[0001] The present invention relates to a process for the bleaching of wood pulp. Wood pulp
is used to make paper. Common processes for pulping wood include mechanical and chemical
pulping.
[0002] Various types of mechanical pulp may be formed including stoneground wood pulp (SGW)
in which grindstones embedded with silicon carbide or aluminium oxide are used to
grind small wood logs; pressure ground wood pulp (PGW) in which wood is steamed prior
to grinding; refiner mechanical pulp (RMP) in which wood chips are ground up with
ridged metal discs known as refiner plates; and thermomechanical pulp (TMP) in which
the chips are steamed whilst being refined.
[0003] To form a chemical pulp, wood chips are heated with chemicals to break down lignin
in what is sometimes known as a delignification process.
[0004] A hybrid process is chemithermomechanical pulp (CTMP) in which wood chips are pretreated
with mild chemicals prior to refining by methods used in a standard mechanical mill.
In this case the chemicals are not used to remove lignin but to make the fibres easier
to refine.
[0005] It is also possible to prepare a recycled pulp out of waste paper and paper board.
[0006] Pulp prepared by any of these methods can be bleached to provide a white paper product.
Traditionally chlorine has been used as a bleach but for environmental reasons alternative
bleaching agents have been used in recent years including chlorine dioxide, oxygen,
ozone and hydrogen peroxide.
[0007] WO 97/30209 describes a process for bleaching a high yield pulp in which the pulp is treated
before peroxide bleaching with a chelating agent of a specified formula to counter
the effects of heavy metals in the pulp.
[0008] WO 94/03553 describes bleaching compositions comprising a peroxy compound and ethylene diamine
-N,N-disuccinic acid or salts thereof.
[0009] EP 509382 describes a process of stabilizing bleaching agents in a detergent composition using
a non-phosphorous containing biodegradable stablizer.
[0010] WO 99/27178 describes a process for bleaching chemical pulp comprising an alkaline oxygen delignification
step and a subsequent hydrogen peroxide bleaching step wherein metal ions are removed
before and/or during the bleaching step using a polyamino discuccinic acid derivative
as a chelating agent.
[0011] EP 141355 describes a process for the bleaching of mechanical wood pulp in peroxide solutions
in the absence of silicates and the presence of a specified acid.
[0012] US 4704233 describes laundry detergent compositions comprising a surfactant, a builder and ethylene
diamine - N,N'- discuccinic acid or salts thereof.
[0013] The present invention relates in particular to bleaching processes involving peroxide
species. Peroxides are used in the bleaching stage of the pulp treatment, also known
as the 'P' stage. In some cases there is an earlier chelating step which is known
as the 'Q' stage.
[0014] Peroxide may be degraded by reaction with metal ions, which can lead to inefficient
bleaching. It is therefore common to add a chelating agent to bind to metal ions.
A problem with this however is the environmental impact that traditional non-biodegradable
chelating species have.
[0015] One commonly used and very effective chelating agent is diethylene triamine pentaacetic
acid (or DTPA). Another useful chelating agent i s ethylenediamine tetraacetic acid
(or EDTA). Phosphonate-based chelants, for example diethylenetriamine-penta-methylene
phosphonic acid (DETPMP) are also commonly used effective chelating agents. However
because these species are not degraded or removed during conventional waste water
treatment, large quantities are now found in European surface waters. The presence
of these chelating agents has the potential to remobilise heavy metals from river
sediments and treated sludges. High concentrations of the chelating agents inhibit
plankton and algae growth and are toxic to bacteria.
[0016] One possible alternative chelating agent is the biodegradable ethylenediamine-
N,
N'-disuccinic acid (or EDDS) which when present as the [S,S] enantiomer is readily
biodegradable.
[0017] Other biodegradable chelating agents include methylglycine diacetic acid (MGDA),
glutamic acid, N,N-diacetic acid (GLDA) and imino disuccinic acid (IDS).
[0018] Surprisingly, the present inventors have found that the us e of a combination of
certain biodegradable chelating agents with selected non-biodegradable chelating agents
shows improved performance when used in pulp bleaching processes, compared to what
would be expected from the relative effectiveness of the individual chelating agents
when used in similar amounts alone. Improved performance may be measured, for example,
by increased residual peroxide levels at the end of the process, or by improved ISO
brightness of the treated product, or by a reduction in the amount of the peroxide
needed to achieve an equivalent bleaching effect.
[0019] According to a first aspect of the present invention, there is provided a process
for the bleaching of wood pulp using one or more peroxide oxidising agents wherein
the process includes treatment of the pulp with a mixture of chelating agents comprising:
- (a) a first chelating agent selected from the group consisting of: ethylenediamine-N,N'-disuccinic acid, methylglycinediacetic acid, glutamic acid N,N-diacetic acid, imino
disuccinic acid and anions and mixtures thereof; and
- (b) a second chelating agent selected from the group consisting of: diethylene triamine
pentaacetic acid, ethylenediamine tetraacetic acid, diethylenetriamine penta methylene
phosphonic acid and anions and mixtures thereof.
[0020] By anions and mixtures thereof we mean that each of components (a) and (b) may optionally
contain one or more of the listed species and that the or each of those species may
be present as an anion. The anion may be added to the mixture in the form of a salt.
[0021] Suitably the weight ratio of component (a) to component (b) is from 100:1 to 1:100,
preferably from 50:1 to 1:50, more preferably from 20:1 to 1:20, preferably from 10:1
to 1:10, more preferably from 5:1 to 1:5, for example from 3:1 to 1:3.
[0022] Preferably the weight ratio of component (a) to component (b) is at least 1:1.
[0023] Preferably the weight ratio of component (a) to component (b) is from 50:1 to 1:1,
preferably from 30:1 to 1:1, more preferably from 20:1 to 1:1, preferably from 15:1
to 1:1 for example from 12:1 to 1:1, more preferably from 10:1 to 1:1, preferably
from 8:1 to 1:1, for example from 6:1 to 1.1:1, from 5:1 to 1.2:1 or from 4:1 to 1.5:1.
The ratio may, for example, be between 12:1 and 2:1 or 10:1 and 1.5:1.
[0024] In some embodiments the mixture of chelating agents may comprise further chelating
agents selected from those which are well known to the person skilled in the art.
Preferably component (a) and component (b) together provide at least 70 wt% of the
mixture of chelating agents, preferably at least 90 wt%, more preferably at least
95 wt%. Most preferably the mixture of chelating agents consists essentially of component
(a) and component (b).
[0025] The mixture of chelating agents may suitably comprise from 1 to 99 wt% of component
(a) and from 1 to 99 wt% of component (b).
[0026] The mixture of chelating agents preferably comprises from 50 to 99 wt% of component
(a) and from 1 to 50 wt% of component (b).
[0027] Preferably the mixture of chelating agents comprises at least 25 wt% of component
(a), preferably at least 40 wt%, for example at least 50 wt%, preferably at least
55 wt%, more preferably at least 60 wt%, preferably at least 65 wt% and most preferably
at least 70 wt% of component (a).
[0028] The mixture of chelating agents may comprise up to 98 wt% of component (a), preferably
up to 95 wt%, more preferably up to 92 wt%, preferably up to 90 wt%, for example up
to 85 wt% or up to 80 wt% of component (a).
[0029] The mixture of chelating agents preferably comprises at least 2 wt% of component
(b), more preferably at least 5 wt%, preferably at least 7 wt%, preferably at least
10 wt%, for example at least 15 wt% or at least 20 wt% of component (b).
[0030] The mixture of chelating agents suitably comprises up to 75 wt% of component (b),
preferably up to 60 wt%, for example up to 50 wt%, preferably up to 40 wt%, for example
up to 35 wt%, most preferably up to 30 wt% of component (b).
[0031] In the definitions given in this specification, the amounts given refer to the weight
of each component as measured as the equivalent free acid(s). However each of the
chelating agents when present may be provided as the free acid or as a salt or a mixture
of salts. In the case of a salt, the acid residue will be present as an anion. To
obtain the weight of the equivalent free acid, the mass of any counterion is ignored
and replaced with nominal proton(s).
[0032] The components of the mixture of chelating agents may be supplied in the form of,
for example, commercially available solutions but the definitions given above refer
only to the amount of active chelating agent that would remain if any such diluent
were removed.
[0033] Ethylenediamine disuccinic acid (EDDS) has the structure shown in figure 1:

[0034] EDDS includes two stereogenic centres and there are three possible stereoisomers.
A particularly preferred configuration is [S,S]-ethylenediamine disuccinic acid which
is readily biodegradable.
[0035] Component (a) may include any of the stereoisomers. Thus it may include [R,R]-EDDS,
[R,S]-EDDS, [S,S]-EDDS and any combination thereof.
[0036] Preferably when component (a) comprises EDDS, this is present as at least 50% [S,S]-EDDS,
preferably at least 70%, more preferably at least 90%, most preferably at least 95
wt%, for example about 98 wt%. In some preferred embodiments all of the EDDS present
in component (a) consists essentially of [S,S]-EDDS.
[0037] As detailed above, when component (a) comprises EDDS, this may be provided in a form
having the structure shown in figure 1 or in a form having the same structure in which
a number of the hydrogen atoms have been replaced. Thus component (a) may comprise
EDDS salts in which 1, 2, 3 or 4 of the acid groups have been neutralised or partially
neutralised.
[0038] When a salt of EDDS is included, this may be the salt of an alkali metal, an alkaline
earth metal, ammonia or a suitable amine.
[0039] When a monovalent counterion is used the salt may be the monosalt, the disalt, the
trisalt or the tetrasalt. For a divalent cation the monosalt or disalt may be present.
Mixed salts may also exist, for example, the disodium magnesium salt or the sodium
magnesium salt may be present. Preferably the counterion (s) to the EDDS residue is/are
selected from one or more of sodium, magnesium, calcium, potassium, lithium, ammonium,
and a quaternary ammonium ion.
[0040] One commercially available material is trisodium ethylenediamine disuccinate, which
is available under the trade mark Enviomet C140. Enviomet C140 is an aqueous solution
comprising 30 wt% [S,S] EDDS (expressed as free acid) i.e. 37 wt% of trisodium EDDS
(including the counterion).
[0041] Ethylenediamine disuccinic acid is also commercially available under the trade mark
Enviomet C265. Enviomet C265 contains 65 wt% solid [S,S] EDDS as an acid, and water
of crystallisation. This material is available in the form of a solid powder.
[0042] Preferably the EDDS is present as the trisodium salt.
[0043] Methylglycinediacetic acid (MGDA) has the structure shown in figure 2:

[0044] When component (a) comprises MGDA, this may be provided in a form having the structure
shown in figure 2 or in a form having the same structure in which a number of the
hydrogen atoms have been replaced. Thus component (a) may comprise salts in which
1, 2, or 3 of the acid groups have been neutralised or partially neutralised.
[0045] When a salt of MGDA is included, this may be the salt of an alkali metal, an alkaline
earth metal, ammonia or a suitable amine.
[0046] When a monovalent counterion is used the salt may be the monosalt, the disalt or
the trisalt. For a divalent cation the monosalt or disalt may be present. Mixed salts
may also exist, for example, the sodium magnesium salt may be present. Preferably
the counterion (s) to the MGDA residue is/are selected from one or more of sodium,
magnesium, calcium, potassium, lithium, ammonium, and a quaternary ammonium ion.
[0047] When component (a) comprises MGDA or a salt thereof this may be present as either
enantiomer or a mixture thereof. Preferably it is present as a racemic mixture.
[0048] MGDA is commercially available as a solution comprising 40 wt% of the trisodium salt
and is sold under the trade mark Trilon M.
[0049] Glutamic acid N,N-diacetic acid (GLDA) has the structure shown in figure 3:

[0050] When component (a) comprises GLDA, this may be provided in a form having the structure
shown in figure 3 or in a form having the same structure in which a number of the
hydrogen atoms have been replaced. Thus component (a) may comprise salts in which
1, 2, 3 or 4 of the acid groups have been neutralised or partially neutralised.
[0051] When a salt of GLDA is included, this may be the salt of an alkali metal, an alkaline
earth metal, ammonia or a suitable amine.
[0052] When a monovalent counterion is used the salt may be the monosalt, the disalt, the
trisalt or the tetrasalt. For a divalent cation the monosalt or disalt may be present.
Mixed salts may also exist, for example, the disodium magnesium salt or the sodium
magnesium salt may be present. Preferably the counterion(s) to the GLDA residue is/are
selected from one or more of sodium, magnesium, calcium, potassium, lithium, ammonium,
and a quaternary ammonium ion.
[0053] When component (a) comprises GLDA or a salt thereof this may be present as either
enantiomer or a mixture thereof. Preferably when component (a) comprises GLDA, at
least 50% is present as [S]-GLDA, preferably at least 70%, more preferably at least
90%, most preferably at least 95 wt%, for example about 98 wt%. In some preferred
embodiments all of the GLDA present in component (a) consists essentially of the S
enantiomer.
[0054] GLDA is commercially available as a solution comprising 38 wt% of the tetrasodium
salt and is sold under the trade mark Dissolvine GL-38.
[0055] Iminodisuccinic acid (IDS) has the structure shown in figure 4:

[0056] When component (a) comprises IDS, this may be provided in a form having the structure
shown in figure 4 or in a form having the same structure in which a number of the
hydrogen atoms have been replaced. Thus component (a) may comprise salts in which
1, 2, 3 or 4 of the acid groups have been neutralised or partially neutralised.
[0057] When a salt of IDS is included, this may be the salt of an alkali metal, an alkaline
earth metal, ammonia or a suitable amine.
[0058] When a monovalent counterion is used the salt may be the monosalt, the disalt, the
trisalt or the tetrasalt. For a divalent cation the monosalt or disalt may be present.
Mixed salts may also exist, for example, the disodium magnesium salt or the sodium
magnesium salt may be present. Preferably the counterion(s) to the IDS residue is/are
selected from one or more of sodium, magnesium, calcium, potassium, lithium, ammonium,
and a quaternary ammonium ion.
[0059] When component (a) comprises IDS or a salt thereof this may be present as either
enantiomer or a mixture thereof. Preferably it is present as a racemic mixture.
[0060] IDS is commercially available as a solution comprising 34 wt% of the tetrasodium
salt and is sold under the trade mark Baypure CX100.
[0061] As detailed above, component (a) may comprise a mixture of two or more of EDDS, MGDA,
GLDA and IDS. Preferably component (a) comprises EDDS and/or MGDA. Most preferably
it comprises EDDS.
[0062] Preferably component (a) comprises at least 50 wt% of EDDS and/or MGDA, more preferably
at least 70 wt%, preferably a least 90 wt%, for example at least 95 wt%. In some preferred
embodiments, component (a) consists essentially of EDDS and/or MGDA.
[0063] Preferably component (a) comprises at least 50 wt% EDDS, more preferably at least
70 wt%, preferably a least 90 wt%, for example at least 95 wt.%. In some preferred
embodiments, component (a) consists essentially of EDDS.
[0064] DTPA has the structure shown in figure 5:

[0065] When component (b) comprises DTPA, this may be provided in a form having the structure
shown in figure 5 or in a form having the same structure in which a number of the
hydrogen atoms have been replaced. Thus component (b) may comprise salts in which
1, 2, 3, 4 or 5 of the acid groups have been neutralised or partially neutralised.
[0066] When a salt of DTPA is included, this may be the salt of an alkali metal, an alkaline
earth metal, ammonia or a suitable amine.
[0067] When a monovalent counterion is used the salt may be the monosalt, the disalt, the
trisalt, the tetra salt or the pentasalt. For a divalent cation the monosalt or disalt
may be present. Mixed salts may also exist, for example, the disodium magnesium salt
or the sodium magnesium salt ma y be present. Preferably the counterion(s) to the
DTPA residue is/are selected from one or more of sodium, magnesium, calcium, potassium,
lithium, ammonium, and a quaternary ammonium ion.
[0068] Preferably DTPA when present is present as the pentasodium salt.
[0069] EDTA has the structure shown in figure 6:

[0070] When component (b) comprises EDTA, this may be provided in a form having the structure
shown in figure 4 or in a form having the same structure in which a number of the
hydrogen atoms have been replaced. Thus component (b) may comprise salts in which
1, 2, 3 or 4 of the acid groups have been neutralised or partially neutralised.
[0071] When a salt of EDTA is included, this may be the salt of an alkali metal, an alkaline
earth metal, ammonia or a suitable amine.
[0072] When a monovalent counterion is used the salt may be the monosalt, the disalt, the
trisalt or the tetrasalt. For a divalent cation the monosalt or disalt may be present.
Mixed salts may also exist, for example, the disodium magnesium salt or the sodium
magnesium salt may be present. Preferably the counterion(s) to the EDTA residue is/are
selected from one or more of sodium, magnesium, calcium, potassium, lithium, ammonium,
and a quaternary ammonium ion.
[0073] Preferably EDTA when present is present as the tetrasodium salt.
[0074] DETPMP has the structure shown in figure 7:

[0075] When component (b) comprises DETPMP, this may be provided in a form having the structure
shown in figure 4 or in a form having the same structure in which a number of the
hydrogen atoms have been replaced. Thus component (b) may comprise salts in which
1, 2, 3, 4, 5, 6, 7, 8, 9 or 10 of the acid groups have been neutralised or partially
neutralised.
[0076] When a salt of DETPMP is included, this may be the salt of an alkali metal, an alkaline
earth metal, ammonia or a suitable amine.
[0077] When a monovalent counterion is used the salt may be the monosalt, the disalt, the
trisalt, tetrasalt, pentasalt, hexasalt, heptasalt, octasalt, nonasalt or decasalt.
For a divalent cation the monosalt, disalt, trisalt, tetrasalt or pentasalt may be
present. Mixed salts may also exist, for example, the disodium magnesium salt or the
sodium magnesium salt may be present. Preferably the counterion(s) to the DETPMP residue
is/are selected from one or more of sodium, magnesium, calcium, potassium, lithium,
ammonium, and a quaternary ammonium ion.
[0078] Preferably DETPMP when present is present as the heptasodium salt.
[0079] As detailed above, component (b) may comprise a mixture of two or more of DTPA, EDTA
and DETPMP.
[0080] Preferably component (b) comprises DTPA and/or EDTA.
[0081] In the definitions given above the amount of component (b) refers to the total amount
of DTPA, EDTA and DETPMP present.
[0082] In some embodiments component (b) comprises at least 50 wt% DTPA, preferably at least
70 wt%, for example at least 90 wt%. In some embodiments component (b) consists essentially
of DTPA.
[0083] In some embodiments component (b) comprises at least 50 wt% EDTA, preferably at least
70 wt%, for example at least 90 wt%. In some embodiments component (b) consists essentially
of EDTA.
[0084] In some embodiments component (b) comprises at least 50 wt% DETPMP, preferably at
least 70 wt%, for example at least 90 wt%. In some embodiments component (b) consists
essentially of DETPMP.
[0085] Suitably the process of the first aspect of the present invention involves the bleaching
of wood pulp with one or more peroxide oxidising agents selected from hydrogen peroxide,
organic peracids or a combination thereof. Organic peracids which may be used include
peracetic acid.
[0086] The process of the present invention may comprise bleaching of a wood pulp selected
from one or more of a mechanical pulp, a chemical pulp, a chemithermomechanical pulp
or a recycled pulp, as described above.
[0087] The process of the present invention may be used with compositions having a wide
range of pH values. For example the mixture of chelating agents could be added to
a composition having a pH of between 1 and 12, for example between 2 and 10 or between
3 and 9.
[0088] In the process of the present invention the pulp may be treated with the mixture
of chelating agents as defined above at any stage in the process. The process may
include a step of treating the pulp with the mixture of chelating agents prior to
the addition of the peroxide oxidising agent.
[0089] Alternatively and/or additionally, the process may include treating the pulp with
the mixture of chelating agents during the bleaching step in which the peroxide oxidising
agent is present.
[0090] A process for bleaching a pulp may include the addition of the mixture of chelating
agents in a step prior to the addition of the peroxide bleaching agent and/or the
addition of the mixture of chelating agents during the bleaching process in which
the peroxide oxidising agent is present.
[0091] Treatment with the mixture of chelating agents may be carried out during the 'Q'
stage and/or during the 'P' stage.
[0092] In the process of the present invention a mixture of chelating agents may be added
as an aqueous solution to the pulp during the 'Q' stage and/or the 'P' stage.
[0093] The mixture of chelating agents may be added separately or together. They may be
added neat or as a solution which further comprises a diluent.
[0094] According to a second aspect of the present invention there is provided a composition
comprising:
- (a) a first chelating agent selected from the group consisting of : ethylenediamine-N,N'-disuccinic acid, methylglycinediacetic acid, glutamic acid N,N-diacetic acid, imino
disuccinic acid and anions and mixtures thereof; and
- (b) a second chelating agent selected from the group consisting of : diethylene triamine
pentaacetic acid, ethylenediamine tetraacetic acid, diethylenetriamine penta methylene
phosphonic acid and anions and mixtures thereof.
[0095] The preferred weight ratios of components (a) and (b) are preferably as defined in
relation to the first aspect.
[0096] In some embodiments the composition of the second aspect consists essentially of
components (a) and (b) and preferred features thereof are as those described for the
mixture of chelating agents in relation to the first aspect.
[0097] In alternative embodiments, the composition comprises a diluent. Suitable diluents
include water and alcohol.
[0098] In such embodiments, the composition of the second aspect preferably comprises from
0.5 to 80 wt%, preferably 10 to 60 wt%, more preferably 30 to 45 wt% of the mixture
of chelating agents.
[0099] The invention also provides a concentrated precursor composition which may be diluted
prior to use in the process of the first aspect.
[0100] According to a third aspect of the present invention, there is provided the use of
a combination of:
- (a) a first chelating agent selected from the group consisting of : ethylenediamine-N,N'-disuccinic acid, methylglycinediacetic acid, glutamic acid N,N-diacetic acid, imino
disuccinic acid and anions and mixtures thereof; and
- (b) a second chelating agent selected from the group consisting of: diethylene triamine
pentaacetic acid, ethylenediamine tetraacetic acid, diethylenetriamine penta methylene
phosphonic acid and anions and mixtures thereof; in a process for bleaching a wood
pulp.
[0101] Preferred features of the third aspect are as defined in relation to the first and
second aspects.
[0102] According to a fourth aspect of the present invention there is provided a bleached
wood pulp obtained by the process of the first aspect of the present invention.
[0103] The invention also provides a bleached paper product formed from pulp bleached by
the process of the present invention.
[0104] The process of the present invention provides significant advantages over processes
in which only one of components (a) or (b) is used. Residual peroxide levels in the
bleaching composition at the end of the process are higher than those obtained using
only component (a) and the environmental benefits of using lower levels of component
(b) are considerable.
[0105] Pulp bleached by the process of the present invention also has improved properties,
for example it is brighter. A suitable method for determining brightness is ISO 3688:
"Pulps - preparation of laboratory sheets fo r the measurement of diffuse blue reflectance
factor (ISO brightness)".
[0106] For example, when measurements of residual peroxide levels or ISO brightness are
taken, the present inventors have found that the results when using mixtures of chelating
agents according to the present invention are superior to those that would be expected
from a consideration of a weighted average of the results obtained using the individual
components alone. Indeed, in some embodiments, the performance of the mixture has
been found to be superior to that of either component when used individually.
[0107] The composition of the second aspect of the present invention is useful for stabilising
peroxide species, in particular hydrogen peroxide. Thus the invention further provides
the use of the composition of the second aspect to stabilise a peroxide oxidising
agent. By stabilising we mean to refer to preventing, reducing and inhibiting degradation
of the peroxide.
[0108] The use of the composition of the second aspect of the present invention in a pulp
bleaching process may show superior bleaching performance compared to what would be
expected from a consideration of the weighted average of the components when using
an equivalent amount of hydrogen peroxide.
[0109] The use of the composition of the second aspect of the present invention in a pulp
bleaching process may allow the same bleaching effect to be achieved using a lower
level of peroxide than would be needed if an equivalent amount of either component
(a) or component (b) alone were used in the process.
[0110] The invention will now be further defined with reference to the following non-limiting
examples.
[0111] In these examples, the EDDS was supplied as the [S,S]-trisodium salt and the DTPA
as the tetrasodium salt. EDTA was supplied as tetrasodium salt, MGDA was supplied
as the trisodium salt, and DETPMP was supplied as the heptasodium salt. The weight
ratios given refer to the amounts that would be present as the equivalent free acid.
When dosages are given as Kg/tp, this refers to kilogrammes of active per tonne of
dry pulp. CS (%) refers to the consistency of the pulp.
Example 1
[0112] A chemical pulp having a Kappa Number of 10.1, a viscosity of 883 dm
3/Kg and a brightness 43.8 % ISO was treated using a bleaching process.
[0113] Samples of the pulp were treated with 4 compositions as described in tables 1 and
2 which refer to the Q-stage and the P-stage.
Table 1
| Q-Stage |
| |
A |
B |
C |
D |
| Time (min) |
30 |
30 |
30 |
30 |
| Temperature (°C) |
50 |
50 |
50 |
50 |
| CS (%) |
3 |
3 |
3 |
3 |
| Chelate (wt% DTPA) |
0 |
100 |
0 |
30 |
| Chelate (wt% EDDS) |
0 |
0 |
100 |
70 |
| Dosage Kg/tp (as active) |
- |
1 |
1 |
1 |
| pH |
4 |
4 |
4 |
4 |
Table 2
| P-Stage |
| Time (hr) |
17 |
17 |
17 |
17 |
| Temperature (°C) |
90 |
90 |
90 |
90 |
| CS (%) |
6 |
6 |
6 |
6 |
| H2O2 (Kg/tp) |
10 |
10 |
10 |
10 |
| pH |
10 |
10 |
10 |
10 |
| Residual H2O2 (ppm) |
35 |
476 |
102 |
500 |
| Brightness (% ISO) |
56.3 |
60.4 |
57 |
61 |
| Kappa |
6.7 |
6.2 |
6.3 |
6.2 |
| Viscosity (dm3/kg) |
863 |
883 |
817 |
879 |
[0114] It can be seen from the above results that the residual peroxide levels and ISO brightness
observed for pulp D are greater than would have been expected from a consideration
of the weighted average calculated on the basis of the results from pulp B and pulp
C.
Example 2
[0115] A mechanical ground wood pulp having a brightness of 58.3 % ISO was treated in the
P-stage as described in table 3.
Table 3
| P-Stage |
| |
A |
B |
C |
D |
| Chelate (wt% DTPA) |
0 |
100 |
0 |
30 |
| Chelate (wt% EDDS) |
0 |
0 |
100 |
70 |
| Dosage Kg/tp |
- |
1 |
1 |
1 |
| Time (hr) |
90 |
90 |
90 |
90 |
| Temperature (°C) |
90 |
90 |
90 |
90 |
| CS (%) |
6 |
6 |
6 |
6 |
| H2O2 (Kg/tp) |
52.5 |
52.5 |
52.5 |
52.5 |
| pH |
8 |
8 |
8 |
8 |
| Residual H2O2 (ppm) |
731 |
1182 |
1122 |
1258 |
| Brightness (% ISO) |
63.9 |
66.0 |
63.9 |
66.9 |
[0116] It can be seen from the above results that the residual peroxide levels and ISO brightness
observed for pulp D are greater than would have been expected from a consideration
of the weighted average calculated on the basis of the results from pulp B and pulp
C.
Example 3
[0117] A chemical pulp having a Kappa Number of 10.0, and a brightness 49.1 % ISO was treated
using a bleaching process.
[0118] Samples of the pulp were treated with 3 compositons as described in tables 4 and
5 which refer to the Q-stage and the P-stage.
Table 4
| Q-Stage |
| |
A |
B |
C |
| Time (min) |
30 |
30 |
30 |
| Temperature (°C) |
50 |
50 |
50 |
| CS (%) |
7 |
7 |
7 |
| Chelate (wt% DTPA) |
100 |
0 |
30 |
| Chelate (wt% EDDS) |
0 |
100 |
70 |
| Dosage Kg/tp (as active) |
0.5 |
0.5 |
0.5 |
| pH |
7 |
7 |
7 |
Table 5
| P-Stage |
| Time (hr) |
17 |
17 |
17 |
| Temperature (°C) |
90 |
90 |
90 |
| CS (%) |
6 |
6 |
6 |
| H2O2 (Kg/tp) |
50 |
50 |
50 |
| pH |
11 |
11 |
11 |
| Residual H2O2 (ppm) |
85 |
51 |
85 |
| Brightness |
78.3 |
79.1 |
79.5 |
[0119] It can be seen from the above results that the residual peroxide levels and ISO brightness
observed for pulp C are greater than would have been expected from a consideration
of the weighted average calculated on the basis of the results from pulp A and pulp
B.
Example 4
[0120] A chemical pulp wa s treated using th e following conditions:
Q-Stage Conditions
[0121] Consistency 3%
pH=6.5
Temperature 65° C
15 minutes
Chelant level at 0.1kg/mt as 100% acid
P-Stage Conditions
[0122] Consistency 6%
35kg/tp H
2O
2 as 100% active
pH=11
17hr at 80°C
The results are shown in table 6.
Table 6
| Molar Ratio (EDDS/DTPA) |
Brightness (ISO) |
| 100:0 |
83 |
| 90:10 |
85.3 |
| 75:25 |
84.7 |
[0123] These results show that the ISO brightness obtained when using a blend of chelating
agents of the present invention is greater than when only EDDS is used.
Example 5
[0124] A chemical pulp having a brightness 57.2 % ISO was treated using a bleaching process.
Samples of the pulp were treated with compositions as described in tables 7 and 8
which refer to the Q-stage and the P-stage.
Table 7
| Q-Stage |
| |
A |
B |
C |
| Time (min) |
45 |
45 |
45 |
| Temperature (°C) |
85 |
85 |
85 |
| CS (%) |
4.5 |
4.5 |
4.5 |
| Chelate (wt% EDTA) |
100 |
0 |
25 |
| Chelate (wt% EDDS) |
0 |
100 |
75 |
| Dosage Kg / t p (as active) |
1 |
1 |
1 |
| pH |
7.5 |
7.5 |
7.5 |
Table 8
| P-Stage |
| |
A |
B |
C |
| Time (hr) |
2.5 |
2.5 |
2.5 |
| Temperature (°C) |
85 |
85 |
85 |
| CS (%) |
20 |
20 |
20 |
| H2O2 (Kg/tp) |
40 |
40 |
40 |
| pH |
11 |
11 |
11 |
| Brightness |
75.7 |
74.3 |
75.7 |
[0125] It can be seen from the above results that the ISO brightness observed for pulp C
is greater than would have been expected from a consideration of the weighted average
calculated on the basis of the results from pulp A and pulp B.
Example 6
[0126] A chemical pulp having a brightness 57.2 % ISO was treated using a bleaching process.
Samples of the pulp were treated with compositions as described in tables 9 and 10
which refer to the Q-stage and the P-stage.
Table 9
| Q-Stage |
| |
A |
B |
C |
| Time (min) |
45 |
45 |
45 |
| Temperature (°C) |
85 |
85 |
85 |
| CS (%) |
4.5 |
4.5 |
4.5 |
| Chelate (wt% EDTA) |
100 |
0 |
32 |
| Chelate (wt% MGDA) |
0 |
100 |
68 |
| Dosage Kg/tp (as active) |
1 |
1 |
1 |
| pH |
7.5 |
7.5 |
7.5 |
Table 10
| P-Stage |
| |
A |
B |
C |
| Time (hr) |
2.5 |
2.5 |
2.5 |
| Temperature (°C) |
85 |
85 |
85 |
| CS (%) |
20 |
20 |
20 |
| H2O2 (Kg/tp) |
40 |
40 |
40 |
| pH |
11 |
11 |
11 |
| Brightness |
75.7 |
73.8 |
75.8 |
[0127] It can be seen from the above results that the ISO brightness observed for pulp C
is greater than would have been expected from a consideration of the weighted average
calculated on the basis of the results from pulp A and pulp B.
Example 7
[0128] A chemical pulp having a brightness 57.2 % ISO was treated using a bleaching process.
Samples of the pulp were treated with compositions as described in tables 11 and 12
which refer to the Q-stage and the P-stage.
Table 11
| Q-Stage |
| |
A |
B |
C |
| Time (min) |
45 |
45 |
45 |
| Temperature (°C) |
85 |
85 |
85 |
| CS (%) |
4.5 |
4.5 |
4.5 |
| Chelate (wt% DTPA) |
100 |
0 |
39 |
| Chelate (wt% MGDA) |
0 |
100 |
61 |
| Dosage Kg/tp (as active) |
1 |
1 |
1 |
| pH |
7.5 |
7.5 |
7.5 |
Table 12
| P-Stage |
| |
A |
B |
C |
| Time (hr) |
2.5 |
2.5 |
2.5 |
| Temperature (°C) |
85 |
85 |
85 |
| CS (%) |
20 |
20 |
20 |
| H2O2 (Kg/tp) |
40 |
40 |
40 |
| pH |
11 |
11 |
11 |
| Brightness |
76.1 |
73.8 |
75.4 |
[0129] It can be seen from the above results that the ISO brightness observed for pulp C
is greater than would have been expected from a consideration of the weighted average
calculated on the basis of the results from pulp A and pulp B.
Example 8
[0130] A chemical pulp having a brightness 60.2 % ISO was treated using a bleaching process.
Samples of the pulp were treated with compositions as described in tables 13 and 14
which refer to the Q-stage and the P-stage. Example A is at 40kg/mt H
2O
2 and Example B at 36kg/mt.
Table 13
| Q-Stage |
|
|
| |
A |
B |
| Time (min) |
30 |
30 |
| Temperature (°C) |
90 |
90 |
| CS (%) |
9 |
9 |
| Chelate (wt% DTPA) |
100 |
30 |
| Chelate (wt% EDDS) |
0 |
70 |
| Dosage Kg / tp (as active) |
1 |
1 |
| pH |
5.5 |
6.5 |
Table 14
| P-Stage |
|
|
| Time (hr) |
3 |
3 |
| Temperature (°C) |
90 |
90 |
| CS (%) |
12 |
12 |
| H2O2 (Kg/tp) |
40 |
36 |
| pH |
11 |
11 |
| Brightness |
85 |
85 |
[0131] The same brightness is observed at a lower peroxide level.
Example 9
[0132] A mechanical pulp having a brightness 65.1 % ISO was treated using a bleaching process.
Samples of the pulp were treated with compositions as described in table 15 which
refers to the P-stage.
Table 15
| P-Stage |
|
|
|
| |
A |
B |
C |
| Time (hr) |
4 |
4 |
4 |
| Temperature (°C) |
65 |
65 |
65 |
| CS (%) |
15 |
15 |
15 |
| H2O2 (Kg/tp) |
35 |
35 |
35 |
| pH |
10 |
10 |
10 |
| Chelate (wt% DTPMP) |
0 |
100 |
33 |
| Chelate (wt% EDDS) |
100 |
0 |
67 |
| Dosage (kg/mt) |
1 |
1 |
1 |
| Brightness |
72.0 |
75.5 |
75.3 |
[0133] It can be seen from the above results that the ISO brightness observed for pulp C
is greater than would have been expected from a consideration of the weighted average
calculated on the basis of the results from pulp A and pulp B.
1. Verfahren zum Bleichen von Holzfaserstoff mit einem oder mehreren Peroxid-Oxidationsmitteln,
dabei umfasst das Verfahren das Behandeln des Faserstoffs mit einem Gemisch von Chelatbildnern
umfassend:
(a) einen ersten Chelatbildner gewählt aus der Gruppe bestehend aus: Ethylendiamin-N,N'-Dibernsteinsäure,
Methylglycindiessigsäure, Glutaminsäure-N,N-Diessigsäure, Iminodibernsteinsäure und
deren Anionen und Gemischen; und
(b) einen zweiten Chelatbildner gewählt aus der Gruppe bestehend aus: Diethylentriaminpentaessigsäure,
Ethylendiamintetraessigsäure, Diethylentriaminpentamethylenphosphonsäure und deren
Anionen und Gemischen.
2. Verfahren nach Anspruch 1, wobei das Verhältnis von Komponente (a) zu Komponente (b)
wenigstens 0,25:1 beträgt.
3. Verfahren nach Anspruch 1 oder Anspruch 2, wobei Komponente (a) Ethylendiamin-N,N'-Dibernsteinsäure
umfasst.
4. Verfahren nach einem der vorhergehenden Ansprüche, wobei Komponente (b) Diethylentriaminpentaessigsäure
umfasst.
5. Verfahren nach einem der vorhergehenden Ansprüche, umfassend einen Schritt Behandeln
des Faserstoffs mit dem Gemisch von Chelatbildnern vor der Zugabe des Peroxid-Oxidationsmittels.
6. Verfahren nach einem der vorhergehenden Ansprüche, umfassend Behandeln des Faserstoffs
mit dem Gemisch von Chelatbildnern während der Bleichstufe, in der das Peroxid-Oxidationsmittel
vorliegt.
7. Verfahren nach einem der vorhergehenden Ansprüche, wobei das eine oder die mehreren
Peroxid-Oxidationsmittel in einer geringeren Konzentration vorliegen als notwendig
wäre, um die gleiche Bleichwirkung mit einer äquivalenten Menge an Komponente (a)
oder Komponente (b) allein zu erzielen.
8. Zusammensetzung, umfassend:
(a) einen ersten Chelatbildner gewählt aus der Gruppe bestehend aus: Ethylendiamin-N,N'-Dibernsteinsäure, Methylglycindiessigsäure, Glutaminsäure-N,N-Diessigsäure, Iminobernsteinsäure
und deren Anionen und Gemischen; und
(b) einen zweiten Chelatbildner gewählt aus der Gruppe bestehend aus: Diethylentriaminpentaessigsäure,
Ethylendiamintetraessigsäure, Diethylentriaminpentamethylenphosphonsäure und deren
Anionen und Gemischen.
9. Verwendung einer Kombination aus
(a) einen ersten Chelatbildner gewählt aus der Gruppe bestehend aus: Ethylendiamin-N,N'-Dibernsteinsäure, Methylglycindiessigsäure, Glutaminsäure-N,N-Diessigsäure, Iminodibernsteinsäure
und deren Anionen und Gemischen; und
(b) einen zweiten Chelatbildner gewählt aus der Gruppe bestehend aus: Diethylentriaminpentaessigsäure,
Ethylendiamintetraessigsäure, Diethylentriaminpentamethylenphosphonsäure und deren
Anionen und Gemischen;
in einem Verfahren zur Bleiche eines Holzfaserstoffs.
10. Verwendung nach Anspruch 9, wobei die vom Verfahren erzielte Bleichwirkung größer
ist als die Bleichwirkung, die aus Berücksichtigung eines gewogenen Mittels der mit
den Einzelkomponenten (a) und (b) allein erhaltenen Ergebnisse zu erwarten wäre.
11. Gebleichter Holzfaserstoff, erzeugt durch ein Verfahren nach einem der Ansprüche 1
bis 7.
12. Gebleichter Holzfaserstoff nach Anspruch 11, wobei der Weißgrad des Faserstoffs größer
ist als der Weißgrad, der aus Berücksichtigung eines gewogenen Mittels der mit den
Einzelkomponenten (a) und (b) allein erhaltenen Ergebnisse zu erwarten wäre.
13. Gebleichtes Papiererzeugnis, gebildet aus dem Faserstoff nach Anspruch 11 oder Anspruch
12.
14. Verwendung einer Zusammensetzung nach Anspruch 8 zur Stabilisierung eines Peroxid-Oxidationsmittels.
1. Procédé de blanchiment de pâte de bois en utilisant un ou plusieurs agents oxydants
à base de peroxyde,
caractérisé en ce que le procédé comporte un traitement de la pâte par un mélange d'agents chélateurs comprenant
:
(a) un premier agent chélateur choisi dans le groupe constitué par : l'acide éthylènediamine-N,N'-disuccinique,
l'acide méthylglycinediacétique, l'acide glutamique acide N,N-diacétique, l'acide
iminodisuccinique et les anions et mélanges de ceux-ci ; et
(b) un deuxième agent chélateur choisi dans le groupe constitué par : l'acide diéthylènetriaminepentaacétique,
l'acide éthylènediaminetétraacétique, l'acide diéthylènetriamine-pentaméthylènephosphonique
et les anions et mélanges de ceux-ci.
2. Procédé selon la revendication 1, caractérisé en ce que le rapport du composant (a) au composant (b) est d'au moins 0,25:1.
3. Procédé selon la revendication 1 ou la revendication 2, caractérisé en ce que le composant (a) comprend de l'acide éthylènediamine-N,N'-disuccinique.
4. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le composant (b) comprend de l'acide diéthylènetriaminepentaacétique.
5. Procédé selon l'une quelconque des revendications précédentes, qui comporte une étape
de traitement de la pâte par le mélange d'agents chélateurs préalablement à l'addition
de l'agent oxydant à base de peroxyde.
6. Procédé selon l'une quelconque des revendications précédentes, qui comporte le traitement
de la pâte par le mélange d'agents chélateurs pendant l'étape de blanchiment dans
laquelle l'agent oxydant à base de peroxyde est présent.
7. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que les un ou plusieurs agents oxydants à base de peroxyde sont présents selon un taux
inférieur à celui qui serait nécessaire pour obtenir le même effet de blanchiment
en utilisant une quantité équivalente de composant (a) ou de composant (b) seul.
8. Composition comprenant :
(a) un premier agent chélateur choisi dans le groupe constitué par : l'acide éthylènediamine-N,N'-disuccinique,
l'acide méthylglycinediacétique, l'acide glutamique acide N,N-diacétique, l'acide
iminodisuccinique et les anions et mélanges de ceux-ci ; et
(b) un deuxième agent chélateur choisi dans le groupe constitué par : l'acide diéthylènetriaminepentaacétique,
l'acide éthylènediaminetétraacétique, l'acide diéthylènetriamine-pentaméthylènephosphonique
et les anions et mélanges de ceux-ci.
9. Utilisation d'une combinaison
(a) d'un premier agent chélateur choisi dans le groupe constitué par : l'acide éthylènediamine-N,N'-disuccinique,
l'acide méthylglycinediacétique, l'acide glutamique acide N,N-diacétique, l'acide
iminodisuccinique et les anions et mélanges de ceux-ci ; et
(b) d'un deuxième agent chélateur choisi dans le groupe constitué par : l'acide diéthylènetriaminepentaacétique,
l'acide éthylènediaminetétraacétique, l'acide diéthylènetriamine-pentaméthylènephosphonique
et les anions et mélanges de ceux-ci ;
dans un procédé de blanchiment d'une pâte de bois.
10. Utilisation selon la revendication 9, caractérisée en ce que l'effet de blanchiment obtenu par le procédé est supérieur à celui qui serait attendu
d'après la considération d'une moyenne pondérée des résultats obtenus en utilisant
les composants individuels (a) et (b) seuls.
11. Pâte de bois blanchie obtenue par un procédé selon l'une quelconque des revendications
1 à 7.
12. Pâte de bois blanchie selon la revendication 11, caractérisée en ce que la blancheur de la pâte est supérieure à celle qui serait attendue d'après la considération
d'une moyenne pondérée des résultats obtenus en utilisant les composants individuels
(a) et (b) seuls.
13. Produit de papier blanchi formé à partir de la pâte selon la revendication 11 ou la
revendication 12.
14. Utilisation d'une composition selon la revendication 8, afin de stabiliser un agent
oxydant à base de peroxyde.