(57) The invention relates to a construction sector, in particular, to a method of manufacturing a structural module with a heat-insulating layer and a facade layer formed thereon which performs protective and decorative functions (i.e. a module fully ready for use in the construction) and design features of the structural module, thus manufactured.
The method of manufacturing the structural module comprises formation of a bearing monolithic base followed by formation of the heat-insulating layer, the reinforcing layer and the facade layer. Firstly, the facade layer is formed by placing a layer of hydrophobic filler on the bottom of the mold, placing an adhesive mixture, the reinforcing layer, the heat-insulating layer and bearing base thereon and the adhesive mixture is then allowed to polymerize. Spreadability of the adhesive mixture is within 7 cm to 70 cm and adhesion of the adhesive mixture to the heat-insulating layer is at least 0.5 MPa. To fix the heat-insulating layer on the bearing base, a fixing element is used with a dead end buried in the heat-insulating layer before the bearing base is formed followed by embedding an operating end of the fixing element in a layer of the bearing base.
The structural module comprises the bearing monolithic base, the heat-insulating layer, the reinforcing layer, the facade layer and the fixing element to fix the heat-insulating layer on the bearing base. The facade layer is formed by pouring a layer of the adhesive mixture onto the filler layer, and the facade layer is made so to achieve compressive strength of at least 16 MPa. A dead end of the fixing element is buried in the heat-insulating layer, while the operating end of the fixing element is embedded in the bearing base.