Technical Field
[0001] The present invention relates to a resin bottle cap end-ring retaining and removal
structure for easy removal from a bottle body of an end-ring that remains on the bottle
body side when a bottle cap is opened, such as on a PET bottle, and to a container
provided with the same.
Background Art
[0002] Recently PET bottles with a primary material of polyethylene terephthalate (PET)
have become widely employed as drink containers. It is preferable that, as far as
possible, when such PET bottles are collected for material recycling collection is
made as a single material. As a result of awareness in the community, collection is
being made of PET bottles that have been brought in a state in which at least the
easily-removed different material components, the cap body and the wrapper film, have
been removed. However, caps are provided with end-rings joined by a weakened portion
such that the end-ring remains on the bottle body side when the lid is opened, so
as to enable a previously-opened state to be ascertained. In most cases bottle bodies
are currently collected in a state in which these end-rings are still attached thereto
since removal of such members is extremely difficult to achieve. In consideration
of the above circumstances there are proposals for hand tools to facilitate removal
of the end-rings, and proposals for mutual structures of caps and bottle bodies. However
it is not realistic to expect the level of awareness required for ordinary households
to equip themselves with such hand tools and so such measures are not being adopted.
Further, there are not many proposals for realistic improvements in the configuration
of containers themselves that also enable the current mass production facilities for
current products to be maintained, and proposals are not actually being implemented
in the market place.
[0003] An example of prior art related to the present invention is the "Bottle Type Resin
Container With Cap, Which is Capable Of Easily Removing Cap Circumferential Band From
Bottle Mouth" of Japanese Patent Application Laid-Open (JP-A) No.
2006-232392. The technical configuration seen therein is: a ring stopper upper flange (bottle
opening circumferential direction projection 8) that restricts the end ring (cap circumferential
band) from detaching and has a portion formed with a cut-out formed in a slope shape,
and a protrusion 13 for guiding an end-ring barbed flap (protrusion tab 7) formed
at the slope shaped cut-out. The end-ring is removed from the ring stopper upper flange
by rotating the end-ring with the cut-out as the start position. However, in this
prior technology, due to overall deformation of the end-ring being restricted by sandwiching
between the upper and lower ring stopper flanges, in practice there is doubt as to
whether or not a sufficiently deformed state can actually be obtained for guiding
in the cut-out, or even if such as state were to be achieved, the operation force
required could be likened to the strength of Hercules, and as a result the object
is not completely achieved.
[0004] WO2008/095863 A1 discloses an end-ring retaining and removing structure comprising a bottle cap end-ring
acting as a temper evident band and having a barbed body with a plurality of inwardly
protruding projections positioned thereon in spaced relationship and a closure portion
of a bottle body having a plurality of spaced retaining projections formed as short
threaded portions on the outer surface of the bottle body to engage with the inwardly
protruding projections of the end-ring.
[0005] JP 7 101457 A discloses an end-ring retaining and removing structure having a plurality of first
spiral protrusions on an inner face of a screw cap and second spiral protrusions on
a temper evident end-ring of the screw cap, which run in opposite direction to the
first spiral protrusions, and first and second spiral protrusions, respectively, on
a closure portion of a bottle body, which run in opposite directions to each other
so as to correspondingly engage the respective first and second spiral protrusions
of the screw cap.
[0006] WO 2008/072981 A2 discloses a structure comprising a bottle cap end-ring stopper upper flange on a
bottle body, formed as a substantially continuous circumferential ring which is closed
but for one or more circumferential recesses which have an elongated shape and are
inclined relative to the circumferential direction, and a barbed body on a bottle
cap end-ring which has one or more protrusions protruding inwardly therefrom. The
protrusions and the recesses are configured, aligned and sized such as to provide
an interference fit therebetween so that the protrusions will pass easily through
the recesses in one direction when the bottle cap is initially fitted onto the bottle
body but not in the other direction.
DISCLOSURE OF INVENTION
Technical Problem
[0007] In consideration of the above circumstances, an object of the present invention is
to propose a novel end-ring retaining and removal structure that, when removing an
end-ring, enables easy and reliable removal simply by tilting the orientation of the
end-ring, without requiring the end-ring itself to be deformed, and to a container
provided with the same.
Solution to Problem
[0008] The object of the present invention is resin bottle cap end-ring retaining and removal
structure according to claim 1.
[0009] A second aspect of the present invention is the resin bottle cap end-ring retaining
and removal structure of the first aspect wherein a pair of cut out end faces for
configuring the guidance flange cut-out section are configured with a guiding inclined
face facing towards a removal operation direction side on at least the cut out end
face on the removal operation direction side.
[0010] A third aspect of the present invention is the resin bottle cap end-ring retaining
and removal structure of the second aspect wherein the removal operation direction
is the opposite direction to a bottle cap loosening direction.
[0011] A fourth aspect of the present invention is the resin bottle cap end-ring retaining
and removal structure of any one of the first to the third aspects wherein the effective
guidance zone is set in a range of 50° to 100° in a circumferential direction range
of a bottle lid closure portion.
[0012] A fifth aspect of the present invention is the resin bottle cap end-ring retaining
and removal structure of any one of the first to the fourth aspects wherein a dimension
of the non-barbed guidance section is set as the same dimension or a shorter dimension
than a dimension of the guidance flange cut-out section.
[0013] A sixth aspect of the present invention is the resin bottle cap end-ring retaining
and removal structure of the sixth aspect wherein the indicator includes a cut-out
alignment recess portion formed in a portion of a ring stopper lower flange provided
below the ring stopper upper flange and an alignment recess portion correspondingly
formed in the end-ring.
[0014] A seventh aspect of the present invention is the resin bottle cap end-ring retaining
and removal structure of any one of the first to the seventh aspects wherein at initial
closure of the bottle cap when the bottle body is manufactured, a stop position of
the end-ring integrated with the bottle cap at the initial closure is configured such
that an end-ring side indicator is displaced further toward a bottle cap loosening
side than a bottle cap side indicator.
[0015] An eight aspect of the present invention is a container with a resin bottle cap end-ring
retaining and removal structure, including the resin bottle cap end-ring retaining
and removal structure of any one of the first to the eighth aspects.
[0016] A ninth aspect of the present invention is the container with the resin bottle cap
end-ring retaining and removal structure of the ninth aspect wherein the container
further includes an operation instruction for removing the end-ring.
Advantageous Effects of Invention
[0017] According to the first aspect of the present invention, only when the end-ring is
placed in the removal initiation set position state is effective guidance zone for
removal operation sufficiently secured, and the removal guiding inclined orientation
of the end-ring can be reliably achieved, enabling easy and reliable removal of the
end-ring. However, the non-barbed guidance section and the guidance flange cut-out
section are not adjacent to each other when opening at a previous stage. And with
respect to restriction between the end-ring and the ring stopper upper flange, these
components have non-restriction ranges in mutually disparate locations, resulting
in the end-ring not being able to adopt the removal guiding inclined orientation unless
the removal initiation set position state is achieved. Consequently, the retained
state of the end-ring is in practice the same as conventionally, and the presence
of the end-ring removal structure is neither detrimental to the process for closing
the lid during manufacture, nor to opening the lid by a consumer.
[0018] According to the second aspect of the present invention, after the removal guiding
inclined orientation has been achieved, removal initiation operation can be performed
without substantially deforming the end-ring, and the end-ring can be rotated smoothly
so as to perform an easy and reliable end-ring removal operation.
[0019] According to the third aspect of the present invention, a situation in which the
end-ring is inadvertently removed during operation to open the cap body can be reliably
prevented from occurring.
[0020] According to the fourth aspect of the present invention, due to the effective guidance
zone being a range of about 1/4 a complete turn of the bottle lid closing section,
sufficient rotation range can be secured for separating the end-ring from the cap
body during opening, and as a result opening can be achieved while avoiding a situation
in which the end-ring is inadvertently removed.
[0021] According to the fifth aspect of the present invention, sufficient effective guidance
zone can be secured in practice by setting the respective dimensions for the guidance
flange cut-out section and the non-barbed guidance section.
[0022] According to the present invention, when removing the end-ring, the removal initiation
set position state in which the non-barbed guidance section and the guidance flange
cut-out section are disposed adjacent to each other can be easily achieved by appropriate
aligning marks of the indicator, and end-ring removal operation can be easily initiated.
[0023] According to the sixth aspect of the present invention, the indicator is formed by
a recess portion, making the indication of the indicator even clearer, and also enabling
operation by touch alone. This means that operation can be reliably performed even,
for example, by a person with a visual impairment, thereby providing a product complying
with what is referred to as universal design.
[0024] According to the seventh aspect of the present invention, the end-ring is not inadvertently
removed during initial opening of the bottle cap.
[0025] According to the eight aspect of the present invention, a container equipped with
one of the above end-ring removal structures is provided, enabling the functionality
of the container to be raised, and enabling what is referred to as ecological disposal
to be achieved.
[0026] According to the ninth aspect of the present invention, due to the end-ring removal
method being displayed on the side of the bottle, a consumer can be positively encouraged
to remove the end-ring when collecting PET bottles and the like.
BRIEF DESCRIPTION OF DRAWINGS
[0027] Figs. 1 are partial cross-section perspective views illustrating partial enlargements
of a container to which the present invention is applied.
Figs. 2 are perspective views illustrating an enlargement of the closure section of
the above container, showing a state in which an end-ring is housed on a bottle body
and a state in which it has been separated therefrom.
Figs. 3 are vertical cross-sections of the above illustrating a state in which the
bottle cap is fitted to the bottle body and a state in which it has been separated.
Figs. 4 are diagrams of the end cap, the bottle body and the end-ring, and cross-sections
indicating enlargements of states of engagement thereof.
Figs. 5 are side views illustrating progressive removal states of the end-ring from
the bottle body.
Figs. 6 are side views illustrating guidance flange cut-out sections on bottle bodies
of other exemplary embodiments.
Figs. 7 are diagrams of an indicator for positional alignment when removing an end-ring
from a bottle body in another exemplary embodiment.
Fig. 8 is a partial enlargement perspective view illustrating an exemplary embodiment
in which operation instructions for removing the end-ring from the container are displayed.
DESCRIPTION OF EMBODIMENTS
[0028] Embodiments for implementing the present invention include preferable exemplary embodiments
described below, and also various embodiments obtained by improvements and modifications
within the scope of the present invention.
<Exemplary Embodiments>
[0029] Specific explanation of the present invention follows with reference to the exemplary
embodiments of the drawings. The present invention may be applied to a container C,
which can be broadly divided into a configuration of a bottle body 1 and a bottle
cap 2. An indicator 3 is also provided across the two components, acting as a sign
for removing an end-ring 25, described later, that separates from the bottle cap 2.
The bottle body 1 is a resin container such as, for example, a container referred
to as a transparent PET bottle having polyethylene terephthalate (PET) as a principle
material. A separate wrapper 10 is attached thereto so as to warp around a body section
11. Note that normally a different type of resin material from that configuring the
bottle body is applied to the wrapper 10 and the bottle cap 2, and when the bottle
body 1 is collected it is desirable for these items to have been removed therefrom.
[0030] Further, explanation first follows regarding the bottle body 1. The body section
11 of the bottle body 1 is a shape such as an angular cylindrical shape, circular
cylindrical shape, or hexagonal cylindrical shape having a suitable capacity of about
100 to 2000cc. A lid closure section 12 is formed at the apex portion of the body
section 11. The lid closure section 12 referred to here is a broad closure section
in a range substantially covered by the bottle cap 2 from shoulder portions of the
body section 11 upwards. A pouring opening 13 is open at the top end of the lid closure
section 12, and a male thread section 14 is appropriately formed from the vicinity
of the pouring opening 13 downwards. The male thread section 14 is formed with an
appropriate profile, such as a continuous spiral male thread profile, or with an interrupted
portion as appropriate. A ring stopper upper flange 15 is formed further down than
the male thread section 14. A ring stopper lower flange 16 is also formed below and
facing the ring stopper upper flange 15, and normally these are formed with diameters
such that the diameter of the ring stopper lower flange 16 is larger. A container-side
indicator 31 of the indicator 3 is provided by utilizing, for example, a location
where the ring stopper lower flange 16 is formed. Due to the ring stopper upper flange
15 and the ring stopper lower flange 16, an indentation dip is effectively formed
between the two flanges, and this portion is referred to a ring housing portion 17.
The dimension of the ring housing portion 17 in the height direction is set as a dimension
allowing the end-ring 25 to move up and down by a certain amount with the end-ring
25, described later, in a retained state allowing some freedom, referred to as play.
A region above the ring stopper upper flange 15 and below the male thread section
14 is a target region from which to first remove the end-ring 25, described later,
referred to as a ring removal section 18.
[0031] The ring stopper upper flange 15, which is a characteristic portion of the present
invention, adopts the following configuration. As shown in the enlargements of the
ring stopper upper flange 15 in Fig. 1 and Fig. 4, a portion of the ring stopper upper
flange 15 is formed with a guidance flange-cut-out portion 151. With respect to a
pair of cut-out end faces 152, 153 configuring the guidance flange-cut-out portion
151, at least the cut-out end face 152 on the end-ring 25 removal operation direction
side is configured with a guiding inclined face 152f that faces for example towards
the removal operation direction side of the end-ring 25 (indicated by arrow D). The
removal operation direction D, as explained below, refers to the rotation direction
for rotating and removal operation, after placing the end-ring 25 in a removal guiding
inclined orientation, described later. In the present exemplary embodiment this direction
is for example the clockwise direction (the arrow towards the left hand side in Fig.
5); however it may be set as the anticlockwise direction. In the present exemplary
embodiment the other, facing, cut-out end face 153 is also formed with an inclined
face substantially parallel to the cut-out end face 14 on the removal operation direction
side. Each of the cut-out end faces 152, 153, as shown in the exemplary embodiment
of Fig. 1 to Fig. 5, are not facing each other as in the faces themselves being parallel
to each other, but rather are profiled to open out somewhat towards the outside. In
particular the cut-out end face 152 is configured by a guiding edge 152e that is a
ridge portion, and an apex edge portion 152t at the outermost end portion thereof.
The opening width of the guidance flange-cut-out portion 151 is a cut-out portion
dimension W1, and the vicinity of the bottom end of the cut-out end face 152 at the
removal operation direction side configures a guiding start point P for removing the
end-ring 25. The container-side indicator 31 on the ring stopper lower flange 16 referred
to above is provided at the location where the guidance flange-cut-out portion 151
is formed.
[0032] Explanation now follows regarding the bottle cap 2 for fitting onto the bottle body
1. The bottle cap 2 is configured by a cap body 21 with a female thread section 22
formed on the inside thereof. The bottle cap 2 is fastened and fixed by meshing the
female thread section 22 with the male thread section 14. The cap body 21 is formed
integrated with the end-ring 25 through a weak portion 23. Specifically, the weak
portion 23 is integrally formed to the two components so as to be present at plural
connection locations intermittently at fixed intervals from each other. During operation,
when the cap body 21 is rotated in the loosening direction, the end-ring 25 is stopped
by the ring stopper upper flange 15 and prevented from rising, however the cap body
21 rises, breaking the weak portion 23 due to the rising action such that the cap
body 21 is opened in a state in which the end-ring 25 is left behind. The structure
for separating the end-ring 25 from the cap body 21 is obviously not limited thereto;
configurations exist in which a state is achieved during opening that prevents rotation
of the end-ring 25, and the two components are then separated from each other at the
weak portion 23 due to the twisting opening operation of the cap body 21.
[0033] Explanation follows regarding an example of the end-ring 25. The end-ring 25 is equipped
with a circular ring shaped ring body 25A with a barbed body 250 provided on the inside
of the ring body 25A to prevent the ring body 25A from detaching, and in the example
of the present exemplary embodiment the barbed body 250 is configured by plural tabs
of barbed flaps 251. Namely, as shown in Fig. 1, Fig. 2 and Fig. 3, for example the
barbed flaps 251 are formed at seven locations out of eight equal segments around
the circumferential direction at the inside of the ring body 25A, with the free ends
252 of the barbed flaps 251 facing upwards, and maintaining a state somewhat inclined
towards the inside when in their natural state. The base end sides of the barbed flaps
251 are integrally formed to the ring body 25A in a radiating shape.
[0034] The barbed flaps 251 each have a barbed flap width dimension WF, and are provided
adjacent to each other while securing an inter-barbed flap gap 254 to the respective
adjacent barbed flap 251. A non-barbed guidance section 255 is formed at one section,
as if one of the barbed flaps 251 has been removed. The width of the non-barbed guidance
section 255 is a non-barbed section dimension W2, and in the present exemplary embodiment
the non-barbed section dimension W2 is a dimension arrived at by adding twice the
inter-barbed flap gap dimension WG to the barbed flap width dimension WF. The pitch
dimension per barbed flap 251 is referred to as the barbed flap pitch dimension WP
and is in effect the sum of the barbed flap width dimension WF and the inter-barbed
flap gap dimension WG Note that in the explanation of the removal operation of the
end-ring 25, the barbed flaps 251 are also expressed together with the demarcations
f1, f2 to fn, in sequence following on from the non-barbed guidance section 255, and
in particular the barbed flap 251 immediately following on from the non-barbed guidance
section 255 is also sometimes expressed as guide initiation flap f1. An end-ring side
indicator 32 of the indicator 3 referred to above is provided at a location where
the guide initiation flap f1 is formed.
[0035] Note that types of divided configurations of the barbed body 250 included configurations
in which there are many fixed projections present, rather than moveable types such
as the barbed flaps 251 described above, or movable type configurations having what
is referred to as a choke shape with a pivoting (moving) direction along the circumferential
direction of the ring housing section 17. There are also configurations in which the
barbed body 250 is not divided and there is a continuous rib profile around the inner
peripheral face of the ring body 25A with an upper end edge that is in a free state.
However, in all of these cases the provision of the non-barbed guidance section 255
enables operation to achieve the object of the present invention.
[0036] A first exemplary embodiment of the present invention has the configuration described
above, and is operated as described below, however explanation will first be given
regarding the capabilities required of the bottle cap 2. The bottle cap 2 has different
capabilities required according to the circumstances at each of the stages from manufacturing
to disposal, and needs to satisfy these different capabilities as a whole. These capabilities
are: (1) capabilities during initial closure (during manufacture); (2) capabilities
during transportation and exhibition; (3) capabilities during initial opening; (4)
capabilities during drinking; (5) capabilities during re-closure; (6) capabilities
during re-opening; (7) capabilities during disposal.
[0037] First, as the (1) capabilities during initial closure (during manufacture), required
structure and capabilities include the ability of the bottle cap 2 to be quickly and
reliably installed to the bottle body 1 together with the end-ring 25, and in particular
the ability for the end-ring 25 to smoothly enter into the ring housing portion 17.
As the (2) capabilities during transportation and exhibition, there is a requirement
for the capability to reliably maintain closure and the capability to retain the end-ring
25. As the (3) capabilities during initial opening, there is a requirement for the
capability to separate the end-ring 25 from the cap body 21 and reliably leave the
end-ring 25 remaining in the ring housing portion 17. As the (4) capabilities during
drinking, there is the requirement for the capability to leave the end-ring 25 remaining
in the ring housing portion 17 so as not to change its orientation in such a manner
that would make contact with the lips of the drinker. Furthermore, as the (5) capabilities
during re-closure, there is a requirement for the capability for the end-ring 25 to
be disposed roughly in the vicinity of the bottom end peripheral face of the cap body
21 so as to prevent such occurrences as contamination or damage at this location.
As the (6) capabilities during re-opening, there is a requirement for the capability
to completely prevent the end-ring 25 from detaching with opening operation of the
cap body 21. As the (7) capabilities during disposal, there is a requirement for the
capability to enable the end-ring 25, which was hitherto required to be reliably installed,
to then be rendered extremely easily removed from the bottle body 1.
[0038] The present invention is provided with the removal structure of the end-ring 25 of
the bottle cap 2 to furnish the (7) capabilities during disposal, while still satisfying
each of the other capabilities described above. In other words, configurations have
been implemented that achieve all of the above capabilities except for the capability
during disposal, and so the essential feature of the present invention is to exhibit
the new capability during disposal while not impeding achievement of any of the previously
realized capabilities. Namely, the configuration completely prevents the end-ring
25 from detaching during normal circumstances, yet renders the end-ring 25 easily
removable using the following operation when the need arises for the end-ring 25 to
be removed on disposal.
[0039] As shown in Fig. 5, first for the initial state, the indicator 3 is employed for
positional alignment of the container-side indicator 31 and the end-ring side indicator
32 (see Fig. 5(a-1) to Fig. 5(a-5)). Note that Fig. 5(a-1) to Fig. 5(a-5) are diagrams
for explanation purposes illustrating a state in which the side face of the circular
ring shaped lid closure section 12 is opened out and shown from face on.
[0040] In the initial preparation state, a removal initiation set position state is adopted
in which the guidance flange-cut-out portion 151 and the non-barbed guidance section
255 are adjacent to each other. In this state, looking from the perspective of the
end-ring 25, a state is achieved in which there is no restriction of moving upwards
from the ring stopper upper flange 15. Namely, as shown in Fig. 5(a-1), although the
barbed flap 251 is still present, upward movement of the end-ring 25 is permitted
in the range provided with the guidance flange-cut-out portion 151. However, on the
end-ring 25 side at the location where the ring stopper upper flange 15 is present
at the removal operation direction side adjacent to the guidance flange-cut-out portion
151, the end-ring 25 is also permitted to move upwards due to the presence of the
non-barbed guidance section 255.
[0041] This range is referred to as effective guidance zone Z, with the dimension thereof
indicated as effective guidance zone dimension W3. The effective guidance zone dimension
W3 is the sum of the cut-out portion dimension W1 and the non-barbed section dimension
W2, and a state in which the effective guidance zone dimension W3 is formed is only
achieved when the container-side indicator 31 and the end-ring side indicator 32 are
aligned with each other in the removal initiation set position state.
[0042] A removal guiding inclined orientation of the end-ring 25 is readily obtained when
the effective guidance zone dimension W3 has been secured in this manner. Namely,
when a portion at the indicator 3 is pushed up as shown in Fig. 5(a-2) and Fig. 4(b-2),
such as with a finger, upward movement is permitted at this location due to the ring
stopper upper flange 15 not being present there to restrict the end-ring 25. Furthermore,
the non-barbed guidance section 255 is provided and there are no barbed flaps 251
present on the removal operation direction side at the end-ring 25 side adjacent to
this location, and so upwards movement of the end-ring 25 is also permitted at this
position even though the ring stopper upper flange 15 is present. As a result, as
shown in Fig. 4 and Fig. 5, the end-ring 25 is still retained in the ring housing
portion 17, and, by also utilizing the dimensional play present in the up-down direction
of the ring housing portion 17, although there may be a minute amount of deformation,
an orientation is readily achieved, namely a removal guiding inclined orientation,
in which the end-ring 25 is basically merely inclined.
[0043] Explanation follows regarding tilting of the end-ring 25. Normally, as shown in Fig.
4(b-1) to Fig. 4(b-6), and Fig. 4(c-1) to Fig. 4(c-2), the end-ring 25 is in a mounted
state at the ring stopper lower flange 16, with an inclination angle of 0°. The end-ring
25 normally has a small amount of play (up-down direction movement space) due to tolerance
in the up-down direction inside the ring housing portion 17, and as shown by the broken
line in Fig. 4(b-1), an inclination angle of β0 is achieved by the end-ring 25 making
use of this rattle space. However, in the removal guiding inclined orientation an
inclination angle β1 is achieved that is even larger than inclination angle β0. As
a removal operation of the end-ring progresses, as shown in Fig. 4(b-2) to Fig. 4(b-5),
the inclination angle increases further to inclination angles β2, β3, β4, β5, with
explanation regarding operations states following. Note that in Fig. 4 the inclination
angles β0 to β5 are shown in an exaggerated state from reality in order to ease understanding.
[0044] Namely, when the removal guiding inclined orientation has been achieved as described,
if the end-ring 25 is then moved by further finger manipulation in the clockwise direction
indicated by arrow D in Fig. 5(a-3) (the arrow D points towards the left hand side
when illustrated face-on), and the first guide initiation flap f1 among the barbed
flaps 251, namely the guide initiation flap f1 following on from the non-barbed guidance
section 255, rides over the guiding start point P at the cut-out end face 152 of the
ring stopper upper flange 15, so as to be gradually displaced upwards as guided by
the guiding inclined face 152f (and slightly by the guiding edge 152e) (see Fig. 5(a-3),
Fig. 4(b-3) to Fig. 4(b-4)). By this action continuing, as shown in Fig. 5(a-4) to
Fig. 5(a-5) and Fig. 4(b-2) to Fig. 4(b-5), the subsequent barbed flaps f2, f3 to
fn (f7 in this exemplary embodiment) on the barbed flaps 251 move so as to diagonally
cross the ring stopper upper flange 15, in succession from the ring housing portion
17 to a ring removal section 18. When this occurs, the boundary position at which
the end-ring 25 itself naturally moves from the ring housing portion 17 to face the
ring removal section 18 side is located at the apex edge portion 152t on the guiding
edge 152e and, as shown in Fig. 5(a-1) to Fig. 5(a-3), a movement inclination towards
the ring removal section 18 side is obtained by only a slight rotation from the removal
initiation set position state.
[0045] Looking in more detail, in the enlarged cross-section on III-III of Fig. 5(a-3),
if the maximum diameter portion of the ring stopper upper flange 15, namely, the location
where the apex edge portion 152t is passed, is indicated as an apex edge line 125tL,
and a line passing through the free ends 252 on the barbed flaps 251 is indicated
as a free end line 252L, then as long as the free end line 252L of the barbed flaps
251 passes the apex edge line 152tL then the end-ring 25 can be imparted with an inclination
in the direction of arrow A in the drawing sufficient for being slid off. As a result,
the end-ring 25 can be reliably removed simply by tilting the orientation thereof,
with hardly any deformation. This can be referred to as having removed the end-ring
25 from out of the ring housing portion 17 side, and a state is exhibited in which
the inner periphery of the end-ring 25 is covered from below by the ring stopper upper
flange 15, and appears, as diagrammatically illustrated in Fig. 5(a-5), as if the
end-ring 25 is in a state in which it has not been completely removed. Removal is
subsequently made possible by, for example, rotating backwards in an anticlockwise
direction so as to follow the loosening direction of the male thread section 14. By
providing an operation explanation instruction 4 about this removal method, like the
one shown in Fig. 8, either on the bottle body 1 or on the wrapper 10, a consumer
is reliably imparted with knowledge regarding the removal process for the end-ring
25, promoting separate recycling collection.
[0046] Explanation is given above regarding the removal operation of the end-ring 25, this
being an important point of the present invention; however, explanation next follows
regarding the capabilities required of the bottle cap 2 in each circumstance mentioned
above, and the relationship to the removal structure of the end-ring 25. First, during
design, the respective profile and positions of the male thread section 14 and the
female thread section 22 are designed in advance so as enable initial closure such
that the removal initiation set position state does not arise. In addition, in consideration
of the rotation of the cap body 21 accompanying separation of the cap body 21 and
the end-ring 25, the stop position of the end-ring 25 at initial closure, namely the
closure completion position of the bottle cap 2, needs to position the end-ring side
indicator 32 that accompanies the cap body 21 so as to be displaced to the loosening
side of the bottle cap 2 at an appropriate angle with respect to the container-side
indicator 31. Such a state and positional relationships are respectively referred
so as the initial closure state and the initial closure position. The initial displacement
setting angle between the container-side indicator 31 and the end-ring side indicator
32 is referred to as initial displacement setting angle θS. Although theoretically
there is no problem in having the initial displacement setting angle θS at the initial
closure state shown in Fig. 3(c) set at about 1°, in practice the initial displacement
setting angle θS is set in a range of about 5° to 90°. Then, even supposing the end-ring
25 becomes separated partway through rotation of the bottle cap 2 from the initial
closure position in the loosening direction (anticlockwise), the end-ring 25 that
was rotated with the bottle cap 2 then still has an angle available until the end-ring
25 achieves the removal initiation set position state, referred to as the opening
lid allowable angle θM. In such a case the opening lid allowable angle θM of about
270° to 355° is secured. With most specifications of bottle cap 2 separation of the
end-ring 25 from the cap body 21 is completed within the range of the opening lid
allowable angle θM.
[0047] This situation satisfies the previously mentioned requirements for a bottle cap of
(1) capabilities during initial closure (during manufacture), (2) capabilities during
transportation and exhibition and (3) capabilities during initial opening; closure
is reliably executed, maintained and occurrences such as the end-ring 25 falling off
at initial opening are also avoided. Once open, then subsequently only in extremely
limited circumstances, referred to as the removal initiation set position state, are
conditions for the end-ring 25 to come off, i.e., the removal guiding inclined orientation,
obtainable, namely when the relationship between the bottle body 1 and the end-ring
25 is such that displacement state within a full turn of 360° falls within the range
from 0° to about 1° to 2°, to allow for loose fitting error. Accordingly conditions
are achieved that satisfy the requirements of the bottle cap 2 of (4) capabilities
during drinking, (5) capabilities during re-closure, and (6) capabilities during re-opening;
and the end-ring 25 reliably remains in the ring housing portion 17.
<Other Exemplary Embodiments>
[0048] The present invention has a preferable exemplary embodiment as described above, however
the following configurations may also be obtained. First the exemplary embodiment
illustrated in Fig. 6(a-1) and Fig. 6(a-2) illustrates a state of a cut-out end face
of a ring stopper upper flange 15 having a comparatively thin thickness dimension.
In such a case, although there is a guiding inclined face 152f formed, it is not formed
with an inclination as viewed face on. Furthermore, Fig. 6 illustrates another exemplary
embodiment of a guidance flange-cut-out portion 151. The guidance flange-cut-out portion
151 is an exemplary embodiment in which the cut-out end face 152 does not always have
to be configured at an inclination. Namely, configuration may be made by simple forming
in a direction orthogonal to the direction the ring stopper upper flange 15 is formed
along, namely in the vertical direction. It can be seen that because such an exemplary
embodiment is possible, in the present invention the guidance flange-cut-out portion
151 does not have to be provided with a cut-out end face 152 that is inclined. Accordingly
the present invention is characterized by requiring the guidance flange-cut-out portion
151 to be present and by provision of the non-barbed guidance section 255 on the end-ring
25 side, such that the removal guiding inclined orientation can be achieved for removing
the end-ring 25, making the end-ring 25 easily removable.
[0049] Furthermore, the exemplary embodiment illustrated in Fig. 7 is another exemplary
embodiment of the indicator 3, being another exemplary embodiment of an indicator
3R formed as a recess. Namely, a section of the ring stopper lower flange 16 is cut
out to form a container-side indicator 31R, and a section of the end-ring 25 is also
cut out to form an end-ring side indicator 32R, such that the operation initial state
for removal, namely the removal initiation set position state, is achieved by aligning
these two indicators. According to such a configuration, the operation initiation
state for removing the end-ring 25 is readily obtained by finger touch, enabling easy
operation by visually impaired people and thereby obtaining a so-called universal
design compatible product. Preferably the end-ring side indicator 32R has a profile
of recess that curves up to the upper side when viewed from face on, and is an upward
extending profile (shield shape) in lateral cross-section. When such a configuration
is adopted a finger used to align the indicator 3R in the removal initiation set position
state is then readily applied from that position to the end-ring 25 to move the end-ring
25 upwards, and a removal operation can commence immediately when the end-ring 25
is placed in the removal guiding inclined orientation. Note that with respect to the
indicator 3, while each of the above exemplary embodiments are preferable embodiments,
a configuration may be made such that these are merely employed as guides to the removal
initiation set position state, and a separate position is employed as the position
for pushing up the end-ring 25 at removal initiation.
[0050] Furthermore, the exemplary embodiment in Fig. 8 illustrates a notice for informing
consumers of the removal structure of the end-ring 25 of the present invention, prompting
more enthusiastic material separation and collection by complying with the notice.
In addition, while in the above explanation the most widely used PET bottle has been
given as an example for the bottle body 1, the present invention can be applied to
another material, such as for example to a conventional glass container or the like.
Explanation of the Reference Numerals
[0051]
- 1
- BOTTLE BODY
- 10
- WRAPPER
- 11
- BODY SECTION
- 12
- LID CLOSURE SECTION
- 13
- POURING OPENING
- 14
- MALE THREAD SECTION
- 15
- RING STOPPER UPPER FLANGE
- 151
- GUIDANCE FLANGE-CUT-OUT PORTION
- 152
- CUT-OUT END FACE
- 152e
- GUIDING EDGE
- 152f
- GUIDING INCLINED FACE
- 152t
- APEX EDGE PORTION
- 152tL
- APEX EDGE LINE
- 153
- CUT-OUT END FACE
- 16
- RING STOPPER LOWER FLANGE
1. A resin bottle cap end-ring retaining and removal structure comprising a bottle body
end-ring (25) and a ring housing portion (17) on a bottle body, wherein:
the ring housing portion (17) is effectively configured by an indentation dip which
is between a ring stopper upper flange (15) and a ring stopper lower flange (16);
a portion of the ring stopper upper flange (15) opens at a guidance flange cut-out
portion (151);
the inner peripheral side of the end-ring (25) comprises a barbed body (250), configured
by plural tabs of barbed flaps (251), for preventing the end-ring (25) from detaching,
so as to contact the ring stopper upper flange (15) and leave the end-ring (25) at
the ring housing portion (17);
the barbed body (250) is configured so as to be divided by a non-barbed guidance section
(255) in which a barbed body (250) is not formed over a partial range;
the guidance flange cut-out section (151) is formed in a portion of the ring stopper
upper flange (15);
an effective guidance zone (Z), whose dimension (W3) is the sum of a cut-out portion
dimension (W1) of the guidance flange cut-out section (151) and a non-barbed section
dimension (W2) of the adjacent non-barbed guidance section (255), is secured by setting
a removal initiation set position state in which the non-barbed guidance section (255)
and the guidance flange cut-out section (151) are disposed adjacent to each other;
and
restriction of the end-ring (25) by the ring stopper upper flange (15) is released
at the effective guidance zone (Z), such that a removal guiding inclined orientation
of the end-ring (25) is achieved for removal initiation of the end-ring (25) at this
position,
wherein an indicator (3), consisting of a container-side indicator (31) and an end-ring
side indicator (32), is formed to indicate achievement of the removal initiation set
position state between the end-ring (25) and the ring housing portion (17) in the
bottle body, when the container-side indicator (31) and the end-ring side indicator
(32) are aligned with each other.
2. The resin bottle cap end-ring retaining and removal structure of claim 1, wherein
a pair of cut out end faces (152; 153) for configuring the guidance flange cut-out
section (151) are configured with a guiding inclined face (152f) facing towards a
removal operation direction side on at least the cut out end face (152) on the removal
operation direction side.
3. The resin bottle cap end-ring retaining and removal structure of claim 2, wherein
the removal operation direction is the opposite direction to a bottle cap loosening
direction.
4. The resin bottle cap end-ring retaining and removal structure of claim 1, claim 2
or claim 3, wherein the effective guidance zone (Z)is set in a range of 50° to 100°
in a circumferential direction range of the ring housing portion (17) in the bottle
body
5. The resin bottle cap end-ring retaining and removal structure of claim 1, claim 2,
claim 3 or claim 4, wherein a dimension of the non-barbed guidance section (255) is
set as the same dimension as or a shorter dimension than a dimension of the guidance
flange cut-out section (151).
6. The resin bottle cap end-ring retaining and removal structure of claim 1, wherein
the indicator (3) comprises a cut-out alignment recess portion (31) formed in a portion
of a ring stopper lower flange (16) provided below the ring stopper upper flange (15)
and an alignment recess portion (32) correspondingly formed in the end-ring (25).
7. The resin bottle cap end-ring retaining and removal structure of claim 1, claim 2,
claim 3, claim 4 or claim 5, wherein at initial closure during manufacture, a stop
position of the end-ring (25) integrated with a bottle cap at the initial closure
is configured such that an end-ring side indicator (32) is displaced further toward
a bottle cap loosening side than a bottle cap side indicator.
8. A container comprising the resin bottle cap end-ring retaining and removal structure
of any one of claim 1 to claim 7.
9. The container of claim 8 further comprising an operation instruction (4) for removing
the end-ring (25).
1. Struktur zum Halten und Entfernen eines Endrings eines Flaschenverschlusses aus Harz,
die einen Flaschenkörperendring (25) und einen Ringaufnahmeabschnitt (17) an einem
Flaschenkörper aufweist, wobei:
der Ringaufnahmeabschnitt (17) effektiv durch eine Einkerbungsdelle eingerichtet ist,
die sich zwischen einem oberen Ringanschlagflansch (15) und einem unteren Ringanschlagflansch
(16) befindet;
ein Abschnitt des oberen Ringanschlagflansches (15) sich an einem ausgeschnittenen
Führungsflanschabschnitt (151) öffnet;
die innere Umfangsseite des Endringes (25) einen mit Widerhaken versehenen Körper
(250) aufweist, der durch mehrere Zungen von Widerhakenlaschen (251) eingerichtet
ist, um zu verhindern, dass sich der Endring (25) löst, so dass dieser mit dem oberen
Ringanschlagflansch (15) in Berührung kommt und der Endring (25) in dem Ringaufnahmeabschnitt
(17) belassen wird;
der mit Widerhaken versehene Körper (250) eingerichtet ist, um durch einen widerhakenlosen
Führungsabschnitt (255), in dem ein mit Widerhaken versehener Körper (250) über einen
Teilbereich nicht ausgebildet ist, unterteilt zu sein;
der ausgeschnittene Führungsflanschabschnitt (151) in einem Abschnitt des oberen Ringanschlagflansches
(15) ausgebildet ist;
eine effektive Führungszone (Z), deren Abmessung (W3) die Summe aus einer Ausschnittabschnittsabmessung
(W1) des ausgeschnittenen Führungsflanschabschnitts (151) und einer widerhakenlosen
Abschnittsabmessung (W2) des benachbarten widerhakenlosen Führungsabschnitts (255)
ist, durch Einstellen eines Sollpositionszustands zum Einleiten der Entfernung, in
dem der widerhakenlose Führungsabschnitt (255) und der ausgeschnittene Führungsflanschabschnitt
(151) nebeneinander angeordnet sind, sichergestellt ist; und
eine Einschränkung des Endringes (25) durch den oberen Ringanschlagflansch (15) an
der wirksamen Führungszone (Z) aufgehoben ist, so dass eine eine Entfernung führende
geneigte Ausrichtung des Endringes (25) zur Einleitung der Entfernung des Endringes
(25) an dieser Position erreicht ist,
wobei an Anzeiger (3), der aus einem behälterseitigen Anzeigeelement (31) und einem
endringseitigen Anzeigeelement (32) besteht, ausgebildet ist, um das Erreichen des
Sollpositionszustands zum Einleiten der Entfernung zwischen dem Endring (25) und dem
Ringaufnahmeabschnitt (17) in dem Flaschenkörper anzuzeigen, wenn das behälterseitige
Anzeigeelement (31) und das endringseitige Anzeigeelement (32) zueinander ausgerichtet
sind.
2. Struktur zum Halten und Entfernen eines Endrings eines Flaschenverschlusses aus Harz
nach Anspruch 1, wobei zwei Ausschnittendflächen (152; 153) zur Einrichtung des ausgeschnittenen
Führungsflanschabschnitts (151) mit einer geneigten Führungsfläche (152f) eingerichtet
sind, die in Richtung einer Seite in Richtung eines Entfernungsvorgangs wenigstens
auf der Ausschnittendfläche (152) auf der Seite in Richtung des Entfernungsvorgangs
weist.
3. Struktur zum Halten und Entfernen eines Endrings eines Flaschenverschlusses aus Harz
nach Anspruch 2, wobei die Richtung des Entfernungsvorgangs die zu einer Richtung
zum Lösen des Flaschenverschlusses entgegengesetzte Richtung ist.
4. Struktur zum Halten und Entfernen eines Endringes eines Flaschenverschlusses aus Harz
nach Anspruch 1, Anspruch 2 oder Anspruch 3, wobei die wirksame Führungszone Z in
einem Bereich von 50° bis 100° in einem Bereich des Ringaufnahmeabschnitts (17) in
Umfangsrichtung in dem Flaschenkörper festgelegt ist.
5. Struktur zum Halten und Entfernen eines Endrings eines Flaschenverschlusses aus Harz
nach Anspruch 1, Anspruch 2, Anspruch 3 oder Anspruch 4, wobei eine Abmessung des
widerhakenlosen Führungsabschnitts (255) als die gleiche Abmessung oder eine kürzere
Abmessung als eine Abmessung des ausgeschnittenen Führungsflanschabschnitts (151)
festgesetzt ist.
6. Struktur zum Halten und Entfernen eines Endrings eines Flaschenverschlusses aus Harz
nach Anspruch 1, wobei der Anzeiger (3) einen ausgeschnittenen Ausrichtungsaussparungsabschnitt
(31), der in einem Abschnitt eines unteren Ringanschlagflansches (16) ausgebildet
ist, der unter dem oberen Ringanschlagflansch (15) vorgesehen ist, und einen Ausrichtungsaussparungsabschnitt
(32) aufweist, der entsprechend in dem Endring (25) ausgebildet ist.
7. Struktur zum Halten und Entfernen eines Endrings eines Flaschenverschlusses aus Harz
nach Anspruch 1, Anspruch 2, Anspruch 3, Anspruch 4 oder Anspruch 5, wobei beim anfänglichen
Verschluss während der Herstellung eine Anschlagposition des Endringes (25), die bei
einem Flaschenverschluss bei dem anfänglichen Verschluss integriert ist, derart eingerichtet
ist, dass ein endringseitiges Anzeigeelement (32) weiter in Richtung einer Seite zum
Lösen des Flaschenverschlusses als ein flaschenverschlussseitiges Anzeigeelement verlagert
ist.
8. Behälter, der die Struktur zum Halten und Entfernen eines Endrings eines Flaschenverschlusses
aus Harz nach einem beliebigen der Ansprüche 1 bis 7 aufweist.
9. Behälter nach Anspruch 8, der ferner eine Bedienungsanweisung (4) zum Entfernen des
Endrings (25) aufweist.
1. Structure de retenue et de retrait pour bague d'extrémité de bouchon de bouteille
en résine comprenant une bague d'extrémité de corps de bouteille (25) et une partie
de logement de bague (17) sur un corps de bouteille, dans laquelle :
la partie de logement de bague (17) est configurée concrètement par une inclinaison
d'enfoncement qui se trouve entre une bride supérieure d'arrêt de bague (15) et une
bride inférieure d'arrêt de bague (16) ;
une partie de la bride supérieure d'arrêt de bague (15) s'ouvre au niveau d'une partie
découpée de bride de guidage (151) ;
le côté périphérique intérieur de la bague d'extrémité (25) comprend un corps cranté
(250) configuré par plusieurs pattes de rabats crantés (251), pour empêcher la bague
d'extrémité (25) de se détacher, afin d'entrer en contact avec la bride supérieure
d'arrêt de bague (15) et de laisser la bague d'extrémité (25) au niveau de la partie
de logement de bague (17) ;
le corps cranté (250) est configuré de manière à être divisé par une section de guidage
non crantée (255) dans laquelle un corps cranté (250) n'est pas formé sur une plage
partielle ;
la section découpée de bride de guidage (151) est formée dans une partie de la bride
supérieure d'arrêt de bague (15) ;
une zone de guidage effectif (Z), dont la dimension (W3) est la somme de la dimension
d'une partie découpée (W1) de la section découpée de bride de guidage (151) et de
la dimension d'une section non crantée (W2) de la section de guidage non crantée adjacente
(255), est assurée en établissant un état de position réglée d'amorçage de retrait
dans lequel la section de guidage non crantée (255) et la section découpée de bride
de guidage (151) sont adjacentes l'une par rapport à l'autre ; et
la rétention de la bague d'extrémité (25) par la bride supérieure d'arrêt de bague
(15) est libérée au niveau de la zone de guidage effectif (Z), de sorte qu'une orientation
inclinée de guidage de retrait de la bague d'extrémité (25) est réalisée pour l'amorçage
du retrait de la bague d'extrémité (25) dans cette position,
dans laquelle un indicateur (3), constitué d'un indicateur côté récipient (31) et
d'un indicateur côté bague d'extrémité (32), est formé pour indiquer la réalisation
de l'état de position réglée d'amorçage de retrait entre la bague d'extrémité (25)
et la partie de logement de bague (17) dans le corps de bouteille, quand l'indicateur
côté récipient (31) et l'indicateur côté bague (32) sont alignés.
2. Structure de retenue et de retrait pour bague d'extrémité de bouchon de bouteille
en résine selon la revendication 1, dans laquelle une paire de faces d'extrémité découpées
(152 ; 153) pour configurer la section découpée de bride de guidage (151) sont configurées
avec une face inclinée de guidage (152f) orientée vers un côté de direction d'opération
de retrait au moins sur la face d'extrémité découpée (152) du côté de la direction
d'opération de retrait.
3. Structure de retenue et de retrait pour bague d'extrémité de bouchon de bouteille
en résine selon la revendication 2, dans laquelle la direction d'opération de retrait
est la direction opposée à une direction de desserrage de bouchon de bouteille.
4. Structure de retenue et de retrait pour bague d'extrémité de bouchon de bouteille
en résine selon la revendication 1, 2 ou 3, dans laquelle la zone de guidage effectif
(Z) est établie dans une plage de 50° à 100° dans une plage de direction circonférentielle
de la partie de logement de bague (17) dans le corps de bouteille.
5. Structure de retenue et de retrait pour bague d'extrémité de bouchon de bouteille
en résine selon la revendication 1, 2, 3 ou 4, dans laquelle une dimension de la section
de guidage non crantée (255) est choisie comme étant la même dimension ou une dimension
plus petite qu'une dimension de la section découpée de bride de guidage (151).
6. Structure de retenue et de retrait pour bague d'extrémité de bouchon de bouteille
en résine selon la revendication 1, dans laquelle l'indicateur (3) comprend une partie
d'évidement d'alignement découpée (31) formée dans une partie d'une bride inférieure
d'arrêt de bague (16) placée sous la bride supérieure d'arrêt de bague (15) et une
partie d'évidement d'alignement (32) formée de façon correspondante dans la bague
d'extrémité (25).
7. Structure de retenue et de retrait pour bague d'extrémité de bouchon de bouteille
en résine selon la revendication 1, 2, 3, 4 ou 5, dans laquelle à la fermeture initiale,
lors de la fabrication, une position d'arrêt de la bague d'extrémité (25) intégrée
à un bouchon de bouteille à la fermeture initiale est configurée de telle manière
qu'un indicateur côté bague d'extrémité (32) est déplacé davantage vers un côté de
desserrage de bouchon de bouteille qu'un indicateur côté bouchon de bouteille.
8. Récipient comprenant une structure de retenue et de retrait pour bague d'extrémité
de bouchon de bouteille en résine selon l'une quelconque des revendications 1 à 7.
9. Récipient selon la revendication 8, comprenant en outre une instruction (4) pour retirer
la bague d'extrémité (25).