[0001] The invention relates to a wall formwork with a sealing system for an anchor system.
[0002] A wall formwork comprises a formwork facing on the front and elements supporting
the formwork facing on the back, such as longitudinal beams, crossbars and frames.
The two sides of a wall to be concreted are delimited by wall formworks. The front
of each wall formwork in that case adjoins the concrete. Wall formworks facing each
other are generally retained by a plurality of anchor systems.
[0003] Usually, the two ends of an anchor rod of an anchor system comprise threads, onto
which nuts are screwed as anchor fixing members. The middle region of an anchor rod,
to which concrete can adjoin during concreting, in many cases comprises either a smooth
surface or is enveloped by at least a sleeve or a sheathing tube having a smooth surface.
The effective length of the anchor rod, and thus the thickness of the wall to be concreted,
is determined thereby. The anchor rod is then mounted in such a way that a smooth
surface thus provided is located between the fronts of the wall formwork.
[0004] The anchor rods are pushed through openings in the wall formwork, i.e. the anchor
holes, and attached at their ends to the elements supporting the respective formwork
facing in such a way that at least the tensile force acting upon the anchor rods during
concreting is absorbed.
[0005] Document
DE 10 2009 010 722 A1 discloses a wall formwork with a sealing sleeve which comprises a predetermined breaking
point for dismantling. A worn sealing sleeve is detached from the wall formwork by
fracturing it at the predetermined breaking point. On its inner face, the sealing
sleeve comprises a seal. The seal comprises a sealing ring which narrows the opening
around an anchor rod in such a way that no concrete can bleed out.
[0006] Document
DE 10 2010 011 173 A1 discloses a sealing assembly for a wall formwork anchor with an outer sleeve and
an inner sleeve. The outer sleeve is positively secured in the wall formwork panel
opening, and the inner sleeve with the seal is accommodated in a loss-proof manner
in the outer sleeve. By means of a flexible seal, the sealing assembly is capable
of adapting to different wall formwork anchor diameters or to acentrically inserted
wall formwork anchors, so that no different sealing assemblies have to be kept in
storage for different wall formwork anchors. In the event of damage to the sealing
assembly, an opening edge is sheared off by means of a knock-out bolt or knock-out
tube.
[0007] Document
US 3 503 584 A disclose a wall formwork according to the preamble of claim 1 provided with an anchor
stud holder for removably holding an anchor stud in a position extending through an
aperture in a concrete form, a tubular body having a tubular, pluglike end portion,
teeth-like exterior projections on said end portion adapted to removably hold the
end portion in the aperture, said body having a second end portion provided with a
driving portion, said body also having an interior gripping portion, and an exterior,
radial projection on said body adapted to serve as a stop.
[0009] It is the object of the invention to provide a wall formwork with a sealing system
for an anchor system that is developed further.
[0010] The object of the invention is achieved by a wall formwork according to the independent
claims. Advantageous embodiments are described in the independent claims 1 and 17.
[0011] The wall formwork with a sealing system according to the invention for closing an
anchor hole of the wall formwork or for sealing an anchor rod in the anchor hole of
the wall formwork comprises an anchor seal for sealing an anchor rod and a closure
cap for closing said anchor hole, wherein the anchor seal and the closure cap can
be detachably connected to said anchor hole in the formwork facing, said anchor hole
being provided by an adapter, which can be detachably connected to an opening in the
formwork facing.
[0012] According to another aspect of the invention, a wall formwork with a sealing system
for closing an anchor hole of the wall formwork or for sealing an anchor rod in an
anchor hole of the wall formwork comprises one or more anchor seals for sealing an
anchor rod and one or more closure caps for closing an anchor hole, wherein it comprises
an adapter strip, preferably embedded into the formwork facing, having several anchor
holes to which said one or more anchor seals and/or one or more closure caps can be
connected, in particular detachably connected, preferably by means of a latching connection
and/or a bayonet lock.
[0013] An anchor seal serves for narrowing an anchor hole so that no concrete can bleed
out in the case of an anchor rod pushed through the anchor hole. Liquid concrete is
thus prevented from being able to penetrate into the wall formwork.
[0014] A closure cap can close the opening of an anchor hole of a wall formwork in such
a way that no concrete can bleed out.
[0015] Detachable means non-destructively demountable. Thus, if a predetermined breaking
point must first be fractured or a seal sheared off for dismounting, this does not
constitute detachability within the sense of the present invention.
[0016] The wall formwork with a sealing system according to the invention is advantageous
in that the one or more anchor seals and closure caps of the sealing system can be
particularly easily removed from the wall formwork and re-used.
[0017] Another advantage of the wall formwork with a sealing system according to the invention
is that all anchor holes of the wall formwork, with particularly little effort, can
be prepared or converted for a different anchor system that requires a specially adapted
anchor seal for sealing.
[0018] Moreover, the wall formwork with a sealing system according to the invention makes
it possible that, without any additional effort worth mentioning, the decision of
which anchor holes of the wall formwork are to be used for attaching anchor systems
can be left to when the hollow form provided by the wall formworks is constructed,
and that a high level of flexibility can thus be achieved.
[0019] The closure cap can be made so as to be directly connectable to the anchor hole.
[0020] Directly connected to the anchor hole means that no further component is provided
between the closure cap and the anchor hole. An indirect connection would be provided
if the closure cap were connected to the anchor seal, provided the anchor seal is
connected to the anchor hole.
[0021] In principle, the anchor seal can be directly connected to the anchor hole.
[0022] A closure cap that can be directly connected to the anchor hole is advantageous in
that fewer interfaces, i.e. transitions between two components, adjoin the concrete,
and that thus, the risk of leakage can be reduced. Furthermore, providing few interfaces
on the side of the formwork facing facing towards the concrete can reduce uneven portions
on the subsequent concrete wall.
[0023] The anchor seal and/or closure cap can be made so as to be connectable to the anchor
hole by means of a bayonet lock. Alternatively, a latching connection can be provided.
[0024] A bayonet lock is a connection in which at least one projection is guided in a corresponding
counter-contour and can be brought by a rotating movement into the end position and
locked there.
[0025] A latching connection is a detachable type of connection in which two elements can
be detachably connected to one another in a predetermined position, namely by positive
fit. At least one projection latches into a corresponding counter-contour by means
of elastic deformation. A latching connection can be released again by another elastic
deformation.
[0026] A particularly long lifespan with regard to the number of possible assembly and dismantling
cycles is achieved by providing a bayonet lock for connecting the anchor seal and/or
the closure cap to the anchor hole. A bayonet lock is a connection that is able to
withstand large axial forces, which are caused, for example, by the anchor rod impacting
projections on the inner circumference of an anchor seal when it is pushed through.
[0027] The latching connection for connecting the anchor seal and the closure cap with the
anchor hole permits a particularly simple assembly and dismantling.
[0028] Moreover, providing a latching connection for connecting the closure cap with the
anchor hole enables a particularly quick and simple release of the
closure cap in the direction of the anchor hole axis, for example by knocking it out
with a anchor rod,
[0029] In one embodiment of the invention, at least three flexible tongues are provided
for the latching connection on the anchor seal and/or the closure cap, in particular
three or four flexible tongues, preferably exactly three flexible tongues with an
arc length of preferably 80° to 100° each, particularly preferably 90°, or exactly
four flexible tongues with an arc length of preferably 50° to 70° each, particularly
preferably 60°.
[0030] Flexible tongues are axial extensions separated by a gap which can be elastically
deformed by applying a radial force at the free end of the flexible tongue, for example
when a projection on the free end of a flexible tongue latches into a recess. The
free end of a flexible tongue is the end of a flexible tongue separated from the rest
of the component by gaps.
[0031] Tests have shown that at least three flexible tongues should be used in order to
be able, on the one hand, to fix an anchor seal and/or closure cap in the anchor hole
with sufficient firmness against axial forces, and on the other hand, to enable a
simple detachability. Too many flexible tongues lead to an increased risk of individual
flexible tongues breaking off during handling at the construction site. A rugged design
is therefore required for a long lifespan. A simple assembly and dismantling of an
anchor seal that is nevertheless capable of withstanding the axial forces occurring
when an anchor rod is pushed through was accomplished with exactly three flexible
tongues with an arc length of preferably 80° to 100° each, particularly preferably
an arc length of 90°. A closure cap with an otherwise good holding force was caused
to be knocked out with exactly four flexible tongues with an arc length of preferably
50° to 70° each, particularly preferably 60°.
[0032] In one embodiment of the invention, a projection is provided at the free end of the
flexible tongues for the latching connection, preferably with a bevel of 40° to 50°
to the jacket surface, particularly preferably a bevel of 45°, and/or preferably with
a bevel of 30° to 60° at the free end of the flexible tongue, more preferably a bevel
of exactly 45° or exactly 30°,
[0033] The bevel of 40° to 50° to the jacket surface serves for fixing the anchor seal and/or
the closure cap in a correspondingly configured design. A particularly large holding
force could be obtained with a bevel of 45°, The bevel of 30° to 60° at the free end
of the flexible tongue enables a simple assembly because the anchor seal and/or the
closure cap are centered due to the bevel when pushed into the anchor hole and because
the force required for latching can be determined by the selection of the bevel angle.
A small latching force facilitates the assembly, whereas a large latching force signals
the latching action and thus the reaching of the end position more clearly to the
user. In the case of the anchor seal, a bevel of 45°, and in the case of the closure
cap, a 30° bevel at the free end of the flexible tongue has proved to be advantageous
for assembly.
[0034] In one embodiment of the invention, at least one projection at the anchor seal and/or
the closure cap is provided for the bayonet lock, in particular a radial projection,
preferably exactly four projections, preferably with a distance of 90° to each other,
preferably with an arc length of 15° to 20°, with 18° being particularly preferred.
[0035] The projection enables the connection of the anchor seal and/or of the closure cap
with the anchor hole by means of a bayonet lock, wherein the projection can be brought
by a rotary movement into the end position where it is able to absorb axial forces.
Exactly four projections with an arc length of 15° to 20°, particularly preferably
an arc length of 18°, have proved to be particularly advantageous because a higher
number and width of the projections can make assembly more difficult and a lower number
and width of the projections cannot absorb enough axial forces.
[0036] In one embodiment of the invention, the projection for the bayonet lock has an offset
angled preferably 85° to 95° to the jacket surface, more preferably 90°, and/or tapers
conically in the direction of the wall formwork.
[0037] Due to its angled position to the jacket surface, the offset enables an elastic deformation
in the axial direction in the end position, whereby a contact pressure can be caused
which requires a certain torque for releasing the bayonet lock, This torque should
be selected to be large enough that the bayonet lock is capable of withstanding the
usual external loads and still can be detached without much trouble during dismantling.
The tapering of the projection in the direction of the wall formwork is advantageous
in that the projection thus centers itself when it is pushed into the anchor hole.
[0038] In one embodiment of the invention, the anchor seal and/or the closure cap provide
supporting webs and/or, at the inner edge facing towards the wall formwork, a bevel.
[0039] By providing supporting webs, an anchor seal and/or a closure cap can be manufactured
with less material but the same strength. By means of a corresponding design of supporting
webs, the elasticity of the flexible tongues for a latching connection can moreover
be specifically modified, and in addition, a guide, for example for an anchor rod
for a low-wear release of the latching connection of the closure cap, can be made
possible.
[0040] A guide of the anchor rod for passing it in a low-wear manner through the anchor
seal is made possible by a bevel on the inner edge facing towards the wall formwork.
[0041] In one embodiment of the invention, the anchor seal and/or the closure cap provide
a support surface facing towards the wall formwork, preferably a ring support, and/or
are embedded into the formwork facing on one or both sides of the formwork facing.
[0042] A support surface facing towards the wall formwork is advantageous in that a reproducible
forming contour of the anchor seal and/or the closure cap in the concrete is made
possible, whereby a concrete wall with a particularly high quality can be produced.
A ring support causes a particularly precise and reproducible positioning of the anchor
seal and/or the closure cap in the anchor hole.
[0043] A closure cap embedded into the formwork facing on one side of the formwork facing,
i,e, a closure cap that is flush with the formwork facing surface, enables the production
of a smooth concrete wall without any additional post-processing steps, If the closure
cap were to protrude on the side facing towards the concrete, undesired recesses in
the subsequent concrete wall would generally be produced.
Additionally, anchor seals embedded into the formwork facing on the side facing towards
the concrete can be configured in such a way that anchor systems with a sheathing
tube can also be sealed that cannot be sealed in a suitable manner with protruding
anchor seals.
[0044] In one embodiment of the invention, the anchor seal provides a recess with an undercut,
in particular C-shaped, preferably peripheral, in particular for accommodating a sealing
lip.
[0045] A recess with an undercut enables a very firm and low-wear anchoring of a sealing
means, in particular a sealing lip, for sealing an anchor rod in an anchor hole. A
peripheral recess configured in a C-shape with an undercut moreover enables a particularly
high degree of tightness of the interface between the anchor seal and the sealing
means.
[0046] In one embodiment, the anchor seal comprises a sealing lip, preferably configured
symmetrically to both sides of the formwork facing, for example trapezoidal, and/or
provides a sealing lip that is manufactured as a mold-on part, in particular injection-molded
into the recess of the anchor seal, preferably consisting of a softer material than
the material of the anchor seal, more preferably of the materials TPE-O and/or TPEV.
[0047] A sealing lip as an additional sealing means between the anchor seal and the anchor
rod for sealing the anchor rod against liquid concrete is advantageous in that the
sealing lip can adapt flexibly to varying anchor rod diameters. This is of importance
particularly if an anchor system with a conical anchor rod without sheathing tube
is used and if the diameter of the anchor rod in the region of the anchor seal varies
depending on the distance of the wall formworks.
[0048] Because the anchor rod has to be pushed through from both sides into a anchor seal
in order to hold two opposite wall formworks by means of a single anchor system, a
sealing lip configured symmetrically towards both sides of the formwork facing is
advantageous in order to be able to seal anchor rods passed through from both sides
equally well, A trapezoidal sealing lip has in this case proved to be particularly
low-wear.
[0049] Providing a peripherally extending groove on both sides of the sealing lip in the
transitional region to the recess in the anchor seal, where the sealing lip is anchored,
brings about a large degree of movability of the sealing lip in both directions of
the axis and a particularly high wear resistance.
[0050] By manufacturing the sealing lip as an injection-molded article, the manufacturing
expenditure can be reduced over other shaping methods (turning or milling), Moreover,
manufacturing expenditure can be reduced significantly further precisely in the case
that the sealing lip is directly injection-molded into the recess of the anchor seal.
Thus, the step of mounting the sealing lip into the recess of the anchor seal can
be saved. At the same time, this enables the configuration of a recess with a particularly
large undercut which is capable of causing a particularly great anchoring stability
of the sealing lip, but which could otherwise (i.e. without injection-molding the
sealing lip into the recess of the anchor seal) not be mounted.
[0051] A particularly high degree of adaptability of the sealing lip to the anchor rod diameter
can be obtained by the sealing lip being produced from a softer material than the
material of the anchor seal. A particularly high sealing performance and wear resistance
was in this case achieved by the materials TPE-O and/or TPEV.
[0052] According to the invention, the anchor hole is provided in the formwork facing by
an adapter, in particular with an extension of the adapter, which is adapted to the
formwork facing length, along the anchor hole axis, preferably the same extension.
[0053] The opening in the formwork facing can be adapted by means of a shaping process,
for example milling, to the contour of the adapter that is, or is to supposed be,
connected to the opening.
[0054] The replacement of the anchor seal and/or the closure cap leads to wear on the interfaces.
In particular a latching connection or a bayonet lock requires structures for latching
or accommodating, which generally wear down particularly fast. Without an adapter,
this wear would occur on the opening in the formwork facing of the wall formwork,
which would make the frequent replacement of the entire formwork facing necessary.
By providing an anchor hole provided by an adapter, it is made possible that, instead
of the formwork facing, only the adapter is to be replaced in case of wear and that
thus the maintenance expenditure can be reduced in a particular degree.
[0055] On the one hand, a particularly rigid connection between the adapter and the anchor
seal and/or the closure cap can be achieved and, on the other hand, uneven portions
in the subsequent concrete wall can be avoided by an extension of the adapter, which
is adapted to the formwork facing thickness, along the anchor hole axis. An adapter
that ends flush with the formwork facing on both sides, i.e. given the same extension,
makes a particularly great level of variability with respect to the configurability
of an anchor seal and/or a closure cap possible. For example, a wall formwork with
an embedded anchor seal and/or closure cap is thus made possible with which uneven
portions in the subsequent concrete wall can generally be avoided. Furthermore, such
a flush arrangement advantageously protects the corresponding edge of the formwork
facing against damage, for example by inserting anchor rods.
[0056] One embodiment of the invention provides a detachable connection of the adapter to
an opening in the formwork facing by means of a non-positive connection, particularly
a screwed connection, preferably with a pitch of preferably greater than 1.0 mm, more
preferably 1.2 mm, particularly preferably 1.4 mm and/or preferably smaller than 3.0
mm, more preferably smaller than 2.0 mm, particularly preferably smaller than 1 .6
mm.
[0057] A single-part adapter according to an alternative embodiment is advantageous in that
the adapter can be mounted from only one side of the formwork facing and that it comprises
fewer parts as compared with a multi-part adapter.
[0058] An adapter comprising at least two parts enables the configuration of a detachable
connection of the adapter to an opening in the formwork facing, which, as compared
with a single-part adapter, makes a particularly large number of assembly and dismantling
cycles possible, particularly in soft formwork facing material. A considerable advantage
lies in the fact that it is possible, if necessary, to replace the part of the adapter
provided on the concrete side without having to dismantle the second part, which,
as a rule, does not have to be replaced or dismantled. This embodiment has proved
its worth particularly in the case of formwork facings consisting of plastics.
[0059] Furthermore, using an adapter comprising at least two parts, detachable types of
connection with the opening in the formwork facing can be configured which are capable
of avoiding damage or increased wear to the formwork facing by the frequent replacement
of damaged or worn adapters that would otherwise be caused by disconnecting non-detachable
connections. Examples for disconnecting non-detachable connections are
the fracturing of a predetermined breaking point of the shearing off of a seal by
means of applying pressure to a knock-out bolt or a knock-out tube,
[0060] A non-positive connection of the adapter with the formwork facing is a particularly
reliable and low-wear type of connection that can be realized particularly easily
by means of a screwed connection. By providing a screwed connection with a pitch of
preferably greater than 1 ,0 mm, more preferably 1 ,2 mm, particularly preferably
1 ,4 mm and/or preferably smaller than 3.0 mm, more preferably smaller than 2.0 mm,
particularly preferably smaller than 1.6 mm, a self-locking action of the thread with
a particularly large holding force can be brought about.
[0061] In one embodiment of the invention, at least a part of the adapter provides a radially
extending projection, particularly a collar, preferably with the same collar diameter
at at least two parts of the adapter, and/or an outer contour that is rotationally
symmetric about the anchor hole axis.
[0062] Due to at least one part of the adapter with a radially extending projection, a positive
connection of the adapter to the formwork facing, particularly in the region around
the opening in the formwork facing, is possible. Preferably, at least two parts of
the adapter each comprise a radially extending projection or collar, Then, the adapter
can be connected to the formwork facing by flatly pressing an annular part of the
formwork facing around the opening between the two projections, If at least two parts
of the adapter have collars with the same diameter, a similarly large load resistance
from both sides of the formwork facing can be effected.
[0063] A rotationally symmetric outer contour around the anchor hole axis means that the
three-dimensional outer contour maps itself onto itself when rotated by any angle
about the anchor hole axis. The outer contour considered in this case exclusively
relates to the jacket surface, with geometry elements such as threads or inscriptions
and engravings being excepted from this consideration.
[0064] By providing at least a part of the adapter with a rotationally symmetric outer contour,
the realization of a detachable screwed connection of adapter parts is made possible.
Damage to the formwork facing due to the assembly of the adapter, particularly in
the case of providing an embedded adapter, can be avoided by at least one part of
the adapter with a rotationally symmetric outer contour.
[0065] In an advantageous embodiment, the anchor hole, or the adapter providing the anchor
hole, have at least one L-shaped groove, preferably on the inner circumference, for
accommodating a bayonet lock, and/or a bevel on the side facing elements supporting
the formwork facing, for latching a latching connection, preferably with a bevel angle
of 30 to 60°, more preferably 40 to 50 °, particularly preferably 45°,
[0066] At least one L-shaped groove permits the realization of a loss-proof but detachable
attachment of a bayonet lock that is able to withstand high mechanical loads in the
direction of the anchor hole axis. A particularly high locking strength in the end
position against toques and forces from both sides of the formwork facing can be obtained
by means of an embodiment in which the element accommodated by means of a bayonet
lock rests against a support surface of the accommodating element, and the guide groove
in the end position is configured in such a way that the projection guided therein
of the accommodated element has to be deformed elastically in order to be able to
arrive in the end position by means of a rotary movement. By means of exactly four
L-shaped grooves spaced 90° apart, a good holding force could be obtained with a particularly
small number of guide grooves.
[0067] The latching of an anchor seal and/or a closure cap can be made possible by a bevel
on the inner edge of the anchor hole on the on the side facing elements supporting
the formwork facing, For example, a projection on the free end of a flexible tongue
can thus latch into the bevel, A particularly suitable holding force of a latching
connection with simple detachability and good loss-proof properties was preferably
obtained with a bevel angle of 30° to 60°, more preferably 40° to 50°, particularly
preferably 45°. This embodiment makes passing an anchor rod through easier,
[0068] One embodiment of the invention provides a part of the adapter with one or more projections
for a non-rotatable lock in the formwork facing, webs disposed in particular parallel
to the anchor hole axis, preferably spaced by 15° to 90° from one another, more preferably
by 15° to 30°, particularly preferably 15°, and/or one or more recesses for coupling
a tool, particularly facing elements supporting the formwork facing, preferably spaced
by 45° to 90° from one another, more preferably by 50° to 70°, particularly preferably
60°, such a recess preferably having a diameter of 4 mm to 6 mm, preferably 6 mm,
as well as a depth of 1 ,5 mm to 2.5 mm, preferably 2.5 mm,
[0069] A part of the adapter with one or more projections for a non-rotatable lock in the
formwork facing enables a particularly reliable connection of an anchor seal and/or
the closure cap with a bayonet lock, and wear due to rotary movements of the adapter
in the opening of the formwork facing is avoided. One or more webs running parallel
to the anchor hole axis and extending radially have proved to be a particularly advantageous
configuration of a non-rotationally symmetric outer contour for a non-rotatable lock
in the formwork facing. A high resistance to rotation in the formwork facing can preferably
be obtained with a spacing of the webs to one another of 45° to 90°, more preferably
of 50° to 70°, particularly preferably 60°.
[0070] A particularly expedient, rapid assembly and dismantling of an adapter is made possible
by a part of the adapter with one or more recesses for coupling a tool. Providing
such recesses on the side facing elements supporting the formwork facing avoids uneven
portions in the subsequent concrete wall. A particularly good coupling of a tool to
the adapter was obtained with recesses with a spacing of preferably 45° to 90°, more
preferably of 50° to 70°, particularly preferably 60°, such a recess preferably having
a diameter of 4 mm to 6 mm, preferably 6 mm, as well as a depth of 1 ,5 mm to 2.5
mm, preferably 2,5 mm,
[0071] In one embodiment of the invention, the adapter and/or anchor seal and/or the closure
cap is made of plastics, in particular polypropylene, and/or recesses or cavities
are provided for reducing the body volume.
[0072] However, the features of this embodiment in principle only relate to the basic body,
that is, for example, not the recess for anchoring a sealing lip of an anchor seal
as well as the sealing lip of an anchor seal itself.
[0073] The use of plastic enables the employment of injection-molding methods for manufacturing
an adapter and/or an anchor seal and/or a closure cap with a particularly small expenditure
and unit costs. Moreover, plastics are particularly easy to remove from concrete after
hardening, Moreover, the plastic material has a particularly high level of wear resistance.
[0074] By specifically inserting recesses or cavities for reducing the body volume, which
leave only the structures required for function and strength, material can be saved,
and thus the manufacturing expenditure can be reduced.
[0075] In one embodiment of the invention, the adapter on anchor points at the edge is configured
in such a way that the adapter ends flush with the edge of the formwork, in particular
due to a radial extension adapted to the opening in the formwork facing and the edge,
preferably on the side facing towards the concrete.
[0076] The formwork edge is a boundary of the formwork facing that can be configured as
a metal sheet, whose width corresponds to the thickness of the formwork facing.
[0077] Due to an adapter ending flush with the formwork edge, the attachment of anchor systems
is made possible also on openings in the formwork facing of the wall formwork that
are positioned in the vicinity of the formwork edge. By means of an adapter that ends
flush with the edge of the formwork due to a radial extension adapted to the opening
in the formwork facing and the edge, on the side facing towards the concrete, uneven
portions on the subsequent concrete walls can be avoided.
[0078] Preferably, the adapter consists of exactly two parts in order to keep the number
of parts small and to configure it to be replaceable in the above-described manner.
[0079] Another aspect of the invention relates to a wall formwork with a sealing system
for closing an anchor hole of the wall formwork or for sealing an anchor rod in an
anchor hole of the wall formwork, which comprises one or more anchor seals for sealing
an anchor rod and one or more closure caps for closing an anchor hole, wherein it
comprises an adapter strip, preferably embedded into the formwork facing, having several
anchor holes to which said one or more anchor seals and/or one or more closure caps
can be connected, in particular detachably connected, preferably by means of a latching
connection and/or a bayonet lock.
[0080] An anchor hole is an opening in the wall formwork, i.e. an opening in the formwork
facing and an opening in the elements supporting the formwork facing, which are made
in such a way that an anchor rod can be pushed through them in order to produce a
concrete wall. In this case, the opening can have different shapes, such as round,
rectangular or polygonal.
[0081] For example, a wall formwork, particularly a wall formwork with an adapter strip,
can have a rectangular opening in the formwork facing and round openings in the elements
supporting the formwork facing, wherein the round openings can be covered by the rectangular
opening.
[0082] Therefore, the adapter strip according to the invention can be configured in such
a way that it fills, for example, a rectangular opening of the formwork facing and
has one or more openings for pushing through anchor rods, wherein each opening in
the adapter strip is disposed centered with regard to an opening in the elements supporting
the formwork facing for pushing through anchor rods.
[0083] Compared with the prior art, the adapter strip according to the invention makes wall
formworks possible having anchor holes that are disposed very close to each other,
for the variable concrete component production with particularly little wear on the
formwork facing, and thus a particularly small maintenance expenditure for the wall
formwork. Given openings in the wall formwork that are disposed very close to one
another, the construction space required for the assembly of, for example, the above-described
adapters may not suffice, so that only the adapter strip according to the invention
can be used and attached with the above-described advantages. If the openings in the
wall formwork are close but still spaced in such a way that a plurality of individual
adapters could be attached, the adapter strip according to the invention also in this
case makes a particularly low assembly and dismantling expenditure possible as compared
to individually attached adapters.
[0084] An adapter strip embedded into the formwork facing and made in such a way that anchor
seals and/or closure caps can be detachably connected to the opening or the openings
of the adapter strip by means of a latching connection and/or a bayonet lock makes
possible the same advantageous effects that were analogously described with respect
to the adapter according to claim 1 in the descriptions regarding the corresponding
sub-claims.
[0085] In one embodiment of the invention, the adapter strip provides at least two recesses
for attaching the adapter strip to the wall formwork, in particular on the elements
supporting the formwork facing, preferably without perforation of the surface facing
towards the concrete, and/or comprises at least one projection for pressing the formwork
facing against and/or orienting the formwork facing in an axis relative to elements
supporting the formwork, in particular on the top side and the bottom side of the
adapter strip, preferably flush with the surface of the adapter strip facing towards
the concrete, preferably with a slanted pressing surface and/or a pressing surface
parallel to the formwork facing surface.
[0086] Due to the recesses, the adapter strip can be attached to the wall formwork particularly
securely and reliably, For example, the recesses permit self-tapping screws to be
screwed in without cracks, which would otherwise be produced by material displacement
and reduce the strength and reliability of the attachment. Another advantage of the
recesses for attaching the adapter strip is the guiding and self-centering effect
when applying and attaching connection means, particularly screws. Recesses that do
not perforate the surface on the side facing the concrete make it possible to produce
a smooth concrete surface with a particularly high quality using one or two embedded
adapter strips.
[0087] Due to at least one projection in the adapter strip, the attachment of the adapter
strip to the wall formwork can simultaneously cause the formwork facing to be pressed
against elements supporting the formwork facing, whereby uneven portions of the formwork
facing are avoided and the manufacture of a smooth concrete surface with a particularly
high quality can be made possible.
[0088] By means of a projection on the top side and/or the bottom side of the adapter strip,
a particularly large and elongate pressing surface can be produced, whereby uneven
portions can be avoided in a particularly large part of the formwork facing. Additionally,
a projection that is configured flush with the surface of the adapter strip facing
the surface permits the production of a particularly smooth concrete surface in the
case of embedded adapter strips. Using slanted pressing surfaces, the adapter strip
can be cause to self-center in the formwork facing during attachment, whereas pressing
surfaces configured to be parallel to the formwork facing surface enable a particularly
exact positioning of the adapter strip in the formwork facing, for example in order
to dispose an embedded adapter strip flush with the formwork facing.
[0089] In one embodiment of the invention, the adapter strip comprises at least two parts,
in particular strip-shaped parts, preferably by means of a positive connection, and/or
provides recesses for volume reduction.
[0090] Due to an adapter strip comprising at least two parts, the length of the adapter
strip can be adapted to the size of the wall formwork or of the region to be covered
by an adapter strip with a plurality of openings in the wall formwork. Furthermore,
individual, short parts of an adapter strip can be produced with significantly less
effort and simpler tools than the entire, long adapter strip in a single piece. By
connecting the strip-shaped parts by a positive connection, the gap on the connections
can be reduced, and thus, uneven portions in the subsequent concrete wall can be avoided.
[0091] Because anchor holes are typically disposed in a row, a strip-shaped configuration
is particularly space-saving.
[0092] In one embodiment, such a positive connection between two strip-shaped parts of an
adapter are realized by means of mutually engaging round extensions and recesses with
an undercut as well as a stop. In this case, the rounded portion includes a circular
angle section of greater than 180° and less than 270°, A peripheral contact edge enables
a defined stop in the direction of the anchor hole axis while connecting the strip-shaped
parts.
[0093] The invention moreover relates to a wall formwork with anchor holes, which is detachably
connected both to at least one anchor seal as well as to at least one closure cap.
This configuration is the result of the insight that the number of the anchor systems
used should be advantageously adapted to the respective load-related situation in
order to minimize the number of anchor systems that are to be assembled and dismantled.
Therefore, anchor holes that are then not required are closed with closure caps. The
assembly and dismantling expenditure for wall formworks is thus kept small. Subsequent
to an assembly, anchor rods have been pushed through all anchor holes that are detachably
connected to anchor seals. Subsequent to dismantling, all anchor holes of the wall
formwork are detachably connected to either an anchor seal or to a closure cap. Given
the load-related situation being the same, this wall formwork can therefore be reinserted
immediately. If the wall formwork is to be equal to a different load-related situation,
one or more anchor seals are accordingly replaced with closure caps or reversed, in
order to prepare the wall formwork in a suitable manner. The expenditure for such
a replacement is significantly lower than the assembly and dismantling of anchor systems.
[0094] Advantageous embodiments of the invention are explained in more detail below.
Figure 1 shows the side of the wall formwork 1 facing towards the concrete, with the
formwork facing 6 and the anchor holes 2.
Figure 2 shows a wall formwork 1 with anchor holes 2 seen from the side facing away
from the concrete, with the formwork facing 6 and elements 7 supporting the formwork
facing.
In Figure 3, two opposite wall formworks 1 are retained by means of anchor systems
8 in order to provide a hollow form for a concrete wall. The anchor systems comprise
anchor rods 3 with and without a sheathing tube 9 and cone 10, with a conical anchor
rod 3b being used in the anchor system without a sheathing tube 9 and cone 10, and
a anchor rod with an external thread 3a being used in the anchor system with a sheathing
tube 9 and cone 10.
Figure 4 shows an exploded view of an advantageous embodiment of a wall formwork with
the sealing system according to the invention with anchor seals 4 for sealing anchor
systems 8 with and without a sheathing tube 9 and cone 10, as well as a closure cap
5, wherein the anchor seals 4 and the closure cap 5 are made in such a way that they
can be directly connected to the anchor hole 2. The two-part adapter 11 in this embodiment
provides the anchor hole 2 and is detachably connected to an opening in the formwork
facing 12a. In this embodiment, the adapter 11, on both sides, is embedded into the
formwork facing 6 flush with the formwork facing surface. The closure cap 5 and the
embedded anchor seal 4a are embedded, flush with the formwork facing surface, into
the formwork facing 6 on the side facing towards the concrete. If the closure cap
5 is used, this enables the production of a smooth concrete wall, and if an embedded
anchor seal 4a is used, this enables the use of anchor systems with a sheathing tube
9 and cone 10, which encases an anchor rod with an external thread 3a. The protruding
anchor seal 4b comprises a sealing lip 13 and enables the sealing of a conical anchor
rod 3b of an anchor system without a sheathing tube 9 and cone 10.
Figure 5a shows the bottom view of an embodiment of the closure cap 5 in which four
flexible tongues 14 with a 60° arc length each are configured for the latching connection.
The closure cap is manufactured from polypropylene by means of an injection-molding
method and provided with recesses 33 for material reduction.
Figure 5b shows a sectional view of Figure 5a of the closure cap 5, in which a support
surface 17 facing towards the wall formwork and a projection 16 on the free end of
the flexible tongues 15 are provided for a latching connection. The projection 1 6
at the free end of the flexible tongues 15 has a 45° bevel to the jacket surface and
a 60° bevel to the free end of the flexible tongue. Due to correspondingly designed
supporting webs 17, the elasticity of the flexible tongues 14 for a latching connection
is set, and in addition serves as a guide for an anchor rod, which can thus be used
as a tool for a low-wear release of the latching connection of the closure cap.
Figure 6a shows the bottom view of an embodiment of a protruding anchor seal 4c with
a latching connection and without a sealing lip, in which three flexible tongues 14
with a 90° arc length each are configured for the latching connection. No embodiment
embedded into the formwork facing, nor a sealing lip are provided in this anchor seal,
because the same anchor rod diameter is provided as a matter of principle in the region
of the anchor seal, in particular in the case of multi-part, in particular conical,
anchor rods without a sheathing tube and therefore the gap between the anchor rod
and the anchor seal can be kept so small, even without a sealing lip, that a bleed-out
of concrete can be avoided. Because the anchor rod, when it is pushed through the
anchor seal 4c, meets with no obstacles, for example in the form of a sealing lip,
on which the anchor rod could become stuck, a latching connection suffices for a loss-proof
and detachable connection to the anchor hole in the case of the anchor seal 4c. The
anchor seal 4c is manufactured from polypropylene by means of an injection-molding
method.
In one embodiment, such anchor seals are configured in different ways. The different
configurations are adapted, in particular, to different diameters of anchor rods.
Preferably, the anchor seals in that case differ visually, in particular with respect
to color, in order to facilitate and expedite the correct choice to thus facilitate
handling.
Figure 6b shows a sectional view of Figure 6a of the anchor seal 4c, in which a support
surface 17 facing towards the wall formwork and a projection 16 on the free end of
the flexible tongues 15 are provided for a latching connection. The projection 16
at the free end of the flexible tongues 15 has a 45° bevel to the jacket surface and
also a 45° bevel to the free end of the flexible tongue. Preferably, the anchor seal
is configured conically in such a way that it can be removed from concrete in an improved
manner.
Figure 7a shows the bottom view of an embodiment of a protruding anchor seal 4b with
a sealing lip 13, in which four radial projections 18 with a 90° spacing from one
another and with an arc length of 18° each are formed for the bayonet lock. Due to
correspondingly configured supporting webs 21 and recesses 33, the anchor seal 4c
has a high level of strength and small material volume. Advantageously, the high strength
reliably and permanently serves for guiding the anchors.
Figure 7b shows a sectional view of Figure 7a of the protruding anchor seal 4b with
a sealing lip 13, in which a support surface 17 facing towards the wall formwork and
projections, each of which comprises an offset 19 angled to the jacket surface by
90° and tapers conically in the form of a bevel 20 in the direction of the wall formwork,
are provided for the bayonet lock. Due to the distance between the support surface
17 and offset 19 being smaller than in the corresponding guide of the anchor hole
to be connected, an elastic deformation of the projection in the axial direction in
the end position is made possible, whereby a contact pressure can be caused that locks
the anchor seal 4c by means of a rotation into the end position of the bayonet lock.
A bevel on the inner edge 22 facing towards the wall formwork makes a guide of the
anchor rod possible, and thus enables it to be pushed through the anchor seal in a
particularly low-wear and particularly simple manner.
The protruding anchor seal 4b with a sealing lip 13 comprises, in the protruding portion,
a peripheral, C-shaped recess 23 with an undercut into which the sealing lip material
TPE-O and/or TPEV was introduced by means of an injection-molding method, thus anchoring
the sealing lip 13. With the exception of the sealing lip 13, the anchor seal 4b is
manufactured from polypropylene by means of an injection-molding method. The portion
of the sealing lip 13 protruding from the recess 23 is configured in a trapezoidal
manner, symmetrical to both sides of the formwork facing. In one version, the sealing
lip can have been molded on.
What is not depicted in the Figures 7a and 7b is the peripheral groove, which is provided
in an advantageous embodiment, on both sides of the sealing lip 13 in the transitional
region to the C-shaped recess 23 for obtaining a particularly high level of flexibility
and wear resistance for loads from both directions of the anchor hole axis.
Figure 8a shows the top view of the adapter disc 24, i.e. the portion of the two-part
adapter 11 facing towards the concrete. For the latching connection and the bayonet
lock, a support surface 25 facing away from the wall formwork is configured which
is interrupted by the entrances to the L-shaped grooves 26 for the bayonet lock. In
addition, the adapter disc 24 comprises a radially extending projection or collar
27a that ends flush with the formwork facing 6.
Figure 8b shows a sectional view of Figure 8a of the adapter disc 24. The support
surface 25 facing away from the wall formwork is configured in such a way that a seal,
which is flush with the formwork facing surface and embedded, with an adapter 11 and
a closure cap 5 or with an adapter 1 1 with an anchor seal 4a is made possible.
For the bayonet lock, four L-shaped grooves 26 for accommodating corresponding radial
projections 18 are provided on the inner circumference of the adapter disc 24. Thus,
the embedded anchor seal 4a or the protruding anchor seal 4b with the sealing lip
can be brought into the end position by a pushing movement along the anchor hole axis
in the direction of the elements supporting the formwork facing, followed by a clockwise
rotary movement, and in the process locked by an elastic deformation of the radial
projection 18.
For the latching connection, a 45° bevel 28 for latching a projection 16 of the closure
cap 5 or of the protruding anchor seal 4c with the latching connection is provided
on the inner circumference of the adapter disc 24, on the side facing the elements
7 supporting the formwork facing.
Figure 8c shows an isometric view of the adapter disc 24 from the Figures 8a and b.
The adapter disc 24 has an outer contour configured to be rotationally symmetric about
the anchor hole axis, and is connected non-positively with the locking ring 30 by
means of a thread 29a with a pitch of 1.5 mm. The adapter disc 24 is manufactured
from polypropylene by means of an injection-molding method and comprises recesses
33 for material reduction.
Figure 9a shows the bottom view of the locking ring 30, i.e. the part of the two-part
adapter 11 facing the elements 7 supporting the formwork facing. In analogy to the
adapter disc 24, the locking ring 30 comprises a radially extending projection or
collar 27b, which ends flush with the formwork facing 6 and has the same diameter
as the collar 27a of the adapter disc 24.
For coupling a tool, six recesses 31 spaced 60° from one another are disposed on the
collar on the side facing towards the elements 7 supporting the formwork facing. The
recesses 31 have a diameter of 6 mm and a depth of 2.5 mm.
Figure 9b shows the top view of the locking ring 30, with projections or webs 32 being
disposed parallel to the anchor hole axis with a spacing of 15° from one another for
a non-rotatable lock in the formwork facing.
During assembly, the locking ring is pressed against the corresponding recess into
the formwork facing 6 in such a way that the webs 32 penetrate into the formwork facing
and the ring surface of the collar 27b facing the concrete or the formwork facing
rests flat against the formwork facing.
Figure 9c shows an isometric view of the locking ring 30 from the Figures 9a und 9b.
The adapter 11 providing the anchor hole, which is attached to an opening in the formwork
facing 12a by connecting the adapter disc 24 and the locking ring 30, is embedded
on both sides in the formwork facing 6 flush with the surface of the formwork facing
6, that is, the width of the adapter 1 1 matches the width of the formwork facing.
Due to the outer contour of the adapter disc 24, which is rotationally symmetric about
the anchor hole axis, and the outer contour of the locking ring 30, which is not rotationally
symmetric due to the webs 32, an assembly of the two-part adapter 11 is made possible
which provides that the locking ring be pressed into the formwork facing from the
side facing away from the concrete, followed by screwing the adapter disc 24 onto
the locking ring 30 until the formwork facing is non-positively and positively, but
detachably, connected to the adapter by means of the self-locking thread 29a, 29b.
Due to the rotationally symmetric outer contour of the adapter disc 24 in the round
recess in the formwork facing provided therefor, the adapter disc 24 can be screwed,
without any damage to the formwork facing, onto the thread 29b in such a way that
the adapter disc 24 is embedded flush with the surface of the formwork facing 6 and,
additionally, rests, also flush, against the radially peripheral interface to the
formwork facing, whereby uneven portions in the subsequent concrete component are
avoided.
Figure 10 shows an exploded view of an advantageous embodiment of a wall formwork
with the sealing system according to the invention on anchor points at the edge. The
two-part anchor edge location adapter 34 comprises the locking ring 30 and a radial
extension 35, which ends flush with the edge of the formwork and is adapted to the
opening in the formwork facing 12b that is close to the edge of the formwork and to
the edge, on the side of the adapter disc of the anchor edge location adapter 34 facing
towards the concrete. During the assembly of the anchor edge location adapter 34,
due to the non-rotationally symmetric outer contour of the adapter disc of the anchor
edge location adapter 34, the adapter disc is first inserted into the opening in the
formwork facing 12b from the side facing towards the concrete and then, the locking
ring 30 is screwed on, with the webs 32 producing a peripheral groove in the formwork
facing 6. A non-rotatable lock is in this case brought about by the positive fit of
the non-rotationally symmetric adapter disc of the anchor edge location adapter 34.
Finally, the part of the locking disc 30 protruding over the edge of the formwork
facing is cut off.
Figure 11 shows an exploded view of an advantageous embodiment of a wall formwork
with the sealing system according to the invention with an adapter strip 36 that is
embedded into the formwork facing 6. The adapter strip 36 fills a rectangular opening
of the formwork facing 12c and has several openings or anchor holes 2 for pushing
through anchor rods 3, wherein Figure 11 does not illustrate that each opening or
each provided anchor hole 2 in the adapter strip is disposed centered with regard
to an opening in the elements 7 supporting the formwork facing for pushing through
anchor rods 3. In the openings or provided anchor holes 2 of the adapter strip 36,
anchor seals 4 and/or closure caps 5 can be detachably connected by means of a latching
connection and/or a bayonet lock.
The adapter strip 36 is positively assembled from two strip-shaped parts 37a, 37b
and screwed to the elements 7 supporting the formwork facing by means of screws. More
than two strip-shaped parts are also possible. A possible alternative to an attachment
by means of screws is an attachment by means of clips or by gluing.
Figure 12b shows a strip-shaped part 37a of the adapter strip 36 from Figure 11. The
positive fit between the strip-shaped parts 37a and 37b is realized by means of mutually
engaging round extensions and recesses with an undercut 43, as well as a defined stop
38 in the direction of the anchor hole axis. With the exception of the anchor edge
hole, two recesses 39 with the function of a lead hole are provided for attachment
by screwing in the strip-shaped part 37 for each opening or each provided anchor hole
2.
Figure 12b shows a sectional view of Figure 12a of the adapter strip 36. The recesses
39 do not perforate the surface 40 facing towards the concrete. Projections on the
top side and the bottom side of the adapter strip 36 for pressing the formwork facing
6 against elements 7 supporting the formwork facing comprise slanted pressing surfaces
41 and pressing surfaces 42 parallel to the surface 40 or formwork facing surface
facing towards the concrete.
1. A wall formwork (1) with a sealing system for closing an anchor hole (2) of the wall
formwork (1) or for sealing an anchor rod (3) in the anchor hole (2) of the wall formwork
(1), comprising an anchor seal (4) for sealing an anchor rod (3) and a closure cap
(5) for closing said anchor hole (2), characterized in that the anchor seal (4) and the closure cap (5) can be detachably connected to said anchor
hole (2) in the formwork facing, said anchor hole (2) being provided by an adapter
(11), which can be detachably connected to an opening (12a, 12b) in the formwork facing
(12a, 12b).
2. A wall formwork (1) with a sealing system according to claim 1, characterized in that the closure cap (5) is directly connectable to the anchor hole (2), the anchor seal
(4) and/or the closure cap (5) can be connected to the anchor hole (2) by means of
a bayonet lock or a latching connection, and the adapter (11) comprises at least two
parts.
3. The wall formwork (1) according to any one of the preceding claims, characterized in that at least three flexible tongues (14) are provided on the anchor seal (4c) and/or
the closure cap (5) for the latching connection, in particular three or four flexible
tongues (14), preferably exactly three flexible tongues (14) with an arc length of
preferably 80° to 100° each, particularly preferably 90°, or exactly four flexible
tongues with an arc length of preferably 50° to 70° each, particularly preferably
60°.
4. The wall formwork (1) according to the preceding claim, characterized in that a projection (16) is provided at a free end of the flexible tongues (14) for the
latching connection, preferably with a bevel of 40° to 50° to the jacket surface,
particularly preferably a bevel of 45°, and/or preferably with a bevel of 30° to 60°
at the free end of the flexible tongue, more preferably a bevel of exactly 45° or
exactly 30°.
5. The wall formwork (1) according to claim 2, characterized in that at least one projection (18) at the anchor seal (4a, 4b) and/or the closure cap is
provided for the bayonet lock, in particular a radial projection (18), preferably
exactly four projections (18), preferably with a distance of 90° to each other, preferably
with an arc length of 15° to 20°, particularly preferably 18°.
6. The wall formwork (1) according to the preceding claim, characterized in that the projection (18) for the bayonet lock has an offset (19) angled preferably 85°
to 95° to the jacket surface, more preferably 90°, and/or tapers conically in the
direction of the wall formwork.
7. The wall formwork (1) according to any one of the preceding claims, characterized in that the anchor seal (4) and/or the closure cap (5) provide supporting webs (21) and/or,
at the inner edge facing towards the wall formwork, a bevel (22).
8. The wall formwork (1) according to any one of the preceding claims, characterized in that the anchor seal (4) and/or the closure cap (5) provide a support surface (17) facing
towards the wall formwork, preferably a ring support, and/or are embedded into the
formwork facing (6) on one or both sides of the formwork facing (6).
9. The wall formwork (1) according to any one of the preceding claims, characterized in that the anchor seal (4b) provides a recess (23) with an undercut, in particular C-shaped,
preferably peripheral.
10. The wall formwork (1) according to any one of the preceding claims, characterized in that the anchor seal (4b) comprises a sealing lip (13), preferably configured symmetrically
to both sides of the formwork facing, for example trapezoidal, and/or the sealing
lip (13) is manufactured as an injection-molded part, preferably consisting of a softer
material than that of the anchor seal, more preferably of TPE-O and/or TPEV.
11. The wall formwork (1) according to claim 2 and 7, characterized in that the anchor hole (2) comprises at least one L-shaped groove (26) for accommodating
the bayonet lock, and/or the bevel (28) on the side facing elements (7) supporting
the formwork facing, for latching the latching connection.
12. The wall formwork (1) according to any one of the preceding claims, characterized in that the adapter (11) can be detachably connected to an opening in the formwork facing
(12a, 12b) by means of a non-positive connection, particularly a screwed connection,
preferably with a pitch of preferably greater than 1.0 mm, more preferably 1.2 mm,
particularly preferably 1.4 mm and/or preferably smaller than 3.0 mm, more preferably
smaller than 2.0 mm, particularly preferably smaller than 1.6 mm.
13. The wall formwork (1) according to any one of the preceding claims, characterized in that at least one part of the adapter (11) provides a radially extending projection, particularly
a collar (27a), and/or an outer contour that is rotationally symmetric about the anchor
hole axis.
14. The wall formwork (1) according to any one of the preceding claims, characterized in that a part of the adapter (11) comprises one or more projections for a non-rotatable
lock in the formwork facing (6), webs (32) disposed in particular parallel to the
anchor hole axis, and/or one or more recesses (31) for coupling a tool, particularly
facing elements (7) supporting the formwork facing, preferably spaced by 45° to 90°
from one another, more preferably by 50° to 70°, particularly preferably 60°.
15. The wall formwork (1) according to any one of the preceding claims, characterized in that the adapter (11) and/or anchor seal (4) and/or the closure cap (5) are made of plastics,
in particular polypropylene, and/or provide recesses (33) for reducing the body volume.
16. The wall formwork (1) according to any one of the preceding claims, characterized in that the adapter (11), on anchor points at the edge, ends flush with the edge of the formwork,
in particular due to a radial extension (35) adapted to the anchor hole (2) and the
edge, preferably on the side facing towards the concrete.
17. A wall formwork (1) with a sealing system for closing an anchor hole (2) of the wall
formwork (1) or for sealing an anchor rod (3) in an anchor hole (2) of the wall formwork
(1), which comprises one or more anchor seals (4) for sealing an anchor rod (3) and
one or more closure caps (5) for closing an anchor hole (2), characterized in that it comprises an adapter strip (36), preferably embedded into the formwork facing
(6), having several anchor holes (2) to which said one or more anchor seals (4) and/or
one or more closure caps (5) can be connected, in particular detachably connected,
preferably by means of a latching connection and/or a bayonet lock.
18. The wall formwork (1) according to the preceding claim, characterized by at least two recesses (39) for attachment to the wall formwork (1), preferably without
perforation of the surface (40) facing towards the concrete, and/or at least one projection
for pressing the formwork facing (6) against elements (7) supporting the formwork,
in particular on the top side and/or bottom side of the adapter strip (36), preferably
flush with the surface of the adapter strip (36) facing towards the concrete, preferably
with a slanted pressing surface (41) and/or a pressing surface (42) parallel to the
formwork facing surface.
19. The wall formwork (1) according to at least one of the two preceding claims, characterized in that the adapter strip (36) comprises at least two parts, in particular strip-shaped parts
(37a, 37b), preferably positively connected and/or with recesses (33) for volume reduction.
1. Eine Wandschalung (1) mit einem Abdichtungssystem zum Verschließen eines Ankerlochs
(2) der Wandschalung (1) oder zum Abdichten eines Ankerstabs (3) in dem Ankerloch
(2) der Wandschalung (1), umfassend eine Ankerdichtung (4) zum Abdichten eines Ankerstabs
(3) und eine Verschlusskappe (5) zum Verschließen des Ankerlochs (2), dadurch gekennzeichnet, dass die Ankerdichtung (4) und die Verschlusskappe (5) lösbar mit dem Ankerloch (2) in
der Schalhaut verbunden werden können, wobei das Ankerloch (2) durch einen Adapter
(11) bereitgestellt ist, der lösbar mit einer Öffnung (12a, 12b) in der Schalhaut
(12a, 12b) verbunden werden kann.
2. Eine Wandschalung (1) mit einem Abdichtungssystem nach Anspruch 1, dadurch gekennzeichnet, dass die Verschlusskappe (5) mit dem Ankerloch (2), der Ankerdichtung (4) unmittelbar
verbindbar ist und/oder die Verschlusskappe (5) mit dem Ankerloch (2) mittels eines
Bajonettverschlusses oder einer Einrastverbindung verbunden werden kann, und der Adapter
(11) mindestens zwei Teile umfasst.
3. Eine Wandschalung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass mindestens drei Federzungen (14) an der Ankerdichtung (4c) und/oder der Verschlusskappe
(5) für die Einrastverbindung vorgesehen sind, insbesondere drei oder vier Federzungen
(14), bevorzugt genau drei Federzungen (14) mit einer Bogenlänge von vorzugsweise
jeweils 80° bis 100°, besonders bevorzugt 90°, oder genau vier Federzungen mit einer
Bogenlänge von vorzugsweise jeweils 50° bis 70°, besonders bevorzugt 60°.
4. Eine Wandschalung (1) nach dem vorhergehenden Anspruch, dadurch gekennzeichnet, dass ein Vorsprung (16) an einem freien Ende der Federzungen (14) für die Einrastverbindung
vorgesehen ist, vorzugsweise mit einer Fase von 40° bis 50° zur Mantelfläche, besonders
bevorzugt einer Fase von 45°, und/oder vorzugsweise mit einer Fase von 30° bis 60°
am freien Ende der Federzunge, noch bevorzugter eine Fase von genau 45° oder genau
30°.
5. Eine Wandschalung (1) nach Anspruch 2, dadurch gekennzeichnet, dass mindestens ein Vorsprung (18) an der Ankerdichtung (4a, 4b) und/oder der Verschlusskappe
für den Bajonettverschluss vorgesehen ist, insbesondere ein radialer Vorsprung (18),
vorzugsweise genau vier Vorsprünge (18), bevorzugt mit einem Abstand von 90° zueinander,
vorzugsweise mit einer Bogenlänge von 15° bis 20°, besonders bevorzugt 18°.
6. Eine Wandschalung (1) nach dem vorhergehenden Anspruch, dadurch gekennzeichnet, dass der Vorsprung (18) für den Bajonettverschluss einen vorzugsweise 85° bis 95° zur
Mantelfläche abgewinkelten Absatz (19) aufweist, noch bevorzugter 90°, und/oder sich
in Richtung der Wandschalung verjüngt.
7. Eine Wandschalung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Ankerdichtung (4) und/oder die Verschlusskappe (5) Stützstege (21) und/oder an
der Wandschalung zugewandten Innenkante eine Fase (22) vorsehen.
8. Eine Wandschalung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Ankerdichtung (4) und/oder die Verschlusskappe (5) eine der Wandschalung zugewandten
Auflagefläche (17) vorsehen, bevorzugt eine Ringauflage, und/oder auf einer oder beiden
Seiten der Schalhaut (6) in die Schalhaut (6) eingelassen sind.
9. Eine Wandschalung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Ankerdichtung (4b) eine Ausnehmung (23) mit Hinterschnitt vorsieht, insbesondere
C-förmig, bevorzugt umlaufend.
10. Eine Wandschalung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Ankerdichtung (4b) eine Dichtlippe (13) aufweist, bevorzugt symmetrisch zu beiden
Schalhautseiten ausgestaltet, beispielsweise trapezförmig, und/oder die Dichtlippe
(13) als Spritzgussteil hergestellt ist, vorzugsweise bestehend aus einem weicheren
Material als das der Ankerdichtung, noch bevorzugter aus TPE-O und/oder TPEV.
11. Eine Wandschalung (1) nach einem der Ansprüche 2 und 7, dadurch gekennzeichnet, dass das Ankerloch (2) mindestens eine L-förmige Nut (26) für die Aufnahme eines Bajonettverschlusses
und/oder eine Fase (28) an der die Schalhaut stützenden Elemente (7) zugewandten Seite
für das Einrasten einer Einrastverbindung aufweist.
12. Eine Wandschalung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Adapter (11) lösbar mit einer Öffnung in der Schalhaut (12a, 12b) mittels einer
kraftschlüssigen Verbindung verbunden werden kann, insbesondere eine Schraubverbindung,
vorzugsweise mit einer Steigung bevorzugt größer 1,0 mm, noch bevorzugter 1,2 mm,
ganz besonders bevorzugt 1,4 mm und/oder bevorzugt kleiner 3,0 mm, noch bevorzugter
kleiner 2,0 mm, ganz besonders bevorzugt kleiner 1,6 mm.
13. Eine Wandschalung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass mindestens ein Teil des Adapters (11) einen sich radial erstreckenden Vorsprung,
insbesondere einen Kragen (27a), und/oder eine um die Ankerlochachse rotationssymmetrische
Außenkontur vorsieht.
14. Eine Wandschalung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass ein Teil des Adapters (11) umfasst ein oder mehrere Vorsprünge für eine drehfeste
Arretierung in der Schalhaut (6), insbesondere parallel zur Ankerlochachse angeordnete
Stege (32), und/oder ein oder mehrere Ausnehmungen (31) zur Ankopplung eines Werkzeugs,
insbesondere der Schalhaut stützenden Elemente (7) zugewandt, vorzugsweise zueinander
45 bis 90° beabstandet, noch bevorzugter mit 50 bis 70°, ganz besonders bevorzugt
60°.
15. Eine Wandschalung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Adapter (11) und/oder Ankerdichtung (4) und/oder die Verschlusskappe (5) aus
Kunststoff, insbesondere Polypropylen, gefertigt sind und/oder Aussparungen (33) zur
Reduzierung des Körpervolumens vorsehen.
16. Eine Wandschalung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Adapter (11) an Randankerstellen mit dem Schalungsrand bündig abschließt, insbesondere
durch eine an das Ankerloch (2) und den Rand angepasste radiale Erstreckung (35),
bevorzugt an der dem Beton zugewandten Seite.
17. Eine Wandschalung (1) mit einem Abdichtungssystem zum Verschließen eines Ankerlochs
(2) der Wandschalung (1) oder zum Abdichten eines Ankerstabs (3) in einem Ankerloch
(2) der Wandschalung (1), welches eine oder mehrere Ankerdichtungen (4) zum Abdichten
eines Ankerstabs (3) und eine oder mehrere Verschlusskappen (5) zum Verschließen eines
Ankerlochs (2) umfasst, dadurch gekennzeichnet, dass sie eine Adapterleiste (36) umfasst, bevorzugt in die Schalhaut (6) eingelassen,
mit mehreren Ankerlöchern (2), mit denen die eine oder mehreren Ankerdichtungen (4)
und/oder eine oder mehreren Verschlusskappen (5) verbunden werden können, insbesondere
lösbar verbunden, bevorzugt mittels einer Einrastverbindung und/oder eines Bajonettverschluss.
18. Eine Wandschalung (1) nach dem vorhergehenden Anspruch, gekennzeichnet durch mindestens zwei Ausnehmungen (39) zur Befestigung an der Wandschalung (1), vorzugsweise
ohne Perforation der dem Beton zugewandten Oberfläche (40), und/oder mindestens einen
Vorsprung zum Anpressen der Schalhaut (6) gegen die Schalhaut stützenden Elemente
(7), insbesondere auf der Oberseite und/oder Unterseite der Adapterleiste (36), vorzugsweise
bündig mit der dem Beton zugewandten Oberfläche der Adapterleiste (36), bevorzugt
mit schräger Anpressfläche (41) und/oder zur Schalhautoberfläche paralleler Anpressfläche
(42).
19. Eine Wandschalung (1) nach mindestens einem der beiden vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Adapterleiste (36) mindestens zwei Teile umfasst, insbesondere leistenförmige
Teile (37a, 37b), vorzugsweise formschlüssig verbunden und/oder mit Aussparungen (33)
zur Volumenverkleinerung.
1. Coffrage mural (1) comprenant un système d'étanchéité pour fermer un trou d'ancrage
(2) du coffrage mural (1) ou pour sceller une tige d'ancrage (3) dans le trou d'ancrage
(2) du coffrage mural (1), comprenant un joint d'ancrage (4) pour sceller une tige
d'ancrage (3) et un capuchon de fermeture (5) pour fermer ledit trou d'ancrage (2),
caractérisé en ce que le joint d'ancrage (4) et le capuchon de fermeture (5) peuvent être reliés de manière
amovible audit trou d'ancrage (2) dans la peau coffrante, ledit trou d'ancrage (2)
étant fourni par un adaptateur (11), qui peut être relié de manière amovible à une
ouverture (12a, 12b) dans la peau coffrante (12a, 12b).
2. Coffrage mural (1) comprenant un système d'étanchéité selon la revendication 1, caractérisé en ce que le capuchon de fermeture (5) peut être directement relié au trou d'ancrage (2), le
joint d'ancrage (4) et/ou le capuchon de fermeture (5) peut/peuvent être relié(s)
au trou d'ancrage (2) par moyen d'une fermeture à baïonnette ou d'une liaison par
enclenchement, et l'adaptateur (11) comprend au moins deux parties.
3. Coffrage mural (1) selon l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins trois langues flexibles (14) sont disposées sur le joint d'ancrage (4c)
et/ou sur le capuchon de fermeture (5) pour la liaison par enclenchement, notamment
trois ou quatre langues flexibles (14), de préférence exactement trois langues flexibles
(14) avec une longueur d'arc de chacune comprise de préférence entre 80° et 100°,
de préférence particulière de 90°, ou exactement quatre langues flexibles avec une
longueur d'arc de chacune comprise de préférence entre 50° et 70°, de préférence particulière
de 60°.
4. Coffrage mural (1) selon la revendication précédente, caractérisé en ce qu'une saillie (16) se trouve à une extrémité libre des langues flexibles (14) pour
la liaison par enclenchement, de préférence avec un biseau de 40° à 50° par rapport
à la surface d'enveloppe, de préférence particulière avec un biseau de 45°, et/ou
de préférence avec un biseau de 30° à 60° à l'extrémité libre de la langue flexible,
de préférence particulière avec un biseau d'exactement 45° ou d'exactement 30°.
5. Coffrage mural (1) selon la revendication 2, caractérisé en ce qu'au moins une saillie (18) sur le joint d'ancrage (4a, 4b) et/ou sur le capuchon de
fermeture est prévue pour la fermeture à baïonnette, notamment une saillie radiale
(18), de préférence exactement quatre saillies (18), de préférence avec une distance
de 90° l'une par rapport à l'autre, de préférence avec une longueur d'arc de 15° à
20°, de préférence particulière de 18°.
6. Coffrage mural (1) selon la revendication précédente, caractérisé en ce que la saillie (18) destinée à la fermeture à baïonnette comprend un décalage (19) angulaire
compris de préférence entre 85° et 95° par rapport à la surface d'enveloppe, de préférence
particulière de 90°, et/ou elle s'effile de manière conique dans la direction du coffrage
mural.
7. Coffrage mural (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le joint d'ancrage (4) et/ou le capuchon de fermeture (5) fournissent des traverses
de support (21) et/ou un biseau (22) sur le bord intérieur faisant face au coffrage
mural.
8. Coffrage mural (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le joint d'ancrage (4) et/ou le capuchon de fermeture (5) fournissent une surface
de support (17) faisant face au coffrage mural, de préférence un support annulaire,
et/ou ils sont incorporés dans la peau coffrante (6) sur un ou les deux côtés de la
peau coffrante (6).
9. Coffrage mural (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le joint d'ancrage (4b) fournit un évidement (23) comprenant une contre-dépouille,
notamment en forme de C, de préférence périphérique.
10. Coffrage mural (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le joint d'ancrage (4b) comprend une lèvre d'étanchéité (13), de préférence configurée
symétriquement sur les deux côtés de la peau coffrante, par exemple en forme trapézoïdale,
et/ou la lèvre d'étanchéité (13) est fabriquée comme une pièce moulée par injection,
de préférence consistant en une matière plus douce que celle du joint d'ancrage, de
préférence plus particulière en TPE-O et/ou en TPEV.
11. Coffrage mural (1) selon la revendication 2 et la revendication 7, caractérisé en ce que le trou d'ancrage (2) comprend au moins une rainure (26) en forme de L pour loger
la fermeture à baïonnette et/ou le biseau (28) des éléments de peau latéraux (7),
qui portent la peau coffrante, pour verrouiller la liaison par enclenchement.
12. Coffrage mural (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que l'adaptateur (11) peut être relié de manière amovible à une ouverture dans la peau
coffrante (12a, 12b) par moyen d'une liaison par adhérence, notamment une liaison
par vissage, de préférence avec un pas qui est de préférence plus grand que 1,0 mm,
de manière plus préférée plus grand que 1,2 mm, de manière particulièrement préférée
plus grand que 1,4 mm et/ou de préférence plus faible que 3,0 mm, de manière plus
préférée plus faible que 2,0 mm, de manière particulièrement préférée plus faible
que 1,6 mm.
13. Coffrage mural (1) selon l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins une partie de l'adaptateur (11) fournit une saillie, qui s'étend radialement,
notamment un col (27a) et/ou un contour extérieur, qui comprend une symétrie à rotation
autour de l'axe du trou d'ancrage.
14. Coffrage mural (1) selon l'une quelconque des revendications précédentes, caractérisé en ce qu'une partie de l'adaptateur (11) comprend une ou plusieurs saillies pour un verrouillage
non-rotatif dans la peau coffrante (6), des traverses (32) disposées notamment parallèlement
à l'axe du trou d'ancrage et/ou un ou plusieurs évidements (31) pour raccorder un
outil, notamment des éléments de peau (7), qui portent la peau coffrante, de préférence
espacés l'un de l'autre de 45° à 90°, de manière plus préférée de 50° à 70°, de manière
particulièrement préférée de 60°.
15. Coffrage mural (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que l'adaptateur (11) et/ou le joint d'ancrage (4) et/ou le capuchon de fermeture (5)
sont fabriqués en plastique, notamment en polypropylène, et/ou ils fournissent des
évidements (33) pour réduire le volume corporel.
16. Coffrage mural (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que l'adaptateur (11), à des points d'ancrage sur le bord, se termine à fleur avec le
bord du coffrage, notamment en raison d'une extension radiale (25) adaptée au trou
d'ancrage (2) et au bord, de préférence sur le côté faisant face au béton.
17. Coffrage mural (1) comprenant un système d'étanchéité pour fermer un trou d'ancrage
(2) du coffrage mural (1) ou pour sceller une tige d'ancrage (3) dans le trou d'ancrage
(2) du coffrage mural (1), comprenant un ou plusieurs joints d'ancrage (4) pour sceller
une tige d'ancrage (3) et un ou plusieurs capuchons de fermeture (5) pour fermer ledit
trou d'ancrage (2), caractérisé en ce qu'il comprend une bande d'adaptateur (36), de préférence incorporée dans la peau coffrante
(6) et ayant plusieurs trous d'ancrage (2), auxquels peuvent être reliés ledit un
ou plusieurs joints d'ancrage (4) et/ou un ou plusieurs capuchons de fermeture (5),
notamment de manière amovible, de préférence par moyen d'une liaison par enclenchement
et/ou par moyen d'une fermeture à baïonnette.
18. Coffrage mural (1) selon la revendication précédente, caractérisé par au moins deux évidements (39) destinés à la fixation au coffrage mural (1), de préférence
sans perforation de la surface (40) faisant face au béton, et/ou au moins une saillie
pour presser la peau coffrante (6) contre des éléments (7) portant le coffrage, notamment
sur la face supérieure et/ou la face inférieure de la bande d'adaptateur (36), de
préférence affleurant la surface de la bande d'adaptateur (36) faisant face au béton,
de préférence avec une surface de pression inclinée (41) et/ou une surface de pression
(42) parallèle à la surface de peau coffrante.
19. Coffrage mural (1) selon au moins une des deux revendications précédentes, caractérisé en ce que la bande d'adaptateur (36) comprend au moins deux parties, notamment des parties
en forme de bande (37a, 37b), de préférence reliées par concordance des formes et/ou
avec des évidements (33) pour une réduction de volume.