[0001] The present invention concerns a prefabricated modular structure, preferably for
use in a mortuary complex such as a cemetery or the like.
[0002] A prefabricated modular structure preferably has low production costs and, at the
same time, simplicity and a reduced assembly time may be required. Therefore, the
number of elements should not be high, and the assembly should be intuitive.
[0003] When a prefabricated structure is employed in a mortuary complex, there is also a
need to provide for a side and/or top and/or front cover which is more valuable than
the supporting structure. When the cover is made of stone, its considerable weight
must be taken into account by planning the modular structure.
[0004] The purpose of the present invention is to provide a modular structure achieving,
at least partially, the aforesaid requirements.
[0005] The invention will now be described with reference to the accompanying drawings which
illustrate a non-limitative embodiment, wherein:
- Figure 1 is an exploded perspective view of a module for building a prefabricated
structure according to the present invention;
- Figure 2 is an assembled perspective view of the module of Figure 1;
- Figure 3 is an exploded perspective view of a prefabricated structure comprising a
plurality of modules according to figure 1;
- Figure 4 is an exploded view of a module according to a first embodiment of the present
invention;
- Figure 5 is a perspective view of the module of Figure 4; and
- Figure 6 is a perspective view of a module according to a further embodiment of the
present invention.
[0006] In Figure 1, the reference 1 indicates as a whole a module for defining a space 2,
preferably sealed, e.g. for containing cinerary urns.
[0007] The module 1 comprises a plurality of panels 3 and a plurality of plate joints G
assembled to define bottom, top and side walls of the space 2. The panels 3 are made
of a polymeric material through a process of injection moulding. Preferably, the polymeric
material is loaded with fibres or powders to increase its mechanical properties.
[0008] Each panel 3 comprises a preferably flat plate 4, a straight bottom rib 5, transversely
coming out of the plate 4, and a straight front rib 6, transversely coming out of
the plate 4 and opposed to the bottom rib 5 with respect to the plate 4.
[0009] The ribs 5 and 6 protrude on both faces of the plate 4, and are preferably the same.
[0010] Furthermore, the panel 3 comprises respective sides 7, 8 opposite with respect to
the plate 4, having converging faces, preferably at 90°.
[0011] Each plate joint G defines a plurality of angularly equidistant holes 9 and at least
one head hole F, preferably surrounded by holes 9. The holes 9 are arranged to screw
a screw or to insert an interference pin or the like for fastening at least two panels
3 to the plate joint G, thus creating an L shape. When two panels 3 are L-shapingly
fastened, two respective converging faces are in contact and matching (Figure 2).
However, the faces of each side 8, 9 are connected so as to define a channel substantially
coaxial with the head hole F when they are connected to the plate joint G.
[0012] Moreover, the plate joint G is shaped to be surrounded by or to be tangent to the
front ribs 6. Preferably, the plate joint G does not protrude with respect to the
front ribs 6 towards the space 2 (Figure 2).
[0013] According to an embodiment of the present invention, the module 1 is replicated in
order to achieve the modular structure of Figure 3. The structure 10 comprises a bottom
wall 11 and spacers 12 arranged in the peripheral joints of the structure 10 between
two adjacent panels 3.
[0014] Each spacer 12 is fixed to the panels 3 by means of the plate joint G through a screw
or an interference pin and has a T-shaped cross section. A head 13 of the T-shaped
cross section comprises two converging wings, matching respective converging faces
of the sides 7, 8 of two adjacent and coplanar panels 3, and a longitudinal rib 14
of the T-shaped cross section protrudes with respect to the wings. Preferably, the
rib 14 comprises at least one projection B, in particular two projections, for fastening
a side and/or upper cover C covering the panels 3.
[0015] Preferably, each projection B includes a step B' laterally protruding from the rib
14 to support the cover C. When two elements of the cover C are adjacent, a portion
of the rib 14 is interposed between these elements, whereas the steps B' are interposed
between the panel 3 and the corresponding cover C.
[0016] When two panels 3 are L-shapingly connected, two adjacent spacers 12 can be connected
to the plate joint G. In this case, the relating ribs 14 are converging towards the
plate joint G.
[0017] According to a preferred embodiment of the present invention, the ribs 5, 6 have
a maximum size smaller than or equal to the one of the rib 14 when the module 1 is
assembled, as shown in Figure 2, where the distance D is defined between a crest of
the front rib 6 and a crest of the rib 14, respectively tangent to planes parallel
to the plate 4. Therefore, the spacer 12 projects with respect to the panel 3 along
a direction T perpendicular to a median longitudinal plane M of the panel 3. The distance
D is zero or positive, as shown in Figure 2. In this way the ribs 5, 6 do not interfere
with the cover C applied to the spacers 12 and designed to cover the module 1 with
an aesthetic function. The cover C is fixed to the module 1 by using special brackets
with hooks attached and tightened to the projections B.
[0018] Preferably, as shown in Figure 2, the four walls of the module 1 are identical and
are defined by four panels 3.
[0019] The spacers 12 further act as connecting elements with legs (not shown) to support
the modular structure 10 on a floor.
[0020] To allow the manufacturing of a more robust structure, the bottom wall 11 may include
one or more modules to connect at least the panels 3 of at least two adjacent modules
1. The bottom wall is also fixed to spacers 12. It is possible to provide other combinations
by finding the best compromise between the need to reduce the number of components
and the maximum size of each component, e.g. to simplify the transport conditions
of the structure. According to the example shown in Figure 3, the bottom wall 11 is
a single piece and connects all the modules 1 and the spacers 12.
[0021] Furthermore, each panel 3 is glued and/or sealed and/or coupled by means of a cold
detachable mechanical connection, for example threaded, or permanent, e.g. riveted,
to the bottom wall 11 through the bottom rib 5. The panels 3 along the sides 7, 8
can also be connected by means of a sealing and/or adhesive paste, e.g. a silicone
paste.
[0022] Figure 4 illustrates a module 1 in which the space 2 is closed by a front plate 15
and by a plate 16 superimposed on the front plate 15. Preferably, both the front plate
15 and the front plate 16 rest on the lower front rib 6, and the front plate 15 and
the plate 16 are surrounded by the front ribs 6. Therefore, these latter remain visible
when the space 2 is closed. Preferably, stop pins transverse to the plate 4 are inserted
in the panel 3 and are suited to stop the front plate 15 so that this latter rests
on the front rib 6. Thereafter, the front plate 6 is fixed to the surrounding front
ribs 6 by using an adhesive and/or cold sealing paste, e.g. a silicone paste.
[0023] As shown in Figure 5, the plate 16, for example made of stone, is fixed to the panels
3 by a rosette 17 screwed into the hole F and having a radius such as to protrude
towards the space 2 with respect to the front ribs 6. In this way the corners S of
the front plate 16 are closed, and preferably pressed by the rosette 17 against the
front plate 15.
[0024] As shown in Figure 6, the module 1 may include, as an alternative to the front plate
15 and to the front plate 16, a swing door 18 resting on the lower front rib 6 and
surrounded by front ribs 6. In particular, the swing door 18 is recessed inside the
front ribs 6 of the module 1 so that the front ribs 6 are visible. Moreover, the swing
door 18 opens to the outside of the space 2, and for this purpose the rosettes 17
have a diameter that does not interfere with the swing door 18 in the space 2 and,
at the same time, preferably covers the plate joint G.
[0025] The advantages of the modular structure 10 here described and illustrated are as
follows.
[0026] The modular structure 10 is particularly suitable for the fast realization of structures
for cemeteries, in particular not exposed to atmospheric agents like precipitations.
[0027] Through the spacers 12 a cover C can be fastened to the structure 10, or the structure
10 can be fastened within a larger structure so that the panels 3 remain intact. In
particular, the spacer 12 allows that fastening tools, such as screws or studs, are
housed with the cover C and/or with the legs (not shown) and/or with other elements.
Such fastening tools can be incorporated, hammered or screwed into the spacer 12,
parallel to the direction T, until reaching the head 13, and the rib 14 forms a further
support for such fastening tools. The spacers 12 protrude from a minimum of 1 cm to
a maximum of 4 cm with respect to the front rib 6 so that the fastening tools are
well anchored and, at the same time, are concealed when the covers C are mounted.
In this way, the panels 3 and the front ribs 6 are relatively thin and, therefore,
easy to transport.
[0028] The front ribs 6 form an effective support for closures defined both by the plate
16 and by the wing 18, whose weight can be considerable. In particular, both the plate
16 and the front plate 15, as well as the wing 18 are recessed, at least partially,
between the panels 3.
[0029] Finally, it is clear that the modular structure 10 here described and illustrated
can be subjected to modifications or variations without departing from the protection
scope as defined by the appended claims.
[0030] The size of the spaces 2 may be different from the one shown and, for example, can
have a non-cubic parallelepiped shape having a front rib 6 longer than the sides 7,
8.
[0031] Both the panels 3 and the spacers 12 may be made by injection moulding, preferably
in the same polymeric material.
1. A module defining a parallelepiped space (2) for a prefabricated structure comprising
a plurality of panels (3) in polymeric material and plate joints (G) to connect rigidly
to each other at least two front ribs (6) of respective adjacent panels (3) and at
least one pair of spacers (12) rigidly connected to respective plate joints (G) by
opposing parts of the front rib (6), each spacer (12) protruding with respect to the
panel (3) outside the space (2) in a direction (T) perpendicular to a median longitudinal
plane (M) of the panel (3).
2. A module according to claim 1, characterised in that each spacer (12) comprises a step (B') exiting towards a central plate (4) of the
panel (3) and rests on a side (7; 8) of the panel (3).
3. A module according to claim 2, characterised by each spacer (12) comprising a head (13) in contact with a side (7; 8) of the panel
(3) and a longitudinal rib (14) from which the step (B') laterally protrudes.
4. A module according to any one of the previous claims, characterised by the plate joint (G) having dimensions such as not to protrude with respect to the
surrounding front ribs (6) towards the space (2).
5. A module according to claim 4, characterised by comprising a closure (15, 16; 18) for the space (2) surrounded by the front ribs
(6) so that the front ribs (6) are visible and the closure (15, 16; 18) is at least
partially recessed between the panels (3).
6. A module according to claim 5, characterised by the closure (15, 16; 18) resting on the front rib (6) of a panel (3) arranged beneath
the closure (15, 16; 18).
7. A module according to claim 6, characterised by the plate joint (G) defining a front hook (F) and by comprising a rosette (17) connected
to the front hook (F) and having dimensions such as to project with respect to the
front ribs (6) towards the space (2) and intercepting a corner (S) of the closure
(15, 16; 18).
8. A module according to claim 6, characterised by the closure (18) being a swing door.
9. A structure, preferably for a mortuary complex, comprising a plurality of modules
according to any one of the previous claims and a bottom plate (11) fixed to panels
(3) and to spacers (12) of at least two adjacent modules.
10. A structure according to claim 9, comprising a side and/or upper cover (C) attached
to the spacers (12).