Technical Field
[0001] The present invention concerns a device according to the preamble of claim 1 for
loading and unloading bars combined with an apparatus for bending said bars as well
as a method according to the preamble of claim 7. Such a device and such a method
are, for example, disclosed in
US-A-4889467.
Background Art
[0002] In the field of the manufacturing of bar-shaped profiles, such as for example rods
for longitudinal reinforcements for reinforced concrete products, it is known the
use of apparatuses which subject the rods to a suitable series of bending steps. More
in particular, bending apparatuses are currently known which allow to manufacture
a large amount of different products such as profiles, closed or open stirrups, polygonal
bent shapes and the like.
[0003] Such apparatuses usually comprise at least one bend unit, carrying a bending head
having suitable bending tools, in particular a central mandrel, an eccentric bending
pin and an abutment which prevents the rod being worked to move.
[0004] The bars to be bent are fed to the bending apparatus by a cutting machine which performs
the cutting of the same bars at a pre-established measure. Generally the cut bars
to be bent are transported on a roller conveyor placed close to the bending station
or however carried, by different means, close to said bending station; the bars, cut
to measure, are then fed by hand or automatically to a manufacturing zone.
[0005] A specific problem that arises in the considered field is the need of loading the
bars to be bent between tools of the bending head and subsequently to unload the bent
bars inside a suitable compartment of a collecting stock, generally placed at the
side of the bend unit.
[0006] Moreover, there exist often the need of collecting, along with the bent bars, a predetermined
number of straight bars for the same supply, for example for creating a floor or a
crossbar. In this case, the cut bars are not sent to the bending apparatus but picked
up from the production line and brought to a different zone of the plant. This generally
means logistic problems and a limit to the productiveness of the plant, because of
the obvious need of manpower. As a matter of facts, the straight bars and the bent
bars for the same element must be grouped before the shipping. Generally, this operation
is complex and expensive, as it requires the availability of a suitable zone in which
different operators must classify the different groups of bars, all relatively similar,
for example by reading the previously applied tags for grouping the straight bars
and the bent bars belonging to the same element; the operators must then use suitable
raising means, involving also considerable risks from the safety point of view.
Disclosure
[0007] The task of the present invention is to solve the cited problems, by providing a
device which allows to perform, in an optimal way, the loading and the unloading of
bar-shaped profiles, such as iron rods for reinforced concrete, in particular allowing
to work both on straight and bent bars.
[0008] Within such task, it is a further scope of the present invention to provide a device
which allows to easily group the straight bars and the bent bars belonging to a single
supply.
[0009] A further scope of the invention is to provide a device which allows to increase
the productiveness of the plant.
[0010] A further scope of the invention is to provide a loading and unloading device of
the bars of simple assembly, of versatile and reliable use, as well as relatively
economic cost.
[0011] The cited scopes are reached, according to the present invention, by the loading
and unloading device for bar-shaped profiles, in particular iron rods for reinforced
concrete, according to claim 1, as well as by the method for feeding the bars according
to claim 7.
[0012] According to the invention, the device for loading and unloading bars combined with
an apparatus for bending said bars comprises at least one auxiliary unloading arm
mobile on a vertical plane between a lowered disengagement position, arranged below
a zone of insertion of the bars between the folding tools of said apparatus for folding
bars, and a raised operative position in which the upper surface of said auxiliary
unloading arm is inclined so as to define a sliding plane for said bars to a collecting
stock, bypassing the bending step.
[0013] This allows to pick up one or more straight bars, preventing them to reach the bending
apparatus, and transferring them directly to the collecting stock, for being advantageously
grouped with the bent bars belonging to the same element.
[0014] Preferably, said auxiliary unloading arm is associated with a tilting arm pivoted
laterally to a bend unit of said apparatus and mobile between a lowered position,
underlying said bend unit, and a raised inclined position for unloading said bars,
said tilting arm comprising a load portion separated from an unload portion by means
of a shoulder.
[0015] Preferably, said auxiliary unloading arm is mobile with respect to said tilting arm
between a disengagement position and an operative position in which the upper surface
of said auxiliary unloading arm is substantially aligned with the upper surface of
said unload portion of the tilting arm so as to define said sliding plane of the bars
into said collecting stock.
[0016] The feeding method for the bars according to the invention provides to operate at
least one auxiliary unloading arm between a lowered disengagement position, arranged
below an insertion zone of the bars between the bending tools of said apparatus for
bending bars, and a raised operative position in which the upper surface of said auxiliary
unloading arm is inclined so as to define a sliding plane of said bars into a collecting
zone, bypassing the bending step.
Description of Drawings
[0017] Details of the invention shall be more apparent from the detailed description of
a preferred embodiment of the device for loading and unloading bar-shaped profiles
according to the invention, in particular iron rods for reinforced concrete illustrated
for indicative purposes in the attached drawings, wherein:
figure 1 shows a perspective view of an apparatus for bending bar-shaped profiles
provided with the device for loading and unloading said bar-shaped profiles according
to the invention;
figures 2 to 8 show a lateral view of the apparatus shown in figure 1 in subsequent
working steps of said loading and unloading device.
Best Mode
[0018] With reference to such figures, the apparatus for bending bar-shaped metal profiles
2, for example rods obtained by cutting from bars or rolls, has been indicated as
a whole with 1. In the following, for the sake of simplicity, such metal profiles
will be indicated with the term "bars".
[0019] The apparatus 1 is provided with at least one bend unit 3 served by a feed line or
by a feed bench 4 of the bars 2 cut to measure, preferably constituted by a suitably
motorized roller conveyor. The bend unit 3 is fixed or mounted on rails 5 arranged
side by side to the roller conveyor 4, as it is shown in the drawings, so as to be
displaced as necessary in a different position with respect to the same roller conveyor.
The bend unit 3 is constituted, in substantially known manner, by a bending head 6
comprising suitable bending tools, for example a central mandrel or a template and
a bending pin, mounted in rotatable manner about the axis of the central mandrel,
to perform the bending of a portion of the bar 2 interposed between the central mandrel
and the eccentric pin 8. In substance, the bending of the bar 2 is performed by virtue
of the angular rotation of the eccentric pin about the axis of the central mandrel.
[0020] The roller conveyor 4 defines a roller plane on which the bars 2 are arranged with
axis orthogonal to the axis of the same rolls. More precisely, the bars 2 are longitudinally
translated in direction of a stop position delimited for example by a fixed abutment
9, substantially at the bending station.
[0021] At one side of the roller conveyor 4, at its end part, a channel 10 is shaped for
picking up the bars 2 to be simultaneously fed to the bending head 6; the channel
10 for pick up of the bars is substantially parallel and coplanar to the roller conveyor
4. Such pick up channel 10 of the bars is made up for example of a plurality of idle
rolls 11, embossed at a side of the roller conveyor 4 through supports 12 that shape
as well the external bank of the pick up channel 10. The pick up channel 10 is substantially
arranged in intermediate position between the roller conveyor 4 and the bend unit
3 of the apparatus; more precisely, the pick up channel 10 is interposed between the
roller conveyor 4 and the zone 13 of insertion of the bars between the bending tools
of the bend unit 3.
[0022] A device 20 is associated with the bending apparatus 1 and is predisposed to perform
the loading of the bars 2 to be bent inside the above mentioned zone 13 of insertion
between the bending tools of the bend unit 3 and the unloading of the bent bars in
a suitable compartment of an exit stock 14. The device 20 comprises at least one load
and unload unit comprising a ramp 21 preferably fixed, for loading the bars 2 to be
bent in the zone 13 of insertion between the bending tools of the bend unit 3 and
an arm 22 tilting on a vertical plane transverse to the roller conveyor 4 for unloading
the bent bars 2.
[0023] In the illustrated case, the device 20 comprises a first load and unload unit 20a
associated with the framework of the bend unit 3, upstream of the bending head 6 according
to the feed direction of the bars 2, and a second load and unload unit 20b carried
by a crossbar 23 fixed in embossed manner, in a suitably adjustable position, to the
framework of the roller conveyor 4. The cited load and unload units 20a, 20b are shaped
in similar manner and are predisposed to be operated in synchronous manner, as it
is specified in the following. Obviously, according to the exigencies, it is possible
to provide that the device 20 has a different number of load and unload units.
[0024] The ramp 21, preferably fixed, substantially shapes an upper inclined surface 24,
preferably flat, predisposed to allow the rolling of the bars 2 by virtue of the force
of gravity from an upper position into a lower position, at which the same bars 2
are introduced in the zone 13 of insertion between the bending tools of the bend unit
3, that is are engaged in the central passage portion corresponding to the zone comprised
between the central mandrel and the eccentric bending pin of the bending head.
[0025] The tilting arm 22 comprises a load portion 25 that extends beyond unload portion
26. More precisely, the load portion 25 is separated from the load portion 26 by means
of a shoulder 27 predisposed to prevent the rolling towards the unload portion 26
of the bars 2 in support on the load portion 25.
[0026] The tilting arm 22 is pivoted to the fixed structure at an axis 28. A motor member
or an actuator of known type, not shown in the drawings, operates the alternated operation
in rotation of the tilting arm 22 from a lower position substantially horizontal to
a raised inclined position. At the lower position, the load portion 25 is in a zone
below the pick up channel 10. Further to the rotation of the tilting arm 22 about
the axis 28, the load portion 25 is predisposed to raise itself with respect to the
plane of the channel 10 of pick up until the cited raised portion, raising the bars
2 above the slide 21 preferably fixed. By continuing the raising of the arm 22, the
bars reach by gravity the shoulder 27. In such raised intermediate configuration,
the above mentioned load position 25 is predisposed to arrange in a way substantially
parallel to the inclined surface 24 of the ramp 21 preferably fixed. During the raising
of the tilting arm 22, the bars 2 which have been bent in the preceding working cycle
are unloaded and, as it was previously said, the bars 2 which shall be bent in the
subsequent working cycle are raised, by the same movement. The subsequent lowering
of the tilting arm 22 is predisposed to bring the bars 2 in contact with the inclined
surface 24 of the ramp 21 preferably fixed, on which the bars 2 slide until falling
in the zone 13 of insertion between the bending tools.
[0027] An auxiliary unloading arm 30 is associated with the tilting arm 22 in mobile manner
between a disengagement position and an operative position in which it is possible
to perform the direct unloading of the bars into the collecting stock 14, thus bypassing
the bending step.
[0028] In the illustrated case, the tilting arm 22 has box-like shape, for example by means
of a double plate or a U-profile, and has an upper opening 29 at the load portion
25. The auxiliary unloading arm 30 is housed inside the tilting arm 22 and is mobile,
upon command of suitable actuating means, between a disengagement position retracted
inside the same tilting arm 22 and an extracted working position in which the auxiliary
unloading arm 30 is protruding through the above mentioned upper opening 29 so as
to fill the shoulder 27 of the tilting arm 22. In substance, in the extracted working
position, the upper surface of the auxiliary unloading arm 30 is aligned with the
upper surface of the unload portion 26 of the tilting arm 22 so as to define a single
sliding plane of the bars 2 into the collecting stock 14, bypassing the bending step.
[0029] It is possible to provide that the auxiliary unloading arm 30 is differently shaped,
while performing the same function. In particular, it is possible to provide that
the auxiliary unloading arm 30 is carried in rotatable manner, upon command of suitable
actuator means, on a vertical plane placed side by side with the rotation plane of
the tilting arm 22. The auxiliary unloading arm 30 can be pivoted on the fixed structure
which supports the tilting arm 22, in particular on the same pivot 28, or on the same
tilting arm 22. In this case the cited actuating means operate the angular alternated
rotation of the auxiliary unloading arm 30 between a disengagement lowered position
and a raised operative position in which the upper surface of the auxiliary unloading
arm 30 is aligned with the upper surface of the unload portion 26 of the tilting arm
22.
[0030] The functioning of the device for loading and unloading bars according to the invention
is described in the following.
[0031] The bars 2 to be bent in each working cycle are selected by hand and transversely
from the roller conveyor 4 to the pick up channel 10, at which the tilting arm 22
works. The tilting arm 22, by means of the load portion 25, brings the same bars 2
to the bending head 6 of the bend unit 3 (Fig. 2). During this step, the tilting arm
22 of the loading and unloading device 20 is arranged in the lowered position, with
the load portion 25 underlying the height of the rolls of the pick up channel 10 on
which are placed in stocking the bars 2 to be bent during the working cycle.
[0032] Then the angular rotation of the tilting arm 22 towards the upper inclined position
is operated. The tilting arm 22 raises above the pick up channel 10 so as to reach
upwards the bars 2 stocked therein and to pick them up (Fig. 3). By the effect of
the inclination reached by the tilting arm 22, the raised bars 2 slide on the load
portion 25 reaching in abutment the shoulder 27. In this raised intermediate configuration,
the load portion 25 is spaced in substantially parallel manner from the preferably
fixed slide 21.
[0033] Then the tilting arm 22 is operated in rotation in opposite direction, that is, towards
its lowered position that is back towards the lowered position (Fig. 4). During this
lowering movement, the bars 2, arranged on the load portion 25 against the shoulder
27, reach the preferably fixed slide 21 and arrive in support on it while the tilting
arm 22 continues its downward stroke. The bars 2 in support on the inclined surface
24 of the preferably fixed slide 21 slide in the zone 13 of insertion between the
bending tools, to start, in known manner, the bending cycle (Fig. 5).
[0034] Once the bending has occurred, the bent bars 2 are again taken over by the loading
and unloading device 20. More precisely, the tilting arm 22 is again raised from the
lowered inactive configuration to the raised configuration. Further to such raising
the bent bars 2 are picked up at the zone 13 of insertion between the bending tools
and taken over by the tilting arm 22 at the inclined unload portion 26. Once picked
up, the bent bars 2 slide along an unload portion 26 for reaching a predetermined
compartment of the collecting stock 14 (Fig. 6). The collecting stock 14 can be divided
in more than one compartment, possibly selectable for different supplies.
[0035] It is to be observed that during the above mentioned rotation of the tilting arm
22 from the inactive lowered configuration to the raised configuration, in which the
bent bars 2 slide into the collecting stock 14, the same tilting arm 22 provides to
pick up from the pick up channel 10 a subsequent group of bars 2 stocked therein,
to start the subsequent bending cycle.
[0036] Obviously, in case the loading and unloading device 20, as it is illustrated, is
provided with a plurality of loading and unloading units 20a, 20b, suitably spaced,
the described functioning is carried out in synchronism by both the above mentioned
units.
[0037] To direct one or more bars 2, predisposed in the pick up channel 10, into the predetermined
compartment of the collecting stock 14, bypassing the bending step, the auxiliary
unloading arm 30 is operated. In particular, the auxiliary unloading arm 30 is displaced
from the disengagement position to the operative position in which the upper surface
of the same auxiliary unloading arm 30 is aligned with the upper surface of the unload
portion 26 of the tilting arm 22 so as to define a single sliding plane of the bars
2 into the collecting stock 14, as it can be seen in Fig. 7 in which it is shown the
unloading of a bundle of bars. Therefore, the rotation of the tilting arm 22 in the
inclined raised position makes the bars 2, picked up from the pick up channel 10,
directly slide into the collecting stock 14 (Fig. 8).
[0038] The device according to the invention reaches therefore the scope of allowing to
perform in an optimal manner the loading and the unloading of bar-shaped profiles,
in particular iron rods for reinforced concrete, in an apparatus for bending such
bars.
[0039] In particular, the device according to the invention allows the straight bars to
directly slide into the collecting stock, bypassing the bending step. It is to be
observed that these straight bars can be tied in bundles and tagged before the transferring
into the collecting warehouse.
[0040] This allows to optimize the logistics of the working site supply. In practice, the
device according to the invention allows to group into the collecting stock both the
straight bars and the shaped bars destined to the same structural element; in this
way the bars remain grouped and therefore easy to tie, for example by an iron wire,
and to tag as they are unloaded into the collecting warehouse.
[0041] It is possible for example to collect the whole supply intended for the manufacturing
of a same structural element, such as a beam or a floor, having already grouped and
identified the working groups, that is the different bars, straight and shaped, which
serve for a prefixed reinforcement, with the precise indication for their positioning.
[0042] In practice, the embodiment of the invention, the materials used, as well as the
shape and dimensions, may vary depending on the requirements.
[0043] Should the technical characteristics mentioned in the claims be followed by reference
signs, such reference signs were included for the sole purpose of increasing the understanding
of the claims and thus they shall not be deemed limiting the scope of the element
identified by such reference signs by way of example.
1. Device for loading and unloading bars combined with an apparatus for bending said
bars comprising at least one bend unit (3); a feed unit (4) of said bars (2) arranged
at one side of said bend unit (3) and predisposed to feed said bars (2) in a longitudinal
direction; a stock (14) for collecting the bars, said device comprising
- a ramp (21) for feeding said bars (2) to said bend unit (3);
- a tilting arm (22) pivoted laterally to said bend unit (3) and mobile between a
lowered position, underlying said bend unit (3), and a raised position inclined for
unloading said bars (2), said tilting arm (22) comprising a load portion (25) separated
from an unload portion (26) by means of a shoulder (27), and characterized in that said device further comprises
- an auxiliary unloading arm (30) associated with said tilting arm (22) and mobile
with respect to this latter between a disengagement position and an operative position
in which an upper surface of said auxiliary unloading arm (30) is substantially aligned
with the upper surface of said unload portion (26) of the tilting arm (22) so as to
define a sliding plane of said bars (2) into said collecting stock (14), bypassing
the step of bending.
2. Device according to claim 1, characterized in that said tilting arm (22) is predisposed to intercept by means of said load portion (25)
one or more bars (2) to be bent prearranged in a pickup channel (10) of said feed
unit (4) and to bring said one or more bars (2) to be bent in a raised inclined position
over said ramp (21) in which said one or more bars (2) to be bent slide in abutment
against said shoulder (27).
3. Device according to claim 1 or 2, characterized in that said auxiliary unloading arm (30) is mobile between a said disengagement position,
retracted substantially at said unload portion (26) of the tilting arm (22), and a
said operative position extracted with respect to said load portion (25) of the tilting
arm (22) to fill said shoulder (27).
4. Device according to claim 3, characterized in that said tilting arm (22) is box-like-shaped and said auxiliary unloading arm (30) is
housed in sliding manner inside the same tilting arm (22) so as to be protruding,
in said operative extracted position, through an upper opening (29) obtained at said
load portion (25).
5. Device according to one of the preceding claims, characterized in that said ramp (21) is arranged on a vertical plane transversal to said feed unit (4)
for transferring said bars (2) to be bent to a zone (13) of insertion of the bars
(2) between the bending tools of said bend unit (3).
6. Device according to one of the preceding claims, characterized in that it comprises at least one first loading/unloading unit (20a) arranged close to said
bend unit (3) and a second loading/unloading unit (20b) embossed with respect to said
feed unit (4), in a position spaced from said first loading/unloading unit (20a),
said loading/unloading units (20a, 20b) being respectively provided with a said ramp
(21), a said tilting arm (22) and a said auxiliary unloading arm (30) and being predisposed
to be operated in a synchronous manner.
7. Method for feeding bars in an apparatus for bending said bars comprising at least
one bend unit (3); a feed unit (4) of said bars (2) arranged at the side of said bend
unit (3) and predisposed to feed said bars (2) in a longitudinal direction; a stock
(14) for collecting the bars,
characterized in that it provides the steps of
- operating at least one auxiliary unloading arm (30) between a lowered disengagement
position, arranged beneath a zone (13) for the insertion of the bars (2) between bending
tools of said apparatus for bending bars, and a raised operating position in which
the upper surface of said auxiliary unloading arm (30) is inclined so as to define
a sliding plane for said bars (2) towards a collecting stock (14), bypassing the step
of bending.
8. Method according to claim 7,
characterized in that it provides the steps of
- feeding said bars (2) to a pickup channel (10) of said feed unit (4);
- operating the angular rotation of a tilting arm (22), pivoted laterally to said
bend unit (3), from a lowered position underlying said pick up channel (10) to a raised
inclined position, for picking up said bars (2) from said channel (10) and unload
the same bars (2) in said zone (13) of insertion of the bars (2) between the bending
tools, to perform said bending step;
- alternatively operating said auxiliary unloading arm (30) to pick up and unload
said bars (2) into said collecting stock (14), bypassing the bending step.
9. Method according to claim 8,
characterized in that it provides the further step of
- operating the angular rotation of said tilting arm (22) from said raised position
to said lowered position, to transfer said bars (2) picked up from said channel (10)
to a ramp (21) predisposed to feed the same bars (2) to said zone (13) of insertion
of the bars (2) between the bending tools.
1. Vorrichtung für das Laden und Abladen von Barren in Kombination mit einer Biegevorrichtung
der genannten Barren, die mindestens eine Biegegruppe (3) umfasst; eine Zuführgruppe
(4) der genannten Barren (2), die an der Seite der genannten Biegegruppe (3) angeordnet
ist und dazu geeignet ist, die genannten Barren (2) in einer Längsrichtung zuzuführen;
ein Sammellager (14) der Barren, wobei die genannte Vorrichtung umfasst:
- eine Rutsche (21) für die Zufuhr der genannten Barren (2) zur genannten Biegegruppe
(3);
- ein auf drehbare Weise seitlich mit genannter Biegegruppe (3) verzapfter Schwenkarm
(22), der zwischen einer abgesenkten Position unter der genannten Biegegruppe (3)
und einer für das Abladen der genannten Barren (2) geneigten angehobenen Position
beweglich ist, wobei der genannte Schwenkarm (22) einen Ladeabschnitt (25) umfasst,
der von einem Abladeabschnitt (26) mittels einer Schulter (27) getrennt ist, und dadurch gekennzeichnet, dass die genannte Vorrichtung außerdem umfasst:
- einen Hilfsabladearm (30) verbunden mit dem genannten Schwenkarm (22) und beweglich
im Verhältnis zu diesem zwischen einer Freigabe- und einer Betriebsposition, in der
eine obere Fläche des genannten Hilfsabladearms (30) im Wesentlichen mit der oberen
Fläche des genannten Abladeabschnitts (26) des Schwenkarms (22) ausgerichtet ist,
so dass eine Gleitfläche der genannten Barren (2) im genannten Sammellager (14) unter
Umgehung der Biegephase festgelegt wird.
2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass der genannte Schwenkarm (22) dazu geeignet ist, mittels des genannten Ladeabschnitts
(25) einen oder mehrere zu biegende Barren (2), die in einem Entnahmenkanal (10) der
genannten Zuführgruppe (4) vorbereitet sind, abzufangen und diesen einen oder mehrere
zu biegende Barren (2) in eine angehobene Position zu bringen, geneigt über der genannten
Rutsche (21), auf der ein oder mehrere zu biegende Barren (2) an den Anschlag der
genannten Schulter (27) rutschen.
3. Vorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass der genannte Hilfsabladearm (30) zwischen einer Freigabeposition beweglich ist, die
im Wesentlichen in Übereinstimmung mit dem genannten Abladeabschnitt (26) des Schwenkarms
(22) eingezogen ist, und einer genannten Betriebsposition, die im Verhältnis zum genannten
Ladeabschnitt (25) des Schwenkarms (22) ausgezogen ist, um die genannte Schulter (27)
auszufüllen.
4. Vorrichtung nach Anspruch 3, dadurch gekennzeichnet, dass der genannte Schwenkarm (22) kastenförmig ausgeführt ist und der genannte Hilfsabladearm
(30) gleitend innerhalb desselben Schwenkarms (22) untergebracht ist, so dass er in
der genannten ausgezogenen Betriebsposition mittels einer oberen Öffnung (29), die
an dem genannten Ladeabschnitts (25) ausgeführt wurde, herausragt.
5. Vorrichtung nach einer der vorausgehenden Ansprüche, dadurch gekennzeichnet, dass die genannte Rutsche (21) auf einer vertikalen Fläche quer zur genannten Zuführgruppe
(4) angeordnet ist, um die genannten zu biegenden Barren (2) zu einem Einfügungsbereich
(13) der Barren (2) zwischen den Biegewerkzeugen der genannten Biegegruppe (3) zu
übertragen.
6. Vorrichtung nach einer der vorausgehenden Ansprüche, dadurch gekennzeichnet, dass sie mindestens eine erste Lade- und Abladegruppe (20a) umfasst, die unmittelbar hinter
der genannten Biegegruppe (3) angeordnet ist, und eine zweite Lade- und Abladegruppe
(20b), überhängend im Verhältnis zur genannten Zuführgruppe (4), in Abstandsposition
von der genannten ersten Lade- und Abladegruppe (20a), wobei die genannten Lade- und
Abladegruppen (20a, 20b) jeweilig mit einer genannten Rutsche (21), einem genannten
Schwenkarm (22) und einem genannten Hilfsabladearm (30) ausgerüstet sind und dazu
geeignet sind, synchron betätigt zu werden.
7. Verfahren für die Zuführung von Barren zu einer Vorrichtung für das Biegen der genannten
Barren, die mindestens eine Biegegruppe (3) umfasst, eine Zuführgruppe (4) der genannten
Barren (2), die an der Seite der genannten Biegegruppe (3) angeordnet ist und dazu
geeignet ist, die genannten Barren (2) in einer Längsrichtung zuzuführen und ein Sammellager
(14) der Barren,
dadurch gekennzeichnet, dass es vorsieht,
- mindestens einen Hilfsabladearm (30) zwischen einer abgesenkten Freigabeposition,
angeordnet unter einem Einfügungsbereich (13) der Barren (2) zwischen den Biegewerkzeugen
der genannten Biegevorrichtung der Barren, und einer angehobenen Betriebsposition
zu betätigen, in der die obere Fläche des genannten Hilfsabladearms (30) geneigt ist,
so dass sie eine Gleitfläche der genannten Barren (2) im genannten Sammellager (14)
unter Umgehung der Biegephase festlegt.
8. Verfahren nach Anspruch 7,
dadurch gekennzeichnet, dass es die folgenden Phasen vorsieht:
- Zuführen der genannten Barren (2) zu einem Entnahmekanal (10) der genannten Zuführgruppe
(4);
- Betätigen der Winkelrotation eines Schwenkarms (22), der auf drehbare Weise seitlich
mit genannter Biegegruppe (3) verzapft ist, aus einer abgesenkten Position unter dem
genannten Entnahmekanal (10) zu einer geneigten angehobenen Position, um die genannten
Barren (2) aus dem genannten Entnahmekanal (10) zu entnehmen und dieselben Barren
(2) in dem genannten Einfügungsbereich (13) der Barren (2) zwischen den Biegewerkzeugen
abzuladen, um die genannte Biegephase durchzuführen;
- alternativ dazu Betätigen des genannten Hilfsabladearm (30), um die genannten Barren
(2) zu entnehmen und unter Umgehung der Biegephase im genannten Sammellager (14) abzuladen.
9. Verfahren nach Anspruch 8,
dadurch gekennzeichnet, dass es die folgende weitere Phase vorsieht:
- Betätigen der Winkelrotation eines Schwenkarms (22) aus der genannten angehobenen
Position in die genannte abgesenkte Position, um die genannten Barren (2), die aus
dem genannten Kanal (10) entnommen wurden, zu einer Rutsche (21) zu übertragen, die
dazu geeignet ist, dieselben Barren (2) dem genannten Einfügungsbereich (13) der Barren
(2) zwischen den Biegewerkzeugen zuzuführen.
1. Dispositif pour le chargement et le déchargement de barres, en combinaison avec un
appareil pour le pliage desdites barres comprenant au moins une unité de pliage (3)
; une unité d'alimentation (4) desdites barres (2) disposée sur le côté de ladite
unité de pliage (3) et apte à alimenter lesdites barres (2) dans une direction longitudinale
; un magasin (14) de stockage des barres, ledit dispositif comprenant :
- une goulotte (21) pour alimenter lesdites barres (2) à ladite unité de pliage (3)
;
- un bras oscillant (22) monté pivotant latéralement par rapport à ladite unité de
pliage (3) et mobile entre une position abaissée au-dessous de ladite unité de pliage
(3) et une position élevée inclinée pour décharger lesdites barres (2), ledit bras
oscillant (22) comprenant une partie de chargement (25) séparée d'une partie de déchargement
(26) au moyen d'un épaulement (27), et caractérisé en ce que ledit dispositif comprend en outre
- un bras de déchargement auxiliaire (30) associé audit bras oscillant (22) et mobile
par rapport à celui-ci entre une position de dégagement et une position opérationnelle
dans laquelle une surface supérieure dudit bras de déchargement auxiliaire (30) est
sensiblement alignée avec la surface supérieure de ladite partie de déchargement (26)
du bras oscillant (22) de façon à définir un plan de glissement desdites barres (2)
dans ledit magasin de stockage (14), sans passer par la phase de pliage.
2. Dispositif selon la revendication 1, caractérisé en ce que ledit bras oscillant (22) est apte à intercepter au moyen de ladite partie de chargement
(25) une ou plusieurs barres (2) devant être pliées prédisposées dans un canal (10)
de prélèvement de ladite unité d'alimentation (4) et à porter lesdites une ou plusieurs
barres (2) devant être pliées dans une position élevée inclinée au-dessus de ladite
goulotte (21), dans laquelle lesdites une ou plusieurs barres (2) devant être pliées
glissent en butée contre ledit épaulement (27).
3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que ledit bras de déchargement auxiliaire (30) est mobile entre une dite position de
dégagement, rétractée sensiblement au niveau de ladite partie de déchargement (26)
du bras oscillant (22), et une dite position opérationnelle extraite par rapport à
ladite partie de chargement (25) du bras oscillant (22) pour remplir ledit épaulement
(27).
4. Dispositif selon la revendication 3, caractérisé en ce que ledit bras oscillant (22) est réalisé en forme de boîte et ledit bras de déchargement
auxiliaire (30) est logé de façon coulissante à l'intérieur du même bras oscillant
(22) de manière à être, dans ladite position de fonctionnement, extrait à travers
d'une ouverture supérieure (29) réalisée au niveau de ladite partie de chargement
(25).
5. Dispositif selon l'une des revendications précédentes, caractérisé en ce que ladite goulotte (21) est disposée sur un plan vertical transversal à ladite unité
d'alimentation (4) pour transférer lesdites barres (2) devant être pliées dans une
zone (13) d'insertion des barres (2) entre les outils de pliage de ladite unité de
pliage (3).
6. Dispositif selon l'une des revendications précédentes, caractérisé en ce qu'il comprend au moins un premier ensemble de chargement et de déchargement (20a) disposés
à proximité de ladite unité de pliage (3) et un second ensemble de chargement et de
déchargement (20b) porté en porte-à-faux par rapport à la dite unité d'alimentation
(4), dans une position espacée dudit premier ensemble de chargement et de déchargement
(20a), lesdits ensembles de chargement et de déchargement (20a, 20b) étant respectivement
munis d'une dite goulotte (21), un dit bras oscillant (22) et un dit bras de déchargement
auxiliaire (30) et étant aptes à être entraînés en mode synchrone.
7. Méthode pour alimenter des barres dans un appareil pour le pliage desdites barres
comprenant au moins une unité de pliage (3) ; une unité d'alimentation (4) desdites
barres (2) disposée sur le côté de ladite unité de pliage (3) et apte à alimenter
lesdites barres (2) dans une direction longitudinale ; un magasin (14) de stockage
des barres,
caractérisé en ce qu'il prévoit de :
- actionner au moins un bras de déchargement auxiliaire (30) entre une position de
dégagement abaissée, disposée au-dessous d'une zone (13) d'insertion des barres (2)
entre les outils de pliage dudit appareil pour le pliage des barres, et une position
opérationnelle élevée, dans laquelle la surface supérieure dudit bras de déchargement
auxiliaire (30) est inclinée de façon à définir un plan de glissement desdites barres
(2) dans un magasin de stockage (14), sans passer par la phase de pliage.
8. Méthode selon la revendication 7,
caractérisé en ce qu'elle comprend les étapes consistant à :
- alimenter lesdites barres (2) à un canal (10) de prélèvement de ladite unité d'alimentation
(4) ;
- activer la rotation angulaire d'un bras oscillant (22), monté pivotant latéralement
par rapport à ladite unité de pliage (3), à partir d'une position abaissée au-dessous
dudit canal (10) de prélèvement à une position élevée inclinée, pour prélever lesdites
barres (2) à partir dudit canal (10) et décharger les mêmes barres (2) dans ladite
zone (13) d'insertion des barres (2) entre les outils de pliage, pour effectuer ladite
étape de pliage ;
- en alternative, actionner ledit bras de déchargement auxiliaire (30) pour prélever
et décharger lesdites barres (2) dans ledit magasin de stockage (14), sans passer
par la phase de pliage.
9. Méthode selon la revendication 8,
caractérisé en ce qu'elle comprend l'étape supplémentaire consistant à :
- activer la rotation angulaire dudit bras oscillant (22) à partir de ladite position
élevée à ladite position abaissée, pour transférer lesdites barres (2) prélevées sur
ledit canal (10) à une goulotte (21) apte à alimenter les mêmes barres (2) à ladite
zone (13) d'insertion des barres (2) entre les outils de pliage.