Field of the invention
[0001] The present invention relates to a device for generating overheated steam.
State of the art
[0002] Devices adapted to generate overheated steam comprise, in general, two stages:
a first stage provides the latent heat for the water to evaporate; a second stage
further heats the steam overheating it.
The heat may be transferred to the water by means of various heat generators, e.g.
fossil fuel or combustible oils and by-products, including gases.
[0003] Other heaters use electric energy. A typical electric device for generating overheated
steam includes a pipe about which an electric resistor is wound for a length such
as to allow to transfer the heat necessary for the purpose. Such a device typology
is particularly cumbersome and not very efficient due to the fact that a heat portion
is transferred from the resistor to the environment instead of to the fluid. An example
of this type of steam generator is disclosed in
GB 886 189.
[0004] Another overheated steam generator includes a first pipe through which the fluid
flows, about which an electric winding is wound.
[0005] Said winding, crossed by the electric current, generates a magnetic field which is
interconnected both with the fluid circulating in said first pipe and with the fluid
circulating in a further pipe externally and spirally wound thereabout, despite being
electrically insulated therefrom. In such a device, the fluid is heated by the energy
transferred to the fluid from the interconnected magnetic flux.
[0006] It is known that the magnetic induction is proportional to the number of turns and
to the intensity of the circulating current, therefore in order to generate a sufficiently
intense field, a winding made of a copper wire of large section and long length so
as to form a great number of turns must be used.
[0007] It is apparent that such a solution determines a high cost for making the winding
and considerable dimensions, in addition to the fact that the performance is theoretically
low because the frequency of the grid to which a similar generator is connected is
normally 50 Hz, which is a frequency far away from the resonance frequency of the
water pole molecule; at which frequency, again theoretically, the performance would
be unitary.
Summary of the invention
[0008] It is the object of the present invention to provide a overheated steam generator
which is economically more advantageous to be made, while being characterized by a
higher efficiency than the devices offered by the prior art.
[0009] It is a further object to supply a particularly compact overheated steam generator.
The present invention, therefore, intends to reach the afore-discussed objects by
making a overheated steam generator having the features of claim 1.
Advantageously, the device object of the present invention is much more compact and
efficient than the known devices.
[0010] It is compact because the thickness of the electric resistor is small; furthermore,
it is very efficient because said electric resistor transfers heat inside the first
segment of the pipe and outside the second segment which is wound thereabout. Another
advantage derives from the cost-effectiveness of the material which forms said electric
resistor.
[0011] According to a further aspect of the invention, said device is easy to be applied
when generating overheated steam is needed, despite having a small available space
and limited energy resources.
[0012] The dependent claims describe preferred embodiments of the invention.
Brief description of the drawings
[0013] Further features and advantages of the present invention will be apparent in the
light of the detailed description of a preferred, but not exclusive, embodiment of
a overheated steam generator, illustrated by way of non-limitative example, with reference
to the accompanying drawing, in which:
Fig. 1 shows an axial plane section of the steam generator according to the invention.
Detailed description of a preferred embodiment of the invention
[0014] A preferred embodiment of a overheated steam generator in accordance with the present
invention includes:
- a rectilinear pipe segment 1;
- an electric resistor 3 wound about said segment and supplied by an electric source;
- a wound pipe segment 2, one end of which is connected to said first rectilinear segment,
which is wound to form a cylindrical spiral which covers said electric resistor.
[0015] The fluid flow passes to the gaseous state, becoming wet steam, passing through said
rectilinear segment and receiving, from said electric resistor, the heat which spreads
inwards the cylindrical surface formed by the resistor.
[0016] Subsequently, the fluid flow travels along said wound pipe segment which completely
covers said electric resistor receiving the heat which is radially spread from the
latter towards the external environment so as to become overheated steam.
[0017] It is thus apparent that, before being able to reach the external environment, the
heat must cross at least one further layer made of the pipe winding forming said wound
segment, thus degrading.
[0018] In another preferred embodiment, the fluid flow is provided for crossing said device
in the opposite direction as compared to what shown in the figure, so that the device
externally has a temperature limited to the boiling temperature of the fluid itself,
further increasing the performance of the device.
[0019] In another preferred embodiment, further layers of pipe winding 2 are provided for
forming as many concentric tube bundles to further increase the performance of the
device. In this manner, the external temperature of the device is almost that of the
fluid entering the same, subsequently, as the fluid progressively flows through the
increasingly more internal tube bundles of the pipe, the fluid gradually acquires
more heat until the overheated steam stage is reached, until it is released from the
rectilinear segment.
[0020] The electric resistor 3 in a section view takes a complementary course with respect
to the tube bundle which is overlapping the rectilinear pipe segment, instead of forming
a cylindrical layer or a solenoid, so as to fill the gaps between said rectilinear
segment and said wound segment. Specifically, said course is sinusoidal.
[0021] The particular embodiments herein described do not limit the content of this application
which covers all the variants of the invention defined by the claims.
1. A steam generator, specifically for the production of overheated steam, including:
- a rectilinear pipe segment (1);
- an electric resistor (3) wound about said rectilinear pipe segment and supplied
by an electric source;
- a wound pipe segment (2), one end of which is connected to said rectilinear pipe
segment, which is wound to form a cylindrical spiral which covers said electric resistor,
characterised in that said electric resistor (3) is made so as to take, in a section view, a complementary
course with respect to the wound pipe segment, whereby the gaps between said rectilinear
pipe segment and said wound pipe segment are filled.
2. A generator according to claim 1, wherein said wound pipe segment (2) forms a cylindrical
spiral which forms at least one tube bundle layer.
3. A generator according to claim 2, wherein said tube bundle is formed by tubes placed
side-by-side.
4. A generator according to claim 2, wherein further tube bundles formed by said wound
pipe segment (2) are concentric.
5. A generator according to claim 1, wherein said electric resistor (3) forms a solenoid.
6. A generator according to claim 1, wherein said complementary course has a sinusoidal
shape.
1. Dampfgenerator, insbesondere für die Erzeugung von überhitztem Dampf, umfassend:
- ein geradliniges Rohrsegment (1);
- einen elektrischen Widerstand (3), der um das geradlinige Rohrsegment gewickelt
und durch eine elektrische Quelle beliefert ist;
- ein gewickeltes Rohrsegment (2), von dem ein Ende mit dem rechtwinkligen Rohrsegment
verbunden ist und das gewickelt ist, um eine zylindrische Spirale zu bilden, die den
elektrischen Widerstand bedeckt,
dadurch gekennzeichnet, dass der elektrische Widerstand (3) so ausgebildet ist, dass er in einer Schnittansicht
einen komplementären Verlauf in Bezug auf das gewickelte Rohrsegment annimmt, wodurch
die Spalte zwischen dem rechtwinkligen Rohrsegment und dem gewickelten Rohrsegment
gefüllt sind.
2. Generator nach Anspruch 1, wobei das gewickelte Rohrsegment (2) eine zylindrische
Spirale bildet, die zumindest eine Rohrbündelschicht bildet.
3. Generator nach Anspruch 2, wobei das Rohrbündel durch Seite an Seite platzierte Rohre
gebildet ist.
4. Generator nach Anspruch 2, wobei weitere Rohrbündel, die durch das gewickelte Rohrsegment
(2) gebildet sind, konzentrisch sind.
5. Generator nach Anspruch 1, wobei der elektrische Widerstand (3) ein Solenoid bildet.
6. Generator nach Anspruch 1, wobei der komplementäre Verlauf eine Sinusform besitzt.
1. Générateur de vapeur, précisément pour la production de vapeur surchauffée, comportant
:
- un segment de tuyau rectiligne (1) ;
- un résistor électrique (3) enroulé autour dudit segment de tuyau rectiligne et alimenté
par une source électrique ;
- un segment de tuyau enroulé (2), dont une extrémité est raccordée audit segment
de tuyau rectiligne, qui est enroulé pour former une spirale cylindrique qui couvre
ledit résistor électrique,
caractérisé en ce que ledit résistor électrique (3) est réalisé de façon à prendre, dans une vue en coupe,
une trajectoire complémentaire par rapport au segment de tuyau enroulé, moyennant
quoi les interstices entre ledit segment de tuyau rectiligne et ledit segment de tuyau
enroulé sont remplis.
2. Générateur selon la revendication 1, dans lequel ledit segment de tuyau enroulé (2)
forme une spirale cylindrique qui forme au moins une couche de faisceau de tubes.
3. Générateur selon la revendication 2, dans lequel ledit faisceau de tubes est formé
par des tubes placés côte à côte.
4. Générateur selon la revendication 2, dans lequel d'autres faisceaux de tubes formés
par ledit segment de tuyau enroulé (2) sont concentriques.
5. Générateur selon la revendication 1, dans lequel ledit résistor électrique (3) forme
un solénoïde.
6. Générateur selon la revendication 1, dans lequel ladite trajectoire complémentaire
a une forme sinusoïdale.