FIELD AND BACKGROUND OF THE INVENTION
[0001] The present invention relates to a multi purpose hoisting device, according to the
preamble of claim 1, such as for example known from
WO 03/062042 A1, which also discloses a deepwater hoisting mechanism with a deepwater hoisting cable
passing over pulleys of an upper cable pulley block with which a heave compensation
mechanism is associated. The present invention also relates to a method for lowering
an object to a deepwater installation site.
[0002] A second aspect not forming part of the invention relates to a hoisting device comprising
a heave compensation mechanism.
[0003] Multi purpose hoisting devices are known from the art, and are typically used on
a drilling vessels, pipe laying vessels and production platforms.
[0004] For example,
WO 02/18742 discloses a drilling mast, also referred to as multi purpose tower. Such a drilling
mast is typically mounted on a drilling vessel, for drilling in the seabed, for example
for oil or gas. This particular drilling mast is at its top side provided with first
and second hoisting means in a first and second firing line, for manipulating objects,
such as a drill string, in the longitudinal direction of the mast.
[0005] Drilling from a vessel is carried out with a drilling tool fixed on the end of a
drill string. The drill string is supported by one of the hoisting mechanisms, more
in particular by a trolley which is movably connected to the drilling mast and supported
by a hoisting cable.
[0006] Each of the hoisting mechanisms is provided with a heave compensation system. Such
heave compensation systems are generally known. A heave compensation system is used
to compensate for the movements that the ship makes relative to the seabed, as a result
of wind, swell and the like. With the heave compensation system, the hoisting mechanism
can keep the position of the trolley, and thus the end of the drill string, substantially
constant relative to the seabed during the assembly of the drilling mast, or during
the drilling.
[0007] Besides manipulating objects such as drill strings, with off shore exploration there
is also the need for lifting and lowering objects, such as blow out preventers (BOP),
BOP stack modules, X-mas trees and subsea manifolds, to and from deepwater installation
sites.
[0008] For this purpose, the vessel can be provided with a deepwater hoisting crane comprising
a deepwater hoisting mechanism. However, an extra crane requires extra deck space,
which is limited,on a floating vessel. Furthermore, the crane adds extra weight to
the vessel.
OBJECT OF THE INVENTION
[0009] It is an object of a first aspect of the invention to provide a multi purpose hoisting
device in which the above mentioned drawbacks are eliminated altogether or occur in
a greatly reduced extent. In particular it is an object of the first aspect of the
invention to provide an improved, preferably a compact and low cost, multi purpose
hoisting device.
[0010] A further object according to the first aspect of the invention is to provide an
improved, preferably low cost, method for lowering an object to an deepwater installation
site.
[0011] It is an object of a second aspect not forming part of the invention to provide an
improved heave compensation mechanism, preferably a low cost and/or compact heave
compensation mechanism.
SUMMARY
[0012] To achieve these objects, according to a first aspect of the invention, a multi purpose
hoisting device according to claim 1 and a method according to claim 12 are provided.
[0013] A multi purpose hoisting device according to claim 1 is designed for use on a floating
vessel having a deck. For example, a drilling vessel, a pipe laying vessel or a production
platform.
[0014] The multi purpose hoisting device comprises a load bearing structure, a main hoisting
mechanism comprising a main hoisting cable, a heave compensation mechanism, and a
deepwater hoisting mechanism comprising a deepwater hoisting cable.
[0015] By providing the multi purpose hoisting device with a deepwater hoisting device,
no separate crane is needed for lowering objects into deepwater. This saves space,
and weight.
[0016] Furthermore, the heave compensation mechanism is provided, associated with the main
hoisting cable, for damping the effect of the movement of the vessel onto an object
supported by the main hoisting cable. Thus, the main hoisting mechanism can keep the
position of an object and/or a trolley supported by the main hoist cable substantially
constant relative to the seabed.
[0017] The multi purpose hoisting device furthermore comprises a releasable attachment mechanism
for interconnecting the main hoisting cable and the deepwater hoisting cable. The
releasable attachment mechanism is designed for interconnecting the main hoisting
cable and the deepwater hoisting cable such that the heave compensation mechanism
associated with the main hoisting cable is operable in combination with the deepwater
hoisting cable.
[0018] This is particularly useful when landing or lifting an object on or from a deepwater
installation site using the deepwater hoisting cable. When no heave compensation is
provided, the vertical movement of the ship may cause the object to slam into the
deepwater installation site damaging the object and-or the installation site.
[0019] With a multi purpose hoisting device according to the invention a single heave compensation
mechanism is provided which is part of the main hoisting mechanism and which can be
used when lifting or lowering an object with the main hoist mechanism as well as when
lifting or lowering an object with the deepwater hoisting mechanism, more in particular
with the deepwater hoisting cable of the deepwater hoisting mechanism.
[0020] Since no separate heave compensation is necessary for the deepwater hoisting mechanism,
the hoisting device can be relatively compact of design. Furthermore, using only one
instead of two heave compensation mechanisms saves costs and space.
[0021] It is observed that main hoisting mechanisms typically comprises a hoisting cable
configured in a multiple fall arrangement between a cable pulley block fixed to a
load bearing structure and a travelling cable pulley block provided with a hook for
connecting to an object to be supported. The main hoist cable is looped multiple times
between the upper cable pulley block and the moveable cable pulley block such that
the load of the object is divided over multiple wires.
[0022] Deepwater hoisting mechanisms typically comprises a single cable for supporting an
object. Using multiple or looped cables is avoided with deepwater hoisting mechanisms.
When operating at great depth, the danger of long wires getting tangled up and/or
damaging each other is too big. To enable the deepwater hoisting mechanism to support
heavy objects, the deepwater hoisting cable is relatively thick, and thus stiff. Therefore,
running the deepwater cable over pulleys, causing the cable to bend, leads to excessive
wear of the cable.
[0023] The deepwater hoisting cable with a hoisting device according to the first aspect
of the invention runs along a path from the deepwater hoisting winch to a top pulley
supported by the load bearing structure. This path of the deepwater hoisting cable
is distinct from the main hoist heave compensation mechanism. Thus, the deep water
hoisting cable does not come into contact with pulleys of the heave compensation system,
which reduces wear of the deep water hoisting cable.
[0024] In a preferred embodiment the main hoisting mechanism comprises a trolley for supporting
the releasable attachment mechanism, which trolley is connected to the travelling
cable pulley block of the main hoisting mechanism, and is moveably attached to the
load bearing structure, such that the trolley is vertically movable relative to the
load bearing structure using the main hoisting mechanism.
[0025] With releasable attachment means supported by a free hanging travelling pulley block
there is the risk of the attachment means swinging with respect to the load bearing
structure due to the heave of the vessel. The trolley limits the movement of the releasable
attachment mechanism with respect to the load bearing structure to movement in the
vertical direction. It thus prevents swinging of the attachment means relative to
the load bearing structure and facilitates interconnecting the main hoisting cable
and the deepwater hoisting cable.
[0026] In a further preferred embodiment the trolley is provided with guiding means, for
example a circular guide opening, for guiding the deepwater hoisting cable when the
latter is supporting an object, which guiding means position the deepwater hoisting
cable with respect to the releasable attachment mechanism. Thus, the movement of the
deepwater hoisting cable with respect to the releasable attachment mechanism, for
example due to the movement of the vessel, is limited. This facilitates interconnecting
the main hoisting cable and the deepwater hoisting cable.
[0027] In a preferred embodiment, the releasable attachment mechanism for interconnecting
the main hoisting cable and the deepwater hoisting cable, comprises friction means
to engage the deepwater hoisting cable. Using friction to engage the deepwater hoisting
cable allows for a simple and direct way of engaging the hoisting cable and for engaging
the cable at a random position. In an alternative embodiment, the deepwater hoisting
cable can be provided with connection eyes positioned at intervals along the length
of the cable.
[0028] Preferably the friction means comprise a friction clamping mechanism, for example
a hydraulic clamp. Alternatively, the friction mechanism comprises a preferably conically
shaped guiding opening in the trolley or travelling pulley block and one or more wedges
for clamping the cable in the guide opening. The combination of a guiding opening
and wedges provides a relatively simple, and therefore reliable and low cost solution
for interconnecting the main hoisting cable and the deepwater hoisting cable.
[0029] In a further preferred embodiment, the deepwater cable is moveably supported by the
load bearing structure such that the section of the deepwater hoisting cable hanging
down form the wop pulley, also called the free hanging section of the deepwater hoisting
cable, can be moved relative to the main hoisting cable in a horizontal direction
between a first position and a second position. In the first position the free hanging
section of the deepwater hoisting cable is positioned at a distance from the main
hoisting cable. In the second position the free hanging end of the deepwater hoisting
cable is positioned close to the main hoisting cable such that they can be interconnected.
[0030] When the deepwater cable is in the first position the main hoisting means are used
for lifting and lowering an object without the object and/or the main hoisting cable
getting entangled with the deepwater cable. When the deep water cable is in the second
position the main hoisting means are used to support the deepwater cable. In a preferred
embodiment the deep water hoisting means are operable when positioned in the first
position also.
[0031] A hoisting device according the first aspect of the invention is a multi purpose
hoisting device comprising a main hoisting mechanism, or possibly more than one, which
hoisting mechanism is preferably adapted for lifting objects above a deck of the vessel
on which the hoisting device is mounted. Furthermore, a deepwater hoisting mechanism
is provided, which is adapted to lower an object into deepwater, preferably to a depth
of more than 200 m, preferably to a depth of 1 km, more preferably to a depth of 2,5
km or more.
[0032] Furthermore, the main hoisting mechanism is preferably is adapted to support an object
weighing 400 metric tons or more, and the deepwater hoisting mechanism is preferably
adapted to support an object weighing up to 300 metric tons. The deep water hoisting
mechanism according to the invention is suitable for all sorts of activities in deepwater,
such as: template installation, wellhead installation, jumper installation, etc.
[0033] The first aspect of the invention also relates to a method according to claim 12,
for lowering an object from a floating vessel to a deepwater installation site, wherein
use is made of a multi purpose hoisting device.
[0034] This multi purpose hoisting device comprises a main hoisting mechanism for raising
and lowering an object near the water surface, preferably for raising and lowering
the object above a deck of the vessel.
[0035] The main hoisting mechanism further comprises a heave compensation mechanism associated
with a main hoisting cable for damping the effect of the movement of the vessel, as
a result of heave and beating of waves, onto an object supported by the main hoisting
cable.
[0036] The multi purpose hoisting device also comprises a deepwater hoisting mechanism for
raising and lowering an object to a deepwater installation site, preferably to an
installation site at a depth of 1 km or more.
[0037] The deepwater hoisting mechanism comprises a deepwater hoisting winch and an associated
deepwater hoisting cable. The deepwater hoisting cable runs along a path from the
deepwater hoisting winch to a top pulley supported by a load bearing structure of
the hoisting device. The path of the deepwater hoisting cable is distinct from the
main hoist heave compensation mechanism.
[0038] The multi purpose hoisting device further comprises a releasable attachment mechanism
for interconnecting the main hoisting cable and the deepwater hoisting cable such
that the heave compensation mechanism associated with the main hoisting cable is operable
in combination with the deepwater hoisting cable,
[0039] In this method the hoisting device is used for lowering an object from a position
near the water surface towards an intermediate underwater position near the under
water installation site using the deepwater hoisting mechanism.
[0040] Then the deepwater hoisting cable and the main hoisting cable are interconnected
and the load of the object is transferred from the deepwater hoisting mechanism to
the main hoisting mechanism.
[0041] Subsequently the object is lowered from the intermediate underwater position towards
the under water installation site and landing the object on the deepwater installation
site using the main hoisting mechanism and a section of the deepwater hoisting cable.
The heave compensating mechanism of the main hoisting mechanism compensates for movements
of the vessel relative to the deepwater installation site while lowering and landing
the object.
[0042] Thus, the heave compensation mechanism associated with the main hoisting device can
also be used in combination with a load supported by the deepwater hoisting cable.
Therefore, only one heave compensation mechanism is needed, which saves space and
weight.
[0043] Furthermore, the path of the deepwater hoisting cable is distinct from the main hoist
heave compensation mechanism. Thus, an object supported by the deepwater cable can
be heave compensated, while the deep water hoisting cable is not guided over pulleys
of the heave compensation device. This reduces wear in the deepwater hoisting cable.
[0044] In a preferred method according to the invention the object is to be connected to
the deepwater installation site via a connection cable. Preferably the connection
is made when the object is positioned in the intermediate underwater position. This
position is relatively close to the deepwater installation site, preferably within
a distance of 50 meters to the installation site, in comparison to the depth at which
the installation site is located, which is typically at a depth of 1000 meters or
more.
[0045] In this method the object, supported by the hoisting device, is pulled towards the
deepwater installation site, and subsequently landed on the deepwater installation
site, using the connection cable and an associated winch. The tension in the connection
cable in addition to the heave compensation further limits the vertical movement of
the object caused by movement of the vessel on the waves. Pulling the object towards
the installation site in combination with using a heave compensation mechanism, reduces
the movement of the supported object caused by the vertical movement of the ship.
Thus the object can be landed on, or lifted from, a deepwater installation site in
a more controlled manner.
[0046] According to a second aspect not forming part of the invention, a hoisting device
according to claim 12 is provided. The hoisting device comprises a hoisting mechanism
with a hoisting cable, at least one associated hoisting winch and a heave compensation
mechanism for providing active and passive heave compensation.
[0047] The heave compensation mechanism comprises an electronic system for detecting heave
and for driving the at least one winch for providing active heave compensation. The
heave compensation mechanism further comprises an underload protection cylinder and/or
an overload protection cylinder. According to the second aspect not forming part of
the invention, the underload protection cylinder and/or the overload protection cylinder
is/are adapted to be switched between a protection mode in which they protect the
hoisting mechanism against underload or overload respectively, and a heave compensation
mode, in which the cylinders are positioned in an intermediate position to provide
passive heave compensation.
[0048] When the heave compensation mechanism provides active heave compensation, the electronic
system drives the at least one winch to provide heave compensation. The cylinders
are set in the protection mode.
[0049] When the heave compensation mechanism provides passive heave compensation. The passive
heave compensation is achieved by the cylinders, which are set in the heave compensation
mode.
[0050] Thus the heave compensation mechanism needs fewer cylinders compared to known heave
compensation mechanisms which comprise dedicated cylinders capable of only providing
protection or only providing heave compensation. The heave compensation mechanism
according to the second aspect of the invention is therefore compact compared to known
heave compensation systems.
[0051] Further objects, embodiments and elaborations of the invention will be apparent from
the appended claims and from the following description, in which the invention is
further illustrated and elucidated on the basis of a number of exemplary embodiments,
with reference to the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0052]
Fig. 1 shows a schematic side view in section of a vessel provided with a multi purpose
hoisting device according to the first aspect of the invention supporting an object;
Fig. 1a shows a detail of fig. 1;
Fig. 2 shows the multi purpose hoisting device of fig. 1 with only the deepwater hoisting
mechanism depicted, the deepwater cable supporting an object;
Fig. 3 shows the multi purpose hoisting device of fig. 2 with cable tensioner for
the deep water hoisting cable in operation;
Fig. 4 shows the multi purpose hoisting device of fig. 1 with only the main hoisting
mechanism and a section of the deepwater hoisting cable depicted, the deepwater cable
supporting an object;
Fig. 5 shows the multi purpose hoisting device of fig. 4 with active heave compensation
in operation;
Fig. 6 shows the multi purpose hoisting device of fig. 4 with overload protection
in operation;
Fig. 7 shows the multi purpose hoisting device of fig. 4 with underload protection
in operation; and
Fig. 8 shows an alternative multi purpose hoisting device according to the invention;
Fig. 9 shows a heave compensation system according to a second aspect not forming
part of the invention in an active heave compensation mode and with overload and underload
protection;
Fig. 10 shows the heave compensation of Fig. 9 in a passive heave compensation mode;
Fig. 11 shows an alternative heave compensation mechanism;
Fig. 12 shows a close up view of an alternative trolley.
DETAILED DESCRIPTION
[0053] Figure 1 shows a side view in section of a vessel 1 provided with a multi purpose
hoisting device, in the particular embodiment a drilling tower 2, according to the
invention. A drilling tower is used in the off shore industry for supporting a drill
string from a floating structure for drilling in the seabed. The vessel 1 depicted
in Fig. 1 has a deck 22 and a moonpool 3. A moonpool is an opening in a hull of a
floating structure providing access to the sea.
[0054] In the embodiment shown, the drilling tower 2 is located on the deck 22 next to the
moonpool 3. In an alternative embodiment, the hoisting device can also be mounted
on a vessel or floating structure without a moon pool, and for example be positioned
along the side of the hull of the vessel or floating structure.
[0055] The drilling tower 2 comprises a load bearing structure, in the particular embodiment
a mast 6. The top side of the mast 6 is formed by a mast head 7. The mast 6 comprises
a main hoisting mechanism 8 and the deepwater hoisting mechanism 9.
[0056] With this particular drilling tower the main hoisting mechanism is used for composing
a drill string out of separate pipe elements, and for supporting that drill string
for drilling into the seabed.
[0057] The deepwater hoisting mechanism is used for lowering and lifting objects to and
from deep water installation sites, for example for lowering an x-mas tree or sub
sea manifold to a well. Fig. 1 shows the deepwater hoisting mechanism lowering an
object 4, via the moonpool, to a deepwater installation site, in this case the seabed
5.
[0058] Figure 2 shows the drilling tower from figure 1 in which only the deepwater hoisting
mechanism 9 is depicted. The deepwater hoisting mechanism comprises a deepwater hoisting
winch 10, an associated deepwater hoisting cable 11, and an object connecting device
(not shown), for example a hook, for releasable connecting an object 4 to the deepwater
hoisting cable 11.
[0059] A hoisting device according to the invention comprises a deepwater hoisting cable
running along a path from the deepwater hoisting winch to a top pulley supported by
the load bearing structure, from which top pulley the deep water hoisting cable is
suspended for supporting a load, and which path of the deepwater hoisting cable is
distinct from the main hoist heave compensation mechanism;
[0060] In the particular embodiment shown the deep water hoisting winch 10 comprises a storage
hoisting winch 13A and a friction hoisting winch 13B. The storage hoisting winch 13A
is used to store the deepwater hoisting cable 11. The friction hoisting winch 13B
supports the weight of the free hanging end of the deep water hoisting cable 11 and
the object 4 connected to the cable. The friction hoist 13B is used for lifting or
lowering the deep water hoisting cable 11 and the supported object 4.
[0061] The deepwater hoisting cable 11 is guided from the deep water hoisting winch 13,
comprising storage hoisting winch 13A and friction hoisting winch 13B, via cable pulley
12 to a top pulley 412 in the mast head 7 of the load bearing structure. From the
top pulley 412 the deep water hoisting cable 11 is suspended for supporting a load.
A section of the cable, also referred to as the free hanging section, hangs down into
the moon pool 3.
[0062] In an alternative embodiment the storage hoisting winch 13A and a friction hoisting
winch 13B are integrated into one deep water hoisting winch, which is used for supporting
the load of the free hanging end of the deep water hoisting cable and any object supported
by the cable as well as for lifting and lowering said cable and said object. In the
following description the term "deep water hoisting winch" should be understood to
encompass both the embodiment comprising a friction hoisting winch and a storage hoisting
winch and the embodiment with a single hoisting winch.
[0063] The deepwater hoisting mechanism shown in Fig. 2 further comprises a cable tensioner
14 for preventing slack in the cable. A cable tensioner typically comprises a weight
supported by a pulley which engages the cable is guided. The weight pulls down the
cable and thus maintains tension in the cable.
[0064] For example when the vessel 1 moves in a downward direction while the deepwater hoisting
cable is supporting an object, tension in the deepwater cable temporarily drops. This
drop in tension may cause the deepwater cable to come loose from the pulleys. When
the tension returns, the deepwater hoisting cable may end up next to the pulley and
get stuck.
[0065] Fig. 3 shows the vessel 1 moving in a downward direction compared to its position
in Fig. 2, potentially causing lack of tension in the deepwater cable 11. However,
the cable tensioner 14 moves in a downward direction and thus maintains tension in
the cable 11, preventing it from coming loose from the pulleys 12, 412.
[0066] Cable tensioners are known in the art and are therefore not further elaborated upon
in this text.
[0067] Figure 4 shows the multi purpose hoisting device or drilling tower from figure 1.
In Fig. 4 only the main hoisting mechanism 8 for raising and lowering an object above
the deck of the vessel is depicted. From the deepwater hoisting mechanism 9 only part
of the free hanging section of the deepwater hoisting cable 11 is shown.
[0068] In the particular embodiment shown, the main hoisting mechanism 8 comprises a main
hoisting cable 17 associated with a first main hoisting winch 15 and a second main
hoisting winch 16. Each hoisting winch 15, 16 is connected with an end of the main
hoisting cable 17.In an alternative embodiment, the main hoisting mechanism may comprise
only one main hoisting winch or three or more main hoisting winches.
[0069] The main hoisting mechanism 8 further comprises an upper pulley block 23 supported
by the load bearing structure 2 above the deck 22 of the vessel 1, and a travelling
pulley block 24, which in the preferred embodiment shown is supporting a trolley 18.
[0070] Both pulley blocks 23, 24 comprise multiple pulleys, positioned parallel to the plane
of the drawing (and thus do not show in Fig. 4). The main hoisting cable 17 is guided
via the pulleys of the upper cable pulley block 23 and the pulleys of the travelling
pulley block 24 in a multiple fall configuration, such that the moveable pulley block
is moveable relative to load bearing structure or mast 2 by using at least one of
the main hoisting winches 15, 16.
[0071] The travelling cable pulley block 24 comprises an object connecting device for releasable
connecting an object to the travelling cable pulley block. In the embodiment shown,
the travelling cable pulley block is connected to a trolley 18 which is provided with
the object connecting device (not shown).
[0072] The trolley 18 is displaceable attached to the mast 6. The guided trolley can be
moved along the mast 6 by using the main hoisting cable, and thus for example support
a drill string or lift objects into and out of the moon pool.
[0073] Fig. 13 shows a close up of an alternative trolley 418 displaceable attached to a
mast 406. The trolley comprises a releasable attachment mechanism 425 for interconnecting
the main hoisting cable 417 and the deepwater hoisting cable 411.
[0074] The guided trolley 418 can be moved along the mast 406 by using the main hoisting
cable 411, which is looped at the masthead 7 such that the trolley is supported via
a first set of pulleys 440 and a second set of pulleys 441 at opposite sides of the
deepwater hoisting cable and the releasable attachment mechanism. When the releasable
attachment mechanism clamps the deep water hoisting cable, thus interconnecting the
deep water hoisting cable 411 with the main hoisting cable 417, the load of the object
supported by the deepwater hoisting cable is transferred via the trolley to the main
hoisting cable. Since the trolley is supported at opposite side of the releasable
attachment mechanism, the load is supported more equally by the main hoisting cable,
preventing excessive torque in the trolley construction and preventing the trolley
from tipping in a clockwise direction.
[0075] It is observed that in the preferred embodiment shown, the trolley 418 furthermore
is provided with a an object connecting device 419 for releasable connecting an object,
for example a top drive 404 for supporting and driving a drill sting (not shown).
In the preferred embodiment shown, the object connecting device 419 is located in
line with the first set of pulleys 440, such that a load supported by the object connecting
device is optimally transferred to the main hoisting cable, not causing a torque tipping
the trolley.
[0076] The main hoisting mechanism 8 shown in Fig. 4 furthermore comprises a heave compensation
mechanism associated with the main hoisting cable 17 for damping the effect of the
movement of the vessel, as a result of heave and beating of waves, onto an object
4 supported by the main hoisting cable 17.
[0077] The heave compensation mechanism in the particular embodiment shown is designed for
providing active as well as passive heave compensation. The heave compensation system
comprises an electronic system 26 provided with sensors (not shown) for detecting
heave. The electronic system 26 is designed for driving the main hoisting winches
for actively damping at least part of the vertical movement of the vessel with respect
to a load supported by the main hoisting cable, more in particular with respect to
a load supported by the trolley 18.
[0078] The heave compensation mechanism is further provided with an underload protector
19 and an overload protector 20 for protecting the hoist mechanism during active heave
compensation. Both underload and overload protector are provided in the form of a
hydraulic cylinder which each support a cable pulley. The main hoisting cable 17 is
guided over these pulleys such that the cylinders can enact a force upon the cable
via the cable pulleys.
[0079] The underload protection is used to prevent damage caused for example by sudden loss
of tension in the hoisting cable. For example when the tension in the main hoisting
cables suddenly lapses because a load is disconnected, the release of tension may
cause the hoisting cable to slack and come loose from one more cable pulleys. When
the main hoisting cable is subsequently loaded again, the cable may end up besides
the cable pulley, damaging the hoisting mechanism.
[0080] The underload protection shown is formed by a cylinder. Under normal conditions the
force enacted by the main hoisting cable upon the cylinder is sufficient to keep the
cylinder rod in the extended state. When the tension in the main hoisting cable drops,
the force exerted by the cylinder on the cylinder rod is enough to draw in the cylinder,
preventing the cable to come loose from the pulleys.
[0081] Like the underload prevention, the overload prevention shown is formed by a cylinder
also. In contrast to the underload prevention, the cylinder rod is in fully retracted
state under normal conditions. Only when the force the main hoisting cable surpasses
a threshold value, it will extend, preventing the tension in the cable from becoming
high enough to do damage to the hoisting mechanism.
[0082] The heave compensation system is further provided with a control device 27 for controlling
the underload protection cylinder and the overload protection cylinder. The control
device is adapted to switch the cylinders between a protection mode in which they
protect the hoisting mechanism against underload or overload respectively, and a heave
compensation mode in which the cylinders provide passive heave compensation. In the
underload and overload mode the cylinders are positioned in the fully extended and
the fully retracted position, and in the passive heave compensation mode each cylinder
is positioned in intermediate position.
[0083] Preferably, the control device is equipped to change the position of the cylinders
by changing the pressure in the cylinders. In such an embodiment, a gas reservoir
is connected to the heave compensation cylinders, as is usual for heave compensation
devices. Furthermore, a pressure control device is present to adjust the gas pressure.
[0084] Thus, with the preferred heave compensation mechanism shown, the cylinders can be
switched from the overload and underload protection mode into passive heave compensation
mode. In the passive heave compensation mode the cylinder rods are positioned inbetween
the retracted and extended state.
[0085] The main hoisting mechanism 8 according to the invention furthermore comprises a
releasable attachment mechanism 25 for interconnecting the main hoisting cable 17
and the deepwater hoisting cable 11. In this way a object supported by the deepwater
hoisting cable can be lifted and lowered using the main hoisting mechanism, including
the heave compensation mechanism.
[0086] In the preferred embodiment shown, the releasable attachment mechanism 25 is part
of the trolley 18. The deepwater cable 11 is connected to the main hoisting cable
17 via the trolley 18 and the travelling cable pulley block 24. In an alternative
embodiment the releasable attachment mechanism is part of the travelling cable pulley
block 24.
[0087] Preferably the trolley and/or the travelling pulley block are/is provided with guiding
means, for example a circular guide opening, for guiding the deepwater hoisting cable
when the latter is supporting an object. The guiding means position the deepwater
hoisting cable with respect to the releasable attachment mechanism to facilitate interconnecting
the main hoisting cable and the deepwater hoisting cable.
[0088] In the preferred embodiment shown, the trolley is provided with a conically shaped
opening or through hole (not shown), which is positioned in line with the free hanging
end of the deepwater cable. Thus the cable can be lowered via the hole into the water.
[0089] When the deepwater hoisting cable is to be connected to the main hoisting cable,
wigs are to be placed inbetween the walls of the through hole and the deepwater hoisting
cable. To release the deep water hoisting cable, the wigs are removed. In this embodiment
the guide means or through hole is part of the releasable attachment mechanism.
[0090] The multi purpose hoisting device according to the invention and shown in Figs. 1-7
thus comprises two types of hoisting mechanisms, each having a specific function and
one heave compensation mechanism and one heave compensation mechanism.
[0091] The first hoisting mechanism is the main hoisting mechanism for lifting loads in
and out of the moonpool and above the deck of the vessel, but also for supporting
for example a drill string extending from the vessel to the seabed.
[0092] The second hoisting mechanism is the deepwater hoisting mechanism for lifting and
lowering a load in deepwater, for example for placing a well head on the seabed.
[0093] The heave compensation mechanism is part of the main hoisting mechanism. However,
by connecting the main hoisting cable and the deepwater hoisting cable, the heave
compensation mechanism can also be used when lifting or lowering an object with the
deepwater hoisting mechanism.
[0094] When lowering objects with the deep water hoisting mechanism, these may be provided
on the deck of the vessel. The object is connected to the deepwater hoisting cable,
lifted from the deck of the vessel and subsequently lowered by the deepwater hoisting
mechanism via the moonpool to the under water installation site. Heave compensation
is only necessary along the last meters of the trajectory.
[0095] Large objects, such as a template, will typically be provided in an under water position.
For example a vessel dedicated to transporting large objects will lower the template
in to the water using a main hoisting crane for lifting and lowering objects near
the water surface. The object is subsequently lowered in a first intermediate underwater
position in a near surface zone, preferably ranging from the water surface up to a
depth of 50 meters. Preferably this position is located at a depth beneath what is
called "the wave action effect zone", so that the wave action does not significantly
affect the stability of the object in this position.
[0096] Subsequently the deep see hoisting cable is interconnected to the object, which is
than further lowered by the hoisting crane of the transport vessel into a second intermediate
underwater position in which the object is fully supported by the deepwater hoisting
cable. Then, the hoisting cable of the hoisting crane on the transport vessel is disconnected
such that the object is only connected to the deepwater hoisting cable.
[0097] This second intermediate position is preferably still within the near surface zone,
such that the object is still very close to the surface compared to the position of
the deepwater installation site which is typically located at a depth of a 1000 meters
or more.
[0098] The object is subsequently lowered, using the deepwater hoisting means, from the
second intermediate underwater position to a third intermediate underwater position
near the deepwater installation site.
[0099] Thus the object is lowered over a distance of for example a 1000 meters or more,
from the near surface zone to a near installation site zone, which zone preferably
ranges from the installation site in an upward direction over a distance of about
50 meters.
[0100] In most situations the object is to be landed on an installation site which is an
earthbound structure, or even the seabed itself. In other cases the object needs to
be supported in a specific depth such that it can be attached, for example, to the
side of an earthbound structure. To allow for evenly and accurate lowering and/or
positioning of the object heave compensation should be used.
[0101] When the object is in the third intermediate underwater position, the lowering is
stopped and the deepwater hoisting cable is connected to the main hoisting mechanism,
or, in the particular case shown, to the trolley of the main hoisting mechanism. This
situation is shown in figure 1. Figure 4 shows the same situation in more detail.
For the sake of clarity, only the main hoisting mechanism and the part of the deepwater
hoisting cable supporting the load are depicted.
[0102] After the main hoisting cable is connected to the trolley, the trolley is lifted
to transfer the weight of the object from the deepwater winch, or in the particular
case shown from the deepwater friction winch, to the main hoisting winch. When the
object is supported by the main hoisting mechanism, the heave compensation is activated.
[0103] Figure 5 shows the active heave compensation which compensates for the vessel moving
in a downward direction compared to the position shown in figure 4. The electronic
control system registers the movement of the vessel in a downward direction. In reaction
to this movement, the electronic system drives the winches supporting the main hoisting
cable to rotate counter clockwise and take in the main hoisting cable to keep the
object at a constant depth.
[0104] When the vessel moves in an upward direction, the electronic system drives the winches
in the opposite direction.
[0105] The active heave compensation allows for lifting or lowering the object supported
by the main hoisting mechanism at a controlled speed. Thus the object is lowered from
the third intermediate underwater position onto the deepwater installation site, in
this case the seabed, at a constant speed. This prevents the object from slamming
into the seabed and getting damaged.
[0106] It is observed that the object is still supported by a section of the deepwater hoisting
cable. However the load of this section of the deepwater hoisting cable and the object
are know supported by the main hoisting winches. To allow the main hoisting winches
to lower the object to the seabed; the deepwater hoisting mechanism pays out deepwater
hoisting cable. The deepwater cable is preferably paid out at a speed in line with
the lowering speed of the main hoisting mechanism such that the tension in the deepwater
cable not supporting the object remains constant.
[0107] When the object is landed on the seabed, preferably the heave compensation mechanism
changes form active heave compensation into passive heave compensation. In the preferred
embodiment shown this is achieved by the control device 27 switching the cylinders
into from protection mode into passive heave compensation mode. In this mode, the
rods of the cylinders are positioned in a half extend position. In this mode the cylinders
compensate for reduction or increase in tension in the main hoisting cable due to
the vessel moving up and down relative to the object positioned on the seabed, and
there is no heave compensation provided by the main hoisting winches.
[0108] This situation is shown in Figs. 6 and 7 in which both cylinders extend and retract
to keep the tension in the main hoisting cable substantially normal when the vessel
moves up (shown in Fig. 6) and the vessel moves down (shown in Fig. 7) respectively.
[0109] Subsequently the object may be lifted to the surface again. In this case the previous
described steps will commence in reverse order. The object is first lifted form the
installation site active using heave prevention. When it is lifted from the installation
site over such a distance that there is nor risk of the object slamming into the side,
the heave compensation is switched off. Subsequently, the deepwater hoisting cable
is disconnected form the main hoisting cable, and the object is lifted using the deepwater
hoisting mechanism from the near installation site zone to the near surface zone.
[0110] When leaving the object at the seabed, the deepwater hoisting cable is disconnected
and subsequently retrieved. Preferably it is lifted using active heave compensation
such that it does not slam into the object. When the cable is clear form the object,
active heave compensation is switched off, the deepwater cable is disconnected from
the main hoisting cable and retrieved using the deepwater hoisting mechanism.
[0111] It is observed that the first aspect of the invention can be used with different
types of cranes or hoisting devices. For example, figure 8 shows a hoist crane 102
according to the invention. The hoist crane 102 is provided with a load bearing structure
in the form of a substantially hollow vertical column 106 witch is attached to the
deck 122 of a vessel via a foot. The hoist crane 102 is further provided with a jib
101. An annular bearing structure 103 extends around the vertical column and guides
and carries a jib connection member, so that the jib connection member, and therefore
the jib, can rotate about the column.
[0112] In the particular embodiment shown, the jib connection member forms a substantially
horizontal pivot axis, so that the jib can also be pivoted up and down. To pivot the
jip up and down, topping mechanisms are provided comprising a jib winch and a jib
hoisting cable.
[0113] Furthermore, the hoist crane comprises main hoisting mechanism 108, comprising a
main hoisting winch 115 and a main hoisting cable 117, and a deepwater hoisting mechanism
109, comprising a deepwater hoisting winch 110 and an associated deepwater hoisting
cable 111. The main hoisting winch 115 is located in the foot of the crane and the
deepwater hoisting winch 110 is located in the hull of the vessel.
[0114] The main hoisting cable 117 and the deepwater hoisting cable 111 are guided along
cable pulleys in the top of the mast 106 and cable pulleys in the jib 101 for supporting
free hanging sections of the main hoisting cable and the deepwater hoisting cable
at a distance from the mast 106.The pulleys in the jib supporting the main hoisting
cable form an upper cable pulley block 23. The jib supports the upper cable pulley
block 123 at least 20 meters above the deck 22 of the vessel. The main hoisting cable
117 is guided via the pulleys of the upper cable pulley block 23 and the pulleys of
a travelling cable pulley block 124 in a multiple fall configuration.
[0115] The travelling cable pulley block is provided with an object connecting device 126
in the form of a hook, for releasable connecting an object to a travelling cable pulley
block 124.
[0116] In the embodiment shown the deepwater hoisting cable 111 is supported by a top cable
pulley which is mounted on a trolley 118 which is movable attached to the jib. The
crane is furthermore provided with a drive (no shown) for moving the trolley along
the jib. Thus the deepwater hoisting cable is moveably supported by the load bearing
structure, more in particular the trolley 118.
[0117] The free hanging section of the deepwater hoisting cable, hanging down form the top
pulley, can be moved relative to the main hoisting cable in a horizontal direction
between a first position and a second position. In the first position, shown in full
lines in Fig. 8, the free hanging section of the deepwater hoisting cable is positioned
at a distance from the main hoisting cable. In the second position, shown in dotted
lines in fig. 8, the free hanging end of the deepwater hoisting cable is positioned
close to the main hoisting cable such that they can be interconnected.
[0118] The main hoisting mechanism 108 further comprises a heave compensation mechanism
127 associated with the main hoisting cable for damping the effect of the movement
of the vessel onto a object supported by the main hoisting cable 117. In the embodiment
shown, the heave compensation mechanism is located in the mast 106.
[0119] According to the invention the heave compensation mechanism of the main hoisting
mechanism can be used with the deepwater hoisting mechanism also. Therefore, in the
embodiment shown in Fig. 8, the travelling cable pulley block 124 is provided with
a releasable attachment mechanism 24 for interconnecting the main hoisting cable 17
and the deepwater hoisting cable 11, when the latter is in the second position.
[0120] The travelling pulley block is furthermore provided with a U-shaped, when seen in
top view, guiding opening for receiving the deepwater hoisting cable when moved into
the second position. In this position, the deepwater hoisting cable can be used for
lifting and lowering an object. While lifting or lowering the object, the deepwater
cable runs via the opening in the travelling cable pulley block which is in a stationary
position.
[0121] When the load supported by the deepwater hoisting means needs heave compensation,
the releasable attachment mechanism located on the travelling pulley block engages
the deepwater hoisting cable such that the deepwater hoisting cable and the main hoisting
cable are interconnected. Subsequently the main hoisting mechanism is used to support
the weight of the deepwater hoisting cable and the object, and to lift and lower the
object. When the load of the deepwater cable and the object are supported by the main
hoisting mechanism, the heave compensation mechanism is able to provide heave compensation.
[0122] According to the first aspect of the invention, also a method for lowering an object
from a floating vessel to a deepwater installation site is provided, in which method
use is made of a multi purpose hoisting device, preferably a multi purpose hoisting
device as described above.
[0123] This hoisting device comprises a main hoisting mechanism, a deepwater hoisting mechanism,
and a releasable attachment mechanism.
[0124] The main hoisting mechanism is designed for raising and lowering an object near the
water surface, preferably for raising and lowering the object above a deck of the
vessel. This main hoisting mechanism is thus preferably able to lift an object from
a position in the water to a position above the deck of the vessel.
[0125] The main hoisting mechanism comprises at least one main hoisting winch, a main hoisting
cable associated with the at least one main hoisting winch, and a connecting mechanism
for releasable connecting an object to the main hoisting cable.
[0126] The main hoisting mechanism furthermore comprises a heave compensation mechanism
associated with the main hoisting cable for damping the effect of the movement of
the vessel, as a result of heave and beating of waves, onto an object supported by
the main hoisting cable.
[0127] The deepwater hoisting mechanism is designed for raising and lowering an object to
a deepwater installation site, preferably to an installation site at a depth of 1
km or more.
[0128] The deepwater hoisting mechanism comprises a deepwater hoisting winch, an associated
deepwater hoisting cable, an object connecting device for releasable connecting an
object to the deepwater hoisting cable.
[0129] The deepwater, hoisting cable runs along a path from the deepwater hoisting winch
to a top pulley supported by the load bearing structure of the hoisting device, from
which top pulley the deep water hoisting cable is suspended for supporting a load.
The path of the deepwater hoisting cable is distinct from the main hoist heave compensation
mechanism.
[0130] The hoisting device furthermore comprises a releasable attachment mechanism designed
for interconnecting the main hoisting cable and the deepwater hoisting cable such
that the heave compensation mechanism associated with the main hoisting cable is operable
in combination with the deepwater hoisting cable, which method comprises.
[0131] The method involves lowering an object from a position near the water surface to
an intermediate underwater position near the under water installation site, preferably
within 50 meters of the deepwater installation site. For this first part of the trajectory
the deepwater hoisting winch and the associated deepwater hoisting cable are used.
[0132] Prior to landing the object on the deepwater installation site, the deepwater cable
is interconnected with the main hoisting cable. Subsequently the load of the deepwater
cable and the supported object are transferred from the deepwater hoisting means,
in particular the deepwater hoisting winch, or, if present the deepwater friction
winch, to the main hoisting means, in particular the main hoisting winch. The load
is moved from the deepwater mechanism to the main hoisting mechanism by either paying
out extra deepwater cable or by paying man hoisting cable, or by a combination of
both.
[0133] In a preferred embodiment, the heave compensation is designed such that it can be
turned off, in which condition no heave compensation is provided, and turned on, in
which condition the heave compensation mechanism provides heave compensation. When
the heave compensation mechanism of the main hoisting mechanism is of such a design,
it is preferably turned of when the main hoisting cable and the deepwater cable are
connected, and is turned on after the load of the deepwater hoisting cable and the
supported object are transferred to the main hoisting mechanism, in particular to
the main hoisting winch.
[0134] Subsequently, the object is lowered from the intermediate underwater position to
the under water installation site using the main hoisting winch. Since the object
and the section of the deepwater cable connecting the object to the main hoisting
cable, more in particular to the releasable attachment mechanism, are supported by
the main hoisting winch, heave compensation can be provided using the main hoist heave
compensation mechanism.
[0135] The heave compensation mechanism of the main hoisting mechanism is used to compensate
for movements of the vessel relative to the deepwater installation site while lowering
the object and landing the object on the deepwater installation site.
[0136] In a preferred embodiment, the heave compensation mechanism is designed to provide
active heave compensation as well as passive heave compensation. When such a heave
compensation mechanism is used, preferably active heave compensation is provided while
lowering the object. When the object is landed on the deepwater installation site,
the heave compensation mechanism is switched form active heave compensation to passive
heave compensation.
[0137] The method thus allows for accurate placement of the object onto the deepwater installation
site. Furthermore, it allows for using only a single heave compensation mechanism
in combination with both a main hoisting mechanism and the deepwater hoisting mechanism.
This saves space, weight and money.
[0138] The method is suitable for all sorts of activities, such as: template installation,
wellhead installation, jumper installation, etc.
[0139] In a further preferred method according to the invention, the object is connected
to the installation site, prior to landing the object, to further eliminate the effects
of the heaving of the vessel onto the position of the object supported by the hoisting
device. The winch or connection cable is connected to the installation site for example
by welding the winch to a structure of the deepwater installation site or by fixing
the connection cable to the seabed, for example by using an anchor.
[0140] This method involves connecting the object to the deepwater installation site, preferably
when the object is positioned in the intermediate underwater position, via a connection
cable associated with a winch.
[0141] When the object is supported by the main hoisting mechanism and the deepwater hoisting
cable, the connecting cable is tensioned using the winch and thus exerting a force
on the object in a substantial vertical direction The tensioning of the connecting
cable exerts a force upon the main hoisting cable acting against the force exerted
by the heave compensation mechanism.
[0142] Due to the tensioning of the connection cable, the object is pulled to the deepwater
installation site and landed on the deepwater installation site.
[0143] Optionally, in addition to the tensioning of the connection cable, the object is
lowered by releasing the passive heave compensation and/or lowering the main hoisting
cable while maintaining tension in the connecting cable.
[0144] The method of compensating heave by connecting the object to the deepwater installation
site in addition to using the heave compensation mechanism of the main hoisting mechanism
is especially suited when lowering objects at great depth.
[0145] According to a second aspect not forming part of the invention, a hoisting device
for use on a floating vessel is provided. The hoisting device comprises a load bearing
structure to be mounted on the vessel, a hoisting mechanism for raising and lowering
an object, an object connecting device, preferably a hook, for releasable connecting
an object to the hoisting cable, and a heave compensation mechanism.
[0146] The hoisting mechanism comprises at least one hoisting winch and a hoisting cable
associated with the at least one hoisting winch.
[0147] The heave compensation mechanism is associated with the hoisting cable for damping
the effect of the movement of the vessel, as a result of heave and beating of waves,
onto a object supported by the main hoisting cable. The heave compensation mechanism
comprises an electronic system for detecting heave and for driving the at least one
hoisting winch for providing active heave compensation;
[0148] The heave compensation mechanism further comprises an underload protection cylinder
and/or an overload protection cylinder.
[0149] The underload protection cylinder supports a cable pulley which guides the hoisting
cable such that a force can be exerted upon the hoisting cable. The underload protection
cylinder is positioned in an essentially extended position to protect the hoisting
mechanism against underload or slack.
[0150] The overload protection cylinder supports a cable pulley which guides the hoisting
cable such that a force can be exerted upon the hoisting cable. The overload protection
cylinder is positioned in an essentially retracted position to protect the hoisting
mechanism against overload.
[0151] The hoisting mechanism preferably comprises an electronic system for detecting heave
and for driving the at least one hoisting winch for providing active heave compensation.
[0152] The hoisting mechanism further comprises a control device 27 for controlling the
underload protection cylinder and/or the overload protection cylinder, which control
device is adapted to switch each of the cylinders 19,20 between a protection mode
in which said cylinder protects the hoisting mechanism against underload or overload
respectively, and a heave compensation mode, in which each cylinder is positioned
in intermediate position to provide passive heave compensation.
[0153] Preferably, the control device is equipped to change the position of the cylinders
by changing the pressure in the cylinders. In such an embodiment, a gas reservoir
is connected to the heave compensation cylinders, as is usual for heave compensation
devices. Furthermore, a pressure control device is present to adjust the gas pressure.
[0154] The underload protection cylinder and/or the overload protection cylinder are thus
adapted to be switched between a protection mode and a heave compensation mode. When
the heave compensation mechanism provides active heave compensation, the cylinder
are set in the protection mode to protect the hoisting mechanism against underload
or overload.
[0155] When the heave compensation mechanism provides passive heave compensation, the cylinder
are set in the heave compensation mode, in which the cylinder rods are in a half retracted,
half extended position (when not compensating).
[0156] In a preferred embodiment the cylinders can also be switched between overload protection
mode and underload protection mode. Thus a complete heave compensation system providing
active as well as passive heave compensation can be composed using this one type of
cylinders only. Using a limited type of cylinders means that less replacement cylinders
have to be kept on hand. Furthermore, producing a single type of cylinders is less
expensive than producing two or even three different types of cylinders. Using these
multi mode cylinders thus allows for lower operational costs and low production costs.
[0157] Fig. 9 schematically shows a heave compensation system 201 according to the second
aspect not forming part of the invention. For the sake of clarity not all the elements
of the hoisting device are shown.
[0158] The heave compensation system 201 comprises a hoisting cable 217 which is at both
ends connected to a hoisting winch 215, 216. An electronic system is provided 226
for detecting heave and for driving the hoisting inches to enable active heave compensation.
[0159] The hoisting cable 217 is guided via pulleys 228 mounted on the load bearing structure
over the pulleys of the cylinders 219, 220.
[0160] The hoisting cable 217 is further guided via pulleys 230 of an upper cable pulley
block 23 (not shown) supported by the load bearing structure, and the pulleys 231
of a travelling pulley block 24 (not shown) in a multiple fall configuration 132.
The travelling cable pulley block 24 is moveable relative to the load bearing structure
6, and to the upper cable pulley block, by using at least one main hoisting winch
15, 16.
[0161] In fig. 9 the cylinders 219, 220 are set in the underload and overload protection
mode. The underload protection cylinder 219 is positioned in the substantially extended
position, and the overload protection cylinder in the substantially retracted position.
[0162] The heave compensation mechanism further comprises a control device 27 for controlling
the underload protection cylinder and the overload protection cylinder, which control
device is adapted to switch each of the cylinders 219,220 between a protection mode
in which said cylinder protects the hoisting mechanism against underload or overload
respectively, and a heave compensation mode, in which each cylinder is positioned
in intermediate position to provide passive heave compensation.
[0163] Fig. 10 shows the heave compensation mechanism of Fig. 9 with the cylinders in passive
heave compensation mode such that the heave compensation mechanism can provide passive
heave compensation. In this configuration both cylinders are in a half extended position.
[0164] The cylinders are preferably switched between modes of operation by changing the
internal pressure in the cylinder. Preferably, the control device is equipped to change
the position of the cylinders by changing the pressure in the cylinders. In such an
embodiment, a gas reservoir is connected to the heave compensation cylinders, as is
usual for heave compensation devices. Furthermore, a pressure control device is present
to adjust the gas pressure.
[0165] In a preferred embodiment, show in Fig. 11, one or more cylinders are provided with
a drive 233 for moving the cylinder rod in the cylinder, which drive is controlled
by the electronic system 234 to provided active heave compensation by providing a
force upon the cylinder rod of the cylinder. The drive is connected to the cylinder
rod via a cable guided by at least two pulleys.
[0166] In such a hoisting mechanism preferably the one or more cylinders provide about 80%
of the heave compensation and wherein the electronic system in combination with the
heave compensation drive connected to the cylinders provides about 20% of the heave
compensation.
[0167] A multi purpose hoisting device according to the first aspect of the invention comprises
two types of hoisting mechanisms, each having a specific function. The first hoisting
mechanism is the main hoisting mechanism for lifting loads in and out of the moonpool
and above the deck of the vessel, but also for supporting for example a drill string
extending from the vessel to the seabed. The second hoisting mechanism is the deepwater
hoisting mechanism for lifting and lowering a load in deepwater, for example for placing
a well head on the seabed. Both types of hoisting mechanism are combined in one supporting
structure, such as a mast or tower. Furthermore, the hoisting mechanism and/or the
heave compensation mechanism may be located in the load bearing structure, or, for
example, in the hull or on the deck of the vessel on which the load bearing structure
is mounted.
[0168] In the particular embodiments shown in figs. 1-7 the travelling cable pulley block
is connected to a trolley. The trolley is provided with a guide for guiding the deepwater
hoisting cable which guide is also part of the releasable attachment mechanism, in
this case a clamping mechanism, for connecting the main hoisting cable with the deepwater
hoisting cable. The trolley is furthermore provided with an object connecting device
for connecting objects the trolley to objects, and thus connecting the objects via
the travelling pulley block to the main hoisting cable. Thus, the objects can be lifted
or lowered using the main hoisting winches.
[0169] In an alternative embodiment, the guide, releasable attachment mechanism and object
connecting device may be distributed in other configurations. For example, the guide
and releasable attachment mechanism may be part of the travelling pulley block, while
the object connecting device is part of the trolley.
[0170] Alternatively all three may be part of the travelling pulley block. In such a configuration
no trolley is present or the travelling pulley block may be releasable connected to
the trolley. By disconnecting the travelling pulley block from the pulley the working
range of the main hoisting mechanism can be increased.
[0171] In a further embodiment, the trolley or travelling pulley block is provided with
a releasable attachment mechanism which is also used for connecting the object connecting
device to the respective trolley or cable pulley block. For example, the releasable
attachment mechanism is a hydraulic clamp for clamping the deepwater hoisting cable,
which clamp is also be used for holding the object connecting device, for example
a hook.
[0172] In a further embodiment, the releasable attachment mechanism and the object connecting
device may be integrated in one device, for example a clamp which is used for clamping
the deepwater hoisting cable as well as for clamping objects to be lifted or lowered
by the main hoisting mechanism.
[0173] In the embodiment shown in Fig. 8 the main hoisting cable and the deepwater hoisting
cable are both supported by a jib. The deepwater cable is supported on a moveable
trolley such that it can be moved in a horizontal direction, indicated with arrow,
relative to the main hoisting cable between a first position and a second position.
[0174] In an alternative embodiment, only the deepwater hoisting cable is supported by a
jib, along the lines of the embodiment shown in Fig.8, and the main hoisting cable
is supported by the load bearing structure, along the lines shown in Fig. 1-7. In
such an embodiment the deepwater hoisting cable can be moved relative to the main
hoisting cable by pivoting the jib.
[0175] In the particular embodiments shown in the figures, the load bearing structure is
embodied in a drilling tower or mast of a crane. However, the load bearing structure
can be of many shapes and sizes. For example, the load bearing structure can be a
frame work structure or a mainly closed structure such as a tower or mast.
[0176] In a preferred embodiment according to the invention, the hoisting device is provided
with travelling cable pulley block, and optionally a trolley connected to the travelling
cable pulley block, provided with a clamping or friction mechanism which engages the
deepwater hoisting cable and holds it. Alternatively, the main hoisting cable can
be provided with a collar or stop for interaction with the trolley such that the collar
is supported by the trolley. Alternative mechanism suitable for connecting the main
hoisting cable and the trolley can also be used.
[0177] In the preferred embodiment shown in figs. 1-7, the releasable attachment mechanism
25 is part of the trolley 18. In alternative embodiment, the releasable attachment
mechanism is part of the travelling cable pulley block, or is a separate element which
can be positioned to directly engage the main hoisting cable and the deep water cable.
[0178] It is observed that with a hoisting device comprising a guided trolley, the distance
over which heave compensation can be provided to the main hoisting means is determined
by the guide length of the guides supporting the trolley and the heave to be compensated.
For example when the guides of the trolley extend over a trajectory of 50 meters,
and the heave to be compensated is 2 meters, the maximum trajectory for providing
heave compensation is 48 meters. Thus the main hoisting cable and the deepwater hoisting
cable should only be connected when the remaining distance to the deepwater installation
site is less than 48 meters.
[0179] In this text the following words below should be interpreted as indicated.
[0180] A floating vessel, can be any kind of vessel, such for example a drilling vessel,
or a floating platform such as a production platform.
[0181] Deepwater relates to offshore areas where water depths exceed approximately 200 m,
the approximate water depth at the edge of the continental shelf.
[0182] A deepwater installation site, is a site such as for example a template or other
structure, or the seabed, at a depth of over 200m, preferably at a depth of over 1
km preferably at a depth of over 2,5 km.
[0183] Near the water surface, may be above and/or below the water surface, preferably between
a height of 100 m above the water surface, and a depth of up to 100 m below the water
surface.
[0184] Hoisting cable, preferably cable made of steel wires. Preferably, the deepwater hoisting
cable is a continuous steel wire cable, which preferably is connected to the trolley
by a clamping mechanism, preferably a hydraulic clamp.
[0185] Free hanging section, is the part of the cable hanging down from the load bearing
structure for supporting the object connecting device, such as a hook.
[0186] A clamping mechanism for example comprising a clamp activated by a hydraulic or pneumatic
cylinder, or a guiding opening designed for receiving wedges to clamp the cable in
the opening.
[0187] Cylinder, hydraulic or pneumatic cylinder, comprising a cylinder rod which is moveably
supported in the cylinder body. The rod can be moved between a fully retracted position,
in which the cylinder rod is essentially located in the cylinder body, and an extend
position, in which the cylinder rod is essentially located outside the cylinder body.
Furthermore, a cylinder can be moved in an intermediate position, wherein the cylinder
rod is essentially halfway between the retracted and the extended position
1. Multi purpose hoisting device (2) for use on a floating vessel (1) having a deck (22),
the hoisting device (2) comprising:
- a load bearing structure (6) to be mounted on the vessel (1);
- a main hoisting mechanism (8) for raising and lowering an object above the deck
(22) of the vessel (1), the main hoisting mechanism (8) comprising:
i. at least one main hoisting winch (15,16);
ii. an upper cable pulley block (23) supported by the load bearing structure (6);
said upper cable pulley block comprising multiple pulleys;
iii. a travelling cable pulley block (24) comprising multiple pulleys, provided with
an object connecting device for releasable connecting an object to the travelling
cable pulley block (24);
iv. a main hoisting cable (17) associated with the at least one main hoisting winch
(15, 16), which main hoisting cable (17) is passed over the pulleys of the upper cable
pulley block (23) and the pulleys of the travelling pulley block (24) in a multiple
fall configuration, such that the travelling cable pulley block (24) is moveable relative
to the load bearing structure (6) by using the at least one main hoisting winch (15,
16);
- a main hoist heave compensation mechanism (19,20,26) associated with the main hoisting
cable (17) for damping the effect of sea-state induced motion of the vessel (1) onto
an object supported by the main hoisting cable (17);
characterized in that the multi purpose hoisting device (2) further comprises:
- a deepwater hoisting mechanism (9) for raising and lowering an object (4) to an
installation site (5) in deepwater, the deepwater hoisting mechanism (9) comprising:
i. a deepwater hoisting winch (10, 13A, 13B);
ii. a deepwater hoisting cable (11), the deepwater hoisting cable running along a
path from the deepwater hoisting winch to a top pulley (12) supported by the load
bearing structure (6,7), from which top pulley (12) the deep water hoisting cable
(11) is suspended for supporting a load (4), preferably in a single fall or possibly
double fall arrangement, and which path of the deepwater hoisting cable (11) is distinct
from the main hoist heave compensation mechanism (19,20,26);
iii. an object connecting device (11 a) for releasable connecting an object (4) to
the deepwater hoisting cable (11); and
- a releasable attachment mechanism (25) adapted to selectively interconnect the main
hoisting cable (17) and the deepwater hoisting cable (11) such that the heave compensation
mechanism (18,19,26) associated with the main hoisting cable (17) is operable in combination
with the deepwater hoisting cable (11).
2. Hoisting device according to claim 1, wherein the main hoisting mechanism (8) comprises
a trolley (18) supporting the releasable attachment mechanism (25), which trolley
(18) is connected to the travelling cable pulley block (24) of the main hoisting mechanism
(8), and is moveably attached to the load bearing structure (6), such that the trolley
(18) is movable relative to the load bearing structure (6) using the main hoisting
mechanism (8), and wherein the trolley (18) preferably is provided with guiding means,
for example an open-sided slotted guide opening, for guiding the deepwater hoisting
cable (11) when the latter is supporting an object (4), which guiding means e.g. are
adapted to position the deepwater hoisting cable (11) with respect to the releasable
attachment mechanism (25) to facilitate interconnecting the main hoisting cable 17
and the deepwater hoisting cable (11).
3. Hoisting device according to one or more of the preceding claims, wherein the releasable
attachment mechanism (25) comprises a friction device to engage on the deepwater hoisting
cable (11), preferably a friction clamping mechanism, possibly a conically shaped
opening in the trolley - when present - or in the travelling pulley block 24 and one
or more wedges for clamping the deepwater hoisting cable (11) in the conical opening.
4. Hoisting device according to one or more of the preceding claims, wherein the deepwater
hoisting cable (11) is moveably supported by the load bearing structure, for example
by a hingeably jib, such that a free hanging section of the deepwater hoisting cable
can be moved relative to the attachment mechanism (25) in a horizontal direction between
a first position, in which the free hanging section of the deepwater hoisting cable
is positioned at a distance from the mechanism (25), and a second position, in which
the free hanging end of the deepwater hoisting cable is positioned such that they
can be interconnected.
5. Hoisting device according to one or more of the preceding claims, wherein the main
hoisting mechanism (8) is adapted to support an object weighing 400 metric tons or
more, and wherein the deepwater hoisting mechanism (9) is adapted to support an object
weighing up to 300 metric tons, and/or the deepwater hoisting mechanism (9) is adapted
to lower an object to a depth of at least 1 km, more preferably to a depth of 2,5
km or more.
6. Hoisting device according to one or more of the preceding claims, wherein the load
bearing structure is a crane (102) comprising a slewable jib supporting the multiple
fall configuration of the main hoisting cable and a free hanging section of the deepwater
cable, e.g. a crane comprising a vertical mast with a slewable jib, the main hoist
cable and the deepwater cable extending from their winched upwards through the mast
to a rotatable top cable pulley assembly and from their to respective cable pulley
assemblies supported by the jib.
7. Hoisting device according to one or more of the claims 1-5, wherein the load bearing
structure is a drilling tower, preferably a drilling mast, or a J-lay pipe laying
tower, e.g. wherein the trolley, when present, is supporting a rotary top drive for
driving a drill string.
8. Hoisting device according to one or more of the preceding claims, wherein the main
hoist heave compensation mechanism comprises at least one cylinder (19,20) supporting
a cable pulley which guides the main hoisting cable (17) such that a force can be
exerted upon the main hoisting cable.
9. Hoisting device according to one or more of the preceding claims, wherein the main
hoist heave compensation mechanism comprises:
- an electronic system (26) adapted to detect heave and drive the one or more main
hoisting winches (15, 16) to provide active heave compensation;
- an underload protection cylinder (20) which supports a cable pulley which guides
the main hoisting cable (17) such that a force is exertable on the main hoisting cable,
which cylinder (20) is normally positioned in extended position to protect the main
hoisting mechanism against underload or slack;
- and/or an overload protection cylinder (19) which supports a cable pulley which
guides the main hoisting cable (17) such that a force is exertable on the main hoisting
cable, which cylinder (19) is normally positioned in retracted position to protect
the main hoisting mechanism against overload;
- and optionally comprises a control device (27) for controlling the underload protection
cylinder (19) and/or the overload protection cylinder (20), which control device is
adapted to switch the cylinders (19,20) between a protection mode in which they protect
the main hoisting mechanism (8) against underload or overload respectively, and a
heave compensation mode, in which each cylinder (18,19) is positioned in intermediate
position to provide passive heave compensation.
10. Hoisting device according to claim 9, wherein the one or more cylinders (19,20) are
provided with an external drive (33) adapted to move the cylinder rod in the cylinder,
which external drive is controlled by the electronic system to provided active heave
compensation by moving the cylinder rod in the cylinder, and which external drive
preferably includes a winch driven cable loop guided by at least two pulleys, and
wherein preferably the one or more cylinders (19,20) provide about 80% of the heave
compensation and the electronic system in combination with the external drive connected
to the cylinders provides about 20% of the heave compensation.
11. Floating vessel (1) comprising a multi purpose hoisting device (2) according to one
or more of the claims 1-10.
12. Method for lowering an object from a floating vessel (1) to a deepwater installation
site, wherein use is made of a multi purpose hoisting device (2), the hoisting device
comprising:
- a load bearing structure (6);
- a main hoisting mechanism (8) for raising and lowering an object near the water
surface, preferably for raising and lowering the object above a deck of the vessel,
the main hoisting mechanism comprising:
i. at least one main hoisting winch (15, 16);
ii. a main hoisting cable (12) associated with the at least one main hoisting winch;
connecting mechanism for releasable connecting an object to the main hoisting cable;
- a main hoist heave compensation mechanism (19, 20, 26) associated with the main
hoisting cable for damping the effect of the movement of the vessel, as a result of
heave and beating of waves, onto an object supported by the main hoisting cable; -
a deepwater hoisting mechanism (9) or raising and lowering an object to a deepwater
installation site, preferably to a installation site at a depth of 1 km or more, the
deepwater hoisting mechanism comprising:
i. a deepwater hoisting winch (10, 13A, 13B);
ii. a deepwater hoisting cable (11), the deepwater hoisting cable running along a
path from the deepwater hoisting winch to a top pulley (12) supported by the load
bearing structure (6), from which top pulley the deep water hoisting cable is suspended
for supporting a load (4), and which path of the deepwater hoisting cable is distinct
from the main hoist heave compensation mechanism; and
iii. a connecting mechanism (11a) for releasable connecting an object to the deepwater
hoisting cable;
- a releasable attachment mechanism (25) for interconnecting the main hoisting cable
and the deepwater hoisting cable such that the heave compensation mechanism associated
with the main hoisting cable is operable in combination with the deepwater hoisting
cable, which method comprises:
- lowering an object from a position near the water surface to an intermediate underwater
position near the under water installation site, preferably within 50 meters of the
deepwater installation site, using the deepwater hoisting winch and the associated
deepwater hoisting cable to support the object;
- interconnecting the deepwater hoisting cable and the main hoisting cable such that
the path of the deepwater hoisting cable is distinct from the main hoist heave compensation
mechanism;
- transferring the load of the object from the deepwater hoisting winch to the main
hoisting winch, and using the main hoisting winch, the associated main hoisting cable
and the deepwater cable to support the object;
- optionally: if the heave compensation mechanism is turned off, switch on the heave
compensation mechanism;
- lowering the object from the intermediate underwater position to the under water
installation site using the main hoisting winch;
- using the heave compensating mechanism associated with the main hoisting mechanism
for damping the effect of the movement of the vessel, as a result of heave and beating
of waves, onto the object supported by the deepwater hoisting cable, while lowering
the object and landing the object on the deepwater installation site; and
- optionally: switching from active heave compensation to passive heave compensation
when landing an object on the under water installation site.
13. Method according to claim 12, the method further comprising:
- connecting the object to the deepwater installation site, preferably when the object
is positioned in the intermediate underwater position, via a connection cable associated
with a winch;
- when the object is supported by the main hoisting mechanism and the deepwater hoisting
cable, tensioning the connecting cable using the winch and thus exerting a force on
the object in a substantial vertical direction, preferably against the force exerted
by the heave compensation mechanism of the main hoisting mechanism,
- pulling the object to the deepwater installation site and landing the object on
the deepwater installation site using the connection cable and the associated winch;
- optionally: lowering the object by releasing the passive heave compensation and/or
lowering the main hoisting cable while maintaining tension in the connecting cable.
14. Method according to claim 12 or 13, using a multi purpose hoisting device (2) according
to one or more of the claims 1-10.
15. Method for performing offshore drilling activities from a floating vessel (1), wherein
use is made of a hoisting device (2) according to one or more of the claims 1-10 mounted
on said vessel, and wherein a rotary top drive is preferably suspended from the main
hoisting device while performing drilling with a drill string connected to and driven
by said rotary top drive.
1. Mehrzweckhebevorrichtung (2) für eine Verwendung auf einem schwimmenden Wasserfahrzeug
(1) mit einem Deck (22), wobei die Hebevorrichtung (2) umfasst:
- eine Last tragende Struktur (6), welche an dem Wasserfahrzeug (1) anzubringen ist;
- einen Haupthebemechanismus (8) zum Heben und Absenken eines Objekts über dem Deck
(22) des Wasserfahrzeugs (1), wobei der Haupthebemechanismus (8) umfasst:
i. mindestens eine Haupthebewinde (15, 16);
ii. einen oberen Kabelrollenblock (23), welcher von der Last tragenden Struktur (6)
gehalten wird, wobei der obere Kabelrollenblock mehrere Rollen umfasst;
iii. einen mehrere Rollen umfassenden verfahrbaren Kabelrollenblock (24), welcher
mit einer Objektverbindungsvorrichtung zum lösbaren Verbinden eines Objekts mit dem
verfahrbaren Kabelrollenblock (24) versehen ist;
iv. ein Haupthebekabel (17), welches der mindestens einen Haupthebewinde (15, 16)
zugeordnet ist, wobei das Haupthebekabel (17) über die Rollen des oberen Kabelrollenblocks
(23) und die Rollen des verfahrbaren Rollenblocks (24) in einer Mehrfachfallkonfiguration
verläuft, sodass der verfahrbare Kabelrollenblock (24) durch Verwenden der mindestens
einen Haupthebewinde (15, 16) relativ zu der Last tragenden Struktur (6) beweglich
ist;
- einen Haupthebeaufschwimmkompensationsmechanismus (19, 20, 26), welcher dem Haupthebekabel
(17) zugeordnet ist, um den Effekt einer seegangsbedingten Bewegung des Wasserfahrzeugs
(1) auf ein von dem Haupthebekabel (17) gehaltenes Objekt zu dämpfen;
dadurch gekennzeichnet, dass die Mehrzweckhebevorrichtung (2) ferner umfasst:
- einen Tiefseehebemechanismus (9) zum Heben und Absenken eines Objekts (4) zu einem
Installationsstandort (5) in der Tiefsee, wobei der Tiefseehebemechanismus (9) umfasst:
i. eine Tiefseehebewinde (10, 13A, 13B);
ii. ein Tiefseehebekabel (11), wobei das Tiefseehebekabel entlang einem Pfad von der
Tiefseehebewinde zu einer oberen Rolle (12), welche von der Last tragenden Struktur
(6, 7) gehalten wird, verläuft, wobei das Tiefseehebekabel (11) von der oberen Rolle
(12) zum Halten einer Last (4) vorzugsweise in einer Einzelfall- oder möglicherweise
Doppelfallanordnung hängt, und wobei der Pfad des Tiefseehebekabels (11) getrennt
von dem Haupthebeaufschwimmkompensationsmechanismus (19, 20, 26) ist;
iii. eine Objektverbindungsvorrichtung (11a) zum lösbaren Verbinden eines Objekts
(4) mit dem Tiefseehebekabel (11); und
- einen lösbareren Befestigungsmechanismus (25), welcher ausgestaltet ist, wahlweise
das Haupthebekabel (17) und das Tiefseehebekabel (11) derart miteinander zu verbinden,
dass der Aufschwimmkompensationsmechanismus (18, 19, 26), welcher dem Haupthebekabel
(17) zugeordnet ist, in Kombination mit dem Tiefseehebekabel (11) betreibbar ist.
2. Hebevorrichtung nach Anspruch 1, wobei der Haupthebemechanismus (8) einen Wagen (18)
umfasst, welcher den lösbaren Befestigungsmechanismus (25) hält, wobei der Wagen (18)
mit dem verfahrbaren Kabelrollenblock (24) des Haupthebemechanismus (8) verbunden
ist und beweglich an der Last tragenden Struktur (6) befestigt ist, sodass der Wagen
(18) relativ zu der Last tragenden Struktur (6) unter Verwendung des Haupthebemechanismus
(8) beweglich ist, und wobei der Wagen (18) vorzugsweise mit Führungsmitteln, zum
Beispiel einer offenseitigen geschlitzten Führungsöffnung, zum Führen des Tiefseehebekabels
(11), wenn das letztgenannte ein Objekt (4) hält, versehen ist, wobei die Führungsmittel
zum Beispiel ausgestaltet sind, das Tiefseehebekabel (11) in Bezug auf den lösbaren
Befestigungsmechanismus (25) zu positionieren, um ein Miteinanderverbinden des Haupthebekabels
(17) und des Tiefseehebekabels (11) zu ermöglichen.
3. Hebevorrichtung nach einem oder mehreren der vorhergehenden Ansprüche, wobei der lösbare
Befestigungsmechanismus (25) eine Reibungsvorrichtung umfasst, um an das Tiefseehebekabel
(11) anzukoppeln, vorzugsweise einen Reibungsklemmmechanismus, möglicherweise eine
konisch geformte Öffnung in dem Wagen - falls vorhanden - oder in dem verfahrbaren
Rollenblock (24), und einen oder mehrere Keile zum Klemmen des Tiefseehebekabels (11)
in der konischen Öffnung.
4. Hebevorrichtung nach einem oder mehreren der vorhergehenden Ansprüche, wobei das Tiefseehebekabel
(11) von der Last tragenden Struktur beweglich gehalten wird, zum Beispiel von einem
klappbaren Ausleger, sodass ein frei hängender Abschnitt des Tiefseehebekabels relativ
zu dem Befestigungsmechanismus (25) in einer horizontalen Richtung zwischen einer
ersten Position, in welcher der frei hängende Abschnitt des Tiefseehebekabels in einem
Abstand von dem Mechanismus (25) positioniert ist, und einer zweiten Position, in
welcher das frei hängende Ende des Tiefseehebekabels derart positioniert ist, dass
sie miteinander verbunden werden können, bewegt werden kann.
5. Hebevorrichtung nach einem oder mehreren der vorhergehenden Ansprüche, wobei der Haupthebemechanismus
(8) ausgestaltet ist, ein Objekt, welches 400 metrische Tonnen oder mehr wiegt, zu
halten, und wobei der Tiefseehebemechanismus (9) ausgestaltet ist, ein Objekt, welches
bis zu 300 metrische Tonnen wiegt, zu halten, und/oder der Tiefseehebemechanismus
(9) ausgestaltet ist, ein Objekt auf eine Tiefe von mindestens einem Kilometer, weiter
vorzugsweise auf eine Tiefe von 2,5 Kilometern oder mehr abzusenken.
6. Hebevorrichtung nach einem oder mehreren der vorhergehenden Ansprüche, wobei die Last
tragende Struktur ein einen schwenkbaren Ausleger umfassender Kran (102) ist, welcher
die Mehrfachfallkonfiguration des Haupthebekabels und einen frei hängenden Abschnitt
des Tiefseekabels hält, zum Beispiel ein Kran, welcher einen vertikalen Mast mit einem
schwenkbaren Ausleger umfasst, wobei sich das Haupthebekabel und das Tiefseekabel
von ihrer Winde nach oben durch den Mast zu einer drehbaren oberen Kabelrollenanordnung
und von dort zu entsprechenden Kabelrollenanordnungen, welche von dem Ausleger gehalten
werden, erstrecken.
7. Hebevorrichtung nach einem oder mehreren der Ansprüche 1-5, wobei die Last tragende
Struktur ein Bohrturm, vorzugsweise ein Bohrmast, oder ein J-Lay-Rohrlegerturm ist,
wobei zum Beispiel der Wagen, wenn er vorhanden ist, einen oberen Drehantrieb zum
Antreiben einer Bohrgarnitur hält.
8. Hebevorrichtung nach einem oder mehreren der vorhergehenden Ansprüche, wobei der Haupthebeaufschwimmkompensationsmechanismus
mindestens einen Zylinder (19, 20) umfasst, welcher eine Kabelrolle hält, welche das
Haupthebekabel (17) derart führt, dass eine Kraft auf das Haupthebekabel ausgeübt
werden kann.
9. Hebevorrichtung nach einem oder mehreren der vorhergehenden Ansprüche, wobei der Haupthebeaufschwimmkompensationsmechanismus
umfasst:
- ein elektronisches System (26), welches ausgestaltet ist, ein Aufschwimmen zu erfassen
und die eine oder mehreren Haupthebewinden (15, 16) anzusteuern, um eine aktive Aufschwimmkompensation
bereitzustellen;
- einen Unterlastschutzzylinder (20), welcher eine Kabelrolle hält, welche das Haupthebekabel
(17) derart führt, dass eine Kraft auf das Haupthebekabel ausübbar ist, wobei der
Zylinder (20) normalerweise in einer erweiterten Position angeordnet ist, um den Haupthebemechanismus
vor Unterlast oder Durchhang zu schützen;
- und/oder einen Überlastschutzzylinder (19), welcher eine Kabelrolle hält, welche
das Haupthebekabel (17) derart führt, dass eine Kraft auf das Haupthebekabel ausübbar
ist, wobei der Zylinder (19) normalerweise in einer zurückgezogenen Position angeordnet
ist, um den Haupthebemechanismus gegen eine Überlast zu schützen;
- und optional umfasst er eine Steuervorrichtung (27) zum Steuern des Unterlastschutzzylinders
(19) und/oder des Überlastschutzzylinders (20), wobei die Steuervorrichtung ausgestaltet
ist, die Zylinder (19, 20) zwischen einer Schutzbetriebsart, in welcher sie den Haupthebemechanismus
(8) gegen Unterlast bzw. Überlast schützen, und einer Aufschwimmkompensationsbetriebsart,
in welcher jeder Zylinder (18, 19) in einer Zwischenposition angeordnet ist, um eine
passive Aufschwimmkompensation bereitzustellen, umzuschalten.
10. Hebevorrichtung nach Anspruch 9, wobei der eine oder die mehreren Zylinder (19, 20)
mit einem externen Antrieb (33) versehen sind, welcher ausgestaltet ist, die Zylinderstange
in dem Zylinder zu bewegen, wobei der externe Antrieb von dem elektronischen System
gesteuert wird, um eine aktive Aufschwimmkompensation durch Bewegen der Zylinderstange
in dem Zylinder bereitzustellen, und wobei der externe Antrieb vorzugsweise eine Winden-angetriebene
Kabelschleife aufweist, welche von mindestens zwei Rollen geführt wird, und wobei
vorzugsweise der eine oder die mehreren Zylinder (19, 20) näherungsweise 80% der Aufschwimmkompensation
bereitstellen und das elektronische System in Kombination mit dem mit den Zylindern
verbundenen externen Antrieb näherungsweise 20% der Aufschwimmkompensation bereitstellt.
11. Schwimmendes Wasserfahrzeug (1), welches eine Mehrzweckhebevorrichtung (2) nach einem
oder mehreren der Ansprüche 1-10 umfasst.
12. Verfahren zum Absenken eines Objekts von einem schwimmenden Wasserfahrzeug (1) zu
einem Tiefseeinstallationsstandort, wobei eine Mehrzweckhebevorrichtung (2) verwendet
wird, wobei die Hebevorrichtung umfasst:
- eine Last tragende Struktur (6);
- einen Haupthebemechanismus (8) zum Heben und Absenken eines Objekts in der Nähe
der Wasseroberfläche, vorzugsweise zum Heben und Absenken des Objekts über einem Deck
des Wasserfahrzeugs, wobei der Haupthebemechanismus umfasst:
i. mindestens eine Haupthebewinde (15, 16);
ii. ein Haupthebekabel (17), welches der mindestens einen Haupthebewinde zugeordnet
ist;
- einen Verbindungsmechanismus zum lösbaren Verbinden eines Objekts mit dem Haupthebekabel;
- einen Haupthebeaufschwimmkompensationsmechanismus (19, 20, 26), welcher dem Haupthebekabel
zugeordnet ist, um den Effekt der Bewegung des Wasserfahrzeugs, welche ein Ergebnis
eines Aufschwimmens und Schlagen von Wellen ist, auf ein von dem Haupthebekabel gehaltenes
Objekt zu dämpfen;
- einen Tiefseehebemechanismus (9) zum Heben und Absenken eines Objekts zu einem Tiefseeinstallationsstandort,
vorzugsweise zu einem Installationsstandort in einer Tiefe von 1 Kilometer und mehr,
wobei der Tiefseehebemechanismus umfasst:
i. eine Tiefseehebewinde (10, 13A, 13B);
ii. ein Tiefseehebekabel (11), wobei das Tiefseehebekabel entlang einem Pfad von der
Tiefseehebewinde zu einer oberen Rolle (12), welche von der Last tragenden Struktur
(6) gehalten wird, verläuft, wobei das Tiefseehebekabel von der oberen Rolle zum Halten
einer Last (4) herabhängt, und wobei der Pfad des Tiefseehebekabels getrennt von dem
Haupthebeaufschwimmkompensationsmechanismus ist; und
iii. einen Verbindungsmechanismus (11a) zum lösbaren Verbinden eines Objekts mit dem
Tiefseehebekabel;
- einen lösbaren Befestigungsmechanismus (25) zum Verbinden des Haupthebekabels und
des Tiefseehebekabels miteinander derart, dass der Aufschwimmkompensationsmechanismus,
welcher dem Haupthebekabel zugeordnet ist, in Kombination mit dem Tiefseehebekabel
betreibbar ist, wobei das Verfahren umfasst:
- Absenken eines Objekts von einer Position in der Nähe der Wasseroberfläche zu einer
Unterwasserzwischenposition in der Nähe des Unterwasserinstallationsstandorts, vorzugsweise
innerhalb von 50 Metern zu dem Tiefseeinstallationsstandort, unter Verwendung der
Tiefseehebewinde und des zugeordneten Tiefseehebekabels, um das Objekt zu halten;
- Verbinden des Tiefseehebekabels und des Haupthebekabels miteinander derart, dass
der Pfad des Tiefseehebekabels getrennt von dem Haupthebeaufschwimmkompensationsmechanismus
ist;
- Übertragen der Last des Objekts von der Tiefseehebewinde zu der Haupthebewinde und
Verwenden der Haupthebewinde, des zugeordneten Haupthebekabels und des Tiefseekabels,
um das Objekt zu halten;
- optional: Einschalten des Aufschwimmkompensationsmechanismus, wenn der Aufschwimmkompensationsmechanismus
ausgeschaltet ist;
- Absenken des Objekts von der Unterwasserzwischenposition zu dem Unterwasserinstallationsstandort
unter Verwendung der Haupthebewinde;
- Verwenden des dem Haupthebemechanismus zugeordneten Aufschwimmkompensationsmechanismus
zum Dämpfen des Effekts der Bewegung des Wasserfahrzeugs als ein Ergebnis eines Aufschwimmens
und eines Schlagens von Wellen auf das von dem Tiefseehebekabel gehaltenen Objekt,
während das Objekt abgesenkt wird und das Objekt auf dem Tiefseeinstallationsstandort
landet; und
- optional: Schalten von einer aktiven Aufschwimmkompensation zu einer passiven Aufschwimmkompensation,
wenn ein Objekt auf dem Unterwasserinstallationsstandort landet.
13. Verfahren nach Anspruch 12, wobei das Verfahren ferner umfasst:
- Verbinden des Objekts mit dem Tiefseeinstallationsstandort, vorzugsweise wenn das
Objekt in der Unterwasserzwischenposition angeordnet ist, über ein Verbindungskabel,
welches einer Winde zugeordnet ist;
- Spannen des Verbindungskabels unter Verwendung der Winde und somit Ausüben einer
Kraft auf das Objekt in einer im Wesentlichen vertikalen Richtung, vorzugsweise gegen
die Kraft, welche von dem Aufschwimmkompensationsmechanismus des Haupthebemechanismus
ausgeübt wird, wenn das Objekt von dem Haupthebemechanismus und dem Tiefseehebekabel
gehalten wird,
- Ziehen des Objekts zu dem Tiefseeinstallationsstandort und Landen des Objekts auf
dem Tiefseeinstallationsstandort unter Verwendung des Verbindungskabels und der zugeordneten
Winde;
- optional: Absenken des Objekts durch Freigeben der passiven Aufschwimmkompensation
und/oder Absenken des Haupthebekabels, während eine Spannung in dem Verbindungskabel
beibehalten wird.
14. Verfahren nach Anspruch 12 oder 13, welches eine Mehrzweckhebevorrichtung (2) nach
einem oder mehreren der Ansprüche 1-10 verwendet.
15. Verfahren zum Ausführen von Bohraktivitäten auf offener See von einem schwimmenden
Wasserfahrzeug (1), wobei eine Hebevorrichtung (2) nach einem oder mehreren der Ansprüche
1-10 verwendet wird, welche an dem Wasserfahrzeug angebracht ist, und wobei ein oberer
Drehantrieb vorzugsweise von der Haupthebevorrichtung herabhängt, während ein Bohren
mit einer Bohrgarnitur durchgeführt, welche mit dem oberen Drehantrieb verbunden ist
und davon angetrieben wird.
1. Dispositif de levage à usages multiples (2) pour une utilisation sur un navire flottant
(1) comportant un pont (22), le dispositif de levage (2) comprenant :
- une structure de support de charge (6) destinée à être montée sur le navire (1)
;
- un mécanisme de levage principal (8) pour élever et abaisser un objet au-dessus
du pont (22) du navire (1), le mécanisme de levage principal (8) comprenant :
i. au moins un treuil de levage principal (15, 16) ;
ii. un bloc de poulies à câble supérieur (23) supporté par la structure de support
de charge (6) ; ledit bloc de poulies à câble supérieur comprenant de multiples poulies
;
iii. un bloc de poulies à câble mobile (24) comprenant de multiples poulies, pourvues
d'un dispositif de raccordement d'objet pour raccorder un objet de manière libérable
au bloc de poulies à câble mobile (24) ;
iv. un câble de levage principal (17) associé au dit au moins un treuil de levage
principal (15, 16), lequel câble de levage principal (17) passe sur les poulies du
bloc de poulies à câble supérieur (23) et sur les poulies du bloc de poulies mobile
(24) dans une configuration à multiples brins de retour, de sorte que le bloc de poulies
à câble mobile (24) puisse être déplacé par rapport à la structure de support de charge
(6) en utilisant ledit au moins un treuil de levage principal (15, 16) ;
- un mécanisme de compensation d'effort de levage principal (19, 20, 26) associé au
câble de levage principal (17) pour amortir l'effet d'un mouvement du navire induit
par l'état de la mer (1) sur un objet supporté par le câble de levage principal (17)
;
caractérisé en ce que le dispositif de levage à usages multiples (2) comprend en outre :
- un mécanisme de levage en eau profonde (9) pour élever et abaisser un objet (4)
jusqu'à un site d'installation (5) en eau profonde, le mécanisme de levage en eau
profonde (9) comprenant :
i. un treuil de levage en eau profonde (10, 13A, 13B) ;
ii. un câble de levage en eau profonde (11), le câble de levage en eau profonde s'étendant
le long d'un trajet du treuil de levage en eau profonde jusqu'à une poulie supérieure
(12) supportée par la structure de support de charge (6, 7), à partir de laquelle
poulie supérieure (12) le câble de levage en eau profonde (11) est suspendu pour supporter
une charge (4), de préférence en un agencement à brin de retour unique ou éventuellement
à brin de retour double, et lequel trajet du câble de levage en eau profonde (11)
est distinct du mécanisme de compensation d'effort de levage principal (19, 20, 26)
;
iii. un dispositif de raccordement d'objet (11a) pour raccorder un objet (4) de manière
libérable au câble de levage en eau profonde (11) ; et
- un mécanisme de fixation libérable (25) conçu pour interconnecter de manière sélective
le câble de levage principal (17) et le câble de levage en eau profonde (11) de sorte
que le mécanisme de compensation d'effort (18, 19, 26) associé au câble de levage
principal (17) puisse être mis en oeuvre en combinaison avec le câble de levage en
eau profonde (11).
2. Dispositif de levage selon la revendication 1, dans lequel le mécanisme de levage
principal (8) comprend un chariot (18) supportant le mécanisme de fixation libérable
(25), lequel chariot (18) est raccordé au bloc de poulies à câble mobile (24) du mécanisme
de levage principal (8), et est attaché de manière mobile à la structure de support
de charge (6), de sorte que le chariot (18) puisse être déplacé par rapport à la structure
de support de charge (6) en utilisant le mécanisme de levage principal (8), et dans
lequel le chariot (18) est de préférence pourvu de moyens de guidage, par exemple
d'une ouverture de guidage à fente à côtés ouverts pour guider le câble de levage
en eau profonde (11) lorsque ce dernier supporte un objet (4), lesquels moyens de
guidage sont par exemple conçus pour positionner le câble de levage en eau profonde
(11) par rapport au mécanisme de fixation libérable (25) pour faciliter l'interconnexion
du câble de levage principal (17) et du câble de levage en eau profonde (11).
3. Dispositif de levage selon une ou plusieurs des revendications précédentes, dans lequel
le mécanisme de fixation libérable (25) comprend un dispositif à friction pour venir
en prise avec le câble de levage en eau profonde (11), de préférence un mécanisme
de serrage à friction, éventuellement une ouverture de forme conique dans le chariot
lorsqu'il est présent ou dans le bloc de poulies mobile (24) et un ou plusieurs coins
pour serrer le câble de levage en eau profonde (11) dans l'ouverture conique.
4. Dispositif de levage selon une ou plusieurs des revendications précédentes, dans lequel
le câble de levage en eau profonde (11) est supporté de manière mobile par la structure
de support de charge, par exemple par une flèche pouvant être articulée, de sorte
qu'une section de suspension libre du câble de levage en eau profonde puisse être
déplacée par rapport au mécanisme de fixation (25) dans une direction horizontale
entre une première position, à laquelle la section de suspension libre du câble de
levage en eau profonde est positionnée à une distance du mécanisme (25), et une deuxième
position, à laquelle l'extrémité de suspension libre du câble de levage en eau profonde
est positionnée de sorte qu'ils puissent être interconnectés.
5. Dispositif de levage selon une ou plusieurs des revendications précédentes, dans lequel
le mécanisme de levage principal (8) est conçu pour supporter un objet pesant 400
tonnes métriques ou plus, et dans lequel le mécanisme de levage en eau profonde (9)
est conçu pour supporter un objet pesant jusqu'à 300 tonnes métriques, et/ou le mécanisme
de levage en eau profonde (9) est conçu pour abaisser un objet à une profondeur d'au
moins 1 km, plus préférablement à une profondeur de 2,5 km ou plus.
6. Dispositif de levage selon une ou plusieurs des revendications précédentes, dans lequel
la structure de support de charge est une grue (102) comprenant une flèche inclinable
supportant la configuration à multiples brins de retour du câble de levage principal
et une section de suspension libre du câble en eau profonde, par exemple une grue
comprenant un mât vertical avec une flèche inclinable, le câble de levage principal
et le câble en eau profonde s'étendant de leurs treuils vers le haut à travers le
mât jusqu'à un ensemble de poulies à câble supérieur rotatif et de là jusqu'à des
ensembles de poulies à câble respectifs supportés par la flèche.
7. Dispositif de levage selon une ou plusieurs des revendications 1 à 5, dans lequel
la structure de support de charge est une tour de forage, de préférence un mât de
forage, ou une tour de pose de tuyau à pose en J, par exemple dans lequel le chariot,
lorsqu'il est présent, supporte un élément d'entraînement supérieur rotatif pour entraîner
un train de tiges de forage.
8. Dispositif de levage selon une ou plusieurs des revendications précédentes, dans lequel
le mécanisme de compensation d'effort de levage principal comprend au moins un vérin
(19, 20) supportant une poulie à câble qui guide le câble de levage principal (17)
de sorte qu'une force puisse être exercée sur le câble de levage principal.
9. Dispositif de levage selon une ou plusieurs des revendications précédentes, dans lequel
le mécanisme de compensation d'effort de levage principal comprend :
- un système électronique (26) conçu pour détecter un effort et pour commander lesdits
un ou plusieurs treuils de levage principaux (15, 16) pour assurer une compensation
d'effort active ;
- un vérin de protection contre une sous-charge (20) qui supporte une poulie à câble
qui guide le câble de levage principal (17) de sorte qu'une force puisse être exercée
sur le câble de levage principal, lequel vérin (20) est normalement positionné dans
une position étendue pour protéger le mécanisme de levage principal contre une sous-charge
ou un relâchement ;
- et/ou un vérin de protection contre une surcharge (19) qui supporte une poulie à
câble qui guide le câble de levage principal (17) de sorte qu'une force puisse être
exercée sur le câble de levage principal, lequel vérin (19) est positionné normalement
dans une position rétractée pour protéger le mécanisme de levage principal contre
une surcharge ;
- et comprend, en option, un dispositif de commande (27) pour commander le vérin de
protection contre une sous-charge (19) et/ou le vérin de protection contre une surcharge
(20), lequel dispositif de commande est conçu pour commuter les vérins (19, 20) entre
un mode de protection, dans lequel ils protègent le mécanisme de levage principal
(8) contre une sous-charge ou une surcharge respectivement, et un mode de compensation
d'effort, dans lequel chaque vérin (18, 19) est positionné dans une position intermédiaire
pour assurer une compensation d'effort passive.
10. Dispositif de levage selon la revendication 9, dans lequel lesdits un ou plusieurs
vérins (19, 20) sont pourvus d'une commande externe (33) conçue pour déplacer la tige
de vérin dans le vérin, laquelle commande externe est commandée par le système électronique
pour assurer une compensation d'effort active en déplaçant la tige de vérin dans le
vérin, et laquelle commande externe comprend de préférence une boucle de câble entraînée
par un treuil guidée par au moins deux poulies, et dans lequel de préférence lesdits
un ou plusieurs vérins (19, 20) assurent environ 80 % de la compensation d'effort
et le système électronique en combinaison avec la commande externe connecté aux vérins
assure environ 20 % de la compensation d'effort.
11. Navire flottant (1) comprenant un dispositif de levage à usages multiples (2) selon
une ou plusieurs des revendications 1 à 10.
12. Procédé pour abaisser un objet d'un navire flottant (1) jusqu'à un site d'installation
en eau profonde, dans lequel un dispositif de levage à usages multiples (2) est utilisé,
le dispositif de levage comprenant :
- une structure de support de charge (6) ;
- un mécanisme de levage principal (8) pour élever et abaisser un objet à proximité
de la surface de l'eau,
- de préférence pour élever et abaisser l'objet au-dessus d'un pont du navire, le
mécanisme de levage principal comprenant :
i. au moins un treuil de levage principal (15, 16) ;
ii. un câble de levage principal (17) associé au dit au moins un treuil de levage
principal ;
- un mécanisme de raccordement pour raccorder un objet de manière libérable au câble
de levage principal ;
- un mécanisme de compensation d'effort de levage principal (19, 20, 26) associé au
câble de levage principal pour amortir l'effet du mouvement du navire, dû à l'effort
et au martèlement des vagues, sur un objet supporté par le câble de levage principal
;
- un mécanisme de levage en eau profonde (9) pour élever et abaisser un objet jusqu'à
un site d'installation en eau profonde, de préférence jusqu'à un site d'installation
à une profondeur de 1 km ou plus, le mécanisme de levage en eau profonde comprenant
:
i. un treuil de levage en eau profonde (10, 13A, 13B) ;
ii. un câble de levage en eau profonde (11), le câble de levage en eau profonde s'étendant
le long d'un trajet du treuil de levage en eau profonde jusqu'à une poulie supérieure
(12) supportée par la structure de support de charge (6), à partir de laquelle poulie
supérieure le câble de levage en eau profonde est suspendue pour supporter une charge
(4), et lequel trajet du câble de levage en eau profonde est distinct du mécanisme
de compensation d'effort de levage principal ; et
iii. un mécanisme de raccordement (11a) pour raccorder un objet de manière libérable
au câble de levage en eau profonde ;
- un mécanisme de fixation libérable (25) pour interconnecter le câble de levage principal
et le câble de levage en eau profonde de sorte que le mécanisme de compensation d'effort
associé au câble de levage principal puisse être mis en oeuvre en combinaison avec
le câble de levage en eau profonde, lequel procédé comprend :
- l'abaissement d'un objet d'une position à proximité de la surface de l'eau jusqu'à
une position intermédiaire sous l'eau à proximité d'un site d'installation sous l'eau,
de préférence dans la limite de 50 mètres du site d'installation en eau profonde,
en utilisant le treuil de levage en eau profonde et le câble de levage en eau profonde
associé pour supporter l'objet ;
- l'interconnexion du câble de levage en eau profonde et du câble de levage principal
de sorte que le trajet du câble de levage en eau profonde soit distinct de celui du
mécanisme de compensation d'effort de levage principal ;
- le transfert de la charge de l'objet du treuil de levage en eau profonde au treuil
de levage principal, et l'utilisation du treuil de levage principal, du câble de levage
principal associé et du câble en eau profonde pour supporter l'objet ;
- en option, si le mécanisme de compensation d'effort est désactivé, l'activation
du mécanisme de compensation d'effort ;
- l'abaissement de l'objet de la position intermédiaire sous l'eau jusqu'au site d'installation
sous l'eau en utilisant le treuil de levage principal ;
- l'utilisation du mécanisme de compensation d'effort associé au mécanisme de levage
principal pour amortir l'effet du mouvement du navire, dû à l'effort et au martèlement
des vagues, sur l'objet supporté par le câble de levage en eau profonde, tout en abaissant
l'objet et en déposant l'objet sur le site d'installation en eau profonde ; et
- en option, la commutation d'une compensation d'effort active vers une compensation
d'effort passive lors du dépôt d'un objet sur le site d'installation sous l'eau.
13. Procédé selon la revendication 12, le procédé comprenant en outre :
- le raccordement de l'objet au site d'installation en eau profonde, de préférence
lorsque l'objet est positionné dans la position intermédiaire sous l'eau, par l'intermédiaire
d'un câble de raccordement associé à un treuil,
- lorsque l'objet est supporté par le mécanisme de levage principal et le câble de
levage en eau profonde, la mise en tension du câble de raccordement en utilisant le
treuil et l'application ainsi d'une force à l'objet dans une direction sensiblement
verticale, de préférence contre la force exercée par le mécanisme de compensation
d'effort du mécanisme de levage principal,
- la traction de l'objet jusqu'au site d'installation en eau profonde et le dépôt
de l'objet sur le site d'installation en eau profonde en utilisant le câble de raccordement
et le treuil associé ;
- en option, l'abaissement de l'objet en relâchant la compensation d'effort passive
et/ou l'abaissement du câble de levage principal tout en maintenant la tension dans
le câble de raccordement.
14. Procédé selon la revendication 12 ou 13, utilisant un dispositif de levage à usages
multiples (2) selon une ou plusieurs des revendications 1 à 10.
15. Procédé pour effectuer des activités de forage au large à partir d'un navire flottant
(1), dans lequel un dispositif de levage (2) selon une ou plusieurs des revendications
1 à 10 monté sur ledit navire est utilisé, et dans lequel un élément d'entraînement
supérieur rotatif est de préférence suspendu au dispositif de levage principal tout
en effectuant un forage avec un train de tiges de forage raccordé et entrainé par
ledit élément d'entraînement supérieur rotatif.