FIELD OF THE INVENTION
[0001] The invention relates to a heat exchanger, notably a micro-channel heat exchanger.
[0002] The invention further relates to an air conditioning system.
BACKGROUND OF THE INVENTION
[0003] An embodiment of a heat exchanger is known from
US 7, 281, 387. The known heat exchanger comprises a plurality of parallel fins arranged between
the adjacent tubes. The known fins have a substantially uniform depth and may be arranged
in a suitable profile, like a zigzag between the adjacent tubes. An inflowing air
stream impinging on the fins of the known heat exchanger is intercepted by the whole
cross-section of the fin structure arranged between the tubes.
[0004] It is a disadvantage of the known heat exchanger that the relatively fine structure
of the fin sequence is relatively sensitive for particle contamination present in
the inflowing air stream. When such particle contamination is deposited on the fins
or between the fins local efficiency of the known heat exchanger may be substantially
reduced.
[0005] It is a still further disadvantage of the known heat exchanger that air cooling applications
may be impeded by water condensing on the surfaces of the individual fins. The known
fins structure is not able to drain this water, so it accumulates in the fine fin
structure, thereby blocking the stream of the inflowing air.
[0006] It is a still further disadvantage of the known heat exchanger that for air cooling
applications aiming at the target evaporator temperatures below zero degrees centigrade
undesirable frost may be accumulated on the surfaces of the individual fins substantially
reducing the overall efficiency of the heat exchanger. The fact that the known fin
structure is not able to drain water well, defrost cycles are not effective. The melt
water during the defrost cycle accumulates in the fine fin structure. Subsequently
this water is transformed into substantially solid ice formations and blocking the
air flow.
SUMMARY OF THE INVENTION
[0007] It is an object of the invention to provide a heat exchanger, notably a micro-channel
heat exchanger with improved operational characteristics. In particular, it is an
object of the invention to provide an improved heat exchanger, in particular it is
an object of the invention to provide a heat exchanger having improved fin structure.
[0008] To this end the heat exchanger according to an aspect of the invention comprises
a first set of tubes enclosing a second set of fins, the first set of tubes cooperating
with a manifold, characterized in that the fins of the second set are substantially
meander or canted -shaped having a number of substantially mutually parallel surfaces
in a direction transverse to the meander propagation direction, wherein a depth profile
is provided in the said mutually parallel surfaces.
[0009] An additional advantage is that the fin structure has a reduced resistance for the
inflowing stream of air. It particular, it is found advantageous that the substantially
parallel surfaces of the meander structure are shaped as respective openings diverging
towards the external face of the heat exchanger conceived to intercept the inflowing
stream of air.
[0010] In a particular embodiment of the heat exchanger the depth profile provided in the
substantially parallel surfaces of the fins is V-shaped, having the wider portion
of the V-shape at an external face of the heat exchanger conceived to receive an inflowing
stream of air.
[0011] It is found that in this particular embodiment the heat exchanger is less sensitive
to particle contamination present in the inflowing stream of air, which contributed
to the improved operational characteristics of the heat exchanger according to the
invention.
[0012] It is further found that the heat exchanger having the V-shaped depth profiles in
the substantially parallel surfaces of the fins has an increased cooling capacity
in condensing or frost accumulating conditions.. This may be explained by the fact
that in the heat exchanger according to the invention an improved water draining capacity
is achieved.
[0013] In a still further embodiment of the heat exchanger according to the invention the
depth profile is provided for a portion of the said meander of canted shape.
[0014] It is found that for some circumstances it may be sufficient to provide the depth
profile in the substantially parallel surfaces of the fins only for a portion of the
fins forming the meander structure.
[0015] The invention further relates to an air conditioning device comprising the heat exchanger
as is discussed with reference to the foregoing.
[0016] These and other aspects of the invention will be discussed with reference to drawings
wherein like reference signs correspond to like elements. It will be appreciated that
the drawings are presented for illustrative purposes only and may not be used for
limiting the scope of the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
Figure 1 presents in a schematic way an embodiment of a known heat exchanger.
Figure 2 presents in a schematic way an embodiment of the heat exchanger according
to an aspect of the invention.
Figure 3 presents in a schematic way an embodiment of the heat exchanger according
to a further aspect of the invention.
Figure 4 presents in a schematic way a further embodiment of the heat exchanger according
to a still further aspect of the invention.
DETAILED DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 presents in a schematic way an embodiment of a known heat exchanger. The
known heat exchanger 10 comprises a set of tubes 2 enclosing a set of fins 4, which
may propagate according to a meander shape in a meander propagation direction M. The
fins 4 in the meander structure form mutually substantially parallel surface 3a, ...,
3n, which are transversely arranged to the tubes 2. Preferably, the surfaces 3a, ...3n
are substantially perpendicular to the tubes 2. The known heat exchanger 10 further
comprises a manifold 8 comprising a set of channels 6.
[0019] It is found that the known heat exchanger has a limitation that the spaces between
the substantially parallel surfaces 3a, ..., 3n may be polluted with particles present
in the inflowing air thereby reducing cooling capacity of the known heat exchanger.
[0020] Figure 2 presents in a schematic way an embodiment, based on standard heat exchanger
10, of the heat exchanger 20 according to an aspect of the invention having a cross-sectional
dimension X, Y and a depth dimension Z. The heat exchanger 20 comprises a set of tubes
23 enclosing the set of fins having the substantially parallel surface 22a, ..., 22n.
The fins and the tubes are connected with the manifold 21 provided with channels 21a,
...21n.
[0021] In accordance with the invention the substantially parallel surfaces 22a, ..., 22n
are provided with a depth profile 25, which has a wider portion at a face surface
24 of the fins conceived to intercept the stream of the inflowing air 26. It will
be appreciated that the depth profile may have different shapes.
[0022] In accordance with the invention, the depth profile 25 provided in the parallel fins
22a, ..., 22n decrease the resistance for the inflowing air 26. In addition, the depth
profile 25 ensures that the particles possible present in the inflowing air have a
lower probability to deposit on the external face portion 24a and thereby to block
the pathway of the inflowing air 26 towards the inner volume of the heat exchanger.
[0023] In accordance with the invention, the depth and slant profile 25 provided in the
parallel fins 22a, ..., 22n increase the water drain capacity. In addition, with horizontal
application of the heat exchanger, with het profiled air intake surface facing the
ground, the gravity helps to drains the water so it drips of the point of the canted
profile.
[0024] Accordingly, the heat exchanger of the invention has in practice an increased cooling
capacity and an increased robustness with respect to operational malfunction.
[0025] Figure 3 presents in a schematic way an embodiment in a still different shape of
the heat exchanger 30 according to an aspect of the invention. In the cross-sectional
view shows the staggered tubes 37 with the parallelogram shaped fins having surfaces
32. Air can enter the heat exchanger with reduced flow resistance due to the V-shaped
profile 36 and water drains itself easy from the projecting edge of the tube 37.
[0026] Figure 4 presents in a schematic way a further embodiment of the heat exchanger 40
according to a still further aspect of the invention. In this embodiment the tubes
42 and the fins 41 are affixed to the manifold 43. The fins 41 are provided with the
depth profile (i.e. groove) as is discussed with the reference to the foregoing along
the complete length of the meander structure having a suitable plurality of substantially
parallel surfaces (not shown for clarity).
[0027] While specific embodiments have been described above, it will be appreciated that
the invention may be practiced otherwise than as described. Moreover, specific items
discussed with reference to any of the isolated drawings may freely be inter-changed
supplementing each outer in any particular way. The descriptions above are intended
to be illustrative, not limiting. Thus, it will be apparent to one skilled in the
art that modifications may be made to the invention as described in the foregoing
without departing from the scope of the claims set out below.
1. A heat exchanger comprising a first set of tubes enclosing a second set of fins, the
first set of tubes cooperating with a manifold, characterized in that the fins of the second set are substantially meander or canted-shaped having a number
of substantially mutually parallel surfaces in a direction transverse to the meander
propagation direction, wherein a depth profile is provided in the said mutually parallel
surfaces.
2. The heat exchanger according to claim 1, wherein the depth profile is V-shaped, having
the wider portion of the V-shape at an external face of the heat exchanger conceived
to receive an inflowing stream of air.
3. The heat exchanger according to claim 1 or 2, wherein the depth profile is provided
for a portion of the said meander or canted shape.
4. An air conditioning system comprising a heat exchanger according to any one of the
preceding claims.