Performance-enhanced electric appliance and related manufacturing method

Description

[0001] The present invention generally relates to the field of electric appliances, for example, although not limitatively, household electric appliances, and to a manufacturing method for manufacturing such appliances.

[0002] Manufacturers of electric appliances, such as laundry washing machines, laundry driers, laundry washing/drying machines and dishwashers, devote much effort in improving performances, and at the same time reducing energy/resources consumption (particularly, electric energy consumption and/or water consumption).

[0003] Fine control of the amount of water loaded by a washing appliance and/or of the activation time of the treatment fluid heaters (washing heaters, i.e. heaters for heating water or water mixed with washing/rinsing products, or drying heaters, e.g. heaters for heating drying air) are probably the most common measures to keep the consumptions low, while ensuring good performance (both for passing quality tests and for the users' satisfaction).

[0004] For example, significant design efforts are devoted to achieve a finer control of the amount of water loaded by a laundry washing machine and/or the activation time of the washing heater for any different selectable laundry washing cycle.

[0005] However, the effectiveness of this solutions is reduced by the unavoidable manufacturing tolerances of the appliance components, like washing or drying heaters, which cause actual physical parameter values of these components (e.g., actual resistance values) to vary with respect to the nominal values used in the appliance design phase to find the best consumption-performance trade-off.

[0006] For example, the resistance of a washing-heating resistor in a laundry washing machine has a nominal resistance of 27Ω±5%, thus, the actual resistance of a specific heating resistor exemplar may fall in the range from 25.65Ω to 28.35Ω.

[0007] When the washing heater is kept energized for a predetermined time, a certain amount of heat is generated by Joule effect, that is transferred to the washing liquid; the energizing time of the heater depends on the specific washing cycle set by the user: for example, if the user sets a washing cycle at 90°C, the washing heater energizing time will be longer than that of a washing cycle at 60°C or 30°C. The energizing time of the washing heater for each washing cycle is decided by the appliance manufacturer in the design phase, based on the knowledge of the resistor nominal value, for the different washing cycles. However, the actual washing heater that is mounted on a specific laundry washing machine will have an actual resistance that differs from the nominal resistance value. Since the heat generated by Joule effect (and transferred to the washing liquid) depends on the actual resistance of the heater, the heat actually transferred to the washing liquid when the heater is kept energized for a predetermined time will be different from the forecasted one, and as a consequence the washing liquid temperature will differ from that expected by the designer. This means that the electric energy consumption and the washing performance usually differ from what expected, which is undesirable: either the washing performance may be penalized (e.g. if a washing heater having an actual value higher than the nominal value is kept energized at constant voltage for a time insufficient to heat the washing liquid up to the expected temperature), or the electric energy consumption may be unnecessarily high (e.g. if a washing heater having an actual value lower than its nominal value is kept energized at a constant voltage for a longer time than needed to heat the washing liquid up to the expected temperature).

[0008] Document EP 0 579 947 A1 relates to a washing machine with an electric water heater comprises a measuring arrangement (13), associated with a programmer (17) and having a pair of terminals (11,12), for periodically de-energising the heater and detecting, across the electrical heater (3), signals proportional to the actual ohmic value of the heter resistance according to its. temp., and for continued de-energising of the heater when the signal at the terminals indicates a temp. exceeding a predetermined value. By virtue of such an arrangement, the water temp. of a washing machine is controlled using a heater element as the temp. sensing transducer so that overheating is prevented.

[0009] The Applicant has handled the problem of how to overcome the problems and drawbacks outlined in the foregoing.

[0010] One aspect of the present invention relates to an electric appliance for treating items. The electric appliance comprises at least one functional component having an associated operative physical quantity having a nominal value affected by a tolerance, and a control unit for controlling the operation of the appliance. The control unit comprises a memory. In the solution according to the present invention the memory is configured to store a working parameter corresponding to an actual value of said operative physical quantity. Furthermore, the control unit is configured to exploit, for controlling the operation of the electric appliance, the working parameter corresponding to the actual value of said operative physical quantity associated with the functional component. Thereby, the operation of the electric appliance is based on the actual value of the operative physical quantity of the functional component instead of on said nominal value.

[0011] Preferred features of the method are set in the dependent claims.

[0012] In an embodiment of the invention, the working parameter may be equal to a measured actual value of said operative physical quantity value of the functional component.

[0013] In an embodiment of the invention, the working parameter may be equal to a measured value of a physical quantity that is related to said actual value of the operative physical quantity of the functional component.

[0014] In an embodiment of the invention, the functional component may comprise a Joule-effect heater of a treatment fluid used in operation by the electric appliance for treating the items.

[0015] In an embodiment of the invention, the operative physical quantity may be a resistance of the heater, and the working parameter may be a measured actual resistance value of said heater.

[0016] In an embodiment of the invention, the operative physical quantity may be a resistance of the heater, and the working parameter may be a measured absorbed electric power absorbed by the heater.

[0017] In an embodiment of the invention, the memory may be configured to store instructions to be used by the control unit for controlling the operation of the electric appliance, said instructions being parameterized to said working parameter.

[0018] In an embodiment of the invention, the electric appliance may further comprise a measurement arrangement operable to measure the actual value of said operative physical quantity of the functional component, or to measure a value of a physical quantity that is related to said actual value of the operative physical quantity of the functional component, and to store the measured value in said memory as the working parameter.

[0019] Another aspect of the present invention provides a method of manufacturing an electric appliance for treating items. The electric appliance comprises at least one functional component having an associated operative physical quantity having a nominal value affected by a tolerance, and a control unit for controlling the operation of the appliance, the control unit comprising a memory. The method comprises the step of measuring an actual value of the operative physical quantity of said functional component or a value of a physical quantity that is related to said actual value of the operative physical quantity of the functional component. The method further comprises the step of storing in the memory a working parameter corresponding to the measured actual value, and the step of configuring the control unit to exploit, for controlling the operation of the electric appliance, the working parameter corresponding to the actual value of said operative physical quantity associated with the functional component. Thereby the operation of the electric appliance is based on the actual value of the operative physical quantity of the functional component instead of on said nominal value.

[0020] In an embodiment of the invention, the step of measuring may be performed before installing said functional component in the appliance.

[0021] In an embodiment of the invention, the step of measuring may be performed after installing said functional component in the appliance.

[0022] In an embodiment of the invention, the step of measuring may be performed during a test phase of the electric appliance.

[0023] In an embodiment of the invention, the step of measuring may be performed during the operation of the electric appliance.

[0024] These, and others, features and advantages of the solution according to the present invention will be better understood by reading the following detailed description of some embodiments thereof, provided merely by way of exemplary and non-limitative examples, to be read in conjunction with the attached drawings, wherein:

Figure 1 schematically depicts an electric appliance in which an embodiment of the present invention can be applied;

Figure 2 shows a plot on a Cartesian plane of a curve of electric power absorption by a heating resistor of the electric appliance of Figure 1, powered at constant voltage, as a function of an actual resistance value of the heating resistor;

Figure 3 conceptually illustrates a control unit of the electric appliance of Figure 1 according to an embodiment of the present invention; and

Figure 4 shows a plot on a Cartesian plane of an actual electric power absorbed by the heating resistor of the electric appliance according to an embodiment of the present invention versus a duration of an energizing time of the heating resistor.

[0025] Referring to Figure 1, an electric appliance 100 wherein an embodiment of the present invention can be applied is schematically illustrated. The electric appliance 100 may be a laundry washing machine, a laundry drier, a laundry washer/dryer, a dishwasher, and more generally an electric appliance comprising at least one functional component that has an associated operative physical quantity whose nominal value is affected by a tolerance. Just for the sake of explanation, and not at all limitatively, such functional component may be a heating resistor (heater) 105, provided for heating a treatment fluid (such as a washing liquid in washing machines, laundry washing/drying machines and dishwashing machines, or drying air in laundry drying machines and laundry washing/drying machines) during the operation of the electric appliance 100. The treatment fluid flows (possibly compelled by a fan or a pump, not shown in the drawing) through a treatment fluid circuit - of which only a heating chamber 110 (e.g., the washing tub of a laundry washer or dishwasher, or part of the drying air circuit of a laundry washing/drying machine or laundry drying machine) is shown in Figure 1 in order to reach and treat items (not shown) to be treated (such as laundry to be washed and/or dried in a laundry washing machine or a laundry drier machine and/or a laundry washer/drier machine, or dishware in a dishwasher machine).

[0026] The heating chamber 110 has an inlet port 110a that allows the treatment fluid entering the heating chamber 110, and an outlet port 110b that allows the treatment fluid exiting the heating chamber 110; the heater 105 is located in the heating chamber 110 (e.g. in the washing tub of a washing machine or washing/drying machine, in the hot air duct of a tumble dryer, etc.).

[0027] The heater 105 is selectively energizable by selective coupling thereof to power mains 115 (e.g. AC power mains); for example, an electronic or electromechanical switch 120 (such as a power transistor, a thyristor or a relay) is provided for selectively coupling one of the two heater's 105 terminals to the power mains 115; a further switch (not shown in the figure; for example, equal to the switch 120) may be provided for selectively coupling the other heater's 105 terminal to the power mains 115. The switch 120 is controlled by a control unit 125 (e.g. an electronic control unit, e.g., a microcontroller), which controls the operation of the whole electric appliance 100.

[0028] In operation, the electronic control unit 125 maintains the switch 120 closed for a predetermined time period Δt whose duration depends on an appliance operating cycle selected by a user (as will be discussed in greater detail in the following). The operating cycle of the electric appliance 100 may for example be selected by means of a user interface 130 accessible to the user from outside the electric appliance 100. Each selectable operating cycle provides a different type of treatment to the items to be treated. For example, in laundry washing machines and laundry washing/drying machines, different operating cycles may be provided, each of which is optimized for specific textiles (e.g., cotton, wool, synthetic textiles, in laundry washing, washing/drying and drying machines) or for different degrees of dirt. Each operating cycle of the electric appliance 100 may correspond to a specific temperature T_op of the treatment fluid (for example, a temperature which may fall in a range of 30-90°C).

[0029] According to the operating cycle selected by the user, the electronic control unit 125 energizes the heater 105 by closing the switch 120 for the corresponding time period Δt, which in the appliance design phase has been determined to be adequate for heating the treatment fluid up to the proper temperature T_op. When energized, the heater 105 absorbs electric power from the mains and converts it into heat (by Joule effect) according to the following relation:


wherein P_ABS is the nominal electric power absorbed from the mains (measured in Watts), V_AC is the nominal AC voltage value of the mains (for example, the U.S.A. standard value is 120 V @ 60 Hz, whereas the European standard value is 230 V @ 50 Hz), and R is the resistance of the heater 105.

[0030] The heat generated by the heater 105 is transferred to the treatment fluid in the heating chamber 110. The treatment fluid is then heated up to an actual temperature T'_op:


where T₀ is an initial temperature of the treatment fluid (e.g., the ambient temperature), α is an adjustment factor that takes into account for the thermal capacity of the specific treatment fluid (for example, the adjustment factor is equal to 4,1855 for water), and m is the mass (i.e., amount) of the treatment fluid to be heated.

[0031] Due to unavoidable manufacturing tolerances an actual value R' of the resistance R of the heater 105 always differs from the nominal value R₀ of the resistance R declared by the heater manufacturers, and upon which the appliance is based. Therefore, even assuming that the AC voltage value V_AC does not change in time, an actually-absorbed electric power P'_ABS (and, consequently, the generated heat) by the heater 105 is almost always different in value from the expected nominal absorbed power P_ABS considered by the appliance's designer.

[0032] Looking at the plot of Figure 2, wherein the actually-absorbed electric power P'_ABS absorbed from the mains by the heater 105 (powered at a constant voltage, e.g., the nominal AC voltage value) as a function of the actual value R' of the heater resistance R is shown, it can be seen that when the actual heater resistance value R' is higher than the nominal resistance value R₀ (i.e., R' > R₀) the actually-absorbed electric power P'_ABS is lower than the expected (nominal) one; conversely, when the actual heater resistance value R' is lower than the nominal resistance value R₀ (i.e., R' < R₀) the actually-absorbed electric power P'_ABS is higher than the expected (nominal) one.

[0033] This, according to equation 2, results in the treatment fluid being heated up to an actual temperature T'_op that is different from an expected operative temperature T_op0, which was intended for the selected operating cycle. Particularly, the actual operative temperature T'_op will be higher than the desired operative temperature T_op0 in case the actual heater resistance is lower than the nominal resistance, whereas the actual temperature T'_op will be lower than the desired operative temperature T_op0 in case the actual heater resistance value is higher than the nominal resistance value. In the former case, the electric power consumption of the appliance is unnecessarily increased, whereas in the latter case the washing or drying performance of the appliance are jeopardized.

[0034] In an embodiment of the present invention, these drawbacks are prevented by providing an electric appliance 100 adapted to take into account the tolerance of the nominal value R₀ of the heater resistance R, and thus, at the same time, adapted to ensure a proper heating of the treatment fluid and a more performant operation of the electric appliance 100 as a whole.

[0035] Referring to Figure 3 jointly with Figure 1, a control unit 125 of an appliance 100 according to an embodiment of the present invention will be described.

[0036] The control unit 125 advantageously comprises at least an operative block 305 (possibly implemented in firmware and/or software), for controlling the operation of the electric appliance 100, and a memory 310 (e.g., an EEPROM or Flash EPROM), for storing operative data. The operative block 305 can access the memory 310 for retrieving instructions sets 315₁, 315₂, ... 315_N stored in a first memory sector 310a of the memory 310; each of such instructions sets 315₁, 315₂,...315_N comprises sets of instructions for actuating a corresponding operating cycle of the electric appliance 100 selected by the user through the user interface 130. Such instructions sets 315₁, 315₂, ... 315_N depends on at least one working parameter 320 that is stored in a second memory sector 310b of the memory 310 (as will be discussed in the following).

[0037] In operation, the operative block 305 detects the selected electric appliance operating cycle selected by the user through the user interface 130. In response, the operative block 305 retrieves a corresponding instruction set 315i for the selected operating cycle from the first memory sector 310a. Analogously, the operative block 305 retrieves the working parameter 320 from the second memory sector 310b, to be used for processing the instruction set 315i and actuating the selected operating cycle. Let for example the processing of a portion of the instruction set 315i be considered, which determines the time period Δt during which the heater 105 is to be kept energized in order to heat the treatment fluid up to the desired temperature, i.e. the duration of the time period during which the control unit 125 keeps the switch 120 closed. Such time period Δt is determined by the operative block 305 by processing the corresponding portion of the instruction set 315i using as a variable a corresponding working parameter 320 retrieved from the second memory sector 310b.

[0038] The working parameter 320 (stored in the second memory sector 310b) may not merely be the nominal value of the operative physical quantity corresponding to the considered component (e.g., the nominal resistance value R₀ of the heater 105, or the nominal absorbed electric power P_ABS), nor a worst-case-design value (like, for example, the nominal resistance nominal R₀ of the heater 105 plus - or less - its maximum tolerance). Conversely, according to an embodiment of the present invention, the working parameter 320 stored in the second memory sector 310b and used to determine the time period Δt is the actual value (e.g., the actual resistance value R' of the heater element 105) of the operative physical quantity corresponding to the considered component of the electric appliance 100.

[0039] Such actual value (e.g., the actual resistance value R'), stored as the working parameter 320 in the second memory sector 310b, may be determined by a preliminary measure, performed during the appliance manufacturing, and thus when the functional component (e.g., the heater 105) that will be installed in the appliance is available, without the statistical uncertainties of the manufacturing tolerances.

[0040] Alternatively, it is possible to carry out a measure of another physical quantity, which is related to and depends on such actual value of the considered functional component, to be used as working parameter 320. For example, it is possible to measure the actually-absorbed electric power P'_ABS absorbed by the heater 105, instead of measuring the actual resistance value R' thereof. Such actually-absorbed electric power P_ABS is a function of the actual resistance value R'(as previously shown in equation 2).

[0041] The measure of the actual resistance value R' of the heater 105, or of the actually-absorbed electric power P'_ABS absorbed by the heater 105 may be easily performed, in any known way.

[0042] As mentioned above, the measurement of the actual value R' of the heater resistance R (or of the actually-absorbed electric power P'_ABS) may be performed during the manufacturing of the electric appliance 100 (and stored as the working parameter 320 in the second memory sector 310b).

[0043] Alternatively, the measurement may be performed during a post-manufacturing test phase of the electric appliance 100.

[0044] The measurement of the actual value of the operative physical quantity of the functional component may be performed either manually, by a technician, or automatically, by a properly arranged measure apparatus. The measured actual value is then stored in the second memory sector 310b of the memory 310 as the working parameter 320 - for example, by interfacing to the control unit 125 via an input/output interface 325.

[0045] Consequently, the working parameter 320 (e.g., the actual resistance value R' and/or the actually-absorbed electric power P'_ABS) stored in the memory 310 of each manufactured electric appliance 100 is the actual value referred to the specific exemplar of that functional component - e.g., the heater element 105 - that is actually mounted in the electric appliance 100. This allows more accurate and precise operating cycles for the electric appliance 100; in other words, the performance of the electric appliance 100 results substantially enhanced.

[0046] Referring now to Figure 4, where a plot on a Cartesian plane of an actually-absorbed electric power P'_ABS absorbed from the AC mains versus the time period Δt of energization of the heater 105 is depicted, it can be appreciated that the actual energizing time period Δt depends on the actually-absorbed electric power P'_ABS, and thus on the actual resistance value R' of the heater 105.

[0047] The working parameter 320, e.g. the actually-absorbed electric power P'_ABS, is used by the control unit 125 of the electric appliance 100 for processing the portion of the instruction set 315i that determines the time period Δt, during which the control unit 125 keeps the switch 120 closed (so as to heat the treatment fluid to the desired temperature T_op associated with the selected cycle).

[0048] As can be seen from Figure 4, the higher the actually-absorbed electric power P'_ABS (i.e., the lower the actual resistance value R'), measured during the appliance manufacturing, the shorter the time period Δt during which the heater 105 is kept energized to heat the treatment fluid up to reach the desired operative temperature T_op0, and, vice versa, the lower the measured actually-absorbed electric power P'_ABS (i.e., the higher the actual resistance value R'), the longer the time period Δt.

[0049] According to an embodiment of the present invention, each specific manufactured exemplar of electric appliance 100 implements operating cycles that are based on the actual value of the heater 105 mounted on such exemplar of electric appliance 100. Therefore, each specific manufactured exemplar of electric appliance 100 is not affected by the tolerance of the values of its components. In the considered example, during an operating cycle the desired temperature T_op for the treatment fluid is reached even if the actual value of the resistance of the heater differs from the nominal one, while in the prior art such desired temperature was reached only in the unlikely case that the heater had a resistance having an actual value equal to the nominal one.

[0050] In embodiments of the invention, the electric appliance may be equipped with a measurement arrangement adapted to measure, from time to time during the appliance operation, (e.g., at each startup of the electric appliance) the actual values of the physical quantities of the functional components, measured actual values that are then stored as working parameters in the memory. In this way, it is possible, for example, to take into account variations of the actual values of the functional components due, for example, to the aging of the functional component, or variations due to changed environmental conditions (e.g., ambient temperature), thereby ensuring still more precise operating cycles.

[0051] The electric appliance according to the present invention is also effective in the case of substitution of the functional component (for example, due to malfunction or wearing) with a replacement functional component. Indeed, the actual value of the physical parameter associated with the replacement component may be measured before the substitution of the functional component; thus a technician, substituting the functional component, may overwrite the working parameter in the memory, storing the measured actual value of the new physical parameter therein. Alternatively, if the electric appliance is equipped with the abovementioned measurement arrangement, the actual value of the physical parameter associated to the replacement functional component will be measured by the measurement arrangement in the startup of the electric appliance and, consequently, the working parameter will be updated with the measured actual value of the new physical parameter.

[0052] Although the foregoing description has been referred to an embodiment of the present invention in which the tolerance of the resistance value of the heater is considered, the present invention may be applied to other functional components comprised in the electric appliance as well. Generally, the present invention may be applied to any functional component that has an associated operative physical quantity, which, at least partly, determines a consumption of resources (electric energy, water, etc.) of the electric appliance, and whose nominal value may be affected by a tolerance. For example, the functional component may be an electric motor (comprised in the electric appliance for moving mechanical parts thereof) and the physical parameter of which the actual value is measured may be an electric power absorbed by the electric motor in operation. As a further example, such other functional component may be a flow meter or a pressure switch comprised in the electric appliance (such as washing machines and washing/drying machines) for, e.g., determining an amount of treatment fluid (e.g., water) used for treating items. For example, considering a flow meter used for a metered intake of water in a washing machine, it is possible to measure an actual water flow trough the flow meter and use such measures value as working parameter. In the case of a pressure switch, it is possible to measure an actual pressure threshold for which the pressure switch switches, and use such measured value as working parameter. In both cases, it is possible to obtain a more precise and accurate control on the amount of treatment fluid in the electric appliance and, therefore, a more precise control of the treatment fluid heating. In this way, similar advantages as those mentioned above are achieved.

[0053] Naturally, in order to satisfy local and specific requirements, a person skilled in the art may apply to the solution described above many logical and/or physical modifications and alterations. More specifically, although this solution has been described with a certain degree of particularity with reference to one or more embodiments thereof, it should be understood that various omissions, substitutions and changes in the form and details as well as other embodiments are possible. Particularly, different embodiments of the invention may even be practiced without the specific details (such as the numerical examples) set forth in the preceding description to provide a more thorough understanding thereof; conversely, well-known features may have been omitted or simplified in order not to obscure the description with unnecessary particulars. Moreover, it is expressly intended that specific elements and/or method steps described in connection with any embodiment of the disclosed solution may be incorporated in any other embodiment as a matter of general design choice.

Claims

1. An electric appliance (100) for treating items, comprising:

at least one functional component (105) having an associated operative physical quantity having a nominal value affected by a tolerance,

a control unit (125) for controlling the operation of the appliance, the control unit comprising a memory (310),
characterized in that
the memory is configured to store a working parameter (320) corresponding to an actual value of said operative physical quantity,
and in that
the control unit is configured to exploit, for controlling the operation of the electric appliance, the working parameter corresponding to the actual value of said operative physical quantity associated with the functional component, thereby the operation of the electric appliance is based on the actual value of the operative physical quantity of the functional component instead of on said nominal value.

2. The electric appliance according to claim 1, wherein the working parameter is equal to a measured actual value of said operative physical quantity value of the functional component.

3. The electric appliance according to claim 1, wherein the working parameter is equal to a measured value of a physical quantity that is related to said actual value of the operative physical quantity of the functional component.

4. The electric appliance according to any one of claims 1-3, wherein the functional component comprises a Joule-effect heater (105) of a treatment fluid used in operation by the electric appliance for treating the items.

5. The electric appliance according to claim 2, wherein the functional component comprises a Joule-effect heater (105) of a treatment fluid used in operation by the electric appliance for treating the items, wherein the operative physical quantity is a resistance of the heater, and wherein the working parameter is a measured actual resistance value of said heater.

6. The electric appliance according to claim 3, wherein the working parameter is equal to a measured value of a physical quantity that is related to said actual value of the operative physical quantity of the functional component, wherein the operative physical quantity is a resistance of the heater, and wherein the working parameter is a measured absorbed electric power absorbed by the heater.

7. The electric appliance according to any of the preceding claims, wherein the memory is configured to store (310a) instructions (315) to be used by the control unit for controlling the operation of the electric appliance, said instructions depending on said working parameter.

8. The electric appliance according to any one of the preceding claims, further comprising a measurement arrangement operable to measure the actual value of said operative physical quantity of the functional component, or to measure a value of a physical quantity that is related to said actual value of the operative physical quantity of the functional component, and to store the measured value in said memory as the working parameter.

9. A method of manufacturing an electric appliance (100) for treating items, the electric appliance comprising at least one functional component (105) having an associated operative physical quantity having a nominal value affected by a tolerance, and a control unit (125) for controlling the operation of the appliance, the control unit comprising a memory (310),
characterized by comprising
measuring an actual value of the operative physical quantity of said functional component or a value of a physical quantity that is related to said actual value of the operative physical quantity of the functional component,
storing in the memory a working parameter (320) corresponding to the measured actual value, and
configuring the control unit to exploit, for controlling the operation of the electric appliance, the working parameter corresponding to the actual value of said operative physical quantity associated with the functional component, thereby the operation of the electric appliance is based on the actual value of the operative physical quantity of the functional component instead of on said nominal value.

10. The method of claim 9, wherein the step of measuring is performed before installing said functional component in the appliance.

11. The method of claim 9, wherein the step of measuring is performed after installing said functional component in the appliance.

12. The method of claim 11, wherein the step of measuring is performed during a test phase of the electric appliance.

13. The method of any one of claims 10-12, wherein the step of measuring is performed during the operation of the electric appliance.

Ansprüche

1. Ein elektrisches Gerät (100) zum Behandeln von Artikeln, das aufweist:

mindestens eine Funktionskomponente (105) mit einer zugehörigen wirksamen physikalischen Größe mit einem nominalen Wert, der durch eine Toleranz beeinflusst ist,

eine Steuereinheit (125) zum Steuern des Betriebs des Geräts, wobei die Steuereinheit einen Speicher (310) aufweist,

dadurch gekennzeichnet, dass

der Speicher dazu ausgelegt ist, einen Arbeitsparameter (320) zu speichern, der einem tatsächlichen Wert der wirksamen physikalischen Größe entspricht,

und dass

die Steuereinheit dazu ausgelegt ist, zum Steuern des Betriebs des elektrischen Geräts den Arbeitsparameter, der dem tatsächlichen Wert der wirksamen physikalischen Größe entspricht, die der Funktionskomponente zugeordnet ist, zu nutzen, wodurch der Betrieb des elektrischen Geräts auf dem tatsächlichen Wert der wirksamen physikalischen Größe der Funktionskomponente anstatt auf dem nominalen Wert basiert.

2. Das elektrische Gerät nach Anspruch 1, wobei der Arbeitsparameter gleich einem gemessenen tatsächlichen Wert des Werts der wirksamen physikalischen Größe der Funktionskomponente ist.

3. Das elektrisches Gerät nach Anspruch 1, wobei der Arbeitsparameter gleich einem gemessenen Wert einer physikalischen Größe ist, der auf den tatsächlichen Wert der wirksamen physikalischen Größe der Funktionskomponente bezogen ist.

4. Das elektrisches Gerät nach einem der Ansprüche 1-3, wobei die Funktionskomponente eine Joule-Effekt-Heizung (105) eines Behandlungsfluids aufweist, das im Betrieb durch das elektrische Gerät zum Behandeln der Artikel verwendet wird.

5. Das elektrisches Gerät nach Anspruch 2, wobei die Funktionskomponente eine Joule-Effekt-Heizung (105) eines Behandlungsfluids aufweist, das im Betrieb vom elektrischen Gerät zum Behandeln der Artikel verwendet wird, wobei die wirksamen physikalische Größe ein Widerstand der Heizung ist und wobei der Arbeitsparameter ein gemessener tatsächlicher Widerstandswert der Heizung ist.

6. Das elektrisches Gerät nach Anspruch 3, wobei der Arbeitsparameter gleich einem gemessenen Wert einer physikalischen Größe ist, der auf den tatsächlichen Wert der wirksamen physikalischen Größe der Funktionskomponente bezogen ist, wobei die wirksame physikalische Größe ein Widerstand der Heizung ist und wobei der Arbeitsparameter eine gemessene aufgenommene elektrische Leistung ist, die von der Heizung aufgenommen wird.

7. Das elektrisches Gerät nach einem der vorangehenden Ansprüche, wobei der Speicher dazu konfiguriert ist, Befehle (315) zu speichern (310a), die von der Steuereinheit zum Steuern des Betriebs des elektrischen Geräts verwendet werden sollen, wobei die Befehle von dem Arbeitsparameter abhängen.

8. Das elektrisches Gerät nach einem der vorangehenden Ansprüche, das ferner eine Messanordnung aufweist, die betriebsfähig ist, um den tatsächlichen Wert der wirksamen physikalischen Größe der Funktionskomponente zu messen oder einen Wert einer physikalischen Größe zu messen, der auf den tatsächlichen Wert der wirksamen physikalischen Größe der Funktionskomponente bezogen ist, und den gemessenen Wert im Speicher als Arbeitsparameter zu speichern.

9. Ein Verfahren zur Herstellung eines elektrischen Geräts (100) zum Behandeln von Artikeln, wobei das elektrische Gerät mindestens eine Funktionskomponente (105) mit einer zugehörigen wirksamen physikalischen Größe mit einem nominalen Wert, der von einer Toleranz beeinflusst wird, und eine Steuereinheit (125) zum Steuern des Betriebs des Geräts aufweist, wobei die Steuereinheit einen Speicher (310) aufweist,
dadurch gekennzeichnet, dass es aufweist
Messen eines tatsächlichen Werts der wirksamen physikalischen Größe der Funktionskomponente oder eines Werts einer physikalischen Größe, der auf den tatsächlichen Wert der wirksamen physikalischen Größe der Funktionskomponente bezogen ist,
Speichern eines Arbeitsparameters (320), der dem gemessenen tatsächlichen Wert entspricht, im Speicher, und
Konfigurieren der Steuereinheit, um zum Steuern des Betriebs des elektrischen Geräts den Arbeitsparameter, der dem tatsächlichen Wert der wirksamen physikalischen Größe entspricht, die der Funktionskomponente zugeordnet ist, zu nutzen, wodurch der Betrieb des elektrischen Geräts auf dem tatsächlichen Wert der wirksamen physikalischen Größe der Funktionskomponente anstatt auf dem nominalen Wert basiert.

10. Das Verfahren nach Anspruch 9, wobei der Schritt des Messens vor dem Installieren der Funktionskomponente in dem Gerät durchgeführt wird.

11. Das Verfahren nach Anspruch 9, wobei der Schritt des Messens nach dem Installieren der Funktionskomponente in dem Gerät durchgeführt wird.

12. Das Verfahren nach Anspruch 11, wobei der Schritt des Messens während einer Testphase des elektrischen Geräts durchgeführt wird.

13. Das Verfahren nach einem der Ansprüche 10-12, wobei der Schritt des Messens während des Betriebs des elektrischen Geräts durchgeführt wird.

Revendications

1. Appareil électrique (100) pour traiter des objets, comprenant :

au moins un composant fonctionnel (105) ayant une quantité physique opérationnelle associée ayant une valeur nominale affectée d'une tolérance,

un module de commande (125) pour contrôler le fonctionnement de l'appareil, le module de commande comprenant une mémoire (310),

caractérisé en ce que

la mémoire est agencée pour mémoriser un paramètre de travail (320) correspondant à une valeur effective de la quantité physique opérationnelle,

et en ce que

le module de commande est configuré pour exploiter, pour contrôler le fonctionnement de l'appareil électrique, le paramètre de travail correspondant à la valeur effective de la quantité physique opérationnelle associée au composant fonctionnel, d'où il résulte que le fonctionnement de l'appareil électrique est basé sur la valeur effective de la quantité physique opérationnelle du composant fonctionnel au lieu de la valeur nominale.

2. Appareil électrique selon la revendication 1, dans lequel le paramètre de travail est égal à une valeur effective mesurée de la valeur de la quantité physique opérationnelle du composant fonctionnel.

3. Appareil électrique selon la revendication 1, dans lequel le paramètre de travail est égal à une valeur mesurée d'une quantité physique qui est reliée à la valeur effective de la quantité physique opérationnelle du composant fonctionnel.

4. Appareil électrique selon l'une quelconque des revendications 1 à 3, dans lequel le composant fonctionnel comprend un dispositif de chauffage à effet Joule (105) d'un fluide de traitement utilisé en fonctionnement par l'appareil électrique pour traiter les objets.

5. Appareil électrique selon la revendication 2, dans lequel le composant fonctionnel comprend un dispositif de chauffage à effet Joule (105) d'un fluide de traitement utilisé en fonctionnement par l'appareil électrique pour traiter les objets, la quantité physique opérationnelle étant une résistance du dispositif de chauffage, et dans lequel le paramètre de travail est une valeur de résistance effective mesurée du dispositif de chauffage.

6. Appareil électrique selon la revendication 3, dans lequel le paramètre de travail est égal à une valeur mesurée d'une quantité physique qui est reliée à la valeur effective de la quantité physique opérationnelle du composant fonctionnel, dans lequel la quantité physique opérationnelle est une résistance du dispositif de chauffage, et dans lequel le paramètre de travail est une puissance électrique mesurée absorbée par le dispositif de chauffage.

7. Appareil électrique selon l'une quelconque des revendications précédentes, dans lequel la mémoire est agencée pour mémoriser (310a) des instructions (315) à utiliser par le module de commande pour contrôler le fonctionnement de l'appareil électrique, les instructions dépendant du paramètre de travail.

8. Appareil électrique selon l'une quelconque des revendications précédentes, comprenant en outre un agencement de mesure actionnable pour mesurer la valeur effective de la quantité physique opérationnelle du composant fonctionnel, ou pour mesurer une valeur d'une quantité physique qui est reliée à la valeur effective de la quantité physique opérationnelle du composant fonctionnel, et pour mémoriser la valeur mesurée dans la mémoire en tant que paramètre de travail.

9. Procédé de fabrication d'un appareil électrique (100) pour traiter des objets, l'appareil électrique comprenant au moins un composant fonctionnel (105) ayant une quantité physique opérationnelle associée ayant une valeur nominale affectée d'une tolérance, et un module de commande (125) pour contrôler le fonctionnement de l'appareil, le module de commande comprenant une mémoire (310),
caractérisé en ce qu'il comprend :

mesurer une valeur effective de la quantité physique opérationnelle du composant fonctionnel ou une valeur d'une quantité physique qui est reliée à la valeur effective de la quantité physique opérationnelle du composant fonctionnel,

mémoriser dans la mémoire un paramètre de travail (320) correspondant à la valeur effective mesurée, et

configurer le module de commande pour exploiter, pour contrôler le fonctionnement de l'appareil électrique, le paramètre de travail correspondant à la valeur effective de la quantité physique opérationnelle associée au composant fonctionnel, d'où il résulte que le fonctionnement de l'appareil électrique est basé sur la valeur effective de la quantité physique opérationnelle du composant fonctionnel au lieu de la valeur nominale.

10. Procédé selon la revendication 9, dans lequel l'étape de mesure est réalisée avant l'installation du composant fonctionnel dans l'appareil.

11. Procédé selon la revendication 9, dans lequel l'étape de mesure est réalisée après l'installation du composant fonctionnel dans l'appareil.

12. Procédé selon la revendication 11, dans lequel l'étape de mesure est réalisée pendant une phase de test de l'appareil électrique.

13. Procédé selon l'une quelconque des revendications 10 à 12, dans lequel l'étape de mesure est réalisée pendant le fonctionnement de l'appareil électrique.

Drawing