Background of the invention
[0001] The present invention relates to a cutting head with a movable threading tooth for
making a threaded continuous flight auger pile.
[0002] For making a bored pile or a cast-in place pile, it is usual to make use of a tool
such as an auger that serves to dig a substantially cylindrical excavation corresponding
to the dimensions of the pile that is to be made, and that is also for raising the
excavated soil out of the bore.
[0003] When making concrete piles in a soil, it is advantageous to limit the diameter of
the pile shaft to be bored. Indeed, when the diameter of the pile shaft is reduced,
the cost of the pile is lowered.
[0004] However, the bearing capacity of the concrete pile greatly depends on the diameter
of the pile. A technique to increase the bearing capacity of a pile, the shaft of
which has a given diameter, is to make a thread or a helical groove in the internal
wall of the pile bore. When the pile bore is filled with concrete to obtain the pile,
the thread or helical groove is also filled with concrete so as to obtain a threaded
continuous flight auger pile.
[0005] The present invention more precisely relates to a cutting head for making a threaded
continuous flight auger pile, said cutting head comprising:
- a hollow cylindrical core having a longitudinal axis and a bottom end;
- a helical flight being mounted on an outside face of the hollow cylindrical core;
- a threading tooth presenting an extended position in which the threading tooth projects
outside a volume defined by the periphery of the flight and a retracted position in
which the threading tooth is disposed inside said volume;
- displacement means for displacing said threading tooth between said retracted position
and said extended position, said displacement means comprising:
- an inner hollow tubular member mounted to move into said hollow cylindrical core in
translation along said longitudinal axis and disposed at least at the bottom end of
said hollow cylindrical core;
- control means for causing said threading tooth to be displaced between said retracted
position and said extended position in response to the translation of the inner hollow
tubular member relative to at least the bottom end of said hollow cylindrical core;
[0006] GB 2 440 939 describes such a drilling tool for making threaded continuous flight auger piles.
[0007] In this prior art document, the control means comprises a wedge attached to the inner
hollow tubular member, and a piston having an inclined surface connected to the rear
part of the threading tooth. When the hollow tubular member is moved upwardly, the
wedge acts against the inclined surface of the piston, which causes the displacement
of the threading tooth toward its extended position.
[0008] For causing the displacement of the threading tooth towards its retracted position,
the return system comprises a tension spring and a lever mounted in a protected volume.
Summary of the invention
[0009] An object of the invention is to provide a cutting head for making threaded continuous
flight auger piles in which the control means for displacing the threading tooth is
more robust than the one disclosed in
GB 2 440 939.
[0010] According to the invention, the control means comprises:
- a rack fixed to the inner hollow tubular member,
- at least a gear cooperating with the rack, said gear being mounted on the bottom end
of the hollow cylindrical core,
- a lever connected to the gear;
- a connecting rod pivotally connected to the lever and to the threading tooth, whereby
the translation of the rack causes the displacement of the threading tooth.
[0011] When the inner hollow tubular member is moved downwardly in respect of the hollow
cylindrical core, the downward movement of the hollow tubular member causes the downward
translation of the rack in respect of the gear. As a result, the gear rotates in a
direction where the lever pulls the connecting rod so as to displace the threading
tooth to its retracted position.
[0012] During boring, a vertical downward force is applied on the inner hollow tubular member
so that the rack is maintained in a low position in respect of the bottom end of the
hollow cylindrical core. As a result, the rotation of the gear is advantageously blocked
by the rack, so that the threading tooth is firmly maintained in the retracted position.
[0013] Such configuration for maintaining the threading tooth in its retracted position
is more robust than the device disclosed in prior art.
[0014] When the cutting head begins to be raised, the inner hollow tubular member moves
upward in respect of the hollow cylindrical core. This causes the upward displacement
of the rack in respect of the bottom end of the hollow cylindrical core. This displacement
of the rack causes the rotation of the gear in a direction where the lever pushes
the connecting rod, whereby the threading tooth is displaced to its extended position.
[0015] During the raising of the cutting head, a vertical upward force is applied to the
inner tubular member so that the rack is maintained in a top position in respect of
the bottom end of the hollow cylindrical core. As a result, the rotation of the gear
is advantageously blocked by the rack, so that the threading tooth is firmly maintained
in the extended position.
[0016] Advantageously, the threading tooth is mounted to move in translation perpendicularly
to the longitudinal axis.
[0017] Advantageously, the cutting head further comprises a protection box fixed to the
bottom end of the hollow cylindrical core for receiving the gear, said protection
box surrounding a window formed in the bottom end of the hollow cylindrical core,
and wherein the rack projects into the protection box through said window.
[0018] Preferentially, the lever and the connecting rod are disposed outside of the protection
box to enable the protection box to be sealed against ingress of water or soil during
boring, or concrete when the pile is being formed.
[0019] Advantageously, the cutting head comprises means for limiting the relative vertical
displacement between the inner tubular member and the hollow cylindrical core.
[0020] For this purpose, the rack presents a top, the window presents a top, and wherein
the top of the rack is configured to come into abutment with the top of the window
so as to limit the relative displacement between the inner hollow tubular member and
the hollow cylindrical core.
[0021] Alternatively, the inner hollow tubular member comprises a shoulder configured to
come into vertical abutment with a top portion of the hollow cylindrical core so as
to limit the relative displacement between the inner hollow tubular member and the
hollow cylindrical core.
[0022] Advantageously, the bottom end of the hollow cylindrical core comprises a hinged
cap for closing the hollow cylindrical core during boring.
[0023] Preferentially, the threading tooth extends orthoradially in respect to the longitudinal
axis. The orthoradial direction is a direction perpendicular to the radius and to
the vertical direction.
[0024] According to a preferred embodiment, the cutting head comprises an upper part and
a lower part, wherein the lower part comprises the hollow cylindrical core and said
control means, wherein the upper part has a lower end, wherein the inner hollow tubular
member is fixed to the lower end and extends along the length of the hollow cylindrical
core, and wherein the upper part is movable in translation relative to the lower part
over a predetermined length.
[0025] Preferentially, the cutting head further comprises means for constraining in rotation
said upper and lower part relative to each other.
[0026] Advantageously, the cutting head further comprises a monitoring device for monitoring
the position of the threading tooth. An interest of such monitoring device is to control
the making of the helical groove in the soil.
[0027] Preferentially, the monitoring device comprises a movement sensor disposed in the
protection box for monitoring the movement of the rack and a data logger connected
to the movement sensor for recording the monitoring information provided by the movement
sensor during the making of the pile.
[0028] The present invention also relates to a machine for making a threaded pile in a soil
comprising a cutting head according to the invention and a supply system to deliver
a liquid construction material, for instance concrete, through said hollow cylindrical
core and said inner hollow tubular member.
[0029] witch the invention, the information of the position of the threading tooth enable
control of the structure of the pile.
[0030] The data logger is preferentially but not exclusively read and analyzed after the
completion of the pile.
[0031] Advantageously, the machine further comprises means for downloading the information
stored in the data logger after the making of the pile, and a display device for displaying
said information.
[0032] The present invention further relates to a machine for making a threaded pile in
a soil comprising a cutting head according to the invention, a monitoring device for
monitoring in real time the position of the threading tooth during the making of the
pile, a computer connected to the monitoring device, and a display device connected
to the computer for displaying in real time the position of the threading tooth.
[0033] Such machine makes it possible to control in real time the making of the pile.
Brief description of the drawings
[0034]
- figure 1 shows a vertical section of a threaded continuous flight auger pile;
- figure 2 illustrates a machine comprising a cutting head according to the present invention;
- figure 3 is a side view of the cutting head when the threading tooth is in its retracted position;
- figure 4 is a detailed view of the upper end of the cutting head when the threading tooth
is in its retracted position;
- figure 5 is a vertical section view of the upper end of the cutting head of figure 4;
- figure 6 is a horizontal section view of the means for constraining in rotation the top and
bottom parts of the cutting head of figure 3;
- figure 7 is a vertical section view of the bottom end of the cutting head, showing the rack
and the gear when the threading tooth is in its retracted position;
- figure 8 is an isometric view of the bottom end of the cutting head, showing the threading
tooth in its retracted position;
- figure 9 is a horizontal section view of the bottom end of the cutting head of figure 8;
- figure 10 is a side view of the cutting head according to the invention, the threading tooth
being in its extended position;
- figure 11 is a detailed view of the upper end of the cutting head, the bottom part having translated
vertically in respect of the upper;
- figure 12 is a vertical section view of figure 11;
- figure 13 is a vertical section view of the bottom end of the cutting head, showing the rack
and the gear when the threading tooth is in its extended position;
- figure 14 is an isometric view of the bottom end of the cutting head, showing the threading
tooth in its extended position; and
- figure 15 is a horizontal section view of the bottom end of the cutting head of figure 14.
Detailed description
[0035] Figure
1 illustrates a vertical section through a pile
10 made in a soil
S, said pile having a helical thread
12. Such pile
10 is made with the machine
100 comprising the cutting head
20 according to the present invention.
[0036] As explained in detail below, the cutting head
20 is configured for making a pile bore in soil
S with a helical groove cut into the soil on the inside of the bore. The pile bore
is made during the downward movement of the cutting head. After completion of the
bore, the cutting head
20 is raised and concrete is injected from the bottom end of the cutting head into the
pile bore and into the groove, so as to make the threaded pile
10.
[0037] The cutting head
20 according to the invention is mounted on the boring machine
100 having a vertical mast
102 on which is mounted a rotary drive
104 supported by a sledge
106.
[0038] The sledge
106 can be raised or lowered while sliding vertically on the front face
102a of the mast
102.
[0039] As illustrated in figure
2, the cutting head
20 with extension auger
21 are attached to a Kelly bar
108, which passes through the rotary drive
104 and has a central tube through which concrete can be pumped to cutting head
20.
[0040] The rotary drive
104 imparts rotary motion to the Kelly bar
108, which rotates the cutting head
20 and extension auger
21. Raising or lowering the sledge
106 imparts vertical motion to the Kelly bar
108, extension auger
21 and cutting head
20.
[0041] On completion of boring, a liquid construction material, preferentially concrete,
is delivered through said cutting head while the sledge
106 is raised. For that purpose, concrete is pumped through an injection pipe
110 and swivel
112 attached to the top of the Kelly bar
108.
[0042] Referring to figures
3 to
6, it is noted that cutting head
20 has an upper part
22 and a lower part
24 connected together by means for constraining in rotation said upper and lower part
relative to each other. In this example, means for constraining the rotation comprises
a hexagonal drive coupling
26 visible on figure
6 which has a female outer part
28 and a male inner part
30.
[0043] The upper part
22 has a female coupling
22a at its upper end to connect to a male coupling at the lower end of the extension
auger
21, and a female coupling
22b at its lower end connected to a male coupling
22c attached to the upper end of the male part
30 of the hexagonal drive coupling
26.
[0044] A short length of helical auger flight
32 is fixed around the two female couplings
22a and
22b which form the stem of the upper part
22.
[0045] The lower part comprises a hollow cylindrical core
34 having a longitudinal axis X-X'. In this example, the hollow cylindrical core
34 comprises the female hexagonal drive coupling
28 and a stem tube
36, the upper end of which is fixed to the female hexagonal drive coupling
28.
[0046] An outlet tube
38 is disposed at the bottom end
34a of the hollow cylindrical core
34. The outlet tube
38 has a hinged cap
40 for closing the hollow cylindrical core during the boring.
[0047] The lower part
24 of the cutting head
20 has a continuous helical auger flight
42 fixed around the stem tube
36 and the female hexagonal drive coupling
28.
[0048] The auger flights
42 and
32 form preferentially a continuous helical path when the cutting head
20 is lowered into the soil
S.
[0049] The cutting head
20 further comprises an inner hollow tubular member
43 formed by the male hexagonal drive coupling
30 and an extension tube
44, the upper end of which being attached to the male hexagonal drive coupling
30. The extension tube
44 has a lower end
44a extending into the outlet tube
38.
[0050] The inner hollow tubular member
43 is mounted to move into said hollow cylindrical core
34 in translation along said longitudinal axis X-X'. Furthermore, in this example, the
inner hollow tubular member
43 extends along the entire length of the hollow cylindrical core
34 so as to be disposed at least at the bottom end of said hollow cylindrical core
34.
[0051] When the extension auger
21 is raised, the upper part
22 of the cutting head is raised, and the inner hollow tubular member
43 slides within the hollow cylindrical core
34 along a predetermined length.
[0052] As will be explained more in detail below, the cutting head
20 further comprises a threading tooth
50 presenting an extended position, shown on figures
10, 14 and
15, in which the threading tooth projects outside a volume defined by the periphery of
the flight, and a retracted position shown on figures
3, 8 and
9 in which the threading tooth is disposed inside said volume.
[0053] The movable threading tooth
50 is disposed near the lower end of the cutting head
20, and is in its retracted position when boring into the ground, but is in its extended
position so as to extend outwards beyond the external diameter of the cutting head
when the extension auger is raised.
[0054] The cutting head
20 accordingly comprises displacement means
52 for displacing said threading tooth
50 between said retracted position and said extended position.
[0055] The displacement means
52 comprises the inner hollow tabular member
43 as well as control means
54 for causing said threading tooth
50 to be displaced between said retracted position and said extended position in response
to the translation of the inner hollow tubular member
43 relative to at least the bottom end
34a of said hollow cylindrical core
34.
[0056] According to the present invention, the control means comprises a rack
56 fixed to the inner hollow tubular member
43. More precisely, in this example, the rack
56 is attached to the lower end of the extension tube
44 just above the bottom end
44a of the extension tube
44.
[0057] The control means further comprises a gear
58 cooperating with the rack
56, said gear being mounted on the bottom end of the hollow cylindrical core.
[0058] The rotation axis
A of the gear extends horizontally. The gear is disposed outside the hollow cylindrical
core
43, below the flight
42.
[0059] Moreover, the control means
54 also comprises a lever
60 connected to the gear
58. In this embodiment, the lever
60 is attached to the gear
58 so that it rotates with the gear
58 about axis
A.
[0060] The lever
60 comprises an end
60a which is pivotally connected to a first end
62a of a connecting rod
62. The second end
62b of the connected rod, opposite to the first end, is pivotally connected to the threading
tooth
50.
[0061] From figures
7 and
8, it is noted that the vertical translation of the inner hollow tubular member causes
the vertical displacement of the rack
56, which causes the rotation of the lever
60. As a result, the lever is displaced, which causes the displacement of the threading
tooth.
[0062] In this example, the connection point
B between the lever
60 and the connecting rod
62 is below the rotation axis
A of the gear
58. The gear
58 and the threading tooth
50 are disposed on both sides of a plane that contains the longitudinal axis X-X' and
that is parallel to the rotation axis
A of the gear
50.
[0063] Accordingly, when the inner hollow tube
43 is moved upward in respect of the hollow cylindrical core
34, the displacement of the rack
56 causes the rotation of the gear
58 in a sense in which the connecting rod
62 pushes the threading tooth
50 toward its extended position.
[0064] As can be seen on figure
15, the threading tooth
50 extends orthoradially in respect to the longitudinal axis X-X'.
[0065] Similarly, when the inner hollow tube
43 is moved downward in respect of the hollow cylindrical core
34, the displacement of the rack
56 causes the rotation of the gear
58 in a sense in which the connecting rod
62 pulls the threading tooth
50 toward its retracted position. Such position is notably visible on figure
9.
[0066] In this example, the threading tooth
50 is mounted into a guide
51 fixed under flight
42, so that the threading tooth moves in translation perpendicularly to the longitudinal
axis X-X'.
[0067] As can be seen on figure
7, the cutting head
20 further comprises a protection box
64 fixed to the bottom end of the hollow cylindrical core for receiving the gear
58.
[0068] The protection box
64 surrounds a window
66 formed in the bottom end
34a of the hollow cylindrical core
34. In this example, the window
66 is disposed above the outlet tube
38.
[0069] In addition, the rack
56 projects into the box through said window
66.
[0070] When referring to figure
8, it can be noted that the lever
60 and the connecting rod
62 are disposed outside of the protection box
64. The protection box
64 is indeed designed for preventing soil to enter inside the box, so that the rack
and the gear can work smoothly.
[0071] The rotation axis
A of the gear
58 and lever
60 passes through a side wall of the protection box
64.
[0072] Turning back to figure
7, it is visible that the rack
56 presents a top
56a and the window
66 presents also a top
66a.
[0073] As can be seen on figure
13, when the upper part
22 of the cutting head is raised, the top
56a of the rack
56 comes into abutment with the top
66a of the window
66 so as to limit the vertical relative displacement between the inner hollow tubular
member
43 and the hollow cylindrical core
34. In other words, in this example, the upper part is movable in translation relative
to the lower part over a predetermined length.
[0074] Figures
11 and
12 show the gap which is created between the upper part
22 and the lower part
24 when the cutting head
20 is raised.
[0075] In another embodiment, the relative displacement between the upper part
22 and the lower part
24 is achieved differently: the inner hollow tubular member comprises a shoulder configured
to come into vertical abutment with a top portion of the hollow cylindrical core so
as to limit the relative displacement between the inner hollow tubular member
43 and the hollow cylindrical core
34. Such configuration is notably illustrated in figure
20 of
EP 1 748 108 the description of which is incorporated in the present application.
[0076] As previously mentioned, when the upper part
22 of the cutting head
20 is raised, the inner hollow tubular member
43 with the rack
56 moves upwards relative to the hollow cylindrical core
34 to which the protective box is attached. Upward movement of the rack
56 is limited by contact between the top
56a of the rack
56 and the top
66a of the window
66. When the top
56a of the rack
56 abuts against the top
66a of the window
66, the inner hollow tubular member
43 raises the hollow cylindrical core. In other words, the vertical displacement of
the inner hollow tubular member causes the vertical displacement of the hollow cylindrical
core.
[0077] When the rack
56 is in its uppermost position, the threading tooth
50 is fully extended as visible on figures
13, 14 and
15. Similarly, when the rack
56 is in its lowermost position, the threading tooth
50 is fully retracted.
[0078] In addition, on completion of boring, concrete is delivered through said hollow cylindrical
core and said inner hollow tubular member. During the upward movement of the cutting
head
20, the cap
40 is open and concrete is injected into the bore article flowing inside inner hollow
tubular member
43.
[0079] In this example, the cutting head
20 comprises a monitoring device
70 for monitoring the position of the threading tooth
50. Preferentially, the monitoring device comprises a movement sensor
74 disposed in the protection box
64 for monitoring the movement of the rack
56, and a data logger
72 connected to the movement sensor for recording the monitoring information provided
by the movement sensor during the making of the pile.
[0080] The machine for making a threaded pile represented in figure
2 further comprises a computer
80 comprising means for downloading the information stored in the data logger after
the making of the pile, and a display device
82 for displaying said information.
[0081] In this example, the monitoring device
70 is configured for monitoring in real time the position of the threading tooth
50 during the making of the pile. The computer
80 is connected to the monitoring device for instance by a wire or wireless connection
so that the real time position of the threading tooth
50 appears on the display device.
1. A cutting head (20) comprising :
• a hollow cylindrical core (34) having a longitudinal axis (X-X') and a bottom end
(34a);
• a helical flight (42) being mounted on an outside face of the hollow cylindrical
core;
• a threading tooth (50) presenting an extended position in which the threading tooth
projects outside a volume defined by the periphery of the flight and a retracted position
in which the threading tooth is disposed inside said volume;
• displacement means (52) for displacing said threading tooth between said retracted
position and said extended position, said displacement means comprising:
• an inner hollow tubular member (43) mounted to move into said hollow cylindrical
core (34) in translation along said longitudinal axis and disposed at least at the
bottom end (34a) of said hollow cylindrical core;
• control means (54) for causing said threading tooth to be displaced between said
retracted position and said extended position in response to the translation of the
inner hollow tubular member relative to at least the bottom end of said hollow cylindrical
core;
the cutting head being
characterized in that the control means comprises:
• a rack (56) fixed to the inner hollow tubular member (43),
• at least a gear (58) cooperating with the rack, said gear being mounted on the bottom
end of the hollow cylindrical core,
• a lever (60) connected to the gear;
• a connecting rod (62) pivotally connected to the lever and to the threading tooth,
whereby the translation of the rack (56) causes the displacement of the threading
tooth (50).
2. The cutting head according to claim 1, wherein the threading tooth (50) is mounted to move in translation perpendicularly
to the longitudinal axis (X-X').
3. The cutting head according to claim 1 or 2, wherein it further comprises a protection box (64) fixed to the bottom end of the
hollow cylindrical core for receiving the gear, said protection box surrounding a
window (66) formed in the bottom end of the hollow cylindrical core, and wherein the
rack projects into the protection box through said window.
4. The cutting head according to claim 3, wherein the lever (60) and the connecting rod (62) are disposed outside of the protection
box.
5. The cutting head according to any one of claims 1 to 4, wherein it comprises means for limiting the relative vertical displacement between
the inner hollow tubular member (43) and the hollow cylindrical core (34).
6. The cutting head according to claim 5, wherein the rack (56) presents a top (56a), the windows (66) presents a top (66a),
and wherein the top of the rack is configured to come into abutment with the top of
the window so as to limit the relative vertical displacement between the inner hollow
tubular member and the hollow cylindrical core.
7. The cutting head according to claim 5, wherein the inner hollow tubular member (43) comprises a shoulder configured to come
into vertical abutment with a top portion of the hollow cylindrical core so as to
limit the relative displacement between the inner hollow tubular member and the hollow
cylindrical core.
8. The cutting head according to any one of claims 1 to 7, wherein the bottom end (34a) of the hollow cylindrical core (34) comprises a hinged
cap (40) for closing the hollow cylindrical core during boring.
9. The cutting head according to any one of claims 1 to 8, wherein the threading tooth (50) extends orthoradially in respect to the longitudinal
axis.
10. The cutting head according to any one of claims 1 to 9, wherein it comprises an upper part (22) and a lower part (24), wherein the lower
part comprises the hollow cylindrical core (34) and said control means (54), wherein
the upper part has a lower end, wherein the inner hollow tubular member is fixed to
the lower end of the upper part and extends along the length of the hollow cylindrical
core, and wherein the upper part is movable in translation relative to the lower part
over a predetermined length.
11. The cutting head according to claim 10, wherein it further comprises means (26) for constraining in rotation said upper part
and lower part relative to each other.
12. The cutting head according to any one of claims 1 to 11, wherein it further comprises a monitoring device (70) for monitoring the position
of the threading tooth (50).
13. The cutting head according to claims 3 and 12, wherein the monitoring device (70) comprises a movement sensor (74) disposed in the
protection box (64) for monitoring the movement of the rack (56), and a data logger
(74) connected to the movement sensor for recording the monitoring information provided
by the movement sensor (74).
14. Machine (100) for making a threaded pile (10) in a soil (S) comprising a cutting head
according to any one of claims 1 to 13.
15. Machine (100) according to claim 14, wherein said machine further comprises means (80) for downloading the information
stored in the data logger after the making of the pile, and a display device (82)
for displaying said information.
16. Machine (100) according to claim 14, wherein said machine further comprises a monitoring device for monitoring in real
time the position of the threading tooth during the making of the pile, a computer
(80) connected to the monitoring device, and a display device (82) connected to the
computer for displaying in real time the position of the threading tooth.
17. Machine (100) according to any one of claims 14 to 16, wherein said machine further comprises a supply system (110) to deliver a liquid
construction material through said hollow cylindrical core and said inner hollow tubular
member.
1. Schneidkopf (20), umfassend:
- einen hohlen zylindrischen Kern (34) mit einer Längsachse (X-X') und einem unteren
Ende (34a),
- einen spiralförmigen Schraubengang (42), der an einer Außenfläche des hohlen zylindrischen
Kerns angebracht ist,
- einen Gewindeschneidzahn (50), der eine ausgefahrene Position, in welcher der Gewindeschneidzahn
außerhalb eines Volumens, das durch den Umfang des Schraubengangs definiert wird,
vorsteht, und eine eingefahrene Position, in welcher der Gewindeschneidzahn innerhalb
des Volumens angeordnet ist, aufweist,
- ein Verlagerungsmittel (52) zum Verlagern des Gewindeschneidzahns zwischen der eingefahrenen
Position und der ausgefahrenen Position, wobei das Verlagerungsmittel umfasst:
- ein inneres hohles rohrförmiges Glied (43), das angebracht ist, um sich in einer
Translationsbewegung entlang der Längsachse in den hohlen zylindrischen Kern (34)
hinein zu bewegen, und mindestens an dem unteren Ende (34a) des hohlen zylindrischen
Kerns angeordnet ist,
- ein Steuermittel (54) zum Bewirken, dass der Gewindeschneidzahn in Abhängigkeit
von der Translationsbewegung des inneren hohlen rohrförmigen Glieds relativ zu mindestens
dem unteren Ende des hohlen zylindrischen Kerns zwischen der eingefahrenen Position
und der ausgefahrenen Position verlagert wird,
wobei der Schneidkopf
dadurch gekennzeichnet ist, dass das Steuermittel umfasst:
- eine Zahnstange (56), die an dem inneren hohlen rohrförmigen Glied (43) befestigt
ist,
- mindestens ein Zahnrad (58), das mit der Zahnstange zusammenwirkt, wobei das Zahnrad
an dem unteren Ende des hohlen zylindrischen Kerns angebracht ist,
- einen Hebel (60), der mit dem Zahnrad verbunden ist,
- eine Verbindungsstange (62), die schwenkbar mit dem Hebel und dem Gewindeschneidzahn
verbunden ist, wodurch die Translationsbewegung der Zahnstange (56) die Verlagerung
des Gewindeschneidzahns (50) bewirkt.
2. Schneidkopf nach Anspruch 1, wobei der Gewindeschneidzahn (50) angebracht ist, um
sich in einer Translationsbewegung im rechten Winkel zu der Längsachse (X-X') zu bewegen.
3. Schneidkopf nach Anspruch 1 oder 2, wobei dieser ferner ein Schutzgehäuse (64) umfasst,
das an dem unteren Ende des hohlen zylindrischen Kerns zum Aufnehmen des Zahnrads
befestigt ist, wobei das Schutzgehäuse ein Fenster (66) umgibt, das in dem unteren
Ende des hohlen zylindrischen Kerns ausgebildet ist, und wobei die Zahnstange durch
das Fenster in das Schutzgehäuse vorsteht.
4. Schneidkopf nach Anspruch 3, wobei der Hebel (60) und die Verbindungsstange (62) außerhalb
des Schutzgehäuses angeordnet sind.
5. Schneidkopf nach einem beliebigen der Ansprüche 1 bis 4, wobei dieser ein Mittel zum
Begrenzen der relativen senkrechten Verlagerung zwischen dem inneren hohlen rohrförmigen
Glied (43) und dem hohlen zylindrischen Kern (34) umfasst.
6. Schneidkopf nach Anspruch 5, wobei die Zahnstange (56) ein oberes Ende (56a) aufweist,
das Fenster (66) ein oberes Ende (66a) aufweist, und wobei das obere Ende der Zahnstange
dazu ausgebildet ist, mit dem oberen Ende des Fensters in Anlage zu kommen, um die
relative senkrechte Verlagerung zwischen dem inneren hohlen rohrförmigen Glied und
dem hohlen zylindrischen Kern zu begrenzen.
7. Schneidkopf nach Anspruch 5, wobei das innere hohle rohrförmige Glied (43) eine Schulter
umfasst, die dazu ausgebildet ist, mit einem oberen Abschnitt des hohlen zylindrischen
Kerns in senkrechte Anlage zu kommen, um die relative Verlagerung zwischen dem inneren
hohlen rohrförmigen Glied und dem hohlen zylindrischen Kern zu begrenzen.
8. Schneidkopf nach einem beliebigen der Ansprüche 1 bis 7, wobei das untere Ende (34a)
des hohlen zylindrischen Kerns (34) eine angelenkte Kappe (40) zum Verschließen des
hohlen zylindrischen Kerns während des Bohrens umfasst.
9. Schneidkopf nach einem beliebigen der Ansprüche 1 bis 8, wobei sich der Gewindeschneidzahn
(50) in Bezug auf die Längsachse orthoradial erstreckt.
10. Schneidkopf nach einem beliebigen der Ansprüche 1 bis 9, wobei dieser einen oberen
Teil (22) und einen unteren Teil (24) umfasst, wobei der untere Teil den hohlen zylindrischen
Kern (34) und das Steuermittel (54) umfasst, wobei der obere Teil ein unteres Ende
aufweist, wobei das innere hohle rohrförmige Glied an dem unteren Ende des oberen
Teils befestigt ist und sich entlang der Länge des hohlen zylindrischen Kerns erstreckt,
und wobei der obere Teil in einer Translationsbewegung über eine vorgegebene Länge
relativ zu dem unteren Teil bewegbar ist.
11. Schneidkopf nach Anspruch 10, wobei dieser ferner ein Mittel (26) zum Beschränken
der Rotation des oberen Teils und des unteren Teils relativ zueinander umfasst.
12. Schneidkopf nach einem beliebigen der Ansprüche 1 bis 11, wobei dieser ferner eine
Überwachungsvorrichtung (70) zum Überwachen der Position des Gewindeschneidzahns (50)
umfasst.
13. Schneidkopf nach Anspruch 3 und 12, wobei die Überwachungsvorrichtung (70) einen Bewegungssensor
(74), der in dem Schutzgehäuse (64) zur Überwachung der Bewegung der der Zahnstange
(56) angeordnet ist, und einen Datenlogger (74), der mit dem Bewegungssensor zum Aufzeichnen
der durch den Bewegungssensor (74) bereitgestellten Überwachungsinformationen verbunden
ist, umfasst.
14. Maschine (100) zum Herstellen eines Schraubpfahls (10) in einem Boden (S), umfassend
einen Schneidkopf nach einem beliebigen der Ansprüche 1 bis 13.
15. Maschine (100) nach Anspruch 14, wobei die Maschine ferner ein Mittel (80) zum Herunterladen
der Informationen, die in dem Datenlogger gespeichert sind, nach dem Herstellen des
Pfahls und eine Anzeigevorrichtung (82) zum Anzeigen der Informationen umfasst.
16. Maschine (100) nach Anspruch 14, wobei die Maschine ferner eine Überwachungsvorrichtung
zum Überwachen der Position des Gewindeschneidzahns in Echtzeit während des Herstellens
des Pfahls, einen Rechner (80), der mit der Überwachungsvorrichtung verbunden ist,
und eine Anzeigevorrichtung (82), die mit dem Rechner verbunden ist, zum Anzeigen
der Position des Gewindeschneidzahns in Echtzeit umfasst.
17. Maschine (100) nach einem beliebigen der Ansprüche 14 bis 16, wobei die Maschine ferner
ein Zufuhrsystem (110) umfasst, um durch den hohlen zylindrischen Kern und das innere
hohle rohrförmige Glied ein flüssiges Baumaterial zuzuführen.
1. Tête de coupe (20) comportant :
• une âme cylindrique creuse (34) ayant un axe longitudinal (X-X') et une extrémité
inférieure (34a) ;
• un filet hélicoïdal (42) monté sur une face extérieure de l'âme cylindrique creuse
;
• une dent de filetage (50) présentant une position sortie dans laquelle la dent de
filetage dépasse à l'extérieur d'un volume défini par la périphérie du filet et une
position rentrée dans laquelle la dent de filetage est disposée à l'intérieur dudit
volume ;
• des moyens de déplacement (52) destinés à déplacer ladite dent de filetage entre
ladite position rentrée et ladite position sortie, lesdits moyens de déplacement comportant
:
• un élément tubulaire creux intérieur (43) monté pour se déplacer dans ladite âme
cylindrique creuse (34) en translation le long dudit axe longitudinal et disposé au
moins à l'extrémité inférieure (34a) de ladite âme cylindrique creuse ;
• des moyens de commande (54) destinés à déplacer ladite dent de filetage entre ladite
position rentrée et ladite position sortie en réponse à la translation de l'élément
tubulaire creux intérieur par rapport à au moins l'extrémité inférieure de ladite
âme cylindrique creuse ;
la tête de coupe étant
caractérisée en ce que les moyens de commande comportant :
• une crémaillère (56) fixée sur l'élément tubulaire creux intérieur (43),
• au moins un pignon (58) qui coopère avec la crémaillère, ledit pignon étant monté
sur l'extrémité inférieure de l'âme cylindrique creuse,
• un levier (60) relié au pignon ;
• une bielle (62) reliée de façon pivotante au levier et à la dent de filetage, de
sorte que la translation de la crémaillère (56) provoque le déplacement de la dent
de filetage (50).
2. Tête de coupe selon la revendication 1, dans laquelle la dent de filetage (50) est
montée pour se déplacer en translation perpendiculairement à l'axe longitudinal (X-X').
3. Tête de coupe selon la revendication 1 ou 2, dans laquelle elle comporte en outre
une boîte de protection (64) fixée à l'extrémité inférieure de l'âme cylindrique creuse
afin de recevoir le pignon, ladite boîte de protection entourant une fenêtre (66)
formée dans l'extrémité inférieure de l'âme cylindrique creuse, et dans laquelle la
crémaillère fait saillie dans la boîte de protection à travers ladite fenêtre.
4. Tête de coupe selon la revendication 3, dans laquelle le levier (60) et la bielle
(62) sont disposés à l'extérieur de la boîte de protection.
5. Tête de coupe selon l'une quelconque des revendications 1 à 4, dans laquelle elle
comporte des moyens destinés à limiter le déplacement vertical relatif entre l'élément
tubulaire creux intérieur (43) et l'âme cylindrique creuse (34).
6. Tête de coupe selon la revendication 5, dans laquelle la crémaillère (56) présente
un dessus (56a), les fenêtres (66) présentent un dessus (66a), et dans laquelle le
dessus de la crémaillère est configuré pour venir en butée avec le dessus de la fenêtre
de façon à limiter le déplacement vertical relatif entre l'élément tubulaire creux
intérieur et l'âme cylindrique creuse.
7. Tête de coupe selon la revendication 5, dans laquelle l'élément tubulaire creux intérieur
(43) comporte un épaulement configuré pour venir en butée verticale avec une partie
supérieure de l'âme cylindrique creuse de façon à limiter le déplacement relatif entre
l'élément tubulaire creux intérieur et l'âme cylindrique creuse.
8. Tête de coupe selon l'une quelconque des revendications 1 à 7, dans laquelle l'extrémité
inférieure (34a) de l'âme cylindrique creuse (34) comporte un chapeau articulé (40)
destiné à fermer l'âme cylindrique creuse pendant un forage.
9. Tête de coupe selon l'une quelconque des revendications 1 à 8, dans laquelle la dent
de filetage (50) s'étend de manière orthoradiale par rapport à l'axe longitudinal.
10. Tête de coupe selon l'une quelconque des revendications 1 à 9, dans laquelle elle
comporte une partie supérieure (22) et une partie inférieure (24), dans laquelle la
partie inférieure comporte l'âme cylindrique creuse (34) et lesdits moyens de commande
(54), dans laquelle la partie supérieure a une extrémité inférieure, dans laquelle
l'élément tubulaire creux intérieur est fixé sur l'extrémité inférieure de la partie
supérieure et s'étend sur la longueur de l'âme cylindrique creuse, et dans laquelle
la partie supérieure est mobile en translation par rapport à la partie inférieure
sur une longueur prédéterminée.
11. Tête de coupe selon la revendication 10, dans laquelle elle comporte en outre des
moyens (26) destinés à retenir en rotation ladite partie supérieure et ladite partie
inférieure l'une par rapport à l'autre.
12. Tête de coupe selon l'une quelconque des revendications 1 à 11, dans laquelle elle
comporte en outre un dispositif de surveillance (70) destinés à surveiller la position
de la dent de filetage (50).
13. Tête de coupe selon les revendications 3 et 12, dans laquelle le dispositif de surveillance
(70) comporte un capteur de mouvement (74) disposé dans la boîte de protection (64)
pour surveiller le mouvement de la crémaillère (56), et un enregistreur de données
(74) relié au capteur de mouvement pour enregistrer l'information de surveillance
fournie par le capteur de mouvement (74).
14. Machine (100) destinée à fabriquer un pieu fileté (10) dans un sol (S) comportant
une tête de coupe selon l'une quelconque des revendications 1 à 13.
15. Machine (100) selon la revendication 14, dans laquelle ladite machine comporte en
outre des moyens (80) destinés à télécharger l'information stockée dans l'enregistreur
de données après la fabrication du pieu, et un dispositif d'affichage (82) destiné
à afficher ladite information.
16. Machine (100) selon la revendication 14, dans laquelle ladite machine comporte en
outre un dispositif de surveillance destiné à surveiller en temps réel la position
de la dent de filetage pendant la fabrication du pieu, un ordinateur (80) relié au
dispositif de surveillance, et un dispositif d'affichage (82) relié à l'ordinateur
afin d'afficher en temps réel la position de la dent de filetage.
17. Machine (100) selon l'une quelconque des revendications 14 à 16, dans laquelle ladite
machine comporte en outre un système d'alimentation (110) destiné à délivrer un matériau
de construction liquide à travers ladite âme cylindrique creuse et ledit élément tubulaire
creux intérieur.