[0001] The present invention relates to a brush suitable to be mounted on a self-powered
vehicle for brushing or conditioning large surfaces. The invention relates more particularly
to a brush of 'static' type, namely wherein its bristles, in use, are not moved by
an own motion (as occurs, for example, for brushes called 'rotative'), other than
the movement derived from the movement of the vehicle on the surface. Static brushes
have low purchasing and maintenance costs and they advantageously lift a low amount
of dust.
[0002] Typically, static brushes comprise a frame provided with a mounting portion for mounting
the brush to the self-powered vehicle, typically to the two forks of a vehicle for
goods movement commonly called 'forklift'. A plurality of tufts of bristles are rigidly
fixed to the frame, so protruding from it orthogonally.
[0003] In use the bristles lean on the surface to be brushed, with their free end opposite
to the frame, typically in this way sustaining partially or fully the weight of the
brush. Following the movement of the self-powered vehicle, the bristles slide with
their free end on the surface exerting a brushing action of the existing dirt.
[0004] The patent document
US 5,621,940B1 discloses a static brush, comprising a plurality of removable strips of bristles
mutually parallel, the bristles being made from extruded plastic, preferably polypropylene.
[0005] The patent document
EP 2269484 B1 discloses a static brush, wherein some rows of bristles are disposed in V-shape or
in curvilinear shape, for the purpose of improving the dirt retaining capability before
it exits laterally.
[0006] The Applicant realized that known brushes are not devoid of disadvantages and/or
can be improved in some aspects.
[0007] The Applicant realized that known brushes are usually optimized for brushing alternatively
light dirt or heavy dirt, but they are not able to brush efficiently mixed dirt, i.e.
light and heavy.
[0008] For example, the brush described in
EP 2269484 B1 has rows of bristles of different diameter, so as, notwithstanding they are made
from the same material, the thicker bristles can repel the debris or objects of significant
size and/or heavy, while the thinner bristles can repel the smaller dirt.
[0009] The Applicant discovered that also this solution has some drawbacks, inasmuch the
use of the same material for the bristles does not allow to differentiate sufficiently
the brushing capability of the bristles for brushing efficiently light and heavy debris.
[0010] So, the Applicant has faced the problem of designing a brush for large surfaces which
overcomes the inconveniences of the prior art, for example which has a high capability
and/or efficiency of brushing in presence of small and light dirt, as well as heavy
debris, such as metal object or iron filings, and which at the same time has a structure
simple and/or affordable, and/or its production is simple and/or inexpensive.
[0011] The Applicant considers that one or more of the previous problems, and possible further
problems better explained in the following, are solved by a brush for surfaces according
to the present invention, according to one or more of the following claims and/or
one or more of the following aspects and/or preferred embodiments.
[0012] In a first aspect, the invention concerns a brush for surfaces comprising a frame
provided with a mounting portion for mounting the brush to a self-powered vehicle
and a plurality of bristles (rigidly) attached to the frame so that the bristles protrude
from the frame on an opposite side to said mounting portion.
[0013] Preferably said plurality of bristles comprises a first group of bristles made from
a plastic material and a second group of bristles made from an iron alloy.
[0014] The Applicant considers that the aforementioned features, particularly the feature
that the brush comprises both bristles made from plastic material and bristles made
from iron alloy, allows to brush efficiently surfaces which presents debris made from
material both with high specific weight and with low specific weight. Particularly,
the bristles made from iron alloy are particularly suited, due to their toughness
and relative rigidity, to collect heavy and/or high specific weight objects (such
as metal objects or iron filings) and to drag for a long distance, even in presence
of a considerable heap of these materials against the metal bristles. On the contrary,
the bristles made from plastic material, by their nature more flexible, are particularly
suitable to collect and drag thinner and lighter dirt (such as for example common
dust or shredded paper), even because during the drag on the surface they tend to
flex all in the same way, so constituting a barrier for that kind of dirt.
[0015] On the other way, the bristles made from iron alloy are, as such, not typically able
to collect and drag along themselves the lighter and thinner dirt, whereas the bristles
made from plastic are, as such, not able to collect and drag along themselves the
dirt constituted of heavy objects or, anyway, made of material of high specific weight,
as for example small objects made from metal or metal filings, especially when that
kind of dirt accumulates progressively against the plastic bristles.
[0016] Furthermore, the Applicant noticed a synergic effect between the plastic bristles
and the iron alloy bristles, insofar the latter are able to 'scrabble' the surface,
so removing also the dirt attached to the surface, while the plastic bristles are
able to collect that dirt removed from the surface, which otherwise (in case of iron
alloy bristles alone) would mostly scatter again. On the contrary, the bristles made
of plastic are not typically able to remove the dirt attached to the surface.
[0017] Preferably said plastic material is selected in the group consisting of: polypropylene,
aliphatic polyamides (nylon), aromatic polyamides (e.g. Kevlar, Nomex, etc.).
[0018] Preferably said alloy iron is steel (i.e. alloy of iron and carbon, in addition of
possible other elements, preferably containing less than 2% of carbon), more preferably
hardened steel (i.e. containing 0.4% or more of carbon and, preferably containing
1.2% or less of carbon), for example harmonic steel.
[0019] In a preferred embodiment, the plastic material is polypropylene and the iron alloy
is hardened steel.
[0020] The materials cited in the previous three paragraphs are found particularly suitable
to the purpose in terms of physical characteristics, including the wear resistance,
even though they are cheap (especially the polypropylene). To this regard, the Applicant,
after extensive tests of the aforementioned brush, found with great surprise that
the wear that suffered the bristles made of the aforementioned steel and the bristles
made of the aforementioned plastic resulted comparable. This aspect, according the
Applicant makes it possible to realize the brush of the present invention not only
technically but also economically and commercially, because the substitution of the
bristles due to wear and/or damage becomes necessary after a usage comparable to that
of bristles made of a single material. On the contrary, different timing for substitution
of the two materials because of use would be more expensive and/or cause a complication
of the maintenance of the brush.
[0021] 'Brushing direction' or 'longitudinal direction' is defined as the direction along
which the brush is designed to be dragged by the self-powered vehicle on the surface,
and 'transversal direction' is defined as the direction orthogonal to the brushing
direction.
[0022] 'Length' is defined as the dimension along the brushing direction and 'width' the
dimension along the transversal direction.
[0023] Preferably said first group of bristles form at least a first bristle face, which
extends (substantially) continuously (substantially) over an entire width of the brush,
more preferably over an entire width of the frame.
[0024] Preferably said second group of bristles form at least a second bristle face, which
extends (substantially) continuously (substantially) over an entire width of the brush,
more preferably over an entire width of the frame.
[0025] In this way, the brush brushes uniformly along its entire width and the bristle faces
collect the dirt of the respective size, avoiding its exit from the brush.
[0026] Preferably the first group of bristles (more preferably the first bristle face) comprises
at least a first row of bristles and the second group of bristles (more preferably
the second bristle face) comprises at least a second row of bristles. Advantageously
the rows distribution of the bristles, in addition to simplifying the construction
of the brush and/or the substitution of the worn/damaged bristles, allows a high efficiency
and/or effectiveness of brushing of the surface.
[0027] 'Bristles row' means a substantially aligned succession of close-up bristles or of
close-up tufts of bristles, considering the bristles in at least a point of their
main development. For example, the point considered can be the point in which the
bristles protrude from the frame in their free tract, independently form the fact
that the free ends of the bristles maintain or not their initial alignment. In particular,
the free ends of the bristles made of iron alloy can intentionally 'scatter', even
in a casual way, even though at their point of anchor to the frame the bristles are
organized in tufts aligned along rows. Furthermore, the neighboring bristles or tufts
of bristles can be reciprocally in contact or slightly distant.
[0028] Preferably the first group of bristles (more preferably the first bristle face) comprises
a plurality of first rows of bristles and/or the second group of bristles (more preferably
the second bristle face) comprises a plurality of second rows of bristles. More preferably
the plurality of first rows of bristles comprises a number of first rows of bristles
between two and eight, preferably between two and six. In this way, advantageously
the efficiency and/or the effectiveness of brushing is improved.
[0029] Preferably said first group of bristles comprises a pair of third rows of bristles
respectively arranged at opposite transverse end portions (more preferably at opposite
transverse ends), with respect to the transverse direction, of said first bristle
face. Preferably said third rows of bristles are respectively arranged at opposite
transverse end portions (more preferably at opposite transverse ends), with respect
to said first row of bristles or to at least one of said first rows of bristles or
to all the first rows of bristles. Preferably said third rows of bristles have an
extension (substantially) parallel to the brushing direction. In this way, advantageously
the third rows of bristles stop laterally the thinner dirt collected and dragged by
the plastic bristles which fulfil the actual brushing function. In fact, in general
the collected dirt would tend to progressively accumulate against the first bristle
face and to migrate from the centre towards the edge of the row, up to beginning to
exit laterally, littering again the surface.
[0030] Preferably said first and said third rows of bristles define at least one closed
polygon, more preferably a convex quadrilateral, even more preferably a parallelogram,
even more preferably a rectangle having the larger side (substantially) orthogonal
to said brushing direction. In this way, the thinner dirt is spatially confined inside
the closed polygon. It is observed that the solution in which the first rows of bristles
are arranged in an open V, which is comprised in the present invention in its more
general form, however it does not avoid the lateral exit of the collected dirt, once
the dirt fills completely the dirt containment space up to reaching the ends of the
V. Furthermore, the open V shape requires (in contrast to the shape with rectilinear
sides) more encumbrance of each single row of bristles along the brushing direction,
which in turn tends to worsen the optimal use of the available surface of the brush,
in that the complex distribution of the bristles creates spaces without bristles,
with consequent diminished capability of brushing.
[0031] Preferably adjacent bristles of the first row(s) of bristles and/or of the third
rows of bristles (and/or the respective adjacent tufts of bristles) are mutually in
contact, more preferably along at least a substantial tract of the bristle extension
(e.g. of the free tract). Preferably said first row(s) of bristles and/or said third
rows of bristles have a number of bristles per main extension linear unit between
5 bristles/cm and 40 bristles/cm, more preferably between 10 bristles/cm and 20 bristles/cm.
In this way, the bristles made of plastic creates a proper physical barrier to their
crossing by the thinner dirt.
[0032] Preferably adjacent bristles of the second row(s) of bristles (or the respective
adjacent tufts of bristles) are slightly distant. In this way, the bristles made of
iron alloy are able to cover effectively the useful surface of the brush dedicated
to them, while keeping simple their mounting on the frame.
[0033] Preferably said first row of bristles or at least one of, or each of, said first
rows of bristles, and/or said second row of bristles or at least one of, or each of,
said second rows of bristles, extend(s) (substantially) continuously along an entire
width of the brush, more preferably along an entire width of said frame. Advantageously
in this way the dirt collected by the bristles is dragged by the brush along a long
tract of brushing, avoiding its exit from the brush.
[0034] Preferably said first row of bristles or at least one of, or each of, said first
rows of bristles, and/or said second row of bristles or at least one of, or each of,
said second rows of bristles, and/or said third rows of bristles has/have extension
along a line (substantially) rectilinear. In such way, advantageously the use of the
available surface of the brush is optimized, because the encumbrance of each row of
bristles along the direction orthogonal to itself is reduced to a minimum and it is
possible to distribute the rows of bristles in a rational and optimal way.
[0035] Preferably said first row of bristles or at least one of, or each of, said first
rows of bristles, and/or said second row of bristles or at least one of, or each of,
said second rows of bristles has/have extension along a line substantially orthogonal
to the brushing direction, more preferably orthogonal to the brushing direction.
[0036] 'Substantially orthogonal' to a given direction means that it forms with that direction
an angle comprised between 90°+15° and 90°-15°. 'Substantially parallel' to a given
direction means that it forms with that direction an angle comprised between 0°+15°
and 0°-15°. Preferably said first rows of bristles are all mutually parallel.
[0037] Preferably said second rows of bristles are all mutually parallel.
[0038] Preferably said third rows of bristles are mutually parallel.
[0039] Preferably said first and second rows of bristles are all mutually parallel.
[0040] Preferably said second bristle face (which can also consist in said second group)
of said second group of bristles is arranged at a front longitudinal end portion of
said brush with respect to said brushing direction, more preferably in proximity of
a front longitudinal end of the brush. More preferably said second bristle face comprises
(or consists in) said second row of bristles or at least one of said second rows of
bristles or a plurality (more preferably a number between two and twelve) of said
second rows of bristles. In this way, advantageously when, in use, the brush is dragged
on the surface with the bristle face made of iron alloy in front position, the iron
alloy bristles, due to their frontal position, perform the function of collecting
and dragging the bigger or heavier or with higher specific weight objects, performing
this function even in presence of a considerable heap of this material on the front
of the brush. Furthermore, the front bristles made of iron alloy can 'scratch' the
surface to clean. The bristles made of plastic of the first group (more particularly
the bristles of the first face), which are located on the rear of the front bristles
made of iron alloy with respect to the brushing direction, complete the cleaning by
collecting and dragging the dirt which sneaks through the front bristles and/or which
is detached or moved by the front bristles.
[0041] Preferably said second group of bristles forms a third bristle face which extends
(substantially) continuously (substantially) over an entire width of the brush, more
preferably over an entire width of the frame. Preferably said third bristle face is
arranged at a rear longitudinal end portion of said brush, longitudinally opposite
to the front longitudinal end portion with respect to said brushing direction, more
preferably in proximity of a rear longitudinal end of the brush. More preferably said
third bristle face comprises (or consists in) at least one of said second rows of
bristles or a plurality (more preferably a number between two and twelve) of said
second rows of bristles. Preferably said first group of bristles (or said first bristle
face) is arranged, with respect to the brushing direction, at a position interposed
between said second and said third bristle face, more preferably at a central portion
of the brush with respect to the brushing direction. In this way, advantageously,
in addition to the technical effects described in the previous paragraph, it is possible
to use the brush in both orientations along the brushing direction.
[0042] In an embodiment said second group of bristles consists in said second and third
bristle face.
[0043] In an embodiment said first group of bristles consists in said first face of bristles
and in said third rows of bristles.
[0044] It is observed that the terms 'front' and 'rear' are used conventionally with respect
to an arbitrary orientation of dragging of the brush, and so they are interchangeable.
[0045] Preferably said bristles of said plurality of bristles are symmetrically distributed
with respect to a median plane orthogonal to said brushing direction, more preferably
the entire brush is symmetric with respect to said median plane. In this way the brush,
in addition to be perfectly reversible with respect to the orientation of use (as
explained before), is structurally simple and rational and/or is simple and rational
to be manufactured.
[0046] The features of the present invention, and the purposes they fulfil, will be further
explained by the following detailed description of some exemplar embodiments, given
as example and not limiting the more general concepts claimed.
[0047] The following detailed description refers to the attached figures, in which:
- figure 1 is a schematic and partial perspective view of a brush according to the present
invention;
- figure 2 is an exploded schematic perspective view of the brush of figure 1;
- figure 3 is a further exploded schematic perspective view of the brush of figure 1
with some parts removed;
- figure 4 is a lateral exploded schematic view of the brush of figure 3 with some parts
removed;
- figure 5 is a plan view from the bottom of the brush of figure 1;
- figure 6 is a schematic perspective view, partial and exploded, of an enlarged element
of the brush of figure 1;
- figure 7 is a schematic perspective view, purely illustrative, of a tuft of bristles
made of metal of the brush of figure 1 in a scattered configuration.
[0048] With reference to the attached figures, the reference number 1 indicates a brush
for large surfaces according the present invention.
[0049] The brush comprises a frame 2, preferably comprising a plate-like single body 3,
typically with rectangular plan, shaped (e.g. by appropriate foldings) such as to
present a shallow opening 4 on the bottom and delimited by a perimetral wall 3A of
the body 3. For example, the plate-like body has appropriate toughing ribs 5 obtained
by folding.
[0050] The frame 2 is provided with a mounting portion 6 of the brush to a self-powered
vehicle for dragging along the brushing direction 30. In figure 1 the transversal
direction 39 is also shown. For example, the mounting portion 6 comprises two openings
7 for inserting the ribs of a goods movement vehicle, like a 'forklift'.
[0051] For the purpose of description, in figure 1 an orientation of the longitudinal brushing
direction has been arbitrarily chosen, as indicated by the arrow 31 (with respect
to which the terms 'front' and 'rear' are used). However, due to the brush being symmetric
with respect to a median plane 32 orthogonal to the brushing direction, it can be
operated in a reversible way, in both orientations of brushing along the direction
30. However, the present invention includes also brushes (not shown) designed to be
used in only one orientation, for example not symmetric.
[0052] The brush comprises a plurality of bristles 8 rigidly attached to the frame 2 such
as to protrude from the frame opposite to the mounting portion 6.
[0053] Preferably the plurality of bristles comprises a first group 20 of bristles made
of a plastic material, for example polypropylene, and a second group 21 of bristles
made of iron alloy, for example harmonic steel.
[0054] Preferably the first group of bristles 20 forms at least a first bristle face 22
which extends with continuity along the whole width of the frame and the second group
of bristles 21 forms a second bristle face 23 which extends with continuity along
the whole width of the frame.
[0055] Preferably the second bristle face 23 is arranged at a front longitudinal end portion
24 of said brush with respect to said brushing direction, in proximity of a front
longitudinal end 25 of the brush.
[0056] Preferably the second group of bristles 21 forms a third bristle face 26 which extends
with continuity along the whole width of the frame. Preferably the third bristle face
is arranged at a rear longitudinal end portion 27 of said brush, longitudinally opposite
to the front longitudinal end portion with respect to said brushing direction, in
proximity of a rear longitudinal end portion 28 of the brush (fig. 5).
[0057] Preferably the first group of bristles 20 (e.g. the first bristle face 22, but also
the possible third rows of bristles 44, see below) is, with respect to the brushing
direction, in an interposed position between the second 23 and the third 26 bristle
face, at a central portion 43 of the brush.
[0058] In an embodiment not shown of the present invention, the second group of bristles
can consist in, and only in, the second bristle face (e.g. a brush not symmetric devoid
of the third bristle face), and the first bristle face (with the possible third rows
of bristles) can be at a rear longitudinal end portion 27.
[0059] For example, all the bristles 8 of the brush shown, or the respective tufts of bristles,
are arranged in a plan (see figure 5) such as to be aligned along straight rows. However,
the present invention includes also solutions in which some or all of the bristles,
or their respective tufts of bristles, are distributed in all kind of shapes, for
example uniformly on the effective plan surface of the brush, or along not rectilinear
rows (e.g. V-shaped or curvilinear).
[0060] In the example shown the first face of bristles 22 comprises exemplarily four first
rows of bristles 40, shown only schematically in the figures, which extends with continuity
along the whole width of the brush. The first rows of bristles are mutually parallel
and extend along the transversal direction 39. In the figures the rows of bristles
40 (and 44) are schematically shown as a single and continue body, and the single
bristles constituting them are not shown. Exemplarily each row of bristles 40 can
be composed by a plurality, for example four, of single bristles contactingly adjacent
along the transversal direction and mutually fixed at an end thereof integrally with
a support bar 41, also made of polypropylene (in other terms each row 40 is formed,
along the transversal direction, by a row of adjacent tufts of bristles, each tuft
comprising four single bristles longitudinally aligned). Exemplarily each first row
of bristles 40 has a number of bristles per linear transversal development unit equal
to 12 bristles/cm. Preferably the adjacent bristles (along the transversal direction)
of each first row of bristles are mutually in contact along a substantial tract of
the free extension of the bristles, at least in a rest position. It is intended that
in use the free ends of the adjacent bristles can randomly scatter one from the other,
however the density of the plastic bristles makes it possible that each row of bristles
constitutes a continue barrier for the dirt which it is designed for. Exemplarily
each single bristle made of plastic (not shown) has an orthogonal section oval-shaped,
for example with dimensions of about 2.5mm x 3.5mm.
[0061] In the example shown, each second 23 and third 26 face of bristles comprises eight
second rows of bristles 42, shown only schematically in the figures, which extend
continuously along the entire width of the brush. The second rows of bristles are
rectilinear, mutually parallel and parallel to the transversal direction 39. The second
rows of bristles 42 are exemplarily arranged in two groups 47 having four second rows
each.
[0062] Preferably, the brush 1 comprises a fixing bar 9 (which can be a single piece or
composed by a plurality of pieces, as in the example shown wherein it is composed
by two pieces) for each group 47 of second rows of bristles 42, the fixing bar 9 being
rigidly fixed to the frame at an opposite side with respect to the mounting portion
6.
[0063] Exemplarily each fixing bar 9 is plate-like and has a transversal section profile
U-shaped (as exemplarily shown in figure), with the convexity facing the frame. The
U-shaped profile is typically obtained by folding along two folding lines 10 mutually
parallel.
[0064] Preferably each fixing bar is fixed to the single body 3 of the frame 2 by screws
or bolts 11 which engage respective through holes 12 of the fixing bar (the nuts fixing
the bolts are not shown in the figures).
[0065] So, the fixing bars are housed in the aforementioned opening 4 of the single plate-like
body 3.
[0066] Each fixing bar is equipped with a plurality of pairs of through holes 13. In figure
6 the pairs of holes are all shown mutually parallel and aligned, however the present
invention includes any mutual orientation of the pairs of holes. 'Pair of holes' means
each pair of holes 13 which is engaged by a respective bundle of elongated elements,
as described in the following.
[0067] Preferably, the brush comprises a plurality of bundles 14 of elongated elements 15,
the latter (and the respective bundles) having a main development line substantially
U-shaped (at least in the undeformed condition as shown in the figure 6) and comprising
along said line a first 17 and a second 18 folding.
[0068] Preferably, each elongated element 15 is formed therefore by a first tract 60 between
the first folding 17 and a first longitudinal end of the elongated element, a second
tract 62 comprised between the second folding 18 and a second longitudinal end of
the elongated element and an intermediate tract 64 comprised between the two foldings.
[0069] Preferably each bundle 14 of elongated elements is inserted in a respective pair
of holes 13 such as, for each elongated element, the intermediate tract 64 is interposed
between the respective fixing bar 9 and the frame 2 (typically the single body 3 of
the frame), and the first and second tract 60, 62 pass through a respective hole 13
of the pair of holes and project from the fixing bar on the opposite side with respect
to the intermediate tract 64, and in such a way that the bristles 8 are constituted
of the first and second tracts 60,62 of the elongated elements.
[0070] It is observed that in this way the bristles 8 are arranged in tufts corresponding
to the bundles of first or second tracts 60, 62 of elongated elements 15.
[0071] It is observed that in all the figures 1-6 the bundles 14 of elongated elements are
shown in an undeformed configuration, wherein all the elongated elements 15 are identically
shaped and configured and are parallel and close in mutual contact along the entire
longitudinal development of the bundle, 'free' tracts 60 and 62 included.
[0072] Actually, the bundles 14 of elongated elements have not such undeformed configuration,
but rather they are in a 'open' or 'scattered' configuration wherein the bristles
8 of the same tuft (namely of the same bundle of first and second tracts 60,62) are
kept together at the through section of the respective hole 13 and from here, going
towards the free ends, they tend to scatter in the space in a substantially random
way inside a cone having vertex at the hole 13.
[0073] Figure 7 is a purely illustrative view of said 'open' configuration, even though
in such view, only for technical reasons, the scattering of the bristles follows a
regular and ordered pattern (for example the bundle 14 appears generally symmetric
with respect to at least two orthogonal planes), contrary to the actual case in which
the scattering is substantially random, without planes of symmetry, and in which the
bristles of the same tuft are oriented in the space in a substantially random way,
nevertheless inside the aforementioned cone. For example, typically, even though not
shown, the free ends of the bundles of first and second tracts belonging to the same
bundle 14 mutually compenetrate. In this context, preferably the adjacent pairs of
holes 13 are positioned in such a way that the free ends of the bundles of first and
second tracts belonging to adjacent bundles 14 mutually compenetrate (not shown),
when the tufts are in 'open' configuration. In this way, for each group of rows 47,
a single compact face of bristles 8 is created, which mutually compenetrate continuously
along the entire width of the brush. In the example shown, each single elongated element
is a band or foil having total longitudinal length exemplarily equal to about 540
mm and transversal section (constant along the entire main development line) rectangular
with dimensions exemplarily equal to about 3 mm x 0.5 mm. Exemplarily the diameter
of each hole 13 is equal to 9 mm. Exemplarily the total length of each first and second
tract (namely of each bristle 8) is equal to about 260mm.
[0074] In the example shown, each bundle 14 of elongated elements 15 comprises thirteen
elongated elements arranged along two adjacent piles of six elements each, and the
thirteenth element is disposed at the top of the two piles bridging them. The present
invention envisages however any number of elongated elements, even a single elongated
element for each 'bundle'.
[0075] It becomes clear therefore that even though the free ends of the bristles made of
metal can 'scatter' on purpose, at their point of attachment to the frame the bristles
are organized in tufts aligned along straight lines, the tufts being mutually slightly
apart.
[0076] Preferably the first group of bristles 20 comprises a pair of third rows of bristles
44 respectively arranged at opposed transversal end portions, with respect to the
transversal direction, of the first face of bristles 22. Exemplarily the third rows
of bristles are arranged at opposed transversal end 45 of all the first rows of bristles
40. Preferably the third rows of bristles have development parallel to the brushing
direction 30. In this way, the first and the third rows of bristles define at least
a rectangle 46 with substantially continuous perimeter and having the longer sides
(rows 40) orthogonal to the brushing direction and shorter sides (rows 44) parallel
to the brushing direction. The present invention however also envisages solutions
in which the third rows of bristles are arranged at only some first rows of bristles,
or in which the closed central polygon has a shape different from rectangular (even
though the latter is the preferred shape for efficiency of brushing and/or reversibility
of the brushing direction orientation).
[0077] Exemplarily the third rows of bristles 44 are structurally identical to the first
rows of bristles 40.
[0078] For the mounting of the first rows of bristles 40 and the third rows of bristles
44 to the frame 2, the brush comprises preferably a mounting structure 50 consisting
of a number of retaining guides 51 equal to the number of first and third rows of
bristles, fixed (e.g. welded) to joining plates 52 equipped with through holes for
their bolting to the frame. Each support bar 41 of the first and third rows of bristles
engages a respective retaining guide 51.
[0079] The mounting structure 50 and the support bars 41 are therefore housed in the aforementioned
opening 4 of the single plate-like body 3.
[0080] Exemplarily the frame and/or the fixing bars and/or the mounting structure 50 are
made of iron alloy (e.g. mild steel) or anodized aluminium.
[0081] A possible production process for the brush for surfaces 1, comprises, for the first
group of bristles, insert by sliding, beginning from a respective end, each support
bar 41 in a respective retaining guide 51 and fixing the mounting structure 50 to
the frame (e.g. by bolts). The support bars 41 are kept in the guides 51 by the lateral
wall 3A or (for the third rows of bristles 44) by the adjacent mounting bars 9.
[0082] Regarding the second group of bristles, it is possible to perform: forming a plurality
of bundles 14 of the aforementioned U-shaped elongated elements 15; inserting each
bundle 14 of elongated elements in a respective pair of holes 13 of the fixing bar
in such a way that, for each elongated element, the intermediate tract 64 is located
in proximity of the top surface 35 of the fixing bar, and the first and the second
tract 60, 62 pass through a respective hole 13 of the pair of holes and project from
the fixing bar at opposite side to the intermediate tract 64, and rigidly fixing the
fixing bar 9 at the (single body 3 of the) frame 2 at the side opposite to the mounting
portion 6 (namely in the opening 4), in such a way that the intermediate tract 64
is interposed between the fixing bar 9 and the frame 2 and in such a way that the
bristles 8 are realized by the first and second tracts 60,62 of the elongated elements
15.
[0083] The bundle of intermediate tracts, once the fixing bar is pulled against the frame
2 (for example closing the nuts in the bolts 11), is therefore pressure-clamped between
the bottom surface of the single body 3 of the frame and the top surface of the fixing
bar.
[0084] In use, the two prongs of a goods lifting fork of a 'fork lift' are inserted in the
openings 7 and lifted such as to lift the entire brush from the ground. Once the surface
to be cleaned is reached, the prongs are lowered until the weight of the brush is
entirely or partially sustained by the bristles 8. Therefore, the brush is thrusted
by the fork lift on the surface along the brushing direction 30 (the brush 1, being
symmetric, can be mounted in any orientation of the brushing direction 30).
1. A brush (1) for surfaces comprising a frame (2) provided with a mounting portion (6)
for mounting the brush to a self-powered vehicle and a plurality of bristles (8) attached
to the frame so that the bristles protrude from the frame on an opposite side to said
mounting portion, wherein said plurality of bristles comprises a first group of bristles
(20) made from a plastic material and a second group of bristles (21) made from an
iron alloy.
2. A brush according to claim 1, wherein said plastic material is selected in the group
consisting of: polypropylene, aliphatic polyamides, aromatic polyamides, preferably
is propylene, and/or said alloy iron is steel, preferably hardened steel, more preferably
harmonic steel.
3. A brush according to claim 1 or 2, wherein said first group of bristles (20) form
at least a first bristle face (22), which extends substantially continuously, substantially
over the entire width of the brush, wherein said second group of bristles (21) form
at least a second bristle face (23), which extends substantially continuously, substantially
over the entire width of the brush, and wherein said second bristle face (23) is arranged
at a front longitudinal end portion (24) of said brush with respect to a brushing
direction (30).
4. A brush according to claim 3, wherein said second group of bristles (21) form a third
bristle face (26), which extends substantially continuously, substantially over the
entire width of the brush and is arranged at a rear longitudinal end portion (27)
of said brush, longitudinally opposite to the front longitudinal end portion (24)
with respect to said brushing direction, and wherein said first group of bristles
(20), preferably said first bristle face (21), is arranged at a position interposed
between said second and said third bristle face, with respect to the brushing direction.
5. A brush according to any one of the preceding claims, wherein the first group of bristles,
preferably the first bristle face, comprises a plurality of first rows of bristles
(40) and/or the second group of bristles, preferably the second bristle face, comprises
a plurality of second rows of bristles (42), wherein at least one of, or each of,
said first rows of bristles, and/or at least one of, or each of, said second rows
of bristles, extends substantially continuously throughout a width of the brush.
6. A brush according to any one of claims 3 to 5, wherein said first group of bristles
(20) comprises a pair of third rows of bristles (44) respectively arranged at opposite
transverse end portions, with respect to the transverse direction, of said first bristle
face (22), said third row of bristles having an extension substantially parallel to
a brushing direction (30).
7. A brush according to claims 5 and 6, wherein said third rows of bristles (44) are
respectively arranged at opposite transverse ends (45) of at least one of said first
rows of bristles (40) or of all of said first rows of bristles (40).
8. A brush according to claim 6, or the combination of claims 6 and 7, wherein said first
and said third rows of bristles define at least one closed polygon, preferably a rectangle
(46) having the larger side substantially orthogonal to the brushing direction (30).
9. A brush according to any one of claims 5 to 8, wherein the adjacent bristles of each
of the first rows of bristles and/or of the third rows of bristles are in mutual contact,
and wherein said first rows of bristles and/or said third rows of bristles have a
number of bristles per main extension linear unit between 5 bristles/cm and 40 bristles/cm.
10. A brush according to any of claims 5 to 9, wherein at least one of, or each of, said
first rows of bristles, and/or at least one of, or each of, said second rows of bristles,
and/or said third rows of bristles extends along a substantially straight line, and
wherein at least one of, or each of, said first rows of bristles, and/or at least
one of, or each of, said second rows of bristles, extends along a line substantially
orthogonal to the brushing direction.