Field of the Invention
[0001] The present invention relates to the field of electric power heat engine and thermal
automation, and more particularly, to a small bypass system and a control method thereof.
Background of the invention
[0002] Document
US 4598 551 discloses an apparatus and method for controlling steam turbine operating conditions
during starting and loading.
[0003] A coal-fired generating unit mainly comprises three main machines: a boiler, a turbine
and a generator. In the control strategies, since the boiler with a huge volume has
a relatively big inertia to change its state, the change is relatively slow. However,
as compared to the state change of the boiler, the change of the rotation speed and
the output state of a turbine is much faster. The bypass system is an indispensable
part in the process of coordinating the operation of the two machines.
[0004] At present, the high-capacity bypass systems for coal-fired generating units both
at home and abroad, including 100% capacity bypass systems, are always directly led
out from the outlet pipes of the boiler superheater header at the side close to the
boiler and then connected into the cold section of the reheater, resulting in that
only little live steam passes through each of the main steam pipe extending from the
big bypass valves to the steam turbine. As a result, on the one hand, the temperature
of this pipe section is relatively low, however, in the operating mode, this pipe
section endures the highest temperature in the whole steam-water circulation. Therefore,
in general, oxidation in this pipe section is rather serious. In the cold starting
mode, due to thermal impact, the fallen oxide skins in the pipe will directly enter
the HP cylinder of the steam turbine, thus causing tremendous damage to the turbine
blades.
[0005] Secondly, when starting the unit, a large quantity of foreign matters such as oxide
skins and solid particles will pass through the big bypass valves along with a high
speed steam flow, while in the conventional starting process, because the gaps between
the valve spools and the valve seats are very small when the big bypass valves have
a relatively small opening, the flow speed at this position is very high, and the
solid foreign matters carried by the high-speed steam will scour the spools of the
bypass valves at a high speed, easily causing wounds on the spools of the bypass valves.
When a valve spool has returned to the valve base, the leak tightness between the
valve spool with the wounds and the valve body is considerably reduced, and the high-speed
steam flow will continuously scour the wounds, causing the wounds to become increasingly
large, and in serious cases it will directly result in discarding of expensive spools.
During the operation, a great amount of steam will leak from the wounds, affecting
the economical efficiency of unit operation.
[0006] Thirdly, under usual conditions, the starting of a unit always involves a process
of starting with a bypass system. The main steam passes the big bypass valves and
enters the cold section of the boiler reheater, and then returns to the boiler reheater.
During this process, when the steam is passing through the big bypass valves, all
the pipes from the big bypass valves to the turbine only allow a small amount of steam
flow to pass through a drain valve, causing a considerable lag between the temperature
of this section of the main steam line and the actual main steam temperature. Furthermore,
the steam quality sampled from this pipe section is not authentic, and it is not easy
to meet the conditions for turbine impulse start, thus resulting in a delay of the
starting of the turbine and a waste of lots of fuel, station-service power and time.
Summary of the Invention
[0007] In view of the deficiencies in the prior art as described above, a technical issue
to be addressed by the present invention is to provide a control method of a small
by pass system, which is to be used at the starting stage of a generating unit to
protect a high-capacity bypass valve and to solve the problem that the steam flow
in the main steam pipe is too small in quantity.
[0008] To achieve the above objects, the present invention provides a small bypass system,
wherein said generating unit comprises at least a boiler and a turbine as well as
a main steam pipe, and a big bypass system which is connected with said boiler and
said turbine. A small bypass system is provided on said main steam pipe close to said
turbine. Said small bypass system comprises a small bypass steam pipe and at least
one group of small bypass adjusting valves.
[0009] Preferably, said small bypass adjusting valves are small capacity adjusting valves
for reducing temperature and pressure, and in said small bypass steam pipe, stop valves
are also provided in front of and/or behind said small bypass adjusting valves.
[0010] Preferably, the flow of said small bypass system is 1% - 50% of the flow of said
main steam pipe.
[0011] Preferably, the flow of said small bypass system is 5% - 30% of the flow of said
main steam pipe.
[0012] The present invention provides a control method of a small bypass system, comprising
the following steps:
Step 1: prior to opening said big bypass system of said generating unit, firstly opening
the small bypass stop valves, and gradually opening said small bypass adjusting valves,
so that the main steam from said boiler is discharged to the reheat system of said
generating unit via said bypass system, until said bypass system reaches the maximum
flow;
Step 2: immediately after said small bypass system has reached the maximum flow, adjusting
said big bypass system to an opening that corresponds to the maximum flow of said
small bypass, and at the same time closing said small bypass adjusting valves, so
that the flow of said small bypass system is quickly shifted to said big bypass system;
Step 3: when said big bypass system has gradually reached a relatively larger opening,
gradually opening said small bypass adjusting valves to the maximum flow.
[0013] Preferably, it further includes a Step 4 after said Step 3: after the load on said
generating unit has gradually increased, firstly gradually closing said small bypass
adjusting valves, then gradually closing said big bypass system until the steam flow
in said big bypass system is slightly less than the maximum flow of said small bypass
system, quickly closing said big bypass system; and at the same time quickly opening
said small bypass system, so as to shift all the steam flow in said big bypass system
to said small bypass system, and then closing said small bypass adjusting valves,
until the steam flow of the whole bypass system becomes zero. In the whole process
of Step 4, the main steam pressure of said generating unit remains substantially stable.
[0014] Preferably, in the process of shutdown operation of the unit, when the load of turbogenerator
gradually decreases until parallel off and the load of boiler gradually decreases
until shutdown of the boiler, the operation steps of the small bypass can be the reverse
of the unit starting process, in a sequence from Step 4 to Step 1.
[0015] Preferably, the opening/closing operations of said small bypass system as well as
its coordination with said big bypass system are controlled by way of a programmed
control.
[0016] Preferably, said small bypass adjusting valves and the valves of said big bypass
system jointly constitute a first bypass valve group and a second bypass valve group,
which are respectively located on two steam inlet sides of said turbine. Before said
turbine is prepared for impulse start, it is feasible to firstly enter the alternate
opening and closing operations of the bypass valve group, firstly opening said the
first bypass valve group and then closing said second valve group, so that said steam
in said boiler outlet header is unilaterally discharged only via said first bypass
valve group in an open state. Then, after maintaining said first bypass valve group
in the open state for a predetermined time period, closing said first bypass valve
group, and at the same time opening said second bypass valve group, so that said steam
in said header is discharged only from said second bypass valve group in an open state.
Subsequently, after maintaining said second bypass valve group in the open state for
a predetermined time period, terminating the alternate opening/closing operations
and shifting to the normal control mode. In the process of said alternate opening/closing
operations, the main steam pressure of said generating unit maintains substantially
stable.
[0017] Only by adding a small bypass system in an existing generating unit, the present
invention avoids the big bypass valves from operating at a smaller opening, and significantly
reduces the erosion of the spools of the big bypass valves by foreign matters such
as fallen oxide skins in the boiler. On the other hand, the steam of a certain flow
rate can enter the cold section of the reheater via the small bypass system, thus
improving the pipe warming efficiency of this section of the main steam pipe. Moreover,
the fallen oxide skins in the main steam pipe at the starting stage can be discharged
via the small bypass system, thus reducing the erosion of the turbine by solid particles,
and thus improving the safety of the unit. At the same time, the steam in this section
and the steam generated in the boiler can be substantially synchronized in terms of
quality, and the starting time of the unit is thus reduced. In this way, the technical
object of protecting the spools of the big bypass valves is achieved. This small bypass
system is easy for installation and setting, low in cost and wide in applications.
[0018] According to the control method of a small bypass system of the present invention,
with a small bypass system added in the existing unit, the steam of a certain flow
rate can enter the cooling section via the small bypass system and the main steam
pipe can obtain a great amount of steam to warm up this pipe section. At the starting
stage of the unit, a large amount of foreign matters such as solid particles causes
serious erosion to the spools of the big bypass valves. With the small bypass system
added, at the starting stage, the small bypass adjusting valves are firstly opened
without an action of the big bypass valves, thus properly avoiding the damage to the
spools of the big bypass valves caused by the oxide skins and solid particles in the
pipe. Although the solid particles of foreign matters in the pipe can also cause damage
to the body of the small bypass valves, the body of the small bypass adjusting valves
is of smaller size and thus the price is much lower than that of the big bypass valves.
At the same time, it is also feasible to install stop valves in front of or behind
the small bypass adjusting valves. After the starting process is complete, the stop
valves installed in front of or behind the small bypass adjusting valves can bring
an excellent sealing effect, causing no leakage even if the small bypass adjusting
valves have cracks or wounds, and the economical efficiency of the unit operation
will not be affected.
[0019] In the meantime, with the adoption of the control method of the small bypass system
according to the present invention, since the steam that enters the cold section of
the reheater via the whole main steam pipe and the steam that enters the cold section
of the reheater via the big bypass valves have substantially the same quality, the
quality of the steam in the pipe extending from the big bypass valves to the front
of the turbine is more close to the authentic value of the main steam, and therefore
the time of waiting for the steam in the pipe section extending from the big bypass
valves to the front of the turbine to become acceptable is significantly reduced,
and at the same time the starting time is also reduced.
[0020] In addition, regarding the oxide skins in the pipe extending from the big bypass
valves to the front of the turbine, since in the conventional starting process, the
steam in this pipe section has a very small impulse, it is very difficult to completely
sweep out the oxide skins in this pipe section. However, after a small bypass system
has been installed, the small bypass can be opened at the starting time and thus integrated
into the existing control of the starting process of the big bypass, so that the steam
firstly passes through the small bypass. In this way, the impulse of the steam in
this pipe section can be greatly increased, removing the solid particles accumulated
in this pipe section, reducing the erosion of the turbine by solid particles, and
improving the safety of the unit.
[0021] If in combination with the existing big bypass, the small bypass adjusting valves
can act together with the big bypass valves, firstly performing unilateral opening/closing
actions, and protecting the big bypass valves in this continuous opening/closing process.
Meanwhile, at the early stage of starting, if it is in a cold state, the small bypass
adjusting valves need to be opened to avoid the throttled steam from scouring the
big bypass valves. If in a hot state or in an extremely hot state, it is necessary
to firstly open the big bypass valves to avoid supercooled steam and water from entering
the high-temperature pipes and thus resulting in the falling of a large quantity of
oxide skins in the pipes. The above described steps are adopted to reduce the generation
of oxide skins in the header, with a good effect of sweeping the pipes.
[0022] The concept, the specific configuration and the resulted technological effects of
the present invention will be further described hereinafter in conjunction with the
attached drawings, in order to fully understand the objects, features and effects
of the present invention.
Brief Description of the Drawings
[0023]
Figure 1 is a schematic diagram showing an arrangement of a unit to which a small
bypass system of the present invention is applied;
Figure 2 is a simplified block diagram of the starting process of the unit as shown
in Figure 1 ("small bypass valves" in this figure refers to the small bypass adjusting
valves).
Detailed Description of the Preferred Embodiments
[0024] Figure 1 is a schematic diagram showing an arrangement of a unit to which a small
bypass system of the present invention is applied. At least two main machines are
provided in one thermal power unit: a turbine 12 and a boiler 1, as well as a pipe
system. The bypass system is a main component to adjust and coordinate the two main
machines. In the operation process of the unit, the steam from the boiler 1 passes
through a superheater 2 and enters the superheater outlet header 5, then, after passing
through the main steam pipe 13, enters an HP cylinder (not shown) of the turbine 12
via the turbine 12 to do work. The discharged steam enters the reheater 3 in the boiler
after passing the cold section 4. The big bypass is located between the boiler outlet
header 5 and the cold section 4 of the reheater. In this embodiment, the big bypass
comprises big bypass valves 6, 7, 8 and 9, which are respectively located on both
sides of the superheater outlet header of the boiler 1, as well as communicating pipes
connected with the cold section of the reheater. The specialty of the present invention
lies in the fact that: a small bypass system is installed on the main steam pipe,
between the side close to the turbine 12 and the cold section 4 of the reheater. In
this embodiment, this small bypass system comprises two small bypass adjusting valves
10 and 11 which are respectively located on both sides of the HP cylinder of the turbine
12, as well as communicating pipes. The adjusting valves of the small bypass system
are not required to have a quick opening/closing function. These adjusting valves
are only used at the starting/stop stages of the unit, and are not required to endure
the full pressure of the unit.
[0025] The present invention provides a control method for a bypass system described above.
[0026] Under normal operating conditions, the steam enters the HP cylinder of turbine 12
via the main steam pipe 13 to do work. At the starting stage of the unit, the big
bypass valves are firstly opened. Different from the prior art, in the small bypass
system of the present invention, prior to opening the big bypass valves 6, 7, 8 and
9, firstly the small bypass adjusting valve system are gradually opened, i.e., the
small bypass adjusting valves 10 and 11 are slowly opened, so that the steam from
the boiler 1 passes through the superheater outlet header and enters the cold section
pipe of the reheater via the small bypass adjusting valves 10 and 11, until the small
bypass system is fully opened. In this embodiment, the flow of the small bypass system
is 20% of the steam flow in the unit, therefore this small bypass system is called
for short as a 20% small bypass system.
[0027] After the small bypass system has been fully opened, the big bypass valves 6, 7,
8 and 9 need to be quickly opened, and at the same time the small bypass adjusting
valves 10 and 11 are closed, so that the steam is transferred from the small bypass
adjusting valves 10 and 11 to the big bypass valves 6, 7, 8 and 9 and then enters
the cold section 4 of the reheater .
[0028] In performing the bypass closing operations, firstly the big bypass valves 6, 7,
8 and 9 need to be closed gradually until the steam flow in the pipe is less than
or equal to 20% of the total amount of steam. The big bypass valves 6, 7, 8 and 9
need to be quickly closed completely, and at the same time the small bypass adjusting
valves 10 and 11 need to be opened to keep the pressure of the main steam to decrease
steadily. Subsequently, the small bypass adjusting valves 10 and 11 need to be closed
gradually, until the steam flow in the pipe becomes zero.
[0029] By this time, the unit continues to carry out the following starting procedures in
a conventional starting mode.
[0030] According to the control method of the small bypass system of the present invention,
at the starting stage of the unit, the main steam pipe in the section from the big
bypass valves to the small bypass adjusting valves is pre-warmed, and the solid particles
and oxide skins in this pipe section are removed. At the same time, a large quantity
of solid particles accumulated at the early stage of starting are firstly discharged
via the small bypass adjusting valves, reducing the impact of foreign matters of solid
particles on the spools of the big bypass valves, and thus protecting the spools of
the big bypass valves from being damaged.
[0031] As a further improvement, the control method of the present invention can also realize
the control on the opening/closing of the small bypass system in a program-controlled
mode. Preferably, the small bypass control system can be included in the control system
of the whole unit, so as to realize a full automatic management.
[0032] In this embodiment, by adding the front or rear stop valves (not shown) in front
of or behind the small bypass adjusting valves, the safety of the small bypass adjusting
valves is improved, and the small bypass adjusting valves are prevented from being
scoured or wounded, which may result in steam leakage in the normal operating modes.
[0033] It is obvious that, in other embodiments of the present invention, the flow of the
small bypass system is not limited to 20% of the steam flow in the unit. Theoretically,
any bypass with a flow less than 50% of the steam flow in the unit can be called as
a small bypass. In practical applications, as considered in combination with the effects
in various aspects, it is preferred that the flow of the small bypass system is selected
at 5%- 30% of the steam flow in the unit.
[0034] Figure 2 is the simplified block diagram of the starting process of the unit as shown
in Figure 1 ("small bypass valves" in this figure refers to the small bypass adjusting
valves).
[0035] The starting procedures of the unit with a bypass system can be basically divided
into the following stages: the stage of the minimum opening, the stage of the minimum
pressure, the stage of increasing pressure, the stage of fixed pressure, and the stage
of following mode.
[0036] As shown in Figure 2, in conjunction with Figure 1, at the early stage of starting,
it is necessary to firstly judge whether the unit is started in a cold state. If it
is to start in cold state, firstly the small bypass adjusting valves 10 and 11 need
to be opened. At several stages described above, the pressure is to be kept in accordance
with the preset procedures, until the small bypass adjusting valves have been fully
opened. Then, the big bypass valves 6, 7 , 8 and 9 are quickly opened, and at the
same time the small bypass adjusting valves 10 and 11 need to be closed. By this time,
the main steam pipe 13 extending from the big bypass valves 6, 7, 8 and 9 to the small
bypass adjusting valves 10 and 11 is also pre-warmed and scoured, and a large quantity
of solid particles have been discharged via the small bypass adjusting valves 10 and
11. Furthermore, since the big bypass valves 6, 7, 8 and 9 are quickly opened, their
working time under throttle operating mode is also reduced, and the spools of the
big bypass valves are also protected.
[0037] When the starting operation has proceeded to a certain stage (set as the stage of
fixed pressure in this embodiment), it is started to take the unilaterally alternate
opening/closing actions on the bypass and scour the superheater outlet header 5. Since
this stage is transited from the stage of increasing pressure, by this time the big
bypass valves 6, 7, 8 and 9 are in the open state, it is required to firstly close
the first group of the big bypass valves located on the same side with the superheater
header, and then slowly close the big bypass valves 6 and 7. At this moment, in order
to maintain a stable pressure, the second group of the big bypass valves 8 and 9,
which are located on the other side of the HP cylinder 12, remain a open state. When
the first group of the big bypass valves 6 and 7 have been closed to correspond to
the capacity of the small bypass, the small bypass adjusting valves need to be quickly
opened, and at the same time the closing of the second group of the big bypass valves
6 and 7 need to speeded up. The big bypass valves act together with the small bypass
adjusting valves to keep the pressure to change according to the preset curve. After
all the small bypass adjusting valves have been closed, the steam generated from the
superheater 3 of the boiler 1 passes through the superheater outlet header 5 and unilaterally
enters the cold section 4 of the reheater via the first group of the big bypass valves
8 and 9, and at the same time partial steam passes through the main steam pipe 13
on the same side with the first group of the big bypass valves 8 and 9 and also enters
the cold section 4 of the reheater via the small bypass adjusting valve 11, and returns
to the reheater 2. The main steam pipe 13 and the outlet header 3 on this side are
scoured, and the foreign matters of solid particles therein are discharged from the
outlet header 5.
[0038] Subsequently, it enters the stage of the alternate opening/closing of the unilateral
valves. Firstly the small bypass adjusting valves are to be slowly opened, and at
this time the first group of the big bypass valves 8 and 9 need to be slowly closed.
After the small bypass adjusting valve 10 has been fully opened, the second group
of the big bypass valves 6 and 7 located on the same side need to be opened, and at
the same time the small bypass adjusting valve 10 are quickly closed, resulting in
that the second group of big bypass valves 6 and 7 are quickly opened. The specifics
of the process here are similar to those of the process described above.
[0039] After the completion of opening unilateral valves, it enters the impulse stage. By
this time, firstly the small bypass adjusting valves 10 and 11 need to be closed,
and then the big bypass valves 6, 7, 8 and 9 are closed, and are quickly closed when
the flow of the small bypass adjusting valves has been reached. At the same time the
small bypass adjusting valves are opened to keep the pressure stable. Then, the small
bypass adjusting valves are used to maintain a stable pressure until these small bypass
adjusting valves are closed, so as to avoid the throttled steam from scouring the
spools of the big bypass valves.
[0040] If it is started in a hot state, the whole starting process will be performed in
the original mode. Finally, at the fixed pressure stage, as the process as mentioned
above, it is required to perform an unilateral valve opening action in combination
with the small bypass adjusting valves.
1. A control method of the small bypass system for a steam-driven generating unit, wherein
said generating unit comprises at least a boiler (1) and a turbine (12) as well as
a main steam pipe (13) and a big bypass system that are connected with said boiler
(1) and said turbine (12), wherein a small bypass system is provided on the main steam
pipe (13) close to said turbine (12), and said small bypass system comprises a steam
pipe of a small bypass and at least one group of small bypass adjusting valves (10,
11); said small bypass adjusting valves (10, 11) are small capacity adjusting valves
for reducing temperature and pressure, and in said steam pipe of the small bypass,
stop valves are also provided in front of and/or behind said small bypass adjusting
valves (10, 11); and the flow of said bypass system is 5% - 30% of the flow of said
main steam pipe (13),
characterized in that the control method comprises the following steps:
step 1: prior to opening said big bypass system of said generating unit, firstly opening
the small bypass stop valves, and gradually open said small bypass adjusting valves
(10, 11), so that the main steam from said boiler (1) is discharged to a reheat system
of said generating unit via said bypass system, until said bypass system reaches a
maximum flow;
step 2 : after said small bypass system has reached the maximum flow, immediately
adjusting said big bypass system to an opening that corresponds to a maximum flow
of said small bypass, and at the same time closing said small bypass adjusting valves
(10, 11), so that the flow of said small bypass system is quickly shifted to said
big bypass system;
step 3: when said big bypass system has gradually reached a relatively bigger opening,
gradually opening said small bypass adjusting valves (10, 11) to the maximum flow.
2. The control method of Claim 1, further includes a step 4 after said step 3; after
the load on said generating unit has gradually increased, firstly gradually closing
said small bypass adjusting valves (10, 11), then gradually closing said big bypass
system; until the steam flow in said big bypass system is slightly less than the maximum
flow of said small bypass system, immediately closing said big bypass system, and
at the same time quickly opening said small bypass system, so as to shift all the
steam flow in said big bypass system to said small bypass system; and then, closing
said small bypass adjusting valves (10, 11), until the steam flow of the whole bypass
system becomes zero; finally, closing the small bypass stop valves; in the whole process
of step 4, a main steam pressure in said generating unit being kept substantially
stable.
3. The control method of Claim 2, wherein in the process of shutdown operation of the
unit when a load of the turbo generator gradually decreases until parallel off and
a load of the boiler (1) gradually decreases until shutdown of the boiler (1), the
operation steps of the small bypass are the reverse to the starting process of the
unit, in a sequence from step 4 to step 1.
4. The control method of Claim 1, wherein the opening/closing operations of said small
bypass system as well as its coordination with said big bypass system are controlled
in a program-controlled mode.
5. The control method of the small bypass system of Claim 1, wherein said small bypass
adjusting valves (10, 11) and the valves of said big bypass system jointly compose
a first bypass valve group and a second bypass valve group, which are respectively
located on two steam inlet sides of said turbine (12); before said turbine (12) is
prepared for impulse start, it is feasible to firstly enter the alternate opening
and closing operations of the bypass valve group; firstly opening said first bypass
valve group, then closing said second valve group, so that said steam in said boiler
(1) outlet header is unilaterally discharged only via said first bypass valves in
an open state; then after keeping said first bypass valve group in the open state
for a predetermined time period, closing said first bypass valve group, and at the
same time opening said second bypass valve group, so that said steam in said header
is discharged only from said second bypass valve group in said open state; subsequently,
after keeping said second bypass valve group in the open state for a predetermined
time period, terminating the alternate opening/closing operation and shifting to a
normal control mode; in the process of said alternate opening/closing operations,
the main steam pressure of said generating unit being kept substantially stable.
1. Steuerverfahren des Kleinbypasssystems für eine dampfgetriebene Erzeugungseinheit,
wobei die Erzeugungseinheit zumindest einen Boiler (1) und eine Turbine (12) wie auch
eine Hauptdampfleitung (13) und ein Großbypasssystem, die mit dem Boiler (1) und der
Turbine (12) verbunden sind, aufweist, wobei ein Kleinbypasssystem auf der Hauptdampfleitung
(13) in der Nähe der Turbine (12) angeordnet ist, und wobei das Kleinbypasssystem
eine Dampfleitung eines Kleinbypasses und zumindest eine Gruppe von Kleinbypasseinstellventilen
(10, 11) aufweist; wobei die Kleinbypasseinstellventile (10, 11) Kleinkapazitätseinstellventile
sind, um die Temperatur und den Druck zu verringern, und wobei in der Dampfleitung
des Kleinbypasses auch Stoppventile vor und/oder hinter den Kleinbypasseinstellventilen
(10, 11) angeordnet sind; und wobei die Strömung des Bypasssystems zwischen 5% und
30% der Strömung der Hauptdampfleitung (13) beträgt,
dadurch gekennzeichnet, dass das Steuerverfahren die folgenden Schritte aufweist:
Schritt 1: Vor dem Öffnen des Großbypasssystems der Erzeugungseinheit, zunächst Öffnen
der Kleinbypassstoppventile, und schrittweises Öffnen der Kleinbypasseinstellventile
(10, 11), so dass der Hauptdampf von dem Boiler (1) über das Bypasssystem zu einem
Wiedererwärmungssystem der Erzeugungseinheit abgelassen wird, bis das Bypasssystem
eine Maximalströmung erreicht;
Schritt 2: Nachdem das Kleinbypasssystem die Maximalströmung erreicht hat, unmittelbares
Einstellen des Großbypasssystems auf eine Öffnung, die einer Maximalströmung des Kleinbypasses
entspricht, und gleichzeitig Schließen der Kleinbypasseinstellventile (10, 11), so
dass die Strömung des Kleinbypasssystems schnell auf das Großbypasssystem verschoben
wird;
Schritt 3: Wenn das Großbypasssystem schrittweise eine verhältnismäßig größere Öffnung
erreicht hat, schrittweises Öffnen der Kleinbypasseinstellventile (10, 11) auf die
Maximalströmung.
2. Steuerverfahren nach Anspruch 1, das ferner einen Schritt 4 nach Schritt 3 beinhaltet;
nachdem die Last, die auf die Erzeugungseinheit wirkt, schrittweise zugenommen hat,
zunächst schrittweises Schließen der Kleinbypasseinstellventile (10, 11), dann schrittweises
Schließen des Großbypasssystems; bis die Dampfströmung in dem Großbypasssystem geringfügig
niedriger ist als die Maximalströmung des Kleinbypasssystems, unmittelbares Schließen
des Großbypasssystems, und gleichzeitig schnelles Öffnen des Kleinbypasssystems, um
die gesamte Dampfströmung in dem Großbypasssystem auf das Kleinbypasssystem zu verschieben;
und dann, Schließen der Kleinbypasseinstellventile (10, 11) bis die Dampfströmung
des gesamten Bypasssystems bei Null liegt; schließlich, Schließen der Kleinbypassstoppventile;
bei dem gesamten Vorgang von Schritt 4 wird ein Hauptdampfdruck in der Erzeugungseinheit
im Wesentlichen stabil gehalten.
3. Steuerverfahren nach Anspruch 2, wobei, während des Vorgangs des Herunterfahrens der
Einheit, wenn eine Last des Turbogenerators schrittweise abnimmt, bis sie parallel
aus ist, und während eine Last des Boilers (1) schrittweise abnimmt, bis der Boiler
(1) abgeschaltet ist, die Betriebsschritte des Kleinbypasses zum Startvorgang der
Einheit umgekehrt durchgeführt werden, und zwar in einer Folge von Schritt 4 bis Schritt
1.
4. Steuerverfahren nach Anspruch 1, wobei die Öffnungs-/Schließvorgänge des Kleinbypasssystems
und seine Koordination mit dem Großbypasssystem in einem programmgesteuerten Modus
gesteuert werden.
5. Steuerverfahren des Kleinbypasssystems nach Anspruch 1, wobei die Kleinbypasseinstellventile
(10, 11) und die Ventile des Großbypasssystems gemeinsam eine erste Bypassventilgruppe
und eine zweite Bypassventilgruppe bilden, die sich an zwei Dampfeinlassseiten der
Turbine (12) befinden; wobei es, bevor die Turbine (12) für den Impulsstart vorbereitet
wird, möglich ist, erst in die alternativen Öffnungs- und Schließvorgänge der Bypassventilgruppe
einzutreten; wobei zunächst die erste Bypassventilgruppe geöffnet und dann die zweite
Ventilgruppe geschlossen wird, so dass der Dampf in dem Austrittssammler des Boilers
(1) nur über die ersten Bypassventile in einem geöffneten Zustand in einer Richtung
abgelassen wird; und wobei dann, nachdem die erste Bypassventilgruppe für einen bestimmten
Zeitraum in dem geöffneten Zustand gehalten wurde, die erste Bypassventilgruppe geschlossen
wird und gleichzeitig die zweite Bypassventilgruppe geöffnet wird, so dass der Dampf
in dem Sammler nur von der zweiten Bypassgruppe in dem geöffneten Zustand abgelassen
wird; wobei im Folgenden, nachdem die zweite Bypassventilgruppe für einen bestimmten
Zeitraum in dem geöffneten Zustand gehalten wurde, der alternative Öffnungs-/Schließvorgang
beendet wird und auf einen normalen Steuermodus umgeschaltet wird; wobei in dem Vorgang
der alternativen Öffnungs-/Schließvorgänge der Hauptdampfdruck der Erzeugungseinheit
im Wesentlichen stabil gehalten wird.
1. Procédé de commande du système de petite dérivation pour une unité de génération à
vapeur, dans lequel ladite unité de génération comprend au moins une chaudière (1)
et une turbine (12) ainsi qu'une canalisation de vapeur principale (13) et un système
de grande dérivation qui sont reliés à ladite chaudière (1) et à ladite turbine (12),
dans lequel un système de petite dérivation est prévu sur la canalisation de vapeur
principale (13) à proximité de ladite turbine (12), et ledit système de petite dérivation
comprend une canalisation de vapeur d'une petite dérivation et au moins un groupe
de vannes de réglage de petite dérivation (10, 11) ; lesdites vannes de réglage de
petite dérivation (10, 11) sont des vannes de réglage de petite capacité permettant
de réduire la température et la pression, et dans ladite canalisation de vapeur de
la petite dérivation, des vannes d'arrêt sont également prévues devant et/ou derrière
lesdites vannes de réglage de petite dérivation (10, 11) ; et le débit dudit système
de dérivation est de 5 % à 30 % le débit de ladite canalisation de vapeur principale
(13),
caractérisé en ce que le procédé de commande comprend les étapes suivantes :
étape 1 : avant l'ouverture dudit système de grande dérivation de ladite unité de
génération, l'ouverture préalable des vannes d'arrêt de petite dérivation, et l'ouverture
progressive desdites vannes de réglage de petite dérivation (10, 11), de sorte que
la vapeur principale provenant de ladite chaudière (1) soit évacuée vers un système
de réchauffe de ladite unité de génération par l'intermédiaire dudit système de dérivation,
jusqu'à ce que ledit système de dérivation atteigne un débit maximal ;
étape 2 : après que ledit système de petite dérivation a atteint le débit maximal,
le réglage immédiat dudit système de grande dérivation selon une ouverture qui correspond
à un débit maximal de ladite petite dérivation, et dans le même temps la fermeture
desdites vannes de réglage de petite dérivation (10, 11), de sorte que le débit dudit
système de petite dérivation soit rapidement déplacé vers ledit système de grande
dérivation ;
étape 3 : lorsque ledit système de grande dérivation a progressivement atteint une
ouverture relativement plus grande, l'ouverture progressive desdites vannes de réglage
de petite dérivation (10, 11) au débit maximal.
2. Procédé de commande selon la revendication 1, qui comprend en outre une étape 4 après
ladite étape 3 ; après que la charge sur ladite unité de génération a progressivement
augmenté, la fermeture progressive préalable desdites vannes de réglage de petite
dérivation (10, 11), puis la fermeture progressive dudit système de grande dérivation
; jusqu'à ce que le débit de vapeur dans ledit système de grande dérivation soit légèrement
inférieur au débit maximal dudit système de petite dérivation, la fermeture immédiate
dudit système de grande dérivation, et dans le même temps l'ouverture rapide dudit
système de petite dérivation, de sorte à déplacer la totalité du débit de vapeur dans
ledit système de grande dérivation vers ledit système de petite dérivation ; puis,
la fermeture desdites vannes de réglage de petite dérivation (10, 11), jusqu'à ce
que le débit de vapeur de tout le système de dérivation devienne nul ; enfin, la fermeture
des vannes d'arrêt de petite dérivation ; dans le processus entier de l'étape 4, une
pression de vapeur principale dans ladite unité de génération étant maintenue sensiblement
stable.
3. Procédé de commande selon la revendication 2, dans lequel, dans le processus d'opération
d'arrêt de l'unité, lorsqu'une charge du turbogénérateur diminue progressivement jusqu'à
la mise hors parallèle et qu'une charge de la chaudière (1) diminue progressivement
jusqu'à l'arrêt de la chaudière (1), les étapes d'opération de la petite dérivation
sont l'inverse du processus de départ de l'unité, dans un ordre de l'étape 4 à l'étape
1.
4. Procédé de commande selon la revendication 1, dans lequel les opérations d'ouverture/de
fermeture dudit système de petite dérivation ainsi que sa coordination avec ledit
système de grande dérivation sont commandées dans un mode commandé par programme.
5. Procédé de commande du système de petite dérivation selon la revendication 1, dans
lequel lesdites vannes de réglage de petite dérivation (10, 11) et les vannes dudit
système de grande dérivation forment ensemble un premier groupe de vannes de dérivation
et un second groupe de vannes de dérivation, qui sont respectivement situés sur deux
côtés admission de vapeur de ladite turbine (12) ; avant que ladite turbine (12) soit
préparée pour un démarrage par impulsion, il est possible d'entrer au préalable les
opérations d'ouverture et de fermeture en alternance du groupe de vannes de dérivation
; l'ouverture préalable dudit premier groupe de vannes de dérivation, puis la fermeture
dudit second groupe de vannes, de sorte que ladite vapeur dans le collecteur de refoulement
de ladite chaudière (1) soit évacuée unilatéralement uniquement par l'intermédiaire
desdites premières vannes de dérivation à l'état ouvert ; puis, après avoir maintenu
ledit premier groupe de vannes de dérivation à l'état ouvert pendant une période prédéterminée,
la fermeture dudit premier groupe de vannes de dérivation, et dans le même temps l'ouverture
dudit second groupe de vannes de dérivation, de sorte que ladite vapeur dans ledit
collecteur soit évacuée uniquement dudit second groupe de vannes de dérivation audit
état ouvert ; par la suite, après avoir maintenu ledit second groupe de vannes de
dérivation à l'état ouvert pendant une période prédéterminée, la fin de l'opération
d'ouverture/de fermeture en alternance et le passage à un mode de commande normal
; dans le processus desdites opérations d'ouverture/de fermeture en alternance, la
pression de vapeur principale de ladite unité de génération étant maintenue sensiblement
stable.