System and method for energy storage using circulating fluidized bed combustors

Description

FIELD OF THE INVENTION

[0001] This invention relates to a system and a method for large scale energy storage in power generation systems using circulating fluidized bed combustors fired with air, or fired with oxygen. This system can be further interconnected with another reactor that captures CO₂ with CaO, thereby enhancing the energy storage density in the system by using the enthalpy of the reversible reaction of CO₂ with CaO. The system and the method of this invention are characterized by a large flexibility between periods of maximum power output and complementary periods of low power output. At maximum power output, a circulation of solids from a high temperature silo to a low temperature silo is established through the system of the invention. At minimum power output, part of the thermal energy released in the circulating fluidized bed combustor is used to heat up solids from the low temperature silo and store them in the high temperature silo. In systems and methods capturing CO₂ with CaO, part of the thermal energy released during periods of maximum power output comes from the carbonation of CaO and in periods of low power output part of the thermal energy released during combustion is used to calcine CaCO₃ and store CaO.

DESCRIPTION OF THE PRIOR ART

[0002] According to the best science available, as reviewed by the Intergovernmental Panel of Climate Change, climate change is a physical reality and the signs of its negative consequences are increasingly obvious in many parts of the world. Aggressive climate change mitigation policies are needed to be able to decarbonising the global energy system and stabilize global warming below 2°C. All reasonable scenarios investigating possible paths to decarbonise the energy system with minimum cost predict a substantial penetration of renewable energy and CO₂ capture and storage technologies. The role of these options could be even more important when considering renewed difficulties to deploy nuclear in many countries.

[0003] Renewable energies still face large uncertainties on cost when deployed with a very high share of the total energy system, in particular when the energy product is electricity. One of the reasons for their high cost is that they are intermittent, and they need complex electricity transmission networks, electricity storage and/or back up infrastructures to adapt their supply curves to the demand curves. Although there is a major effort worldwide to develop technologies to store electricity at large scale, no economic solution has been generalized today. Therefore, in countries with a substantial contribution of renewables in the electricity mix, backup fossil power generation is used today to fill the time periods where renewable energy is not available. In these conditions fossil energy has a lower priority to access the variable demand market of electricity and very rapid and drastic changes in power output are expected. Obviously, this scenario of low capacity factors of fossil power plants is far more expensive than an optimum situation where similar equipment operates in continuous or base-load mode of operation.

[0004] The previous problem will be exacerbated when considering the use of fossil fuels for power generation with CO₂ capture and permanent geological storage, CCS, which widely recognized as a major mitigation option of climate change. Power plants with CCS are complex, integrated systems that are inherently capital intensive, in particular when they are coal-based power generation. Therefore, for economic and technical reasons, power plants with CCS cannot be very flexible in their power output.

[0005] In this context, energy storage in fossil fuel power plants, with and without CCS, is an attractive technical option, as it would allow variability of the power outputs irrespective of the thermal power input. The idea of energy storage in fossil fuel power plants is not new. An early example in the state of the art of large scale energy storage in coal power plants is the report of Drost et al "Thermal energy storage for coal-fired power generation", MK Drost, S Somasundaram et al, Fossil Fuel Plant Cycling Conf. Washington, Dec 1990, where they describe a concept in which a coal-fired power plant heats a molten salt from 288°C to 566°C and store the salt in a high temperature tank during low electricity demand periods. During peak demand periods, the hot salt is withdrawn from the high temperature tank and used as a heat source for a steam generator returning the cold molten salt to a low temperature tank ( at 288°C). This technology does not seem to have penetrated the market, probably because the cost associated to the thermal energy storage system is higher than the cost of the power plant equipment necessary to deliver the same variable thermal power.

[0006] It is a common practice in power plants to accommodate load changes, to as low as the combustion equipment allows from the maximum power output. However, the energy efficiency of the plant decreases drastically below a certain load level and the fugitive emissions of the plant deteriorate during these transient periods, as combustion is carried out away from optimum design conditions. If the demand of electricity is below this threshold, a shut down of the plant is necessary, followed by a hot start, a warm start or a cold start depending on the length of off line period of the plant (from a few hours to several days or weeks). Therefore, in today's power generation market, there is a substantial energy and economic penalty when the power generation equipment is forced to operate with load changes and offline periods. However, this economic penalty seems to be lower than the economic penalty associated to the investment on a large scale energy storage system in the power plant.

[0007] In new power generation systems incorporating CCS, the capital cost associated to the thermal power equipment is much higher than in the equivalent systems without CCS. Therefore, it is obvious that a wider economic window exist for the design of large scale energy storage systems in power plants incorporating CCS. This is already recognized in the state of the art, and all major technology options for CO₂ capture from power plants (postcombustion systems, oxy-combustion systems, or pre-combustion systems) are investigating process options that allow for large flexibility and drastic load changes (See for example: John Davison, "The need for flexibility in power plants with CCS", IEA Greenhouse Gas R&D Programme. Workshop on Operating Flexibility of Power Plants with CCS, London, 11th-12th Nov 2009). However, no cost-effective and generally accepted technical solution is yet available for the large scale energy storage in the different types of fossil power plants with or without a CO₂ capture system.

[0008] One particular type of large scale power plant makes use of Circulating fluidized bed combustors, CFBC. These devices are widely deployed in the coal power sector and other large scale industries. They usually burn in their combustor chambers coal, biomass or other solid fuel with air. They are known to work at relatively large superficial velocities, which allow an effective transport of circulating solids through the combustor and a very intense mixing of solids that provides them with high heat transfer characteristics. One or several cyclones are usually installed at the exit of these combustors to separate the combustion flue gas from the circulating solids. Solids coming from the cyclone are recirculated in a large extent to the combustor. Heat released in the combustion can be partially recovered inside the combustion chamber (for example by transferring heat to water pipes that are part of a boiler of a steam cycle). It is also part of the state of the art to operate the combustor in adiabatic conditions and extract the excess heat from the combustor by using the circulating solids as heat carriers. In this case, an external fluidized bed heat exchanger is usually arranged in the return path of the circulating solids, to transfer part of their heat to a bank of tubes that is part of the steam cycle, and return the cooled solids to the combustion chamber. Circulating solids are typically fine ash and Ca-rich materials typically used for sulfur capture purposes. Equipment to handle and control solid flows (loop seals and other solid valves, equipment to divert falling flows of solid , etc) is also part of the state of the art of these and other large scale industries (i.e. power generation, cement, mineral roasting etc) that are familiar with the handling of flowing streams of solids at high temperatures.

[0009] Circulating fluidized bed combustor power plants using O₂ as a comburent, instead of air are also known in the state of the art. However, this is a technology still in the development stage, as related for example in patent application US20090293782 (A1).

[0010] It is also known a Ca-looping postcombustion CO₂ capture system, where the flue gas from a power plant is first put in contact with CaO to absorb CO₂ and form CaCO₃ in a carbonator reactor, that emits a flue gas with a reduced content of CO₂. The stream of solids containing CaCO₃ is calcined in an oxyfired CFB combustor at a temperature around or above 900°C in an atmosphere of concentrated CO₂. The basic concept was described by T. Shimizu, et al "A twin bed reactor for removal of CO2 from combustion processes", Trans I Chern E, 77A, 1999 and has experienced a fast development in recent years up to the MW scale (see for example Sanchez-Biezma et al, "Testing postcombustion CO2 capture with CaO in a 1.7 MWt pilot facility", Energy Procedia 2013). Energy storage in these large scale CO₂ capture systems for power generation has never been considered in the state of the art. However, there is fundamental background in the state of the art (e.g. R. Barker, "The reversibility of the reaction CaCO3 = CaO + CO2", J. Appl. Chem. Biotechnol. 23 (1973) 733-742;) on the use of CaO/CaCO₃ reversible reaction to store energy from nuclear reactors. Newer schemes have been proposed for the storage of solar energy using the reversible carbonation-calcination reaction of the CaO/CaCO₃ chemical loop (S.E.B. Edwards, V. Materic. "Calcium looping in solar power generation plants", Volume 86, Issue 9, September 2012, Pages 2494-2503).

[0011] Silos allowing for storage of fine powdered solids at low temperature and at high temperature, and equipment to handle and control the solid streams coming in or out of the silo are also known.

[0012] Of particular interest for this invention are fluidized bed heat exchangers that extract heat from circulating solids at high temperature to a working fluid (for example water/steam mixture of a steam cycle for power generation). This kind of heat exchangers form part of CFBC power plants. These fluidized bed heat exchangers can be arranged in series for more efficient, countercurrent flow heat transfer from the solids to the working fluid. A recent example of such an arrangement is a series of fluidized beds of sand to efficiently exchange heat from circulating sand at high temperature to a steam cycle (K. Schwaiger, M. Haider et al, sandTES - A novel Thermal Energy Storage System based on Sand, 21st international conference on Fluidized Bed Combustion, Naples, 2012).

[0013] Last but not least, WO 98/28570 discloses a system comprising: a circulating fluidized bed combustor with a first pipe for supplying a fuel and a second pipe for supplying a comburent through a gas distributor, the circulating fluidized bed combustor being connected to a first cyclone for separating the resulting hot flue gas and the hot solids stream circulating to the circulating fluidized bed combustor, wherein the system further comprises a first device for splitting solid streams falling by gravity from the first cyclone and for directing the solids from the first cyclone towards the circulating fluidized bed combustor through a third pipe and towards a first fluidized bed heat exchanger.

[0014] Despite the commercial availability and existing prior art of specific systems and components for energy storage reviewed in the paragraphs above, there is today no system to efficiently and economically store large quantities of thermal and chemical energy in a large solid fuel power plant, with or without CCS. In particular, no technical solutions is available to exploit the energy storage potential of very high temperature solids abandoning a circulating fluidized bed combustor, an oxyfired circulating fluidized bed combustor or a Ca-looping system using high temperature solids coming from circulating fluidized bed combustors. The system of this invention provides a solution for this challenge and the methods described in this invention allow for new coal based power generation systems with or without CO₂ capture that incorporate highly efficient means of large scale energy storage, making them much more economic and competitive in electricity markets where they are forced to operate with very high levels of flexibility and load changes.

SUMMARY OF THE INVENTION

[0015] This invention refers to a system and a method for large scale energy storage in power generation systems using circulating fluidized bed combustors fired with air, or fired with oxygen, to achieve novel power plant system configurations with a high flexibility to operate at different levels of thermal power output. The system and the method of this invention exploit the inherent thermodynamic benefits for efficient energy storage associated with the very high temperatures characteristic of the solids circulating in circulating fluidized bed combustion systems, CFBC. In addition, the system of this invention refers to CO₂ capture systems using a CaO/CaCO₃ chemical loop for CO₂ capture from flue gases that also uses high temperature circulating fluidized bed reactors. The use of the reversible CaO reaction with CO₂ to give CaCO₃, which has a very high enthalpy of reaction (-168 kJ/mol at normal conditions), allows for additional flexibility in the power output of the system presented in this invention.

[0016] The system is intended for the combustion of a fuel in a circulating fluidized bed combustor, preferably at typical temperatures of around 800-950°C (to allow for in situ SO₂ capture in the combustor), while incorporating large scale thermal energy storage comprising:

i) a circulating fluidized bed combustor with a first pipe for supplying a fuel and a second pipe for supplying a comburent through a gas distributor, the circulating fluidized bed combustor being connected to

ii) a first cyclone for separating the resulting hot flue gas and the hot solids stream circulating to the circulating fluidized bed combustor,
wherein the system further comprises;

iii) a first device for splitting solid streams falling by gravity from the first cyclone, directing the solids from the first cyclone

a) towards the circulating fluidized bed combustor through a third pipe,

b) towards a higher temperature silo that receives higher temperature solids through a fourth pipe, directing the solids from the higher temperature silo to a first fluidized bed heat exchanger, and

c) towards a lower temperature silo for storing lower temperature solids from a second fluidized bed heat exchanger, the lower temperature silo connected to the second fluidized bed heat exchanger by means of a fifth pipe and connected to the circulating fluidized bed combustor by means of a sixth pipe, and

iv) a first solid control device for controlling the feed of the higher temperature solids from the higher temperature silo.

v) a second control device for controlling the feed of the lower temperature solids from the lower temperature silo to the circulating fluidized bed combustor.

[0017] The system of the present invention exploits the high thermal energy content of the large solid circulation flow at high temperature characteristic of circulating fluidized bed combustors. The temperatures of the solids in the higher temperature silo are expected to be very close to those typical in the combustion chamber, between 800-950°C, preferably 850°C when the comburent is air. The higher temperature silo and/or the lower temperature silo are located between the minimum height of the cyclone and the lower point of the circulating fluidized bed combustion chamber, just above the gas distributor of such combustion chamber , so that circulation of the downwards part of the higher temperature circulation loop of the solids is facilitated by gravity and the upward part (riser) is simply carried out by the circulating fluidized bed combustion chamber.

[0018] The method of energy storage using circulating fluidized bed combustors of the present invention comprises the following stages:

i) feeding a flow of fuel and comburent to a circulating fluidized bed combustion chamber, separating the resulting hot flue gas and solids streams from the circulating fluidized bed combustion chamber, wherein the inputs of fuel, comburent and solid circulation through the circulating fluidized bed combustion chamber allow variable thermal power output by working between two operation modes:

a) a first operation mode of maximum power output with maximum flow of fuel and comburent to the circulating fluidized bed combustion chamber, where additional thermal power to the steam cycle is obtained extracting heat from the hot solids stream in a second fluidized bed heat exchanger directing the solids stream to a lower temperature silo where lower temperature solids are stored, by arranging higher temperature solids to flow from a higher temperature silo through the first fluidized bed heat exchanger cooling the higher temperature solids in a controlled way by means of a first solid control device disposed between the higher temperature silo and the first fluidized bed heat exchanger, and

b) a second operation mode of minimum power output with minimum flow of fuel and comburent to the circulating fluidized bed combustion chamber where the thermal output from the first fluidized bed heat exchanger is zero and the lower temperature solids flow from the lower temperature silo towards the circulating fluidized bed combustion chamber in a controlled way by means of a second solid control device disposed between the lower temperature silo and the circulating fluidized bed combustion chamber so that the excess thermal power released in the circulating fluidized bed combustion chamber is transferred to the lower temperature solids so that the resulting higher temperature solids flow to the higher temperature silo, where the higher temperature solids are stored.

[0019] The previous method can be applied using circulating fluidized bed combustors that use air as a comburent. When integrated with a state of the art steam cycle, the resulting system would be a highly flexible CFBC power plant in which a fixed value of coal (or other fuel) could be set to enter the circulating fluidized bed combustor, and this power input could remain stable and unchanged following the method of this invention, despite large changes in the power output. Alternatively, in the second operation mode, minimum power output could be made even lower by reducing the flows of fuel and comburent within the normal limits of operation of the combustor, which can be about 50% of the maximum power output. The first operation mode of maximum power output from the power plant defines the scale of the steam cycle and associated power generation equipment. This can be freely chosen within certain limits that are governed by the mass and heat balances in the system, by the volume of the storing silos, by the bulk density and specific heat capacity of the solids, and by the temperature of the solids stored in the silos. In any case, the fraction of time per year operating at maximum power output, or alternatively, the fraction of energy generated during a certain period of time divided by the maximum possible energy generated during that period of time (called here the capacity factor) can vary greatly in this power plant without having to switch off the circulating fluidized bed combustor and associated components. When electricity market conditions request maximum power for relatively short periods of time (low capacity factors), the system and the method above described are able to supply with a relatively small circulating fluidized bed combustor the same maximum power output than a much higher combustor designed to supply the same maximum power output. This is achieved thanks to the boosting effect of the higher temperature solid storage system of the system of the present invention. Therefore, the application of the methods described so far in this invention will translate into economic savings respect to the standard CFBC systems when the capital cost of the additional elements required in the storage system (mainly the silos, the second heat exchanger, and associated auxiliary equipment) is lower than the difference in capital cost between the standard CFBC to produce the same maximum power output and the system of the present invention. Further economic benefits in favour of the system of the present invention arise from the faster response expected in the system when fast load changes and/or pick demands of electricity need to be undertaken. This is because the circulating fluidized bed combustor in the present invention is always in operation at steady state conditions despite the large changes allowed in the power output. The stable conditions in the combustor will also lead to energy efficiency gains and environmental benefits as transient combustion conditions are avoided.

[0020] The previous benefits of the energy storage system disclosed in this invention are even more evident when applied to more capital intensive power generation systems. One of such systems can be an oxyfired Circulating Fluidized Bed Combustor power plant, designed to capture and store CO₂. These systems incorporate, among other elements, a costly Air Separation Unit to obtain a pure stream of O₂, auxiliary equipment for flue gas recycle and a Compression and Purification Unit to bring the CO₂ to supercritical conditions and allow transport and permanent geological storage, For these complex systems it is extremely difficult and/or expensive to operate in conditions different to full load operation and/or lower capacity factors. In these conditions, it will be a great cost advantage to make use of the system and method of this invention. Such system is similar to that represented in Figure 1, by making the comburent fed to circulating fluidized bed combustor a mixture of concentrated O₂ and CO₂. As discussed in previous paragraphs for the air-fired case, this new system will yield substantial capital savings and operational benefits from using a smaller and stable oxyfuel CFB combustor while being able to supply periods of maximum power output identical to those of a much large oxyfired CFBC system.

[0021] Another such a capital intensive system that can benefit from this invention because it also uses high temperature circulating fluidized bed reactors, is calcium looping systems that use CaO as a reversible sorbent to capture CO₂.

[0022] The previous descriptions and the associated examples are not restricted to operation modes of the system of this invention in extremes modes of operation only. Intermediate thermal power outputs can be obtained from the systems represented in Figure 1 by splitting the total flow of solids through the circulating fluidized bed combustor and the cyclone in different solid streams through the third, fourth and fifth pipes and allowing different flows of solids from the solid silos to the circulating fluidized bed combustor. In addition, a wide variability of temperatures can be considered in the silos depending of the number and efficiencies of the fluidized bed heat exchangers arranged in series. Many of these variants should be evident for a skilled person in the art attempting to attain a certain power output profile (power output at different times) among the extremes of maximum load of solids in the higher temperature silo and lower temperature silo of the system of Figure 1.

[0023] The circulating solids can be a mixture of ash from the coal fed to the circulating fluidized bed combustor and calcium derived solids routinely used in CFBCs as a sorbents of SO₂ (the purge system of these ashes has been omitted for simplicity in Figure 1). However, in order to substantially minimize the volume of the silos, it will be beneficial to run the system of Figure 1 with a circulation of a low cost inert solid of high particle bulk densities. There could be many of these solids, stable at high temperatures and with suitable properties for fluidization, such as oxides of Al, Fe, Mn or Ti or mixed natural oxides like ilmenite or olivine. Ashes accumulated from the fuel combustion should be purged (not shown in the figure for simplicity) from these batch of dense solid circulating in the energy storage system of Figure 1.

BRIEF DESCRIPTION OF THE DRAWINGS

[0024] A set of drawings is attached wherein, with illustrative and non-limiting character, the following has been represented:

Figure 1: shows a general scheme of the first and second devices of this invention (air fired CFBC and oxyfired CFBC respectively) comprising the higher temperature and lower temperature silos, the fluidized bed heat exchangers and the solid control and splitting devices arranged in the characteristic manner of this invention.

Figure 2: shows a general scheme of the Calcium looping CO₂ capture system incorporating an energy storage system that can be operated in operating modes with different thermal power output without altering the combustion conditions in the oxyfired calciner.

Figure 3: shows a general scheme of the Calcium looping CO₂ capture system incorporating an energy storage system as in Figure 2, but with further operation modes, including an oxyfired calciner that can even operate as the device of Figure 1.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0025] This invention refers to a system and a method for large scale energy storage in power generation systems using circulating fluidized bed combustors fired with air, or fired with oxygen, to achieve novel power plant system configurations with a high flexibility to operate at different levels of thermal power output. The system and the method of this invention exploit the inherent thermodynamic benefits for efficient energy storage associated with the very high temperatures characteristic of the solids circulating in circulating fluidized bed combustion systems, CFBC. In addition, the system of this invention refers to CO₂ capture systems using a CaO/CaCO₃ chemical loop for CO₂ capture from flue gases that also uses high temperature circulating fluidized bed reactors. The use of the reversible CaO reaction with CO₂ to give CaCO₃, which has a very high enthalpy of reaction (-168 kJ/mol at normal conditions) allows for additional flexibility in the power output of the system presented in this invention.

[0026] A first system disclosed in this invention is presented in Figure 1 and is intended for the combustion of a fuel in a circulating fluidized bed combustor at typical temperatures of around 800-950°C (usually 850°C to allow for in situ SO₂ capture in the combustor by CaO) while incorporating large scale thermal energy storage comprising:

i) a circulating fluidized bed combustion chamber (40) with a first pipe (1) for supplying a fuel and a second pipe (2) for supplying a comburent through a gas distributor, the circulating fluidized bed combustion chamber (40) connected to a first cyclone (41) and a first fluidized bed heat exchanger (42) for receiving solids from the first cyclone (41) and/or from a higher temperature silo (43), wherein the first cyclone (41) separates the resulting hot flue gas (12) and hot solids stream (11) from the circulating fluidized bed combustion chamber (40),

ii) a first device (44) for splitting solid streams falling by gravity from the first cyclone (41) directing the solids towards the first fluidized bed heat exchanger (42) that receives the high temperature solids through a third pipe (3), towards the higher temperature silo (43) that receives higher temperature solids through a fourth pipe (4), and towards a second fluidized bed exchanger (45) that receives higher temperature solids through a ninth pipe (9).

[0027] The solids from the first cyclone (41) may be directed to the first fluidized bed heat exchanger (42) connected to the circulating fluidized bed combustion chamber (40) by means of a second device (46) for splitting solid streams through a seventh pipe (7).

[0028] The system further comprises a bypass or eighth pipe (8) of the first fluidized bed heat exchanger (42) to be used during periods of low thermal load in the circulating fluidized bed combustion chamber (40), using the second device (46) for splitting solid streams (a divertor, a double loop seal or any other mechanical mean to divert solid flows).

[0029] The system further comprises:

iii) at least a second fluidized bed heat exchanger (45) that can effectively transfer heat from the higher temperature solid stream to the steam cycle of the power plant, the second fluidized bed heat exchanger (45) connected to the first device (44) for splitting solid streams by means of a ninth pipe (9), and

iv) a lower temperature silo (47) for storing lower temperature solids from the second fluidized bed heat exchanger (45), the lower temperature silo (47) connected to the second fluidized bed heat exchanger (45) by means of a fifth pipe (5)

v) a first solid control device (48) to feed hot solids from the higher temperature silo (43) to the circulating fluidized bed combustion chamber (40) by means of a tenth pipe (10) that connects the first fluidized bed heat exchanger (42) to the circulating fluidized bed combustion chamber (40), and

vi) a second solid control device (49) to feed lower temperature solids from the lower temperature silo (47) to the circulating fluidized bed combustion chamber (40) by means of a sixth pipe (6).

[0030] The system of the present invention exploits the high thermal energy content of the large solid circulation flow at higher temperature characteristic of circulating fluidized bed combustors.

[0031] The arrangement of elements in the system of the present invention facilitates the handling and transport of large flows of very high temperature solid materials between silos. This is particularly relevant in the system of Figure 1, where temperatures of the solids in the higher temperature silo are expected to be very close to those typical in the combustion chamber (40), between 800-950°C, preferably 850°C to maximize the in situ SO₂ capture with CaO in the CFBC (40). The higher temperature silo (43) and/or the lower temperature silo (47) are located between the minimum height of the first cyclone (41) and the lower point of the circulating fluidized bed combustion chamber, just above the gas distributor of such combustion chamber (40), so that circulation of the downwards part of the higher temperature circulation loop of the solids is facilitated by gravity and the upward part (riser) is simply carried out by the circulating fluidized bed combustion chamber (40).

[0032] The method of energy storage using circulating fluidized bed combustors of the first system of present invention comprises the following stages:

i) feeding a maximum flow of fuel and comburent to a circulating fluidized bed combustion chamber (40), separating in a first cyclone (41) the resulting hot flue gas and solids streams from the circulating fluidized bed combustion chamber (40), and recovering part of the heat released in the fuel combustion by extracting heat from the hot solids stream in a first fluidized bed heat exchanger (42); or alternatively feeding a minimum flow of fuel and comburent to the circulating fluidized bed combustion chamber (40) and arranging for part or all of the circulating solids to bypass the first fluidized bed heat exchanger (42)
wherein variable thermal power output is allowed while maintaining stable conditions in the circulating fluidized bed combustion chamber (40), by working between two operation modes:

a) a first operation mode of maximum power output with maximum flow of fuel and comburent to the circulating fluidized bed combustion chamber (40), where additional thermal power to the steam cycle is obtained allowing all solids leaving the first cyclone (41) to flow through a second fluidized bed heat exchanger (45) directing the solids stream to a lower temperature silo (47), where lower temperature solids which heat is extracted are stored, while maintaining a flow of solids through the circulating fluidized bed combustion chamber (40) by arranging higher temperature solids to flow from a higher temperature silo (43) through the first fluidized bed heat exchanger (42) cooling the solids and feeding them to the circulating fluidized bed combustion chamber (40) in a controlled way by means of a first solid control device (48) disposed between the higher temperature silo (43) and the first fluidized bed heat exchanger (42), and

b) a second operation mode of minimum power output with minimum flow of fuel and comburent to the circulating fluidized bed combustion chamber (40) where the thermal output from the first fluidized bed heat exchanger (42) is zero by diverting solids through a bypass or eighth pipe (8) and the lower temperature solids are fed from a lower temperature silo (47) to the circulating fluidized bed combustion chamber (40) in a controlled way by means of a second solid control device (49) so that the excess thermal power released in the circulating fluidized bed combustion chamber (40) is transferred to the lower temperature solids so that the resulting higher temperature solids flow to the higher temperature silo (43), where the high temperature solids are stored.

[0033] A second system disclosed in this invention contains several common elements as those described above, but include several particular features that can make it even more economically attractive than those described above for large scale and flexible power generation from fossil fuels with CO₂ capture. The system concerned is represented in Figure 2 and is a system for CO₂ capture from a flue gas by calcium looping. As discussed in the state of the art, this is a CO₂ capture technology inherently more economic than the oxyfired CFB system that comprises:

i) a circulating fluidized bed carbonator (50) with a eleventh pipe (13) supplying a flue gas containing diluted CO₂, coming from an existing combustion power plant (not shown in Figure 2 for simplicity), just before this flue gas is sent to the stack. The carbonator reactor typically has a twelfth pipe (14) supplying solids rich in CaO from a circulating fluidized bed combustor (52) that is an oxyfired circulating fluidized bed calciner, (in order to increase the residence time and the total inventory of the solids in the carbonator). The carbonator (50) is typically connected to a second cyclone (51) for separating the flue gas depleted in CO2 (16) and the partially carbonated solid stream containing CaCO3 (17) wherein part of the partially carbonated solids stream containing CaCO₃ (17) is recirculated to the circulating fluidized bed carbonator (50) through a thirteenth pipe (15) and the remaining stream of high temperature solids containing CaCO₃ is sent to the oxyfired circulating fluidized bed calciner (52),

ii) an oxyfired circulating fluidized bed combustor (52) operating as a calciner with a first pipe (18) supplying a fuel, a second pipe (19) supplying a mixture of O₂ and CO₂ through a gas distributor, a fourteenth pipe (20) supplying a stream of solids containing CaCO₃ that typically comes from the second cyclone (51). There is also a third pipe (21) supplying recirculated solids from the oxyfired circulating fluidized bed calciner (52) from a first cyclone (53) in order to increase the residence time and the inventory of solids in the oxyfired circulating fluidized bed calciner (52). The first cyclone (53) separates the CO₂ rich gas (22) from the calcined solid stream containing CaO (23). The CO₂ rich gas (22) coming from the oxyfired circulating fluidized bed calciner (52) will be connected downstream with all necessary equipment for efficient power generation and CO₂ conditioning and compression. Part of this CO₂ may be recycled to form part of the mixture of O₂ and CO₂ entering the gas distributor by means of the second pipe (19) together with the purified O₂ generated in an air separation unit (not shown in Figure 2 for simplicity),

iii) a first (55) and a third (54) devices for splitting the calcined solid stream containing CaO (23) and the partially carbonated solid stream containing CaCO₃ (17) respectively each into several solid streams. The third device (54) for splitting solid streams falling by gravity from the second cyclone (51) directs the solids

a) towards the circulating fluidized bed carbonator (50) through the thirteenth pipe (15),

b) towards the oxyfired circulating fluidized bed calciner (52) through the fourteenth pipe (20), and

c) towards the lower temperature silo (57) for storing lower temperature solids through a fifth pipe (30) that connects a second fluidized bed heat exchanger (56) to the lower temperature silo (57).

The first device (55) for splitting the calcined solid stream containing CaO (23) falling by gravity from the first cyclone (53) directs the solids

a) towards the oxyfired circulating fluidized bed calciner (52) through the third pipe (21),

b) towards a higher temperature silo (58) that receives high temperature solids through a fourth pipe (24), and

c) towards the circulating fluidized bed carbonator (50) by means of a fifteenth pipe (25),

iv) at least a third fluidized bed heat exchanger (59) to extract heat from the high temperature stream of solids containing CaO from the fifteenth pipe (25) before feeding them to the circulating fluidized bed carbonator (50) through the twelfth pipe (14). The working fluid extracting the heat from this fluidized bed will typically be part of an steam cycle of a power plant,

v) a sixteenth pipe (26) in the circulating fluidized bed carbonator (50) or in the oxyfired circulating fluidized bed calciner (52) to supply a CaCO₃ make up flow of fresh limestone that sustains the CO₂ carrying capacity of the CaO particles and compensate from CaO losses by attrition or sulfation. A seventeenth pipe (27) in the circulating fluidized bed carbonator (50) or in the oxyfired circulating fluidized bed calciner (52) is disposed to purge an equivalent flow of solids and avoid the accumulation of ashes and Calcium derived solids.
The device further comprises:

vi) a first solid control device (60) to feed higher temperature solids from the higher temperature silo (58) to a first fluidized bed heat exchanger (61) that discharges lower temperature solids rich in CaO to the circulating fluidized bed carbonator (50) through a eighteenth pipe (28), and

vii) a second solid control device (62) to feed solids from the lower temperature silo (57) to the oxyfired circulating fluidized bed calciner (52) through a sixth pipe (31).

[0034] The method of energy storage using circulating fluidized bed combustors, more preferably a method for CO₂ capture from a flue gas by calcium looping, using the second system described above as a calciner of CaCO₃ is diclosed in this invention, comprising the following stages:

i) feeding a flow of fuel and comburent to a oxyfired circulating fluidized bed calciner (52) to decompose CaCO₃ into a rich stream of CO₂ (22) and a calcined solid stream containing CaO (23),

ii) feeding a flow of flue gas containing CO₂ and a flow of solids containing CaO to a circulating fluidized bed carbonator (50) in conditions to allow an effective capture of CO₂ by CaO to form a partially carbonated solid stream containing CaCO₃ (17) and a flue gas with low concentration of CO₂ (16),

iii) recycling recirculated solids from the circulating fluidized bed carbonator (50) through the thirteenth pipe (15), supplying a part of partially carbonated solid stream containing CaCO₃ (17) from the circulating fluidized bed carbonator (50), to increase residence time of solids in the circulating fluidized bed carbonator (50) and sending the remaining solid stream to the oxyfired circulating fluidized bed calciner (52) to decompose the CaCO₃ into a rich stream of CO₂ (22) and a calcined solid stream containing CaO (23),

iv) recycling recirculated solids from the oxyfired circulating fluidized bed calciner (52) through a third pipe (21) supplying part of the calcined solid stream containing CaO (23), to increase residence time of solids in the oxyfired circulating fluidized bed calciner (52) and sending the remaining stream of high temperature solids containing CaO by means of a fifteenth pipe (25) to a third fluidized bed heat exchanger (59) to cool the high temperature calcined solids containing CaO, and feeding these solids to the circulating fluidized bed carbonator (50), thereby starting again the CO₂ capture looping cycle.

[0035] As discussed in previous paragraphs for oxyfired CFBC power plants, the full CO₂ capture system is a complex and highly integrated system, and drastic changes in the power output are associated to technical and economic inefficiencies. It is particularly difficult to follow load changes with the oxy-fired circulating fluidized bed calciner (52), as this is connected to an air separation unit supplying pure O₂ and a full CO₂ purification and compression train of the CO₂ rich gas stream, part of which is recycled to the mixture stream of O₂ and CO₂ as part of the state of the art of oxyfired systems. The method of this invention provides a solution to uncouple the power output in the system from the operation conditions of the oxyfired circulating fluidized bed calciner of Figure 2 and be able to operate with different power outputs. The method is therefore characterized in that variable thermal power output is allowed while maintaining stable conditions in the circulating fluidized bed calciner (52), by working between the two extreme operation modes described for the first system and wherein:

a) the first operation mode of maximum power output further comprises the maximum flue gas flow to the circulating fluidized bed carbonator (50), where additional thermal power is obtained from the second fluidized bed heat exchanger (56) due to that the second fluidized bed heat exchanger (56) receives a higher temperature solids stream from a third device (54) for splitting the partially carbonated solids stream containing CaCO₃ (17) and delivers a lower temperature solid stream of carbonated solids through a fifth pipe (30) to the lower temperature silo (57) and additional thermal power is obtained from the first fluidized bed heat exchanger (61) that discharges lower temperature solids rich in CaO to the circulating fluidized bed carbonator (50) through a eighteenth pipe (28).
In this situation, the CO₂ capture system is generating the thermal power of the fuel feed through the first pipe (18) plus the thermal power generated in the carbonation of the CaO reacting with the CO₂ or flue gas coming in the thirteenth pipe (13) plus the thermal power extracted from the high temperature solids flowing from the higher temperature silo (58) to the lower temperature silo (57). Obviously, this beneficial maximum power output scenario can only last until the high temperature CaO stored in the higher temperature silo (58) is depleted. In order to load the higher temperature silo (58) with high temperature calcined solids rich in CaO, it is necessary that during certain periods of time the system operates in conditions such that a surplus of thermal energy is available in the oxyfired circulating fluidized bed calciner to heat up and calcine an additional flow of solids respect to those coming after reacting with CO₂ in the circulating fluidized bed carbonator.

b) Therefore the second operation mode of minimum power output further comprises the minimum flue gas flow to the circulating fluidized bed carbonator (50) where the resulting excess in the thermal output in the oxyfired circulating fluidized bed calciner (52) is used to heat up and calcine an additional flow of cold and partially carbonated solids from the lower temperature silo (57), regulated with the second solid control device (62) and a CaCO₃ make up flow of fresh limestone through a sixteenth pipe (26), so that a flow of hot and CaO rich solids through a fourth pipe (24) is stored in the higher temperature silo (58).

[0036] A new device is disclosed (Figure 3) that is similar to the described for Figure 2 but wherein the second device (63) for splitting recirculated solids from the oxyfired circulating fluidized bed calciner (52) through third pipe (21) also connects the first cyclone (53) to a fourth heat exchanger (64) through a seventh pipe (32). This fourth heat exchanger (64) is further connected to the oxyfired circulating fluidized bed calciner (52).

[0037] The system further comprises a fourth device (65) for splitting solid streams that directs the solids abandoning the first fluidized bed heat exchanger (61) to the circulating fluidized bed combustor (52) or to the circulating fluidized bed carbonator (51).

[0038] This allows for a new method for CO₂ capture in this device further comprising the extraction of heat from the oxyfired circulating fluidized bed calciner (52) through a fourth heat exchanger (64) wherein different thermal power outputs are allowed between the following extremes while maintaining stable conditions in the oxyfired circulating fluidized bed calciner (52) by working between the two extreme operation modes described for the second system and wherein:

a) in the first operation mode of maximum power output the oxyfired circulating fluidized bed calciner (52) operates as an oxyfired fluidized bed combustor re-circulating CaO solids from the oxyfired circulating fluidized bed calciner (52) through a seventh pipe (32) to maximize power output in a fourth heat exchanger (64) while allowing sufficient higher temperature CaO rich solids from the higher temperature silo (58) to flow through the first fluidized bed heat exchanger (61) in order to feed lower temperature solids rich in CaO to the circulating fluidized bed carbonator (50) through the eighteenth pipe (28) and partially carbonate the solids in the presence of the flue gas coming in the eleventh pipe (13), and directing the solids leaving the circulating fluidized bed carbonator (50) through the second fluidized bed heat exchanger (56) to be cooled and stored in the lower temperature silo (57);
In this situation, the CO₂ capture system is generating the thermal power of the fuel feed through the first pipe (18) of the oxyfired circulating fluidized bed calciner (52) plus the thermal power generated in the carbonation of the CaO reacting with the CO₂ coming in the eleventh pipe (13) plus the thermal power extracted from the high temperature solids flowing from the higher temperature silo (58) to the lower temperature silo (57). Obviously, this additional and beneficial maximum power output scenario is at the expense of larger silos and larger oxyfired circulating fluidized bed calciner (52) than when operating with the device of Figure 2. The maximum power output can only last until the high temperature CaO stored in the higher temperature silo (58) is depleted. In order to charge the higher temperature silo (58) with high temperature calcined solids rich in CaO, it is necessary to operate during certain periods of time in conditions such that a surplus of thermal energy is available in the calciner to heat up and calcine an additional flow of solids respect to those coming after reacting with CO₂ in the circulating fluidized bed carbonator, and

b) therefore, the second operation mode of minimum power output, further comprises a reduced flow of flue gas coming in the eleventh pipe (13) and a bypass of the fourth heat exchanger (64) through the eighth pipe (33) to the oxyfired circulating fluidized bed calciner (52) that allows for an excess thermal output in the an oxyfired circulating fluidized bed calciner (52) that is used to heat up and calcine an additional flow of cold and partially carbonated solids from the lower temperature silo (57), regulated with the second solid control device (62), so that a flow of hot and CaO rich solids through the fourth pipe (24) is stored in the higher temperature silo (58).

[0039] A further advantage of this method is that due to the larger oxyfired circulating fluidized bed calciner size, the time period required to operate at the second operation mode of minimum power output can be minimized.

[0040] Example 3 illustrates other technical benefits of this method, related to the much higher flexibility in power outputs and wider choice of operation modes when the oxyfired circulating fluidized bed calciner (52) can be operated as an independent power plant not linked to the a circulating fluidized bed carbonator (50), or even as an independent power plant capable of operating as discussed above for the device of Figure 1. This refers to a scenario where the solids from the oxyfired circulating fluidized bed calciner (52) are all directed to the second fluidized bed heat exchanger (56) connected to the lower temperature silo (57) by means of the ninth pipe (34), and the solids abandoning the first fluidized bed heat exchanger (61) are directed to the oxyfired circulating fluidized bed calciner (52) instead of being directed to the circulating fluidized bed carbonator (50), by means of a fourth device (65) for splitting solid streams.

[0041] The previous methods best operate with the highest temperature difference between higher temperature silo and the lower temperature, leading to lower volume silos for the same quantity of energy stored. Temperatures close to the temperature in the combustion chambers 850-950° are suitable for the higher temperature silo, preferably around 850°C for the air-fired combustors and 900°C for the oxyfired combustors. The temperature of the cold solids depends on the number and efficiency of fluidized bed heat exchangers arranged in series, and will tipically be between 150-400° C, preferably around 200°C.

[0042] The previous methods can further reduce their second operation mode of minimum power output and/or the time required to operate at this second operation mode of minimum power output by further transferring heat to the solids coming from the lower temperature silo, by using heat from the high temperature flue gas streams leaving the circulating fluidized bed reactors. This can be achieved with cyclones arranged in series such as those used in commercial precalciners of limestone in cement plants.

[0043] There will be other ways to operate the devices of this invention that will be obvious for the skilled in the art in view of the devices and methods disclosed in this invention. For example, it will be evident to a skilled in the art to connect device of Figure 1 with the devices of Figure 2 or 3 by making the flue gas stream (12) to be the stream of flue gas (13) in Figure 2 and 3. The resulting system will open a wider range of operating modes, that would add even more flexibility to power plants with CO₂ capture using the devices of this invention. Similar devices and principles can be designed following the teachings of this invention for precombustion CO₂ capture systems using CaO as a regenerable sorbent, systems where the calcination heat is coming from an exothermic reaction taking place in parallel to the calcination reaction or systems where the heat for calcination is coming from a solid heat carrier or a metallic wall connecting the calciner to a high temperature combustion chamber or to other high temperature source of heat. Also, following the teaching of this invention, it is possible to adapt the devices and methods of this invention to other chemical looping systems that use circulating fludized bed reactors at high temperatures and highly exothermic gas solid reactions, like for example the oxidation of a metal with air. Therefore, the description and examples provided in this invention are illustrative and of non-limiting character.

EXAMPLES

EXAMPLE 1. Design example of the device of Figure 1

[0044] A conceptual design of the device of Figure 1 is carried out below to illustrate its practical application and the flexibility to obtain a variety of power outputs. Let us first assume a maximum thermal power input by combustion in the fluidized bed combustion chamber (40) of 100 MWth and a typical temperature in the fluidized bed combustion chamber (40) of 850 °C when combustion is carried out with air (2). Let's also choose typical dimensions for a combustion chamber of this order of thermal power output in commercial equipment: a cross section of 20 m² and a height of 40 m. These fluidized bed combustion chambers usually have water heat exchangers in their interior, but it is better to adopt for the device of this invention an adiabatic design, that is also part of the state of the art. To simplify the mass and heat balances in the example, we are assuming here that 75% of the heat produced during the combustion of fuel in the fluidized bed combustion chamber (40) is extracted from the system in the first fluidized bed heat exchanger (42) and 25% abandons the system as sensitive heat in the flue gas (12) leaving the first cyclone (41). If we assume an average heat capacity of the solids circulating in the system of 1.3 kJ/kg°C and a typical solid circulation rate of solids through the combustion chamber of 10 kg/sm² (kg per second and per square meter of cross-sectional area of the fluidized bed combustion chamber (40)), the temperature drop of the solids in the first fluidized bed heat exchanger (42), required to close the heat balance is 288.5 °C. This is consistent with the state of the art operation of commercial CFBC power plants.

[0045] Let us now assume a reasonable size for the higher temperature silo (43) and the lower temperature silo (47) arranged as in Figure 1. Assuming they have a height of 20 meters and 40 m² of cross-section, which is the double of the cross-section of the fluidized bed combustion chamber (40) and yields an identical volume. Let us also assume a temperature of the higher temperature solids in the higher temperature silo (43) of 850 °C and 200 °C of the cold solids in the lower temperature silo (47), and a bulk density of the solids in the silos of 1500 kg/m³. This allows storing a maximum amount of solids of 1.2*10⁶ kg, with a total heat storage equivalent to 282 MWt. In principle, this quantity of heat could be extracted from these solids at a very high rate in their pass from the higher temperature silo (43) to the lower temperature silo (47), for example by arranging an additional heat exchanger (not shown in Figure 1 for simplicity) between the higher temperature silo (43) and the lower temperature silo (47) This could yield a very large thermal power output by reducing the solid transfer time with a large circulation flow of solids between silos. However, this would require unrealistically large heat exchanger devices and associated power generation equipment operating only during very short periods of time. Therefore, more modest and realistic thermal power outputs are likely to be the target of design. These targets could be achieved allowing a direct circulation of solids from the higher temperature silo (43) to the lower temperature silo (47). But this would still require an additional heat exchanger (not shown in the Figure 1) between the higher temperature silo (43) and the lower temperature silo (47) and also require practical solutions to arrange a circulation of high temperature solids between the two silos. This solution could end up being also complex and costly. However, the device of this invention, makes use of the existing circulating fluidized bed combustor to facilitate the solid circulation between the higher temperature silo (43) and the lower temperature silo (47) in modes of maximum thermal output with reasonable circulation rates established between the higher temperature silo (43) and the lower temperature silo (47). To illustrate this, it is fixed in this example the solid circulation rate through the combustor at 10 kg/m²s allowing for a certain fraction of this solid circulation to come from the flow of solids established between the higher temperature silo (43) and the lower temperature silo (47). For example, if the power input from the fuel combustion remains at 100 MWt in the fluidized bed combustion chamber (40) and all the temperatures are to remain also constant, the total heat extraction in the first fluidized bed heat exchanger (42) must be also constant. In these conditions, the maximum power output mode, correspond to a flow of solids from the higher temperature silo (43) to the fluidized bed combustion chamber (40) and to the lower temperature silo (47) of 2.8 kg/m²s (55.6 kg/s in the example) and an additional power output 47 MWt is accomplished in the second fluidized bed heat exchanger (45) by cooling the solid stream from 850 to 200 °C. According to the size of the silos chosen for this example, this maximum power output mode can be maintained during 6 hours until all the hot solids stored in the higher temperature silo (43) are transferred to the lower temperature silo (47). Longer periods for this maximum can obviously be achieved with larger silos or larger differences in solid temperatures between the higher temperature silo (43) and the lower temperature silo (47). It is also evident that longer periods of operation at more modest values of the maximum power output can be achieved, by allowing larger changes in solid circulation rates (that can change typically between 1 to 20 kg/m²s in commercial CFBC without relevant design changes in the solid circulation system). A change in solid circulation rate of solids through the fluidized bed combustion chamber (40) may also require a change of thermal output in the first fluidized bed heat exchanger (42), and this can be done by using commercial heat exchanger equipment available to operate with variable thermal loads or by using the split of solids that bypasses the first fluidized bed heat exchanger (42) to arrange for a certain direct recirculation of solids from the first cyclone (41) to the fluidized bed combustion chamber (40). For example, with the same total solid circulation in the fluidized bed combustion chamber (40) as above (10 kg/m²s or 200 kg/s), a split in the first device (44) for splitting solid streams of the solids falling by gravity from the first cyclone (41) of 144 kg/s towards the third pipe (3) and the first fluidized bed heat exchanger (42) allows for the required solid circulating from the higher temperature silo (43) to the lower temperature silo (47) while maintaining solid circulation rates and combustion conditions identical with and without energy storage. Therefore, designing the above system to deliver its maximum power output for 6 continuous hours, results into a maximum power output of 147 MWt (100 MWt from combustion and 47 MWt from the second fluidized bed heat exchanger (45) in the novel energy storage system).

[0046] The time at maximum power must be balance by a certain time at minimum power output, where the target is to fill up the silo of high temperature solids. Furthermore, conditions of minimum power output are likely to be associated with situations where the combustion chamber is working at minimum load (for example at night time). For circulating fluidized bed combustors this can be as low as 50%. Therefore, during the period of minimum power output of this particular example we assume 50 MWt as energy input from combustion in the fluidized bed combustion chamber (40). For simplicity we assume again that 25% of this power abandons the combustor in the flue gas leaving the first cyclone (41). This leaves 37.5 MWt available to heat up to 850°C the solids circulating from lower temperature silo (47) (at 200 °C) to the fluidized bed combustion chamber (40). This requires a control with the second control device (49) of a solid flow of 44.4 kg/s going through the sixth pipe (6) (or 2.2 kg/m²s in the fluidized bed combustion chamber (40)) and a split of the same solid flow of solids from the first cyclone (41) to the higher temperature silo (43) through the fourth pipe (4). If a higher solid circulation rate was required to maintain fluidization conditions and heat transfer within the fluidized bed combustion chamber (40), this additional circulation flow could be obtained by allowing a split of solids in the first device (44) for splitting solid streams falling by gravity from the first cyclone (41) and recirculating solids from the first cyclone (41) to the fluidized bed combustion chamber (40) through the third pipe (3) without passing through the first fluidized bed heat exchanger (42). For the size of the silos chosen for this example, the minimum operation mode has to be maintained during 7.5 hours, until all the lower temperature solids stored in the lower temperature silo (47) are transferred to the higher temperature silo (43). This time could be shortened by arranging an additional method to preheat with the flue gas (12) leaving the first cyclone (41) the solids coming from the lower temperature silo (47) before they enter the fluidized bed combustion chamber (40). This could be carried out with commercial equipment to rise the lower temperature solids stored in the lower temperature silo (47) and put them in contact with the hot flue gas (12) leaving the first cyclone (41) in additional cyclones in series (not shown in the Figure for simplicity), as it is common practice in precalciners and preheaters of solids being fed to cement production plants.

[0047] The maximum time (6.0 h) at the maximum power output defined in this particular example and the minimum time at minimum power output (7.5 h) are values chosen for this particular example. Many intermediate values are possible and will be evident for the skilled in the art. The remaining hours (10.5 h) to complete a full day operation time could be used in this particular example at the reference conditions of 100 MWt. This would yield a capacity factor of the plant of 0.57. This capacity factor could be further reduced by operating a much longer time at low power output. For example, operating 6 h at maximum power output of 147 MWt and the remaining 18 h at a power output of 34 MWt, the capacity factor would be 0.43. Even lower capacity factor is possible by operating the fluidized bed combustion chamber (40) at minimum power input (50 MWt) in both the maximum and minimum power periods. This could be achieved by reducing the circulation flow from the lower temperature silo (47) to the higher temperature silo (43) and increasing accordingly (if necessary) the recycle of solids from the first cyclone (41) to fluidized bed combustion chamber (40) through the flue gas and the first fluidized bed heat exchanger (42). It can be estimated with simple mass and heat balances that for this particular example, any value of capacity factor between 0.34 and 0.68 is allowed without changing the dimension and operating conditions chosen for the example. Furthermore, it will be evident for the skilled in the art to define other volume of the storage silos, solid densities of the circulating solids, operating temperatures, or solid circulation rates, leading to different capacity factor intervals.

[0048] At this point, it is illustrative in this particular example of realization of the invention to compare the device and methods of the invention against a standard power plant giving the same maximum power outputs and with an identical capacity factor (measured here as a daily basis for simplicity). Such a power plant would have a thermal power from coal of 147 MWt and it is therefore 47% larger in every element of equipment related to the combustion chamber. Let's also assume that this plant is also requested to deliver during 6 hours a maximum power output of 147 MWt, that it is also allowed to go down by 50% in its thermal output and that it is requested by the market to operate with a particular capacity factor of 0.43 as in the paragraphs above. In these conditions, it will be evident for a skilled in the art that this power plant will be forced to be switched off (power output equal zero) during at least 9.6 hours per day, in order to fulfil the maximum power requirements during a certain time and the low demand of power during other periods of time. The need to switch on and off the large combustion equipment of the fluidized bed combustion chamber (40), together with all the associated auxiliaries (coal and sorbent feeding systems, flue gas cleaning equipment etc are also switched off) is a clear disadvantage of the state of the art systems respect to the device and methods of this invention. As illustrated in this example, the device of this invention delivers the same maximum power and has the same capacity factor than the standard power plant, but it has a combustion chamber and associated auxiliaries to the combustion chamber that are about 50% smaller than in the standard plant. Furthermore, the device of this invention is operating the combustion chamber (40) with continuous flows of coal and air (the same at full load or at intermediate loads) as it does not require changes in such a combustion chamber (40) to accommodate low average capacity factors. These are both great advantages that are most likely going to compensate for the additional capital cost associated to the silos (43) (47) and the second fluidized bed heat exchanger (45), that are the most costly novel components in the device of this invention when compared to the standard power plant.

[0049] A skilled in the art will realize immediately than the previous example is also illustrative, with small modifications in the assumptions, to a reference zero emission power plant based on the oxy-fuel combustion in a circulating fluidized bed. However, the benefits of the device of this invention will be exacerbated because the reference plant contains in this case more complex and costly components (air separation unit, CO₂ purification, recycle and compression of CO₂ etc) that have dimensions proportional to the thermal combustion power released in (40). Also, these complex and integrated components make more difficult and expensive the operations of switching on and off the power plant.

EXAMPLE 2. Design example of the device of Figure 2

[0050] A conceptual design of the device of Figure 2 is carried out below to illustrate its practical application and the flexibility to obtain a variety of power outputs from the Calcium Looping system represented in the figure. Let us first assume a maximum thermal power input by combustion in the oxyfired circulating fluidized bed calciner (52) of 100 MWt and a temperature of 900 °C when combustion is carried out with a certain mixture of O₂ and CO₂. This temperature should be sufficient for calcination of CaCO₃, as the reactor is assumed to operate at atmospheric pressure and with a certain content of steam. Let's also assume a total solid circulation rate of solids entering the oxyfired circulating fluidized bed calciner (52) of 200 kg/s as in the combustion chamber (40) of Example 1. It is important that this oxyfired circulating fluidized bed calciner (52) is designed adiabatically to maximize the use for calcination of the thermal input associated to the fuel combustion (and minimize the O₂ requirements and its associated energy and economic penalties). To simplify the mass and heat balances in this example, we are assuming here that 80% of the heat produced during the combustion of fuel introduced in the oxyfired circulating fluidized bed calciner (52) by means of the first pipe (18) is used for calcination and for heating up to calcination temperature the solid entering the oxyfired circulating fluidized bed calciner (52).

[0051] Let us now assume an identical volume of the lower temperature silo (57) and the higher temperature silo (58) as in Example 1 arranged as in Figure 2, identical bulk density of the solids (1500 kg/m³), and temperatures of the hot solids in the higher temperature silo (58) of 900 °C and 200 °C of the cold solids in lower temperature silo (57). Let's also assume a heat capacity of the solids of 1 kJ/kg as they are composed mainly of CaO. This allows a thermal energy heat storage equivalent to 233.3 MWt in the higher temperature silo (58). The solids in stored in the higher temperature silo (58) are assumed to be 90 weight % CaO in this particular example. This content in free CaO and its associated maximum activity or CO₂ carrying capacity will depend on many factors that are well known in the state of the art of Calcium looping systems. In the lower temperature silo (57), the solids are carbonated in a certain level of conversion X, that is defined as the carbonate conversion or mol fraction of CaO converted to CaCO₃. The enthalpy of the carbonation reaction is -168 kJ/mol. In the process to fill the lower temperature silo (57) with carbonated solids originally in the higher temperature silo (58), there has been a carbonation process in the circulating fluidized bed carbonator (50) releasing 900X MWt. For the purpose of the mass and heat balance in this example, this can be considered an additional energy stored in the higher temperature silo (58). The value of X is set by a mass balance on the circulating fluidized bed carbonator (50). We assume here a maximum flue gas rate containing 0.40 kmol/s of CO₂, which is equivalent to the flue gas emitted by a 180 MWt power plant. If we assume a target of 90% CO₂ capture efficiency a maximum flow of CaCO₃ leaving the circulating fluidized bed carbonator (50) is established at 0.36 kmol/s.

[0052] As discussed in Example 1, a very large thermal power output could be achieved from this system by reducing the solid transfer time (with a large circulation flow of solids between silos) between the higher temperature silo (58) to the circulating fluidized bed carbonator (50) and through the cyclone (51) and through the second fluidized bed heat exchanger (56) and through the lower temperature silo (57). This large solid circulation could be established simultaneously to the capture of 90% of the CO₂ in the flue gas in the eleventh pipe (13) set as a target, as the typical solid circulation rate set in the circulating fluidized bed carbonator (50) and oxyfired circulating fluidized bed calciner (52) is sufficient to capture all the necessary CO₂ in the circulating fluidized bed carbonator (50) with modest carbonate conversion values, X. However, this would require unrealistically large heat exchangers (56, 61), and associated power generation equipment to these heat exchange devices would be operating only during very short periods of time. Therefore, more modest and realistic thermal power outputs are likely to be the target of economic design. The device of this invention, makes use of the existing circulating fluidized bed calciner (52) and circulating fluidized bed carbonator (50) to facilitate the solid circulation between the higher temperature silo (58) and the lower temperature silo (57) in modes of maximum thermal output with reasonable circulation rates established between the higher temperature silo (58) and the lower temperature silo (57) through the circulating fluidized bed carbonator (50). To illustrate this, it is calculated from the mass and heat balances for the particular conditions chosen for this example, and searching for a 6 hours period at maximum power output, a total solid flow entering the carbonator of 192.3 kg/s, coming 136.7 kg/s from the calciner (52) and 55.6 kg/s from the higher temperature silo (58). In these conditions, the maximum power output is 155.5 MWt and the value of X is 0.117 for a 90% CO₂ capture efficiency. As noted above, for the size of the silos chosen for this example, this maximum power output mode can be maintained during 6.0 hours until all the hot CaO rich solids stored in the higher temperature silo (58) are transferred to the lower temperature silo (57) after carbonating to a conversion X. Longer periods for this maximum can obviously be achieved with larger silos or larger differences in solid temperatures between the higher temperature silo (58) and the lower temperature silo (57). It is also evident that longer periods of operation at more modest values of the maximum power output can be achieved, by allowing lower solid circulation rates. However, the reduction in this solid circulation rate is limited by the CO₂ carrying capacity of the CaO solids in the circulating fluidized bed carbonator (50). It does not seem reasonable from the state of the art on Ca-looping to expect carbonation conversions higher X=0.20. Therefore, a minimum flow of CaO rich solids of 112 kg/s is required to enter the circulating fluidized bed carbonator (50) in this particular example. When operating with this minimum solid circulation rate and activity of the solids, the power output is 118.3 MWt.

[0053] The time of 6 hours set at the maximum power in the previous paragraph must be balanced by a certain time at lower power output, where the target is to fill up the higher temperature silo (58) of high temperature solids, while maintaining the CO₂ capture efficiency at 90% in the circulating fluidized bed carbonator (50). A surplus of thermal power in the calciner (52) is required for this purpose. The higher the surplus of thermal power, the minimum time will be required to operate at minimum thermal output in the Ca-looping system. These conditions of minimum power output are likely to be associated with situations where the combustion chamber supplying the flue gas to the circulating fluidized bed carbonator (50) is working at minimum load (for example at night time). Assuming again that this flue gas stream can go down as much as 50% in periods of low power output, the capture of 90% of the 0.20 kmol/s of CO₂ entering the circulating fluidized bed carbonator (50) requires a minimum circulation of 96.1 kg/s for a carbonation conversion of 0.117. This allows for a surplus of energy in the calciner of 43.7 MWt which can be used to heat up and calcine a solid flow of 48.8 kg/s from the lower temperature silo (57). Under these conditions, an operation time of 7.2 h is needed to fill the higher temperature silo (58) with hot calcined solids. When operating in these conditions, the power output of the device is 53.8 MWt. The maximum time (6.0 h) at the maximum power output defined in this particular example and the minimum time at minimum power output (7.2 h) are values chosen for this particular example. Many intermediate values are possible and will be evident for the skilled in the art. The remaining hours (10.8) to complete a full day operation time could be used in this particular example at the reference conditions of 100 MWt. This would yield a capacity factor of the plant of 0.64. Different average capacity factors can be calculated for this system following a similar methodology as the one explained in Example 1.

[0054] At this point, it is illustrative in this particular example of realization of the invention to compare the device and methods of the invention against a standard Ca-looping system giving the same maximum power and with identical capacity factor of 0.64. Such a Ca-looping system would have a calciner with a thermal power from coal of 155.5 MWt which is more than 55% larger than in the device of this invention. All equipment associated to the calciner (in particular the complex and costly air separation unit to supply O₂) would also be 55% larger. In addition, if this plant was requested to operate with a similar capacity factor of 0.64, for example delivering during at least 6 hours a maximum power output of 155.5 MWt, this could only be possible by going down by 50% in its thermal output during at least 15.4 hours. Clearly, the device of this invention does not require changes in the combustion conditions in the oxy-fuel fluidized bed calciner, even when the flow of flue gas entering the carbonator changes within certain limits. In contrast, the standard calcium looping configuration requires complex load changes in the oxyfired calciner to follow the required global changes in power output.

[0055] For simplicity in the description of this particular example, we have not discussed the opportunities that the device of Figure 2 provides to establish internal solid recycles in both reactors and the intermediate situations that can be achieved by modulating the split of solids in the third (54) and first (55) devices for splitting the solid streams falling by gravity from the first or second cyclone (53, 51) towards a lower and higher temperature silo (57, 58) respectively. It should be obvious for a skilled in the art, and from the discussion in the Example 1, how to take benefit from this possibility to split solid flows between reactors and silos in order to gain more flexibility in the operation of the system without altering the conditions in the calciner (52) and associated O₂ generation equipment.

EXAMPLE 3. Design example of the device of Figure 3

[0056] A conceptual design of the device of Figure 3 is carried out below to illustrate its practical application and the flexibility to obtain a variety of power outputs from the Calcium Looping system represented in the figure. Since there is a clear similarity of this device respect to the one described in example 2, we focus in this example only on the key difference between devices, associated to the possibility to operate the device of Figure 3 in a maximum power output mode where the oxyfired calciner is operating as an oxyfired CFB power plant independently of the circulating fluidized bed carbonator (50), extracting combustion heat from the fourth heat exchanger (64) using the second device (63) for splitting recirculated solids from the oxyfired circulating fluidized bed calciner (52) while feeding the circulating fluidized bed carbonator (50) with stored CaO in the higher temperature silo (58). Let us assume a maximum thermal power input by combustion in the oxyfired circulating fluidized bed calciner (52) of 100 MWt and an identical power output that is the sum of the sensitive heat power in the CO₂ rich gas (22) leaving the first cyclone (53) and hethermal power extracted in the fourth heat exchanger (64) by diverting all the circulating solids leaving the oxyfired circulating fluidized bed calciner. Let's now assume a solid and flue gas flows through the circulating fluidized bed carbonator (50) and a conversion X of CaO in the circulating fluidized bed carbonator (50) and CO₂ capture efficiencies identical to the ones for Example 2. However, in this case, all the solids arriving to the carbonator are coming from the higher temperature silo (58) and being stored in the lower temperature silo (57) at identical temperatures and carbonate conversion as in Example 2. In these conditions, a total power output of 292 MWt is obtained, which is the sum of the thermal power obtained from the combustion of the coal (100 MWt) in the oxyfired circulating fluidized bed calciner (52), and the remaining 192 MWt are the thermal power output from the first fluidized bed heat exchanger (61), from the second fluidized bed heat exchanger (56) and from the flue gas leaving the circulating fluidized bed carbonator (16). This high level of power output could only be maintained during 1.7 hours for the dimension and solid properties given in Example 2. Longer times at lower maximum power output can be chosen for the design following the methodology of Example 1. Clearly, a skilled in the art will realize by conducting these preliminary designs that the device of Figure 3 offers more flexibility and variations in operation and in power outputs, thanks to the fourth heat exchanger (64) connecting the first cyclone (53) to the oxyfired circulating fluidized bed calciner (52) and the possibility to operate the oxyfired circulating fluidized bed calciner (52) in oxycalcination mode or in oxycombustion mode. However, these favourable modes of operation require a larger calciner (52) for the same amount of flue gas to be treated in the circulating fluidized bed carbonator (50) during periods of maximum power output.
The device of Figure 3 also offers higher flexibility when requested to deliver minimum power outputs. For example, in an extreme but realistic scenario the carbonator reactor and the associated power plant feeding the flue gas to the circulating fluidized bed carbonator (50) could be switched off, while the oxyfired circulating fluidized bed calciner (52) could still be operating in minimum oxycombustion mode and by-passing the and feeding solids from the lower temperature silo (57) to the oxyfired circulating fluidized bed calciner (52) and storing the resulting calcined higher temperature solid stream in the higher temperature silo (58). The design methodology described in previous examples could be used to estimate these minimum modes of power output, that greatly increase the flexibility of the CO₂ capture system of Figure 3 in terms of power output while allowing stable combustion conditions in the oxyfired circulating fluidized bed calciner (52)

Claims

1. System for large scale energy storage in a power generation system comprising:

i) a circulating fluidized bed combustor (40, 52) with a first pipe (1, 18) for supplying a fuel and a second pipe (2, 19) for supplying a comburent through a gas distributor, the circulating fluidized bed combustor (40, 52) being connected to

ii) a first cyclone (41, 53) for separating the resulting hot flue gas (12, 22) and the hot solids stream (11, 23) circulating to the circulating fluidized bed combustor (40, 52)

iii) a first device (44, 55) for splitting solid streams falling by gravity from the first cyclone (41, 53) directing the solids from the first cyclone (41,53)

a) towards the circulating fluidized bed combustor (40, 52) through a third pipe (3, 21),

b) towards a higher temperature silo (43, 58) that receives higher temperature solids through a fourth pipe (4, 24), directing the solids from the higher temperature silo (43, 58) to a first fluidized bed heat exchanger (42, 61), and

c) towards a lower temperature silo (47, 57) for storing lower temperature solids from a second fluidized bed heat exchanger (45, 56), the lower temperature silo (47, 57) connected to the second fluidized bed heat exchanger (45, 56) by means of a fifth pipe (5, 30) and connected to the circulating fluidized bed combustor (40, 52) by means of a sixth pipe (6, 31), and

iv) a first solid control device (48, 60) for controlling the feed of the higher temperature solids from the higher temperature silo (43, 58), and

v) a second control device (49, 62) for controlling the feed of the lower temperature solids from the lower temperature silo (47, 57) to the circulating fluidized bed combustor (40, 52).

2. System for large scale energy storage in a power generation system according to claim 1 which further comprises a second device (46) for splitting the hot solids stream from the first cyclone (41) to the first fluidized bed heat exchanger (42) through a seventh pipe (7) or to a bypass or eighth pipe (8) to the circulating fluidized bed combustion chamber (40) during periods of low thermal load in the circulating fluidized bed combustion chamber (40).

3. System for large scale energy storage in a power generation system according to any of the previous claims, wherein the first device (44) for splitting solid streams falling by gravity from the first cyclone (41) directs the solids towards the second fluidized bed exchanger (45) through a ninth pipe (9).

4. System for large scale energy storage in a power generation system according to any of the previous claims, wherein the first solid control device (48) controls the feed of hot solids from the higher temperature silo (43) to the circulating fluidized bed combustion chamber (40) through the first fluidized bed heat exchanger (42) by means of a tenth pipe (10) that connects the first fluidized bed heat exchanger (42) to the circulating fluidized bed combustion chamber (40).

5. System for large scale energy storage in a power generation system according to claim 1 wherein the system is a system for CO2 capture from a flue gas by calcium looping, wherein the system for large scale energy storage further comprises

i) a circulating fluidized bed carbonator (50) with a eleventh pipe (13) supplying a flue gas containing diluted CO₂ and a twelfth pipe (14) supplying solids rich in CaO from the circulating fluidized bed combustor (52) that is an oxyfired circulating fluidized bed combustor operating as a calciner being connected to

ii) a second cyclone (51) for separating the flue gas depleted in CO₂ (16) and the partially carbonated solids stream containing CaCO₃ (17) wherein part of the partially carbonated solids stream containing CaCO₃ (17) is recirculated to the circulating fluidized bed carbonator (50) through a thirteenth pipe (15) and the remaining stream of high temperature solids containing CaCO₃ is sent to the oxyfired circulating fluidized bed calciner (52)

6. System for large scale energy storage in a power generation system according to claim 5, wherein the first pipe (18) of the oxyfired circulating fluidized bed calciner (52) supplies a fuel, the second pipe (19) supplies a mixture of O₂ and CO₂ comburent through the gas distributor and a fourteenth pipe (20) supplies the partially carbonated solid stream containing CaCO₃ (17) coming from the second cyclone (51).

7. System for large scale energy storage in a power generation system according to claim 6, wherein further comprises a third device (54) for splitting the partially carbonated solids stream containing CaCO₃ (17) falling by gravity from the second cyclone (51) directing the solids from the second cyclone (51)

a) towards the circulating fluidized bed carbonator (50) through the thirteenth pipe (15),

b) towards the oxyfired circulating fluidized bed calciner (52) through the fourteenth pipe (20), and

c) towards the lower temperature silo (57) for storing lower temperature solids through the fifth pipe (30) that connects the second fluidized bed heat exchanger (56) to the lower temperature silo (57).

8. System for large scale energy storage in a power generation system according to any of the claims 5-7, wherein the first device (55) for splitting the hot solids stream (23), that is calcined and contains CaO, towards the lower temperature silo (57), makes it through the circulating fluidized bed carbonator (50) by means of a fifteenth pipe (25).

9. System for large scale energy storage in a power generation system according to claim 8 which further comprises at least a third fluidized bed heat exchanger (59) to extract heat from the calcined solids stream containing CaO from the fifteenth pipe (25) before feeding them to the circulating fluidized bed carbonator (50) through the twelfth pipe (14).

10. System for large scale energy storage in a power generation system according to any of the claims 5-9 which further comprises a sixteenth pipe (26) in the circulating fluidized bed carbonator (50) or in the oxyfired circulating fluidized bed calciner (52) to supply a CaC03 make up flow of fresh limestone.

11. System for large scale energy storage in a power generation system according to any of the claims 5-10 which further comprises a seventeenth pipe (27) disposed in the circulating fluidized bed carbonator (50) or in the oxyfired circulating fluidized bed calciner (52) to purge an equivalent flow of solids and avoid the accumulation of ashes and Calcium derived solids.

12. System for large scale energy storage in a power generation system according to any of the claims 5-11, wherein the first fluidized bed heat exchanger (61) discharges lower temperature solids rich in CaO to the circulating fluidized bed carbonator (50) through a eighteenth pipe (28).

13. System for large scale energy storage in a power generation system according to any of claims 5-12 which further comprises a second device (63) for splitting recirculated solids from the oxyfired circulating fluidized bed calciner (52) through the third pipe (21) connecting the first cyclone (53) to a fourth heat exchanger (64) through a seventh pipe (32), fourth heat exchanger (64) further connected to the the oxyfired circulating fluidized bed calciner (52).

14. System for large scale energy storage in a power generation system according to any of claims 5-13 which further comprises a fourth device (65) for splitting solid streams that directs the solids abandoning the first fluidized bed heat exchanger (61) to the circulating fluidized bed combustor (52) or to the circulating fluidized bed carbonator (50).

15. System for large scale energy storage in a power generation system according to any of claims 5-14, wherein the comburent (19) is a mixture of O₂ and recycled CO₂.

16. Method of energy storage using circulating fluidized bed combustors comprising the following stages:

i) feeding a flow of fuel and comburent to a circulating fluidized bed combustion chamber (40, 52), separating the resulting hot flue gas (12, 22) and solid streams (11, 23) from the circulating fluidized bed combustion chamber (40, 52), wherein the inputs of fuel, comburent and solid circulation through the circulating fluidized bed combustion chamber (40, 52) allow variable thermal power output by working between two operation modes:

a. a first operation mode of maximum power output with maximum flow of fuel and comburent to the circulating fluidized bed combustion chamber (40, 52), where additional thermal power to the steam cycle is obtained extracting heat from the hot solids stream in a second fluidized bed heat exchanger (45, 56) directing the solids stream to a lower temperature silo (47, 57) where lower temperature solids are stored, by arranging higher temperature solids to flow from a higher temperature silo (43, 58) through a first fluidized bed heat exchanger (42, 61) cooling the higher temperature solids in a controlled way by means of a first solid control device (48, 60) disposed between the higher temperature silo (43, 58) and the first fluidized bed heat exchanger (42, 61), and

b. a second operation mode of minimum power output with minimum flow of fuel and comburent to the circulating fluidized bed combustion chamber (40, 52) where the thermal output from the first fluidized bed heat exchanger (42, 61) is zero and the lower temperature solids flow from the lower temperature silo (47, 57) towards the circulating fluidized bed combustion chamber (40, 52) in a controlled way by means of a second solid control device (49, 62) disposed between the lower temperature silo (47, 57) and the circulating fluidized bed combustion chamber (40, 52) so that the excess thermal power released in the circulating fluidized bed combustion chamber (40, 52) is transferred to the lower temperature solids so that the resulting higher temperature solids flow to the higher temperature silo (43, 58), where the higher temperature solids are stored.

17. Method of energy storage using circulating fluidized bed combustors according to claim 16 wherein the method is a method for CO₂ capture from a flue gas by calcium looping, which further comprises the following stages;

i) feeding a flow of flue gas containing CO₂ and a flow of solids containing CaO to a circulating fluidized bed carbonator (50) in conditions to allow an effective capture of CO₂ by CaO to form a partially carbonated solid stream containing CaCO₃ (17) and a flue gas with low concentration of CO₂ (16),

ii) recycling recirculated solids from the circulating fluidized bed carbonator (50) through the thirteenth pipe (15), supplying a part of partially carbonated solid stream containing CaCO₃ (17) from the circulating fluidized bed carbonator (50), to increase residence time of solids in the circulating fluidized bed carbonator (50) and sending the remaining solid stream to the oxyfired circulating fluidized bed calciner (52) to decompose the CaCO₃ into a rich stream of CO₂ (22) and a calcined solid stream containing CaO (23),

iii) recycling recirculated solids from the oxyfired circulating fluidized bed calciner (52) through a third pipe (21) supplying part of the calcined solid stream containing CaO (23), to increase residence time of solids in the oxyfired circulating fluidized bed calciner (52) and sending the remaining stream of high temperature solids containing CaO by means of a fifteenth pipe (25) to a third fluidized bed heat exchanger (59) to cool the high temperature calcined solids containing CaO, and feeding these solids to the circulating fluidized bed carbonator (50), thereby starting again the CO₂ capture looping cycle,

wherein the circulating fluidized combustor (52) is an oxyfired circulating fluidized bed calciner and wherein

a. the first operation mode of maximum power output further comprises the maximum flue gas flow to the circulating fluidized bed carbonator (50), where additional thermal power is obtained from the second fluidized bed heat exchanger (56) due to that the second fluidized bed heat exchanger (56) receives a higher temperature solids stream from a third device (54) for splitting the partially carbonated solids stream containing CaCO₃ (17) and delivers a lower temperature solid stream of carbonated solids through a fifth pipe (30) to the lower temperature silo (57) and additional thermal power is obtained from the first fluidized bed heat exchanger (61) that discharges lower temperature solids rich in CaO to the circulating fluidized bed carbonator (50) through a eighteenth pipe (28), and

b. the second operation mode of minimum power output further comprises the minimum flue gas flow to the circulating fluidized bed carbonator (50) where the resulting excess in the thermal output in the oxyfired circulating fluidized bed calciner (52) is used to heat up and calcine an additional flow of cold and partially carbonated solids from the lower temperature silo (57), regulated with the second solid control device (62) and a CaCO₃ make up flow of fresh limestone through a sixteenth pipe (26), so that a flow of hot and CaO rich solids through a fourth pipe (24) is stored in the higher temperature silo (58).

18. Method of energy storage using circulating fluidized bed combustors according to claim 17 which further comprises the stage of extraction of heat from the oxyfired circulating fluidized bed calciner (52) through a fourth heat exchanger (64), and wherein

a. in the first operation mode of maximum power output the oxyfired circulating fluidized bed calciner (52) operates as an oxyfired fluidized bed combustor re-circulating CaO solids from the oxyfired circulating fluidized bed calciner (52) through seventh pipe (32) to maximize power output in a fourth heat exchanger (64) while allowing sufficient higher temperature CaO rich solids from the higher temperature silo (58) to flow through the first fluidized bed heat exchanger (61) in order to feed lower temperature solids rich in CaO to the circulating fluidized bed carbonator (50) through the eighteenth pipe (28) and partially carbonate the solids in the presence of the flue gas coming in the eleventh pipe (13), and directing the solids leaving the circulating fluidized bed carbonator (50) through the second fluidized bed heat exchanger (56) to be cooled and stored in the lower temperature silo (57), and

b. the second operation mode of minimum power output further comprises a reduced flow of flue gas coming in the eleventh pipe (13) and a bypass of the fourth heat exchanger (64) through the eighth pipe (33) to the oxyfired circulating fluidized bed calciner (52) that allows for an excess thermal output in the an oxyfired circulating fluidized bed calciner (52) that is used to heat up and calcine an additional flow of cold and partially carbonated solids from the lower temperature silo (57), regulated with the second solid control device (62), so that a flow of hot and CaO rich solids through the fourth pipe (24) is stored in the higher temperature silo (58).

Ansprüche

1. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage, das Folgendes umfasst:

i) einen zirkulierenden Wirbelschichtbrenner (40, 52) mit einem ersten Rohr (1, 18) für die Zufuhr eines Brennstoffs und einem zweiten Rohr (2, 19) für die Zufuhr eines verbrennungsfördernden Mittels durch einen Gasverteiler, wobei der zirkulierende Wirbelschichtbrenner (40, 52) verbunden ist mit

ii) einem ersten Zyklon (41, 53) zur Trennung des resultierenden heißen Rauchgases (12, 22) und des heißen Feststoffstroms (11, 23), der an den zirkulierenden Wirbelschichtbrenner (40, 52) zirkuliert,

iii) einer ersten Vorrichtung (44, 55) zur Spaltung der Feststoffströme, die bedingt durch die Schwerkraft vom ersten Zyklon (41, 53) absinken, wobei die Feststoffe vom ersten Zyklon (41, 53)

a) über ein drittes Rohr (3, 21) in Richtung des zirkulierenden Wirbelschichtbrenners (40, 52) geleitet werden,

b) über ein viertes Rohr (4, 24) in Richtung eines Hochtemperaturspeichers (43, 58) geleitet werden, der Hochtemperaturfeststoffe erhält, wobei die Feststoffe vom Hochtemperaturspeicher (43, 58) an einen ersten Wirbelschichtwärmeaustauscher (42, 61) und

c) in Richtung eines Niedertemperaturspeichers (47, 57) zur Lagerung von Niedertemperaturfeststoffen eines zweiten zirkulierenden Wirbelschichtwärmeaustauschers (45, 56) geleitet werden, wobei der Niedertemperaturspeicher (47, 57) mittels eines fünften Rohrs (5, 30) mit dem zweiten Wirbelschichtwärmeaustauscher (45, 56) verbunden ist und mittels eines sechsten Rohrs (6, 31) mit dem zirkulierenden Wirbelschichtbrenner (40 52) verbunden ist, und

iv) eine erste Feststoff-Steuerungsvorrichtung (48, 60) zur Steuerung der Zufuhr der Hochtemperaturfeststoffe vom Hochtemperaturspeicher (43, 58), und

v) ein zweite Steuerungsvorrichtung (49, 62) zur Steuerung der Zufuhr der Niedertemperaturfeststoffe vom Niedertemperaturspeicher (47, 57) an den zirkulierenden Wirbelschichtbrenner (40, 52).

2. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach Anspruch 1, das weiterhin eine zweite Vorrichtung (46) zur Spaltung des Feststoffstroms vom ersten Zyklon (41) an den ersten Wirbelschichtwärmeaustauscher (43) über ein siebtes Rohr (7) oder an einen Bypass oder ein achtes Rohr (8) an die zirkulierende Wirbelschichtbrennkammer (40) während Zeiträumen mit einer niedrigen thermischen Belastung in der zirkulierenden Wirbelschichtbrennkammer (40) umfasst.

3. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach jedem der vorstehenden Ansprüche, wobei die erste Vorrichtung (44) zur Spaltung von Feststoffströmen, die bedingt durch die Schwerkraft vom ersten Zyklon (41) absinken, die Feststoffe durch ein neuntes Rohr (9) in Richtung des zweiten Wirbelstromwärmeaustauschers (45) leitet.

4. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach jedem der vorstehenden Ansprüche, wobei die erste Feststoff-Steuerungsvorrichtung (48) die Zufuhr von heißen Feststoffen vom Hochtemperaturspeicher (43) an die zirkulierende Wirbelschichtbrennkammer (40) durch den ersten Wirbelschichtwärmeaustauscher (42) mittels eines zehnten Rohrs (10) steuert, das den ersten Wirbelschichtwärmeaustauscher (42) mit der zirkulierenden Wirbelschichtbrennkammer (40) verbindet.

5. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach Anspruch 1, wobei das System ein System zur CO2-Abscheidung aus einem Rauchgas mittels Calcium-Looping ist, wobei das System zur großformatigen Energiespeicherung weiterhin Folgendes umfasst

i) einen zirkulierenden Wirbelschicht-Karbonisierer (50) mit einem elften Rohr (13) zur Zufuhr eines Rauchgases mit verdünntem CO₂ und einem zwölften Rohr (14) zur Zufuhr von CaO-reichen Feststoffen seitens des zirkulierenden Wirbelschichtbrenners (52), wobei dieser ein zirkulierender Wirbelschichtbrenner mit Saustoffbeheizung ist, der als Kalzinieranlage betrieben wird und mit

ii) einem zweiten Zyklon (51) zur Trennung des CO₂-abgereicherten (16) Rauchgases und des teilweise karbonisierten, CaCO₃ (17) enthaltenden Feststoffstroms verbunden ist, wobei ein Teil des teilweise karbonisierten, CaCO₃ (17) enthaltenden Feststoffstroms über ein dreizehntes Rohr (15) an den zirkulierenden Wirbelschicht-Karbonisierer (50) zurückgeführt und der verbleibende, CaCO₃ enthaltende Strom an Hochtemperaturfeststoffen an den zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) gesendet wird.

6. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach Anspruch 5, wobei das erste Rohr (18) des zirkulierenden Wirbelschicht-Kalzinierers mit Sauerstoffbeheizung (52) einen Brennstoff zuführt, das zweite Rohr (19) eine Mischung aus verbrennungsförderndem O₂ und CO₂ über den Gasverteiler zuführt und ein vierzehntes Rohr (20) den teilweise karbonisierten, CaCO₃ (17) enthaltenden und aus dem zweiten Zyklon (51) stammenden Feststoffstrom zuführt.

7. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach Anspruch 6, das weiterhin eine dritte Vorrichtung (54) zur Spaltung des teilweise karbonisierten, CaCO₃ (17) enthaltenden Feststoffstroms umfasst, der bedingt durch die Schwerkraft vom zweiten Zyklon (51) absinkt, wobei die Feststoffe des zweiten Zyklons (51)

a) durch das dreizehnte Rohr (15) in Richtung des zirkulierenden Wirbelschicht-Karbonisierers (50) geleitet werden,

b) durch das vierzehnte Rohr (20) in Richtung des zirkulierenden Wirbelschicht-Kalzinierers mit Sauerstoffbeheizung (52) geleitet werden, und

c) durch das fünfte Rohr (30), das den zweiten Wirbelschichtwärmeaustauscher (56) mit dem Niedertemperaturspeicher (57) verbindet, an den Niedertemperaturspeicher (57) geleitet werden, um die Niedertemperatur-Feststoffe zu speichern.

8. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach jedem der Ansprüche 5-7, wobei die erste Vorrichtung (55) zur Aufspaltung des heißen Feststoffstroms (23), der kalziniert ist und CaO enthält, mittels des fünfzehnten Rohrs (25) in Richtung des Niedertemperaturspeichers (57) durch den zirkulierenden Wirbelschicht-Karbonisierer (50) verläuft.

9. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach Anspruch 8, das weiterhin mindestens einen dritten Wirbelschichtwärmetauscher (59) umfasst, um Wärme aus dem kalzinierten, CaO enthaltenden Feststoffstrom aus dem fünfzehnten Rohr (25) zu entziehen, bevor diese über das zwölfte Rohr (14) an den zirkulierenden Wirbelschicht-Karbonisierer (50) zugeführt werden.

10. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach jedem der Ansprüche 5-9, das weiterhin ein sechszehntes Rohr (26) im zirkulierenden Wirbelschicht-Karbonisierer (50) oder im zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) umfasst, um einen CaC03-Zusatzfluss aus frischem Kalkstein zuzuführen.

11. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach jedem der Ansprüche 5-10, das weiterhin ein siebzehntes Rohr (27) umfasst, das in dem zirkulierenden Wirbelschicht-Karbonisierer (50) oder dem zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) angeordnet ist, um einen äquivalenten Fluss an Feststoffen zu entlüften und die Ansammlung von Aschen und Feststoffen auf Basis von Calcium zu vermeiden.

12. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach jedem der Ansprüche 5-11, wobei der erste Wirbelschichtwärmeaustauscher (61) über ein achtzehntes Rohr (28) CaO-reiche Niedertemperaturfeststoffe an den zirkulierenden Wirbelschicht-Karbonisierer (50) ablässt.

13. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach jedem der Ansprüche 5-12, das weiterhin eine zweite Vorrichtung (63) zur Spaltung zurückgeführter Feststoffe vom zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) über das dritte Rohr (21) umfasst, das den ersten Zyklon (53) über ein siebtes Rohr (32) mit einem vierten Wärmeaustauscher (64) verbindet, wobei der vierte Wärmeaustauscher (64) weiterhin mit dem zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) verbunden ist.

14. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach jedem der Ansprüche 5-13, das weiterhin eine vierte Vorrichtung (65) zur Spaltung von Feststoffströmen umfasst, welche die Feststoffe, die den ersten Wirbelschichtwärmeaustauscher (61) verlassen, an den zirkulierenden Wirbelschichtbrenner (52) oder den zirkulierenden Wirbelschicht-Karbonisierer (50) leitet.

15. System zur großformatigen Energiespeicherung in einer Stromerzeugungsanlage nach jedem der Ansprüche 5-14, wobei das verbrennungsfördernde Mittel (19) eine Mischung aus O₂ und recyceltem CO₂ ist.

16. Verfahren zur Energiespeicherung mittels zirkulierender Wirbelschichtbrenner, das die Folgenden Phasen umfasst:

i) die Zufuhr eines aus einem Brennstoff und einem verbrennungsfördernden Mittel bestehenden Flusses an eine zirkulierende Wirbelschichtbrennkammer (40, 52), wobei das resultierende heiße Rauchgas (12, 22) und die Feststoffströme (11, 23) von der zirkulierenden Wirbelschichtbrennkammer (40, 52) getrennt werden, wobei die Einspeisungen von Brennstoff, verbrennungsförderndem Mittel und Feststoffzirkulation durch die zirkulierende Wirbelschichtbrennkammer (40, 52) eine variable thermische Leistungsabgabe erlauben, indem zwischen zwei Betriebsmodi gearbeitet wird:

a. einem ersten Betriebsmodus der maximalen Leistungsabgabe mit einem maximalen Fluss von Brennstoff und verbrennungsförderndem Mittel an die zirkulierende Wirbelschichtbrennkammer (40, 52), wobei die zusätzliche thermische Leistung an den Dampfzyklus erhalten wird, indem Wärme in einem zweiten Wirbelschichtwärmeaustauscher (45, 56) aus dem heißen Feststoffstrom entzogen und der Feststoffstrom an einen Niedertemperaturspeicher (47, 57) geleitet wird, in dem Niedertemperaturfeststoffe gespeichert werden, indem Hochtemperaturfeststoffe so angeordnet werden, dass sie von einem Hochtemperaturspeicher (43, 58) durch einen ersten Wirbelschichtwärmeaustauscher (42, 61) fließen, sodass die Hochtemperaturfeststoffe auf kontrollierte Weise mittels einer ersten Feststoff-Steuerungsvorrichtung (48, 60) abgekühlt werden, die zwischen dem Hochtemperaturspeicher (43, 58) und dem ersten Wirbelschichtwärmeaustauscher (42, 61) angeordnet ist, und

b. einem zweiten Betriebsmodus der minimalen Leistungsabgabe mit einem minimalen Fluss von Brennstoff und verbrennungsförderndem Mittel an die zirkulierende Wirbelschichtbrennkammer (40, 52), wobei die thermische Leistungsabgabe des ersten Wirbelschichtwärmeaustauschers (42, 61) null ist und die Niedertemperaturfeststoffe vom Niedertemperaturspeicher (47, 57) in Richtung der zirkulierenden Wirbelschichtbrennkammer (40, 52) mittels einer zweiten Feststoff-Steuerungsvorrichtung (49, 62) auf eine kontrollierte Weise fließen, die zwischen dem Niedertemperaturspeicher (47, 57) und der zirkulierenden Wirbelschichtbrennkammer (40, 52) angeordnet ist, sodass die in der zirkulierenden Wirbelschichtbrennkammer (40, 52) freigegebene überschüssige thermische Leistung an die Niedertemperaturfeststoffe übertragen wird, sodass die resultieren Hochtemperaturfeststoffe an den Hochtemperaturspeicher (42, 58) fließen, in dem die Hochtemperaturfeststoffe gespeichert werden.

17. Verfahren zur Energiespeicherung mittels zirkulierender Wirbelschichtbrenner nach Anspruch 16, wobei das Verfahren ein Verfahren zur CO₂-Abscheidung mittels Calcium-Looping aus einem Rauchgas ist, das weiterhin die folgenden Phasen umfasst:

i) die Zufuhr eines CO₂ enthaltenden Rauchgasflusses und eines CaO enthaltenden Feststoffflusses an einen zirkulierenden Wirbelschicht-Karbonisierer (50) unter Bedingungen, die eine effektive Abscheidung des CO₂ durch CaO erlauben, um einen teilweise karbonisierten Feststoffstrom zu bilden, der CaCO₃ (17) und ein Rauchgas mit einer niedrigen Konzentration an CO₂ (16) enthält,

ii) das Recycling von zurückgeführten Feststoffen aus dem zirkulierenden Wirbelschicht-Karbonisierer (50) über das dreizehnte Rohr (15), wobei ein Teil des teilweise karbonisierten, CaCO₃ (17) enthaltenden Feststoffstroms vom zirkulierenden Wirbelschicht-Karbonisierer (50) zugeführt wird, um die Aufenthaltszeit der Feststoffe im zirkulierenden Wirbelschicht-Karbonisierer (50) zu erhöhen und den verbleibenden Feststoffstrom an den zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) zu senden, um das CaCO₃ in einen CO₂-reichen (22) Strom und einen kalzinierten, CaO (23) enthaltenden Feststoffstrom zu zerlegen,

iii) das Recycling der Feststoffe aus dem zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) über ein drittes Rohr (21), das einen Teil des kalzinierten, CaO (23) enthaltenden Feststoffstroms zuführt, um die Aufenthaltszeit der Feststoffe im zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) zu erhöhen, wobei der verbleibende Strom an CaO enthaltenden Hochtemperaturfeststoffen mittels eines fünfzehnten Rohrs (25) an einen dritten Wirbelschichtwärmeaustauscher (59) gesendet wird, um die kalzinierten, CaO enthaltenden Hochtemperaturfeststoffe abzukühlen und diese Feststoffe an den zirkulierenden Wirbelschicht-Karbonisierer (50) zuzuführen, sodass der Zyklus der CO₂-Abscheidung mittels Calcium-Looping erneut gestartet wird,
wobei der zirkulierende Wirbelschichtbrenner (52) ein zirkulierender Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) ist und wobei

a. der erste Betriebsmodus der maximalen Leistungsabgabe weiterhin den maximalen Rauchgasfluss an den zirkulierenden Wirbelschicht-Kabonisierer (50) umfasst, wobei die zusätzliche thermische Leistung vom zweiten Wirbelschichtwärmeaustauscher (56) erhalten wird, aufgrund dessen der zweiten Wirbelschichtwärmeaustauscher (56) einen Hochtemperaturfeststoffstrom von einer dritten Vorrichtung (54) zur Aufspaltung des teilweise karbonisierten, CaC03 (17) enthaltenden Feststoffstroms erhält und einen Niedertemperaturfeststoffstrom karbonisierter Feststoffe über ein fünftes Rohr (30) an den Niedertemperaturspeicher (57) liefert, wobei zusätzliche thermische Leistung von dem ersten Wirbelschichtwärmeaustauscher (61) erhalten wird, der CaO-reiche Niedertemperaturfeststoffe über ein achtzehntes Rohr (28) an den zirkulierenden Wirbelschicht-Karbonisierer (50) ablässt, und

b wobei der zweite Betriebsmodus der minimalen Leistungsabgabe weiterhin den minimalen Rauchgasfluss an den zirkulierenden Wirbelschicht-Karbonisierer (50) umfasst, wobei der resultierende Überschuss der thermischen Leistungsabgabe im zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) dazu verwendet wird, einen zusätzlichen Fluss kalter und teilweise karbonisierter Feststoffe vom Niedertemperaturspeicher (57) zu erhitzen und zu kalzinieren, der mit der zweiten Feststoff-Steuerungsvorrichtung (62) reguliert wird, und einen CaC03-Zusatzfluss aus frischem Kalkstein durch ein sechzehntes Rohr (26), sodass ein Fluss heißer und CaO-reicher Feststoffe über ein viertes Rohr (24) im Hochtemperaturspeicher (58) gespeichert wird.

18. Verfahren zur Energiespeicherung mittels zirkulierender Wirbelschichtbrenner nach Anspruch 17, das weiterhin die Phase des Wärmeentzugs aus dem zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) über einen vierten Wärmeaustauscher (64) umfasst, wobei

a. im ersten Betriebsmodus der maximalen Leistungsabgabe der zirkulierende Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) als zirkulierender Wirbelschichtbrenner mit Sauerstoffbeheizung betrieben wird, der CaO-Feststoffe aus dem zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) über ein siebtes Rohr (32) zurückführt, um die Leistungsabgabe in einem vierten Wärmeaustauscher (64) zu maximieren, während erlaubt wird, dass ausreichend CaO-reiche Hochtemperaturfeststoffe vom Hochtemperaturspeicher (58) durch den ersten Wirbelschichtwärmeaustauscher (61) fließen, um CaO-reiche Niedertemperaturfeststoffe durch das achtzehnte Rohr (28) an den zirkulierenden Wirbelschicht-Karbonisierer (50) zuzuführen und die Feststoffe in Anwesenheit des aus dem elften Rohr (13) kommenden Rauchgases zu karbonisieren, wobei die den zirkulierenden Wirbelschicht-Karbonisierer (50) verlassenden Feststoffe durch den zweiten Wirbelschichtwärmeaustauscher (56) geleitet werden, um abgekühlt und im Niedertemperaturspeicher (57) gespeichert zu werden, und

b. wobei der zweite Betriebsmodus der minimalen Leistungsabgabe weiterhin einen reduzierten, aus dem elften Rohr (13) kommenden Rauchgasfluss und einen Bypass des vierten Wärmeaustauschers (64) über das achte Rohr (33) an den zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) umfasst, der eine überschüssige thermische Leistungsabgabe im zirkulierenden Wirbelschicht-Kalzinierer mit Sauerstoffbeheizung (52) erlaubt, die zur Erhitzung und Kalzinierung eines zusätzlichen Flusses kalter und teilweise karbonisierter Feststoffe aus dem Niedertemperaturspeicher (57) verwendet wird, der mit der zweiten Feststoff-Steuerungsvorrichtung (62) reguliert wird, sodass ein Fluss heißer und CaO-reicher Feststoffe durch das vierte Rohr (24) im Hochtemperaturspeicher (58) gespeichert wird.

Revendications

1. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité comprenant :

i) une chambre de combustion à lit fluidisé circulant (40, 52) avec un premier tuyau (1, 18) pour l'alimentation en un combustible et un deuxième tuyau (2, 19) pour l'alimentation en un comburant via un distributeur de gaz, la chambre de combustion à lit fluidisé circulant (40, 52) étant reliée à

ii) un premier cyclone (41, 53) pour séparer les gaz de combustion chauds obtenus (12, 22) et le flux de solides chauds (11, 23) circulant vers la chambre de combustion à lit fluidisé circulant (40, 52)

iii) un premier dispositif (44, 55) pour fractionner des flux de solides tombant par gravité du premier cyclone (41, 53) dirigeant les solides depuis le premier cyclone (41, 53)

a) en direction de la chambre de combustion à lit fluidisé circulant (40, 52) à travers un troisième tuyau (3, 21),

b) en direction d'un silo d'une température plus élevée (43, 58) qui reçoit des solides d'une température plus élevée à travers un quatrième tuyau (4, 24), dirigeant les solides depuis le silo d'une température plus élevée (43, 58) vers un premier échangeur de chaleur à lit fluidisé (42, 61), et

c) en direction d'un silo d'une température plus basse (47, 57) pour stocker des solides d'une température plus basse provenant d'un deuxième échangeur de chaleur à lit fluidisé (45, 56), le silo d'une température plus basse (47, 57) relié au deuxième échangeur de chaleur à lit fluidisé (45, 56) au moyen d'un cinquième tuyau (5, 30) et relié à la chambre de combustion à lit fluidisé circulant (40, 52) au moyen d'un sixième tuyau (6, 31), et

iv) un premier dispositif de commande des solides (48, 60) pour commander l'alimentation en solides d'une température plus élevée du silo d'une température plus élevée (43, 58), et

v) un deuxième dispositif de commande (49, 62) pour commander l'alimentation en solides d'une température plus basse du silo d'une température plus basse (47, 57) à la chambre de combustion à lit fluidisé circulant (40, 52).

2. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon la revendication 1, qui comprend en outre un deuxième dispositif (46) pour fractionner le flux de solides chauds du premier cyclone (41) vers le premier échangeur de chaleur à lit fluidisé (42) via un septième tuyau (7) ou vers un by-pass ou huitième tuyau (8) vers la chambre de combustion à lit fluidisé circulant (40) durant des périodes de basse charge thermique dans la chambre de combustion à lit fluidisé circulant (40).

3. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon n'importe laquelle des revendications précédentes, dans lequel le premier dispositif (44) pour fractionner des flux de solides tombant par gravité du premier cyclone (41) dirige les solides en direction du deuxième échangeur à lit fluidisé (45) à travers un neuvième tuyau (9).

4. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon n'importe laquelle des revendications précédentes, dans lequel le premier dispositif de commande des solides (48) commande l'alimentation en solides chauds du silo d'une température plus élevée (43) à la chambre de combustion à lit fluidisé circulant (40) à travers le premier échangeur de chaleur à lit fluidisé (42) au moyen d'un dixième tuyau (10) qui relie le premier échangeur de chaleur à lit fluidisé (42) à la chambre de combustion à lit fluidisé circulant (40).

5. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon la revendication 1 dans lequel le système est un système pour le captage du CO₂ d'un gaz de combustion par bouclage de calcium, dans lequel le système pour le stockage d'énergie à grande échelle comprend en outre

i) un carbonateur à lit fluidisé circulant (50) avec un onzième tuyau (13) fournissant un gaz de combustion contenant du CO₂ dilué et un douzième tuyau (14) fournissant des solides riches en CaO de la chambre de combustion à lit fluidisé circulant (52) qui est une chambre de combustion à lit fluidisé circulant à combustion dans l'oxygène opérant comme un calcinateur étant relié à

ii) un second cyclone (51) pour séparer les gaz de combustion appauvris dans du CO₂ (16) et le flux de solides partiellement carbonatés contenant du CaCO₃ (17) dans lequel une partie du flux de solides partiellement carbonatés contenant du CaCO₃ (17) est remise en circulation vers le carbonateur à lit fluidisé circulant (50) à travers un treizième tuyau (15) et le flux restant des solides de température élevée contenant du CaCO₃ est envoyé au calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52).

6. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon la revendication 5, dans lequel le premier tuyau (18) du calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) fournit un combustible, le deuxième tuyau (19) fournit un mélange de comburent O₂ et CO₂ à travers le distributeur de gaz et un quatorzième tuyau (20) fournit le flux de solides partiellement carbonatés contenant du CaCO₃ (17) provenant du second cyclone (51).

7. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon la revendication 6, qui comprend en outre un troisième dispositif (54) pour fractionner le flux de solides partiellement carbonatés contenant du CaCO₃ (17) tombant par gravité du second cyclone (51) dirigeant les solides du second cyclone (51).

a) en direction du carbonateur à lit fluidisé circulant (50) à travers le treizième tuyau (15),

b) en direction du calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) à travers le quatorzième tuyau (20), et

c) en direction du silo de température plus basse (57) pour stocker des solides de température plus basse à travers le cinquième tuyau (30) qui relie le deuxième échangeur de chaleur à lit fluidisé (56) au silo de température plus basse (57).

8. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon n'importe laquelle des revendications 5-7, dans lequel le premier dispositif (55) pour fractionner le flux de solides chauds (23), qui est calciné et contient du CaO, en direction du silo de température plus basse (57), le fait à travers le carbonateur à lit fluidisé circulant (50) au moyen d'un quinzième tuyau (25).

9. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon la revendication 8, qui comprend en outre au moins un troisième échangeur de chaleur à lit fluidisé (59) pour extraire la chaleur du flux de solides calcinés contenant du CaO du quinzième tuyau (25) avant qu'ils n'alimentent le carbonateur à lit fluidisé circulant (50) à travers le douzième tuyau (14).

10. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon n'importe laquelle des revendications 5-9, qui comprend en outre un seizième tuyau (26) dans le carbonateur à lit fluidisé circulant (50) ou dans le calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) pour fournir un débit d'appoint de CaCO₃ de calcaire frais.

11. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon n'importe laquelle des revendications 5-10, qui comprend en outre un dix-septième tuyau (27) installé dans le carbonateur à lit fluidisé circulant (50) ou dans le calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) pour purger un flux de solides équivalent et éviter l'accumulation de cendres et de calcium dérivés des solides.

12. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon n'importe laquelle des revendications 5-11, dans lequel le premier échangeur de chaleur à lit fluidisé (61) décharge des solides de température plus basse riches en CaO dans le carbonateur à lit fluidisé circulant (50) à travers un dix-huitième tuyau (28).

13. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon n'importe laquelle des revendications 5-12, qui comprend en outre un deuxième dispositif (63) pour fractionner les solides remis en circulation du calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) à travers le troisième tuyau (21) reliant le premier cyclone (53) à un quatrième échangeur de chaleur (64) à travers un septième tuyau (32), quatrième échangeur de chaleur (64) relié en outre au calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52).

14. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon n'importe laquelle des revendications 5-13, qui comprend en outre un quatrième dispositif (65) pour fractionner des flux de solides qui dirigent les solides quittant le premier échangeur de chaleur à lit fluidisé (61) vers la chambre de combustion à lit fluidisé circulant (52) ou vers le carbonateur à lit fluidisé circulant (50).

15. Système pour le stockage d'énergie à grande échelle dans un système de production d'électricité selon n'importe laquelle des revendications 5-14, dans lequel le comburant (19) est un mélange de O₂ et de CO₂ recyclé.

16. Procédé de stockage d'énergie utilisant des chambres de combustion à lit fluidisé circulant comprenant les étapes suivantes :

i) alimenter avec un flux de combustible et de comburant une chambre de combustion à lit fluidisé circulant (40, 52), en séparant les gaz de combustion chauds obtenus (12, 22) et les flux de solides (11, 23) de la chambre de combustion à lit fluidisé circulant (40, 52), dans lequel les arrivées de combustible, comburant et la circulation des solides à travers la chambre de combustion à lit fluidisé circulant (40, 52) permettent une sortie de puissance thermique variable en travaillant entre deux modes opératoires :

a) un premier mode opératoire de sortie de puissance maximale avec un flux maximal de combustible et de comburant vers la chambre de combustion à lit fluidisé circulant (40, 52), où une puissance thermique supplémentaire au cycle de vapeur est obtenue en extrayant la chaleur du flux de solides chauds dans un deuxième échangeur de chaleur à lit fluidisé (45, 56) dirigeant le flux des solides vers un silo de température plus basse (47, 57) où des solides de température plus basse sont stockés, en disposant des solides de température plus élevée pour qu'ils s'écoulent d'un silo de température plus élevée (43, 58) à travers un premier échangeur de chaleur à lit fluidisé (42, 61) refroidissant les solides de température plus élevée de façon contrôlée au moyen d'un dispositif de commande (48, 60) installé entre le silo de température plus élevée (43, 58) et le premier échangeur de chaleur à lit fluidisé (42, 61), et

b) un second mode opératoire de sortie de puissance minimale avec un flux minimal de combustible et de comburant vers la chambre de combustion à lit fluidisé circulant (40, 52), où la puissance thermique du premier échangeur de chaleur à lit fluidisé (42, 61) est nulle et les solides de température plus basse s'écoulent du silo de température plus basse (47, 57) en direction de la chambre de combustion à lit fluidisé circulant (40, 52) de façon contrôlée au moyen d'un deuxième dispositif de commande des solides (49, 62) installé entre le silo de température plus basse (47, 57) et la chambre de combustion à lit fluidisé circulant (40, 52) pour que l'excédent de puissance thermique libérée dans la chambre de combustion à lit fluidisé circulant (40, 52) soit transférée aux solides de température plus basse afin que les solides de température plus élevée obtenus s'écoulent vers le silo de température plus élevée (43, 58), où les solides de température plus élevée sont stockés.

17. Procédé de stockage d'énergie utilisant des chambres de combustion à lit fluidisé circulant selon la revendication 16, dans lequel le procédé est un procédé pour le captage du CO₂ d'un gaz de combustion par bouclage de calcium, qui comprend en outre les étapes suivantes :

i) alimenter avec un flux de gaz de combustion contenant du CO₂ et un flux de solides contenant du CaO un carbonateur à lit fluidisé circulant (50) dans des conditions qui permettent un captage efficace du CO₂ par le CaO pour former un flux de solides partiellement carbonatés contenant du CaCO₃ (17) et un gaz de combustion ayant une basse concentration en CO₂ (16).

ii) recycler les solides remis en circulation du carbonateur à lit fluidisé circulant (50) à travers le treizième tuyau (15), en fournissant une partie du flux de solides partiellement carbonatés contenant du CaCO₃ (17) du carbonateur à lit fluidisé circulant (50), pour augmenter le temps de présence des solides dans le carbonateur à lit fluidisé circulant (50) et en envoyant le flux de solides restants vers le calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) pour décomposer le CaCO₃ en un flux riche en CO₂ (22) et en un flux de solides calcinés contenant du CaO (23),

iii) recycler les solides remis en circulation du calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) à travers un troisième tuyau (21), en fournissant une partie du flux de solides calcinés contenant du CaO (23), pour augmenter le temps de présence des solides dans le calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) et en envoyant le flux restant de solides de température élevée contenant du CaO au moyen d'un quinzième tuyau (25) vers un troisième échangeur de chaleur à lit fluidisé (59) pour refroidir les solides de température élevée calcinés contenant du CaO, et en alimentant avec ces solides le carbonateur à lit fluidisé circulant (50), en faisant ainsi redémarrer le cycle de bouclage de captage de CO₂,
dans lequel la chambre de combustion à lit fluidisé circulant (52) est un calcinateur à lit fluidisé circulant à combustion dans l'oxygène et dans lequel

a) le premier mode opératoire de sortie de puissance maximale comprend en outre le flux maximal de gaz de combustion vers le carbonateur à lit fluidisé circulant (50), où la puissance thermique supplémentaire est obtenue d'un deuxième échangeur de chaleur à lit fluidisé (56) en raison du fait que le deuxième échangeur de chaleur à lit fluidisé (56) reçoit un flux de solides de température plus élevée d'un troisième dispositif (54) pour fractionner le flux de solides partiellement carbonatés contenant du CaCO₃ (17) et délivre un flux de solides de température plus basse de solides carbonatés à travers un cinquième tuyau (30) au silo de température plus basse (57) et une puissance thermique supplémentaire est obtenue du premier échangeur de chaleur à lit fluidisé (61) qui décharge des solides de température plus basse riches en CaO dans le carbonateur à lit fluidisé circulant (50) à travers un dix-huitième tuyau (28), et

b) le second mode opératoire de sortie de puissance minimale comprend en outre le flux minimal de gaz de combustion vers le carbonateur à lit fluidisé circulant (50), où l'excédent de sortie thermique obtenu dans le calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) est utilisé pour réchauffer et calciner un flux supplémentaire de solides froids et partiellement carbonatés du silo de température plus basse (57), réglé avec le deuxième dispositif de commande des solides (62) et un débit d'appoint de CaCO₃ de calcaire frais à travers un seizième tuyau (26), pour qu'un flux de solides chauds et riches en CaO à travers un quatrième tuyau (24) soit stocké dans le silo de température plus élevée (58).

18. Procédé de stockage d'énergie utilisant des chambres de combustion à lit fluidisé circulant selon la revendication 17, qui comprend en outre l'étape d'extraction de la chaleur du calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) à travers un quatrième échangeur de chaleur (64), et dans lequel

a) dans le premier mode opératoire de sortie de puissance maximale le calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) opère comme une chambre de combustion à lit fluidisé à combustion dans l'oxygène remettant en circulation des solides de CaO du calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) à travers un septième tuyau (32) pour maximiser la sortie de puissance dans un quatrième échangeur de chaleur (64) tout en permettant à suffisamment de solides de température plus élevée riches en CaO du silo de température plus élevée (58) de s'écouler à travers le premier échangeur de chaleur à lit fluidisé (61) pour alimenter avec des solides de température plus basse riches en CaO le carbonateur à lit fluidisé circulant (50) à travers le dix-huitième tuyau (28) et carbonater partiellement les solides en présence du gaz de combustion entrant dans le onzième tuyau (13), et dirigeant les solides quittant le carbonateur à lit fluidisé circulant (50) à travers le deuxième échangeur de chaleur à lit fluidisé (56) pour qu'ils soient refroidis et stockés dans le silo de température plus basse (57), et

b) le second mode opératoire de sortie de puissance minimale comprend en outre un flux réduit de gaz de combustion entrant dans le onzième tuyau (13) et un by-pass du quatrième échangeur de chaleur (64) à travers le huitième tuyau (33) vers le calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) qui permet à un excédent de sortie thermique dans le calcinateur à lit fluidisé circulant à combustion dans l'oxygène (52) qui est utilisé de réchauffer et de calciner un flux supplémentaire de solides froids et partiellement carbonatés du silo de température plus basse (57), réglé avec le deuxième dispositif de commande des solides (62), pour qu'un flux de solides chauds et riches en CaO à travers le quatrième tuyau (24) soit stocké dans le silo de température plus élevée (58).

Drawing