Technical Field
[0001] The present invention relates to a configuration of a side surface of an outer case
of a drum-type washing machine.
Background Art
[0002] Conventionally, regarding a configuration of a side surface of an outer case of a
drum-type washing machine, formation of a plurality of concave portions extending
in the horizontal direction in a thin steel plate serving as the side surface of the
outer case by press working or the like is proposed in order to reduce vibration at
the time of spin-drying and the like (for example, refer to Patent Literature 1).
[0003] Fig. 4 is a perspective view of an outer appearance of a conventional drum-type washing
machine described in Patent Literature 1. As shown in Fig. 4, an outer case 41 of
the drum-type washing machine is a substantially rectangular parallelepiped which
is vertically elongated. The outer case 41 includes an upper surface decorative cover
30 defining an upper surface of the outer case 41, an operation panel 31 provided
with a display screen and the like, the operation panel 31 defining a front surface
upper part of the outer case 41, a front surface decorative cover 33 provided with
an openable and closable door 32 in a center, the front surface decorative cover 33
defining a front surface center part of the outer case 41, a front surface lower part
cover 34 defining a front surface lower part of the outer case 41, and a leg base
35 provided with a leg portion 39 attached on the lower side, the leg base 35 defining
a bottom surface of the outer case 41.
[0004] Side plates 36 defining left and right surfaces of the outer case 41 are made of
thin steel plates and have substantially rectangular shapes which are vertically elongated.
The side plates 36 support the entire weight of the outer case 41 together with the
leg base 35.
[0005] As shown in Fig. 4, grip portions 38 for carrying the drum-type washing machine and
a concave portion 40 to which a caution seal or the like is attached are formed on
the side plate 36. On the entire surface of the side plate 36 excluding the grip portions
38 and the concave portion 40, a plurality of concave portions 37 whose longitudinal
directions are the horizontal direction are formed. In the side plate 36, an area
of the concave portions 37, that is, an area of a plastically deformed part is larger
than an area of a part where no concave portion 37 are formed. Thereby, surface rigidity
of the entire side plate 36 is improved. A resonance frequency of the side plate 36
is increased so as to come away from a vibration frequency at the time of spin-drying.
Thus, vibration of the outer case 41 is reduced.
[0006] The concave portions 37 are formed so as to extend in the horizontal direction over
the entire surface of the side plate 36. This is because the side plate 36 has a substantially
rectangular shape which is vertically elongated, and a large number of concave portions
37 can be formed if size P set as vertical width of the concave portions 37 is fixed.
By such arrangement, a large number of concave portions 37 are formed, so that the
surface rigidity is improved.
Patent Literature
Disclosure of Invention
Problems to be solved by the Invention
[0008] However, in a case where a shape of the side plate 36 is close to a regular square,
the vibration is largely transmitted to the side plate 36 in any direction of the
up and down direction and the front and rear direction. Meanwhile, even when the rigidity
in the up and down direction is improved, the rigidity in the front and rear direction
is not sufficiently improved with the above conventional configuration. Therefore,
in a case where the shape of the side plate 36 is close to a regular square, the rigidity
according to the above conventional configuration (rigidity in the front and rear
direction in particular) is not always sufficient. As a result, there is a problem
that the vibration of the side plate 36 is increased and an abnormal sound is generated
at the time of a spin-drying operation. Alternatively, there is a problem that an
opening and closing action of the door 32 on the front surface of the outer case 41
(at the time of closing in particular) reflects the side plate 36 so that the side
plate 36 is vibrated and the abnormal sound is generated.
[0009] Since a drum-type washing machine has a large water-saving effect, a demand of the
drum-type washing machine is increased in recent years. In accordance with this, the
drum-type washing machine is required to have an increased capacity. In order to increase
the capacity, a rotary drum 11 is formed so as to be elongated along an axis of rotation
of the rotary drum 11 (i.e., formed in such a manner that depth of the rotary drum
11 is large). In such a way, depth of the product itself is increased in accordance
with an increase in washable capacity of clothing. Thus, a rectangular shape in which
size in the vertical direction and the lateral direction are close to each other,
that is, a rectangular shape close to a regular square is increased in recent years
as a shape of a side plate 8.
[0010] WO 2010/066653 A1 relates to a household appliance having an embossed wall. The document relates to
a household appliance that has a cabinet-shaped housing comprising a plurality of
walls, at least one of which has an arrangement of embossings. The arrangement of
embossings includes a first embossing that has the shape of a circle when viewed from
above and is centrally located relative to a center of the wall, a second embossing
that also has the shape of a circle when viewed from above and is arranged outside
and substantially concentrically to the first embossing, and at least one strip-shaped
third embossing that is arranged outside the second embossing. Said type of embossings
in the wall has the advantage of drastically reducing vibrations, which in turn significantly
reduces the amount of unwanted noise.
[0011] JP 2010-099703 A relates to a panel member for a machine. In the panel member without any bead working,
a portion forms a loop of the vibration in the secondary mode. Recessed or projecting
beads are formed in two portions separated by the portion or in a portion including
the portion. Each of the beads consists of a center face part formed of a bottom part
of the recessed bead or a top part of the projecting bead, and an inclined part formed
in an inclined surface shape or in a stepped shape between an outer peripheral edge
of the bead and an outer peripheral edge of the center face part.
[0012] EP 1 602 772 A1 relates to an appliance housing panel with increased natural frequency. A side panel
for a fabric care appliance is described. The side panel includes an embossed pattern
for increasing a first natural frequency (or first harmonic) of the side panel. Preferably,
the first natural frequency is substantially higher than any ordinary operating frequency
or driving frequency of the appliance. For example, in a washing machine, the first
natural frequency of the side panel is preferably at least 1.6 times greater than
the maximum rotational frequency of a drum or tumbler of the machine.
Summary of the Invention
[0013] It is an object of the present invention to provide an improved and useful drum-type
washing machine in which the above-mentioned problems are eliminated. In order to
achieve the above-mentioned object, there is provided a drum-type washing machine
according to claim 1. Advantageous embodiments are defined by the dependent claims.
[0014] Advantageously, a drum-type washing machine includes left and right side plates formed
of steel plates, the side plates defining side surfaces of an outer case, a front
cover provided with an openable and closable door, the front cover defining a front
surface of the outer case, an upper cover defining an upper surface of the outer case,
a water tank oscillatably arranged in the outer case, and a rotary drum axially supported
in the water tank, wherein a plurality of concave portions are formed on the left
and right side plates, and the concave portion closer to the front surface of the
outer case as a door side has an arc shape with a larger curvature.
[0015] Thereby, high rigidity both in the up and down direction and in the front and rear
direction is obtained, so that the generation of the vibration and the abnormal sound
is reduced.
Effect of the Invention
[0016] With the drum-type washing machine of the present invention, high rigidity both in
the up and down direction and in the front and rear direction is obtained, so that
the generation of the vibration and the abnormal sound is reduced.
Brief Description of Drawings
[0017] These aspects and features of the present invention will become clear from the following
description taken in conjunction with the preferred embodiments thereof with reference
to the accompanying drawings, in which:
Fig. 1 is a perspective view of an outer appearance of a drum-type washing machine
in an embodiment of the present invention;
Fig. 2 is a vertically sectional view of the same drum-type washing machine along
the line A-A of Fig. 1;
Fig. 3 is a plan view of the same drum-type washing machine when seen from the side;
and
Fig. 4 is a perspective view of an outer appearance of a conventional drum-type washing
machine.
DESCRIPTION OF EMBODIMENTS
[0018] In a first aspect of the invention, a drum-type washing machine of the present invention
includes left and right side plates formed of steel plates, the side plates defining
side surfaces of an outer case, a front cover provided with an openable and closable
door, the front cover defining a front surface of the outer case, an upper cover defining
an upper surface of the outer case, a water tank oscillatably arranged in the outer
case, and a rotary drum axially supported in the water tank, wherein a plurality of
concave portions are formed on the left and right side plates, and the concave portion
closer to the front surface of the outer case as a door side has an arc shape with
a larger curvature. With such a configuration, high rigidity both in the up and down
direction and in the front and rear direction is obtained, so that generation of vibration
and an abnormal sound is reduced.
[0019] In a second aspect of the invention, in the drum-type washing machine of the first
aspect of the invention, the concave portion arranged in a closest position to the
front surface of the outer case as the door side has a substantially semicircular
shape. With such a configuration, with respect to vibration transmitted to the side
plates from a vicinity of the door at the time of a spin-drying operation, stronger
surface rigidity is obtained by the substantially semicircular concave portion. Therefore,
vibration transmission to the entire side plates is reduced, so that vibration of
the entire product is suppressed. With respect to impact transmitted to the side plates
via the front cover at the time of closing the door from a released state with strong
force, strong surface rigidity of the substantially semicircular concave portion is
obtained as well as at the time of the spin-drying operation. Therefore, an acoustic
echo of the entire side plates is reduced.
[0020] In a third aspect of the invention, the drum-type washing machine of the first or
second aspect of the invention, further includes a suspension hanging down the water
tank in the outer case, a damper for damping vibration of the water tank, and a door
packing arranged between the water tank and the front cover on the door side, wherein
the water tank is supported by the suspension, the damper, and the door packing. With
such a configuration, surface rigidity of the side plates corresponding to actions
of the water tank in all directions at the time of the spin-drying operation is ensured,
so that low vibration and low noise are achieved.
[0021] Before the description of the present invention proceeds, it is to be noted that
like parts are designated by like reference numerals throughout the accompanying drawings.
Hereinbelow, embodiments of the present invention will be described with reference
to the accompanying drawings. It should be noted that the present invention is not
limited to this embodiment.
(Embodiment)
[0022] Fig. 1 is a perspective view of an outer appearance of a drum-type washing machine
in the embodiment of the present invention. Fig. 2 is a vertically sectional view
of the same drum-type washing machine along the line A-A of Fig. 1. Fig. 3 is a plan
view of the same drum-type washing machine when seen from the side.
[0023] In Fig. 1, an outer case 1 is a substantially rectangular parallelepiped which is
close to a cube. The outer case 1 is provided with an upper surface decorative cover
(upper cover) 2 defining an upper surface of the outer case 1, an operation panel
3 provided with a display screen and the like, the operation panel 3 defining a front
surface upper part of the outer case 1, a front surface decorative cover (front cover)
5 provided with an openable and closable door 4 substantially in a center, the front
cover 5 defining a front surface of the outer case 1, a front surface lower part cover
6 defining a front surface lower part of the outer case 1, and a leg portion 7 attached
to a bottom surface of the outer case 1.
[0024] The outer case 1 is further provided with left and right side plates 8 formed of
thin steel plates and defining side surfaces of the outer case 1. The side plates
8 have substantially rectangular shapes which are close to a regular square. It should
be noted that Fig. 1 only shows one of the side plates 8. In the following description,
the direction perpendicular to the front surface decorative cover 5 is defined as
the "front and rear direction" (X direction shown in Fig. 1), the direction perpendicular
to the side plates 8 is defined as the "left and right direction" (Y direction shown
in Fig. 1), and the direction perpendicular to the upper surface decorative cover
2 is defined as the "up and down direction" (Z direction shown in Fig. 1).
[0025] As shown in Fig. 1, a plurality of concave portions 9 are formed on the side plate
8. When the outer case 1 is seen from the side (left and right direction), the concave
portion 9 which is closer to the front surface of the outer case 1 on the door 4 side
has an arc shape with a larger curvature. The concave portions 9 can be formed by
pressing and drawing the steel plates to be the side plates 8. By this drawing step,
the concave portions 9 are plastically deformed. According to the drum-type washing
machine in the present embodiment, surface rigidity of the side plates 8 of the thin
steel plates is improved by utilizing the concave portions 9 formed on the side plates
8. Vibration and an abnormal sound of the side plates 8 at the time of a spin-drying
operation are reduced, and further, an acoustic echo, vibration, and the like of the
side plates 8 at the time of closing the door 4 with strong force are reduced. A shape
and the like of the concave portions 9 will be described later in detail.
[0026] Next, the vibration acting on the side plates 8 will be described with using Fig.
2.
[0027] As shown in Fig. 2, the outer case 1 is provided with a rotary drum 11 driven and
rotated by a motor 10, and a water tank 12 oscillatably arranged in the outer case
1. The rotary drum 11 is axially supported in the water tank 12 in such a manner that
the rotary drum 11 is rotatable about an axis of rotation parallel to the X direction.
[0028] Between an upper part of the water tank 12 and the upper surface decorative cover
2, suspensions 13 are attached. The suspensions 13 hang down the water tank 12 in
the outer case 1. The water tank 12 is oscillatably suspended down and anti-vibration
supported by the suspensions 13 in the outer case 1. Between a lower part of the water
tank 12 and an outer case bottom plate 15, dampers 14 are attached. The dampers 14
damping-support the water tank 12 so as to damp vibration of the water tank 12.
[0029] Further, on the door 4 side of the water tank 12, a door packing 17 is arranged between
the water tank 12 and the front surface decorative cover 5. The door packing 17 made
from flexible material such as rubber is arranged so as to be brought into watertight
contact with an indoor glass 16 when the door 4 is closed. By arranging the door packing
17 in such a way, the water tank 12 is brought into a watertight state against an
exterior of the outer case 1 when the door 4 is closed. The water tank 12 is supported
by the suspensions 13, the dampers 14, and the door packing 17.
[0030] For example, at the time of the spin-drying operation, the rotary drum 11 is rotated
at high speed. When the rotary drum 11 is rotated at high speed, clothing 18 as a
laundry is moved in various directions in the rotary drum 11. By the movement of the
clothing 18 in various directions in such a way, impact is transmitted from the rotary
drum 11 to the water tank 12, and the water tank 12 is intricately moved and vibrated
in the up and down direction, in the left and right direction, and in the front and
rear direction.
[0031] Further, the vibration of the water tank 12 is transmitted to the side plates 8.
Specifically, the vibration of the water tank 12 is transmitted from the suspensions
13 and the dampers 14 to the side plates 8 (not shown in Fig. 2) via the upper surface
decorative cover 2 and the bottom plate 15. This vibration is mainly composed of a
wave motion in the up and down direction. Meanwhile, the vibration of the water tank
12 is transmitted from the door packing 17 to the side plates 8 (not shown in Fig.
2) via the front surface decorative cover 5. This vibration is mainly composed of
a wave motion in the front and rear direction.
[0032] Therefore, rigidity of the side plates 8 is required to have surface rigidity corresponding
to the vibration mainly in the up and down direction transmitted from the suspensions
13 and the dampers 14 to the side plates 8 via the upper surface decorative cover
2 and the bottom plate 15, the vibration mainly in the front and rear direction transmitted
from the door packing 17 to the side plates 8 via the front surface decorative cover
5 from the front side of the door 4 side, and the impact in the front and rear direction
at the time of opening and closing the door.
[0033] In particular, in a case where the shape of the side plate 8 is a rectangular shape
in which size in the vertical direction and the lateral direction are close to each
other, that is, a shape close to a regular square, high surface rigidity not only
in the up and down direction but also in the front and rear direction is required
as the rigidity of the side plates 8. In the present embodiment, the concave portions
9 are provided in order to obtain such surface rigidity.
[0034] Next, the concave portions 9 provided in order to obtain the above surface rigidity
will be described with using Fig. 3.
[0035] In Fig. 3, the concave portions 9 formed on the side plate 8 include a concave portion
9a placed at the closest position to the front surface of the outer case 1 on the
door 4 side and having a substantially semicircular shape, a concave portion 9b arranged
at the close position to the door 4 next to the concave portion 9a and having a substantially
arc shape with a large curvature, and concave portions 9c, 9d, 9e each having a substantially
arc shape with a curvature successively decreased from the concave portion 9b toward
the rear side. The concave portions 9b, 9c, 9d, 9e have substantially arc shapes extending
from an upper end toward a lower end in the up and down direction while curving from
the front side to the rear side of the outer case 1. It should be noted that the concave
portions 9 are recessed from the outer side of the outer case 1 toward the inner side
of the outer case 1.
[0036] The curvatures of the concave portions 9 are set by a catenary curve (catenary).
As shown in Fig. 3, the shape of the concave portion 9a arranged at the closest position
to the door 4 (on the most front side in the front and rear direction) is a substantially
semicircular shape. Thus, surface rigidity in the vicinity of a center part on the
door 4 side of the side plate 8 is particularly improved. It should be noted that
although the shape of the concave portion 9a is a substantially semicircular shape
in the present embodiment, the shape is not limited to a substantially semicircular
shape but may be a substantially semielliptical shape, a substantially arc shape,
or other shapes. The "substantially semicircular shape" includes a semicircular shape,
and the "substantially arc shape" includes an arc shape.
[0037] Meanwhile, the shape of the concave portion 9e which is the most distant from the
door 4 (positioned on the most rear side in the front and rear direction) is a catenary
curve of an arc shape with a small curvature close to a substantially vertical line.
Ends B on the upper and lower sides and on the rear side of the concave portion 9e
are close to upper and lower corner portions 19 of the side plate 8. By forming the
concave portions 9 in such a manner that the concave portion 9e has such a shape,
an area of the concave portions 9 is increased as far as possible.
[0038] It should be noted that in a case where thickness of the side plate 8 is 0.6 mm,
the surface rigidity of the side plate can be improved by setting depth of the concave
portions 9 to 2.0 to 4.0 mm. However, the depth of the concave portions 9 is not limited
to the above depth but can be appropriately set in consideration with the thickness
of the side plate 8 and other design matters.
[0039] When the outer case 1 is seen from the side, centers in the up and down direction
of the concave portions 9a, 9b, 9c, 9d, 9e are favorably set on a center of the door
4 and on the axis of rotation of the rotary drum 11.
[0040] Actions and operations of the washing machine formed as above will be described below.
[0041] The side plates 8 according to the present invention have the plurality of arc-shaped
concave portions so as to correspond to the vibration mainly in the up and down direction
transmitted from the suspensions 13 and the dampers 14 to the side plates 8 via the
upper surface decorative cover 2 and the bottom plate 15, and the vibration mainly
in the front and rear direction transmitted from the door packing 17 to the side plates
8 via the front surface decorative cover 5 from the front side of the door 4 side.
With such a configuration of the side plates 8, a complicated plane shape is formed
by the concave portions 9 when seen from the side, differently from a configuration
that uniform concave portions extending in the vertical direction are formed and a
configuration that uniform concave portions extending in the horizontal direction
are formed. Therefore, high surface rigidity both in the up and down direction and
in the front and rear direction is obtained by virtue of the side plates 8.
[0042] By arranging the substantially semicircular concave portion 9a at the closest position
to the door 4 in the front and rear direction, strong surface rigidity is obtained
with respect to the vibration mainly in the front and rear direction transmitted from
the direction shown by an arrow C of Fig. 3 to the side plates 8 via the door packing
17 in the vicinity of the door 4 at the time of spin-drying in particular. Therefore,
vibration transmission to the entire side plates 8 is reduced, so that vibration of
the entire product is suppressed.
[0043] The impact transmitted to the left and right side plates 8 via the door packing 17
and the front surface decorative cover 5 at the time of closing the door 4 with strong
force from a released state is eased by virtue of the strong surface rigidity according
to the substantially semicircular concave portion 9a as well as at the time of the
spin-drying operation. Therefore, the acoustic echo, the vibration, and the like of
the entire side plates 8 are reduced.
[0044] It is to be noted that, by properly combining the arbitrary embodiments of the aforementioned
various embodiments, the effects possessed by them can be produced.
[0045] As described above, in the drum-type washing machine according to the present invention,
the vibration of the outer case at the time of spin-drying and the abnormal sound
at the time of opening and closing the door can be reduced by increasing the surface
rigidity of the side plates 8, in particular, the surface rigidity in the vicinity
of the door 4 on the front surface. Therefore, the washing machine can be applied
to other products accompanied by vibration and provided with an open/close door (such
as a dehydrator and a clothes dryer).
[0046] Although the present invention has been fully described in connection with the preferred
embodiment thereof with reference to the accompanying drawings, it is to be noted
that various changes and modifications are apparent to those skilled in the art. Such
changes and modifications are to be understood as included within the scope of the
present invention as defined by the appended claims unless they depart therefrom.
DESCRIPTION OF REFERENCE SIGNS
[0048]
- 1:
- OUTER CASE
- 2:
- UPPER SURFACE DECORATIVE COVER (UPPER COVER)
- 4:
- DOOR
- 5:
- FRONT SURFACE DECORATIVE COVER (FRONT COVER)
- 8:
- SIDE SURFACE PLATE
- 9:
- RECESSED PORTION
- 11:
- ROTARY DRUM
- 12:
- WATER TANK
- 13:
- SUSPENTION
- 14:
- DAMPER
- 17:
- DOOR PACKING
1. Trommelwaschmaschine, aufweisend:
linke und rechte Seitenplatten (8), die aus Stahlplatten bzw. Stahlblechen gebildet
sind, wobei die Seitenplatten (8) Seitenoberflächen von einem Außengehäuse (1) definieren;
eine vordere Abdeckung bzw. Frontabdeckung (5), die mit einer öffnungsfähigen und
schließbaren Tür (4) zur Verfügung gestellt wird,
wobei die vordere Abdeckung bzw. Frontabdeckung (5) eine vordere Oberfläche bzw. Frontoberfläche
von dem Außengehäuse (1) definiert;
eine obere Abdeckung (2), die eine obere Oberfläche von dem Außengehäuse (1) definiert;
einen Wasserbehälter (12), der schwingfähig in dem Außengehäuse (1) angeordnet ist;
und
eine drehbare Trommel (11), die axial in dem Wasserbehälter (12) getragen bzw. gestützt
wird,
wobei eine Mehrzahl von konkaven Abschnitten (9a, 9b, 9c, 9d, 9e) auf den linken und
rechten Seitenplatten (8) gebildet ist, dadurch gekennzeichnet, dass sich die konkaven Abschnitte von einem oberen Ende in Richtung eines unteren Endes
in der Auf- und Abwärtsrichtung erstrecken, während sie von der vorderen Seite bzw.
Frontseite zu der hinteren Seite bzw. Rückseite von dem Außengehäuse (1) gekrümmt
bzw. gebogen sind, wobei der konkave Abschnitt, der näher zu der vorderen Oberfläche
bzw. Frontoberfläche als einer Türseite von dem Außengehäuse (1) gelegen ist, eine
Bogenform mit einer größeren Krümmung bzw. Bogenlauf als der letzte konkave Abschnitt
(9e) hat, welcher an der hintersten Seite in der Front- und Rückwärtsrichtung positioniert
ist, wobei die Krümmung bzw. der Bogenlauf von den konkaven Abschnitten aufeinanderfolgend
verringert bzw. kleiner werdend ist, und zwar von dem konkaven Abschnitt, der näher
zu der vorderen Oberfläche bzw. Frontoberfläche von dem Außengehäuse (1) in Richtung
der hinteren Seite bzw. Rückseite von dem Außengehäuse (1) ist.
2. Trommelwaschmaschine gemäß Anspruch 1, wobei der erste konkave Abschnitt (9a), der
in einer nächstgelegenen Position zu der vorderen Oberfläche bzw. Frontoberfläche
von dem Außengehäuse (1) als der Türseite angeordnet ist, eine im Wesentlichen halbkreisförmige
bzw. halbrunde Form hat.
3. Trommelwaschmaschine gemäß Anspruch 1, ferner aufweisend eine Aufhängung bzw. Federung
(13), die zu dem Wasserbehälter (12) in dem Außengehäuse (1) herunterhängt, einen
Dämpfer (14) zum Dämpfen von Vibration bzw. Schwingung von dem Wasserbehälter (12),
und eine Türdichtung bzw. Türabdichtung (17), die zwischen dem Wasserbehälter (12)
und der vorderen Abdeckung bzw. Frontabdeckung (5) auf der Türseite angeordnet ist,
wobei
der Wasserbehälter (12) durch die Aufhängung bzw. Federung (13), den Dämpfer (14)
und die Türdichtung bzw. Türabdichtung (17) getragen bzw. gestützt wird.