FIELD AND BACKGROUND OF THE INVENTION
[0001] The present invention, in some embodiments thereof, relates to novel dopants of organic
semiconductors.
[0002] Organic semiconductors (OSCs) are taking an ever growing part in the field of advanced
electronics. OSCs are organic materials that have semiconductor properties, namely
an electrical conductivity between that of typical metals and that of insulating compounds.
Organic semiconductors can take the form of single molecules, short chain oligomers
and long chain polymers, such as aromatic hydrocarbons, which include pentacene, anthracene
and rubrene as semiconductive small molecules, and poly(3-hexylthiophene), poly(p-phenylene
vinylene), F8BT, polyacetylene and derivatives thereof as semiconductor oligomers
and polymers.
[0003] The electron carriers in polymeric OSCs (organic semiconductors in the form of oligomers
and polymers) include π-electrons and unpaired electrons, which allow electrons to
dislocate via π-electron cloud overlaps, while in charge transfer complexes, quasi-stable
unpaired electrons are the charge carriers. Another charge transfer mechanism in OSC
is also obtained by pairing an electron donor molecule with an electron acceptor molecule.
According to the terms used in the field, a current is generated by the movement of
an electron (denoted "n" for negative) or a "hole" (denoted "p" for positive). The
presence of electrons or holes, which are termed n-type or p-type semiconductor material,
respectively, is the basis for any conductivity of a semiconductor. Junctions between
regions of n- and p-type semiconductors create electric fields or electronic-band
offsets which are essential for a range of semiconductor-based electronic devices.
[0004] The intrinsic electrical properties of semiconductors can be augmented and adjusted
by introducing chemical impurities thereto; a process known as doping.
[0005] Unlike some occurrences in the literature of the term "doping" in the context of
semiconductors, that use it to denote mixing of small amounts of one substance into
a bulk of another substance without effecting a specific augmentation of electrical
conductivity but rather effect color, morphology, ion transfer and other physicochemical
phenomena, the term "doping", as used herein and is known in the art, exclusively
refers to the protocol of electrical doping where the doping results in the enhancement
of charge carrier density in the doped semiconductor material, as oppose to general
"mixing" where no electrical doping occurs.
[0006] Dopants can be added to preparations of semiconductor substances so as to modify
their electrical conductivity. Addition of dopant may result, in some cases, in OSCs
that exhibit electrical conductivity nearly as some metals. Depending on the kind
of dopant, a doped region of a semiconductor is altered in the number of electrons
or holes. The term "n+" is used for n-type dopant, and the term "p+" is used for p-type
dopant. Density differences in the amount of impurities also produce small electric
fields in the region which is used to accelerate non-equilibrium electrons or holes.
[0007] The electrical conductivity of organic semiconductors is strongly influenced by doping.
Organic semiconductor matrix materials may be made up either of compounds with good
electron-donor properties or of compounds with good electron-acceptor properties.
Thus, doping of any semiconductor, and particularly doping of OSCs, has an effect
on the electronic performance of a semiconductor primarily by elevating the charge
carrier density and hence also, in some cases, the effective charge carrier mobility.
[0008] In addition to permanent modification through doping, the conductivity/resistance
of semiconductors can be modified dynamically by applying electric fields and other
sources of external energy such as electromagnetic energy (light), thermal energy
(heat) and magnetism. The ability to control resistance/conductivity in regions of
semiconductor material dynamically through the application of external energy sources
is probably one of the main applicable features of semiconductors. This capacity has
led to the development of a broad range of semiconductor devices such as transistors
and diodes. Semiconductor devices that have dynamically controllable conductivity,
such as transistors, are the building blocks of integrated circuits devices like the
microprocessor. These "active" semiconductor devices (transistors) are combined with
passive components implemented from semiconductor material such as capacitors and
resistors, to produce complete electronic circuits.
[0009] The control of conductivity via n- and p-type doping has been proving important in
the realization of low voltage and efficient organic light-emitting diodes (OLEDs).
Investigations of high quality and stable electrical doping have focused predominantly
on small π-conjugated molecules by vapor diffusion and deposition with limited attention
drawn to doping of solution processed conjugated polymers. One of the first reports
of useful intentional p-doping made use of fluorinated TCNQ (tetrafluorotetracyano-quinodimethan,
F-4-TCNQ) [1] which ever since seems to be the only π-conjugated p-dopant to be used
commercially [2].
[0010] Several studies aimed at expanding the field of dopants for OSCs and methods of doping
OSCs have been published and taught in, for example,
U.S. Patent Nos. 6,908,783 and
7,151,007, and
U.S. Patent Application Nos. 20050040390,
20050061232,
20050121667,
20050139810,
20070145355,
20070215863 and
20070278479.
[0011] By electron transfer processes, strong electron acceptors such as tetracyanoquinonedimethane
(TCNQ) or 2,3,5,6-tetrafluorotetracyano-1,4-benzoquinonedimethane (F-4-TCNQ, see Scheme
1 below) have become well known [1; 3] to produce so-called holes in electron donor-like
base materials (hole-transport materials), owing to the number and mobility of which
the conductivity of the base material is relatively significantly varied. For example,
N,N'-perarylated benzidines TPD or N,N',N"-perarylated starburst compounds, including
4,4',4"-tris(N,N-diphenylamino) triphenylamine (TDATA, see, Scheme 1) and certain
metal phthalocyanines, such as zinc phthalocyanine (ZnPc), are known as matrix materials
with hole-transport properties.

[0012] The compounds previously investigated have disadvantages for technical use in the
production of doped semiconductor organic layers or of suitable electronic components
with doped layers of this kind, since the manufacturing processes in large technical
production plants, or those on a technical scale, cannot always be sufficiently precisely
controlled. This leads to high control and regulation expense within the process in
order to obtain the desired product quality, or to undesirable tolerances of the products.
[0013] In addition, there are disadvantages in the use of previously known organic donors
with regard to electronic component structures such as light-emitting diodes (OLEDs),
field-effect transistors (FETs) or solar cells themselves, since the said production
difficulties in the handling of dopants may result in undesirable heterogeneities
in the electronic components or undesirable aging effects of the electronic components.
[0014] At the same time, however, care has to be taken to see that the dopants to be used
have appropriate electron affinities and other properties suitable for the particular
application, since, for example, under certain conditions the dopants also help to
determine the conductivity or other electrical properties of the organic semiconductor
layer.
[0015] Fullerenes and derivatives thereof have been used in the context of semiconductors
and OSCs both as a substance for the OSC matrix as well as for doping surfaces of
inorganic semiconductors.
[0016] For example,
U.S. Patent No. 7,358,538 teaches organic light-emitting devices with multiple hole injection layers containing
fullerene as the OSC matrix, wherein the layered structures include a bi-layered structure
including an electrically conductive layer serving as electrical contact to external
circuit and a fullerene layer sandwiched between the conductive layer and a hole transport
layer.
[0017] U.S. Patent Application No. 20070278479 teaches n-doping of organic semiconductors, wherein fullerenes constitute the OSC
material which is then n-doped by organometallic dopants such as bis(2,2'-terpyridine)ruthenium.
[0018] Wöbkenberg
et al. [4] teach fluorine-containing C
60 fullerene derivatives, used as an OSC matrix for high-performance electron transporting
field-effect transistors and integrated circuits.
[0019] Liming Dai
et al. [5] teach the use of C
60 spherical fullerenes as carriers for (sulfonated) molecules which are used for p-doping
of conducting polymers, namely produce a dendrimer-like molecular structure wherein
the fullerene provides the center core of the dendrimer and thus acts as a physical
carrier for the electrically active sulfonic molecules.
[0020] U.S. Patent No. 7,371,479 teaches a method for producing fullerene derivatives, similar to those described
by Liming Dai
et al., from halogenated fullerenes as starting materials, which can be used as proton (positively
charged hydrogen atoms or H
+) conductors and hence can be used in electrochemical devices.
[0021] Sque
et al. [6] teach a doping method and semiconductor devices using the same, wherein fullerene
derivatives are attached to the top surface of inorganic semiconductors layers in
order to induce charge transfer from the molecule to the semiconductor top surface.
Rincón
et al. [7] report the electrical and optical properties of molecular films made of homogeneous
and segregated mixtures of polythiophene (PT) with C
60 and C
60(OH)
24-28 compounds. This paper shows the importance of C
60(OH)
24-28 as a buffer layer between PEDOT:PSS (poly(3,4-ethylenedioxythiophone) poly(styrenesulfonate),
a polymer mixture of two ionomers) and C
60-based films for enabling high quality films which are required for efficient solar
cell operation.
[0022] Sariciftci
et al. [8] teach the use of charge transfer in the excited state between semiconductor polymers
and fullerenes in their mixed films and their use in solar cell applications,
[0023] WO 2007/121252 teaches multi-layered tandem photovoltaic cells and various components thereof, and
further teaches electron transfer events from a photo-excitable organic semiconductor
(OSC), wherein a photon excites an electron to the LUMO of the OSC, to a LUMO of an
electron acceptor. The abovementioned
WO 2007/121252 teaches n-type semiconductor materials including fullerenes, inorganic nanoparticles,
oxadiazoles, discotic liquid crystals, carbon nanorods, inorganic nanorods, polymers
containing CN groups, polymers containing CF
3 groups, and combinations thereof.
[0024] Li, F. et al. [Solid State Communications, 1998 107(4), pp. 189-192], teaches a derivative of C
60 fullerene being modified with two couple of acceptor CN groups which exhibits an
ability to accept electron higher than un-derivatized C
60 fullerene, and the preparation and characterization of a film of PVK doped with 1.6
% by weight of this C
60-derivative.
SUMMARY OF THE INVENTION
[0025] According to one aspect of the present invention there is provided a method of manufacturing
a semiconductor material, the method comprising doping a bulk organic semiconductor
material with a fullerene derivative by mixing said fullerene derivative into said
bulk organic semiconductor material, said fullerene derivative having at least one
electron-withdrawing substituent covalently attached thereto, wherein said fullerene
derivative is having a lowest occupied molecular orbital (LUMO) at an energy level
which is less than 1 eV above an energy level of the highest occupied molecular orbital
(HOMO) of said organic semiconductor material, and wherein an energy level of said
LUMO of said fullerene derivative is lower than an energy level of a LUMO of a non-derivatized
fullerene by at least 0.5 eV. In some embodiments, the doping comprises mixing the
organic semiconductor material with the fullerene derivative in solution so as to
obtain a mixture thereof.
[0026] In some embodiments, the method further comprises applying the mixture onto a substrate
by a procedure selected from the group consisting of spin-coating, printing, vaporizing,
dipping, and doctor-blading. In some embodiments, the doping is effected by vapor
deposition.
[0027] In some embodiments, the doping comprises co-evaporating and depositing the organic
semiconductor material and the fullerene derivative from two separate sources onto
a substrate.
[0028] In some embodiments, the doping comprises vapor depositing the fullerene derivative
onto a pre-applied layer of the organic semiconductor material.
[0029] According to another aspect of the present invention there is provided a semiconductor
composition, comprising a bulk organic semiconductor material doped with a fullerene
derivative by mixing said fullerene derivative into said bulk organic semiconductor
material, said fullerene derivative having at least one electron-withdrawing substituent
covalently attached thereto, and having a lowest occupied molecular orbital (LUMO)
which is sufficient to allow electron transfer from a highest occupied molecular orbital
(HOMO) of the organic semiconductor material to the LUMO. The energy level of said
LUMO is less than 1 eV above an energy level of said HOMO. Furthermore, the energy
level of said LUMO is lower than the energy level of the LUMO of a non-derivatized
fullerene by at least 0.5 eV. In some embodiments, the composition is in a liquid
form.
[0030] According to another aspect of the present invention there is provided an electronic
device comprising the composition described herein. The device may be selected from
the group consisting of an electrooptical device, a solar (photovoltaic) cell, a component
of an integrated circuitry, an organic light-emitting diode (OLED), a thin film transistor
(TFT), a field-effect transistor (FET), a TFT in flat panel display device, an element
in a liquid crystal display (LCD) device, a radio-frequency identification (RFID)
device and a detector/sensor device.
[0031] In some embodiments, an energy level of the LUMO is less than 0.4 eV above an energy
level of the HOMO of the organic semiconductor material. For example, the ratio of
the organic semiconductor material to the fullerene derivative could be in the range
from about 50 to 50 percent by weight to about 99.99 to 0.01 percent by weight (not
forming part of the invention). In some embodiments, a ratio of the organic semiconductor
material to the fullerene derivative ranges from about 80 to 20 percent by weight
to about 99.99 to 0.01 percent by weight.
[0032] In some embodiments, a ratio of the organic semiconductor material to the fullerene
derivative ranges from about 90 to 10 percent by weight to about 99.99 to 0.01 percent
by weight.
[0033] In some embodiments, the fullerene derivative has general Formula I:
C
nR
m Formula I
wherein n and m are integers representing the ratio of carbon atoms to R substituents
in the fullerene;
R is an electron-withdrawing substituent such as, but not limited to, halogen, pseudohalogen,
haloalkyl, haloalicyclic, haloaryl, haloheteroaryl, carbonyl, ester, aldehyde and
any combination thereof; and
wherein the fullerene is selected from the group consisting of a spherical fullerene,
a tubular fullerene, a dimer having two spherical fullerenes linked by a carbon chain.
[0034] In some embodiments, the electron-withdrawing substituent is halogen and the fullerene
derivative is a halogenated fullerene derivative (HFD).
[0035] In some embodiments, the halogenated fullerene derivative is a halogenated spherical
fullerene derivative.
[0036] In some embodiments, the halogenated spherical fullerene derivative is C
60F
36.
[0037] In some embodiments, the halogenated spherical fullerene derivative is C
70F
54.
[0038] In some embodiments, the organic semiconductor material is selected from the group
consisting of phenanthroline, a substituted phenanthroline, 2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline
(BCP), triarylamine, a substituted triarylamine, polyvinylcarbazole (PVK), polyvinylcarbazole-cinnamate
(PVK-Cin), poly[-bis(4-butylphenyl)--bis(phenyl)benzidine] (poly-TPD), poly(3-hexylthiophene-2,5-diyl),
polyacene, polyphenylene, poly(phenylene vinylene), polyfluorene, anthracene, tetracene,
chrysene, pentacene, pyrene, perylene, coronene, p-quaterphenyl (p-4P), p-quinquephenyl
(p-5P), p-sexiphenyl (p-6P), poly(3-substituted thiophene), poly(3,4-bisubstituted
thiophene), polybenzothiophene, polyisothianapthene, poly(N-substituted pyrrole),
poly(3-substituted pyrrole), poly(3,4-bisubstituted pyrrole), polyfuran, polypyridine,
poly-1,3,4-oxadiazoles, polyisothianaphthene, poly(N-substituted aniline), poly(2-substituted
aniline), poly(3-substituted aniline), poly(2,3-bisubstituted aniline), 1,3,5-tris(diphenylamino)benzene,
1,3,5-tris(2-(9-ethylcabazyl-3)ethylene)benzene, 4,4'-bis(n-carbazolyl)-1,1'-biphenyl,
copper(ii) phthalocyanine, tri-p-tolylamine, 7,7,8,8-tetracyanoquinodimethane, 8-hydroxyquinoline
zinc, tris-(8-hydroxyquinoline)aluminum, polyazulene, polypyrene, a pyrazoline derivative;
polyselenophene, polybenzofuran, polyindole, polypyridazine, a benzidine derivative,
a stilbene derivative, a triazine derivative, a substituted metallo- or metal-free
porphine derivative, a phthalocyanine derivative, a fluorophthalocyanine derivative,
a naphthalocyanine derivative, a fluoronaphthalocyanine derivative and a fullerene
derivative.
[0039] As used herein the term "about" refers to ± 10 %.
[0040] The terms "comprises", "comprising", "includes", "including", "having" and their
conjugates mean "including but not limited to". The term "consisting of' means "including
and limited to".
[0041] The term "consisting essentially of" means that the composition, method or structure
may include additional ingredients, steps and/or parts, but only if the additional
ingredients, steps and/or parts do not materially alter the basic and novel characteristics
of the claimed composition, method or structure.
[0042] As used herein, the singular form "a", "an" and "the" include plural references unless
the context clearly dictates otherwise. For example, the term "a biomolecule" or "at
least one biomolecule" may include a plurality of biomolecules, including mixtures
thereof.
[0043] Throughout this application, various embodiments of this invention may be presented
in a range format. It should be understood that the description in range format is
merely for convenience and brevity and should not be construed as an inflexible limitation
on the scope of the invention. Accordingly, the description of a range should be considered
to have specifically disclosed all the possible subranges as well as individual numerical
values within that range.
[0044] Whenever a numerical range is indicated herein, it is meant to include any cited
numeral (fractional or integral) within the indicated range. The phrases "ranging/ranges
between" a first indicate number and a second indicate number and "ranging/ranges
from" a first indicate number "to" a second indicate number are used herein interchangeably
and are meant to include the first and second indicated numbers and all the fractional
and integral numerals therebetween.
[0045] As used herein the term "method" refers to manners, means, techniques and procedures
for accomplishing a given task including, but not limited to, those manners, means,
techniques and procedures either known to, or readily developed from known manners,
means, techniques and procedures by practitioners of the chemical, pharmacological,
biological, biochemical and medical arts.
[0046] Unless otherwise defined, all technical and/or scientific terms used herein have
the same meaning as commonly understood by one of ordinary skill in the art to which
the invention pertains. Although methods and materials similar or equivalent to those
described herein can be used in the practice or testing of embodiments of the invention,
exemplary methods and/or materials are described below. In case of conflict, the patent
specification, including definitions, will control. In addition, the materials, methods,
and examples are illustrative only and are not intended to be necessarily limiting.
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Some embodiments of the invention are herein described, by way of example only, with
reference to the accompanying drawings and images. With specific reference now to
the drawings and images in detail, it is stressed that the particulars shown are by
way of example and for purposes of illustrative discussion of embodiments of the invention.
In this regard, the description taken with the drawings and images makes apparent
to those skilled in the art how embodiments of the invention may be practiced.
[0048] In the drawings:
FIGs. 1A-B present cyclic voltammograms of [6,6]-phenyl-C61-butyric acid methyl ester (PCBM, dashed line in FIG. 1A), and of an exemplary derivatized
fullerene C60F36 (solid line in FIG. 1A), showing the onset of the reduction wave, or the LUMO level
(marked by an arrow in FIG. 1A for the two compounds), and the cyclic voltammograms
of poly(3-hexylthiophene-2,5-diyl) (P3HT, insert in FIG. 1A), and the HOMO and LUMO
levels (solid line in FIG. 1B) of the isolated compounds C60, PCBM, C60F36 and P3HT;
FIGs. 2A-B are light absorption spectra obtained for P3HT mixed with 10 % by weight
of C60 (dashed line in FIG. 2A), normalized by curve overlapping of the right-hand slope
to the spectrum obtained for pristine P3HT (solid line in FIG. 2A), and the absorption
spectrum of P3HT doped with 10 % by weight of an exemplary derivatized fullerene C60F36 (dashed line in FIG. 2B), normalized by curve overlapping of the right-hand slope
to the spectrum obtained for pristine P3HT (solid line in FIG. 2B), showing the difference
between the two absorption spectra (ΔOD curve in the insert of FIG. 2B), which is
indicative of a charge-polaron induced absorption attributed to the shift in the oscillator
strength to longer wavelengths as expected in the case of charge transfer events induced
by doping;
FIGs. 3A-B are color photographs of two sets of vials, wherein vial No. 1 contains
C60 (20 mg in 1 ml of DCB); vial No. 2 contains P3HT (20 mg in 1 ml of DCB); vial No.
3 contains P3HT (20 mg in 1 ml of DCB) mixed with C60 (2 mg or 10 % by weight); vial No. 4 contains P3HT (20 mg in 1 ml of DCB) mixed with
C60 (0.2 mg or 1 % by weight); vial No. 5 contains P3HT (20 mg in 1 ml of DCB) mixed
with C60 (0.002 mg or 0.01 % by weight); vial No. 6 contains an exemplary derivatized fullerene
C60F36 (20 mg in 1 ml of DCB); vial No. 7 contains P3HT (20 mg in 1 ml of DCB); vial No.
8 contains P3HT (20 mg in 1 ml of DCB) doped with C60F36 (2 mg or 10 % by weight); vial No. 9 contains P3HT (20 mg in 1 ml of DCB) doped with
C60F36 (0.2 mg or 1 % by weight); and vial No. 10 contains P3HT (20 mg in 1 ml of DCB) doped
with C60F36 (0.002 mg or 0.01 % by weight), and showing the effect of doping-induced enhanced
absorption of visible light;
FIG. 4 present comparative plots, showing the photoluminescence quantum efficiency
(PLQE) as a function of the amount of fullerene expressed in weight percents as measured
for C60 (dashed line and round symbols) and for an exemplary derivatized fullerene C60F36 (solid line and square symbols) in P3HT (the PLQE of the pristine P3HT was 6 %, data
not shown), and showing that C60F36 quenches the luminescence much faster as compared to the effect of C60;
FIG. 5 presents comparative Current-Voltage (I-V) plots characteristic of P3HT (solid
line) and doped P3HT (dashed line) as measured in an OSC-based diode device, and showing
the typical turn on voltage observed for the pristine P3HT and that the device exhibited
an almost complete short-circuit characteristics in the P3HT device doped with 10
weight percents of an exemplary derivatized fullerene C6oF36;
FIGs. 6A-B present the output characteristics used at gate voltages of VGS=0 and VGS=-20V of three TFT devices which are based on pristine P3HT (dotted line and triangle
symbols in FIG. 6A), the same mixed with 0.1 weight percent of C60 (dashed line and square symbols in FIG. 6A) and the same doped with 0.1 weight percent
of C60F36 (full line and circle symbols in FIG. 6A), and the output characteristics of a TFT
device based on P3HT mixed with 10 weight percents of C60 (dashed line and square symbols in FIG. 6B) and the same doped with 10 weight percent
of C60F36 (full line and circle symbols in FIG. 6B), and showing that C60 mixing has a slight effect (which is independent of the weight percent thereof) on
the TFT characteristics, as compared to the pronounced effect which is observed when
C60F36 is used as a dopant in the TFT device, and further showing the conductivity of the
sample doped with 10 % C60F36 in P3HT is three orders of magnitude higher than that of the pristine P3HT TFT at
the ON state
FIG. 7 presents a comparative energy level diagram and chemical structure of triarylamine,
BCP, poly-TPD, PVK-Cin and a conjugated pentapeptide, which are the materials used
in the study of p-type doping of organic thin films using the exemplary derivatized
fullerene C60F36 according to some embodiments of the present invention, showing the HOMO-LUMO values
as determines using cyclic voltammetry and compared to the values of indium tin oxide
(ITO), (poly(3,4-ethylenedioxythiophene) (PEDOT), Ca and Al;
FIG. 8 presents a current vs. voltage plot, measured using ITO/PEDOT- 70 nm polymer-silver
diode structure, showing the characteristics of the cross-linked triarylamine (dashed
line, round symbols), of the cross linked PVK-Cin blended at an equal weight with
poly-TPD (dashed line, square symbols), and of the same materials where 10 % by weight
C60F36 was added thereto (solid lines in respective symbols);
FIG. 9 presents a current vs. voltage (C-V) plot, showing the current and luminance
as a function of applied voltage for double layer LEDs that are largely based on the
carbazole unit of PVK that appears both in the electron blocking and in the emitter
layer, wherein the results measured for the LED having electron blocking layer consisting
of about 20 nm of undoped PVK-Cin are denoted by square symbols and the results measured
for the LED having electron blocking layer consisting of about 70 nm of 10 % by weight
C60F36 doped into the PVK-Cin/poly-TPD 1:1 mixture are denoted by round symbols, and the
light emitting conjugated pentapeptide layer was kept at a thickness of about 60 nm;
and
FIG. 10 presents a current vs. voltage (C-V) plot of the results obtained for a three
layer hybrid LED, wherein the electron blocking layer (EBL) was of 70 nm and the conjugated
pentapeptide emitter (20 nm) were spincoated from solution followed by evaporation
of a 30 nm BCP as hole blocking layer (HBL) and a top contact metal (Ca/Al), showing
the current and luminance, in solid and empty symbols in the overlapping lines, respectively,
whereas the dashed line and square symbols represents the device efficiency in cd/A.
DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0049] The present invention, in some embodiments thereof, relates to applied materials
and more particularly, but not exclusively, to novel dopants of organic semiconductors.
[0050] An electro-physical characteristic of an organic semiconductor (OSC) is expressed
by its highest occupied molecular orbital (HOMO) value, which corresponds to the valence
band in an inorganic semiconductor, and its lowest unoccupied molecular orbital (LUMO)
value, which corresponds to the conduction band in an inorganic semiconductor. The
difference of the energies of the HOMO and LUMO is equivalent to the band gap of inorganic
semiconductors, which serves as a measure of the excitability of the molecule or system.
A system which is characterized by a small band gap requires a smaller dose of energy
to be excited. In general, the band gap depends on pressure and temperature because
of thermal effects such as expansion, orientation and order. This temperature and
pressure dependence is more pronounced in OSCs, as compared to inorganic semiconductors.
[0051] For inorganic semiconductors, the distinction between semiconductors and insulators
is typically defined in terms of the band gap. Semiconductors can be regarded as a
type of insulator with a low band gap, while insulators with a higher band gap, usually
greater than 3 eV, are not considered semiconductors and generally do not exhibit
semiconductive behavior under practical conditions. For organic semiconductors (OSC),
one would typically use the existence of bond-conjugation or of π-electrons to define
a material as semiconductor. It is understood that electron availability for transport
(current or charge mobility) plays a role in determining a material's electro-physical
classification, particularly in OSCs.
[0052] As mentioned hereinabove, the availability of electrons (or holes) in OSC's can be
affected by doping. OSCs can be doped by adding chemical reactants to alter the redox
state of the system so as to push electrons into the conducting orbitals within the
semiconductive system. OSCs can be doped by a propagative redox reaction, which is
effected by chemical doping, namely the exposure of the OSC to an oxidant, such as
iodine or bromine, or a reductant, such as an alkali metal. OSCs can also undergo
electrochemical doping, namely applying an electric potential difference so as to
cause charged species, such as ions in an electrolyte, to enter the OSC in the form
of electron addition (n-doping) or removal (p-doping).
[0053] P-type doping is effected by the addition of electron acceptor species that can accept
electrons from the OSC in its ground (non-excited) state, namely, the LUMO of the
acceptor receives electrons from the HOMO of the OSC. The capacity of the dopant to
accept electrons in the ground state depends largely on the energy difference between
the OSC's HOMO and the dopant's LUMO. These criteria are fundamentally different from
cases wherein electrons are transferred in the excited state which only requires that
the LUMO of the acceptor lies below the LUMO of the OSC. The acceptor taking electrons
from the OSC HOMO provides excess holes to the OSCs, which increase the hole carrier
concentration (p0) of the OSC, thereby creating a p-type semiconductor. As opposed
to n-type semiconductors, p-type semiconductors have a larger hole concentration than
electron concentration. As used herein, the phrase "p-type" refers to the positive
charge of the hole in the OSC. In p-type semiconductors, holes are the majority carriers,
while electrons are the minority carriers.
[0054] In essence, doping of an OSC is a process which effects the elevation of the charge
carrier density and, as a result, may also affect the effective charge carrier mobility
in the OSC material. This elevation of the charge carrier density and mobility is
achieved when the dopant has a LUMO at a level which is sufficient to allow electron
transfer from the HOMO of the OSC material to the LUMO of the dopant.
[0055] Fullerenes typically have a LUMO level that is below OSC's LUMO level and hence are
known excited-state acceptors (as in typical solar-cell applications).
[0056] While conceiving the present invention, the present inventors have considered the
ground-state electron accepting characteristics of halogenated fullerenes and other
fullerene derivatives having electron-withdrawing groups attached thereto, and envisioned
that these electron acceptor species can be used as highly effective ground-state
acceptors or p-type dopants for OSCs.
[0057] Heretofore, halogenated fullerene derivatives and other fullerene derivatives having
electron-withdrawing groups attached thereto were not used as electronic dopants of
bulk semiconductors, and not at all in organic semiconductors.
[0058] The present inventors hypothesized that such fullerene derivatives can be tailor-made
for use for doping of OSCs, so as to have adequate LUMO levels with respect to a variety
of OSCs, and thus to have a beneficial effect on the electronic performance of a semiconductor,
primarily by elevating the charge carrier density and the effective charge carrier
mobility. While further conceiving the present invention, it was realized that p-type
doping of solution-processed OSCs can be accomplished more effectively with soluble
or dispersible suitably derivatized fullerene-based dopants, thus circumventing cumbersome
electrochemical, redox or vapor-based doping methods.
[0059] While reducing the present invention to practice, the fluorinated C
60 fullerene derivative C
60F
36 [9], was selected as an exemplary p-dopant. This molecule possesses high yet controllable
number of fluorine atoms, which induce large shifts in the position of the energy
levels of the C
60 core. The C
60 core is known to have several acceptor levels.
[0060] While further reducing the present invention to practice, it was found that the shift
of the LUMO level of C
60F
36 with respect to C
60, enhances significantly the ground state interaction with conjugated polymer-type
OSC, such as the solution-processed poly(3-hexylthiophene-2,5-diyl) (P3HT), thus leading
to efficient doping of the polymer, namely the electron transfer from the P3HT HOMO
to the C
60F
36 LUMO. This exemplary OSC system was successfully prepared and the beneficial doping
effect was characterized using absorption spectrum, PL quenching, and field effect
transistor measurements, thus providing the proof that derivatized fullerenes, such
as fluorinated C
60, can be used successfully as a new class of tunable dopants for organic electronics,
including those which are based on solution-processes polymers.
[0061] It has further been shown that C
60F
36 can also be used effectively a p-type dopant for other OSC such as triarylamine,
polyvinylcarbazole-cinnamate (PVK-Cin) and poly[-bis(4-butylphenyl)--bis(phenyl)benzidine]
(poly-TPD).
[0062] Hence, some embodiments of the present invention concern fluorinated fullerene-based
dopants for doping organic semiconductors, which are easier to handle in the production
process and which result in electronic components whose organic semiconductor materials
are capable of being produced reproducibly.
[0063] Thus, according to one aspect of the present invention, there is provided a method
(process) of manufacturing a semiconductor material. The method comprises doping an
organic semiconductor material (OSC) with a fullerene derivative having at least one
electron-withdrawing substituent covalently attached thereto.
[0064] The term "doping", as used in the context of embodiments of the present invention,
refers exclusively to a process of electrical doping of a semiconductor, that is,
a process in which the number of free charge carriers is increased, and as a result,
elevation of the charge carrier density in the doped semiconductor material is effected.
The term "doping", as defined herein, is as opposed to general "mixing" of small amounts
of one substance into large amounts of another substance without effecting electrical
doping.
[0065] As used herein, the term "p-doping" refers to doping of a semiconductor with a substance
("dopant") which is capable of accepting weakly-bound outer electrons from the semiconductor
material. Thus p-doping, wherein "p" denotes positive, is a process of doping a semiconductor
with an acceptor material, or p-type dopant, which forms "holes", or positive charges,
in the semiconductor.
[0066] As used herein, the phrase "organic semiconductor material" or "organic semiconductor"
(OSC), refers to an organic material that has semiconductor properties, namely an
electrical conductivity between that of typical metals and that of insulating compounds,
and includes materials of substantially one species of small (as opposed to oligomers
and polymers) π-conjugated and/or aromatic molecules or a mixture thereof, short chain
oligomers and long chain polymers of π-conjugated and/or aromatic hydrocarbons, as
well as mixtures and co-polymers thereof.
[0067] The core organic semiconductor molecule (monomers in a polymer or non-polymeric compounds),
can further be substituted in one or more positions therein. When substituted, the
substituent can be, for example, an alkyl, an alkenyl, an alkynyl, a cycloalkyl, an
aryl, a heteroaryl, a halide, a hydroxyl and an alkoxy, as these terms are defined
herein.
[0068] Non-limiting examples of aromatic molecules include phenanthroline, 2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline
(BCP), pentacene, anthracene and rubrene (5,6,11,12-tetraphenylnaphthacene) and derivatives
thereof.
[0069] Non-limiting examples of π-conjugated and/or aromatic polymers include triarylamine
and substituted triarylamine; poly(thiophene) and poly(substituted thiophen), such
as the exemplary poly(3-hexylthiophene) and poly(3-hexylthiophene-2,5-diyl); polyvinylene
and poly(substituted vinylene), such as the exemplary poly(p-phenylene vinylene);
polyvinylcarbazole (PVK) and polyvinylcarbazole-cinnamate (PVK-Cin); and other exemplary
conjugated polymers such as benzidine derivatives such as poly[-bis(4-butylphenyl)--bis(phenyl)benzidine]
(poly-TPD), poly(9,9-di-n-octylfluorene-co/alt-benzothiadiazole) (F8BT), polyacetylene
and derivatives, co-polymers, alternating-polymers and mixtures thereof.
[0070] Other non-limiting examples of OSC materials include polyacene, polyphenylene, poly(phenylene
vinylene), polyfluorene, anthracene, tetracene, chrysene, pentacene, pyrene, perylene,
coronene, p-quaterphenyl (p-4P), p-quinquephenyl (p-5P), p-sexiphenyl (p-6P), poly(3-substituted
thiophene), poly(3,4-bisubstituted thiophene), polybenzothiophene, polyisothianapthene,
poly(N-substituted pyrrole), poly(3-substituted pyrrole), poly(3,4-bisubstituted pyrrole),
polyfuran, polypyridine, poly-1,3,4-oxadiazoles, polyisothianaphthene, poly(N-substituted
aniline), poly(2-substituted aniline), poly(3-substituted aniline), poly(2,3-bisubstituted
aniline), 1,3,5-tris(diphenylamino)benzene, 1,3,5-tris(2-(9-ethylcabazyl-3)ethylene)benzene,
4,4'-bis(n-carbazolyl)-1,1'-biphenyl, copper(ii) phthalocyanine, tri-p-tolylamine,
7,7,8,8-tetracyanoquinodimethane, 8-hydroxyquinoline zinc, tris-(8-hydroxyquinoline)aluminum,
polyazulene, polypyrene, a pyrazoline derivative; polyselenophene, polybenzofuran,
polyindole, polypyridazine, a benzidine derivative, a stilbene derivative, a triazine
derivative, a substituted metallo- or metal-free porphine derivative, a phthalocyanine
derivative, a fluorophthalocyanine derivative, a naphthalocyanine derivative, a fluoronaphthalocyanine
derivative and a fullerene derivative.
[0071] Other conjugated or partially conjugated light-emissive organic materials, suitable
for use as OSC materials include, poly-phenylene-vinylene (PPV), substituted-PPV and
PPV-derivatives such as di-alkoxy or di-alkyl derivatives and/or related PPV co-polymers,
poly(2-methoxy-5(2'-ethyl)hexyloxyphenylene-vinylene) (MEH-PPV) polyfluorenes and/or
co-polymers incorporating polyfluorene segments. Alternative materials include organic
molecular light-emitting materials such as tris(8-hydroxyquinoline)aluminium (Alq3),
LDS-821, or any other small sublimed molecule or conjugated polymer electroluminescent
material as known in the art. Yet other suitable light-emissive organic materials,
suitable for use as OSC materials can be found in, for example,
WO 90/13148 and
U.S. Patent No. 4,539,507. The light emitted by the device may be inside or outside the visible spectral range
(400-800 nm).
[0072] The fullerene derivative having at least one electron-withdrawing substituent covalently
attached thereto is selected so as to suit the selected organic semiconductor material,
in terms of the energy levels thereof, as discussed herein.
[0073] As used herein, the term "fullerene" describes a compound belonging to a family of
carbon allotropes, or molecules composed entirely of carbon. Fullerenes are characterized
by linked pentagonal, hexagonal and heptagonal rings, wherein the non-hexagonal elements
are responsible for the concavity or non-planarity of the compounds or parts thereof.
According to the present embodiments, a fullerene can take the form of a hollow sphere
(a "buckyball" or buckyball clusters, referred to herein as a "spherical fullerene"),
such as C
60; "nano-onions" which are spherical molecular entities based on multiple spherical
carbon layers surrounding a spherical core; oviform (egg-shaped) fullerenes which
constitute an intermediate morphology between spherical fullerenes and tubular fullerenes;
tubular ("buckytubes" or cylindrical) fullerenes which are known as "carbon nanotubes"
and include closed or open hollow tubes having single or multiple walls, and megatubes,
having walls of different thickness; linked "ball-and-chain" multimeric fullerenes
such as dimers having two spherical fullerenes linked by a carbon chain; and fullerene
rings.
[0074] The phrase "spherical fullerene", as used herein, refers to a fullerene compound
which is characterized by consisting substantially of carbon and forms a closed spherical
structure, and having, for example, 20 and more carbon atoms. Thus, a spherical fullerene,
according to some embodiments, can have 20, 24, 26, 28, 30, 32, 34, 36, 38, 40, 42,
44, 46, 48, 50, 52, 54, 56, 58, 60, 62, 64, 66, 68, 70, 72, 74, 76, 78, 80, 82, 84,
86, 88, 90, 92, 94, 96, 98, 100, 102, 104, 106, 108, 110, 112, 114, 116, 118, 120,
122, 124, 126, 128, 130, 132, 134, 136, 138, 140, 142, 144, 146, 148, 150, 152, 154,
156, 158, 160, 162, 164, 166, 168, 170, 172, 174, 176, 178, 180, 182, 184, 186, 188,
190, 192, 194, 196, 198, 200, 202, 204, 206, 208, 210, 212, 214, 216, 218, 220, 222,
224, 226, 228, 230, 232, 234, 236, 238 or 240 carbon atoms or more in all possible
arrangements of carbons and in all possible symmetry-related isomers (non-isomorphic
forms). For additional information regarding nomenclature and classification of fullerenes,
see,
Cozzi, F., et al., © 2005 IUPAC: Pure Appl. Chem., Vol. 77, No. 5, pp. 843-923, 2005.
[0075] According to some embodiments, the spherical fullerene is a C
60 "buckyball" fullerene, consisting of 60 carbon atoms.
[0076] According to some embodiments, the fullerene consists of 70 carbon atoms.
[0077] According to some embodiments of the present invention, the fullerene derivative
can be represented by general Formula I:
C
nR
m Formula I
whereas n and m are integers representing the ratio of the number of carbon atoms
to the number of R substituents in the fullerene; and
R is an electron-withdrawing substituent of the fullerene or a moiety having electron-withdrawing
groups, as detailed herein; and
the fullerene is a spherical fullerene, a tubular fullerene, a dimer having two spherical
fullerenes linked by a carbon chain.
[0078] The phrases "electron-withdrawing substituent" or "electron-withdrawing group" are
well known to those of skill in the art and are used herein interchangeably as their
standard meaning which is a functional group that draws electrons to itself more than
a hydrogen atom would if it occupied the same position in the molecule, as described
in
J. March, Advanced Organic Chemistry, third edition, Pub: John Wiley & Sons, Inc.
(1985).
[0079] Exemplary electron-withdrawing substituents include, but are not limited to, halogen,
pseudohalogen, haloalkyl, haloalicyclic, haloaryl, haloheteroaryl, carbonyl, ester,
-C(=O)H and any combination thereof.
[0080] According to some embodiments, the electron-withdrawing substituent/group is halogen
(directly attached to the fullerene core) or rich with halo substituents (e.g., haloalkyl,
haloalicyclic, haloaryl, halyheteroaryl and the likes), and hence the fullerene derivative
is referred to herein as a halogenated fullerene.
[0081] The term "halogenated", as used herein with respect to fullerene, describes a compound
which includes at least one covalently-attached halogen atom in its structure.
[0082] A "halogenated fullerene", as used herein, encompasses fullerene having halogen-containing
substituents only, or, optionally, fullerene having in addition other, non-halogen
containing substituents.
[0083] In one embodiment, the halogenated fullerene includes halogen-containing substituents
only.
[0084] As used herein, the terms "halo", "halogen" and "halide", which are referred to herein
interchangeably, describe an atom of a halogen, that is fluorine, chlorine, bromine
or iodine, also referred to herein as fluoro or fluoride, chloro or chloride, bromo
or bromide and iodo or iodide.
[0085] As the number of halo atoms attached to any fullerene can vary controllably, it is
stated that fluorinated fullerenes constitute a tunable family of dopants in organic
electronics according to embodiments of the present invention.
[0086] The terms "haloalkyl", "halogenoalkane" or "alkyl halide", which are referred to
herein interchangeably, describe an alkyl group as defined herein, further substituted
by one or more halide(s). Non-limiting examples of haloalkyls include halomethyls
(-CH
iX
j wherein i and j are integers ranging from 0 to 3 whereas i+j = 3, and X denotes any
halide), haloethyls (-CH
i1X
j1CH
i2X
j2 wherein i1, i2, j1 and j2 are integers whereas i1+j1 = 2, i2+j2 = 3 or i1+j1+i2+j2
= 5 and X denotes any halide)
[0087] Exemplary haloalkyls include, without limitations, halomethyls such as chloromethyl
(-CH
2Cl), dichloromethyl (-CHCl
2), trifluoromethyl (-CF
3), trichloromethyl (-CCl
3), chlorofluoromethyl (-CHClF), dichlorofluoromethyl (-CCl
2F) and chlorodifluoromethyl (-CClF
2); haloethyls such as 1,1,1-Trichloroethyl (-CH
2CCl
3), pentachloroethyl (-C
2F
5) and 1,1-dichloro-2,2,2-trifluoroethyl (-CCl
2-CF
3); and longer haloalkanes and polymers such as 1,1,2,2,3,3,3-heptafluoropropane (-(CF
2)
2CF
3), decafluorobutane (-CF
2-CF
2-CF
2-CF
3) and poly(1,1-difluororoethene) (-[CF
2-CH
2]
n-).
[0088] The term "pseudohalogen" as used herein, refers to binary compounds such cyanide,
cyanate, thiocyanate, and the likes, which exhibit similar activity and high degree
of electronegativity as halogens.
[0089] As used herein, the term "alkyl" describes an aliphatic hydrocarbon including straight
chain and branched chain groups. Preferably, the alkyl group has 1 to 20 carbon atoms,
and more preferably 1-10 carbon atoms. Whenever a numerical range; e.g., "1-10", is
stated herein, it implies that the group, in this case the alkyl group, may contain
1 carbon atom, 2 carbon atoms, 3 carbon atoms, etc., up to and including 10 carbon
atoms. The alkyl can be substituted or unsubstituted. When substituted, the substituent
can be, for example, an alkyl, an alkenyl, an alkynyl, a cycloalkyl, an aryl, a heteroaryl,
a halide, a hydroxyl and an alkoxy, as these terms are defined herein. The term "alkyl",
as used herein, also encompasses saturated or unsaturated hydrocarbon, hence this
term further encompasses alkenyl and alkynyl.
[0090] The term "alkenyl" describes an unsaturated alkyl, as defined herein, having at least
two carbon atoms and at least one carbon-carbon double bond. The alkenyl may be substituted
or unsubstituted by one or more substituents, as described hereinabove.
[0091] The term "alkynyl", as defined herein, is an unsaturated alkyl having at least two
carbon atoms and at least one carbon-carbon triple bond. The alkynyl may be substituted
or unsubstituted by one or more substituents, as described hereinabove.
[0092] The term "hydroxy", as used herein, refers to an -OH group.
[0093] The term "alkoxy" refers to a -OR' group, were R' is alkyl, aryl, heteroalicyclic
or heteroaryl.
[0094] The integers n and m in the formula hereinabove are such that n is typically greater
than m, with an n to m ratio that can range, for example, from 1:1 to 1:0.01, or otherwise
represented as 1:1 to 100:1. In some embodiments, the n to m ratio ranges from 1:1
to 20:1. It is noted that since the n to m ratio affects the semiconductive properties
of the dopant and its electron acceptor properties, this ratio can be predetermined
so as to suit the selected organic semiconductor material.
[0095] The term "amide", as used herein, refers to a -C(=O)NR'R", were R' is as defined
herein, and R" is as defined for R'.
[0096] The term "cyano", as used herein, refers to a -CN group.
[0097] The term "carbonyl", as used herein, refers to a -C(=O)R' group, as in for example
a ketone, where R' is as defined herein.
[0098] The term "ester" refers to a -C(=O)-OR' group, where R' is as defined herein.
[0099] The term "aldehyde" refers to a -C(=O)H group.
[0100] It is further noted that the n to m ratio represents an average ratio of the distribution
of the "R" substituents within the fullerene molecules.
[0101] Exemplary halogenated fullerene derivatives which are represented by general Formula
I include, without limitations, C
60F
4, C
60F
6, C
60F
8, C
60F
18, C
60F
20, C
60F
48, C
60(CF
3)
18, C
60(CF
3)
36, C
60(CF
3)
48, C
60F
7CF
3, C
60F
8O, C
60F
6O C
60F
4O, C
60F
2O. According to the invention, the halogenated fullerene derivative may be selected
from C
60F
36 and C
70F
54. It is stated herein that the examples of halogenated fullerene derivatives encompass
compounds which are halogenated also by chlorine, bromine and iodine and combinations
thereof, and encompass fullerenes of various shapes and sized as well as mixtures
thereof.
[0102] According to some embodiments of the present invention, the halogenated fullerene
derivative is C
60F
36.
[0103] The elevation of the charge carrier density and the effective charge carrier mobility
is therefore achieved, according to the present embodiments, by doping the OSC with
a halogenated fullerene derivative which is selected so as to have a LUMO at a level
which is sufficient to allow electron transfer from a HOMO of said organic semiconductor
material to said LUMO.
[0104] In the context of the present embodiments, the phrase "sufficient to allow electron
transfer" refers to a sufficient proximity in terms of energy level difference of
the LUMO of the dopant with respect to the HOMO of the semiconductor material. That
is to say that the LUMO of the dopant may be higher (or lower) than the HOMO of the
semiconductor material, but sufficiently close so as to provide a conduit for charge
transfer. Alternatively, the LUMO of the dopant can be the same as the HOMO of the
organic semiconductor material. The energy level of the LUMO of the fluorinated fullerene
derivative is less than about 1 eV above the energy level of the HOMO of the OSC.
In some embodiments, the energy level of the LUMO of the fluorinated fullerene derivative
is less than about 0.4 eV above the energy level of the HOMO of the OSC.
[0105] Table 1 presents the structure and LUMO values of some exemplary fluorinated C
60 molecules.
Table 1
Structure |
LUMO (eV) |

|
-3.6 |
C60F0 |
|

|
-4.1 |
C60F18 |
|

|
-4.4 |
C60F36 |
|

|
-4.7 |
C60F48 |
|
C70F54 |
-4.95 |
The energy level of the LUMO of the halogenated fullerene is lower than an energy
level of a LUMO of a non-halogenated fullerene by at least 0.5 eV. Thus, the energy
level of the LUMO of the halogenated fullerene can be lower than an energy level of
a LUMO of a non-halogenated fullerene by, for example, 0.5 eV, 0.6 eV, 0.7 eV, 0.8
eV, 0.9 eV, 1.0 eV and even by 2.0 eV or more.
[0106] By "non-halogenated fullerene" it is meant a bear fullerene, having no substituents.
In general, the haloganted fullerene derivatives described herein can be substituted,
in addition to the halo-containing substituents, by substituents such as, for example,
other electron-withdrawing substituents/groups as described hereinabove, substituted
or unsubstituted alkyl, oxygen-containing groups (e.g., hydroxyl, carboxyl, alkoxy,
aldehyde, epoxide, peroxide and the likes), sulfur-containing groups (e.g., thiol,
thioalkoxy, sulfate, sulfide, sulfoxide, sulfone and the likes), nitrogen-containing
groups (e.g., amine, amide, diazo, azide and the likes) and pseudohalogens (e.g.,
cyanate, thiocyanate, rhodanide, azide, cyanide and the likes).
[0107] In one embodiment, the organic semiconductor material is poly(3-hexylthiophene-2,5-diyl)
and the fullerene halogenated derivative is C
60F
36.
[0108] In some embodiments, the organic semiconductor material is triarylamine and the fullerene
halogenated derivative is C
60F
36.
[0109] In some embodiments, the organic semiconductor material is polyvinylcarbazole-cinnamate
(PVK-Cin) and the fullerene halogenated derivative is C
60F
36.
[0110] In some embodiments, the organic semiconductor material is poly[-bis(4-butylphenyl)--bis(phenyl)benzidine]
(poly-TPD) and the fullerene halogenated derivative is C
60F
36.
[0111] Other examples of pairs of organic semiconductor materials and halogenated fullerene
derivatives which are suitable for use in the context of the present embodiments due
to their respective HOMO and LUMO include, without limitation N,N'-diphenyl-bis(3-methylphenyl)-(1,1'-biphenyl)-4,4'-diamine
(TPD) or poly-TPD and C
60F
36, poly(p-phenelyne vinylene) (PPV) and C
60F
36, TDATA and C
60F
36, copper(ii) phthalocyanine (CuPc) and C
60F
36, Poly(3-hexylthiophene-2,5-diyl) and C
60F
48, TPD or poly-TPD and C
60F
48, PPV and C
60F
48, TDATA and C
60F
48, copper(ii) phthalocyanine (CuPc) and C
60F
48, PVK and C
60F
48, poly(9,9-dioctylfluoreny-2,7-diyl) (PFO) and C
60F
48, poly (9,9-dioctylfluorene-co-benzothiadiazole) (PFOBT) and C
60F
48, Alq3 and C
60F
48, and N,N'-diphenyl-N,N'-bis(1-naphthyl)-1,l'-biphenyl-4,4'-diamine (α-NPD) and C
60F
48.
[0112] The method provided herein can be utilized as a part of a process for manufacturing
electronic, photoelectronic and other devices which are based on semiconductors in
general, and on p-doped OSC in particular, as these are discussed hereinbelow.
[0113] The doping process is effected by two general approaches, the solution-processed
preparations and vapor-phase processes. These approaches can be combined to achieve
the desired physico-electronic properties according to the application of interest.
[0114] The p-doped OSCs according to the present embodiments are particularly advantageous
since they allow production processes in solution. Thus, films, including layers and
coatings, may be generated by low cost production techniques, for example, spin-coating
and printing. In essence, the organic material which is used as the OSC matrix can
be dissolved, and even polymerized
in-situ in a solvent, and so can the halogenated fullerene derivative be dissolved in a suitable
solvent which is miscible in the solvent of the OSC, or optionally be the same. These
two solutions can then be mixed together in any desired and effective ratio to afford
a doped OSC, according to the present embodiments. Such a solution-based process is
described in general and by way of an exemplary working electronic device prepared
by such solution-based process and presented herein.
[0115] Suitable solvents or solvent mixtures comprise alkanes and/or aromatics, and halogenated
derivatives thereof.
[0116] The method for applying the solution-processed p-doped OSC of the present embodiments
can be any method of applying a liquid so as to arrive at a uniform thin layer, such
as spin-coating, printing, dipping and the likes.
[0117] Alternative methods of deposition for the polymer/copolymer material(s) include spin-coating,
blade-coating, meniscus-coating, dip-coating, self-assembly, vacuum sublimation (particularly
for producing layers of small molecule materials), ink-jet printing, etc. The polymer
material(s), according to some embodiments, are solution-processable.
[0118] The term "spin-coating", as used herein, describes a procedure used to apply uniform
thin films to flat substrates, which is effected by placing an excess amount of a
solution on the substrate and rotating the substrate at high speed in order to spread
the fluid by centrifugal force. The desired thickness of the film is achieved by manipulating
the time of rotation and the speed. If a volatile solvent is used, it evaporates simultaneously.
Hence, the thickness is determined by the viscosity and volatility of the solvent,
the angular speed of spinning and the concentration of the solute.
[0119] Printing is another suitable technique of applying the p-doped OSC of the present
embodiments, which allows intricate and complex pattens to be applied onto the substrate,
thus achieving a myriad of shapes and combinations thereof in terms of composition,
morphology, thickness and activity.
[0120] Since the p-doped OSCs of the present invention can be prepared in solution, the
solvent and the overall concentration can be selected so as to suit the printing technique
in terms of the viscosity, flowability and other characteristics, and also can include
other components which are needed in order to achieve the desired results. Printed
electronic devices and processes of affording the same are well known in the art.
[0121] Another process which can be used to dope an OSC with a halogenated fullerene derivative,
which is also another process for obtaining a thin and uniform layer of the doped
OSC, is vapor deposition, of evaporation-based techniques.
[0122] Vapor deposition is a general term used to describe any of a variety of methods for
depositing a thin film of a material by the condensation, reaction or conversion of
a vaporized form of the material, or a precursor thereof, onto the surface of various
substrates. Thin films are thin material layers ranging from fractions of a nanometer
to several micrometers in thickness. Vapor deposition is used to form a coat (film)
of the deposited material so as to alter the electrical (such as semi-conductivity),
electrochemical (such as electrode efficiency), thermal (such as heat conductivity),
optical (such as light reflectivity) and chemical (such as corrosion resistance, chemical
compatibility, wettability and hydrophobicity) of the substrates.
[0123] Vapor deposition processes typically belong to one of two categories of vapor deposition
processes: physical vapor deposition (PVD) and/or chemical vapor deposition (CVD),
both of which are usually performed in a vacuum chamber.
[0124] In PVD, the coating method involves mainly physical processes such as, for example,
elevated temperatures, high vacuum or plasma sputter bombardment, rather than a chemical
reaction of a vaporized material at the surface to be coated, as in chemical vapor
deposition (CVD). Evaporative deposition is a PVD process in which the material to
be deposited is heated to a high vapor pressure by electrically resistive heating
in "high" vacuum. Electron beam deposition is a PVD process in which the material
to be deposited is heated to a high vapor pressure by electron bombardment in "high"
vacuum. Sputter deposition is a PVD process in which a glow plasma discharge (usually
localized around the "target" by a magnet) bombards the material sputtering some of
it away as a vapor. Cathodic arc deposition is a PVD process in which a high power
arc is directed at a material blasts some of it away into a vapor. Pulsed laser deposition
is a PVD process in which a high power laser ablates material into a vapor.
[0125] PVD methods produce even and homogeneous coating of entire objects in a relatively
straight-forward procedure, however, the physical conditions to which the subject
and the coating material are subjected-to are rather harsh, and therefore may harm
some heat sensitive target materials.
[0126] According some embodiments, the OSC material and the halogenated fullerene derivative
can be co-vaporized from two separate sources while controlling the relative ratio
of these components by controlling their source size, temperature, concentration and/or
amount, the distance of each source from the target substrate, partial screening of
the target from one or both sources and other techniques known in the art.
[0127] Alternatively, the OSC material and the halogenated fullerene derivative can be mixed
together at a desired ratio and then be subjected to a vapor deposition process.
[0128] Another alternative is depositing the dopant on a pre-existing layer of the OSC such
that a thin top layer of a p-doped OSC is afforded.
[0129] These processes are described in the Examples section that follows below.
[0130] In each of the methods, processes or devices presented herein, the electronic doping
of the OSC is effected directly by the ratio of the organic semiconductor material
to the halogenated fullerene derivative.
[0131] Depending on the intrinsic electrochemical characteristics of the OSC material and
the halogenated fullerene derivative (HFD), namely the relative difference of their
HOMO and LUMO, respectively, and the application for which the composition containing
the same is used, the relative ratio of the two components in the composition can
range from about 20 % OSC to about 80 % HFD to about 99.99 % OSC to about 0.01 % HFD.
[0132] In some embodiments, the relative amount of the halogenated fullerene derivative
is lower than 20 percents, and even as low as 0.01 percents by weight, relative to
the weight percents of the OSC.
[0133] According to embodiments of the present invention, the ratio of OSC to the halogenated
fullerene derivative p-dopant ranges from about 80 to 20 percent by weight to about
99.99 to 0.01 percent by weight respectively.
[0134] In some embodiments, the ratio of the organic semiconductor material to the halogenated
fullerene derivative is 90/10, 99/1, 99.9/0.1 or 99.99/0.01 percent by weight respectively.
[0135] The p-doped OSCs according to the present embodiments can additionally comprise one
or more other suitable components such as, for example, solvents, catalysts, sensitizers,
stabilizers, inhibitors, chain-transfer agents, co-reacting monomers, surface-active
compounds, lubricating agents, wetting agents, dispersing agents, hydrophobing agents,
adhesive agents, flow improvers, defoaming agents, deaeration agents, diluents, reactive
diluents, auxiliaries, colorants, dyes or pigments.
[0136] The p-doped OSCs according to the present embodiments can also be copolymerized with
polymerizable mesogenic compounds to induce or enhance liquid crystal phase behaviour.
Polymerizable mesogenic compounds that are suitable as comonomers are known in the
art and disclosed, for example, in
WO 93/22397;
EP 0,261 ,712;
DE 195,04,224;
WO 95/22586 and
WO 97/00600. The p-doped OSCs according to the present embodiments can comprise a liquid crystal
side chain polymer (SCLCP) obtained from a polymerizable liquid crystal material by
polymerization or polymer analoguous reaction, as known in the art. Side chain liquid
crystal polymers or copolymers (SCLCPs), in which the semiconductor component is located
as a pendant group, separated from a flexible backbone by an aliphatic spacer group,
offer the possibility to obtain a highly ordered lamellar like morphology. This structure
consists of closely packed conjugated aromatic mesogens, in which very close (typically
less than 4 Å) π-π stacking can occur. This stacking allows intermolecular charge
transport to occur more easily, leading to high charge carrier mobilities, and are
therefore sensitive to p-doping, as presented herein. SCLCPs are advantageous for
specific applications as they can be readily synthesized before processing and then,
for example, be processed from solution in an organic solvent with the halogenated
fullerene derivative p-dopant, according to the present embodiments. If SCLCPs are
used in solutions, they can orient spontaneously when coated onto an appropriate surface
and when at their mesophase temperature, which can result in large area, highly ordered
domains. SCLCPs can be prepared from the polymerisable compounds or mixtures by conventional
polymerisation techniques which are known to those skilled in the art, including for
example radicalic, anionic or cationic chain polymerisation, polyaddition or polycondensation.
[0137] The p-doped OSCs according to the present embodiments are useful as optical, electronic
and generally for any application where organic semiconductor materials are useful.
The p-doped OSCs according to the present embodiments may be used as charge transport
materials in field effect transistors (FETs), for example, as components of integrated
circuitry, ID tags or thin film transistors (TFTs) applications. Alternatively, the
p-doped OSCs may be used in organic light emitting diodes (OLEDs) in electroluminescent
display applications or as backlight of, for example, liquid crystal displays, as
photovoltaics or sensor materials, for electrophotographic recording, and for other
semiconductor applications.
[0138] Typically, FETs are electronic devices where an organic semiconductive material is
arranged as a film between a gate-dielectric and a drain and a source electrode, and
are generally known and taught, for example, in
US Patent No. 5,892,244,
WO 00/79617,
US Patent No. 5,998,804, and from the references cited in the Background section hereinabove. Due to the
advantages, like low cost solution-based production of the p-doped OSCs according
to the present embodiments and thus the processibility of large surfaces, preferred
applications of these FETs are such as integrated circuitry, TFT-displays and security
applications.
[0139] An organic field effect transistor (OFET) device according to the present embodiments
comprises a source electrode, a drain electrode, a gate electrode, a semiconductor
layer p-doped with a halogenated fullerene derivative, one or more gate insulator
layers and optionally a substrate. Suitable structures and manufacturing methods of
an OFET device are known to the skilled in the art and are described in the literature,
for example, in
WO 03/052841.
[0140] Due to the capacity to be applied in solution, and thus be applied by general printing
techniques known in the art, the p-doped OSCs according to the present embodiments
are particularly useful in security applications. Field effect transistors and other
devices comprising the p-doped OSCs according to the present embodiments, like transistors
or diodes, may be used for ID tags or security markings to authenticate and prevent
counterfeiting of documents of value like banknotes, credit cards or ID cards, national
ID documents, licenses or any product with monetary value, like stamps, tickets, shares,
cheques and the likes.
[0141] Due to their flexibility and solution-born processes of fabrication, the p-doped
OSCs according to the present embodiments may be used in organic light emitting devices
or diodes (OLEDs), for example, in display applications or as backlight of, for example,
liquid crystal displays. Common OLEDs are realized using multilayer structures. An
emission layer is generally sandwiched between one or more electron-transport and/or
hole-transport layers. By applying an electric voltage electrons and holes as charge
carriers move towards the emission layer where their recombination leads to the excitation
and hence luminescence of the lumophor units contained in the emission layer. The
p-doped OSCs according to the present embodiments may be employed in one or more of
the charge transport layers and/or in the emission layer, corresponding to their electrical
and/or optical properties. The selection, characterization as well as the processing
of suitable OSC materials for the use in OLEDs is generally known by skilled artisan,
and are taught, for example, in
Meerholz, Synthetic Materials, 111-112, 2000, 31-34,
Alcala, J. Appl. Phys., 88, 2000, 7124-7128 and the literature cited herein.
[0142] According to another use, the p-doped OSCs according to the present embodiments,
especially those which show photoluminescent properties, may be employed as materials
of light sources, for example, of display devices such as described in
EP 0889350 or by
C. Weder et al., Science, 279, 1998, 835-837.
[0143] According to another use, the p-doped OSCs according to the present embodiments can
be used alone or together with other materials in or as alignment layers in LCD or
OLED devices, as described for example in
U.S. Patent Application No. 20030021913. The use of p-doped OSCs according to the present embodiments can increase the electrical
conductivity of the alignment layer. When used in an LCD, this increased electrical
conductivity can reduce adverse residual DC effects in the switchable LCD cell and
suppress image sticking or, for example in ferroelectric LCDs, reduce the residual
charge produced by the switching of the spontaneous polarization charge of the ferroelectric
LCs. When used in an OLED device comprising a light emitting material provided onto
the alignment layer, this increased electrical conductivity can enhance the electroluminescence
of the light emitting material. The p-doped OSCs according to the present embodiments
having mesogenic or liquid crystalline properties can form oriented anisotropic films
as described above, which are especially useful as alignment layers to induce or enhance
alignment in a liquid crystal medium provided onto said anisotropic film. The p-doped
OSCs according to the present embodiments may also be combined with photoisomerisable
compounds and/or chromophores for use in or as photoalignment layers, as described
in
U.S. Patent Application No. 20030021913.
[0144] The p-doped OSCs according to the present embodiments, especially their water-soluble
formulations (for example with polar or ionic side groups), can be employed as chemical
sensors or materials for detecting and discriminating various analytes, such as chemical
analytes, biologic analytes and the likes. For example, the detector/sensor, based
on the p-doped OSCs according to the present embodiments, can be used to detect and
identify DNA in general, and DNA of particular sequences. Such uses are described
for example in
L. Chen, D. W. McBranch, H. Wang, R. Helgeson, F. Wudl and D. G. Whitten, Proc. Natl.
Acad. Sci. U.S.A. 1999, 96, 12287;
D. Wang, X. Gong, P. S. Heeger, F. Rininsland, G. C. Bazan and A. J. Heeger, Proc.
Natl. Acad. Sci. U.S.A. 2002, 99, 49;
N. DiCesare, M. R. Pinot, K. S. Schanze and J. R. Lakowicz, Langmuir 2002, 18, 7785;
D. T. McQuade, A. E. Pullen, T. M. Swager, Chem. Rev. 2000, 100, 2537.
[0145] It is appreciated that certain features of the invention, which are, for clarity,
described in the context of separate embodiments, may also be provided in combination
in a single embodiment. Conversely, various features of the invention, which are,
for brevity, described in the context of a single embodiment, may also be provided
separately or in any suitable subcombination or as suitable in any other described
embodiment of the invention. Certain features described in the context of various
embodiments are not to be considered essential features of those embodiments, unless
the embodiment is inoperative without those elements.
[0146] Various embodiments and aspects of the present invention as delineated hereinabove
and as claimed in the claims section below find experimental support in the following
examples.
EXAMPLES
[0147] Reference is now made to the following examples, which together with the above descriptions,
illustrate some embodiments of the invention in a non limiting fashion.
Materials and Methods
[0148] Poly(3-hexylthiophene-2,5-diyl) (P3HT, CAS N. 104934-50-1) was purchased from Rieke
Metals Inc, USA.
[0149] [6,6]-phenyl-C
61-butyric acid methyl ester or phenyl-C
61-butyric acid methyl ester (PCBM, 99.5 %) was purchased from NANO-C, Inc.
[0150] C
60 (for C
60F
36 preparation, 99.5 %), was purchased from TermUSA.
[0151] C
60 (for reference, 99.9 %), was purchased from Sigma-Aldrich.
[0152] All commercial reagents and materials were used without further purification.
[0153] C
60F
36 was synthesized from C
60 and MnF
3 (Fluorochem Ltd., 99 %) according to a published procedure [9].
[0154] The active layer of the electronic devices of the diode and thin film transistor
type, used in the experiments, contained a mixture of regio-regular P3HT, purchased
from Rieke Metals, and fluorinated fullerene C
60F
36.
EXAMPLE 1
Potentiodynamic electrochemical measurements of doped systems
[0155] To characterize the ability and capacity for doping of C
60F
36, its HOMO-LUMO gap was measured and compared to other C
60 derivatives.
[0156] The OSC polymer, poly(3-hexylthiophene-2,5-diyl) (P3HT, CAS N. 104934-50-1) was selected
as an exemplary OSC polymer to show the doping effect of the C
60 and an exemplary fullerene derivative [6,6]-phenyl-C
61-butyric acid methyl ester (PCBM), which is commonly used in the art as an excited
state acceptor.
[0157] Cyclic voltammetry (CV) was used for the potentiodynamic electrochemical measurements
of the electrochemical properties of the analytes in the form of thin films.
[0158] Generally, the polymer films were fabricated by spin-coating a blend of P3HT/fullerene
in 90/10, 99/1, 99.9/0.1, 99.99/0.01 and 100/0 weight percent ratios respectively.
P3HT was first dissolved in 1,2-dichlorobenzene (DCB) to afford a 20 mg/ml solution,
followed by blending with 20 mg/ml solution of C
60F
36 or C
60/PCBM in DCB. The blend was stirred for about 7 hours at 45 °C in an inert atmosphere
glove box. The active layer was obtained by spin-coating the blend at 1500 rpm for
80 seconds. The samples were dried by heat of 110 °C for 180 minutes in an inert atmosphere
glove box. The thickness of film was estimated at about 70 nm, as measured by α -
step.
[0159] The samples for the CV measurements were prepared as films on indium tin oxide (ITO)
substrates as a working electrode by spin coating at 4000 rpm for P3HT and at 1500
rpm for other materials from C
6H
4Cl
2 (dichlorobenzene, DCB) solutions. The samples were examined in the cell containing
of 0.1 M tetrabutylammonium hexafluorophosphate (Bu
4NPF
6) in anhydrous acetonitrile (CH
3CN) as supporting electrolyte. A platinum wire was used as a counter electrode and
Ag/AgNO
3 (0.01 M in CH
3CN) as a reference electrode, respectively. The scan speed was equal to 0.1 volts
per second (V/s).
[0160] All preparations and measurements were carried out in inert atmosphere glove box
on a CV analyzer AUTOLAB, PGSTAT12 (Eco Chemie B.V., The Netherlands). The onset potential
was used to determine the HOMO energy level below the vacuum, all measurements were
calibrated using ferrocene (Fc) as a standard [11], and the results in terms of the
HOMO/LUMO of the studied systems are presented in Figures 1A-B.
[0161] Figures 1A-B present cyclic voltammograms of [6,6]-phenyl-C
61-butyric acid methyl ester (PCBM, dashed line in Figure 1A), C
60F
36 (solid line in Figure 1A), showing the onset of the reduction wave, or the LUMO level
(marked by an arrow in Figure 1A for the two compounds), and the cyclic voltammograms
of poly(3-hexylthiophene-2,5-diyl) (P3HT, insert in Figure 1A), and the HOMO and LUMO
levels (solid line in Figure 1B) of the isolated compounds C
60, PCBM, C
60F
36 and P3HT.
[0162] As can be seen in Figures 1A-B, the relative position of the P3HT LUMO and those
of the fullerenes define the fullerene molecules as good excited-state electron acceptor
molecules. However, in the ground state, the available state for electrons (LUMO)
in C
60 and/or PCBM is more than 1 eV (about 1.4 eV) above the occupied P3HT HOMO, thus making
an electron transfer event highly unlikely. Namely, adding C
60 and/or PCBM to an OSC such as P3HT would not constitute an effective electronic doping
process. On the other hand, the LUMO of C
60F
36 is only 0.6 eV above the HOMO of P3HT thus making the ground-state electron transfer
event, even at room temperature, more likely and hence adding C
60F
36 to P3HT constitutes a p-type doping, or a p-doping process of an OSC, thereby rendering
the p-doped OSC polymer more suitable for many electronic applications.
EXAMPLE 2
Charge-polaron induced absorption in doped systems
[0163] A known signature of charge transfer in OSC conjugated polymers is the appearance
of a new absorption band associated with charge-polaron induced absorption. Polarons
are quasiparticles composed of an electron and a polarization field associated therewith.
Polarons are formed when a charge within a molecular chain influences the local nuclear
geometry, causing an attenuation or even reversal of nearby bond alternation amplitudes,
constituting an excited state which possesses an energy level between the lower and
upper energy level bands.
[0164] In order to measure the effect of doping of an OSC polymer with a fluorinated fullerene
derivative according to embodiments of the present invention, the absorption spectrum
of various systems was recorded and compared as follows.
[0165] Polymer films (and blends of OSC and fullerenes) were prepared as described in Example
1 hereinabove. Absorption spectra were measured using UV-Vis-IR spectrophotometer
(Shimadzu Scientific Instruments).
[0166] The results in terms of optical densities and color observed in the studied systems
are presented in Figures 2A-B.
[0167] Figures 2A-B are light absorption spectra obtained for P3HT mixed with 10 % by weight
of C
60 (dashed line in Figure 2A), normalized by curve overlapping of the right-hand slope
to the spectrum obtained for pristine (undoped) P3HT (solid line in Figure 2A), and
the absorption spectrum of P3HT doped with 10 % by weight of C
60F
36 (dashed line in Figure 2B), normalized by curve overlapping of the right-hand slope
to the spectrum obtained for pristine P3HT (solid line in Figure 2B), showing the
difference between the two absorption spectra (ΔOD curve in the insert of Figure 2B),
which is indicative of a charge-polaron induced absorption attributed to the shift
in the oscillator strength to longer wavelengths as expected in the case of charge
transfer events induced by doping.
[0168] This method of extracting the induced absorption shift caused by doping is similar
to other experiments using charge modulation spectroscopy (CMS) of P3HT in an inorganic
system of a metal-insulator-semiconductor (MIS) diode device structure [12]. These
findings strongly support the working assumption that the observed effect is a direct
result of a charge transfer or p-doping.
EXAMPLE 3
Visual effects in doped systems
[0169] In order to demonstrate the visual effect of p-doping by fluorinated fullerene derivatives
according to embodiments of the present invention, two sets of solutions containing
an OSC polymer (P3HT) mixed with a non-fluorinated fullerene (C
60) and a fluorinated fullerene (C
60F
36) in dichlorobenzene (DCB) were compared by visual inspection, and the results are
presented in Figures 3A-B.
[0170] Figures 3A-B are color photographs of two sets of vials, wherein vial No. 1 contains
C
60 (20 mg in 1 ml of DCB); vial No.2 contains P3HT (20 mg in 1 ml of DCB); vial No.3
contains P3HT (20 mg in 1 ml of DCB) mixed with C
60 (2 mg or 10 % by weight); vial No. 4 contains P3HT (20 mg in 1 ml of DCB) mixed with
C
60 (0.2 mg or 1 % by weight); vial No.5 contains P3HT (20 mg in 1 ml of DCB) mixed with
C
60 (0.002 mg or 0.01 % by weight); vial No.6 contains C
60F
36 (20 mg in 1 ml of DCB); vial No.7 contains P3HT (20 mg in 1 ml of DCB); vial No.8
contains P3HT (20 mg in 1 ml of DCB) doped with C
60F
36 (2 mg or 10 % by weight); vial No.9 contains P3HT (20 mg in 1 ml of DCB) doped with
C
60F
36 (0.2 mg or 1 % by weight); and vial No. 10 contains P3HT (20 mg in 1 ml of DCB) doped
with C
60F
36 (0.002 mg or 0.01 % by weight).
[0171] As can be seen in Figures 3A-B, the effect of doping-induced enhanced absorption
of visible light can be seen clearly, as expressed by the black color of the solution
in the vials containing 10 % and 1 % C
60F
36 (vials Nos. 8 and 9) and the absence of this phenomena in the vials containing C
60 (vials Nos. 3 and 4).
EXAMPLE 4
Photoluminescence quenching in doped systems
[0172] To demonstrate the interaction between an OSC and a fluorinated fullerene-based dopant,
the photoluminescence (PL) quenching of an OSC (for example P3HT) upon the addition
of fullerene-based molecules (for example exemplary C
60 or C
60F
36) was measured in various concentrations.
[0173] The PL spectral measurements and PL quantum efficiency measurements were performed
on an integrated system based on the FS920 fluorimeter by Edinburgh Instruments Ltd.
(U.K.). The PL quantum efficiency measurements were carried out using IS-040-SL Integrating
sphere (Labsphere) that was fiber coupled to the FS920, following a published procedure
[13], and the normalized PL quantum efficiency (PLQE) curves are presented in Figures
4A-B.
[0174] Figure 4 presents comparative plots, showing the photoluminescence quantum efficiency
(PLQE) as a function of the amount of guest molecule expressed in weight percents
as measured for C
60 (dashed line and round symbols) and for C
60F
36 (solid line and square symbols) in P3HT (the PLQE of the pristine P3HT was 6 %, data
not shown).
[0175] As can be seen in Figure 4, C
60F
36 quenches the luminescence much faster as compared to the effect of C
60, and that significant quenching is observed already at 0.1 weight percent of C
60F
36 in P3HT. The longer range and more significant quenching suggest an interaction between
the two species, likely being via a mechanism of charge transfer from the P3HT to
C
60F
36 (namely p-doping). As can be seen in Figure 1B, the LUMO level of C
60F
36 is expected to be close enough to the HOMO level of P3HT, thus making the charge
transfer an energetically viable process at room temperature.
EXAMPLE 5
Voltage and Current characteristics of doped OSC-based devices
[0176] In order to explore the properties and use of C
60F
36 as an electronic dopant of OSC in devices, various electronic device structures,
namely a diode and a thin film transistor (TFT) containing a C
60F
36-doped OSC were prepared.
[0177] Diodes were prepared on glass/ITO substrates with the ITO serving as bottom contact.
A first, conditioning, PEDOT layer was spin-coated to a thickness of about 100 nm
and annealed at100 °C for 3 hours. Thereafter a P3HT based active layer was applied
by spin-coating and annealed at 110 °C for 3 hours. The device was completed by forming
silver contact by evaporation. The I-V characteristics were measured using a semiconductor
parameter analyzer (Agilent Technologies).
[0178] Figure 5 presents comparative Current-Voltage (I-V) plots characteristic of P3HT
(solid line) and doped P3HT (dashed line) as measured in an OSC-based diode device.
[0179] As can be seen in Figure 5, there is a typical turn on voltage observed for the pristine
P3HT that is dictated by the work function difference between the two contacts (PEDOT
and Ag) which is approximately 1 eV. As can further be seen in Figure 5, the device
exhibited an almost complete short-circuit characteristics in the P3HT device doped
with 10 weight percents of C
60F
36, up to the equipment's compliance current (4 mA).
[0180] The TFT device construction and measurements procedures were performed according
to a published procedure [14]. Briefly, the structure of the TFT was of a typical
bottom contact organic TFT where doped silicon covered with thermal oxide served as
the gate and gate dielectric, respectively. Gold source and drain electrodes were
lithographically patterned on the oxide and the device was completed by spin coating
the organic film.
[0181] Figures 6A-B present the output characteristics used at gate voltages of V
GS=0 and V
GS=-20V of three TFT devices which are based on pristine P3HT (dotted line and triangle
symbols in Figure 6A), the same mixed with 0.1 weight percent of C
60 (dashed line and square symbols in Figure 6A) and the same doped with 0.1 weight
percent of C
60F
36 (full line and circle symbols in Figure 6A), and the output characteristics of a
TFT device based on P3HT mixed with 10 weight percents of C
60 (dashed line and square symbols in Figure 6B) and the same doped with 10 weight percent
of C
60F
36 (full line and circle symbols in Figure 6B).
[0182] As can be seen in Figure 6A, mixing C
60 has a slight effect on the TFT characteristics, as compared to the pronounced effect
which is observed when C
60F
36 is used as a dopant in the TFT device, which resemble those of a resistor rather
than a gating device.
[0183] As can be seen in Figure 6B, the conductivity of the sample doped with 10 % C
60F
36 in P3HT is three orders of magnitude higher than that of the pristine P3HT TFT at
the ON state, and the characteristic conductivity is calculated to be about 3x10
-2 S/cm.
EXAMPLE 6
Solution-Processed p-Doped OSC -A General Procedure
[0184] For solution processing, the OSC and the halogenated fullerene derivative p-dopant,
according to the embodiments of the present invention, are dissolved separately in
a suitable solvent to afford a solution of about 20 mg/ml solution. The two solutions
are preferably based on the same solvent (for example P3HT in 1,2-dichlorobenzene,
DCB) or on two compatible solvents.
[0185] Thereafter the solutions are mixed in the appropriate ratio so as to arrive at the
desired OSC to dopant weight ratio, such as a 80:20 OSC:dopant ratio. The mixture
is stirred for more than 1 hour at 45 °C in an inert atmosphere glove box to ensure
adequate mixing.
[0186] The active layer is deposited from solution either through spin-coating or printing
followed by a drying stage at about 100 °C for 1 hour.
[0187] Using the above parameters and spinning at about 1500 rpm the film is obtained at
a thickness of about 70 nm. In order to obtain films of a different thickness or to
use any printing technique, the solution concentration and viscosity are adjusted
so as to be suitable for the selected technique and machinery, as these are well established
and known in the art.
[0188] All process steps can be performed under inert atmosphere conditions.
EXAMPLE 7
Vapor-Processed p-Doped OSC - A General Procedure
[0189] Vacuum sublimed films of the p-doped OSCs, according to some embodiments of the present
invention, can be obtained by vapor deposition-based techniques.
[0190] Briefly, the halogenated fullerene derivative dopant and the OSC are placed in separate
evaporation sources under vacuum for the exclusion of oxygen, moisture and air. The
p-doped layer is obtained by co-evaporation of the two sources at a predetermined
rate so as to arrive at the desired ratio therebetween. Alternatively, the halogenated
fullerene derivative dopant and the OSC are mixed at the desired ratio and placed
in one evaporation source, and thereafter the mixture is co-evaporated to achieve
the p-doped film.
[0191] Doping through multilayer coatings, using, for example, the Langmuir-Blodgett,
LB, technique or an equivalent technique, can be achieved by inserting monolayer or sub-monolayer
of the halogenated fullerene derivative dopant in between monolayers of the OSC where
the ratio of dopant monolayers to OSC monolayers defines the doping concentration.
According to some embodiments of the present invention, the ratio is 80:20 OSC:dopant.
EXAMPLE 8
P-type doping of organic thin films using fluorinated C60
[0192] Relying on the concept of electronic formulation, the use of C
60F
36 as p-type dopant in a cross-linked hole transporting polymer is demonstrated below.
[0193] Two cross-linking strategies have been tested: the first relies on a photoacid catalyst
for the polymerization of oxetane side groups, and the second uses photo cycloaddition
of cinnamic ester side groups (namely devoid of a catalyst).
[0194] Figure 7 presents a comparative energy level diagram and the chemical structures
of triarylamine, BCP, poly-TPD, polyvinylcarbazole-cinnamate (PVK-Cin) and a conjugated
pentapeptide, which are the materials used in the study of p-type doping of organic
thin films using fluorinated C
60, according to some embodiments of the present invention, showing the HOMO-LUMO values
as determines using cyclic voltammetry which are compared to the values of indium
tin oxide (ITO), (poly(3,4-ethylenedioxythiophene) (PEDOT), Ca and Al.
[0195] Figure 8 presents a current vs. voltage plot, measured using ITO/PEDOT- 70 nm polymer-silver
diode structure, showing the characteristics of the cross linked triarylamine (dashed
line, round symbols), of the cross linked PVK-Cin blended at an equal weight with
poly-TPD (dashed line, square symbols), and of the same materials where 10 % by weight
C
60F
36 was added thereto (solid lines in respective symbols).
[0196] As can be seen in Figure 8, in both cases of triarylamine and the PVK-Cin/poly-TPD
blend, adding C
60F
36 lowered the applied voltage per any given current in significant amount. In a separate
study (not shown) it was found that the use of photoacid in the cross-linking scheme
make the process highly sensitive to the conditions used (small amounts of residual
catalyst are strong quenchers), hence the study was continued using the cinamate based
photo cross-linking scheme.
[0197] Figure 9 presents a current vs. voltage (C-V) plot, showing the current and luminance
as a function of applied voltage for double layer LEDs that are largely based on the
carbazole unit of PVK that appears both in the electron blocking and in the emitter
layer, wherein the results measured for the LED having electron blocking layer consisting
of about 20 nm of undoped PVK-Cin are denoted by square symbols and the results measured
for the LED having electron blocking layer consisting of about 70 nm of 10 % by weight
C
60F
36 doped into the PVK-Cin/poly-TPD 1:1 mixture are denoted by round symbols, and the
light emitting conjugated pentapeptide layer was kept at a thickness of about 60 nm.
[0198] As can be seen in Figure 9, the overall voltage required for the operation of this
device was relatively high which is typical for PVK (carbazole) based LEDs. It is
also noted that despite the tripling of electron blocking layer (EBL) thickness, the
addition of 10 % by weight C
60F
36 as p-type dopant reduced the voltage required to achieve 100 cd/m
2 by about 20 %. As can further be seen in Figure 9 the reduction of voltage is accompanied
by a reduction of the EL quantum efficiency, presumably due to excess of holes being
injected through the doped electron blocking layer.
[0199] Figure 10 presents a current vs. voltage (C-V) plot of the results obtained for a
three layer hybrid LED, wherein the electron blocking layer (EBL) was of 70 nm and
the conjugated pentapeptide emitter (20 nm) were spincoated from solution followed
by evaporation of a 30 nm BCP as hole blocking layer (HBL) and a top contact metal
(Ca/Al), showing the current and luminance, in solid and empty symbols in the overlapping
lines, respectively, whereas the dashed line and square symbols represents the device
efficiency in cd/A.
[0200] As can be seen in Figure 10, the hybrid LED shows "turn on" voltage just below 6
V and efficiency that reaches about 4.5 cd/A at 650 cd/m
2.
[0201] Hence, it is shown hereinabove that C
60F
36 can successfully be incorporated into organic LEDs as a p-type dopant in cross-linked
hole transporting polymers, and that the use of the p-type doped layers enabled the
fabrication of hybrid LED having improved turn-on voltage and brightness. As the number
of fluorine atoms attached to the C
60 is a controlled variable, it is stated that fluorinated C
60 constitute a tunable family of dopants in organic electronics according to embodiments
of the present invention.
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(Other references are cited in the text)
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