FIELD OF THE INVENTION
[0001] This invention relates generally to an elevatable stage, and particularly to a wide-span
hydraulic-driven combined elevatable stage.
BACKGROUND OF THE INVENTION
[0002] Elevatable stage platform is a common mechanic device in a theater disposed in stage
region, which can move vertically up and down to participate in the performance, achieve
special performance effect, and to convey performers, scene settings and props. The
most common elevatable stage platforms used in a domestic or offshore theater is in
a cuboid shape with a length corresponding to the width of proscenium arch, generally
being about 16∼18m, and a width of 3∼4m. The upward and downward movement of the platform
is actuated by such driving mechanisms as steel wire rope, chain, gear and rack, screw
and nut, which provided on both sides of the platform structure. The driving mechanisms
are decided depending on the speed, distance and building conditions, etc. The elevatable
platform can have a single-storey or double-storey platform structure which can move
up and down as a whole.
[0003] Some special theaters require a longer elevatable platform and some elevatable sub-platforms
in a checkerboard pattern attach to the elevatable platform so as to meet more complex
performance demands. The span of such elevatable platform is too wide and it will
deform due to the effect caused by its own weight and external loading weight, which
will affect the operation of such elevatable platform. Therefore, the conventional
transmission and driving methods cannot meet operation requirements.
SUMMARY OF THE INVENTION
[0004] In order to solve the problems above, the invention provides a combined elevatable
stage, wide-spanned, steady and with sub-platforms which can perform relative movement.
[0005] The technical solution of the invention is that: a combined elavatable stage comprises
a main platform, sub-platforms and a main control system. The main platform includes
a base structure, main platform fixing and guiding devices, and main platform actuating
devices. The base structure is a steel structure. The main platform fixing and guiding
devices are positioned at both ends of the base structure. The main platform actuating
devices consist of hydraulic cylinders and hydraulic driving devices that are disposed
symmetrically. The top ends of the hydraulic cylinders are secured to a main truss
beneath the base structure to uphold and support the base structure and to actuate
its vertical movement. The elevatable sub-platforms are secured on the surface of
the main platform. When the main platform moves vertically as a whole, the sub-platforms
perform relatively vertical movement, or perform solo movement. All the sub-platforms
can move synchronistically, individually or in groups.
[0006] Preferably, the main platform fixing and guiding devices include fixing brackets
and rails provided thereon. Guide shoes are provided on the two ends of the base structure
to fit into the rails.
[0007] Preferably, the sub-platforms include sub-platform supportive structures, sub-platform
frame structures and sub-platform actuating devices. The sub-platform supportive structures
are fixed on the surface of the base structure. The sub-platform frame structures
are sleeved outside the sub-platform supportive structures. The sub-platform frame
structures are in the cuboid shape, with guide rollers fixed to the four internal
corners of the sub-platform frame structures. Rails cooperating with the guide rollers
are provided at four external corners of the sub-platform supportive structures. The
sub-platform actuating devices are mounted on the surface of the base structure and
inside each of the sub-platform elevating structures, which are driven by a steel
wire rope winch with the steel wire rope connected to the four rims of the sub-platform
frame structures.
[0008] Preferably, guide rollers are provided on both inner side surfaces of every corner
of the sub-platform frame structures and rails are provided on both outer side surfaces
of every corner of the sub-platform supportive structures.
[0009] Preferably, the motor of the steel wire rope winch is disposed in the middle position.
The driving power is divided into two parts by a double-output gear box and transmission
shafts, and then transmitted to the winding drum at the ends of the steel wire rope
via secondary reduction gear boxes.
[0010] Preferably, the main platform elevation actuating devices employ eight hydraulic
cylinders. Position encoders and load sensors are used to keep and coordinate the
equilibrium among the hydraulic cylinders. Travel switches are used to set limit position
and various stop positions within the scope of movement during the movement of the
elevatable platform. Safety side detectors are provided below the side skirt of the
base structure.
[0011] Preferably, the main platform is 18∼33m long and 3∼6m wide and has an elevating distance
of 15.5m.
[0012] Preferably, the sub-platforms are arranged into two rows with 11 sub-platforms in
each row, and each sub-platform has a cross-sectional area of 3m x 3m and an elevating
distance of 4m with relevance to the main platform.
[0013] Preferably, the sub-platforms are attached in a checkerboard pattern to the surface
of the main platform.
[0014] Preferably, the four side surfaces of the sub-platform frame structures all have
a depth of 150mm and LED screens are mounted on such four side surfaces.
[0015] The benefits of the invention are as follows: the use of the hydraulic cylinders
to jack the base structure allows the elevatable platform to be wide-spanned while
avoiding serious deformation; the combined elevatable stage allows it to move individually
or together, and the sub-platforms can, among themselves, move individually, synchronistically
or in groups, so as to create more motion effects and better meet the performance
needs, while the scope of the movement of the whole elevatable stage platform is also
extended.
BRIEF DESCRIPTION OF DRAWINGS
[0016]
Fig. 1 is a schematic diagram of an embodiment of the invention;
Fig. 2 is a schematic diagram of the connection between a main platform fixing and
guiding device and a base structure of the invention;
Fig. 3 is a schematic diagram showing that both main platform structure and a sub-platform
elevating structure of the invention are elevated to their highest positions;
Fig. 4 is a schematic diagram showing that the main platform structure of the invention
is elevated to its highest position;
Fig. 5 is a schematic diagram showing that both of the main platform structure and
the sub-platform elevating structures of the invention are lowered to their lowest
positions;
Fig. 6 is a schematic diagram of a sub-platform supportive structure of the invention;
Fig. 7 is a schematic diagram of a sub-platform frame structure of the invention;
Fig. 8 is a schematic diagram showing the connection between the sub-platform frame
structure and the sub-platform supportive structure of the invention; and
Fig. 9 is a schematic diagram of a sub-platform actuating device of the invention.
DETAILED DESCRIPTION OF THE INVENTION
[0017] The invention is now further described with reference to the attached drawings.
[0018] A combined elevatable stage, as shown in Fig. 1, comprises a main platform, sub-platforms
and a main control system. The main platform includes the base structure 1, main platform
fixing and guiding devices 2 and main platform actuating devices 3. Base structure
1 is a cuboid steel structure which is designed to meet the requirements for supporting
and fixing the sub-platform elevating structures at a rated load. Its bending deflection
shall be no more than 1/750 of the span of the main platform, and its levelness and
repositioning precision shall be within ±2mm. Main platform fixing and guiding devices
2 are positioned at both ends of the base structure 1 and include fix brackets 21
and rails 22 attached thereto. Guide shoes 11 fitted to the rails 22 are provided
on both ends of the base structure 1, as shown in Fig. 2, to ensure the steady motion
of the main platform. Main platform actuating devices 3 include symmetrically-disposed
hydraulic cylinders and hydraulic driving means with the top ends of the hydraulic
cylinders connected to a main truss beneath the base structure and the base installed
in the footing grooves in the foundation. Hydraulic driving means are positioned in
a machine room. In this embodiment, eight hydraulic cylinders are employed to elevate
and support the base structure 1 to move vertically. The hydraulic cylinders are so
arranged that they can withstand force evenly. Position encoders and load sensors
are used to keep and coordinate the equilibrium among the hydraulic cylinders to ensure
levelness and position precision of the elevatable platform. Travel switches are used
to set limit position and various stop positions within the scope of movement during
the movement of the elevatable platform to ensure its operation safety. Safety side
detectors are provided below the side skirt of the base structure 1. During upward
and downward movement, once the lower edges of the skirt of the base structure 1 hit
any object, the detectors will immediately send signals to the main control system
which will shut off power supply at once, and thus the elevatable platform will stop
immediately to ensure the safety of the personnel and device.
[0019] The sub-platforms are attached in a checkerboard pattern to the surface of the main
platform. While the main platform moves vertically as a whole, the sub-platform elevating
structures perform vertical and relative movement or solomovement. As shown in Fig.
6 - Fig. 8, a sub-platform includes sub-platform supportive structures 4, sub-platform
frame structures 5 and sub-platform actuating devices 6. Sub-platform support structures
4 are fixed to the surface of the base structure 1. The sub-platform frame structures
5 are sleeved outside the sub-platform supportive structures 4. The sub-platform frame
structures 5 are in a cuboid shape. Adjustable guide rollers 51 are mounted on at
the four internal corners of the rims of the sub-platform frame structures 5, and
rails 41 that are fitted to the guide rollers 51 are provided at the four external
corners of the sub-platform supportive structures 4, which prevents the sub-platform
from shaking due to, among others, the movement of the performers and the load on
it, when making upward and downward movement and thus ensures the steady operation
of the sub-platform frame structures 5. The guide rollers 51 can roll vertically along
the rails 41 on the sub-platform supportive structures 4. The guide rollers 51 are
provided on both inner side surfaces of every corner of the sub-platform frame structures
5 and the rails 41 are provided on both outer side surfaces of every corners of the
sub-platform supportive device 4.
[0020] The sub-platform actuating devices 6 is mounted on the surface of the base structure
1 and inside each sub-platform elevating structure, which is driven by a steel wire
rope winch. As shown in Fig. 9, a motor 61 is disposed in a middle position and the
driving power is divided into two parts by a double-output gear box and transmission
shafts, and then further transmitted to the winding drums 63 at the ends of the steel
wire rope through secondary reduction gear boxes 62. Steel wire ropes connect to the
four rims of the sub-platform frame structures 5. Such arrangement enables the four
elevating points to move simultaneously. Each individual sub-platform is driven by
the steel wire rope winch and guide rollers to move vertically. While the stage is
moving as a whole, the sub-platform can also make relative movement.
[0021] The four side surfaces of the sub-platform frame structures 5 have a depth of 150mm,
and LED screens can be mounted on these four side surfaces to play some video programs
based on the plot that evoke the ambiance of the performance, which can boost the
effect of the performance. Directors are able to make full use of their imagination
and expression by controlling the upward and downward movement of the sub-plalfarms
and combining the sub-platforms at different positions to create various effects.
[0022] The main platform can have a length within 18∼33m and a width within 3∼6m, and it
is 15.5m long. In this embodiment, the main platform is 33m long and 6m wide. The
sub-platforms are arranged into two rows with 11 sub-platforms in each row, which
can achieve various heights and appearances required for the performances on the main
platform during the performance. Every sub-platform has a cross-sectional area of
3m x 3m, and an elevating distance of 4m with relevance to the main platform. When
used in combination with the main platform, the effective performance area for such
sub-platforms is within a range of 4m below the surface of the main platform to 15.5m
above the same. When the sub-platforms are at their lowest position, the scene settings
in storage room below the stage can be transferred onto the combined elevatable platform.
[0023] The use of the main control system to control the main platform and the sub-platforms
allows them to move together or individually, and the sub-platforms, among themselves,
can move individually, synchronistically or in groups, to create more motion effects
and better meet the performance needs while the elevating distance of the whole elevatable
stage platform is also extended.
[0024] The preferred embodiment of the invention described above is only an example but
not intended to limit the scope of the application of the invention. Any changes or
modifications that are within the scope of this invention and have the same effect
as intended herein shall fall into the scope of the invention defined in the claims.
1. A combined elevatable stage, comprising a main platform, sub-platforms and a main
control system, characterized in that the main platform includes a base structure, main platform fixing and guiding devices,
and main platform actuating devices; the base structure is a steel structure; the
main platform fixing and guiding devices are positioned at both ends of the said base
structure; the main platform actuating devices include symmetrically-disposed hydraulic
cylinders and hydraulic driving means, and the top ends of said hydraulic cylinders
are secured to a main truss beneath said base structure; hydraulic cylinders are employed
to elevate and support the base structure to move vertically; elevatable sub-platforms
are secured to the top of the said main platform; when the main platform moves vertically
as a whole, the sub-platforms move vertically and relatively, or move individually;
all the sub-platforms can move individually, synchronistically or in groups.
2. The combined elevatable stage as defined in Claim 1, characterized in that the main platform fixing and guiding devices include fix brackets and rails attached
thereto; guide shoes fitted to the said rails are provided on the two ends of said
base structure.
3. The combined elevatable stage as defined in Claim 1, characterized in that the sub-platforms include sub-platform supportive structures, sub-platform frame
structures and sub-platform actuating devices; the sub-platform supportive structures
are fixed to the surface of said base structure; the sub-platform frame structures
are sleeved outside the said sub-platform support structures; the sub-platform frame
structures are in a cuboid shape; adjustable guide rollers are mounted at four internal
corners of the rims of the sub-platform frame structures; rails that are fitted to
the guide rollers are provided at the four external corners of said sub-platform supportive
structures; the sub-platform actuating devices are mounted on the surface of the said
base structure; a steel wire rope winch is used for driving; the steel wire rope connects
to the four rims of said sub-platform frame structures.
4. The combined elevatable stage as defined in Claim 3, characterized in that the guide rollers are mounted on both inner side surfaces of every said corner of
every said sub-platform frame structure, and the rails are provided on both outer
side surfaces of every said corner of every said sub-platform support structure.
5. The combined elevatable stage as defined in Claims 3 and 4, characterized in that a motor of the steel wire rope winch is disposed in a middle position and driving
power is divided into two parts by a double-output gear box and transmission shafts,
and then transmitted to winding drums at the ends of the steel wire ropes through
secondary reduction gear boxes.
6. The combined elevatable stage as defined in Claim 3, characterized in that the four side surfaces of the sub-platform frame structures have a depth of 150mm
and LED screens are mounted on the said four side surfaces;
7. The combined elevatable stage as defined in Claim 1, characterized in that the main platform actuating devices employ eight hydraulic cylinders, and position
encoders and load sensors are used to keep the equilibrium among the hydraulic cylinders;
travel switches are used to set limit position and various stop positions within the
scope of movement during the movement of the elevatable platform; and safety side
detectors are provided below the side skirt of the base structure.
8. The combined elevatable stage as defined in Claim 1, characterized in that the main platform has a length within 18∼33m and a width within 3∼6m, and an elevating
distance of 15.5m.
9. The combined elevatable stage as defined in Claim 8, characterized in that the said sub-platforms are arranged into two rows with 11 sub-platforms in each row,
and every said sub-platform has a cross-sectional area of 3m x 3m and an elevating
distance of 4m with relevance to the main platform.
10. The combined elevatable stage as defined in Claim 1, characterized in that the sub-platforms are attached in a checkerboarder pattern to the surface of the
main platform.