REFRIGERATING MACHINE OIL COMPOSITION FOR NATURAL REFRIGERANT

Description

TECHNICAL FIELD

[0001] The present invention relates to the use of a refrigerating oil composition for the natural substance-based refrigerants ammonia, propane, butane and carbon dioxide.

BACKGROUND ART

[0002] In general, refrigerators such as compression type refrigerators comprising a compressor, a condenser, an expansion valve and an evaporator have a structure in which a mixed fluid of a refrigerant and a lubricating oil is circulated in the closed system. Heretofore, chlorofluorocarbons such as dichlorodifluoromethane (R-12) and chlorodifluoromethane (R-22) have been used as the refrigerant for the compression-type refrigerators and various types of lubricating oils have been produced and used in combination with the refrigerant. However, since there is the anxiety that the chlorofluorocarbons cause environmental pollution such as ozonosphere destruction in stratosphere when these substances are released into the atmosphere, the regulation on the chlorofluoro carbons is becoming stricter worldwide. Due to this situation, novel refrigerants such as hydrofluorocarbons and fluorocarbons, typical examples of which include 1,1,1,2-tetrafluoroethane (R-134a), are attracting attention. Although there is no anxiety that the hydrofluorocarbons and the fluorocarbons destruct the ozonosphere, there is the fear that these substances might cause global warming due to the longevity of these substances in the atmosphere. Therefore, the use of natural substance-based refrigerants that do not cause the above problems is considered.

[0003] Among the natural substance-based refrigerants, ammonia has heretofore been used for industrial refrigerators that require oil agents and refrigerants in great amounts. As the refrigerating oil for such refrigerators, mineral oils have been used. However, since mineral oils and ammonia are not miscible with each other, additional apparatuses such as an apparatus for separation of the oil are indispensable. Therefore, the system becomes great and, moreover, the performance of the system is not sufficiently satisfactory.

[0004] In JP 05 0094 83 A, it is disclosed that polyalkylene glycols which do not have hydroxyl group at any of the ends have excellent miscibility with ammonia and contribute to improvement in the performance to a great extent. It is described in the specification of the above application that additives conventionally used for refrigerating oils such as extreme pressure agents and antioxidants can be used. However, the use of the additives is not shown in the examples.

[0005] In JP 06 010081 A , additives advantageously used in combination with ammonia or hydrofluorocarbon refrigerants are disclosed. However, the use of the additives specifically described in the examples is limited to the use in combination with hydrofluorocarbon refrigerants.

[0006] Lubricating oil compositions for a specific use, namely for hydrogen-containing fluorohydrocarbon refrigerants, are described in US A 5,368,765.

[0007] The document EP US A 5,595,678 describes lubricants for ammonia. These lubricants are a polyalkylene glycol with a molecular weight of 200 to 4000, which may be blended with further components such as a mineral oil. The polyalkylene glycol compound according to the document is end-capped with either an aromatic group or an alkyl group, in the last case the number of carbon atoms is a minimum of ten.

[0008] The use of polyalkylene glycols in refrigeration systems with ammonia is described in US A 5,413,728. Further components such as mineral oils may be present, but obviously only in residual amounts due to previous use, a residual amount may be thought to be below 1% by weight of the overall composition.

[0009] The document DE 44 04 804 A1 teaches the use of polyalkylene glycols in refrigeration systems with ammonia. Mineral oils as further components are not mentioned.

[0010] Lubricating oil compositions for refrigerant systems on the basis of a Freon gas are described in JP 58 103594 A.

[0011] The document EP A 0 989 180 is a document under Article 54(3) EPC. This document describes lubricating oils to be used in refrigerating machines using ammonia as the refrigerant. The oil comprises a polypropylene glycol monoether and may furthermore comprise a different type of oil.

[0012] The document JP 10 147 682 A does not refer to polyalkylene glycol.

[0013] In general, since ammonia has a greater reactivity than other refrigerants and exhibits basic property by itself, acidic substances have been considered to be unsuitable for use in combination with ammonia. On the other hand, most of the additives are actually acidic substances. This situation causes insufficient lubrication and the improvement has been desired. The present situation described above is reflected on the fact that the above references have no specific descriptions on the use of combinations of ammonia with conventional additives. It has not been found whether the combinations can be used for practical applications.

[0014] The present invention has an object of providing a refrigerating oil composition having excellent miscibility with natural substance-based refrigerants and, in particular, with ammonia-based refrigerants and exhibiting an improved lubricity.

[0015] As the result of extensive studies by the present inventors, it was found that the object of the present invention could be effectively achieved when the refrigerating oil composition comprises a synthetic oil component comprising a polyether compound having a specific property and a mineral oil component comprising sulfur in specific relative amounts, and the amount of the sulfur components is in the range of 5 to 1,000 ppm in the composition. The present invention has been completed based on this finding.

DISCLOSURE OF THE INVENTION

[0016] The use of the refrigerating oil composition for natural substance-based refrigerants of the present invention has the following aspects:

(1) Use of a refrigerating oil composition which comprises

(A) a synthetic oil component comprising a polyether compound having a pour point of -10°C or lower and

(B) a mineral oil component comprising sulfur components, the mineral oil component having a pour point of -5°C or lower and a content of sulfur of 0.01 to 5.00% by weight,

wherein (A):(B) which is the ratio of the amount by weight of the component (A) to the amount by weight of the component (B) is in the range of 25:75 to 99:1 and the content of sulfur derived from component (B) in the composition is in the range of 5 to 1,000 ppm,
wherein said polyether compound is a polyalkylene glycol compound represented by general formula (1):

        R¹-O-A-R²     (1)

wherein R¹ and R² each represent hydrogen atom or an alkyl group having 1 to 4 carbon atoms, one of R¹ and R² represents an alkyl group having 1 to 4 carbon atoms and the other of R¹ and R² represents hydrogen atom; A represents a chain of a homopolymer of propylene oxide or a copolymer of ethylene oxide and propylene oxide; and, when the number of the ethylene oxide units is represented by m and the number of the propylene oxide units is represented by n, m and n satisfy the following relations: 0 ≤ m/n ≤ 10 and 5 ≤ m+n ≤ 100,
for refrigerating systems using a natural substance-based refrigerant selected from the group consisting of ammonia, propane, butane and carbon dioxide.

(2) Use of a refrigerating oil composition which comprises

(A) a synthetic oil component comprising a polyether compound having a pour point of -10°C or lower and

(B) a mineral oil component comprising sulfur components, the mineral oil component having a pour point of -5°C or lower and a content of sulfur of 0.01 to 5.00% by weight,

wherein (A):(B) which is the ratio of the amount by weight of the component (A) to the amount by weight of the component (B) is in the range of 25:75 to 99:1 and the content of sulfur derived from component (B) in the composition is in the range of 5 to 1,000 ppm, and
wherein the polyether compound is a polyvinyl ether compound,
for refrigerating systems using a natural substance-based refrigerant selected from the group consisting of ammonia, propane, butane and carbon dioxide.

(3) Use described in (1) or (2), wherein said natural substance-based refrigerant comprises 90% by weight or more of ammonia.

BRIEF DESCRIPTION OF THE DRAWINGS

[0017] 

Figure 1 shows a flow diagram that exhibits an example of the compression type refrigerating cycle of the "compressor - condenser - expansion valve-evaporator" system having an oil separator and a hot gas line.

Figure 2 shows a flow diagram that exhibits an example of the compression type refrigerating cycle of the "compressor - condenser - expansion valve-evaporator" system having an oil separator.

Figure 3 shows a flow diagram that exhibits an example of the compression type refrigerating cycle of the "compressor - condenser - expansion valve-evaporator" system having a hot gas line.

Figure 4 shows a flow diagram which exhibits an example of the compression type refrigerating cycle of the "compressor - condenser - expansion valve-evaporator" system.

[0018] Descriptions of the numerical symbols in the Figures are as the followings:

1:

A compressor

2:

A condenser

3:

An expansion valve

4:

An evaporator

5:

An oil separator

6:

A hot gas line

7:

A valve for a hot gas line

THE MOST PREFERRED EMBODIMENT TO CARRY OUT THE INVENTION

[0019] It is necessary that the polyether compound used in the present invention have a pour point of -10°C or lower. It is preferable that the kinematic viscosity at 100°C is 3 to 50 mm²/s. It is more preferable that the kinematic viscosity is 3 to 45 mm²/s and the pour point is -15°C or lower. When the kinematic viscosity is lower than 3 mm²/s, the lubricity is not sufficiently exhibited at high temperatures. When the kinematic viscosity exceeds 50 mm²/s, miscibility with ammonia markedly decreases and power loss increases. Therefore, the anxiety that an efficient operation cannot be completed increases. When the pour point is higher than -10°C, resistance to flow at low temperature increases and efficiency and the lubricities are adversely affected.

[0020] The polyether compound used in the present invention is not particularly specified as long as the above requirements are satisfied. Polyalkylene glycol compounds and polyvinyl ether compounds are suitable as the polyether compound. Polyalkylene glycol compounds represented by the foregoing general formula (1) are more suitable as the polyalkylene glycol compound.

[0021] In the foregoing general formula (1) representing the polyalkylene glycol compound, R¹ and R² each represent hydrogen atom or an alkyl group having 1 to 4 carbon atoms such as methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, sec-butyl group, isobutyl group and tert-butyl group, one of R¹ and R² represents an alkyl group having 1 to 4 carbon atoms and the other of R¹ and R² represents hydrogen atom. The compound may have various copolymer structures such as structures of a block copolymer, a random copolymer and an alternating copolymer. m and n represent numbers satisfying the following relations: 0 ≦m/n≦ 10, preferably 0≦m/n≦3 and more preferably 0≦m/n≦2; and 5 ≦m+n≦ 100 and preferably 5≦m+n≦50.

[0022] In the present invention, apart from the polyalkylene glycol compound represented by the foregoing general formula (1), a polyalkylene glycol compound of an ethylene oxide-propylene oxide copolymer represented by the following general formula (2):

can also be used as the polyether compounds. In the general formula (2), R³, R⁴ and R⁵ each represent hydrogen atom or an alkyl group having 1 to 4 carbon atoms, at least one of R³, R⁴ and R⁵ represents an alkyl group having 1 to 4 carbon atoms and A is the same as defined above for general formula (1).

[0023] Examples of the alkyl group having 1 to 4 carbon atoms represented by R³, R⁴ or R⁵ in the general formula (2) include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, sec-butyl group, isobutyl group and tert-butyl group. At least one of R³, R⁴ and R⁵ represents an alkyl group having 1 to 4 carbon atoms. When the value represented by m/n exceeds 10 in general formula (1) or (2) representing the compound used for the refrigerating oil composition of the present invention, a drawback arises in that the compound becomes waxy and the miscibility becomes poor. When the value represented by m+n is smaller than 5, a drawback arise in that the viscosity is excessively small and the lubricity becomes poor. When the value represented by m+n exceeds 100, a drawback arises in that the miscibility and the efficiency of heat exchange become poor due to a high viscosity.

[0024] Examples of the polyvinyl ether compound include polyvinyl ether compounds comprising constituting units represented by general formula (3):

wherein R⁵, R⁶ and R⁷ each represent hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms, the atom and the groups represented by R⁵, R⁶ and R⁷ may be the same with or different from each other, R⁸ represents a divalent hydrocarbon group having 1 to 10 carbon atoms, R⁹ represents a hydrocarbon group having 1 to 20 carbon atoms, k represent numbers giving an average value of 0 to 10, the atom and the groups represented by R⁵ to R⁹ may be the same or different among different constituting units and, when a plurality of R⁸O are present, the plurality of R⁸O may represent the same group or different groups.

[0025] Polyvinyl ether compounds comprising block or random copolymers comprising the constituting units represented by the foregoing general formula (3) and constituting units represented by the following general formula (4):

can also be used as the polyether compounds. In the general formula (4), R¹⁰ to R¹³ each represent hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms and the atom and the groups represented by R¹⁰ to R¹³ may be the same with or different from each other and may be the same or different among different constituting units.

[0026] In the foregoing general formula (3), R⁵, R⁶ and R⁷ each represent hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms and preferably 1 to 4 carbon atoms. The atom and the groups represented by R⁵, R⁶ and R⁷ may be the same with or different from each other. Examples of the hydrocarbon group include alkyl groups such as methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, various types of pentyl groups, various types of hexyl groups, various types of heptyl groups and various types of octyl groups; cycloalkyl groups such as cyclopentyl group, cyclohexyl group, various types of methylcyclohexyl groups, various types of ethylcyclohexyl groups and various types of dimethylcyclohexyl groups; aryl groups such as phenyl group, various types of methylphenyl groups, various types of ethylphenyl groups and various types of dimethylphenyl groups; and arylalkyl groups such as benzyl group, various types of phenylethyl groups and various types of methylbenzyl groups. It is preferable that R⁵, R⁶ and R⁷ represent hydrogen atom.

[0027] On the other hand, R⁸ in general formula (3) represents a divalent hydrocarbon group having 1 to 10 carbon atoms and preferably 2 to 10 carbon atoms. Examples of the divalent hydrocarbon group having 1 to 10 carbon atoms include divalent aliphatic groups such as methylene group, ethylene group, phenylethylene group, 1,2-propylene group, 2-phenyl-1,2-propylene group, 1,3-propylene group, various types of butylene groups, various types of pentylene groups, various types of hexylene groups, heptylene groups, various types of octylene groups, various types of nonylene groups and various types of decylene groups; alicyclic groups having two bonding portions on an alicyclic hydrocarbon such as cyclohexane, methyl-cyclohexane, ethylcyclohexane, dimethylcyclohexane and propylcyclo-hexane; divalent aromatic hydrocarbon groups such as various types of phenylene groups, various types of methylphenylene groups, various ethylphenylene groups, various types of dimethylphenylene groups and various types of naphthylene groups; alkylaromatic groups having one monovalent bonding portion on each of the alkyl portion and the aromatic portion of alkylaromatic hydrocarbons such as toluene, xylene and ethylbenzene; and alkylaromatic hydrocarbon groups having bonding portions on alkyl group portions of polyalkylaromatic hydrocarbons such as xylene and diethylbenzene. Among the above groups, aliphatic groups having 2 to 4 carbon atoms are preferable.

[0028] Further, k in general formula (3) represent numbers showing the repeating numbers of the group represented by R⁸O and giving an average value in the range of 0 to 10 and preferably in the range of 0 to 5. When a plurality of R⁸O are present, the plurality of R⁸O may represent the same group or different groups.

[0029] Furthermore, R⁹ in general formula (3) represents a hydrocarbon group having 1 to 20 carbon atoms and preferably 1 to 10 carbon atoms. Examples of the hydrocarbon group represented by R⁹ include alkyl groups such as methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, various types of pentyl groups, various types of hexyl groups, various types of heptyl groups, various types of octyl groups, various types of nonyl groups and various types of decyl groups; cycloalkyl groups such as cyclopentyl group, cyclohexyl group, various types of methylcyclohexyl groups, various types of ethylcyclohexyl groups, various types of propylcyclohexyl groups and various types of dimethylcyclohexyl groups; aryl groups such as phenyl group, various types of methylphenyl groups, various types of ethylphenyl groups, various types of dimethylphenyl groups, various types of propylphenyl groups, various types of trimethylphenyl groups, various types of butylphenyl groups and various types of naphthyl groups; and arylalkyl groups such as benzyl group, various types of phenylethyl groups, various types of methylbenzyl groups, various types of phenylpropyl groups and various types of phenylbutyl groups. The atom and the groups represented by R⁵ to R⁹ may be the same or different among different constituting units.

[0030] It is preferable that polyvinyl ether compound (i) comprising the constituting units represented by the foregoing general formula (3) has a ratio of the number by mole of carbon to the number by mole of oxygen in the range of 4.2 to 7.0. When this ratio is smaller than 4.2, the compound is hygroscopic to a great extent. When the ratio exceeds 7.0, miscibility with the refrigerant occasionally becomes poor.

[0031] In the foregoing general formula (4), R¹⁰ to R¹³ each represent hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms and the atom and the groups represented by R¹⁰ to R¹³ may be the same with or different from each other. Examples of the hydrocarbon group having 1 to 20 carbon atoms include the groups described above as the examples of the hydrocarbon group represented by R⁹ in the foregoing general formula (3). The atom and the groups represented by R¹⁰ to R¹³ may be the same or different among different constituting units.

[0032] It is preferable that polyvinyl ether compound (ii) comprising a block or random copolymer comprising the constituting units represented by general formula (3) and the constituting units represented by general formula (4) has a ratio of the number by mole of carbon to the number by mole of oxygen in the range of 4.2 to 7.0. When this ratio is smaller than 4.2, the compound is hygroscopic to a great extent. When the ratio exceeds 7.0, miscibility with the refrigerant occasionally becomes poor.

[0033] In the present invention, a mixture of the polyvinyl ether compound (i) and the polyvinyl ether compound (ii) may also be used. Polyvinyl ether compounds (i) and (ii) used in the present invention can be produced by polymerization of the corresponding vinyl ether monomer and copolymerization of the corresponding hydrocarbon monomer having an olefinic double bond and the corresponding vinyl ether monomer, respectively.

[0034] As the polyvinyl ether compound used in the present invention, polyvinyl ether compounds having the following end structures are preferable:

[0035] Polyvinyl ether compounds that have one end having the structure represented by general formula (5) or (6):



wherein R¹⁴, R¹⁵ and R¹⁶ each represent hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms, the atoms and the groups represented by R¹⁴, R¹⁵ and R¹⁶ may be the same with or different from each other, R¹⁹, R²⁰, R²¹ and R²² each represent hydrogen atom or a hydrocarbon group having 1 to 20 carbon atom, the atoms and the groups represented by R¹⁹, R²⁰, R²¹ and R²² may be the same with or different from each other, R¹⁷ represents a divalent hydrocarbon group having 1 to 10 carbon atoms, R¹⁸ represents a hydrocarbon group having l to 20 carbon atoms, p represent numbers giving an average value of 0 to 10 and, when a plurality of R¹⁷O are present, the plurality of R¹⁷O may represent the same group or different groups, and the other end having the structure represented by general formula (7) or (8):



wherein R²³, R²⁴ and R²⁵ each represent hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms, the atoms and the groups represented by R²³, R²⁴ and R²⁵ may be the same with or different from each other, R²⁸, R²⁹, R³⁰ and R³¹ each represent hydrogen atom or a hydrocarbon group having 1 to 20 carbon atom, the atoms and the groups represented by R²⁸, R²⁹, R³⁰ and R³¹ may be the same with or different from each other, R²⁶ represents a divalent hydrocarbon group having 1 to 10 carbon atoms, R²⁷ represents a hydrocarbon group having 1 to 20 carbon atoms, q represent numbers giving an average value of 0 to 10 and, when a plurality of R²⁶O are present, the plurality of R²⁶O may represent the same group or different groups; and

[0036] Polyvinyl ether compounds which have one end having the structure represented by the foregoing general formula (5) or (6) and the other end having the structure represented by general formula (9):

wherein R³², R³³ and R³⁴ each represent hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms and the atoms and the groups represented by R³², R³³ and R³⁴ may be the same with or different from each other.

[0037] Among the above polyvinyl ether compounds, the following compounds are preferably used in the present invention:

(a) Compounds which have one end having the structure represented by general formula (5) or (6) and the other end having the structure represented by general formula (7) or (8) and comprise the structural units represented by general formula (3) in which R⁵, R⁶ and R⁷ each represent hydrogen atoms, k represent numbers of 0 to 4, R⁸ represents a divalent hydrocarbon group having 2 to 4 carbon atoms and R⁹ represents a hydrocarbon group having 1 to 20 carbon atoms;

(b) Compounds which comprise the structural units represented by general formula (3) alone and have one end having the structure represented by general formula (5) and the other end having the structure represented by general formula (7), wherein R⁵, R⁶ and R⁷ in general formula (3) each represent hydrogen atom, k represent numbers of 0 to 4, R⁸ represents a divalent hydrocarbon group having 2 to 4 carbon atoms and R⁹ represents a hydrocarbon group having 1 to 20 carbon atoms;

(c) Compounds which have one end having the structure represented by general formula (5) or (6) and the other end having the structure represented by general formula (9) and comprise the structural units represented by general formula (3) in which R⁵, R⁶ and R⁷ each represent hydrogen atom, k represent numbers of 0 to 4, R⁸ represents a divalent hydrocarbon group having 2 to 4 carbon atoms and R⁹ represents a hydrocarbon group having 1 to 20 carbon atoms; and

(d) Compounds which comprise the structural units represented by general formula (3) alone and have one end having the structure represented by general formula (5) and the other end having the structure represented by general formula (8), wherein R⁵, R⁶ and R⁷ in general formula (3) each represent hydrogen atom, k represent numbers of 0 to 4, R⁸ represents a divalent hydrocarbon group having 2 to 4 carbon atoms and R⁹ represents a hydrocarbon group having l to 20 carbon atoms.

[0038] In the present invention, polyvinyl ether compounds which comprise the structural unit represented by the foregoing general formula (3) and have one end having the structure represented by the foregoing general formula (5) and the other end having the structure represented by the following general formula (10):

can also be used. In general formula (10) R³⁵, R³⁶ and R³⁷ each represent hydrogen atom or a hydrocarbon group having l to 8 carbon atoms and the atoms and the groups represented by R³⁵, R³⁶ and R³⁷ may be the same with or different from each other; R³⁸ and R⁴⁰ each represent a divalent hydrocarbon group having 2 to 10 carbon atoms and may represent the same group or different groups; R³⁹ and R⁴¹ each represent a hydrocarbon group having 1 to 10 carbon atoms and may represent the same group or different groups; c and d each represent numbers giving an average value of 0 to 10 and may represent the same number or different numbers; when a plurality of R³⁸O are present, the plurality of R³⁸O may represent the same group or different groups; and, when a plurality of R⁴⁰O are present, the plurality of R⁴⁰O represent the same group or different groups.

[0039] Further, examples of the polyvinyl ether compounds which can be used in the present invention include homopolymers or copolymers of alkyl vinyl ethers comprising structural units represented by general formula (11) or (12):



wherein R⁴² represents a hydrocarbon group having 1 to 8 carbon atoms, and having a weight-average molecular weight of 300 to 5,000 and one end having the structure represented by general formula (13) or (14):



        -CH=CHOR⁴⁴     (14)

wherein R⁴³ represents an alkyl group having 1 to 3 carbon atoms and R⁴⁴ represents a hydrocarbon group having 1 to 8 carbon atoms.

[0040] Furthermore, examples of the polyvinyl ether compound described above include the compounds described in detail in EP 1 059 279 A, EP 0644175A, JP 6 234 815 and US 5 908 818 A.

[0041] The mineral oil component used in the present invention is not particularly specified. Examples of the mineral oil component include distilled oils obtained by atmospheric distillation of paraffinic crude oils, intermediate crude oils and naphthenic crude oils, distilled oils obtained by vacuum distillation of residual oils of the atmospheric distillation and purified oils obtained by purifying the above oils in accordance with a conventional process such as oils purified with solvents, oils purified by hydrogenation, oils treated by dewaxing and oils treated with white clay. The mineral oil component has a pour point of -5°C or lower and a content of sulfur of 0.01 to 5.00% by weight. When the pour point is higher than -5°C, the pour point of the refrigerating oil composition obtained by mixing with the polyether compound is elevated and there is the possibility that fluidity becomes poor. When the content of sulfur is outside the above range, there is the anxiety that the effect of addition is not exhibited or stability deteriorates to cause formation of sludge.

[0042] It is necessary that (A):(B), the ratio of the amount by weight of component (A) comprising the polyether compound to the amount by weight of component (B) comprising the sulfur component, is in the range of 25:75 to 99:1. When the ratio is less than the aforementioned range, the sufficient properties cannot be exhibited due to decreases in fluidity at low temperatures and miscibility with ammonia. When the ratio exceeds the aforementioned range, the effect of addition of the mineral oil component cannot be expected. It is preferable that the ratio is in the range of from 25:75 to 75:25.

[0043] It is necessary that the refrigerating oil composition of the present invention comprises sulfur components derived from the mineral component in an amount of 5 to 1,000 ppm and preferably 50 to 500 ppm. Therefore, the amount of the used mineral oil component is adjusted in accordance with the content of the sulfur components in the mineral oil component so that the content of sulfur in the refrigerating oil composition is adjusted in the above range. When the content of the sulfur components in the refrigerating oil composition is less than 5 ppm, the expected effect of the addition to provide the lubricity is not exhibited. When the content of the sulfur components exceeds 1,000 ppm, the stability deteriorates and the fear of formation of sludge increases. To the refrigerating oil composition for natural substance-based refrigerants of the present invention, where necessary, extreme pressure agents, acid catchers, antioxidants and anticorrosion agents are added.

[0044] In the present invention, the natural substance-based refrigerant means ammonia, propane, butane, and carbon dioxide. The lubricating oil composition of the present invention is effective, in particular, for ammonia-based refrigerants, i.e., refrigerating systems containing 90% by weight or more of ammonia. The lubricating oil composition of the present invention is also effective for other natural substance-based refrigerating systems. In the process for lubricating refrigerators using the refrigerating oil composition of the present invention, it is preferable that the ratio of the amount by weight of the above natural substance-based refrigerant to the amount by weight of the above refrigerating oil composition is in the range of 99/1 to 10/90. When the amount of the refrigerant is less than the above range, the refrigerating ability becomes poor. When the amount of the refrigerant exceeds the above range, the lubricity deteriorates. Therefore, amounts outside the above range are not preferable. From the above standpoint, it is more preferable that the ratio of the amount by weight of the refrigerant to the amount by weight of the refrigerating oil composition is in the range of 95/5 to 30/70.

[0045] The refrigerating oil composition of the present invention can be applied to various types of refrigerators. In particular, the refrigerating oil composition of the present invention is advantageously applied to compression-type refrigerating cycles in industrial compression-type refrigerators in which the oil agents and the refrigerant are required in great amounts. For example, the refrigerating oil composition can be advantageously applied to refrigerators disclosed in EP 0 485 979 A, JP 08 259 975 A, JP 08 240 362A, JP08 253 779A, JP08 240 352 A, EP 0 496 937 A, JP 08 226 717A and JP08 231 972A. For example, the advantageous effects can be exhibited when the refrigerating oil composition of the present invention is applied to compression-type refrigerating cycles having an oil separator and/or a hot gas line such as the refrigerating cycles shown in Figures 1 to 3.

EXAMPLE

[0046] The present invention will be described below in further details with reference to the following examples.

[0047] The test methods used in the examples were as follows.

[Stability]

[0048] Into an autoclave having an inner volume of 20 ml, 7 g of a sample oil, 3 g of a refrigerant of ammonia gas and a metal catalyst containing copper, aluminum and iron were placed and water was added to the system in an amount such that the content of water was adjusted to 1,000 ppm. After the autoclave was closed and kept at 150°C for 14 days, the sample oil was analyzed.

[Load of seizure]

[0049] The load of seizure was measured in accordance with the method of ASTM D-3233 with a rotation speed of 290 rpm at the room temperature.

[Examples 1 to 4 and Comparative Examples 1 to 6]

[0050] The test of stability and the measurement of the load of seizure were conducted using the refrigerating oil compositions shown in Table 1. The results are shown in Table 2.
Components (A) and (B) are abbreviated as follows in Table 1.
Component (A) (The synthetic oil component)

PAG-1:Polyoxypropylene glycol dimethyl ether

PAG-2: Polyoxyethylene(10)oxypropylene(90) glycol mono(n-butyl) ether

PAG-3: Polyoxyethylene(20)oxypropylene(80) glycol monoethyl ether

PVE-1: A copolymer of polyethyl vinyl ether (90) and polyisobutyl vinyl ether (10)

PVE-2: A copolymer of polyethyl vinyl ether (70) and polyisobutyl vinyl ether (30)

Component (B) (The mineral oil component)
The kinematic viscosity at 40°C: 11.6 mm²/s
The kinematic viscosity at 100°C: 2.84 mm²/s
The content of sulfur: 0.06%
The pour point: -45°C

Table 1

	Component (A)				Component (B)	Composition
	type	kinematic viscosity at 100°C (mm2/S)	pour point (°C)	composition	composition	kinematic viscosity at 40°C (mm2/s)	content of sulfur (ppm)
Comparative Example 1	PAG-1	17.8	-50>	74	26	49.5	153
Example 1	PAG-2	20.8	-50>	58	42	38.3	255
Example 2	PAG-3	25.1	-50>	46	54	31.4	322
Example 3	PVE-1	12.5	-50>	36	64	22.4	395
Example 4	PVE-2	11.4	-50>	53	47	32.4	283
Comparative Example 2	PAG-1	17.8	-50>	100	0	99.4	5>
Comparative Example 3	PAG-2	20.8	-50>	100	0	129.8	5>
Comparative Example 4	PAG-3	25.1	-50>	100	0	160.0	5>
Comparative Example 5	PVE-1	12.5	-50>	100	0	130.0	5>
Comparative Example 6	PVE-2	11.4	-50>	100	0	113.3	5>

composition: the ratio of the amount by weight of Component (A) to the amount by weight of Component (B)

Table 2

	Stability				Load of seizure
	appearance of oil	precipitates	metal catalyst	total acid value after test (mgKOH/g)	(N)
Comparative Example 1	good	none	no change	0.01	3560
Example 1	good	none	no change	0.01	3770
Example 2	good	none	no change	0.01	3650
Example 3	good	none	no change	0.01	3420
Example 4	good	none	no change	0.01	3370
Comparative Example 2	good	none	no change	0.01	2890
Comparative Example 3	good	none	no change	0.01	3060
Comparative Example 4	good	none	no change	0.01	2960
Comparative Example 5	good	none	no change	0.01	2670
Comparative Example 6	good	none	no change	0.01	2550

INDUSTRIAL APPLICABILITY

[0051] In the present invention, the mineral oil component containing sulfur is added to the synthetic oil component comprising the polyether compound having the specific properties so that the refrigerating oil contains sulfur derived from the mineral oil in a specific relative amount. The lubricity can be improved without adverse effects on compatibility of the polyether compound with natural substance based refrigerants selected from the group consisting of ammonia, propane, butane and carbon dioxide, and, in particular, with ammonia-based refrigerants.

Claims

1. Use of a refrigerating oil composition which comprises

(A) a synthetic oil component comprising a polyether compound having a pour point of -10°C or lower and

(B) a mineral oil component comprising sulfur components, the mineral oil component having a pour point of -5°C or lower and a content of sulfur of 0.01 to 5.00% by weight,

wherein (A):(B) which is the ratio of the amount by weight of the component (A) to the amount by weight of the component (B) is in the range of 25:75 to 99:1 and the content of sulfur derived from component (B) in the composition is in the range of 5 to 1,000 ppm,
wherein said polyether compound is a polyalkylene glycol compound represented by general formula (1):

        R¹-O-A-R²     (1)

wherein R¹ and R² each represent hydrogen atom or an alkyl group having 1 to 4 carbon atoms, one of R¹ and R² represents an alkyl group having 1 to 4 carbon atoms and the other of R¹ and R² represents hydrogen atom; A represents a chain of a homopolymer of propylene oxide or a copolymer of ethylene oxide and propylene oxide; and, when the number of the ethylene oxide units is represented by m and the number of the propylene oxide units is represented by n, m and n satisfy the following relations: 0 ≤ m/n ≤ 10 and 5 ≤ m+n ≤ 100,
for refrigerating systems using a natural substance-based refrigerant selected from the group consisting of ammonia, propane, butane and carbon dioxide.

2. Use of a refrigerating oil composition which comprises

(A) a synthetic oil component comprising a polyether compound having a pour point of -10°C or lower and

(B) a mineral oil component comprising sulfur components, the mineral oil component having a pour point of -5°C or lower and a content of sulfur of 0.01 to 5.00% by weight,
wherein (A):(B) which is the ratio of the amount by weight of the component (A) to the amount by weight of the component (B) is in the range of 25:75 to 99:1 and the content of sulfur derived from component (B) in the composition is in the range of 5 to 1,000 ppm, and
wherein the polyether compound is a polyvinyl ether compound, for refrigerating systems using a natural substance-based refrigerant selected from the group consisting of ammonia, propane, butane and carbon dioxide.

3. Use according to Claim 1 or 2, wherein said natural substance-based refrigerant comprises 90% by weight or more of ammonia.

Ansprüche

1. Verwendung einer Költemaschinen-Ölzusammensetzung, welche fast

(A) eine synthetische Öl-Komponente, umfassend eine Polyether-Verbindung mit einem Fließpunkt von -1 0°C oder niedriger und

(B) eine Mineralöl-Komponente, umfassend Schwefel-Komponenten, wobei die Mineralöl-Komponente einen Fließpunkt von -5°C oder niedriger und einen Schwefelgehalt von 0,01 bis 5,00 Gew.-% aufweist,

wobei (A) : (B), welches das Verhältnis der Menge der Komponente (A) nach Gewicht zur Menge der Komponente (B) nach Gewicht ist, im Bereich von 75 : 25 bis 99 : 1 liegt und der Anteil an Schwefel aus der Komponente (B) in der Zusammensetzung im Bereich von 5 bis 1000 ppm liegt,
wobei die Polyether-Verbindung eine durch die allgemeine Formel (1) dargestellte Polyalkylenglykol-Verbindung ist:

        R¹-O-A-R²     (1)

wobei R¹ und R² jeweils ein Wasserstoffatom oder eine Alkylgruppe mit 1 bis 4 Kohlenstoffotomen darstellen, einer von R¹ und R² eine Alkylgruppe mit 1 bis 4 Kohlenstoffatomen darstellt und der anders von R¹ und R² ein Wasserstoffatom darstellt; A eine Kette eines Homopolymers von Propylenoxid oder eines Copolymers aus Ethylenoxid und Propylenoxyd darstellt; und, wenn die Anzahl der Ethylenoxid-Einheiten durch m dargestellt und die Anzahl der Propylenoxid-Einheiten durch n dargestellt wird, m und n die folgenden Beziehungen erfüllen: 0 ≤ m/n ≤ 10 und 5 ≤ m + n ≤ 100,
für Kühlsysteme, die ein Kühlmittel auf der Basis einer natürlichen Substanz verwenden, ausgewählt aus der aus Ammoniak, Propan, Butan und Kohlendioxid bestehenden Gruppe.

2. Verwendung einer Kältemaschinen-Ölzusammensetzung, welche umfasst

(A) eine synthetische Öl-Komponente, umfassend eine Polyether-Verbindung mit einem Fließpunkt von -10°C oder niedriger und

(B) eine Mineralöl-Komponente, umfassend Schwefel-Komponenten, wobei die Mineralöl-Komponente einen Fließpunkt von -5°C oder niedriger und einen Schwefelgehalt von 0,01 bis 5,00 Gew.-% aufweist,

wobei (A) : (B), welches das Verhältnis der Menge der Komponente (A) nach Gewicht zur Menge der Komponente (B) nach ist, im Bereich von 75 : 25 bis 99 : 1 liegt und der Anteil an Schwefel aus der Komponente (B) in der Zusammensetzung im von 5 bis 1000 ppm liegt, und
wobei die Polyether-Verbindung eine Polyvinylether-Verbindung ist, für Költemaschinensysteme, die ein Kühlmittel auf der Basis einer natürlichen Substanz verwenden, ausgewählt aus der aus Ammoniak, Propan, Butan und Kohlendioxid bestehenden Gruppe,

3. Verwendung nach Anspruch 1 oder 2, wobei das Kühlmittel auf der Basis einer natürlichen Substanz 90 Gew.-% oder mehr Ammoniak umfasst.

Revendications

1. Utilisation d'une composition d'huile frigorifique qui comprend

(A) un composant d'huile synthétique comprenant un composé polyéther ayant un point d'écoulement de -10 °C ou inférieure et

(B) un composant d'huile minérale comprenant des composés sulfuriques, le composant d'huile minérale ayant un point d'écoulement de -5 °C ou inférieure et une teneur en soufre de 0,01 à 5,00 % en masse,

dans laquelle (A):(B), qui est le rapport entre le montant en masse du composant (A) et le montant en masse du composant (B), se situe dans l'intervalle compris entre 25 75 à 99 :1 et la teneur en soufre dérivée du composant (B) dans la composition se situe dans l'intervalle compris entre 5 à 1000 ppm,
dans laquelle le composé est un composé polyolkylène glycol représente par la formule généras (1)

        R¹-O-A-R²     (1)

dans laquelle chacun R¹ et R² représente un atome d'hydrogène ou un groupe alkyle ayant de 1 à 4 atomes de carbone, l'un de R¹ et R² représente un groupe alkyle ayant de 1 à 4 atomes de carbone et l'autre de R¹ et R² représente un atome d'hydrogène ; A représente une chaîne d'un homopolymère d'oxyde de propylène ou un copolymère d'oxyde d'éthylène et d'oxyde de propylène ; et, le nombre des unités de l'oxyde d'éthylène étant représenté par m et le nombre des unités de l'oxyde de propylène étant représenté par n, m et n satisfont les relations suivantes :


pour des systèmes de réfrigération utilisant un agent frigorigène basé sur des substances naturelles sélectionné parmi le groupe consistant en ammoniac, propane, butane et dioxyde de carbone.

2. Utilisation d'une composition d'huile frigorifique qui comprend

(A) un composant d'huile synthétique comprenant un composé polyéther ayant un point d'écoulement de -10 °C ou inférieure et

(B) un composant d'huile minérale comprenant des composés sulfuriques, le composant d'huile minérale ayant un point d'écoulement de -5 °C ou inférieure et une teneur en soufre de 0,01 5,00 % en masse,

dans laquelle (A):(B), qui est le rapport entre le montant en masse du composant (A) et le montant en masse du composant (B), se situe dans l'intervalle compris entre 25 :75 à 99 :1 et la teneur en soufre dérivée du composant (B) dans la composition se situe dans l'intervalle compris entre 5 à 1000 ppm,
dans laquelle le composé polyéther est un composé poly(éther vinylque),
pour des systèmes de réfrigération utilisant un agent frigorigène basé sur des substances naturelles sélectionné parmi le groupe consistant en ammoniac, propane, butane et de carbone.

3. Utilisation selon la revendication 1 ou 2, dans laquelle l'agent frigorigène basé sur des substances naturelles comprend 90 % en masse ou plus d'ammoniac.

Drawing