TECHNICAL FIELD
[0001] The present invention relates to an air conditioning device. Particularly, the present
invention relates to an air conditioning device including a heat source side heat
exchanger formed by a plurality of heat exchange portions to which a refrigerant is
supplied through different paths from each other, the air conditioning device capable
of performing a defrosting operation for each of the heat exchange portions.
BACKGROUND ART
[0002] Conventionally, there is a known air conditioning device capable of performing a
cooling operation and a heating operation by switching a flow of a refrigerant by
a four way valve. When the heating operation is performed by this air conditioning
device under an environment where an external air temperature is low, frost is sometimes
attached to a heat exchanger of an outdoor unit. Such attachment of the frost leads
to deterioration of heat exchange efficiency. Thus, the air conditioning device is
generally provided with defrosting functions for removing the frost.
[0003] As one of the defrosting functions, there is an inverse cycle defrosting operation.
This is a method of melting and removing the frost by switching a four way valve to
temporarily perform the cooling operation on the indoor side when a temperature of
a fin or the like of the heat exchanger of the outdoor unit becomes a predetermined
temperature, and supplying a high temperature and high pressure gas refrigerant to
the heat exchanger of the outdoor unit. However, while this inverse cycle defrosting
operation is performed, the heating operation cannot be performed. Thus, there is
a fear that indoor comfort is deteriorated.
[0004] Therefore, various techniques by which a defrosting operation can be performed while
continuing a heating operation are proposed. For example, Patent Literature 1 below
discloses an air conditioning device including an outdoor heat exchanger formed by
providing a plurality of heat exchangers (heat exchange portions), to which a refrigerant
is supplied through different paths from each other, side by side in the up and down
direction, the air conditioning device capable of, while a heating operation is performed
by using a part of the heat exchangers, performing a defrosting operation for the
other heat exchangers.
CITATION LIST
[PATENT LITERATURE]
[0005] Patent Literature 1: Japanese Unexamined Patent Publication No.
2009-281698
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0006] In the air conditioning device of Patent Literature 1, the defrosting operation is
performed in order from the heat exchanger on the upper side. According to Patent
Literature 1, by dropping drainage water generated in the defrosting operation for
the heat exchanger on the upper side down to the heat exchanger on the lower side,
frost attached to the heat exchanger on the lower side can be melted by heat of the
drainage water. Further, according to Patent Literature 1, even when the drainage
water whose heat is taken by the heat exchanger on the lower side is frozen again,
the re-frozen drainage water (ice) can be melted by the defrosting operation for the
heat exchanger on the lower side to be performed after that.
[0007] However, the ice created by freezing the drainage water again is not easily melted
unlike the frost. Thus, the ice is not easily reliably removed. In addition, when
the ice is to be reliably removed, a long-time defrosting operation is required. Thus,
there is a problem that the indoor comfort is highly possibly deteriorated.
[0008] The present invention is achieved in consideration with the situation described above,
and an object thereof is to provide an air conditioning device including a heat source
side heat exchanger formed by providing a plurality of heat exchange portions, to
which a refrigerant is supplied through different paths from each other, side by side
in the up and down direction, the air conditioning device capable of, while a heating
operation is performed by using a part of the heat exchange portions, performing a
defrosting operation for the other heat exchange portions, wherein drainage water
dropped down from the heat exchange portion on the upper side can be prevented from
being frozen again in the heat exchange portion on the lower side, so that a decrease
in a heating ability can be suppressed.
SOLUTION TO PROBLEM
[0009]
- (1) In the present invention, an air conditioning device includes a heat source side
heat exchanger formed by providing a plurality of heat exchange portions, to which
a refrigerant is supplied through different paths from each other, side by side in
the up and down direction, and partial defrosting means for, while a heating operation
is performed by using a part of the heat exchange portions, performing a defrosting
operation for the other heat exchange portions, wherein
a drainage mechanism for draining drainage water generated in each of the heat exchange
portions is provided for each of the heat exchange portions.
According to the air conditioning device with the above configuration, the drainage
mechanism is provided for each of the plurality of heat exchange portions. Thus, the
drainage water generated in the heat exchange portion on the upper side can be favorably
prevented from being dropped down to the heat exchange portion on the lower side and
frozen again.
- (2) Preferably, the drainage mechanism is provided between the heat exchange portions
adjacent to each other in the up and down direction, and includes a drain pan for
receiving the drainage water dropped down from the heat exchange portion on the upper
side.
According to the above configuration, the drainage water generated in the heat exchange
portion on the upper side can be reliably received by the drain pan, so that the drainage
water can be prevented from being dropped down to the heat exchange portion on the
lower side.
- (3) The drain pan may include discharge portions for discharging the received drainage
water to an exterior.
According to the above configuration, the drainage water received by the drain pan
can be discharged to the exterior by the discharge portions, so that the drainage
water can be favorably prevented from being dropped down to the heat exchange portion
placed on the lower side thereof.
- (4) Preferably, the drain pan is divided into a plurality of water collection regions
and includes the discharge portions respectively for the water collection regions.
According to the above configuration, by dividing the drain pan into the plurality
of water collection regions, each of the water collection regions can be downsized,
so that water slope for guiding the drainage water to the discharge portions can be
formed more steeply. Therefore, discharge of the drainage water from the discharge
portions can be facilitated.
- (5) Preferably, the air conditioning device includes a water guiding structure in
which the discharge portions in the plurality of drain pans are connected to each
other and the drainage water discharged from the discharge portions are integrated
and guided to the lower side.
With such a configuration, discharge routes from the plurality of drain pans can be
integrated and simplified.
- (6) Preferably, the drain pan forms a heat insulating layer between the upper and
lower heat exchange portions.
With such a configuration, heat transfer between the heat exchange portion for which
the defrosting operation is performed and the heat exchange portion for performing
the heating operation is suppressed, so that a decrease in a defrosting ability and
a heating ability can be suppressed.
- (7) The partial defrosting means may have a defrosting circuit in which a part of
the heat exchange portions used for the heating operation and the other heat exchange
portions for which the defrosting operation is performed are connected in series,
the refrigerant flows from the other heat exchange portions to the part of the heat
exchange portions, and after the refrigerant is condensed and supercooled in the other
heat exchange portions, the refrigerant is evaporated in the part of the heat exchange
portions.
According to the above configuration, the substantially whole amount of the refrigerant
can be supplied to the part of the heat exchange portions used for the heating operation
and a utilization side heat exchanger (indoor heat exchanger). Thus, in comparison
to a case where a part of a refrigerant discharged from a compressor is used only
for a defrosting operation as in the conventional example, the decrease in the heating
ability can be suppressed.
ADVANTAGEOUS EFFECTS OF INVENTION
[0010] According to the present invention, the drainage water dropped down from the heat
exchange portion on the upper side can be prevented from being frozen again in the
heat exchange portion on the lower side, so that the decrease in the heating ability
can be suppressed.
BRIEF DESCRIPTION OF DRAWINGS
[0011]
[FIG. 1] FIG. 1 is a perspective view showing an outer appearance of an outdoor unit
of an air conditioning device according to one embodiment of the present invention.
[FIG. 2] FIG. 2 is a plan view showing an interior of the outdoor unit.
[FIG.3] FIG. 3 is a perspective view showing an outdoor heat exchanger.
[FIG. 4] FIG. 4 is a plan view of a drain pan.
[FIG. 5] FIG. 5 is a sectional view taken along line V-V in FIG. 4.
[FIG. 6] FIG. 6 is a sectional view taken along line VI-VI in FIG. 4.
[FIG. 7] FIG. 7 is a sectional view taken along line VII-VII in FIG. 4.
[FIG. 8] FIG. 8 is a sectional view taken along line VIII-VIII in FIG. 4.
[FIG. 9] FIG. 9 is a sectional view taken along line IX-IX in FIG. 4.
[FIG. 10] FIG. 10 is a pattern diagram showing a refrigerant circuit of the air conditioning
device capable of performing a defrosting operation.
[FIG. 11] FIG. 11 is a P-h diagram displaying a refrigerating cycle of the defrosting
operation.
DESCRIPTION OF EMBODIMENTS
[Configuration of Refrigerant Circuit]
[0012] Firstly, one example of a refrigerant circuit to which an air conditioning device
according to an embodiment of the present invention can be applied will be described
with reference to FIG. 10. FIG. 10 is a pattern diagram showing a refrigerant circuit
of an air conditioning device capable of performing a defrosting operation.
[0013] An air conditioning device 1 is a separate type having an outdoor unit 2 and an indoor
unit 3, and a refrigerant circuit (main refrigerant circuit) 4 is formed in such a
manner that a refrigerant can be circulated between the outdoor unit 2 and the indoor
unit 3.
[0014] In the outdoor unit 2, a compressor 6, a four way valve 7, an outdoor heat exchanger
(heat source side heat exchanger) 8, an outdoor expansion valve 9, and the like are
provided. These parts are connected by a refrigerant pipe 21. Fans 10 are provided
in the outdoor unit 2. In the indoor unit 3, an indoor expansion valve 14, an indoor
heat exchanger (utilization side heat exchanger) 11, and the like are provided. The
four way valve 7 and the indoor heat exchanger 11 are connected by a gas side refrigerant
communication pipe 12, and the indoor expansion valve 14 and the outdoor expansion
valve 9 are connected by a liquid side refrigerant communication pipe 13.
[0015] In a case where a cooling operation is performed in the air conditioning device 1
with the above configuration, the four way valve 7 is retained in a state shown by
dotted lines in FIG. 10. A high temperature and high pressure gas refrigerant discharged
from the compressor 6 flows into the outdoor heat exchanger 8 via the four way valve
7 as shown by a dotted arrow, and performs heat exchange with the outdoor air by actuation
of the fans 10 so as to be condensed and liquefied. The liquefied refrigerant passes
through the outdoor expansion valve 9 in a fully open state, and flows into the indoor
unit 3 through the liquid side refrigerant communication pipe 13. In the indoor unit
3, pressure of the refrigerant is reduced to predetermined low pressure by the indoor
expansion valve 14, and further, the refrigerant performs the heat exchange with the
indoor air in the indoor heat exchanger 11 so as to be evaporated. The indoor air
cooled by evaporation of the refrigerant is blown out to an interior by an indoor
fan (not shown) so as to cool the interior. The refrigerant evaporated and gasified
in the indoor heat exchanger 11 is returned to the outdoor unit 2 through the gas
side refrigerant communication pipe 12, and suctioned into the compressor 6 via the
four way valve 7.
[0016] On the other hand, in a case where a heating operation is performed, the four way
valve 7 is retained in a state shown by solid lines in FIG. 10. A high temperature
and high pressure gas refrigerant discharged from the compressor 6 flows into the
indoor heat exchanger 11 of the indoor unit 3 via the four way valve 7 as shown by
a solid arrow, and performs the heat exchange with the indoor air so as to be condensed
and liquefied. The indoor air heated by condensation of the refrigerant is blown out
to the interior by the indoor fan so as to heat the interior. The refrigerant liquefied
in the indoor heat exchanger 11 is returned to the outdoor unit 2 from the indoor
expansion valve 14 in a fully open state through the liquid side refrigerant communication
pipe 13. The pressure of the refrigerant returned to the outdoor unit 2 is reduced
to predetermined low pressure by the outdoor expansion valve 9, and further, the refrigerant
performs the heat exchange with the outdoor air in the outdoor heat exchanger 8 so
as to be evaporated. The refrigerant evaporated and gasified in the outdoor heat exchanger
8 is suctioned into the compressor 6 via the four way valve 7.
[0017] In the air conditioning device 1 of the present embodiment, the outdoor heat exchanger
8 is formed by a plurality of heat exchange portions 17a to 17c to which the refrigerant
is supplied through different paths from each other. In a case where the heating operation
is performed, the refrigerant is divided by a flow division capillary (flow division
mechanism) 18 and respectively supplied to the heat exchange portions 17a to 17c.
The refrigerant passing through the heat exchange portions 17a to 17c is joined at
a header tube 19 and then suctioned into the compressor 6. In the example shown in
FIG. 10, three heat exchange portions (first to third heat exchange portions) 17a
to 17c are provided, and the refrigerant is divided into three paths by the flow division
capillary 18.
[0018] Further, in the air conditioning device 1 of the present embodiment, while the heating
operation is performed by using a part of the heat exchange portions, a defrosting
operation can be performed for the other heat exchange portions. Therefore, in addition
to the main refrigerant circuit 4, the air conditioning device 1 includes a defrosting
circuit (partial defrosting means) 50 in which a flow passage of the refrigerant at
the time of the heating operation is changed and the defrosting operation is performed
for the other heat exchange portions. Hereinafter, this defrosting circuit 50 will
be described in detail. It should be noted that in the following description, a flow
of the refrigerant will be described based on the flow direction of the refrigerant
at the time of the heating operation.
[Configuration of Defrosting Circuit]
[0019] The defrosting circuit 50 is formed by a bypass tube 23, first to seventh solenoid
valves 20a to 20c, 22, and 25a to 25c, and the like. Specifically, the first to third
solenoid valves (first to third open/close valves) 20a to 20c are respectively provided
between the first to third heat exchange portions 17a to 17c and the header tube 19,
so as to switch between a mode of permitting the flow of the refrigerant between the
heat exchange portions 17a to 17c and the header tube 19 and a mode of inhibiting
the flow.
[0020] In the refrigerant pipe 21 flowing between the outdoor expansion valve 9 and the
outdoor heat exchanger 8, the fourth solenoid valve (fourth open/close valve) 22 is
provided on the upstream side of the flow division capillary 18. Further, the bypass
tube 23 branching from the refrigerant pipe 21 is provided on the upstream side of
the fourth solenoid valve 22. A downstream side part of this bypass tube 23 is divided
into three by a flow divider 26 so as to serve as first to third bypass flow division
tubes 24a to 24c. The bypass flow division tubes 24a to 24c are connected to parts
between the heat exchange portions 17a to 17c and the header tube 19 on the upstream
side of the first to third solenoid valves 20a to 20c. The fifth to seventh solenoid
valves (fifth to seventh open/close valves) 25a to 25c are respectively provided in
the three bypass flow division tubes 24a to 24c.
[0021] Next, as one example, a case where the defrosting operation is performed for the
first heat exchange portion 17a at a right end in FIG. 10 among the three heat exchange
portions 17a to 17c and the heating operation is performed by using the second and
third heat exchange portions 17b and 17c at the center and a left end will be described.
It should be noted that the flow of the refrigerant around the outdoor heat exchanger
8 in a case where the defrosting operation is performed is shown by outlined arrows
in FIG. 10. A refrigerating cycle in a case where the defrosting operation is performed
is shown on a P-h diagram in FIG. 11.
[0022] Upon performing the defrosting operation for the first heat exchange portion 17a,
firstly, the first to seventh solenoid valves are operated as follows.
First solenoid valve 20a: closed
Second solenoid valve 20b: opened
Third solenoid valve 20c: opened
Fourth solenoid valve 22: closed
Fifth solenoid valve 25a: opened
Sixth solenoid valve 25b: closed
Seventh solenoid valve 25c: closed
[0023] An opening degree of the outdoor expansion valve 9 is set to be larger than that
of a normal heating operation.
[0024] By closing the fourth solenoid valve 22 as described above, the refrigerant flowing
from the indoor heat exchanger 11 to the flow division capillary 18 via the outdoor
expansion valve 9 is cut off, so that the refrigerant flows to the bypass tube 23.
By opening the fifth solenoid valve 25a in the first bypass flow division tube 24a,
closing the sixth and seventh solenoid valves 25b and 25c in the second and third
bypass flow division tubes 24b and 24c, and closing the first solenoid valve 20a,
the substantially whole amount of the refrigerant flows into the first heat exchange
portion 17a from the side of the header tube 19.
[0025] The pressure of the refrigerant flowing into the first heat exchange portion 17a
is reduced to some extent in a process of flowing through the outdoor expansion valve
9, the bypass tube 23, and the like (a point a to a point b in FIG. 11), and a temperature
of the refrigerant becomes low which is 0°C or more and higher than an external air
temperature. For example, in a case where the external air is -10°C, the refrigerant
is 5 to 10°C. Thereby, by utilizing heat of the refrigerant, frost attached to the
first heat exchange portion 17a can be melted. The melted frost becomes drainage water
and is dropped down from the first heat exchange portion 17a, received by drain pans
37 to be described later and a bottom wall 30f (refer to FIG. 3) of the outdoor unit
2, and discharged to an exterior.
[0026] The refrigerant passing through the first heat exchange portion 17a is condensed
and supercooled by heat exchange with the frost (the point b to a point c in FIG.
11). The refrigerant flows into the flow division capillary 18, is divided by this
flow division capillary 18, and flows into the second and third heat exchange portions
17b and 17c. The pressure of the refrigerant is further reduced in a process of passing
through the flow division capillary 18 (the point c to a point d in FIG. 11). That
is, the flow division capillary 18 functions as a pressure reduction mechanism. In
the second and third heat exchange portions 17b and 17c, the refrigerant is evaporated
by heat exchange with the external air, and then suctioned into the compressor 6 through
the second and third solenoid valves 20b and 20c and the header tube 19.
[0027] As described above, in the defrosting operation, the first heat exchange portion
17a and the second and third heat exchange portions 17b and 17c are connected in series,
the refrigerant is condensed and supercooled by performing the heat exchange between
the refrigerant and the frost in the first heat exchange portion 17a, and the refrigerant
is evaporated by performing the heat exchange between the refrigerant and the external
air in the second and third heat exchange portions 17b and 17c. In this defrosting
operation, only the second and third heat exchange portions 17b and 17c can be used
for the heating operation. However, the substantially whole amount of the refrigerant
can flow into the second and third heat exchange portions 17b and 17c and the indoor
heat exchanger 11. Thus, a decrease in a heating ability can be suppressed.
[0028] The defrosting operation for the second heat exchange portion 17b or the third heat
exchange portion 17c can be performed by the substantially same procedure as the above
description. Specifically, in a case where the defrosting operation is performed for
the second heat exchange portion 17b, the first to seventh solenoid valves are operated
as follows.
First solenoid valve 20a: opened
Second solenoid valve 20b: closed
Third solenoid valve 20c: opened
Fourth solenoid valve 22: closed
Fifth solenoid valve 25a: closed
Sixth solenoid valve 25b: opened
Seventh solenoid valve 25c: closed
[0029] Thereby, the second heat exchange portion 17b and the first and third heat exchange
portions 17a and 17c are connected in series, the refrigerant can be condensed and
supercooled by performing the heat exchange between the refrigerant and the frost
in the second heat exchange portion 17b, and the refrigerant can be evaporated by
performing the heat exchange between the refrigerant and the external air in the first
and third heat exchange portions 17a and 17c.
[0030] In a case where the defrosting operation is performed for the third heat exchange
portion 17c, the first to seventh solenoid valves are operated as follows.
First solenoid valve 20a: opened
Second solenoid valve 20b: opened
Third solenoid valve 20c: closed
Fourth solenoid valve 22: closed
Fifth solenoid valve 25a: closed
Sixth solenoid valve 25b: closed
Seventh solenoid valve 25c: opened
[0031] Thereby, the third heat exchange portion 17c and the first and second heat exchange
portions 17a and 17b are connected in series, the refrigerant can be condensed and
supercooled by performing the heat exchange between the refrigerant and the frost
in the third heat exchange portion 17c, and the refrigerant can be evaporated by performing
the heat exchange between the refrigerant and the external air in the first and second
heat exchange portions 17a and 17b.
[Configuration of Outdoor Unit 2]
[0032] Next, a more detailed structure of the outdoor unit 2 will be described.
[0033] FIG. 1 is a perspective view showing the outdoor unit 2 of the air conditioning device
1 according to the embodiment of the present invention, and FIG. 2 is a plan view
showing an interior structure of the outdoor unit 2. FIG. 2 shows the outdoor heat
exchanger 8, the fans 10, and the compressor 6 among the configuration of the outdoor
unit 2 shown in FIG. 10.
[0034] As shown in FIG. 1, the outdoor unit 2 is formed as a so-called trunk type outdoor
unit 2, and includes a rectangular parallelepiped casing 31 having front and rear
walls 30a and 30b, left and right side walls 30c and 30d, a ceiling wall 30e, and
the bottom wall (bottom frame) 30f. Two blow-off ports 32 are formed up and down in
a left side part of the front wall 30a, and blow-off grilles 33 are attached to the
blow-off ports 32. Suction ports (not shown) through which the external air can be
suctioned into the casing 31 are formed on the rear wall 30b and the left side wall
30c of the casing 31.
[0035] As shown in FIG. 2, an interior of the casing 31 is partitioned into a machine chamber
S1 and a heat exchange chamber S2 by a partition plate 35. Specifically, in the example
shown in the figure, a part on the right side of the partition plate 35 serves as
the machine chamber S1, and a part on the left side of the partition plate 35 serves
as the heat exchange chamber S2. The partition plate 35 is provided over a part between
the front wall 30a and the rear wall 30b, and formed in a curve shape in which a part
on the side of the machine chamber S1 is recessed when seen from the top. The partition
plate 35 is arranged in such a manner that a rear side part is inclined to the side
of the machine chamber S1 (right side). A rear end of the partition plate 35 is coupled
to a tube plate 8a provided in an end of the outdoor heat exchanger 8.
[0036] The compressor 6, an accumulator 28, and the like are arranged in the machine chamber
S1. Meanwhile, the outdoor heat exchanger 8 and the fans 10 are arranged in the heat
exchange chamber S2. The outdoor heat exchanger 8 is formed in a substantially L shape
in a plan view along the inner sides of the rear wall 30b and the left side wall 30c
of the casing 31 where the suction ports are formed. The fans 10 are respectively
arranged at positions corresponding to the upper and lower blow-off ports 32 (refer
to FIG. 1) formed on the front wall 30a of the casing 31, and formed in such a manner
that the external air suctioned into the heat exchange chamber S2 from the suction
ports of the rear wall 30b and the left side wall 30c is blown off from the blow-off
ports 32.
[0037] FIG. 3 is a perspective view showing the outdoor heat exchanger 8.
[0038] The outdoor heat exchanger 8 of the present embodiment is formed by the plurality
of heat exchange portions 17 to which the refrigerant is supplied through the different
paths from each other as described above. The plurality of heat exchange portions
17 is formed in an L shape in a plan view and piled in the up and down direction.
In the example shown in FIG. 3, four heat exchange portions 17 are laminated in the
up and down direction, and the drain pans (drainage mechanisms) 37 are provided between
the heat exchange portions 17. The bottom wall 30f is provided on the lower side of
the heat exchange portion 17 of the lowermost part, and this bottom wall 30f functions
as a drain pan.
[0039] The outdoor heat exchanger 8 is formed so as to, while the heating operation is performed
by a part of the heat exchange portions 17, perform the defrosting operation for the
other heat exchange portions 17 as described above. By performing the defrosting operation
for the plurality of heat exchange portions 17 one by one in order, the frost attached
to all the heat exchange portions 17 can be melted and removed while maintaining indoor
heating. The drain pans 37 are arranged on the lower side of the three upper heat
exchange portions 17, and the drainage water generated in the defrosting operation
for these heat exchange portions is received and drained to the exterior. The drainage
water generated in the defrosting operation for the heat exchange portion 17 of the
lowermost part is received by the bottom wall 30f as conventionally known, and discharged
to the exterior from a discharge port (not shown) formed on this bottom wall 30f.
[0040] By providing the drain pans 37 as described above, the drainage water generated by
melting the frost in the heat exchange portion 17 for which the defrosting operation
is being performed can be prevented from being dropped down to the heat exchange portion
17 on the lower side performing the heating operation. Therefore, the dropped drainage
water is not cooled and frozen again in the heat exchange portion 17 on the lower
side, so that the decrease in the heating ability can be suppressed.
[0041] FIG. 4 is a plan view of the drain pan 37, FIG. 5 is a sectional view taken along
line V-V in FIG. 4, and FIG. 6 is a sectional view taken along line VI-VI in FIG.
4. FIG. 7 is a sectional view taken along line VII-VII in FIG. 4, FIG. 8 is a sectional
view taken along line VIII-VIII in FIG. 4, and FIG. 9 is a sectional view taken along
line IX-IX in FIG. 4.
[0042] The drain pan 37 arranged between the upper and lower heat exchange portions 17 is
formed into a substantially L shape corresponding to the heat exchange portions 17
in a plan view as shown in FIG. 4. As shown in FIG. 3, a lower surface of the drain
pan 37 is mounted on the upper side of the heat exchange portion 17 on the lower side,
and the heat exchange portion 17 on the upper side is mounted on an upper surface
of the drain pan.
[0043] The drain pan 37 is partitioned into a plurality of water collection regions 42 and
43. Specifically, a partition wall 41 is provided in the substantially center in the
width direction of the drain pan 37. The drain pan is partitioned into the two water
collection regions 42 and 43 by this partition wall 41. In the present embodiment,
the first water collection region 42 including a linear part is formed on the left
side of the partition wall 41 in FIG. 4, and the second water collection region 43
including a bent part bent at substantially 90 degrees is formed on the right side
of the partition wall 41. First and second discharge portions 44 and 45 for discharging
the drainage water to the exterior are respectively provided in the first and second
water collection regions 42 and 43.
[0044] As shown in FIGS. 5 to 7, in the first and second water collection regions 42 and
43, the drain pan 37 is formed by a water receiving plate 47 for receiving the drainage
water and a pair of support plates 48 provided on both sides in the width direction
of this water receiving plate 47, and a space surrounded by an upper surface of the
water receiving plate 47 and facing surfaces of the pair of support plates 48 serves
as a water receiving space 49. As shown in FIGS. 5 and 6, in the first and second
water collection regions 42 and 43, the water receiving plate 47 is inclined so as
to be a lower level as coming closer to the first and second discharge portions 44
and 45, and formed so as to guide the drainage water received by the water receiving
plate 47 to the first and second discharge portions 44 and 45.
[0045] As shown in FIGS. 2, 4, and 8, the first discharge portion 44 is formed by a first
discharge block 51 formed in a substantially square shape in a plan view, the first
discharge block protruding toward an interior side part of the outdoor unit 2 from
the first water collection region 42 of the drain pan 37, a first vertical flow passage
52 passing through this first discharge block 51 in the up and down direction, and
a first sideways flow passage 53 passing through the first discharge block 51 and
one of the support plates 48 so as to connect this first vertical flow passage 52
and the first water collection region 42. The drainage water received by the water
receiving plate 47 in the first water collection region 42 is guided to the first
discharge portion 44 by inclination of the water receiving plate 47, and discharged
from the first water collection region 42 via the first sideways flow passage 53 and
the first vertical flow passage 52.
[0046] As shown in FIG. 3, the first discharge portions 44 of the drain pans 37 adjacent
to each other in the up and down direction are connected to each other by a water
guiding pipe 55, and a water guiding pipe 55 extending downward is connected to the
first discharge portion 44 of the drain pan 37 of the lowermost part. Therefore, the
drainage water discharged from the first discharge portions 44 of the drain pans 37
is discharged by one system via the water guiding pipes 55, and discharged to the
exterior through the bottom wall 30f.
[0047] The first discharge portions 44 and the water guiding pipes 55 are arranged in the
interior side part of the outdoor unit 2 with respect to the outdoor heat exchanger
8 and on the downstream side of an airflow generated by the fans 10 (shown by an arrow
x in FIG. 2). Therefore, the water guiding pipes 55 hardly disturb the airflow passing
through the outdoor heat exchanger 8, so that the heat exchange between the external
air and the refrigerant flowing through the outdoor heat exchanger 8 can be favorably
performed. Since a relatively large air circulation space is formed in the interior
side part of the outdoor unit 2 with respect to the outdoor heat exchanger 8, a space
for providing the first discharge portions 44 and the water guiding pipes 55 can be
easily ensured.
[0048] As shown in FIGS. 2, 4, and 9, the second discharge portion 45 is formed by a second
discharge block 57 formed in a substantially triangle shape in a plan view, the second
discharge block protruding toward an exterior side part of the outdoor unit 2 from
the bent part in the drain pan 37, a second vertical flow passage 58 passing through
this second discharge block 57 in the up and down direction, and a second sideways
flow passage 59 passing through the second discharge block 57 and one of the support
plates 48 so as to connect this second vertical flow passage 58 and the second water
collection region 43. The drainage water received by the water receiving plate 47
in the second water collection region 43 is guided to the second discharge portion
45 by inclination of the water receiving plate 47, and discharged from the second
water collection region 43 via the second sideways flow passage 59 and the second
vertical flow passage 58.
[0049] As shown in FIG. 3, the second discharge portions 45 of the drain pans 37 adjacent
to each other in the up and down direction are connected to each other by a water
guiding pipe 55, and a water guiding pipe 55 extending downward is connected to the
second discharge portion 45 of the drain pan 37 of the lowermost part. Therefore,
the drainage water discharged from the second discharge portions 45 of the drain pans
37 is discharged by one system via the water guiding pipes 55, and discharged to the
exterior through the bottom wall 30f.
[0050] The second discharge portion 45 and the water guiding pipe 55 are arranged in the
exterior side part of the outdoor unit 2 with respect to the outdoor heat exchanger
8, and as shown in FIG. 2, arranged in a corner part of the outdoor unit 2, that is,
a dead space formed between the second water collection region 43 of the drain pan
37 and the casing 31 serving as a constituent part of the outdoor unit 2. Therefore,
there is no need for forming a new and exclusive space in the casing 31 for providing
the second discharge portion 45 and the water guiding pipe 55.
[0051] Since the drain pan 37 includes the plurality of water collection regions 42 and
43, each of the water collection regions 42 and 43 can be shortened (downsized). Therefore,
an inclination angle of the water receiving plate 47 for guiding the drainage water
to the discharge portions 44 and 45 can be increased to be as large as possible. With
the increase in the inclination angle of the water receiving plate 47, for example,
even when the outdoor unit 2 is installed while being slightly inclined in the up
and down direction, the drainage water can be reliably guided to the discharge portions
44 and 45.
[0052] As shown in FIG. 7, a heat insulating layer 60 is formed between the heat exchange
portions 17 adjacent to each other in the up and down direction by the drain pan 37.
That is, a region of the drain pan 37 between the pair of support plates 48, the region
excluding the water receiving plate 47 is a space. This space serves as the heat insulating
layer 60 and suppresses heat transfer between the upper and lower heat exchange portions
17. Therefore, a heat loss in the heat exchange portions 17 upon performing the heating
operation and the defrosting operation can be reduced, so that the operations can
be efficiently performed.
[0053] The drain pan 37 can be made of a material of synthetic resin, metal, or the like.
However, the drain pan is preferably made of a material having low heat conductivity
in order to suppress the heat transfer between the upper and lower heat exchange portions
17. Therefore, the drain pan is preferably made of a synthetic resin material rather
than metal. For example, polycarbonate, ABS, PP, and the like can be used as the synthetic
resin material. The drain pan 37 can also be made of a transparent or semi-transparent
material. Thereby, a state of the drainage water (drained state, frozen state) inside
the drain pan 37 can be confirmed from the exterior.
[0054] The drain pan 37 may include heaters 64 for preventing the drainage water from being
frozen. For example, as shown in FIG. 7, by providing the heaters 64 in recessed portions
63 formed on outer side surfaces of the pair of support plates 48, the drainage water
in the water receiving space 49 can be heated and prevented from being frozen.
[0055] The present invention is not limited to the above embodiment but can be appropriately
changed within the scope of the invention described in the claims.
[0056] For example, although the present invention is applied to the sideways blow-off type
outdoor unit 2 in the above embodiment, the present invention can also be applied
to an upward blow-off type outdoor unit 2. The outdoor heat exchanger 8 is not limited
to an L shape in a plan view but may be formed in a U shape in a plan view, a square
shape in a plan view, or the like. The present invention can also be applied to an
air conditioning device for not performing a cooling operation but exclusive for heating.
In this case, the four way valve can be omitted.
[0057] Although the outdoor unit 2 of the above embodiment includes the two fans 10 up and
down, the outdoor unit may include one or three or more fans 10. The number of the
heat exchange portions 17 (path number) is not particularly limited as long as the
number is 2 or more. The defrosting operation may be performed for each one of the
heat exchange portions 17 or may be performed for each plurality of heat exchange
portions 17 (for example, for two heat exchange portions).
[0058] The defrosting circuit 50 is not limited to the one shown in FIG. 10 but can be appropriately
changed. A mode of the defrosting operation is also not limited to the one described
in the above embodiment but various conventionally-known modes can be adopted. For
example, a known mode in which a part of a high temperature refrigerant discharged
from a compressor is supplied to a heat exchange portion for which a defrosting operation
is performed and frost attached to the heat exchange portion is melted by heat of
the refrigerant (for example, refer to Japanese Unexamined Patent Publication No.
2001-59664 and Japanese Unexamined Patent Publication No.
2009-281698) can be adopted. A known mode in which frost is melted by giving heat of heaters
to a heat exchange portion 17 for which a defrosting operation is performed (for example,
refer to Japanese Unexamined Patent Publication No.
2009-162393) can also be adopted.
REFERENCE SIGNS LIST
[0059]
1: AIR CONDITIONING DEVICE
2: OUTDOOR UNIT
4: REFRIGERANT CIRCUIT
6: COMPRESSOR
8: OUTDOOR HEAT EXCHANGER
17: HEAT EXCHANGE PORTION
30f: BOTTOM WALL (DRAIN PAN)
37: DRAIN PAN (DRAINAGE MECHANISM)
42: FIRST WATER COLLECTION REGION
43: SECOND WATER COLLECTION REGION
44: FIRST DISCHARGE PORTION
45: SECOND DISCHARGE PORTION
50: DEFROSTING CIRCUIT (PARTIAL DEFROSTING MEANS)
55: WATER GUIDING PIPE (WATER GUIDING STRUCTURE)
60: HEAT INSULATING LAYER