein of an upright, drawn in dashed
line to facilitate the view of the clamp.
Figure 9 is a perspective view of a floor structure slab showing the lower ends of
a number of metal upright profiles anchored at the lower end thereof to a lower horizontal
metal profile and a further number of metal upright profiles anchored at the upper
end thereof to an upper horizontal metal profile, both horizontal metal profiles being
mounted to one same floor structure slab.
Figure 10 is a cross section view of a detail of the way of attachment, with possibility
of movement, of the upper end of an upright metal profile at a point of the upper
horizontal metal profile, in a situation where no settling of the reinforced concrete
structure has occurred.
Figure 11 is a cross section view of the way, after a settling movement of the concrete
structure has occurred, in which the attachment of the upper end of an upright metal
profile, shown in the previous figure, remains, where said upper end is located in
the vicinity of the base wall of the upper horizontal metal profile.
Figure 12 is a cross-sectional elevation view of a cement mortar panel, with a plug
formed by a short, thick body according to an embodiment prior to the one of the present
invention.
Figure 13, similar to Figure 6, shows a plug formed by a short, thick body according
to an embodiment of the present invention, where the irregularities project from the
lateral region thereof.
Figure 14, similar to Figure 7, shows a plug formed by a short, thick body according
to an embodiment of the present invention, where the irregularities form recesses
in the lateral region thereof.
Figure 15 is a vertical section view of a part of an embodiment of a complex wall
of the invention.
Figure 16 is a partial perspective and sequentially sectional view of a part of a
complex wall like the one shown in the previous figure, seen from the outside.
Figure 17 is a partially sectional side elevation view of two anchoring points of
a like number of adjacent panels abutting a building support structure, all provided
with the antiseismic device of the invention.
Figure 18 is a partially sectional side elevation view of an anchoring point of a
panel in an angular support section according to the object of the invention.
Figure 19 is a front elevation view of a detail of the sheet metal piece where the
disposition of the window and its relation with the fixing locknut for positioning
of the polygonal seating plate is to be seen.
Description of embodiments of the invention
[0017] Figure 1 shows a preferred embodiment of a versatile plug 100 constructed according
to the present invention. The versatile plug 100 is formed by a single piece made
by successive die stamping and folding operations on a thick flat bar. The purpose
of this is to obtain an oblong body which formed as a rectangular omega forms a central
rectangular arch 111 constituting the anchoring means 107. The central rectangular
arch 111 is flanked by two lateral arms 112 constituting the retaining means 106.
These retaining means 106 are symmetrical relative to the central rectangular arch
111 and are mutually coplanar. The retaining means 106 form the main retaining means
of the oblong body in the mass of the mortar. Likewise, the central portion 113 of
said central rectangular arch 111, acting as anchoring means 107, has a central threaded
through hole 114 for sequential insertion of the handling means 108 of Figure 2 and
the fixing means 109 of Figure 3.
[0018] As shown in Figure 3, between the outer plane A of the central portion 113 which
is flush with the hidden face 104 of the panel 102 and the coplanar outer plane B
of the two side arms 112, the versatile plug 100 has a dimension D such as to allow
said side arms 112 to be located in the medial inner region of the panel 102 where
the cables 105 or rods of the biaxial reinforcement are to be found.
[0019] The figures show that the oblong body is formed by a flat bar, preferably of ferric
material such as steel, without excluding other materials. The flat bar may be shaped
by a series of die-stamping and pressing operations, without excluding in any case
the possibility of forming it by lost-wax casting or other process.
[0020] In the majority of cases, the oblong body consists of a single solid piece having
the convex and concave transverse edges 115 thereof rounded.
[0021] Figure 2 shows an embodiment of the handling means 108 for the panel 102. After being
engaged with the versatile plug 100, the handling means 108 allows the versatile plug
100 to be handled for insertion thereof in the panel 102 in the molding stage thereof.
Finally, it allows the demolding and transportation of the panel 102, when in the
position shown in Figure 4.
[0022] This handling means 108 for the panel 102 is formed by a steel rod 116 having one
end 117 threaded, which may be releasably engaged in the threaded through hole 114
provided in the central portion 113 of the central rectangular arch 111 of the versatile
plug 100. At the other end, the handling means 108 is provided with a throat 118 which,
as shown in Figure 5, is for allowing it to be held by the grippers 119A of a transporter
119. In an initial operation, the transporter 119 inserts the versatile plugs 100
in the body of the mass of fresh mortar deposited in the forming mould 120 for the
panel 102 on a texture plate 120A in an environment closed by a closure plate 121
for the open end of the mould 120. In subsequent operations the handling means 108
allows the panel 102 to be removed from the mould 120 and be transported to the setting
facilities and, from the setting facilities, to the store and/or job site.
[0023] As shown in Figure 3, in the operation of seating the panel 102 in the cross-members
128 fixedly attached to uprights 110 to form a building structure, fixing members
109 are inserted in the threaded through holes 114 of the central rectangular arch
111. These fixing members 109 are formed by a threaded rod 122 which engages, at one
end, in the threaded through hole 114 of the central portion 113 of the central rectangular
arch 111 and is fixed thereto by a nut 123, at the same time as there is fixed thereto
at the other end by respective nuts 124 and locknuts 125 a seating plate 126 which
engages in a channel 127 of a support cross-member profile 128 fixedly attached to
the uprights 110 of a building structure.
[0024] Figure 6 shows a possible application to a building structure 134, wherein there
is to be seen a variant of clamp 129, an upright 130 and a variant of cross-member
131, all connected, through the clamps 129, to the edges 132 of the floor structure
slab 133 of the reinforced concrete building structure 134 and a cement mortar panel
135 having biaxially prestressed reinforcement 136 suspended on said building structure
134.
[0025] The cross-members 131, for supporting the outwardly projecting suspension means 137,
in one case, may adopt a double angle configuration or, in other cases, as shown in
Figures 15 and 16, the configuration of a flat "C" shaped rail with openings in the
upper edge for the insertion of the seating plates 138 of the suspension means 137
anchored to the plugs 139 embedded in the panel 135 between the biaxially prestressed
reinforcements 136.
[0026] The same Figure 6 shows how the clamps 129 are fixed to the edges 132 of the floor
structure slabs 133 by nails 140 or other anchoring means in concrete which pass through
the lugs 141 of the clamps 129. At the same time (see Figures 7 and 8), in the quadrangular
bushing 142 associated with said lugs 141, there is housed the upright 130 which is
fixed to said quadrangular bushing 142 by anchoring members 143 or other means passing
through the front face 144 of the quadrangular bushing 142 through an elongated hole
145 provided in the front face 144. The elongated hole 145 allows for the limited
sliding of the clamp 129 during the settling movements, without them affecting the
arrangement of the façade panels.
[0027] Figure 7 shows the case in which the clamp 129 is formed by a quadrangular bushing
142 which is fixedly attached to a flat bar 146. The free ends of the flat bar 146
form the lugs 141 provided with holes for the passage of the anchoring means to the
edge 132 of the floor structure slab 133 of the reinforced concrete building structure
134, by way of the nails 140. The front face 144 of the quadrangular bushing 142 has
the said elongated hole 145 for anchorage of the upright 130.
[0028] Figure 8 shows the case in which the clamp 129A is formed by a folded flat bar portion
147 which, forming a bushing 142 open in the form of a square arch 148, extends perpendicularly
at both free ends thereof in two lugs 141 which are coplanar and symmetrical. Furthermore,
both lugs 141 are provided with holes for the passage of nails 140 forming the fixing
means of the open bushing 142 to the edge 132 of the floor structure slab 133 of the
building structure. At the same time, the bushing 142 houses the upright 130 and holds
it tight by means of the anchoring means 143 through the elongated hole 145.
[0029] Figure 9 shows a way of carrying out according to the invention the closing structure
for the construction, which consists of disposing on the floor structure slab 149
a flexible impermeable sheet 150 formed, for example, of an elastomeric material such
as butyl.
[0030] This sheet 150 is mounted on the floor structure slab 149 with an upper edge region
150A overlapping the floor 149 and allowing the rest of the sheet 150 to hang, covering
a central portion 150B of the edge of the floor structure slab 149, while another
lower edge region 150C is left suspended. The said upper edge portion 150A serves
as seat for a lower horizontal metal profile 151, which is called lower relative to
the opening of an upper floor, which is installed with a slight overhang relative
to the edge of the floor structure slab 149 and is fixed thereto by a screw. The lower
horizontal metal profile 151 is complemented in coplanar fashion by an upper horizontal
metal profile 152, which is called upper relative to the opening of a lower floor.
At the same time the lower edge region 150C of the sheet 150 covers the side of the
upper horizontal metal profile 152, located on the lower face of the same floor structure
slab 149.
[0031] The lower 151 and upper 152 horizontal metal profiles, located in one same opening
between two successive floor structure slabs 149, are for supporting upright metal
profiles 153 and, as "U" shaped profiles, have, respectively, base walls 151 A and
152A and side portions 151 B and 152B.
[0032] As shown in Figure 9, the lower horizontal metal profiles 151 are provided in the
side portions 151 B thereof with holes 154 for the passage of anchoring screws for
the lower ends 153A of the upright metal profiles 153. At the same time, see Figures
10 and 11, the upper ends 153B of these upright metal profiles 153 are fixed to the
corresponding side portions 152B of the upper horizontal metal profile 152 by an arrangement
formed by two vertical elongated holes 155, provided transversely in said side portions
152B and screws 156 which pass through said vertical elongated holes 155 and are fixed
at the upper end 153B of the upright metal profile 153. These screws 156 may be any
type of screws, rivets, pins or any retaining means allowing for mutual movement originated
by the presence of stresses caused by the settling of the reinforced concrete structured
building.
[0033] Figure 10 shows a form of fixing with possibility of movement of the upper end 153B
of an upright metal profile 153 up to the base wall 152A of the upper horizontal metal
profile 152. In the situation shown no settling of the reinforced concrete structure
of the floor slabs 149 has taken place. In this situation the length L of the vertical
elongated holes 155 provided in the side portions 152B of the upper horizontal metal
profiles 152 is the same as or greater than the distance D, provided between the upper
end 153B of the upright metal profile 153 and the base wall 152A of the upper horizontal
metal profile 152, for the case in which settling of the reinforced concrete structure
of the building takes place.
[0034] Figure 11 shows the state, after the occurrence of a settling movement of the concrete
structure, of the fixing of the upper end 153B of an upright metal profile 153 shown
in the previous figure. In this situation, said upper end 153B moves upwards to become
located in the proximity of the base wall 152A of the upper horizontal metal profile
152.
[0035] Figures 12, 13 and 14 show examples of a plug which, made according to the art of
the applicant for the present invention, constitutes the means for fixing a cement
mortar panel with prestressed biaxial reinforcement to a building structure. The fixing
means is inserted in the mortar mass before setting thereof inside the mesh formed
by the reinforcement members in such a way that the retaining means of the fixing
means is housed in said mortar mass slightly below the prestressed reinforcement members
and short of the visible surface of the panel. In turn, the means for anchoring to
the building structure has a region flush with the surface of the hidden face of the
panel.
[0036] Figure 12 shows a plug 157, already disclosed by the applicant for the present invention,
which is formed by a short, thick body 158 having the retaining means 159 to the cement
mortar mass forming the panel 160. The retaining means 159 is located on the prestressed
biaxial reinforcement members 161 and distant from the visible face 162 of the panel
160. At the same time the body 158 has the anchoring means 163 with its threaded axial
hole 168 in a region flush with the surface of the hidden face 169 of the panel 160.
It should be noted that the body 158 has a tapered side surface 170, thereby improving
its retention in the panel 160.
[0037] Figure 13 shows a plug 171 having the same features as the plug 157 of Figure 12,
except that the side surface 172 of the short, thick body 173 thereof is provided
with reliefs 174 projecting from said side surface 172. In the case shown, the reliefs
have an annular configuration, without excluding that they may adopt other configurations
such as, for example, a spiral one.
[0038] Figure 14 shows a plug 175 having the same features as the plug 157 of Figure 12,
except that the side surface 176 of the short, thick body 177 thereof is provided
with recesses 178 below the level of said side surface 176. In the case shown, the
recesses have an annular configuration, without excluding that they may adopt other
configurations such as, for example, a spiral one.
[0039] The external line 179 of contact between the plug 157, 171 and 175 and the cement
mortar of the panel 160 may be covered and closed with a resilient washer 180 forming
a sealing gasket arrangement.
[0040] It is not excluded that some reliefs projecting from the side surface may be combined
with others which do not. Likewise, it is not excluded that the short, thick body
158, 173, 177 in all cases may have basically a configuration in the side region thereof
of the group comprising tapered surfaces, cylindrical surfaces, oval surfaces and
prismatic surfaces.
[0041] Figures 15 and 16 show a complex wall in which the façades thereof are of the type
formed preferably by prefabricated cement mortar panels 181 having a thickness of
around three centimeters. The prefabricated panels 181 are fixed to an independent
completely metallic support structure or to a metallic support structure 182 associated
with a reinforced concrete support structure having the form of a floor structure
slab 183, a ventilated chamber 184 being formed between said panels 181 and metallic
support structure 182.
[0042] The support structure 182 of the façade, be it metallic or mixed, has the front surface
thereof, which is comprised inside the ventilated chamber 184 and facing the back
of the prefabricated façade panels 181 with which said ventilated chamber 184 is formed,
covered by a breathable sheet 185. The sheet 185 is breathable only with respect to
the air and damp of the building interior and exclusively one way from the interior
of the building to the ventilated chamber 184.
[0043] In the case of a mixed support structure 182, such as the one shown in the figures
and in greater detail in Figure 16, it should be noted that the floor structure slabs
183 form the constructional part of the mixed support structure, while the other metallic
part 182 of the same structure is formed by "U" shaped metal profiles 186, as cross
members. These metal profiles 186 are fixed to the facing surfaces of two contiguous
floor structure slabs 183 and disposed with their concave sides facing each other,
the latter being connected by "C" shaped metal profiles 187 as uprights.
[0044] A water-repellent breathable board 188 is abutted to the rear surface of the metallic
support structure 182, which is the surface opposite the one bearing the breathable
sheet 185. The board 188 is provided with a layer of foam mortar 189 which is also
breathable, projected on said abutment face towards the metallic support structure
182.
[0045] The water-repellent breathable board 188, which abuts the metallic support structure
182 with the face having the projected layer of foam mortar 189, also abuts with the
other face thereof a support frame 190 of "C" shaped metal profiles 191. The support
frame 190 holds inside, parallel to said water-repellent board 188, a blanket 192
of an insulating material which being made from a self-supporting semirigid material,
allows the possibility of not having the support provided by said support frame 190.
[0046] Thereafter, abutting the face of said support frame 190 of "C" shaped metal profiles
191, opposite the one against which the water-repellent breathable board 188 is placed,
there is disposed an assembly of two plaster boards 193 and 194 abutting each other,
among which, the board 194, which is the one closer to the interior of the building,
being covered with a layer of breathable paint 195.
[0047] The breathable foam mortar 189 is reinforced with materials of the group formed by
cellulose fibers, rock wool, fiberglass and synthetic fibers.
[0048] As shown in Figure 17, in the operation of seating the panels 196 and 196A in a building
structure 197, fixing members 199 are inserted in the threaded holes of an omega-shaped
versatile plug 198 or a cylindrical versatile plug 198A. These fixing members 199
are formed by a threaded rod 200 which is engaged, at one end, in the threaded hole
of the central portion of the central rectangular arch of the omega-shaped versatile
plug 198 or the threaded axial hole of the cylindrical versatile plug 198A and is
fixed thereto by a nut 201. At the same time, in both cases, there is fixed thereto
at the other end thereof by corresponding nuts 202 and locknuts 203 a polygonal seating
plate 209 which engages in a channel 210 of a support profile 211 fixedly attached
to the structure 197 of a building.
[0049] Up to here there has been described the application of the object of Utility Model
n°
ES 1 068 863, to which there is added hereinafter the description of the object of the invention.
As indicated above, the object consists of disposing locking means 212 which removably
resiliently and flexibly stabilizes the seating of the polygonal seating plate 209
in the channel 210 of the support profile 211 fixedly attached to the building structure
197.
[0050] The said locking means 212 consists of a retaining profile 213 which is removalby
fixedly attached in cantilever fashion to the building structure 197. In conditions
of resilience and flexibility the retaining profile 213 has, at the free end thereof,
an inverted channel 214 for engaging one side of the polygonal seating plate 209.
This side is opposite the side with which it is seated in the channel 210 of the support
profile 211 fixedly attached to the building structure 197.
[0051] Under these assembly conditions of the panels 196 and 196A, the arrangement of the
support 211 and retaining 213 profiles in cantilever fashion confers on the installation
thereof adequate resilience and flexibility to allow slight movements of the panels
196 and 196A without harming the stability of the panels 196 and 196A in the building
structure 197.
[0052] Obviously, the fixing of the support 211 and retaining 213 profiles to the structure
197 by screws 215 allows the installation to be readily recomposed in case of deterioration
of any of the panels or remodeled for needs of space or appearance, without excluding,
thereby, that such profiles may be replaced by other members of like functionality.
[0053] Likewise, the polygonal seating plate 209, which will preferably have a rectangular
or square shape, may adopt other configurations, without excluding in an extreme case
the circular configuration understood as polygonal of an infinite number of sides.
[0054] Also, the versatile plugs may be of a configuration other than the one described,
provided always that they have a threaded hole for the insertion of the threaded rod
200 or have an equivalent member.
[0055] As shown in Figure 18, in one example of the operation of seating the panels 216
in a building structure 197, there are inserted in the threaded holes of a short,
thick bodied versatile plug 217, of an omega-shaped versatile plug or other similar
type, fixing members 218 formed by a threaded rod 219 which engages, at one end, in
the threaded axial hole of the versatile plug 217 and is fixed to the plug 217 by
a nut 220. Likewise, in both cases, there is fixed thereto at the other end thereof
by respective nuts 221 and locknuts 222 a polygonal seating plate 223 which engages
in a channel 224 of an angular support profile 225 fixedly attached to the building
structure 197.
[0056] Also up to here there has been described the way in which a fixing point of a panel
216 was installed in the building 197 up to date. Hereinafter there will be described
the object of the invention consisting of disposing locking means 226 which, removably,
rigidly stabilizes the seating of the polygonal seating plate 223 in the channel 224
of the angular support profile 225 fixedly attached to the building structure 197.
[0057] According to the device of the invention, the polygonal seating plate 223 is provided
with locking means 226 abutting the face A thereof, which is the surface facing the
support structure of the building 197, and suspended from the upper edge B of the
polygonal seating plate 223, riding thereon. The locking means 226 consists of a metal
sheet piece 227 provided in the centre thereof with a window 228 through which there
freely projects the locknut 222 for fixing said polygonal seating plate 223 and with
a lower end which is bent perpendicularly to form a tab 229. The tab 229, on the one
hand, seats on the upper surface of a horizontal portion 230 of the angular support
profile 225 fixedly attached to the building structure 197 and, on the other hand,
is fixedly attached by a screw 231 or other means, through said horizontal portion
230 of the angular support profile 225 to a rigidifying profile 232 for the latter.
The rigidifying profile 232 is located in fitted fashion between the channel 224 of
said angular support profile 225 and a vertical portion 233 thereof fixedly attached
to the building structure.
[0058] As shown in Figure 19 and gathered from Figure 18, the window 228 of the metal sheet
piece 227 has dimensions allowing the locknut 222 for positional fixing of the polygonal
seating plate 224 to project therethrough and the rotation of said locknut 222 at
the time of manipulating it to fix the position of said polygonal seating plate 223.
[0059] It should be pointed out that the rigidifying profile 232 is of right rectangular
tubular configuration and of an indefinite length such as to allow a length of the
angular support profile 225 of the group formed by the whole of said length or a plurality
of independent portions thereof which are regularly spaced apart to be occupied. Likewise,
another type of profile could be used, and even tabs die punched out from the angular
support profile 225 itself which were disposed perpendicularly just below the horizontal
portion 230 inciding on the wall of the channel 224.
1. A functional system for a cement mortar panel with prestressed biaxial reinforcement,
suitable for closing the openings in a building structure, which delimit the patios
of said building and which is formed by a cement mortar panel, said panel, having
a thickness of from 2 to 7 cms, includes a prestressed biaxial reinforcement (136,
161) which is formed by two series of prestressed cables (105) or rods, which are
mutually parallel and equidistant within one same series and said series cross each
other orthogonally without being fixedly attached to one another to form a grid, characterized in that the cement mortar panel has embedded in the mass thereof versatile operating means
(100, 157, 171, 175) on the panel ensemble (102, 135, 160, 181, 196, 216) allowing
the handling and/or attachment of said panel (102, 135, 160, 181, 196, 216) to suspension
means (127, 137, 210, 224) to the structure of a building, to means controlling seismic
phenomena and the settling movements of the building, to means for reducing damp inside
the building and to means reducing the infiltration of damp inside the panel.
2. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of the previous claim, characterized in that the versatile operating means on the panel ensemble (102), is constituted by an oblong
body formed by a thick flat bar which, in omega shape, forms a central rectangular
arch (111) which is flanked by two lateral arms (112), which are symmetrical relative
to said central rectangular arch (111) and mutually coplanar and form the main retaining
means (106) of said body within the mortar, the central portion of said central rectangular
arch (111) having a threaded through hole (114) for the sequential insertion of the
handling means (108) and the anchoring means (107) and a dimension of the ensemble
such as to allow said lateral arms (112) to be able to be located in the medial internal
region of said panel (102) in which said biaxial reinforcement (136, 161) is located.
3. .The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 2, in which having a metallic structure formed by vertical upright profiles
(130) and horizontal cross-member profiles (128), which, having the purpose of facilitating
the suspension of architectural panels in buildings having a reinforced concrete structure,
is characterized in that it comprises a plurality of clamps (129) which, provided with stable fixing means
(140) to the edges (132) of the floor structure slabs (133) of a reinforced concrete
structure, are disposed individually, in vertical alignment in said edges (132) to
form coaxially vertical guide rows for housing and retaining the upright profiles
(130) which are connected together by cross-members (128) on which said suspension
means (137) provided on the backs of the architectural panels are seated and attached.
4. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 3, characterized in that said clamps (129) are formed by a quadrangular bushing (142) or ring having coplanar
to one of the faces thereof two lugs (141), which configure it in a bridge-like fashion,
as fixing means of said bushing (142) to said edge (132) of the floor structure slab
(133) in a position appropriate for the vertical passage of the upright profiles (130),
said clamps (129) including means for anchoring the bushing (142) to said edge (132)
of the building floor structure slab (133), at the same time as the front face of
said bushing (142), being the one found in position opposite to the seating surface
of said bushing (142) on said edge (132) of the floor structure slab (133), has a
vertical elongated hole (145)
5. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 4, characterized in that the clamps (129) are formed by a folded flat bar portion which, forming a rectangular
arch, extends orthogonally at both free ends thereof in two coplanar symmetrical lugs
(141) forming the horizontal fixing means of the bushing (142) to the edge of the
building floor structure slab.
6. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 1, applied to prefabricated bidirectionally prestressed cement mortar façade
panels in concrete structures, in which the closing structure comprises a first horizontal
metal profile (151) fixed longitudinally with a slight overhang on the free façade
edge of the floor structure slab (149) with the insertion of a flexible impermeable
sheet (150) covering the thickness of the floor structure slab (149) and a second
metal profile (152) being the same as said first horizontal metal profile, longitudinally
fixed with a slight overhang under said free façade edge of the floor structure slab
(149) as a mirror image of said first horizontal metal profile (151), said first and
second metal profiles (151, 152) of two adjacent floor structure slabs (133) being
connected together by upright metal profiles (153), regularly spaced apart and anchored
to said profiles (151, 152), characterized in that said upright metal profiles (153) are rigidly fixed at the bottom ends thereof to
said first horizontal metal profile (151) mounted on the floor structure slab by screws,
while the attachment of said upright metal profiles (153) to said upper horizontal
metal profile (152) is effected, in a limited loose-fitting fashion, in such a way
that it is horizontally and vertically slidable and is made by way of a fastening
member (156) of the group formed by self-tapping screws, rivets and nut and bolt systems,
fixed to the upper end of said upright metal profile (153) through vertical elongated
holes (155) formed in said upper horizontal metal profile (152) and press fitted by
the head of said fastening member (156) in said upper horizontal metal profile (152),
said holes being of a greater width than the diameter of the fastening member and
of a length equal to the safety margin contemplated for the settling of the floor
structure slabs of the concrete structure of the building.
7. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 6, characterized in that the length L of said vertical elongated holes (155) provided in the side portions
(152B) of said upper horizontal metal profiles (152) is the same as or greater than
the distance D provided between the upper ends of the upright metal profiles (153)
and the base wall of said upper horizontal metal profile (152).
8. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 1, which is applicable to the case in which the versatile operating means
on the panel ensemble (160) is formed by plugs (157, 171, 175) formed by a short,
thick body (158, 173, 177), characterized in that the lateral region of said short, thick body (158, 173, 177) is provided with irregularities
(174, 178) increasing the extent of the side surface (172, 176) of said lateral region
and the distance to be covered over said side surface (172, 176) by any damp which
may infiltrate in the space which may have formed between said body (158, 173, 177)
and the cement mortar of said panel (160) in which it is inserted as a result of thermal
expansion and/or contraction.
9. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 8, characterized in that the short, thick body (158, 173, 177) basically has a configuration in the lateral
region thereof of the group formed by conical surfaces, cylindrical surfaces, oval
surfaces and prismatic surfaces.
10. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 8, characterized in that said surface irregularities in the lateral region of the short, thick body (173)
of said plugs (171) are formed by reliefs (174) projecting from said side surface
(172).
11. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 8, characterized in that the surface irregularities in the lateral region of the short, thick body (177) of
said plugs (175) are formed by recesses (178) below said side surface (172).
12. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claims 10 and 11, characterized in that the reliefs of said surface irregularities (174, 178) on the lateral region of the
short, thick body (173, 177) of the plugs have an annular configuration and are contained
in mutually parallel planes perpendicular to the axis of the short, thick body (173,
177) of said plug (171, 175).
13. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claims 10 and 11, characterized in that reliefs of said surface irregularities (174, 178) on the lateral region of the short,
thick body (158, 173, 177) of said plugs (171, 175) follow helical paths with a direction
of minimum damp flow.
14. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 8, characterized in that the external contact line between said plug (157, 171, 175) and the cement mortar
may be covered and closed with a washer (180) constituting a sealing joint arrangement.
15. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 1, which is particularly applicable to a wall for buildings having ecological
features, in which the façades of said buildings are of the type preferably formed
by prefabricated cement mortar panels (181) having a thickness of about 3 cms which
are fixed to a completely metallic independent structure (182) or a metallic structure
(182) associated with a reinforced concrete structure (183) and which form between
said panels (181) and metallic structure (182, 183) a ventilated chamber (184), characterized in that said façade support structure (182, 183), being it metallic or mixed, has the front
surface thereof, which is the one comprised inside said ventilated chamber and facing
the back of the prefabricated façade panels (181) forming said ventilated chamber
(184), completely covered by a breathable sheet (185), said sheet (185) being breathable
only with respect to the air and damp inside the building and exclusively in one sole
direction from the inside of the building towards said ventilated chamber (184).
16. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 15, characterized in that on the rear surface of the support structure (182, 183), which is the one opposite
the front surface of said structure (182, 183) containing said breathable sheet, there
is abutted a water-repellent breathable board (188), which is provided with a layer
of foam mortar (189), also breathable, projected on said abutment surface towards
said rear surface of the structure.
17. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 15, characterized in that a water-repellent board (188), having one of the faces thereof covered with a projected
layer of foam mortar (189), is abutted by said covered face against the rear surface
of said support structure (182), said rear surface being the one opposite the front
face which is covered by said breathable sheet (185).
18. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 15, characterized in that on the face of said water-repellent board (188) not having the projected layer of
foam mortar (189), there is abutted a support frame (190) which, formed by two horizontal
"U"-shaped profiles and two vertical "C"-shaped profiles, houses a blanket (192) of
insulating material and which is optionally provided in the uprights thereof with
holes for the passage of cables and pipes.
19. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 18, characterized in that abutting the face of the "U" and "C"-shaped profile frame (189) opposite to the face
to which there is abutted the water-repellant breathable board (188), there is an
assembly of two plasterboards (193, 194) abutted face-to-face, of which the board
(194) closer to the building interior is covered with a layer of breathable paint
(195).
20. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 18, characterized in that said blanket (192) of insulating material consists of a self-supporting semi-rigid
material and is disposed between the water-repellant breathable board (188) and the
assembly of plasterboards (193, 194), possibly without the support of said metal profile
frame (189).
21. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 16, characterized in that said layer of breathable foam mortar (189) is configured by materials of the group
formed by cellulose fibers, rock wool, fiberglass and synthetic fibers.
22. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 1, concretely an anti-seismic device, which is specially applicable in the
case in which the prefabricated panels closing the structure (197) of a building are
placed against said structure (197) by means of a plurality of fixing members formed
by a threaded rod (200) which engages, at one end, in the threaded through hole (114)
of a versatile plug (198, 198A, 217) embedded in said panel (196, 216) and is fixed
to said panel (196, 216) by a nut (201, 220), at the same time as, at the other end,
there is fixed thereto by corresponding nuts (202, 221) and locknuts (203, 222) a
polygonal seating plate (209, 223) which fits at one of the edges thereof in a channel
(210, 224) of a support profile (211, 225) fixedly attached to said building structure
(197), characterized in that it consists of locking means (212, 226) which removably stabilizes the seating of
said polygonal seating plate (209, 223) in the channel (210, 224) of said support
profile (211, 225) fixedly attached to said building structure (197).
23. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 22, characterized in that said locking means (212) is formed by a retaining profile (213) which being fixedly
and removably attached in cantilever fashion to the building structure, has at the
free end thereof a resiliently flexible inverted channel (214) for engaging one side
of said polygonal seating plate (209) opposite to the side with which it is engaged
in said channel (210) of the support profile fixedly attached to said building structure
(197) to stabilize the seating of said polygonal seating plate (209).
24. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 22, characterized in that said polygonal seating plate (209) has abutting the face thereof facing the support
structure (197) and suspended on the upper edge thereof astride said upper edge, locking
means (226) formed by a metal plate piece (227) having, in the centre thereof, a window
(228) through which there freely extends the fixing locknut (222) of said polygonal
seating plate (209) and a lower end which is bent into a perpendicular tab (229) which,
on the one hand, seats on the upper face of a horizontal portion of the angular support
profile (225) fixedly attached to said structure (197) and, on the other hand, is
fixedly attached through said horizontal portion of the angular support profile (225)
to a rigidifying profile (232) for said profile (225) which is snugly fitted between
the channel of said angular support profile (225) and a vertical portion of said profile
(225) fixedly attached to the support structure (197).
25. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 24, characterized in that the window (228) of said metal sheet piece (227) has dimensions such allowing said
positional fixing locknut (222) of said polygonal seating plate (223) to project therethrough
and the rotation of the locknut (222) when handling it to fix the position of said
polygonal seating plate (223).
26. The functional system for a cement mortar panel with prestressed biaxial reinforcement
of claim 24, characterized in that the rigidifying profile (232) has a rectangular rightangled tubular configuration
and has a length such that allows an indefinite length of the angular support profile
(225) of the group formed by the whole of said length or a plurality of regularly
spaced apart independent portions thereof to be occupied.