TECHNICAL FIELD
[0001] The present disclosure relates to a dirt removing device and a dirt removing unit,
which are capable of beating and washing a local part of a cloth product, providing
liquid to a dirt portion on the cloth product and exerting a beating force automatically,
and can also replace the used liquid.
BACKGROUND
[0002] In the case that feculence is adhered to a local part of the cloth product to become
the dirt, in view of convenience and efficiency of washing off the dirt, it is better
to only washing a dirt part compared with washing the entire cloth product. An apparatus
for locally washing the cloth product can be exemplified by a dirt removing system
of Non-Patent Document 1.
[0003] The dirt removing system of Non-Patent Document 1 is composed of a bottle body for
containing a detergent and an absorbing sheet, and a fine hole for providing the detergent
is formed at a top end of the bottle body. The dirt removing system is capable of
beating the dirt part through the top end of the bottle body with the absorbing sheet
abutting a downward portion, so as to provide the detergent to the dirt part through
the beating actions. The provided detergent soaks into the cloth product, and is absorbed
into the absorbing sheet together with the feculence constituting the dirt portion.
Prior art literature
[Non-Patent Document]
[0004] Non-Patent Document 1: Network <URL: http: //www.lion.co.jp/ja/seihin/brand/025/
06.htm>
SUMMARY
Problems to be solved by the present disclosure
[0005] Nevertheless, the dirt removing system of Non-Patent Document 1 has a problem that
a beating force and a beating speed are unstable and the degree of decontamination
is different or the hand fatigue is caused, since dirt removing actions are performed
with a hand holding the bottle body moving up and down. In addition, since the detergent
in the bottle body cannot be replaced, it is not possible to use detergents depending
on the type or the state of the dirt such as oil contamination or water contamination.
Therefore, sometimes it is difficult to remove the dirt.
[0006] The present disclosure aims to effectively solve such problems, that is, aims to
provide a dirt removing device and a dirt removing system which can prevent the hand
from tiredness, and can perform a dirt removing operation always with a stable beating
force and beating speed. The device further can use different kinds of detergent according
to the type and state of the dirt.
Solution for solving the problem
[0007] In view of the above problems, the following solutions are proposed.
[0008] The dirt removing device of the present disclosure includes a cassette mechanism
having a head formed with a beating surface, a liquid accommodating portion for accommodating
liquid, and a water supplying passage which is started from the liquid accommodating
portion and penetrates into the entire head; and a device body having a vibration
unit. The cassette mechanism is detachably received in the vibration unit, and the
vibration unit, when being powered, causes the cassette mechanism to vibrate in a
direction substantially orthogonal with the beating surface of the head. The liquid
is supplied from the liquid accommodating portion to the beating surface of the head
through the water supplying passage, along with the vibration of the cassette mechanism
caused by the vibration unit
[0009] Preferably, the head is detachable from the cassette mechanism, and the liquid accommodating
portion is composed of an accommodating portion body having a liquid accommodating
space therein and a cover member for opening and closing the liquid accommodating
space.
[0010] Preferably, the liquid accommodating portion is transparent or translucent.
[0011] Preferably, the water supplying passage is started from the liquid accommodating
portion, penetrates into the entire head and extends to the beating surface, and expands
toward an open end opening to the beating surface.
[0012] Preferably, the device body further has a non-flexible waterproof cover surrounding
a side surface of the head; the vibration unit has an elastic member capable of extending
and contracting in a direction substantially orthogonal with the beating surface,
and the head is protruded by an elastic force of the elastic member; and an action
end at a side of the head is set at a position slightly protruding from a protruding
end of the waterproof cover.
[0013] In addition, the dirt removing unit of the present disclosure includes the above
dirt removing device; and a heating device. The heating device includes at least a
heater that generates heat by power supply and a heating plate that forms a knocked
surface, a force is exerted to which by the head constituting the dirt removing device,
and conveys a heat generated by the heater.
Effect of the disclosure
[0014] According to the above described disclosure, the vibration unit causes, by means
of supplying power, the cassette mechanism to vibrate in the direction substantially
orthogonal with the beating face of the head, the head can automatically perform an
action of beating the dirt and removing objects. As a result, the beating force and
the beating speed are homogeneous and the hands are required to move quickly, the
hands will not be tired even if the dirt removing operation is performed for a long
time. In addition, since the cassette mechanism can be attached and detached from
the device body, it is possible to install, on the device body, a cassette mechanism
accommodating a liquid corresponding to the state of the dirt, and to change the type
of the liquid according to the state of the dirt portion, by means of, for example,
preparing in advance a plurality of cassette mechanisms each accommodating a different
kind of liquid, respectively, in the liquid accommodating portion, thereby improving
the effect of removing dirt.
[0015] In particular, according to the present disclosure, the head potion is detachable
from the cassette mechanism, and the liquid accommodating portion is composed of an
accommodating portion body and a cover member. The liquid can be supplied to the liquid
accommodating space or the liquid in the liquid accommodating portion can be easily
replaced with other kind of liquid, by means of removing the cover member form the
accommodating portion body, so that the dirt removing device can be repeatedly used
multiple times. In this case, since the liquid supplying, replacement and the like
can be performed in a state in which the liquid accommodating portion is removed from
the device body, the device body will not be wetted by the liquid when supplying liquid
and the device body is not required to be subjected to a waterproof treatment. In
addition, the inside of the liquid accommodating portion can be cleaned by disassembling
the liquid accommodating portion into the accommodating portion body and the cover
member, thereby easily removing the incrustation, the calcium component, and the like.
Further, the dirt removing effect can be further improved, since the most suitable
head and liquid can be selected to use according to the state of the dirt portion.
[0016] Further, according to the present disclosure in which the liquid accommodating portion
is transparent or translucent, the cassette mechanism can be temporarily removed so
as to confirm the remaining amount of the liquid in the liquid accommodating portion
during the process of the dirt removing operation, thereby improving the convenience.
[0017] In particular, according to the present disclosure in which an open end of the water
supplying passage is expanded, even if the solid soil constituting the dirt portion
is physically decomposed due to the impact from the head, the decomposed solid soil
does not dissolve into the liquid and penetrates into the water supplying passage,
the water supplying passage is difficulty to be blocked by the solid soil, since the
open end expands. In addition, even if the water supplying passage is blocked and
full of solid soil, it is easy to remove the solid soil.
[0018] In addition, according to the present disclosure, the waterproof cover can block
the liquid from spattering so as to prevent large-scale diffusion of the liquid, and
always keep a distance from the device body to the clothe is constant in the dirt
removing operation, so that a force (beating force) applied by the head to a dirt
removing object is appropriate and uniform. In addition, since the head presses against
the dirt removing object due to the elasticity of an elastic member when the elastic
member is protruding, it is possible to automatically simulate the action of beating
(pressing) the dirt portion by hands.
[0019] In another aspect, according to the present disclosure having the above described
dirt removing device and a heating device, since the dirt portion of the dirt removing
object can be continuously heated by the heat from the heater and the dirt removing
operation can be performed, the dirt is more likely soluble in liquid, thereby further
improving the dirt removing effect.
BRIEF DESCRIPTION OF DRAWINGS
[0020]
Fig. 1 is a view showing an appearance of a dirt removing device according to embodiment
I of the present disclosure;
Fig. 2 is a view showing the same dirt removing device;
Fig. 3 is a perspective view showing the same dirt removing device with a cover member
being removed;
Fig. 4 is a longitudinal section view illustrating a use state of the same dirt removing
device;
Fig. 5 is a longitudinal section view showing the same dirt removing device with a
cassette mechanism being removed;
Fig. 6 is a view showing the cartridge mechanism;
Fig.7 is a perspective view showing a part of a liquid accommodating portion and a
head constituting a dirt removing device of embodiment II of the present disclosure;
Fig. 8 is a schematic view showing the head and a supplying hole shown in Fig. 7 (B);
Fig. 9 is a longitudinal section view showing a dirt removing unit according to embodiment
III of the present disclosure; and
Fig. 10 is an exploded view showing a heating device constituting the dirt removing
unit shown in Fig. 9.
DETAILED DESCRIPTION
(Embodiment I)
[0021] Hereinafter, embodiment I of the present disclosure will be described with reference
to accompanying drawings.
[0022] Figs. 1 and 2 are views showing a dirt removing device 100 according to embodiment
I of the present disclosure. Specifically, Fig. 1(A) is a perspective view showing
the dirt removing device 100 according to the present embodiment. Fig. 1(B) is a side
view showing the dirt removing device 100. Fig. 1(C) is a top view showing the dirt
removing device 100. In addition, Fig. 2(A) is a longitudinal section view of the
dirt removing device 100 along a section line II-II in Fig. 1(C). Fig. 2(B) is a perspective
view showing a part of the dirt removing device 100, that is, a part in the vicinity
of an engaging claw 45b2. Fig. 2(C) is an enlarged longitudinal section view showing
a part of a liquid accommodating portion 12 and a head 11 shown in Fig. 2(A). Fig.
2(D) is a bottom view of the head 11.
[0023] As shown in Fig. 2(A), the dirt removing device 100 includes: a device body 3, a
cassette mechanism 1, a cover member 70 and a waterproof cover 50.
[0024] The cassette mechanism 1 is detachably received in the device body 3. The device
body 3 includes a vibration unit 31, a battery 32 and a housing body 33 having a dimidiate
structure in which these components are mounted.
[0025] The vibration unit 31 is a member that causes, while being powered, the cassette
mechanism 1, which protrudes from the housing body 33 through an opening 33a, to vibrate
in a direction substantially orthogonal with a beating face 21a of the head 11. Hereinafter,
the direction substantially orthogonal with the beating surface 21 a is referred to
as a vibration direction. In addition, in the vibration direction, a direction in
which the head 11 protrudes outward the device is referred to as a protruding direction
Y1, and the opposite direction is referred to as a return direction Y2. Such a vibration
unit 31 has a motor 41, first to third gears 42∼44, a cylinder body 45, and a coil
spring 46.
[0026] The motor 41 has a driving gear 41a powered by a power supplying portion (namely
the battery 32) so as to rotate.
[0027] A rotational force of the motor 41 is transmitted through the first to the third
gear 42∼44. The first gear 42 includes a large diameter portion 42a which is engaged
with the driving gear 41a of the motor 41 and is rotatable about a shaft 42c, and
a small diameter portion 42b formed integrally with the large diameter portion 42a
and coaxially arranged with the large diameter portion 42a. The second gear 43 is
disposed between the first gear 42 and the third gear 44. The second gear 43 has a
large diameter portion 43a which is engaged with the small diameter portion 42b of
the first gear 42 and is rotatable about a shaft 43c, and a small diameter portion
43b, which is formed integrally with and coaxially arranged with the large diameter
portion 43a and is engaged with the third gear 44. The third gear 44 includes a large
diameter portion 44a which is engaged with the small diameter portion 43b of the second
gear 43 and is rotatable about a shaft 44c, and a small diameter portion 44b. The
small diameter portion 44b is formed integrally with and coaxially arranged with the
large diameter portion 44a, and includes two engaging projections 44b1 protruding
from an end face of the small diameter portion 44b in a circumferential direction
at equal intervals. In addition, the number of the engaging projections 44b1 is not
limited to two, but may be one or three or more.
[0028] The cylinder body 45 is a member that supports the cassette mechanism 1 in a manner
that the beating surface 21a is located at a top end of the cylinder body 45, and
is capable of moving in the vibration direction. The cylinder body 45 has a coil spring
receiving portion 45a and a cassette mechanism inserted portion 45b.
[0029] The coil spring receiving portion 45a is a cylinder member having a bottom surface,
in which the coil spring 46 served as an elastic member is received in a manner of
being stretchable in the vibration direction.
[0030] The cassette mechanism inserted portion 45b is a substantially cylindrical member
extending from a lower end of the coil spring receiving portion 45a to the vicinity
of the opening 33a of the housing body 33. A cylinder opening 45b' shown in Fig. 2
(B) is formed in a side surface of the cassette mechanism inserted portion 45b. The
side surface of the cassette mechanism inserted portion 45b is further formed with
an engaged claw 45b1 as shown in Fig. 2(A) and an engaging claw 45b2. The engaged
claw 45b1 is capable of being engaged with the engaging projection 44b1 formed at
the small diameter portion 44b of the third gear 44. The engaging claw 45b2 is capable
of being engaged with the cassette mechanism 1. As shown in Fig. 2(B), the engaging
claw 45b2 extends from an edge of the cylinder opening 45b' toward the protruding
direction Y1, and a top end 45b3 protrudes to a center axis of the cassette mechanism
inserted portion 45b and has a substantially triangular longitudinal section. In addition,
the engaging claw 45b2 is configured to be elastically deformed toward the outside
of the cassette mechanism inserted portion 45b with a base end 45b4 as a starting
point, along with the pressing of the cassette mechanism 1. Such engaging claws 45b2
are provided at two positions opposed to each other.
[0031] One end of the coil spring 46 is supported by a base end of a fixing portion 33b
extending in a convex shape from the housing body 33 in the protruding direction Y1,
and the other end is received by the coil spring receiving portion 45a.
[0032] As shown in Fig. 2(A), in the case that the engaging projection 44b1 of the third
gear 44 is not engaged with the engaged claw 45b1, such cylinder body 45 is pushed
out in the protruding direction Y1 together with the cassette mechanism 1 because
an elastic force in the protruding direction Y1 is exerted on the bottom surface 45a1
of the coil spring receiving portion 45a by the coil spring 46.
[0033] On the other hand, in the case that the engaging projection 44b1 of the third gear
44 is engaged with the engaged claw 45b1 (referring to Fig. 4(B)), along with the
rotation of the third gear 44, the cylinder body 45 exerts a compression force on
the coil spring 46 via the bottom surface 45a1 and moves in the return direction Y2
together with the cassette mechanism 1. Then, when the engaging projection 44b1 is
disengaged from the engaged claw 45b1, the cylinder body 45 and the cassette mechanism
1 move in the protruding direction Y1 again by means of the elastic force of the compressed
coil spring 46.
[0034] The cassette mechanism 1 and the head 11 are enabled to vibrate (an amplitude vibration
movement) by repeating such operations. In the present embodiment, the third gear
44 has two engaging projections 44b1 as described above, and the head 11 is caused
to shuttle twice through one rotation of the third gear 44.
[0035] The battery 32 shown in Fig. 2 (A) is a dry battery in the present embodiment, and
is received in the device body 3 via an opening and closing cover 34 formed at a part
of the housing body 33. The opening and closing cover 34 is configured to be rotatable
toward the outside of the housing body 33 via a pin 34a.
[0036] The cassette mechanism 1 vibrated by the vibration unit 31 has the head 11, the liquid
accommodating portion 12, and a water supplying passage 13.
[0037] The head 11 has a beating portion 21 and a head insertion portion 22. The beating
portion 21 is a member formed with the beating surface 21 a, and has a substantially
semicircular longitudinal section, more specifically approximately circular longitudinal
section). A plurality of projections 21a1 protrude from the beating surface 21a. Each
of the projections 21a1 is hemispherical, and is regularly arranged in the beating
surface 21a as shown in Fig. 2(D).
[0038] The head insertion portion 22, as shown in Fig. 2 (C), is a member extending from
the beating portion 21 and pluggably inserting into an inserted portion 25 that will
be described below. A side surface of the head insertion portion 22 is provided with
a plurality of annular protrusions 22a which are formed in the vibrating direction
and spaced apart from each other. When inserting into the inserted portion 25, the
protrusions 22a press against an inner surface of the inserted portion 25. Therefore,
the head 11 can be stably fixed with a constant degree even if the head insertion
portion 22 has been repeatedly loaded or unloaded for lots of times.
[0039] In addition, in the present embodiment, the head 11 is made of resins such as nylon,
but the material of the head 11 is not limited to the resins, it may be metals such
as stainless used steel (SUS), etc.
[0040] The liquid accommodating portion 12 shown in Fig. 2 (a) has a liquid storage portion
24 and the inserted portion 25. The liquid storage portion 24 is a transparent or
translucent hollow member capable of accommodating the liquid, and is configured to
be capable of being decomposed as will be described later. An engaging recess 12a
engageable with the engaging claw 45b2 is provided on a side surface of the liquid
storage portion 24. The inserted portion 25 extends from the liquid storage portion
24, and the head insertion portion 22 of the head 11 is pluggably inserted into the
inserted portion 25 by lightly pressing. In addition, the head insertion portion 22
is not limited to the structure in which the head insertion portion 22 is inserted
into the inserted portion 25 by pressing. The head insertion portion 22 may be inserted
into the inserted portion 25 by being fixed by a screw.
[0041] The liquid herein may be water, a detergent mixture of water and detergent mixed
with a certain ratio, a common solvent such as ethanol or gasoline, or a special detergent
for removing dirt, and the like. In the present embodiment, the liquid accommodated
in the liquid storage portion 24 can only be water. As a result, a rinsing effect
can be exerted in addition to the dirt removal effect, as will be described later.
[0042] The water supplying passage 13 is formed from the liquid accommodating portion 12
and throughout the head 11, and supplies the liquid in the liquid accommodating portion
12 to the beating surface 21a of the head 11. As shown in Fig. 2(C), the water supplying
passage 13 includes a head water supplying hole 27 and a cylinder body water supplying
hole 28. The head water supplying hole 27 extends through the head 11 to the beating
surface 21a, and is composed of a water storage portion 27a, an expansion portion
27b, and a small diameter portion 27c.
[0043] The water storage portion 27a is opposed to the cylinder body water supplying hole
28, opens at a base end 11 a of the head 11. The water storage portion 27a penetrates
the head insertion portion 22, and the longitudinal section thereof is substantially
a rectangle. The expansion portion 27b, a longitudinal section of which is frustum-shaped,
and has an open end 11b which expands and opens toward the center of the beating surface
21a. The small diameter portion 27c is configured to connect the water storage portion
27a and the expansion portion 27b. A profile of a flow path of the small diameter
portion 27c is smaller than that of the water storage portion 27a and that of the
expansion portion 27b.
[0044] The cylinder body water supplying hole 28 is formed from the liquid storage portion
24 through the inserted portion 25, and opens in a tapered shape toward the base end
11a of the head 11. In addition, the longitudinal section of the cylinder body water
supplying hole 28 is not limited to the tapered shape, and may be arranged to have
a same diameter from the start to the end. This is also true in other embodiments
described later.
[0045] The liquid in the liquid storage portion 24 drips from the cylinder body supplying
hole 28 to the head 11, and is supplied to the beating surface 21a through the head
water supplying hole 27.
[0046] When the cassette mechanism 1 is caused to vibrate through the vibrating of the vibration
unit 31, through the water supplying passage 13 formed in such head 11, the liquid
is discharged to the expansion portion 27b from the small diameter portion 27c little
by little (such as 1∼1.5 cc/min) with a stable flow rate, so as to supply the liquid
to the beating face 21a of the head 11. On the other hand, when the cassette mechanism
1 does not vibrate, the liquid is prevented from dripping by a surface tension in
the small diameter portion 27c and the cylinder body water supplying hole 28 (particularly
the small diameter portion 27c).
[0047] In this way, the cross-section of the flow path of the water supplying passage 13
is designed to discharge a small amount of liquid through the vibration of the head
11, thus less liquid is used to complete the washing compared with other washing methods
such as spray washing, brushing and the like. Therefore, the liquid is hard to spatter
to locations where the liquid is not needed. Further, the water supplying passage
13 is disposed only at a limited portion relative to the whole dirt removing device
100. Therefore, the clogging of the water supplying passage 13 caused by the incrustation
and the coagulation of the calcium component is hard to happen, compared with a structure
having a water supplying passage (not shown) longer than the water supplying passage
13 so as to extend throughout the entire dirt removing device 100. As a result, it
is not necessary to carry out a complicated decomposition to clean of the dirt removing
device 100.
[0048] In addition, a length β (referring to Fig. 2 (A)) of the dirt removing device 100
from the beating face 21a of the head 11 when protruding to the opening 33a of the
housing body 33 is set to be a length that the dirt portion is visible to obliquely
upper side without being shielded by the device body 3 in a dirt removing operation
described later. In addition, the waterproof cover 50 described later is set to have
a size corresponding to the length β. Further, the cassette mechanism 1 is mounted
to be eccentric with respect to the cylindrical housing body 33, and the dirt removing
operation is performed by bringing the side surface of the housing body 33 closest
to the cassette mechanism 1 closer to the eye, so that it is easier to confirm the
dirt portion.
[0049] The cover member 70 is a member that can be attached and detached from an end of
the housing body 33, which is attached to the device body 3 when the dirt removing
device 100 is carried, and is removed from the device body 3 when performing the dirt
removing operation described later as shown in Fig. 3(A). Fig. 3(A) is a perspective
view showing the dirt removing device 100 with the cover member 70 being removed.
With such a cover member 70, the dirt removing device 100 is effectively prevented
from leaking water from the device while being carried, impact on the cassette mechanism
1 and the like.
[0050] In addition, Fig. 3(B) is a perspective view showing the dirt removing device 100
with the waterproof cover 50 being removed. Also as shown in Fig. 3(B), the waterproof
cover 50 is configured to be detachable from the end of the housing body 33. In addition,
the related structure of the waterproof cover 50 will be described later in detail.
[0051] Such dirt removing device 100 is a handheld device that can locally wash a cloth
C as the dirt removing object shown in Fig. 4. Fig. 4 is a longitudinal section view
illustrating a use state of the dirt removing device. When the dirt removing operation
is performed, an absorbing pad P served as a pad abuts the bottom of the dirt portion
Sp of the cloth C, and coats a detergent for removing dirt to the dirt portion Sp
of the cloth C directly. Further, a protruding end 51 of the waterproof cover 50 presses
the cloth C at a position, opposed to the dirt portion Sp, of the beating face 21a
of the head 11. Further, the dirt removing device 100 is used with a region around
an annular anti-slip portion 33d of the housing body 33 being held. In addition, the
detergent may not be used in the present embodiment.
[0052] When a power switch Sw provided on the outside of the housing body 33 is operated
in this state, the motor 41 is powered by the battery 32 to rotate, and the rotation
is transmitted to the third gear 44 through the first gear 42 and the second gear
43 after being decelerated. As shown in Fig. 4(B), when the engaging projection 44b1
is engaged with the engaged claw 45b1, the cylinder body 45 and the cassette mechanism
1 are lifted together by a specified size δ (about 5mm in the present embodiment).
Then, when the engaging projection 44b1 is disengaged from the engaged claw 45b1,
the cylinder body 45 and the cassette mechanism 1 are ejected by the elastic force
of the coil spring 46, as shown in Fig. 4(A), the head 11 beats the dirt portion Sp.
[0053] In addition, along with the vibration of the cassette mechanism 1, the liquid and
air in the liquid storage portion 24 are whisked, therefore, a negative pressure will
not generated in the liquid storage portion 24. The liquid gradually drops through
the water supplying passage 13 immediately after the vibration is started and is supplied
to the dirt portion Sp via the beating surface 21a.
[0054] When the device body 3 moves along the cloth C and repeats such operations, the liquid
(only water is used in the present embodiment) supplied to the dirt portion Sp together
with the detergent coated on the dirt portion Sp dissolve the feculence constituting
the dirt portion Sp, and the feculence is knocked out from the cloth C and absorbed
by the absorbing pad P. That is, the dirt removing device 100 is device that removes
the dirt by transferring the feculence of the cloth C together with the liquid and
the detergent to the absorbing pad P.
[0055] In addition, in the present embodiment, after the dirt being removed, it is also
effective to proceed with the operation described above for a certain time, thereby
transferring the detergent remained in the dirt portion Sp to the absorbing pad P,
and a rinsing effect is achieved.
[0056] In addition, the absorbing pad P is not particularly limited, and a variety of articles
can be used as the absorbing pad P as long as the liquid can be absorbed at a high
speed, for example, a product generated by folding a kitchen paper towel.
[0057] Further, as long as an operation of changing the position where the head 11 abuts
against the absorbing pad P is periodically performed during the dirt removing operation,
the dropped liquid will be stably absorbed by the absorbing pad P. Therefore, a high
efficiency dirt removing can be maintained.
[0058] Since the vibration unit 31, while being powered, causes the cassette mechanism 1
to vibrate in the direction substantially orthogonal with the beating surface 21 a,
the head 11 can automatically perform the action of beating the cloth C. Therefore,
such dirt removing device 100 has the following excellent effects: having uniform
beating force and beating speed, and it is not required to move the hands quickly,
thus the user will not fatigue even if the dirt removing operation is performed for
a long time.
[0059] In addition, although the dirt may be for example a solid feculence in block which
is adhered to the cloth C and difficult to be dissolved in the liquid, the dirt removing
device 100 can physically decompose the solid feculence by the impact from the head
11 so that the solid feculence is easily dissolved in the liquid. In addition, for
example, by appropriately designing the cross-section of the flow path of the water
supplying passage 13, an appropriate amount of liquid is continuously supplied to
the cloth C along with the vibration, and the dirt removing effect is improved. Further,
since the dirt removing device 100 is of a structure in which the liquid drops by
vibration, the structure is simplified and the size is reduced compared with a device,
for example, in which a liquid pump is employed to supply the liquid.
[0060] As a result, the dirt removing device 100 of the present embodiment is a small and
portable device. Therefore, in the case that food residue, cosmetic or the like is
adhered to the cloth when going out, it is enable to make the dirt not obvious by
means of local washing. In addition, the dirt removing device 100 can locally and
properly wash goods that are difficult to overall wash, such as curtains, carpet,
etc. Further, the dirt removing device 100 can pre-wash the feculence at a collar,
cuffs, etc. of the cloth C in an early stage of washing performed by a washing machine.
[0061] Further, as described above, the water supplying passage 13 extends from the liquid
accommodating portion 12 to the beating face 21a and passes through the head 11, and
expands to the open end 11b (as shown in Fig. 2(C)) opening to the beating face 21a.
As a result, even if the solid feculence constituting the dirt portion Sp, after being
physically decomposed by the impact from head 11, is not dissolved in the liquid and
gets into the water supplying passage 13, the water supplying passage 13 is hard to
be blocked by the solid feculence, since the open end 11b expands. In addition, even
if the water supplying passage 13 is blocked full of solid feculence, it is easy to
remove solid feculence.
[0062] As shown in Fig. 4, the waterproof cover 50 is a transparent non-flexible member
made of propylene and has a substantially conical shape (that is, a shape in which
the circumference of the protruding end 51 is larger than the circumference of a base
end 51'). The waterproof cover 50 is detachably mounted around the opening 33a of
the housing body 33 at a position on a side surface encircling the head 11 via a rib
33a1. The head 11 protruding towards the protruding direction Y1 by the vibration
unit 31 adjusts the course thereof, so that an action end of one side is arranged
at a position slightly protruding from the protruding end 51 of the waterproof cover
50. Specifically, a distance t (referring to Fig. 4 (A)) in the vibration direction
from the beating surface 21a of the head at the protruding position to the protruding
end 51 of the waterproof cover 50 is set to be a prescribed distance (about 1 to 2
mm in the present embodiment).
[0063] By providing such waterproof cover 50, during the dirt removing operation, the waterproof
cover 50 shields the liquid scattered by the vibration of the head 11, so as to prevent
the liquid from diffusing in a wide range. Therefore, the area where the cloth C is
soaked is reduced, thus the cloth C can be wore immediately after the dirt removing
operations. In addition, during the dirt removing operation, a distance between the
device body 3 and the cloth C can be kept constant, so that the external force (beating
force) exerted on the cloth C by the head 11 is appropriate and uniform. In addition,
the action end at a side of the head 11 is arranged at a position slightly protruding
from the protruding end of the waterproof cover 50, and the head 11 presses against
the cloth C due to the elasticity of the elastic member when protruding, thus it is
possible to automatically simulate the action of beating (pressing) the dirt portion
Sp by hands. Further, since the waterproof cover 50 is transparent, it is possible
to confirm the removing state of the dirt portion via the waterproof cover 50 during
the dirt removing process.
[0064] In addition, the shape of the waterproof cover 50 is not limited to a substantially
conical shape, but may be, for example, a cylindrical shape.
[0065] In addition, as described above, the cassette mechanism 1 is detachable to the device
body 3 via the engaging claw 45b2 (referring to Fig. 2 (B)) (bottle cassette type).
[0066] Specifically, as shown in Fig. 5, after the waterproof cover 50 is removed from the
device body 3, the inserted portion 25 or its periphery is pulled out by grasping
and pulling with by a certain force. The pulling force is transmitted to a top end
45b3 of the engaging claw 45b2 from the engaging recessed portion 12a of the liquid
storage portion 24, therefore, the engaging claw 45b2 is temporarily elastically deformed
toward the outside of the cassette mechanism inserted portion 45b with the base end
45b4 as a starting point, and the cassette mechanism 1 is separated from the device
body 3. In addition, Fig. 5 is a longitudinal section view showing the same dirt removing
device with the cassette mechanism 1 being removed.
[0067] On the other hand, by an opposite action as described above, specifically, by inserting
the cassette mechanism 1 into the cassette mechanism inserted portion 45b with a certain
force, the insertion force is transmitted to the top end 45b3 of the engaging claw
45b2 from an end face 24' of the liquid storage portion 24, and the engaging claw
45b2 is elastically deformed toward the outside of the cassette mechanism inserted
portion 45b with the base end 45b4 as a starting point. When the cassette mechanism
1 is further inserted in such state, the engaging claw 45b2 is elastically recovered
at a position opposed to the engaging recess 12a of the liquid storage portion 24,
and the engaging recess 12a is engaged with the engaging claw 45b2 to prevent from
detaching, so that the cassette mechanism 1 is mounted on the device body 3.
[0068] Since the cassette mechanism 1 can be attached and detached in such a way, a cassette
mechanism 1 containing liquid corresponding to the state of the dirt portion Sp can
be mounted on the device body 3 by preparing, for example, a plurality of cassette
mechanisms 1 in advance, each having a liquid accommodating portion 12 containing
a different kind of liquid respectively. Therefore, the type of the liquid can be
replaced according to the state of the dirt portion Sp, thereby improving the dirt
removing effect.
[0069] Fig. 6 (A) and 6 (B) are perspective views showing the cassette mechanism 1 when
being detachd from the device body 3. As shown in Fig. 6 (A), the liquid storage portion
24 of the cassette mechanism 1 is disassembly composed of an accommodating portion
body 24a and a cover member 24b. The accommodating portion body 24a is a substantially
cylindrical member having a liquid accommodating space S formed therein and has a
bottom. The accommodating portion body 24a is arranged in a manner that a part of
the accommodating portion body 24a in an axial direction is reduced in a radial direction,
thereby forming the engaging recess portion 12a. The cover member 24b is a member
provided at an opening side of the accommodating portion body 24a, and is fixed and
mounted on the accommodating portion body 24a by means of a screw. The cover member
24b is configured to open and close the liquid accommodating space S. In addition,
the head 11 is configured to be detachable to the inserted portion 25, that is, the
head 11 can be attached and detached to the cassette mechanism 1.
[0070] With such a structure which can be divided into three parts, the cover member 24b
can be detached from the accommodating portion body 24a so as to supply the liquid
to the liquid accommodating space S, or replace the liquid in the liquid accommodating
portion 12 with another kind of liquid (For example, ordinary solvents such as ethanol
and gasoline) easily. Therefore, the dirt removing device 100 can be used repeatedly.
At this time, since the liquid supplying or replacement can be performed when the
liquid accommodating portion 12 is detached from the device body 3, the device body
3 will not be wetted by the liquid when the liquid accommodating portion 12 is supplied.
Therefore, it is not necessary to perform waterproofing treatment on the device body
3. In addition, the liquid storage portion 24 can be disassembled into the accommodating
portion body 24a and the cover member 24b so as to clean the inside of the liquid
accommodating portion 12, and the incrustation or calcium component can be easily
removed. Further, the head 11 having the best shape and the best liquid can be selected
for use according to the state of the dirt portion Sp and the like, and the head 11
itself can be replaced with a new one, thereby improving the dirt removing effect.
[0071] Further, since such liquid accommodating portion 12 is transparent or translucent
as described above, the cassette mechanism 1 can be temporarily detached during the
dirt removing operation so as to confirm the remaining amount of the liquid in the
liquid accommodating portion 12, thereby improving the convenience.
[0072] Fig. 6 (C) is a longitudinal section view showing a modified embodiment of embodiment
I. Specifically, Fig. 6 (C) is a longitudinal section view showing a part of the cassette
mechanism 10 constituting the modified embodiment (that is, the dirt removing device
110), that is, a part of a liquid accommodating portion 212, and a head 5. The dirt
removing device 110 is configured in a manner that the liquid flows to the periphery
of the solid head 5 and reaches the beating surface 21 a rather than flowing inside
the head 5 and reaching the beating surface 21 a. That is, the structure of a water
supplying passage 6 is different from that of the first embodiment. The modified embodiment
is the same as the first embodiment except for the structure described later, and
the description of the same structure will be omitted.
[0073] In the dirt removing device 110, the water supplying passage 6 is composed of a cylinder
water supplying hole 28, a water supplying groove 6a, and an inserted portion 25.
[0074] The water supplying groove 6a is formed on the outer circumference of a head insertion
portion 52 of the head 5, and is intermittently formed in a manner of slits extending
in the axial direction by a prescribed depth (about 0.1∼0.3mm in the present embodiment).
The liquid in the liquid storage portion 24 (as shown in Fig. 5) is supplied to a
base end 5a of the head 5 via the cylinder water supplying hole 28. When the vibration
of the vibration unit 31 (as shown in Fig. 5) causes the head 5 to vibrates, the liquid
is slightly discharged to the beating portion 21 little by little (for example, 1∼1.5cc/min)
from the gap (that is, a discharging port 6b) between the inserted portion 25 and
the cylinder body insertion portion 52 to the beating surface 21a and reaches the
beating surface 21a.
[0075] On the other hand, when the head 5 does not vibrate, the liquid remains between the
inserted portion 25 and the water supplying groove 6a and is prevented from dripping
due to a surface tension.
[0076] In this way, the discharging port 6b for the liquid is opened at the periphery of
the head 5 rather than the beating surface 21a of the head, thus the liquid is supplied
to the periphery of the head 5. Therefore, the water supplying passage 6 will not
be blocked even if the solid feculence constituting the dirt portion Sp is attached
to the beating surface 21 a, thereby stably maintaining the dirt removing effect.
In addition, the water supplying groove 6a may be formed on the inserted portion 25
rather than in the head insertion portion 52.
(Embodiment II)
[0077] Fig. 7 shows a part of a cassette mechanism 20 that constitutes embodiment II (that
is, a dirt removing device 120) of the present disclosure. Specifically, Fig. 7 is
a perspective view showing a part of a liquid accommodating portion 7 and a head 8.
Fig. 7(A) shows the cassette mechanism 20 before the head 8 is inserted into the liquid
accommodating portion 7. Fig. 7(B) shows the cassette mechanism 20 after the head
8 is inserted into the liquid accommodating portion 7. The dirt removing device 120
of the present embodiment is different from embodiment I in that the dirt removing
device 120 has a liquid amount adjustment portion 9 for adjusting the drop amount
of the liquid. Hereinafter, embodiment II is the same as embodiment I except for the
structure described later, and the description of the same structure will be omitted.
In addition, for easy description, although it is not shown in the drawings that the
liquid storage portion 71 of the liquid accommodating portion 7 has a decomposable
structure, the liquid storage portion 71 is of a structure that can be disassembled
into an accommodating portion body having a liquid accommodating space therein and
a cover member for opening and closing the liquid accommodating space.
[0078] The liquid amount adjustment portion 9 shown in Fig. 7 is composed of the liquid
accommodating portion 7 and the head 8. The liquid storage portion 71 of the liquid
accommodating portion 7 adjoins an inserted portion 72 via a separation portion 73,
and there is first to third supplying regions 73a∼73c formed at equal intervals in
an edge portion of the separation portion 73. Each of these supplying regions 73a∼73c
is provided with a different number of supplying holes 73x penetrating through the
separation portion 73. In the present embodiment, the first supplying region 73a is
provided with one supplying hole 73x, the second supplying region 73b is provided
with three supplying holes 73x, and the third supplying region 73c is provided with
five supplying holes 73x. In addition, the number of the supplying holes 73x is not
limited thereto. In addition, the head 8 has a notch 8b at an end of the head insertion
portion 8a, and a plurality of water supplying grooves 8c extending from the notch
8b to the beating portion 21 are provided in a side portion of the head insertion
portion 8a.
[0079] Fig. 8 is a schematic diagram showing the head 8 and the supplying holes 73x shown
in Fig. 7 (B). Slashes are added at the notch 8b in Fig. 8. As shown in Fig. 8, the
notch 8b is formed on the head insertion portion 8a in a range corresponding to one
supplying region 73a (73b, 73c). The liquid in the liquid storage portion 71 shown
in Fig. 7 flows into the notch 8b from the supplying holes 73x formed in any one of
the supplying regions 73a (73b, 73c) in alignment with the notch 8b, and drops to
the periphery beating portion 21 through the discharging port 6b of the water supplying
groove 8c. Therefore, the drop amount of the liquid varies depending on the supplying
region 73a (73b, 73c) in alignment with the notch 8b, and the drop amount of the liquid
increases in the following order: a state shown in Fig. 8(A) where the notch 8b is
in alignment with the first supplying region 73a, a state shown in Fig. 8(B) where
the notch 8b is in alignment with the second supplying region 73b and a state shown
in Fig. 8(C) where the notch 8b is in alignment with the third supplying region 73c.
[0080] As described above, the dirt removing device 120 of the present embodiment is a device,
in which the water supplying passage 6' is composed of the supplying holes 73x, the
notch 8b, the water supplying groove 8c, and the inserted portion 72; and the liquid
drops from the gap (that is, the discharging port 6b) between the water supplying
groove 8c and the inserted portion 72 by means of the vibration of the vibration unit
31 (as shown in Fig. 5). The dirt removing device 120 has the liquid amount adjustment
portion 9 as shown in Fig. 7 capable of adjusting the dropping amount of the liquid.
[0081] The liquid drops too much and sometimes a circular stain is generated when only the
depth of the water supplying groove 6a is designed, but the liquid will drop to the
cloth C in an exact amount by means of using the liquid amount adjustment portion
9. Therefore, the dirt removing device 120 is capable of preventing the degradation
of the dirt removing effect caused by insufficient supplying of the liquid, and preventing
the generation of the circular stain caused by supplying a large amount of liquid
to the dirt portion Sp once.
[0082] In addition, the liquid amount adjustment portion 9 is not limited to the above-described
configuration as long as it can adjust the dropping amount of the liquid. In addition,
the structure of the liquid amount adjustment portion 9 may be applied to the dirt
removing devices 100 and 110 of other embodiments. In addition, although the water
supplying groove 8c is formed in the head insertion portion 8a in the present embodiment,
it may be formed on the inserted portion 72.
Embodiment III
[0083] Fig. 9 is a longitudinal section view showing a dirt removing unit 130 according
to embodiment III of the present invention. Fig. 10 is an exploded view showing a
heating device 101 constituting the dirt removing unit 130 shown in Fig. 9. The dirt
removing unit 130 of the present embodiment shown in Fig. 9 is composed of the dirt
removing device 100 of embodiment I and the heating device 101.
[0084] As shown in Fig. 10, the heating device 101 includes a member 103 for arranging an
absorbing pad (a cover for arranging an absorbing pad), a device body cover 105, a
decorative panel 107, a heating plate 109, a first heat insulating material 111, a
heater 113, a second heat insulating material 115 and a heating device body 117.
[0085] The member 103 for arranging an absorbing pad and the device body cover 105 are circular
members in which opening portions 103a and 105a are formed at the centers, respectively.
The member 103 for arranging an absorbing pad rotates in a state in which an absorbing
pad P is sandwiched between a surface 103b of the member 103 and a surface 105b of
the device body cover 105, and the screw portion of the surface 105b and the crew
portion of the surface 103c are engaged with each other and mounted on the device
body cover 105. The decorative panel 107 has stepped differences between a central
portion 107a and an end portion 107b. A protuberant surface 107ab of the central portion
107a is exposed via the opening portion 105a and is substantially parallel to the
surface 105b of the device body cover 105, the end portion 107b is sandwiched between
another surface 105d of the device body cover 105 and the heating device body 117,
when being mounted inside the heating device 101. The decorative panel 107 is made
of, for example, stainless steel. Through holes 107c and 105e penetrating a safety
switch 117d which will be described later are formed on the end portion 107b of the
decorative panel 107 and the device body cover 105, respectively.
[0086] The heating plate 109 is configured to be embedded in the central portion of the
decorative panel 107, and a beaten surface 109a on which a force is exerted by the
head 11 of the dirt removing device 100, is opposed to the decorative panel 107. The
heating plate 109 is made of, for example, aluminum having high thermal conductivity.
The thickness of the heating plate 109 is set to about 1 to 2 mm. The heat from the
heater 113 can be quickly and uniformly transmitted to the absorbing pad P and the
deformation of the absorbing pad P during dirt removing operation caused by the force
exerted by the head 11 can be suppressed, because both the strength and the high thermal
conductivity are taken into account of, thereby maintaining a high dirt removing efficiency.
[0087] The first heat insulating material 111 is a heat insulating material for temperature
adjustment disposed on the back side of the heating plate 109, and is made of, for
example, silicone rubber. The second heat insulating material 115 is a member disposed
on the heating device body 117 and configured to insulate the heat of the heater 113,
and is made of, for example, glass wool. The heater 113 disposed between these heat
insulating materials, for example, may be a ceramic heater. In addition, a coating
treatment may be applied to the heating plate 109 for a beautiful appearance, so that
a structure without the decorative panel 107 can be used.
[0088] The heating device body 117 includes a power line 117a, a main switch 117b for switching
a power state of the heater 113, a temperature regulator 117c for adjusting the power
state of the heater 113 according to the temperature of the heater 113, and the safety
switch 117d. When the upper limit temperature (e.g., 70°C) is reached, the temperature
regulator 117c stops supplying power to the heater 113 so as to cool the heater 113.
When the lower limit temperature (e.g., 60°C) is reached, the heater 113 is powered
again. The safety switch 117d is a member protruding from the surface 105b of the
device body cover 105 via the through holes 107c and 105e, and is configured to supply
power to the heater 113 when being pressed by the absorbing pad P mounted at a predetermined
position and stop supplying power to the heater 113 when not being pressed. That is,
the heating device 101 can be used by disposing the absorbing pad P at the predetermined
position of the device body cover 105 and closing the member 103 for arranging the
absorbing pad.
[0089] According to the heating device 101 of such structure, the heater 113 generates heat
after operating the main switch 117b, and the heat is transferred to the heating plate
109 so as to increase the temperature of the absorbing pad P. Therefore, when the
cloth C is placed on the heating device 101, an action of applying a beating force
to the beaten surface 109a by the head 11 of the dirt removing device 100 can be performed
in a state in which the heated absorbing pad P is opposed to the dirt portion Sp.
The dirt removing unit 130 of the present embodiment continuously heats the dirt portion
Sp to about 50°C, so that the dirt removing operation is performed in a state in which
the dirt is more dissoluble to the liquid, thereby further improving the dirt removing
effect. In addition, it is unnecessary to use a strong bleaching agent for dirt removing,
so that discoloration of clothes C can be prevented.
[0090] In addition, according to the present embodiment, the heating device 101 is used
in combination with the dirt removing device 100 of the embodiment I, however, the
heating device 101 may be used in combination with dirt removing devices of other
structures such as the dirt removing device 120 of the embodiment II, the dirt removing
device 110 of the modified embodiment.
[0091] Further, in the present embodiment, the heating device 101 has a circular shape in
plan view, but may be rectangular in plan view. In this case, one side of the member
for arranging the absorbing pad is connected to other constituent elements of the
heating device (the device body cover, the decorative plate, the heating plate, the
first heat insulating material, the heater, the second heat insulating material, the
heating device body) via a hinge or the like. And it is preferred that the member
for arranging the absorbing pad is foldable with the absorbing pad being clamped with
respect to other constituent elements of the heating device 101.
[0092] Although the embodiment of the present disclosure has been described above, the specific
configuration of each part is not limited to the above described embodiment.
[0093] For example, although in the dirt removing devices 100 to 120 of the above described
embodiments, the beating surface 21a of the head 11 faces downward, a structure in
which the beating surface 21 a faces laterally may be used. In this case, the liquid
is transferred by, for example, a pump.
[0094] In the above embodiments, although a projections 21a1 is formed on the beating surface
21a of the heads 5, 8, 11 (see Figs. 1, 6, 7, etc.), the beating surface 21a may be
flat without the projections 21a1.
[0095] In addition, the waterproof cover 50 shown in Fig. 2, etc. may have a built in heater.
In this case, preferably, the heater is an annular heater composed of wound nickel-chrome
alloy wire or a ceramic heater which generate heat by the power of a power portion.
In addition, the power supplied to the heater is, for example, about 5W, and the temperature
of the heater during heat generation is set to about 80°C. to 100°C.
[0096] With such a waterproof cover 50, the waterproof cover 50 presses against the clothing
C when performing the dirt removing operation, the cloth C is heated by the heater
of the waterproof cover 50, so that even if the heating device 101 shown in Fig.9
is not additionally used, the dirt portion Sp of the cloth C and its periphery can
always be heated by the waterproof cover 50 during the dirt removing operation, thereby
achieving miniaturization and further improving the dirt removing effect.
[0097] Furthermore, in order to suppress the noise when the dirt removing device is driven,
the entirety or nearly entirety of the housing body 33 has a double-layered structure.
It is also effective to mount components such as the vibration unit 31 in such a housing
body 33. In addition, since the housing body 33 has the double-layered structure,
it is possible to hide fixing members such as a screw fixed on the inner layer by
the outer layer, thereby improving the appearance of the dirt removing devices 100
to 120.
[0098] Still further, although the battery 32 is used as the power supply unit in the above
embodiments, the present disclosure is not limited to this. Other configurations may
also be used, for example, configuration having a Universal Serial Bus (USB) connector
capable of being connected with a USB line, configuration having a power cable having
a plug, and configuration of being powered by an external power supply. Therefore,
there is no need to install the battery 32 in the device body 3, and the device body
3 can be made more compact.
[0099] In the above embodiments, the head 5, 8, 11 is configured to be detachable from the
liquid accommodating portion 7, 12, 212, but may be configured to be not detachable.
[0100] In the above embodiments, the liquid may be a detergent mixture. In this case, the
detergent is continuously supplied to the dirt portion Sp of the cloth C during the
dirt removing operation, therefore, the detergent will not disappear from the dirt
portion Sp due to vaporization, scattering and the like, thereby maintaining a high
dirt removing effect. In addition, there is no need to additionally provide a unit
for supplying the detergent to the dirt portion Sp, thereby simplifying the device
structure.
[0101] In the above embodiments, the liquid storage portion 24 and the base end 11 a of
the head 11 are connected via the cylinder water supplying hole 28 (see Fig. 2). However,
the liquid storage portion 24 and the head 11 may be directly connected without the
cylinder water supplying hole 28, so that the liquid is directly supplied from the
liquid storage portion 24 to the head 11.
[0102] Furthermore, at least a part of the cassette mechanism 1, 10, 20 may be a disposable
structure (a structure in which the liquid stored in the liquid storage portions 7,
12, 212 in advance cannot be replenished).
[0103] Still further, the materials of the members constituting the dirt removing devices
100 to 120 and the heating device 101 are not limited to those materials shown by
hatching in the each accompanying drawing.
[0104] Other configurations can be variously modified without departing from the spirit
of the present disclosure.
List of reference numbers:
[0105]
1, 10,20: cassette mechanism; 3: device body; 5, 8, 11: head;
6, 6', 13: water supplying passage; 7, 12, 212: liquid accommodating portion;
11b: open end; 21a: beating surface; 24a: accommodating portion body;
24b: cover member; 31: vibration unit; 46: elastic member (coil spring);
50: waterproof cover; 51: protruding end; 100, 110, 120: dirt removing device;
101: heating device; 109: heating plate; 109a: beaten surface; 113 heater;
130: dirt removing unit; S liquid accommodating space.