[Technical Field]
[0001] The present invention relates to a refrigeration cycle apparatus, such as an air-conditioning
apparatus, which uses a flammable refrigerant, and more particularly, to an outdoor
unit including a compressor that compresses and circulates a refrigerant in a refrigerant
circuit.
[Background Art]
[0002] In current refrigeration cycle apparatuses represented by air-conditioning apparatuses,
an HFC refrigerant, such as R410A, is used as a refrigerant. Unlike a conventional
HCFC refrigerant such as R22, this R410A has an ozone depletion potential ODP of zero
and does not destroy the ozone layer, but has a high global warming potential GWP.
For this reason, it is currently being considered, as part of prevention of global
warming, to change the refrigerant from a high-GWP HFC refrigerant, such as R410A,
to a low-GWP HFC refrigerant.
[0003] R32 (CH
2F
2; difluoromethane) is a candidate for such a low-GWP HFC refrigerant. Also, halogenated
hydrocarbon having a double bond of carbon in a composition, such as HFO-1234yf (CF
3CF=CH
2; tetrafluoropropane) and HFO-1234ze (CF
3-CH=CHF), is a similar candidate refrigerant. While each of the HFC refrigerants is
a kind of HFC refrigerant similar to R32, it is often referred to as HFO including
O of olefin in order to distinguish it from an HFC refrigerant, such as R32, having
no double bond of carbon in a composition, because unsaturated hydrocarbon having
a double bond of carbon is referred to as olefin.
[0004] While such a low-GWP HFC refrigerant (including an HFO refrigerant) is not as highly
flammable as an HC refrigerant such as R290 (C
3H
8; propane), it is slightly flammable unlike non-flammable R410A. For this reason,
it is necessary to pay attention to refrigerant leakage. Hereinafter, a refrigerant
having flammability is referred to as a flammable refrigerant.
[0005] In conventional refrigeration cycle apparatuses, highly flammable refrigerants, such
as propane, are considered as flammable refrigerants that may leak. There is a refrigeration
cycle apparatus, in which at least one of activated carbon, gas adsorbing resin, clay,
activated alumina, molecular sieve, bone char, white clay, silica gel, and a mixture
of two or more of them is provided as a refrigerant adsorbing substance on an inner
wall surface of a machine chamber in an outdoor unit, and a leakage refrigerant is
adsorbed by the refrigerant adsorbing substance to suppress diffusion of the leakage
refrigerant to the outside (for example, see Patent Literature 1).
[Citation List]
[Patent Literature]
[0006] [Patent Literature 1] Japanese Unexamined Patent Application Publication No.
2000-105003 (columns 0011 to 0020, Fig. 3) discloses a refrigeration cycle apparatus according
to the preamble of claim 1.
[0007] This publication further discloses arranging a refrigerant adsorbing substance on
the inner wall surface each of the front and rear walls, left and right side walls,
a ceiling and the base of the outdoor unit and the outer surfaces of the refrigerant
pipes, in order to prevent refrigerant from diffusing to the atmosphere.
[Summary of Invention]
[Technical Problem]
[0008] However, among the substances given as refrigerant adsorbing substances in Patent
Literature 1, especially, silica gel and molecular sieve are commonly known as desiccants
for adsorbing water (water vapor) in the air, and are widely used as desiccants. While
the machine chamber of the outdoor unit is physically separated from the outside,
new outside air is introduced into and passed through the machine chamber from a vent
hole or the like by utilizing rotation of an air-sending fan in a fan chamber in order
to cool electrical components set in the machine chamber during operation of the refrigeration
cycle apparatus.
[0009] For this reason, the refrigerant adsorbing substance formed of silica gel or molecular
sieve, although provided on the inner wall surface of the machine chamber, is frequently
exposed to the flow of outside air, and positively adsorbs water from the outside
air (outdoor air). Hence, after a predetermined time, which is not so long, elapses
from installation of the outdoor unit, the refrigerant adsorbing substance is saturated
with adsorbed water. Thus, even if the refrigerant leaks in the machine chamber, the
refrigerant adsorbing substance cannot adsorb the refrigerant, and this makes it difficult
to improve safety.
[0010] If the volume concentration of the refrigerant in the air is within a flammable concentration
range and the flammable refrigerant is ignited by some sort of ignition source, the
refrigerant catches fire and combusts. The combustion scale differs according to the
kind of refrigerant. Since the low-GWP HFC refrigerant is slightly flammable, the
combustion scale thereof is smaller than that of the highly flammable HC refrigerant
such as propane. Here, a large combustion scale means that the reciprocal of the combustion
time is large, for example, that flames quickly propagate, the pressure greatly increases,
and large flames are produced.
[0011] In relation to flammability, from recent study and evaluation of a combustion phenomenon
of a slightly flammable HFC refrigerant, whose combustion scale is smaller than that
of a highly flammable refrigerant such as propane, it has been found that the combustion
scale increases as the absolute humidity increases under the same conditions in combustion
of R32 and the HFO refrigerant. For this reason, in a refrigeration cycle apparatus
using, as a refrigerant, a low-GWP, but slightly flammable HFC refrigerant such as
R32 or an HFO refrigerant, it is necessary to improve safety against unexpected leakage
of the refrigerant in consideration of such a correlation between the combustion scale
and the absolute humidity, although the refrigerant is slightly flammable.
[0012] The present invention has been made to overcome the above-described problems, and
an object of the invention is to provide a refrigeration cycle apparatus that improves
safety against unexpected refrigerant leakage when an HFC refrigerant that has a low
GWP but is flammable, such as R32 or an HFO refrigerant, is used as a refrigerant.
[Solution to Problem]
[0013] A refrigeration cycle apparatus according to the present invention includes a refrigerant
circuit, a compressor provided in the refrigerant circuit, having a compression mechanism
section in an enclosed container, and configured to compress and discharge a refrigerant
so as to circulate the refrigerant in the refrigerant circuit, and an outdoor unit
installed outdoors and having a housing divided by a partition plate into a fan chamber
including an outdoor air-sending fan and an outdoor heat exchanger and a machine chamber
including the compressor. The refrigerant is a flammable HFC refrigerant. The refrigeration
cycle apparatus further includes a desiccant, and is characterized in that the desiccant
is attached in thermal contact with a surface of the enclosed container of the compressor
whose temperature is increased by a gas refrigerant compressed by the compression
mechanism section during operation of the compressor. The desiccant adsorbs water
from air in the machine chamber during non-operation of the outdoor unit.
[Advantageous Effects of Invention]
[0014] According to the present invention, during non-operation, the desiccant adsorbs water
from the air in the machine chamber and maintains a low absolute humidity in the machine
chamber. Hence, even if a flammable HFC refrigerant leaks into the machine chamber
and the leakage refrigerant is ignited by some sort of ignition source when the concentration
of the leakage refrigerant is within a flammable range, the combustion scale can be
kept down. Thus, it is possible to provide a refrigeration cycle apparatus having
higher safety against unexpected refrigerant leakage.
[Brief Description of Drawings]
[0015]
[Fig. 1] Fig. 1 illustrates a configuration of a refrigeration cycle apparatus including
a refrigerant circuit according to Embodiment 1 of the present invention.
[Fig. 2] Fig. 2 is an external perspective view of an outdoor unit in the refrigeration
cycle apparatus according to Embodiment 1 of the present invention.
[Fig. 3] Fig. 3 is a perspective view of the outdoor unit illustrated in Fig. 2, from
which front and top panels are removed.
[Fig. 4] Fig. 4 is a perspective view of an electrical component unit and its surroundings
in a machine chamber.
[Fig. 5] Fig. 5 schematically illustrates the flow of cooling air in the electrical
component unit.
[Fig. 6] Fig. 6 schematically illustrates other flow of cooling air in the machine
chamber different from that of Fig. 5.
[Fig. 7] Fig. 7 schematically illustrates a manner in which a desiccant is attached
to a compressor with a fixing member different from a fixing member illustrated in
Fig. 2.
[Fig. 8] Fig. 8 is a schematic vertical sectional view of the fixing member and its
surroundings in Fig. 7.
[Fig. 9] Fig. 9 schematically illustrates a fixing member different from the fixing
member of Fig. 7.
[Fig. 10] Fig. 10 schematically illustrates a manner in which the desiccant is attached
to the compressor with a fixing member different from the fixing member of Fig. 7.
[Fig. 11] Fig. 11 is a schematic transverse sectional view of the fixing member and
its surroundings in Fig. 10.
[Fig. 12] Fig. 12 schematically illustrates a manner in which the desiccant is attached
to a position on a surface of the compressor different from the position of Fig. 3.
[Fig. 13] Fig. 13 illustrates a desiccant having a structure different from that of
the desiccant of Fig. 3.
[Fig. 14] Fig. 14 illustrates a desiccant having a structure different from that of
the desiccant of Fig. 13.
[Description of Embodiments]
Embodiment 1
[0016] Embodiment 1 of the present invention will be described below with reference to Figs.
1 to 14. Here, an air-conditioning apparatus that performs indoor cooling and heating
will be described as a refrigeration cycle apparatus using a refrigeration cycle in
which a refrigerant is compressed and circulated by a compressor and heat is removed
from a low-temperature heat source and is discharged to a high-temperature heat source.
[0017] Fig. 1 is a configuration view schematically illustrating a configuration of an air-conditioning
apparatus 100 serving as a refrigeration cycle apparatus according to Embodiment 1,
and also illustrates a refrigerant circuit of a refrigeration cycle. The air-conditioning
apparatus 100 is of a separate type composed of an indoor unit 1 installed indoors
and an outdoor unit 2 installed outdoors. A refrigerant circuit is connected between
the indoor unit 1 and the outdoor unit 2 by connecting pipes 10a and 10b. The connecting
pipe 10a is a liquid-side connecting pipe through which a liquid refrigerant flows,
and the connecting pipe 10b is a gas-side connecting pipe through which a gas refrigerant
flows.
[0018] In the outdoor unit 2, there are provided a compressor 3 that compresses and discharges
a refrigerant, a refrigerant-channel switch valve 4 that changes the flow direction
of the refrigerant in the refrigerant circuit between cooling operation and heating
operation (hereinafter referred to as a four-way valve 4), an outdoor heat exchanger
5 serving as a heat-source side heat exchanger that exchanges heat between outdoor
air and the refrigerant, and a decompression device 6, such as an electronically-controlled
expansion valve, which can change the opening degree and decompresses the refrigerant
from high pressure to low pressure (hereinafter referred to as an expansion valve
6). In the indoor unit 1, an indoor heat exchanger 7 is provided as a use-side heat
exchanger that exchanges heat between indoor air and the refrigerant. These components
are sequentially connected by metallic refrigerant pipes, including the connecting
pipes 10a and 10b, to constitute a refrigerant circuit, that is, a compression heat
pump cycle in which the refrigerant is circulated by the compressor 3.
[0019] Here, of the refrigerant pipes for connecting these components, a refrigerant pipe
that connects the compressor 3 and an entrance of the four-way valve 4 on a discharge
side of the compressor 3 is referred to as a discharge pipe 12, and a refrigerant
pipe that connects the four-way valve 4 and the compressor 3 on a suction side of
the compressor 3 is referred to as a suction pipe 11. In both cooling operation and
heating operation, a high-temperature and high-pressure gas refrigerant compressed
by the compressor 3 constantly flows through the discharge pipe 12, and a low-temperature
and low-pressure refrigerant subjected to evaporation flows through the suction pipe
11. The low-temperature and low-pressure refrigerant flowing through the suction pipe
11 is sometimes a gas refrigerant or sometimes a biphase refrigerant in which a small
quantity of liquid refrigerant is mixed in a gas refrigerant.
[0020] In the outdoor unit 2, an outdoor air-sending fan 8 serving as an air-sending device
is provided near the outdoor heat exchanger 5. By rotating the outdoor air-sending
fan 8, an air flow that passes through the outdoor heat exchanger 5 is produced. In
the outdoor unit 2, a propeller fan is used as the outdoor air-sending fan 8. The
outdoor air-sending fan 8 is located downstream of the outdoor heat exchanger 5 in
the air flow produced by the outdoor air-sending fan 8.
[0021] Similarly, an indoor air-sending fan 9 is provided near the indoor heat exchanger
7 in the indoor unit 1. An air flow that passes through the indoor heat exchanger
7 is produced by rotation of the indoor air-sending fan 9. As the indoor air-sending
fan 9, various fans, such as a crossflow fan and a turbofan, are used according to
the type of the indoor unit 1. The indoor air-sending fan 9 is sometimes located downstream
or upstream of the indoor heat exchanger 7 in the air flow produced by the indoor
air-sending fan 9.
[0022] In Fig. 1, solid arrows indicate directions in which the refrigerant flows in cooling
operation. In cooling operation, the four-way valve 4 is switched to a refrigerant
circuit shown by solid lines. The high-temperature and high-pressure gas refrigerant
discharged from the compressor 3 first flows into the outdoor heat exchanger 5 via
the four-way valve 4, and the outdoor heat exchanger 5 functions as a condenser. When
the air flow produced by the rotation of the outdoor air-sending fan 8 passes through
the outdoor heat exchanger 5, the passing outdoor air and the refrigerant flowing
in the outdoor heat exchanger 5 exchange heat, and condensation heat of the refrigerant
is given to the outdoor air. In this way, the refrigerant is condensed into a high-pressure
and low-temperature liquid refrigerant by the outdoor heat exchanger 5, and is then
subjected to adiabatic expansion by the expansion valve 6 to become a low-temperature
and low-pressure biphase refrigerant (a mixture of a liquid refrigerant and a gas
refrigerant).
[0023] Next, the refrigerant flows in the indoor heat exchanger 7 in the indoor unit 1,
and the indoor heat exchanger 7 functions as an evaporator. When the air flow produced
by rotation of the indoor air-sending fan 9 passes through the indoor heat exchanger
7, the passing indoor air and the refrigerant flowing in the indoor heat exchanger
7 exchange heat, the refrigerant is evaporated by removing evaporation heat from the
indoor air, and the passing indoor air is cooled. The refrigerant is evaporated in
the indoor heat exchanger 7, sucked in the compressor 3 as a low-temperature and low-pressure
gas refrigerant or a biphase refrigerant in which a small quantity of liquid refrigerant
is mixed in a gas refrigerant, and is compressed into a high-temperature and high-pressure
refrigerant again by the compressor 3. In cooling operation, this cycle is repeated.
[0024] In Fig. 1, dotted arrows indicate directions in which the refrigerant flows during
heating operation. When the four-way valve 4 is switched to a refrigerant circuit
shown by dotted lines, the refrigerant flows in a direction opposite the direction
in cooling operation, and first flows into the indoor heat exchanger 7. The indoor
heat exchanger 7 and the outdoor heat exchanger 5 are operated as a condenser and
an evaporator, respectively, and indoor air passing through the indoor heat exchanger
7 is heated by heat of condensation to perform heating operation.
[0025] In the air-conditioning apparatus 100, R32 (CH
2F
2; difluoromethane) is used as the refrigerant flowing in the refrigerant circuit.
R32 is an HFC refrigerant that has a global warming potential GWP lower than that
of an HFC refrigerant R410A widely used in current air-conditioning apparatuses and
that has a comparatively small influence on global warming.
[0026] The refrigerant is not limited to R32, and may be the above-described HFO refrigerant,
such as HFO-1234yf (Cf
3Cf=CH
2; tetrafluoropropane) or HFO-1234ze (CF
3-CH=CHF), serving as a kind of HFC refrigerant, which is halogenated hydrocarbon having
a double bond of carbon in a composition and a global warming potential GWP even lower
than that of the R32 refrigerant. Alternatively, the refrigerant may be a low-GWP
HFC mixed refrigerant in which R32 having no double bond of carbon in a composition
and one or a plurality of the above-described HFO refrigerants are mixed.
[0027] Fig. 2 is an external perspective view of the outdoor unit 2 in the air-conditioning
apparatus 100, and Fig. 3 is a perspective view illustrating an internal structure
of the outdoor unit 2 from which a part of a housing is removed. The housing that
forms an outline of the outdoor unit 2 is formed by a combination of a plurality of
platelike metallic parts. A partition plate 20 for separating the interior of the
outdoor unit 2 (housing interior) into right and left parts is set upright on a bottom
plate 17 (see Fig. 3) that forms a bottom portion of the housing. The partition plate
20 defines a fan chamber F including outdoor air-sending fans 8 and the outdoor heat
exchanger 5 and a machine chamber M including the compressor 3, a group of refrigerant
pipes 23, and an electrical component unit 24.
[0028] The group of refrigerant pipes 23 is the general name of a refrigerant pipe that
connects the gas-side connecting pipe 10b and the four-way valve 4, the suction pipe
11, the discharge pipe 12, the four-way valve 4, a refrigerant pipe that connects
the four-way valve 4 and the outdoor heat exchanger 5, a refrigerant pipe that connects
the outdoor heat exchanger 5 and the expansion valve 6, the expansion valve 6, and
a refrigerant pipe that connects the expansion valve 6 and the liquid-side connecting
pipe 10a in Fig. 1.
[0029] Besides the bottom plate 17, the housing that forms the outline of the outdoor unit
2 includes a fan-chamber front panel 14 that covers a front side of the fan chamber
F, an L-shaped machine-chamber front panel 15 that covers a front side of the machine
chamber M and a front portion of a side opposite the partition plate 20, an L-shaped
machine-chamber side panel 16 that covers a rear portion of the side and a rear side
of the machine chamber M, and a top panel 13 that extends on the fan chamber F and
the machine chamber M to cover an upper side of the outdoor unit 2. These panels are
all formed by sheet-metal parts. The panels that constitute the housing may be more
finely divided, or some of them may be molded integrally. Fig. 3 illustrates a state
in which the top panel 13, the fan-chamber front panel 14, and the machine-chamber
front panel 15 are removed from the housing. In Fig. 3, electric wires are not illustrated.
[0030] The fan-chamber front panel 14 has substantially circular air outlets 21 opposed
to the outdoor air-sending fans 8. To prevent something from touching the outdoor
air-sending fans 8 through the air outlets 21, the air outlets 21 are provided with
fun guards 22 that ensure a ventilation area. Although described in detail below,
an air inlet 19 is formed as a louver in a lower side portion of the machine-chamber
side panel 16. The air inlet 19 serves as an inlet for an air flow for cooling the
electrical component unit 24 during operation. The air inlet 19 may be provided in
a rear surface of the machine-chamber side panel 16 or a side surface of the machine-chamber
front panel 15, and may be provided at a plurality of positions. The air inlet 19
communicates between the outdoors and the interior of the machine chamber M.
[0031] The outdoor heat exchanger 5 is substantially L-shaped in transverse cross section,
and is fixed on the bottom plate 17 such that a long side portion thereof is located
in a rear face portion of the fan chamber F. A short side portion of the outdoor heat
exchanger 5 is located in a side face portion of the fan chamber F opposite the partition
plate 20. The outdoor air-sending fans 8 are located in front of the long side portion
of the outdoor heat exchanger 5 in the fan chamber F. The outdoor heat exchanger 5
is located on an upstream side of an air flow produced by the rotation of the outdoor
air-sending fans 8, and the outdoor air-sending fans 8 are located on a downstream
side of the air flow.
[0032] Behind the outdoor air-sending fans 8, fan motors 8a are connected to the outdoor
air-sending fans 8 via rotation shafts to rotate the outdoor air-sending fans 8. The
fan motors 8a are fixed to a fan-motor support plate 25 that is fixed to the bottom
plate 17 and stands upright. The fan-motor support plate 25 is located between the
outdoor air-sending fans 8 and the long side portion of the outdoor heat exchanger
5 in the front-rear direction.
[0033] In contrast, the compressor 3, which is heavier than the other devices, is provided
on the bottom plate 17 with vibration isolation rubber being disposed therebetween
in a lower part of the machine chamber M. In an enclosed container defined by an upper
lid 3a, a cylindrical container 3b, and a bottom lid 3c that are formed by steel sheets,
the compressor 3 includes a compression mechanism section in which a compression element
rotates to compress the refrigerant, and a motor section that rotates the compression
element in the compression mechanism section. The compressor 3 is of a high-pressure
shell type, in which a suction refrigerant from the suction pipe 11 directly flows
into the compression element in the compression mechanism section, and a gas refrigerant
compressed by the compression mechanism section is temporarily discharged from the
compression mechanism section into the enclosed container and is then discharged to
the discharge pipe 12 communicating with the enclosed container. In the compressor
3 of such a high-pressure shell type, a high-temperature and high-pressure refrigerant
atmosphere compressed by the compression mechanism section is provided in the internal
space of the enclosed container.
[0034] In the compression mechanism section of the compressor 3, a scroll type is adopted
as the type of the compression element, in which one of combined scroll laps is fixed
and the other is scrolled to compress the refrigerant by reducing the capacity of
the compression chamber defined by the combined scroll laps. The type of the compression
element is not limited to the scroll type, and may be other types, for example, a
rotary type in which a circular piston eccentrically rotates in an inner space of
a cylindrical cylinder to compress the refrigerant by reducing the capacity of a compression
chamber defined between an inner peripheral surface of the cylinder and an outer peripheral
surface of the piston.
[0035] In at least an upper part of the machine chamber M above the compressor 3, an electrical
component unit 24 containing an electric component board 26 is provided. On the electric
component board 26, electric and electronic components for constituting a control
device, which controls the operation of the air-conditioning apparatus 100 in operative
cooperation with a control device in the indoor unit 1, are mounted. Fig. 4 is a perspective
view of the electrical component unit 24 and its surroundings provided in the upper
part of the machine chamber M. A right side wall of a housing of the electrical component
unit 24 has a vent hole 27 formed by a plurality of small holes. A left side wall
of the housing close to the partition plate 20 has a similar vent hole 28.
[0036] The vent hole 28 in the left side wall is opposed to a communication hole 29 provided
in an upper part of the partition plate 20 to communicate between the machine chamber
M and the fan chamber F. The communication hole 29 of the partition plate 20 is formed
by one substantially rectangular through hole having a size such that the entire vent
hole 28 of the left side wall of the housing of the electrical component unit 24 is
fitted in the through hole. The left side wall of the housing of the electrical component
unit 24 is in contact with the partition plate 20. The group of refrigerant pipes
23 is routed in an internal space of the machine chamber M except for the compressor
3 located in the lower part and the electrical component unit 24 located in the upper
part.
[0037] Next, the basic operation of the outdoor unit 2 will be described. When an operation
start command is transmitted from the user to the air-conditioning apparatus 100,
the control device operates the four-way valve 4 to switch the flow passage of the
refrigerant circuit according to an instructed operation mode (cooling operation or
heating operation). Then, each of the fan motors 8a is energized to rotate the outdoor
air-sending fan 8, and the compressor 3 is started to circulate a refrigerant in the
refrigerant circuit.
[0038] The control device starts the compressor 3 at a predetermined low start rotation
speed, and gradually increases the rotation speed of the compressor 3 toward a target
rotation speed determined according to the air conditioning load. After the rotation
speed reaches the target rotation speed, when the difference between the preset temperature
and the room temperature decreases, the rotation speed of the compressor 3 is decreased.
Basically, the rotation speed of the outdoor air-sending fan 8 is also changed in
accordance with the rotation speed of the compressor 3.
[0039] By the rotation of the outdoor air-sending fan 8, outside air is sucked from the
rear and side directions of the outdoor air-sending fan 8 formed by the propeller
fan, and an air flow to be blown out from the air outlet 21 opening in the fan-chamber
front panel 14 and opposing the front side of the outdoor air-sending fan 8 is produced.
When this air flow passes through the outdoor heat exchanger 5, it exchanges heat
with the refrigerant flowing in the outdoor heat exchanger 5. The air that has passed
through the outdoor heat exchanger 5 is heated by heat of condensation of the refrigerant
in cooling operation and is cooled by evaporation heat removed by the refrigerant
in heating operation. After heat exchange, the air is blown outdoors from the air
outlet 21 again.
[0040] During operation of the air-conditioning apparatus 100, the electric and electronic
components on the electric component board 26 set in the electrical component unit
24 need to be cooled because part of the flowing current is converted into heat energy
and heat is generated to increase the temperature. For this reason, in the outdoor
unit 2, an air flow for cooling the interior of the electrical component unit 24 is
produced by the rotation of the outdoor air-sending fan 8, separately from the air
flow that performs heat exchange in the outdoor heat exchanger 5. Fig. 5 is a schematic
explanatory view illustrating the flow of cooling air in the electrical component
unit 24, and arrows in Fig. 5 indicate the cooling air flow.
[0041] The suction operation with the outdoor air-sending fan 8 also acts on the interior
of the electrical component unit 24 that communicates with the fan chamber F via the
communication hole 29 of the partition plate 20 and the vent hole 28 in the left side
wall of the housing of the electrical component unit 24. Air in the electrical component
unit 24 flows through the vent hole 28 and the communication hole 29, and is sucked
to the outdoor air-sending fan 8 in the fan chamber F.
[0042] To supplement air to be sucked in the fan chamber F, air flows from the machine chamber
M into the electrical component unit 24 through the vent hole 27 provided in the right
side wall of the housing of the electrical component unit 24. Further, the machine
chamber M communicates with the outdoors via the air inlet 19 provided in the lower
part of the machine-chamber side panel 16, and new outdoor air flows into the machine
chamber M through the air inlet 19 to supplement the air flowing in the electrical
component unit 24.
[0043] In this way, when the outdoor air-sending fan 8 rotates, the suction operation of
the rotating outdoor air-sending fan 8 produces an air flow that flows in from the
air inlet 19, rises in the machine chamber M, crosses the electrical component unit
24 in the right-left direction, and flows out to the fan chamber F (an air flow for
cooling the interior of the electrical component unit 24), separately from the air
flow passing through the outdoor heat exchanger 5.
[0044] The cooling air flow for the electrical component unit 24 originates from outside
air introduced, by the rotation of the outdoor blower fan 8 in the fan chamber F,
into the machine chamber M through the air inlet 19 provided in the lower part of
the machine-chamber side panel 16. The cooling air flow flows from the machine chamber
M into the electrical component unit 24 through the vent hole 27 provided in the right
side wall of the housing to serve as an air inlet to the electrical component unit
24, crosses the electrical component unit 24 in the right-left direction, and is guided
from the vent hole 28 of the left side wall into the fan chamber F via the communication
hole 29 of the partition plate 20. While crossing the electrical component unit 24,
the cooling air flow passes by the electric component board 26 in the right-left direction.
For this reason, the cooling air flow diffuses heat generated by the electric and
electronic components (for example, a smoothing condenser) on the electric component
board 26 during operation, and cools the heat-generating electric and electronic components.
[0045] In this way, while the cooling air flow for the electrical component unit 24 crosses
the electrical component unit 24 in the right-left direction and flows into the fan
chamber F, it cools the electric and electronic components, including the electric
component board 26, provided in the electrical component unit 24. The cooling air
flow that has flowed in the fan chamber F is blown outdoors from the air outlet 21
together with the air (main air flow) that is sucked by the outdoor air-sending fan
8 and is subjected to heat exchange in the outdoor heat exchanger 5. Only the communication
hole 29 through which the cooling air passes is a portion of the partition plate 20
that communicates between the machine chamber M and the fan chamber F, and only the
cooling air flow is an air flow guided from the machine chamber M to the fan chamber
F by the rotation of the outdoor blower fan 8.
[0046] The above is the basic structure and operation of the outdoor unit 2. As described
above, the air-conditioning apparatus 100 uses, as the refrigerant flowing in the
refrigerant circuit, a low-GWP HFC refrigerant (here, R32) which is effective in preventing
global warming. Since such an HFC refrigerant is slightly flammable, the air-conditioning
apparatus 100 is required to have high safety against unexpected leakage of the refrigerant.
[0047] As described above, recent study of HFC refrigerants (R32, HFO), which have a low
GWP, but are slightly flammable, particularly, evaluation of the combustion scale
has found that the combustion scale tends to increase as the absolute humidity under
the same conditions (the same kind of refrigerant, the same gas refrigerant concentration,
and ignition with the same ignition source) except for the absolute humidity. A gas
refrigerant is sealed in an experimental box. At this time, a quantity of gas refrigerant
such as the gas refrigerant concentration in the box becomes a specific value within
a flammable range (14.4 to 29.3 vol% for R32, 6.2 to 12.3 vol% for HFO1234yf) is sealed,
the gas refrigerant concentration distribution in the box is uniformized by an agitation
fan set in the box.
[0048] Then, current is supplied to a nichrome wire heater set in the box, and the heater
is heated until the refrigerant in the experimental box is ignited. A process in which
the refrigerant is ignited and combusted and naturally stops combustion is observed,
and the combustion range, combustion time, and increase in pressure are evaluated.
The combustion scale is determined from these results. The absolute humidity in the
experimental box is measured with an absolute humidity sensor. To confirm that the
gas refrigerant concentration is not changed, it is confirmed with an oximeter instead
that the oxygen concentration in the box is not changed.
[0049] When such evaluation of the slightly flammable HFC refrigerant was conducted a plurality
of times by using the absolute humidity in the experimental box as a parameter, it
was found that the combustion scale tended to increase as the absolute humidity increased.
The absolute humidity is changed according to the weather, season, time, etc. From
the result obtained by this evaluation, it is conceivable that, when an R32 or HFO
refrigerant, whose refrigerant concentration in the air is within the flammable range,
is ignited by an ignition source supplied (provided) for some reason, the combustion
scale can decrease and the safety against unexpected refrigerant leakage can increase
as the absolute humidity decreases.
[0050] Accordingly, to increase the safety against unexpected leakage of the refrigerant
from the group of refrigerant pipes 23 and so on in the machine chamber M, in the
outdoor unit 2, a desiccant 30, such as silica gel, which adsorbs water from the air
is provided in the machine chamber M so as to maintain a low absolute humidity in
the machine chamber M. Further, as a characterizing structure of the outdoor unit
2, as illustrated in Fig. 3, the desiccant 30 is provided in contact with an outer
side surface of the high-pressure shell compressor 3, more specifically, an outer
side surface of the cylindrical container 3b that forms a part of the enclosed container
of the compressor 3.
[0051] The desiccant 30 is obtained by storing granulated silica gel serving as a desiccating
substance in a net bag made of a breathable metal or a heat-resistant resin. The mesh
size of the net bag is large to an extent such that the granulated silica gel does
not come out, and the inner silica gel can exchange air with the space in the machine
chamber M.
[0052] Here, the desiccant 30 is attached in contact with the outer side surface (outer
surface) of the cylindrical container 3b of the compressor 3 with metallic bands 40
that are formed by two coil springs wound on the cylindrical container 3b of the compressor
3 in the circumferential direction. In other words, the desiccant 30 is tied to the
outer side surface of the cylindrical container 3b of the compressor 3 with the bands
40.
[0053] Both ends of each of the metallic bands 40 are shaped like hooks, and the band 40
is fixed around the cylindrical container 3b of the compressor 3 by engaging the hooks.
The fixed bands 40 press the desiccant 30 against the outer side surface of the cylindrical
container 3b with elastic force of the coil springs. The desiccant 30 is clamped between
the bands 40 and the cylindrical container 3b by the elastic force of the bands 40.
Since the desiccant 30 has a structure in which the granulated silica gel is contained
in the net bag, it is deformed along a curved surface (outer shape) of the cylindrical
container 3b by the pressing force of the bands 40, and is brought into contact on
the outer side surface of the cylindrical container 3b in a wide area.
[0054] The bands 40 are not limited to the coil springs, and it is satisfactory as long
as the bands 40 can press the desiccant 30 against the outer side surface of the cylindrical
container 3b with a tightening force while being fixed around the cylindrical container
3b. Further, the bands 40 may be formed of a heat-resistant resin instead of metal.
[0055] While the operation of the outdoor unit 2 is stopped, suction is not performed by
the rotation of the outdoor air-sending fan 8. Hence, air does not positively come
in and out between the machine chamber M and the outdoors. The fact that air does
not positively come in and out means that the outdoor unit 2 does not introduce and
release air in and out of the machine chamber M, and substantially, little air comes
in and out. In such a non-operation state, since the desiccant 30 is provided in the
machine chamber M, it adsorbs water (water vapor) from the air in the machine chamber
M. Since water is adsorbed from the air in the machine chamber M, where air does not
positively come in and out during non-operation, by the desiccant 30, the absolute
humidity in the machine chamber M can be kept down. Hence, the humidity in the machine
chamber M of the stopped outdoor unit 2 is kept low.
[0056] For this reason, for example, if a flammable R32 refrigerant, although it is slightly
flammable, leaks from the group of refrigerant pipes 23 into the machine chamber M
and some kind of ignition source exists when the concentration of the leakage refrigerant
in the air is within a flammable range, there may be a risk in igniting and combusting
the refrigerant. However, since the desiccant 30 adsorbs water from the air in the
stopped machine chamber M and the absolute humidity in the machine chamber M is kept
low, even if the refrigerant is ignited in the above state, the combustion scale can
be kept down, and the safety is increased.
[0057] The outdoor unit 2 is most characterized in that the desiccant 30 is attached in
contact with the surface of the compressor 3 to maintain a low absolute humidity in
the stopped machine chamber M in case of unexpected refrigerant leakage. The reason
for that will now be described.
[0058] When the outdoor unit 2 is driven and the compressor 3 is also brought into operation,
since the compressor 3 is of a high-pressure shell type and a high-temperature and
high-pressure gas refrigerant atmosphere compressed by the compression mechanism section
is provided in the enclosed container, the enclosed container formed by a steel sheet
has a high temperature near the temperature of the high-temperature gas refrigerant
discharged from the compressor 3 to the discharge pipe 12 because of heat transfer
of the high-temperature gas refrigerant after compression in a normal state except
for a state immediately after startup.
[0059] For this reason, during operation of the outdoor unit 2, heat is supplied from the
high-temperature cylindrical container 3b of the operating compressor 3 to the desiccant
30 that is fixed while being pressed against the surface of the cylindrical container
3b of the enclosed container by the bands 40, that is, the desiccant 30 is heated.
A desiccating substance like silica gel has the properties of releasing adsorbed water
when heated and becoming operable (capable of adsorbing water from the air) as a desiccating
substance again. Therefore, the desiccant 30 is heated by the cylindrical container
3b of the compressor 3 during operation of the outdoor unit 2, and releases the water
in the air in the machine chamber M that is adsorbed during non-operation. During
operation, the desiccant 30 is heated by the compressor 3 and releases the water in
the air in the machine chamber M, which is adsorbed during non-operation of the outdoor
unit 2, into the machine chamber M again.
[0060] As a result, the water adsorbed by the desiccant 30 is released as water vapor into
the machine chamber M again. This release of water is performed during operation of
the compressor 3, that is, during operation of the outdoor unit 2. In the machine
chamber M, the above-described cooling air flow for the electrical component unit
24 illustrated in Fig. 5 is produced by the rotation of the outdoor air-sending fan
8 during operation. For this reason, the water released as water vapor from the desiccant
30 is taken into this cooling air flow, is carried to the fan chamber F by the rotation
of the outdoor air-sending fan 8, and is released outdoors from the air outlet 21,
that is, is released to the atmosphere together with the air passing through the outdoor
heat exchanger 5 and subjected to heat exchange.
[0061] Since the cooling air flow for the electrical component unit 24 exists in the machine
chamber M, the water (water vapor) heated by the compressor 3 and released from the
desiccant 30 during operation of the outdoor unit 2 does not stay in the machine chamber
M, but comes outdoors from the air outlet 21 of the fan chamber F. Hence, even when
the water is released from the desiccant 30 during operation, the absolute humidity
in the machine chamber M is not increased by the released water.
[0062] In this way, the desiccant 30 is heated by the high-temperature enclosed container
in the operating compressor 3 during operation of the outdoor unit 2 and releases
water that is adsorbed during non-operation. Therefore, its function of adsorbing
water is restored when the outdoor unit 2 is stopped again. Thus, the desiccant 30
adsorbs water (water vapor) from the air in the stopped machine chamber M again, and
maintains a low absolute humidity in the stopped machine chamber M again.
[0063] The desiccant 30 can repeat the operations of adsorbing water during non-operation
of the outdoor unit 2 and releasing the adsorbed water during operation (during operation
of the compressor 3) (the released water is discharged outdoors by the rotation of
the outdoor air-sending fan 8). Even when the water adsorption capacity of the desiccant
30 is saturated by the water adsorbed during non-operation of the outdoor unit 2,
it recovers during operation of the outdoor unit 2, and the desiccant 30 is returned
to a reusable state. Hence, when the operation is stopped, the desiccant 30 can constantly
adsorb water from the air in the machine chamber M, and can maintain a low absolute
humidity in the stopped machine chamber M.
[0064] In this way, the desiccant 30 is attached in contact with the surface of the high-pressure
shell compressor 3 so that it releases water, which is adsorbed during non-operation,
by utilizing heat radiation from the compressor 3 during operation, and is restored
to constantly adsorb water during non-operation. Heat radiation from the compressor
3 is utilized as a heat source for heating the desiccant 30 to release water adsorbed
by the desiccant 30 during operation of the outdoor unit 2. Hence, waste energy is
effectively utilized to dry the desiccant 30 (release water) without using any power
of the air-conditioning apparatus 100.
[0065] Water (water vapor), which is heated by exhaust heat from the compressor 3 and released
from the desiccant 30 during operation of the outdoor unit 2, is discharged outdoors
from the air outlet 21 of the machine-chamber front panel 15 via the fan chamber F
together with the cooling air flow for the electrical component unit 24 by the rotation
of the outdoor air-sending fan 8, as described above, but does not stay in the machine
chamber M. Further, if the flammable refrigerant leaks into the machine chamber M,
it is discharged outdoors and diffused into the air from the air outlet 21 via the
fan chamber F together with the cooling air flow for the electrical component unit
24 by the rotation of the outdoor air-sending fans 8 during operation. Hence, the
gas refrigerant concentration is extremely low, and does not reach the flammable range.
[0066] In Fig. 5, an air flow caused to flow from the machine chamber M to the fan chamber
F by the rotation of the outdoor air-sending fan 8 during operation of the outdoor
unit 2 is only the cooling air flow for the electrical component unit 24. However,
for example, as illustrated in Fig. 6, a vent hole 50 different from the communication
hole 29, through which the cooling air flow for the electrical component unit 24 passes,
may be provided in the partition plate 20 so that an air flow different from the cooling
air flow for the electrical component unit 24 is also produced to flow from the machine
chamber M to the fan chamber F.
[0067] Here, this air flow, which flows from the machine chamber M to the fan chamber F
via the vent hole 50, is referred to as a sub-air flow. Water heated by the compressor
3 and released from the desiccant 30 during operation may be taken into the sub-air
flow, carried from the machine chamber M to the fan chamber F via the vent hole 50,
and released outdoors from the air outlet 21 via the outdoor air-sending fan 8. For
that purpose, the position of the vent hole 50 in the up-down direction is set above
the desiccant 30 and below the electrical component unit 24. Similarly to the cooling
air flow for the electrical component unit 24, the air flowing into the fan chamber
F as the sub-air flow is introduced from the outdoors into the machine chamber M via
the air inlet 19 provided in the lower part of the side panel 16.
[0068] During operation, water evaporated from the desiccant 30 is taken into both the cooling
air flow for the electrical component unit 24 and the above-described sub-air flow
and is then sent from the machine chamber M to the fan chamber F. The water may be
mainly sent together with the cooling air flow or sent together with the sub-air flow.
In the latter case, the position of the vent hole 50 in the front-rear direction in
the outdoor unit 2 is preferably set to be the same as the position of the desiccant
30 in the front-rear direction. If the refrigerant leaks into the machine chamber
M, it is released outdoors and diffused to the atmosphere from the air outlet 21 via
the vent hole 50 and the fan chamber F together not only with the cooling air flow
for the electrical component unit 24 but also with the sub-air flow by the rotation
of the outdoor air-sending fan 8 during operation.
[0069] If refrigerant leakage occurs in the machine chamber M where little air flows during
non-operation of the outdoor unit 2, the leaking HFC gas refrigerant flows down in
the machine chamber M and accumulates at the bottom of the machine chamber M because
the average molecular weight thereof is more than that of air, that is, the specific
gravity with respect to air is more than 1. Further, since the compressor 3 is heavy,
it is set in the lower part of the machine chamber M. For this reason, attachment
of the desiccant 30 to the compressor 3 is also effective not only in releasing water
utilizing heat radiation from the compressor 3 during operation, but also in actively
making the absolute humidity low in the lower part of the machine chamber M where
the leakage refrigerant is apt to accumulate, that is, the gas refrigerant concentration
may fall within the flammable range.
[0070] Moreover, since the leakage refrigerant accumulates at the bottom of the stopped
machine chamber M, the desiccant 30 attached in contact with the compressor 3 is preferably
located at as a low position as possible on the compressor 3 shaped like a cylinder
that extends long in the up-down direction.
[0071] As the heat source for releasing water from the desiccant 30 during operation, it
is conceivable to utilize heat of the discharge pipe 12 through which the high-temperature
and high-pressure gas refrigerant discharged from the compressor 3 flows. However,
the discharge pipe 12 is a narrow pipe having an outer diameter of, for example, about
13 mm, and has a plurality of bent portions. For this reason, although the desiccant
30 can be attached to a surface of the discharge pipe 12, the quantity of desiccant
30 to be attached is limited because the surface area of the discharge pipe 12 is
small and the desiccant 30 is not easily pressed against and fixed to the bent portions.
As a result, the amount of water that can be adsorbed during non-operation is reduced,
and this method is less than effective.
[0072] Accordingly, even if the desiccant 30 is wound thick around the discharge pipe 12
to increase the quantity of desiccant 30 to be attached, there is a limitation to
the space in the machine chamber M. Moreover, heat of the discharge pipe 12 becomes
less likely to be transferred with increasing distance from the discharge pipe 12
in the radial direction, sufficient heating is not performed, and it may be impossible
to sufficiently release water that is adsorbed during non-operation.
[0073] However, the high-pressure shell type compressor 3 includes the enclosed container
that has a large surface area and has high temperature during operation, and the desiccant
30 can be attached in contact with the outer surface of the enclosed container in
an area wider than that of the discharge pipe 12. Since a wide attachment area of
the desiccant 30 can be ensured, there is no need to make the desiccant 30 thick.
During operation, the desiccant 30 can be heated by sufficient heat transferred from
the compressor 3.
[0074] Therefore, during non-operation of the outdoor unit 2, the desiccant 30 can maintain
a low absolute humidity in the machine chamber M by adsorbing a sufficient amount
of water from the air, and can increase the safety against unexpected refrigerant
leakage. During operation, the desiccant 30 is sufficiently heated by heat radiated
from the compressor 3, sufficiently releases the adsorbed water, and restores the
adsorption ability. During the next non-operation time, the desiccant 30 can adsorb
a sufficient amount of water again, and maintain a low absolute humidity in the machine
chamber M. This cycle can be repeated.
[0075] The desiccant 30 is not limited to the above-described silica gel, and may be other
desiccants, for example, synthetic zeolite such as molecular sieve, as long as it
can adsorb water, release the adsorbed water when heated, and restore. Alternatively,
the desiccant 30 may be a mixture of a plurality of desiccants.
[0076] While the desiccant 30 is attached to the compressor 3 by the method in which the
desiccant 30 is tied to the cylindrical container 3b of the compressor 3 and pressed
against the surface of the cylindrical container 3b with the metallic bands 40 formed
by coil springs, as illustrated in Fig. 3, other methods can be adopted. Fixing with
a fixing member different from the bands 40 will be described below with reference
to Figs. 7 to 11.
[0077] Fig. 7 schematically illustrates fixing of the desiccant 30 to the compressor 3 with
a fixing member different from the bands 40, and Fig. 8 is a schematic vertical sectional
view of a pocket 41 serving as the fixing member and its surroundings illustrated
in Fig. 7. A metallic pocket 41 is fixed to the surface of the cylindrical container
3b of the compressor 3 by welding or brazing, and the desiccant 30 is attached by
being stored in the pocket 41.
[0078] As illustrated in Fig. 7, the depth of the pocket 41 is set to be large at both ends
and small at the center in the circumferential direction of the compressor 3. A distance
A between an inner wall of the pocket 41 and the cylindrical container 3b of the compressor
3 (a distance in the radial direction of the cylindrical container 3b) in Fig. 8 is
set such that the desiccant 30 is located in contact with the cylindrical container
3b. Accordingly, an area of the desiccant 30 stored in the pocket 41 exposed to the
machine chamber M can be increased, and the desiccant 30 is in contact with the surface
of the cylindrical container 3b of the desiccant 30. Thus, the desiccant 30 adsorbs
water from the air in the machine chamber M during non-operation of the outdoor unit
2, and is heated by heat released from the enclosed container of the compressor 3
during operation to release the water adsorbed during non-operation and to restore
the water adsorption ability.
[0079] As illustrated in Fig. 9, as a fixing member for the desiccant 30, a net pocket 42
may be provided. The net pocket 42 is formed by a metallic net that is open in at
least one direction (open in an upward direction here) and is fixed to the cylindrical
container 3b by welding or brazing. The net pocket 42 ensures sufficient air permeability
toward the desiccant 30. By setting the size of the net pocket 42 to be more than
that of the desiccant 30, the desiccant 30 can be firmly fixed to the surface of the
cylindrical container 3b.
[0080] Fig. 10 schematically illustrates fixing of the desiccant 30 to the compressor 3
with a fixing member different from the fixing member of Fig. 7, and Fig. 11 is a
schematic transverse sectional view of holders 43 serving as the fixing member and
their surroundings illustrated in Fig. 10. Each of the holders 43, formed by a long
metal strip, is fixed at one longitudinal end to the cylindrical container 3b of the
compressor 3 by welding or brazing, and is made free at the other end. The desiccant
30 is attached by being clamped between the holders 43 and the cylindrical container
3b with elastic force of the holders 43 (spring force of leaf springs).
[0081] As illustrated in Fig. 11, the open ends of the holder 43 are slightly lifted, and
the desiccant 30 is put under the holders 43 and is pressed against the cylindrical
container 3b by the spring force of the holders 43. Here, as illustrated in Fig. 10,
upper and lower ends of the desiccant 30 are fixed by the holders 43 that extend long
in the circumferential direction of the cylindrical container 3b. The holders 43 do
not always need to extend long in the circumferential direction of the cylindrical
container 3b, and, for example, may extend long in the up-down direction of the compressor
3.
[0082] While two holders 43 are provided and both ends of the desiccant 30 are clamped by
the holders 43 here, the number of holders 43 may be appropriately set according to
the size of the desiccant 30 (the contact area with the cylindrical container 3b).
While the longitudinal length of the holders 43 is more than that of the desiccant
30 in Figs. 10 and 11, it may be less than that of the desiccant 30 as long as it
can fix the desiccant 30.
[0083] The number, longitudinal length, and lateral length (width) of the holders 43 are
appropriately set such that the area of the desiccant 30 hidden by the holders 42
is minimized and the desiccant 30 can be fixed in a wide contact area with the cylindrical
container 3b of the compressor 3 by the holders 43.
[0084] The holders 43 may be replaced with a holder that branches halfway to have one fixed
end and a plurality of open ends. Further, the open ends may be bent toward the cylindrical
container 3b to restrict the fixed desiccant 30 from moving to a side opposite the
fixed side.
[0085] In the above, the desiccant 30 is fixed in contact with the outer side surface of
the cylindrical container 3b of the compressor 3 that extends long in the up-down
direction. Fig. 12 schematically illustrates another attachment position of the desiccant
30, and the desiccant 30 is attached to an upper surface of the upper lid 3a of the
enclosed container in the compressor 3. In this case, it is difficult to fix the desiccant
30 with belts. Hence, the desiccant 30 is fixed by the holders 43, the pocket 41,
or the net pocket 42 provided on the upper surface of the upper lid 3a.
[0086] Since the gas refrigerant is heavier than air, as described above, if it leaks in
the machine chamber M, where air does not positively come in and out, during non-operation,
the leakage gas refrigerant accumulates at the bottom of the machine chamber M. Hence,
the desiccant 30 is preferably fixed to as a low position on the compressor 3 as possible
so that the absolute humidity in the lower part of the machine chamber M is as low
as possible. However, when the desiccant 30 is attached to the upper surface of the
upper lid 3a, it is easily fixed because the upper lid 3a supports the gravity acting
on the desiccant 30 and the gravity of the desiccant 30 allows the desiccant 30 to
be in firm contact with the surface of the compressor 3.
[0087] The holders 43, the pocket 41, or the net pocket 42 provided to fix the desiccant
30 to the upper surface of the upper lid 3a serves to mainly restrict movement of
the desiccant 30 rather than firmly press the desiccant 30 against the compressor
3. Hence, the dimensional management can be relaxed more than when the fixing member
is provided on the outer side surface of the cylindrical container 3b.
[0088] The above-described compressor 3 is of a high-pressure shell type in which the enclosed
container is filled with a high-temperature and high-pressure gas refrigerant compressed
by the compression mechanism section. This is because, to heat the desiccant 30 and
restore the function thereof, the surface of the high-temperature enclosed container
serving as the heat source needs to be wide. However, in some low-temperature shell
compressors, a space serving as a high-temperature and high-pressure gas refrigerant
atmosphere compressed by the compression mechanism section is provided in a part of
the enclosed container. For example, the above-described scroll compressor includes
a low-pressure shell compressor, in which a compression mechanism section is provided
in an upper part of an enclosed container, a motor section is provided in a lower
part of the enclosed container, and an atmosphere of a low-pressure suction refrigerant
to be sucked in the compressor is provided in the parts.
[0089] In some of such low-pressure shell scroll compressors, a space above the compressor
mechanism section in the enclosed container is used as a muffler space for the gas
refrigerant that is to be compressed by the compression mechanism section and discharged
to the discharge pipe 12, and the space is filled with a high-temperature and high-pressure
gas refrigerant. In such low-pressure shell compressors, a portion of the enclosed
container corresponding to the space filled with the discharge gas refrigerant has
a high temperature. The desiccant 30 can be attached to the surface of the portion
of the enclosed container, for example, an upper surface of an upper lid covering
the above-described muffler space so that water in the desiccant 30 (water adsorbed
during non-operation) is evaporated by using heat radiated from the portion as a heat
source during operation.
[0090] While the above-described desiccant 30 is formed by a breathable metallic or heat-resistant
resin net bag containing the granulated desiccating substance (here, silica gel),
when a desiccating substance that is shaped like fiber or a sheet, not like granules,
is stored in the net bag, it tangles or is caught by the mesh, and therefore, is restricted
from coming out of the net bag. Hence, the mesh size of the net bag can be increased
to enhance air permeability toward the contained desiccating substance. When the net
bag is formed of heat-resistant resin, it is preferably flame-retardant in case of
unexpected ignition of leakage gas refrigerant.
[0091] Figs. 13 and 14 illustrate desiccants that are different in structure from the desiccant
30 contained in the net bag. A desiccant 31 illustrated in Fig. 13 is obtained by
directly forming a desiccating substance in the necessary shape and size. The desiccant
31 is attached to the outer side surface of the cylindrical container 3b of the compressor
3, and an inner wall surface thereof, that is, a surface in contact with the outer
side surface of the cylindrical container 3b is formed by a curved face having a radius
such as to conform to the outer side surface of the cylindrical container 3b. This
reliably ensures the contact area with the cylindrical container 3b.
[0092] The desiccant 31 obtained by directly forming the desiccating substance in the attachment
shape does not need the net bag used for the above-described desiccant 30. Hence,
there is no member that reduces air permeability of the desiccant 31 besides the fixing
members for fixing the desiccant 31 to the outer side surface of the compressor 3
such as the bands 40 and the pocket 41. This further improves ventilation to the machine
chamber M.
[0093] A desiccant 32 illustrated in Fig. 14 is obtained by bonding a desiccating substance,
such as silica gel, to a metallic or heat-resistant resin mesh cloth member having
a mesh size less than that of the net bag used in the desiccant 30. Desiccating substance
powder or a desiccating substance shaped like granules or fiber may be directly bonded
to a surface of the mesh cloth member, or a mixture of the desiccating substance and
binder may be chemically attached to the mesh member, that is, the desiccating substance
may be carried by the mesh member.
[0094] Since the desiccant 32 is shaped like cloth, it can be wound around the cylindrical
container 3b of the compressor 3, and this can ensure a wide area exposed to the machine
chamber M and a wide contact surface area with the cylindrical container 3b opposite
the exposed surface. The desiccant 32 may be wound around the outer side surface of
the cylindrical container 3b in the circumferential direction, and may then be fixed
by the bands 40 from above. Alternatively, catches, such as hooks, to be engageable
with each other may be provided at opposite ends of the desiccant 32 in the circumferential
direction, and the desiccant 32 may be wound on the outer side surface of the cylindrical
container 3b and fixed utilizing the elastic force of the mesh member while the catches
are engaged with each other.
[0095] Of course, since the surface area of the desiccant 32 is not large enough to wind
the desiccant 32 around the cylindrical container 3b, the desiccant 32 may be fixed
to the outer side surface of the cylindrical container 3b or the upper surface of
the upper lid 3a in the compressor 3, similarly to the desiccant 30 obtained by storing
the desiccating substance in the net bag. At this time, the desiccant 32 can be fixed
while being bent in a plurality of layers. This can relax the dimensional management
of the fixing member such as the pocket 41.
[0096] The air-conditioning apparatus 100 uses, as the refrigerant, R32 serving as an HFC
refrigerant that has a low GWP, but is flammable. Recent study and evaluation of flammability
have found that the combustion scale of R32 tends to increase as the absolute humidity
increases when the refrigerant concentration with respect to air is within the flammable
range. For this reason, in the outdoor unit 2, the desiccants 30 to 32 (at least any
one of the desiccants 30, 31, and 32, this also applies below) are exposed in the
machine chamber M, and are attached in contact with the outer side surface of the
enclosed container whose temperature becomes high during operation of the compressor
3 in the machine chamber M.
[0097] For this reason, the desiccants 30 to 32 can adsorb water from the air in the machine
chamber M during non-operation of the outdoor unit 2, and maintain a low absolute
humidity in the machine chamber M. Even if the refrigerant leaks in the machine chamber
M and is ignited by some sort of ignition source when the concentration of the leakage
refrigerant is within the flammable range, the combustion scale can be kept down,
and safety against unexpected refrigerant leakage can be enhanced.
[0098] During operation of the outdoor unit 2, the desiccants 30 to 32 in contact with the
surface of the enclosed container in the operating compressor 3 are heated by heat
from the enclosed container of the operating compressor 3, and release water that
is adsorbed during non-operation. Thus, the desiccants 30 to 32 restore their water
adsorption function, and can adsorb water from the air in the machine chamber M again
during the next non-operation time.
[0099] By the rotation of the outdoor air-sending fan 8, the water, which is heated by heat
from the compressor 3 and is released as water vapor again from the desiccants 30
to 32 to the machine chamber M during operation, is introduced from the outdoors into
the machine chamber M, is guided to the fan chamber F after passing through the electrical
component unit 24 provided in the upper part of the machine chamber M, is taken into
the cooling air for the electrical component unit 24 or the sub-air flow that is to
be blown outdoors from the front air outlet 21 via the outdoor air-sending fan 8,
and is released to the atmosphere from the air outlet 21 together with the air flow.
Hence, the water does not stay in the machine chamber M, and does not increase the
absolute humidity in the machine chamber M.
[0100] If the HFC gas refrigerant (here R32) leaks in the machine chamber M during non-operation,
it accumulates near the bottom of the housing of the machine chamber M where air does
not positively come in and out during non-operation, because it has a density more
(heavier) than air. The compressor 3 is heavy, is installed on the upper surface of
the bottom plate 17 of the housing of the outdoor unit 2, and is located in the lower
part of the machine chamber M. Therefore, the desiccants 30 to 32 fixed in contact
with the compressor 3 are also located in the lower part of the machine chamber M.
For this reason, the desiccants 30 to 32 subjectively maintain a low absolute humidity
in the lower space of the machine chamber M where the leakage refrigerant is apt to
accumulate. This can enhance safety against unexpected refrigerant leakage. Even if
the refrigerant leaks in the machine chamber M during operation, the leakage gas refrigerant
is released to the atmosphere and is widely diffused together with the cooling air
flow for the electrical component unit 24, similarly to water vapor released from
the desiccants 30 to 32. Hence, the gas refrigerant concentration does not fall within
the flammable range.
[0101] Since the enclosed container of the compressor 3 has a wide area whose temperature
becomes high during operation, such as the outer side surface of the cylindrical container
3b and the upper surface of the upper lid 3a, the desiccants 30 to 32 can be attached
thereto in a wider area than when they are attached in contact with the surface of
the discharge pipe 12 through which the high-temperature gas refrigerant flows. For
this reason, since both the exposed areas to the machine chamber M and the contact
areas with the heat source (compressor 3) of the attached desiccants 30 to 32 increase,
the desiccants 30 to 32 can adsorb much water from the air in the machine chamber
M and maintain a low absolute humidity in the machine chamber M during non-operation,
and are heated by heat of the compressor 3 to reliably release much adsorbed water,
and restore the water adsorption function during operation.
[0102] While R32 is used here as the HFC refrigerant that has a low GWP but is flammable,
an HFO refrigerant (a kind of HFC refrigerant), such as HFO-1234yf, formed of halogenated
hydrocarbon having a double bond of carbon in a composition, tends to have a relationship
between the absolute humidity and the combustion scale similar to that of R32. Also,
the HFO refrigerant has a density more than that of air, similarly to R32. Hence,
when the HFO refrigerant is used as the refrigerant that circulates in the refrigerant
circuit, or when a mixture of R32 and the HFO refrigerant is used, application of
the present invention can obtain advantages similar to those of R32.
[0103] The desiccants 30 to 32 do not always need to be in direct contact with the outer
surface of the enclosed container of the compressor 3. It is satisfactory as long
as the desiccants 30 to 32 are in thermal contact therewith so that heat is transferred
from the compressor 3 to the desiccants 30 to 32 and releases adsorbed water as the
heat source. For example, the desiccant 30 to 32 may be heated by heat transferred
from the compressor 3 via a metallic member that is provided between the compressor
3 and the desiccants 30 to 32 and is formed of a metallic material having high thermal
conductivity.
[0104] Since the adsorption capacity (water adsorption ability) of the desiccants 30 to
32 may decrease owing to aging degradation, the desiccants 30 to 32 are preferably
attached such as to be replaceable periodically. When the desiccants 30 to 32 are
attached to the outer side surface of the cylindrical container 3b of the compressor
3, they are preferably provided on the front side of the compressor 3, that is, on
the machine-chamber front panel 15 side. The desiccants 30 to 32 can be attached and
detached without taken the compressor 3 out of the machine chamber M, by temporarily
releasing the elastic force of the above-described bands 40 or holders 43 and giving
elasticity thereto again, or by being simply put in and out from the pocket 41 or
the net pocket 42. This allows new and old desiccants 30 to 32 to be exchanged easily.
[0105] While the embodiment of the present invention has been described above in conjunction
with the outdoor unit 2 in the air-conditioning apparatus 100, the present invention
is applicable not only to the air-conditioning apparatus 100 but also to other refrigeration
cycle apparatuses, such as a heat-pump water heater and a refrigerator, as long as
the refrigeration cycle apparatus includes an internal compressor having an enclosed
container that at least partially increases in temperature during operation and an
outdoor unit set outdoors, and uses R32, an HFO refrigerant, or a mixture thereof
as a refrigerant to circulate in the refrigerant circuit. In this case, similar operational
advantages can be obtained, and safety against unexpected refrigerant leakage can
be enhanced.
[Reference Signs List]
[0106]
2: outdoor unit, 3: compressor, 3a: upper lid (enclosed container), 3b: cylindrical
container (enclosed container), 3c: bottom lid (enclosed container), 5: outdoor heat
exchanger, 8: outdoor air-sending fan, 13: top panel (housing), 14: fan-chamber front
panel (housing), 15: machine-chamber front panel (housing), 16: machine-chamber side
panel (housing), 17: bottom plate (housing), 19: air inlet, 20: partition plate, 21:
air outlet, 24: electrical component unit, 26: electric component board, 30: desiccant,
31: desiccant, 32: desiccant, 40: band, 41: pocket, 42: net pocket, 43: holder.