Cross Reference to Related Applications
[0001] This is a continuation-in-part of
U.S. Patent Application Serial No. 13/653,803, entitled "PIN CLAMP WITH MULTI-THICKNESS CLAMPING FEATURE", filed October 17, 2012,
which is a non-provisional of
U.S. Provisional Application Serial No. 61/548,448, entitled "PIN CLAMP WITH MULTI-THICKNESS CLAMPING FEATURE", filed October 18, 2011.
This is further a non-provisional application based upon
U.S. provisional patent application serial no. 62/149,319, filed April 17, 2015, which is incorporated herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
[0002] The present invention relates to pin clamp assemblies.
2. Description of the Related Art
[0003] Pin clamps are typically used for gripping onto sheets of metal, often on automobile
assembly lines so some process can be performed on that sheet metal. The pin clamp
includes a locating pin that is extendable through a hole in the sheet metal. A finger
extends from the locating pin which then retracts so the finger clamps down onto the
sheet. Examples of pin clamps can be found in
U.S. Patent No. 7,182,326,
7,516,948,
7,448,607,
7,815,176, and
7,467,788.
[0004] US 2006/0290042 A1 discloses a power clamp for use in a manufacturing environment. The power clamp including
a base and an extruded body secured to the base. The power clamp also includes a cylinder
having a rod secured to the body. A shaft is rotatably supported by the body of the
clamp. The clamp also includes a bar connected to the shaft and a rotator pin engaged
with the shaft. The clamp also includes a link member connected to the rotator pin
on one end to the rod on the opposite end.
[0005] US 2014/0103589 A1 as closest state of the art shows a pin clamp for clamping a workpiece includes a
housing and a locating pin extending through the housing and having a longitudinal
axis. The locating pin is sized to be positioned within an opening of the workpiece.
A finger is positioned adjacent to the locating pin and movable in a transverse direction
relative to the longitudinal axis to retain the workpiece on the locating pin. A linear
actuator is configured to move the locating pin in opposite directions along the longitudinal
axis. A locking arrangement is carried by the housing. A sequence cam is connected
with the linear actuator in a manner allowing axial movement of the linear actuator
to be converted into transverse movement of the sequence cam. The sequence cam includes
an engagement surface which engages the locking arrangement to lock the locating pin
and the finger against the workpiece upon retraction of the linear actuator.
[0006] In today's automobile manufacturing environment, however, some automobiles may be
manufactured in multiply configurations. For example, an automobile may be manufactured
in a first configuration that employs an internal combustion engine. That same automobile
may also be offered in a second configuration that employs a battery powered motor.
In these instances, it might be necessary for that automobile to have a different
frame depending on whether it is gas or electric powered. An electric powered automobile
requires a stronger frame to hold the substantial weight of the batteries needed to
power it. A different size frame may require a thicker metal. Because it is the same
vehicle, however, it otherwise uses many of the same parts. This makes it desirable
to use the same assembly line for both versions, if possible.
[0007] Conventional pin clamps are adjusted to clamp down on workpieces of varied thicknesses.
This is particularly the case for clamps having a hold mechanism that still clamp
down on a workpiece even under power loss (such as pressurized air). These clamps
need adjustment to accommodate this different thickness. Making such adjustments adds
time and expense to the manufacturing process.
SUMMARY OF THE INVENTION
[0008] The present invention provides a pin clamp according to claim 1 that can hold a car
part of a first thickness, release the clamp from its power supply while it still
holds onto the part, process the part, reattach the power supply to the clamp to release
the part, and then start the process again but clamping onto another part having a
second thickness. This allows the part to be processed anywhere along the assembly
line without the clamp having to be constantly connected to a power source. It also
no longer requires any readjustment of the pin clamp between removing the workpiece
of first thickness and replacing it with a workpiece of second thickness.
The pin clamp of the present invention includes an internal lock that compensates
for, illustratively, up to about 1.0 millimeters of variation in material thickness.
A lock holds the finger firm against the various material thicknesses. This means
that panels of different thicknesses can be held by the clamp and all will be held
firmly with no play. The pin clamp of the present invention further includes an exterior
driving linkage that allows the pin clamp to be operated using an external mechanism.
[0009] The invention is directed to a pin clamp according to claim 1. An advantage of the
present invention is that it can be operated using an external mechanism while retaining
the ability to remain clamped without constant application of input force. The pin
clamp of the present invention is again capable of compensating for variations in
work material thickness.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The above-mentioned and other features and advantages of this invention, and the
manner of attaining them, will become more apparent and the invention will be better
understood by reference to the following description of an embodiment of the invention
taken in conjunction with the accompanying drawings, wherein:
Fig. 1 is a perspective view of an embodiment of a pin clamp of the present invention;
Fig. 2 is an exploded perspective view of the pin clamp shown in Fig. 1;
Fig. 3 is another perspective view of the pin clamp shown in Figs. 1 and 2, with part
of the housing removed;
Figs. 4a and 4b are side and end views, respectively of the pin clamp shown in Figs.
1-3;
Fig. 5-12 are side views illustrating a sequence of operation of the pin clamp of
the present invention;
Figs. 13 and 14 are side views illustrating locking of the pin clamp of the present
invention;
Fig. 15 is an exploded perspective view of a cover, Z bracket and sequence cam;
Fig. 16 is a top sectional view showing how the spring loaded Z bracket biases the
sequence cam toward the lock bracket;
Figs. 17a and 17b are side and side sectional views, respectively, illustrating details
of a linear actuator in the form of a piston and cylinder arrangement;
Fig. 18 is a side view of an additional embodiment of the present invention;
Fig. 19 is a side view of an additional embodiment of the present invention;
Fig. 20 is a side view of an additional embodiment of the present invention;
Fig. 21 is a side view of an additional embodiment of the present invention;
Fig. 22 is an isometric cutaway view of an additional embodiment of the present invention;
and
Fig. 23 is an isometric cutaway view of an additional embodiment of the present invention.
[0011] Corresponding reference characters indicate corresponding parts throughout the several
views. The exemplification set out herein illustrates an embodiment of the invention,
in one form, and such exemplification is not to be construed as limiting the scope
of the invention in any manner.
DETAILED DESCRIPTION OF THE INVENTION
[0012] Referring now to the drawings, and more particularly to Fig. 1, there is shown a
pin clamp 2 which includes a housing 4 with a locating pin 6 extending therefrom.
A collar 8 illustratively surrounds locating pin 6. A finger 10 is selectively radially
extendable from and retractable into the locating pin. A cover 12 attaches to housing
4 via fasteners 14. This allows access to the internal components of clamp 2 as needed.
A linear actuator in the form of a pneumatic actuator 16 extends from housing 4 illustratively
opposite locating pin 6. A portion of piston rod 122 partially extends from actuator
16 and includes a nut 124 illustratively attached to the end thereof. Fasteners 25
illustratively attach collar 8 to housing 4.
[0013] An exploded view of pin clamp 2 is shown in Fig. 2. This view depicts housing 4 with
a cavity 18 formed therein to receive components of pin clamp 2 as further discussed.
An opening 26 in housing 4 is configured to receive locating pin 6. Illustratively,
locating pin 6 is hollow so it may receive drive rod 28. It also includes slots 30
and 32 along with an opening 34 configured to receive finger 10. Collar 8 is shown
with opening 36 configured to receive a portion of locating pin 6. A ledge 38 may
serve as a base surface for a workpiece in the form of a piece of sheet metal or other
material that is intended to be clamped down by finger 10.
[0014] Fasteners 25 attach collar 8 to housing 4. A cover plate 40 attaches to housing 4
via fasteners 42 in order to illustratively cover one side of cavity 18 opposite cover
12. Rod 44 extends though locating pin 6 and supports cam roller 57 that travels along
the internal cam surface of cam slot 74 as described further herein. A lock bracket
46 fits into cavity 18 using fastener 47. Similarly, sequence bracket 48 fits into
cavity 18 as well and attaches thereto via fastener 49. A Z-bracket 50 with tabs 52
and 53, and spring 51 are also located within housing 12 and is retained by plate
13. A sequence cam 54, a roller 56 and a post 58 are also directed inwardly of cavity
18. Actuator 16 includes a piston rod 60 extending from one end and configured to
couple to sequence cam 54 via rod 44 acting through cam roller 57. In this illustrative
embodiment, piston rod 60 is "U" shaped to accommodate sequence cam 54. (See, also,
Fig. 17b.) Rod 122 extends from the other end of actuator 16. Fasteners 62 attach
actuator 16 to housing 4.
[0015] In the illustrated embodiment, cam roller 57 defines a cam follower that is positioned
within and engages the internal cam surface of slot 74. However, it is possible to
use a different type of cam follower. For example, rod 44 could itself define a cam
follower which rides within the cam surface of slot 74.
[0016] As previously discussed, pin clamp 2 is configured to first, clamp onto a material
of first thickness under fluid power (such as pressurized air), then have that power
disconnected, still securely hold the material as it moves down the assembly line,
and then reattach fluid power to release the material. Then, that same pin clamp,
without any further adjustment or modification, is able to clamp down onto a material
of a second thickness under subsequent fluid power and repeat the process again. In
other words, the pin clamp may hold pieces of sheet metal or other workpieces of a
variety of thicknesses and hold those workpieces under power loss without any modification
to the pin clamp.
[0017] In alternative embodiments the power may be electrical or hydraulic.
[0018] A perspective isolated view of several of the internal components of pin clamp 2
is shown in Fig. 3. This view depicts the relative positioning of several of the components
that help keep the pin clamp locked down onto a workpiece of particular thickness
when no fluid pressure is being applied to finger 10. As shown herein, cover 12 includes
a spring bracket 64 configured to hold Z-bracket 50 and a spring 51. Tab 52 is configured
to push sequence cam 54. Sequence cam 54 extends through slot 32 through locating
pin 6. Rod 44 and dowel 70 are disposed through slot 30. Located on opposite sides
of locating pin 6 is lock bracket 46 and sequence bracket 48. Ledge 66 of sequence
cam 54 rides along the illustrative top surface of sequence bracket 48 while roller
56 is configured to engage angled surface 68 of lock bracket 46. Roller 56 defines
an engagement surface which locks with angled surface 68. Angled surface 68 is positioned
at an angle of between 0° to 10°, relative to a direction of movement of sequence
cam 54, and may be a flat surface or have a curved or differently shaped surface.
[0019] Fig. 3 also shows how piston rod 60 extends up through locating pin 6. The U-shaped
channel in piston rod 60 is illustratively configured to allow sequence cam 54 to
pass in between without interference. Drive rod dowel 70 also extends through slot
30 and is disposed in cam slot 72 of sequence cam 54. It will be appreciated as further
discussed herein that dowel 70 also connects sequence cam 54 with drive rod 28 so
that the path of cam slot 72 dictates the corresponding movement of drive rod 28 which
in turn dictates the extension or retraction of finger 10. Rod 44 connects piston
rod 60 with sequence cam 54 via slot 74 for moving the same in directions 76 and 78.
(See, also, Fig. 4.)
[0020] Progression views depicting how pin clamp 2 operates to clamp down and lock onto
a workpiece is shown in progression views of Figs. 4-7. As shown in Fig. 4a, locating
pin 6 is illustratively positioned a distance 80 above collar 8. In this illustrative
embodiment, distance 80 may be 12.5 millimeters, for example. It is appreciated, however,
that this distance is illustrative and such distance can be modified as desired. At
this point, ledge 66 of sequence cam 54 is sitting on top of lock bracket 48. It is
contemplated that movement of piston rod 60 from actuator 16 in direction 82 will
begin moving sequence cam 54 in direction 78. As shown in Fig. 4b, the upper position
of slot 74 includes a locking position 86 that prevents roller 57 from moving if there
is an air pressure loss. Also included is detent 59 which helps prevent piston rod
60 from dropping out of locking position 86 under a loss of fluid power. Illustratively,
sequence cam 54 receives a bias force in direction 78 from bracket 50. This keeps
detent 59 pushing against roller 57 regardless of whether air pressure is being applied
to piston rod 60. If air pressure is lost, detent 59 of sequence cam 54 is still pushing
against roller 57 preventing it from dislodging from locking position 86.
[0021] The view in Fig. 5 depicts the consequence of piston rod 60 moving downward in direction
82. As this happens, roller 57 pulls down out of the pin extended position 86. The
roller 57 then contacts surface 75 in cam slot 74, which causes cam 54 to slide in
direction 78. This motion causes drive rod 28 to move downwards. Cam follower 92 on
drive rod 28 also moves in direction 82. Cam follower 92 is engaged in cam slot 94,
which pushes finger 10 in direction 76, extending finger 10 outward from locating
pin 6. As sequence cam 54 slides in direction 78, finger 10 moves to a fully extended
position, just as ledge 66 of sequence cam 54 is no longer engaged by sequence bracket
48. Roller 56 is mounted on a pin 55 that is connected to sequence cam 54, and moves
from cavity 90 while approaching lock bracket 46. It is appreciated that the configuration
and size of cam slot 94 can be modified to create the desired movement of finger 10
upon response to the drive rod's movement.
[0022] The view of clamp 2 in Fig. 6 shows locating pin 6 moving towards its clamped and
locking position. As piston rod 60 moves in direction 82, roller 57 contacts cam surface
98 that is part of cam 74. The resulting force causes locating pin 6 to move in direction
82, thus narrowing the gap between collar 8 and finger 10. At least a portion of roller
56 is lower than lock bracket 46.
[0023] The view in Fig. 7a shows locating pin 6 of clamp 2 moved to its final clamping thickness
represented by spacing 100. Illustratively, the spacing maybe 2.5 mm. At this point,
a workpiece will be securely held by finger 10 against collar 8. As piston rod 60
moves downward in direction 82, roller 57 moves down angled surface 98 of cam slot
74. This increasing angle forces sequence cam 54 to continue moving in direction 78
and begin wedging roller 56 up against angled surface 68 creating a locking function.
Cam slot 72 is shaped so that as sequence cam 54 continues to move in direction 78,
the drive rod 28 remains stationary with respect to locating pin 6, so that the cam
follower 92 on drive rod 28 does not move within cam slot 94 and so that finger 10
does not withdraw. At this point, a loss of air pressure to piston rod 60 will not
cause finger 10 to release itself from the workpiece. A practical effect of this is
that while clamp 2 holds onto the workpiece, its power source may be disconnected
allowing clamp 2 and its workpiece to move to a different location. Despite this,
clamp 2 still holds the workpiece in place while maintaining the clamping force originally
provided by pneumatic actuator 16.
[0024] Figs. 8 and 9 demonstrate the operation of pin clamp 2 to remove the workpiece. It
should be appreciate, however, that in the illustrative embodiment, prior to the movement
shown in Figs. 8 and 9, no power is being supplied to clamp 2. Pressurized air is
not needed to maintain the clamping force until the workpiece is needed to be removed
from clamp 2.
[0025] As shown in Figs. 7, 8, and 9, roller 57 moves within cam slot 74 of sequence cam
54. Cam slot 74 is shaped as such to generate low power when piston rod 60 is moving
in direction 82 toward the clamped position, and high power when moving in direction
84 toward the release position. This may be made necessary by loads introduced due
to welds or by weld guns, requiring increased force in the releasing direction. When
clamping, roller 57 rides along surface 98 which produces a low force. Roller 56 moving
along the illustrative 7 degree angle of surface 68 generates enough additional downward
force to allow the necessary structures to move. Conversely, when raising piston rod
60 in direction 84, roller 57 travels along surface 102 which creates a high force
to move sequence cam 54 back in direction 76 and help remove roller 56 from under
surface 68.
[0026] To remove the workpiece, pressurized air is resupplied to clamp 2 moving piston rod
60 in direction 84. This moves roller 57 upwards in direction 84 as well and against
cam surface 102 of cam slot 74. This curved shape of surface 102 causes sequence cam
54 to move in the opposite direction 76. This movement of sequence cam 54 begins to
extricate roller 57 from surface 68 of lock bracket 46.
[0027] The view in Fig. 9 further demonstrates the operation of clamp 2 as piston rod 60
moves in direction 84. As shown, roller 57 continues following surface 102 of slot
74 which continues to move sequence cam 54 in direction 76. Roller 56 clears surface
68 of locking bracket 46 further allowing sequence cam 54 and locating pin 6 to move
in direction 84. This movement also begins to move pin 70 in slot 72 which will (though
not yet) move follower 92 in slot 94 to retract finger 10. As shown in this view,
however, at this point locating pin 6 is what is being moved by piston rod 60 to raise
finger 10 from the workpiece a distance indicated by reference number 104. Continued
movement of piston rod 60 in direction 84, moves pin 70 into angled section 88 pushing
piston rod 28 upward in direction 84 relative to the locating pin 6. This retracts
finger 10 and moves roller 57 up into locking section 86. In other words, clamp 2,
as shown in Fig. 9, continues to move as described until the components are in the
position as shown in Fig. 4 where the process may start all over again.
[0028] To that end, the view in Fig. 10 depicts clamp 2 clamping down on a workpiece that
is thinner than the workpiece clamped down onto in Figs. 4-7. In this illustrative
embodiment, spacing 106 may illustratively be 2 rams instead of 2.5 millimeters, as
employed in Figs. 4-7. In Fig. 10, the sequence of movement is essentially the same
as that described in Figs. 4-7, except now the further clamping distance (for a thinner
workpiece) means sequence cam 54 will move even further in direction 78 which makes
roller 56 wedge further along surface 68 of lock bracket 46. No other components to
clamp 2 need to be manually adjusted to accommodate a thinner workpiece. As shown,
locating pin 6 is drawn further down by piston rod 60 in direction 82 moving sequence
cam 54 in direction 78 in similar fashion as that described in Figs. 4¬7. The only
difference is that the spacing 106 is smaller than spacing 100 in Fig. 7. This moves
roller 57 further down cam surface 98 which allows pin 70 to move further along slot
72 and roller 56 further down surface 68 in direction 78. Compare the relative positioning
of rollers 56 and surface 68 between Figs. 7 and 10. This means that when pressurized
air is disconnected from clamp 2, finger 10 and locating pin 6 will still hold the
thinner workpiece in the same manner as that shown in Fig. 7 for a thicker workpiece.
The views in Figs. 11 and 12 are similar to that of 10 except pin clamp 2 is now clamping
onto even thinner workpieces, such as for the spacing shown in 108 of Fig. 11 and
110 of Fig. 12. It is appreciated that spacing 110 is thinner than spacing 108 which
is itself thinner than spacing 106. To accomplish this, sequence cam 54 is simply
moved further in direction 78 in both instances to accommodate for these thinner workpieces.
Comparing Figs. 10, 11, and 12, it is easy to see how clamping down on a thin workpiece
simply means roller 56 is moved further along surface 68 in direction 78.
[0029] An issue that may occur is slight movement of locating pin 6 while clamped down onto
a workpiece. If clamp 2 is locked and air pressure is removed, if an upward force
was exerted on pin 6 it could possibly move that pin slightly despite staying locked.
A repetitive upward force acting on pin 6 may result in multiple movements of the
same which could knock the clamp out of tolerance. For example, if a 500 pound upward
force was applied to locating pin 6, it could possibly move despite roller 56 being
wedged against surface 68. A welding gun may exert this amount of force or even more
onto a pin clamp. It is believed this movement occurs because the components in the
clamp stretch just a little bit. Under a 500 pound force, the movement may be only
0.001 inch. But a repetitive force acting on locating pin 6 could multiply that 0.001
distance many times. Under these conditions roller 56 moves a small amount but does
not roll back into its original clamp position which may cause a creeping effect which
may loosen the clamp's grip on the workpiece. To address this issue, Z-bracket 50
with spring 51 are configured to act on sequence cam 54 to push roller 56 back into
position each time it is inadvertently moved. As shown in Fig. 13, when a force 112
acts upward opposite the clamping direction, roller 56 moves with respect to surface
68. Tab 52 acts on sequence cam 54 biasing it in direction 78 to push roller 57 back
to its original position, as shown in Fig. 14.
[0030] An exploded view of these components is shown in Fig. 15. Tab 52 of bracket 50 is
configured to engage edge 114 of sequence cam 54. (See also Fig. 5.) As spring 51
acts on tab 53, it acts to keep a bias on tab 52 against sequence cam 54. A spring
bracket 64 is fitted on cover 12 to receive bracket 50 and spring 51. Illustratively,
bracket 64 includes a spring cavity 116 and slot 118 holds spring 51 and bracket 50,
respectively.
[0031] A top cross-sectional view of clamp 2 is shown in Fig. 16. This view shows the relative
positioning of bracket 50, spring 51 and sequence cam 54. As shown, spring 51 biases
tab 53 which causes tab 52 to act on sequence cam 54 biasing the same towards lock
bracket 46. This helps keep roller 56 properly under lock bracket 46.
[0032] Front elevational and side cross-sectional views of clamp 2 are shown in Figs. 17a
and b. These views, and particularly the cross-sectional view, demonstrate how piston
rod 60 is attached to a piston 120 inside actuator 16. Another portion of piston rod
122 extends from piston 120 partially exterior of actuator 16 and includes a nut 124
attached to the end thereof. Illustratively, nut 124 may be a target for a proximity
switch to detect when the clamp is closed. The surface of 124 may be reflective so
that when a beam of light hits it when in a certain location, the switch knows the
clamp has achieved a certain condition (such as closed). The upper portion of piston
rod 60 is coupled to sequence cam 54 via rod 44. In this illustrative embodiment,
roller 57 is shown within cam slot 74. Illustratively, additional rollers 126 also
support rod 44. Roller 57 is configured to transmit force while rollers 126 carry
side load forces generated by cam slot 74. This has the affect of keeping the piston
rod 60 centered.
[0033] Figs. 18 through 21 show additional views of embodiments of the present invention,
a pin clamp 2 having a housing 4 and a locating pin 6 having a finger 10. The locating
pin 6 again extends through collar 8 attached to housing 4 using fasteners 25. A cover
12 is again removably attached to housing 4 using fasteners 14 (not shown), thereby
allowing access to the internal components of clamp 2 as needed. On the opposite side
of housing 4, a cover plate 40 is again removably attached to housing 4 using fasteners
42, also allowing access to the internal components of clamp 2 as needed. The pin
clamp 2 in Figs. 18 through 21 is again actuated using pneumatic actuator 16 having
a piston rod 122 and nut 124. Pin clamp mounting holes 128 are provided for mounting
the pin clamp 2 to a given support structure (not shown).
[0034] Turning now to Figs. 22 and 23, isometric cutaway views show an additional embodiment
of the present invention compared with a previous embodiment of the present invention.
In particular, Fig. 22 shows a pin clamp 2 having a housing 4 and a locating pin 6
with a finger 10 being actuated using a pneumatic actuator 16, whereas Fig. 23 shows
a pin clamp 2 again having a housing 4 and a locating pin 6 with a finger 10 but being
actuated using an exterior driving linkage 150 that slides back and forth in directions
82 and 84 using a bearing plate 152. Both embodiments are again provided with a cavity
18 within the housing 4, in which the sequence cam 54 interacts with the locating
pin 6 and finger 10 through the cam slot 72, drive rod dowel 70, and drive rod 28
in the same manner as previous embodiments. A Z-bracket 50 again interacts with the
housing 4, cover 12 retained by fasteners 14, and sequence cam 54 to bias sequence
cam 54 in direction 78. Collar 8 retained by fasteners 25 again guides locating pin
6.
The exterior driving linkage 150 shown in Fig. 23 takes the place of the piston rod
60 and rod 44 shown in Fig. 22, so that in Fig. 23 dowel pin 154 passes through bearing
plate 152 and interacts with the cam slot 74 of the sequence cam 54 through the cam
roller 57 in the same way that piston rod 60, rod 44, and cam roller 57 interact with
the cam slot 74 in previous embodiments. In this way, force applied to boss 170 of
bearing plate in directions 82 and 84 operates the locating pin 6 and finger 10 of
the pin clamp 2 shown in Fig.23 in the same way that force applied to piston rod 60
in directions 82 and 84 by piston rod 122 connected to piston 120 of pneumatic actuator
16 operates the locating pin 6 and finger 10 of the pin clamp 2 in Fig. 22. In place
of cover plate 40 and fasteners 42, the pin clamp 2 in Fig 23 is provided with a cover
plate 156 having a slot 158 and retained by fasteners 160. Boss 170 extends through
slot 158 of cover plate 156, thereby providing a point for exterior driving linkage
50 to be connected to and driven by an external mechanism (not shown) such as a linkage
or actuator.
In place of the pin clamp mounting holes 128 in the housing 4 of pin clamp 2 shown
in Fig. 22, the pin clamp 2 shown in Fig. 23 is provided with a mounting assembly
164 that is attached to the housing 4 using retaining fasteners 166. The mounting
assembly 164 is provided with a mounting bore 168 by which it may be attached to an
external structure (not shown). An end cover 162 separates the mounting assembly 164
from the internal mechanism of the pin clamp 2 and protects the internal mechanism
from contamination.
[0035] The invention comprises aspects which are disclosed in the sentences below which
are part of the description but not claims in accordance with J15/88 of the boards
of appeal.
- 1. A pin clamp for clamping a workpiece, said pin clamp comprising:
a housing;
a locating pin extending through said housing and having a longitudinal axis, said
locating pin being sized to be positioned within an opening of the workpiece;
a finger selectively radially extendable from and retractable into said locating pin
in a transverse direction relative to said longitudinal axis to retain the workpiece
on the locating pin;
an exterior driving linkage configured to move said locating pin in opposite directions
along said longitudinal axis;
a sequence bracket attached to said housing;
a lock bracket attached to said housing opposite said sequence bracket;
and a sequence cam connected with said exterior driving linkage in a manner allowing
axial movement of said exterior driving linkage to be converted into transverse movement
of said sequence cam perpendicular to said longitudinal axis, said sequence cam including
a ledge configured to ride along a top surface of said sequence bracket during a first
part of a clamping sequence, said sequence cam further including an engagement surface
which engages an angled surface of said lock bracket during a second part of said
clamping sequence to lock said locating pin and said finger against the workpiece
upon retraction of said exterior driving linkage.
- 2. The pin clamp of sentence 1, wherein:
said sequence cam includes an internal cam surface formed therein, and
further includes a dowel pin coupled with said exterior driving linkage and a cam
follower associated with said dowel pin, said cam follower positioned within said
internal cam surface and interconnecting said exterior driving linkage with said sequence
cam, said cam follower engaging said internal cam surface and moving said sequence
cam in said transverse directions upon movement of said exterior driving linkage.
- 3. The pin clamp of sentence 2, wherein:
said transverse movement of said sequence cam resulting from said cam follower engaging
said internal cam surface further causing said ledge to disengage from said top surface
of said sequence bracket and causing and causing said engagement surface to engage
said angled surface of said lock bracket.
- 4. The pin clamp of sentence 2, wherein said cam follower is a cam roller.
- 5. The pin clamp of sentence 2, wherein said exterior driving linkage further comprises
a bearing plate that is slidable parallel to said longitudinal axis and that carries
said dowel pin perpendicular to said longitudinal axis.
- 6. The pin clamp of sentence 5, wherein said bearing plate further comprises a boss
for providing a point for said exterior driving linkage to be connected to and driven
by an external mechanism.
- 7. The pin clamp of sentence 6, wherein said dowel pin passes through said boss.
- 8. The pin clamp of sentence 6, wherein said housing further comprises a cover plate
having a slot, said boss passing through said slot in said cover plate.
- 9. The pin clamp of sentence 1, wherein:
said sequence cam locks said locating pin and said finger against the workpiece upon
and after removal of power from said exterior driving linkage.
- 10. The pin clamp of sentence 9, wherein:
said pin clamp is configured to clamp onto different workpieces having a different
thickness.
- 11. The pin clamp of sentence 10, wherein:
said different workpieces have a difference in thickness of up to approximately 1.0
mm.
- 12. The pin clamp of sentence 1, wherein:
said sequence cam includes a roller defining said engagement surface.
- 13. The pin clamp of sentence 12, wherein said angled surface of lock bracket is positioned
at an acute angle of between approximately 0° to 10° relative to said transverse movement
of said sequence cam, and wherein said roller locks under said angled surface.
- 14. The pin clamp of sentence 13, wherein said acute angle is between 5° to 10°.
- 15. The pin clamp of sentence 13, wherein said angled surface is one of flat and curved.
- 16. The pin clamp of sentence 1, further comprising a mounting assembly having a mounting
bore attached to said housing.
1. A pin clamp (2) for clamping a workpiece, said pin clamp (2) comprising:
a housing (4);
a locating pin (6) extending through said housing (4) and having a longitudinal axis,
said locating pin (6) being sized to be positioned within an opening of the workpiece;
a finger (10) selectively radially extendable from and retractable into said locating
pin (6) in a transverse direction relative to said longitudinal axis to retain the
workpiece on the locating pin (6);
a sequence bracket (48)attached to said housing (4);
a lock bracket (46) attached to said housing (4) opposite said sequence bracket;
a sequence cam (54) including a ledge configured to ride along a top surface of said
sequence bracket (48) during a first part of a clamping sequence, said sequence cam
(54) further including an engagement surface which engages an angled surface of said
lock bracket (46) during a second part of said clamping sequence to lock said locating
pin (6) and said finger (10) against the workpiece upon retraction of said locating
pin (6);
said sequence cam (54) including an internal cam surface formed therein, and further
including a dowel pin (154) and a cam follower (92) associated with said dowel pin,
said cam follower (92) positioned within said internal cam surface and interconnecting
said dowel pin with said sequence cam (54), said cam follower (92) engaging said internal
cam surface and moving said sequence cam (54) in transverse directions upon movement
of said dowel pin (154);
characterized in that,
an exterior driving linkage is configured to move said locating pin in opposite directions
along said longitudinal axis;
said sequence cam (54) is connected with said exterior driving linkage by way of said
dowel pin in a manner allowing axial movement of said exterior driving linkage to
be converted into transverse movement of said sequence cam (54) perpendicular to said
longitudinal axis; and
said exterior driving linkage further comprises a bearing plate (152) that is slidable
parallel to said longitudinal axis and that carries said dowel pin (154) perpendicular
to said longitudinal axis.
2. The pin clamp of claim 1, wherein:
said transverse movement of said sequence cam (54) resulting from said cam follower
(92) engaging said internal cam surface further causing said ledge to disengage from
said top surface of said sequence bracket (48) and causing and causing said engagement
surface to engage said angled surface of said lock bracket.
3. The pin clamp of at least one the claims 1 to 2, wherein said cam follower (92) is
a cam roller.
4. The pin clamp of at least one of the claims 1 to 3, wherein said bearing plate (152)
further comprises a boss (170) for providing a point for said exterior driving linkage
to be connected to and driven by an external mechanism.
5. The pin clamp of claim 4, wherein said dowel pin (154) passes through said boss (170).
6. The pin clamp of at least one of the claims 4 to 5, wherein said housing further comprises
a cover plate (156) having a slot (158), said boss (170) passing through said slot
(158) in said cover plate (156).
7. The pin clamp of at least one of the claims 1 to 6, wherein:
said sequence cam (54) locks said locating pin (6) and said finger (10) against the
workpiece upon and after removal of power from said exterior driving linkage.
8. The pin clamp of claim 7, wherein:
said pin clamp (2) is configured to clamp onto different workpieces having a different
thickness.
9. The pin clamp of claim 8, wherein:
said different workpieces have a difference in thickness of up to approximately 1.0
mm.
10. The pin clamp of at least one of the claims 1 to 9, wherein:
said sequence cam (54) includes a roller defining said engagement surface.
11. The pin clamp of claim 10, wherein said angled surface of lock bracket is positioned
at an acute angle of between approximately 0° to 10° preferably between 5° to 10°
relative to said transverse movement of said sequence cam, and wherein said roller
locks under said angled surface.
12. The pin clamp of claim 11, wherein said angled surface is one of flat and curved.
13. The pin clamp of at least one of the claims 1 to 12, further comprising a mounting
assembly having a mounting bore attached to said housing.
1. Stiftklemme (2) zum Festklemmen eines Werkstücks, wobei die Stiftklemme (2) Folgendes
umfasst:
ein Gehäuse (4);
einen Positionierstift (6), der sich durch das Gehäuse (4) erstreckt und eine Längsachse
aufweist, wobei der Positionierstift (6) derart bemessen ist, dass er in einer Öffnung
des Werkstücks angeordnet ist;
einen Finger (10), der in einer Querrichtung relativ zu der Längsachse auf selektive
Weise radial aus dem Positionierstift (6) ausfahrbar und in diesen einziehbar ist,
um das Werkstück an dem Positionierstift (6) zu halten;
eine Sequenz-Halterung (48), die an dem Gehäuse (4) befestigt ist;
eine Arretier-Halterung (46), die an dem Gehäuse (4) gegenüber der Sequenz-Halterung
befestigt ist;
einen Sequenz-Nocken (54), der einen Vorsprung beinhaltet, der dafür ausgelegt ist,
während eines ersten Teils einer Festklemmsequenz entlang einer Oberseite der Sequenz-Halterung
(48) zu gleiten, wobei der Sequenz-Nocken (54) ferner eine Eingriffsfläche beinhaltet,
die während eines zweiten Teils der Festklemmsequenz in Eingriff mit einer abgewinkelten
Fläche der Arretier-Halterung (46) gelangt, um den Positionierstift (6) und den Finger
(10) an dem Werkstück zu arretieren, wenn der Positionierstift (6) zurückgezogen wird;
wobei der Sequenz-Nocken (54) eine in ihm gebildete innere Nockenfläche beinhaltet
und ferner einen Führungsstift (154) und einen dem Führungsstift zugeordneten Nockenfolger
(92) beinhaltet, wobei der Nockenfolger (92) in der inneren Nockenfläche angeordnet
ist und den Führungsstift mit dem Sequenz-Nocken (54) verbindet, wobei der Nockenfolger
(92) in Eingriff mit der inneren Nockenfläche gelangt und den Sequenz-Nocken (54)
in Querrichtungen bewegt, wenn der Führungsstift (154) bewegt wird;
dadurch gekennzeichnet, dass
ein äußeres Antriebsgestänge dafür ausgelegt ist, den Positionierstift in entgegengesetzten
Richtungen entlang der Längsachse zu bewegen;
der Sequenz-Nocken (54) mit dem äußeren Antriebsgestänge durch den Führungsstift auf
eine Weise verbunden ist, die ermöglicht, dass eine axiale Bewegung des äußeren Antriebsgestänges
in eine Querbewegung des Sequenz-Nockens (54) senkrecht zu der Längsachse umgewandelt
wird; und
das äußere Antriebsgestänge ferner eine Lagerplatte (152) umfasst, die parallel zu
der Längsachse verschiebbar ist und die den Führungsstift (154) senkrecht zu der Längsachse
trägt.
2. Stiftklemme nach Anspruch 1, wobei:
die Querbewegung des Sequenz-Nockens (54), die aus dem Eingriff des Nockenfolgers
(92) mit der inneren Nockenfläche resultiert, ferner bewirkt, dass sich der Vorsprung
von der Oberseite der Sequenz-Halterung (48) löst, und bewirkt, dass die Eingriffsfläche
mit der abgewinkelten Fläche der Arretier-Halterung in Eingriff gelangt.
3. Stiftklemme nach wenigstens einem der Ansprüche 1 bis 2, wobei der Nockenfolger (92)
eine Nockenrolle ist.
4. Stiftklemme nach wenigstens einem der Ansprüche 1 bis 3, wobei die Lagerplatte (152)
ferner einen Ansatz (170) umfasst, um einen Punkt zu schaffen, an dem das äußere Antriebsgestänge
mit einem externen Mechanismus verbunden wird und durch diesen angetrieben wird.
5. Stiftklemme nach Anspruch 4, wobei der Führungsstift (154) durch den Ansatz (170)
verläuft.
6. Stiftklemme nach wenigstens einem der Ansprüche 4 bis 5, wobei das Gehäuse ferner
eine Deckplatte (156) umfasst, die einen Einschnitt (158) aufweist, wobei der Ansatz
(170) durch den Einschnitt (158) in der Deckplatte (156) verläuft.
7. Stiftklemme nach wenigstens einem der Ansprüche 1 bis 6, wobei:
der Sequenz-Nocken (54) den Positionierstift (6) und den Finger (10) während und nach
der Wegnahme der Energie von dem äußeren Antriebsgestänge an dem Werkstück arretiert.
8. Stiftklemme nach Anspruch 7, wobei:
die Stiftklemme (2) dafür ausgelegt ist, an unterschiedlichen Werkstücken festgeklemmt
zu werden, die eine unterschiedliche Dicke aufweisen.
9. Stiftklemme nach Anspruch 8, wobei:
die unterschiedlichen Werkstücke einen Dickenunterschied von bis zu etwa 1,0 mm aufweisen.
10. Stiftklemme nach wenigstens einem der Ansprüche 1 bis 9, wobei:
der Sequenz-Nocken (54) eine Rolle beinhaltet, welche die Eingriffsfläche definiert.
11. Stiftklemme nach Anspruch 10, wobei die abgewinkelte Fläche der Arretier-Halterung
in einem spitzen Winkel von zwischen etwa 0° bis 10°, vorzugsweise zwischen 5° bis
10°, relativ zu der Querbewegung des Sequenz-Nockens angeordnet ist, und wobei die
Rolle unter der abgewinkelten Fläche arretiert wird.
12. Stiftklemme nach Anspruch 11, wobei die abgewinkelte Fläche eines aus eben und gekrümmt
ist.
13. Stiftklemme nach wenigstens einem der Ansprüche 1 bis 12, ferner umfassend eine Montageanordnung
mit einer Montagebohrung, die an dem Gehäuse befestigt ist.
1. Coussinet de serrage à broche (2) pour le serrage d'une pièce d'oeuvre, lequel coussinet
de serrage à broche (2) comprend :
un logement (4) ;
une broche de mise en place (6) traversant ledit logement (4) et possédant un axe
longitudinal, laquelle broche de mise en place (6) est dimensionnée pour se placer
dans une ouverture de la pièce d'oeuvre ;
une patte (10) pouvant être étendue sélectivement dans le sens radial à partir de
ladite broche de mise en place (6) et rétractée dans celle-ci dans un sens transversal
par rapport audit axe longitudinal afin de retenir la pièce d'oeuvre sur la broche
de mise en place (6) ;
une console de séquence (48) fixée audit logement (4) ;
une console de verrouillage (46) fixée audit logement (4) en face de ladite console
de séquence ;
une came de séquence (54) comprenant un rebord configuré pour passer le long d'une
surface supérieure de ladite console de séquence (48) pendant une première partie
d'une séquence de serrage, ladite came de séquence (54) comprenant en outre une surface
d'engagement qui se met en prise avec une surface en angle de ladite console de verrouillage
(46) pendant une deuxième partie de ladite séquence de serrage afin de verrouiller
ladite broche de mise en place (6) et ladite patte (10) contre la pièce d'oeuvre lors
de la rétraction de ladite broche de mise en place (6) ;
ladite came de séquence (54) comprenant une surface de came interne formée à l'intérieur
et comprenant en outre une goupille de guidage (154) et une contre-came (92) associée
à ladite goupille de guidage, ladite contre-came (92) étant positionnée dans ladite
surface de came interne et reliant ladite goupille de guidage à ladite came de séquence
(54), ladite contre-came (92) se mettant en prise avec ladite surface de came interne
et déplaçant ladite came de séquence (54) dans des directions transversales lors du
déplacement de ladite goupille de guidage (154) ;
caractérisé en ce que
une liaison d'entraînement extérieure est configurée pour déplacer ladite broche de
mise en place dans des sens opposés le long dudit axe longitudinal ;
ladite came de séquence (54) est reliée à ladite liaison d'entraînement extérieure
par ladite goupille de guidage d'une manière qui permet de convertir le mouvement
axiale de ladite liaison d'entraînement extérieure en mouvement transversal de ladite
came de séquence (54) perpendiculairement audit axe longitudinal ; et
ladite liaison d'entraînement extérieure comprend en outre une platine de palier (152)
qui peut coulisser parallèlement audit axe longitudinal et qui porte ladite goupille
de guidage (154) perpendiculaire audit axe longitudinal.
2. Coussinet de serrage à broche selon la revendication 1, dans lequel ledit mouvement
transversal de ladite came de séquence (54) résultant de l'engagement de ladite contre-came
(92) sur ladite surface de came interne provoque le dégagement dudit rebord de ladite
surface supérieure de ladite console de séquence (48) et l'engagement de ladite surface
d'engagement avec ladite surface en angle de ladite console de verrouillage.
3. Coussinet de serrage à broche selon l'une au moins des revendications 1 à 2, dans
lequel ladite contre-came (92) est un galet de came.
4. Coussinet de serrage à broche selon l'une au moins des revendications 1 à 3, dans
lequel ladite platine de palier (152) comprend en outre un bossage (170) destiné à
créer un point où ladite liaison d'entraînement extérieure est reliée à et entraînée
par un mécanisme externe.
5. Coussinet de serrage à broche selon la revendication 4, dans lequel ladite goupille
de guidage (154) passe à travers ledit bossage (170).
6. Coussinet de serrage à broche selon l'une au moins des revendications 4 à 5, dans
lequel ledit logement comprend en outre une platine de couverture (156) avec une fente
(158), ledit bossage (170) passant à travers ladite fente (158) de ladite platine
de couverture (156).
7. Coussinet de serrage à broche selon l'une au moins des revendications 1 à 6, dans
lequel ladite came de séquence (54) verrouille ladite broche de mise en place (6)
et ladite patte (10) contre la pièce d'oeuvre lors de l'application de puissance par
ladite liaison d'entraînement extérieure et après la fin de l'application.
8. Coussinet de serrage à broche selon la revendication 7, dans lequel ledit coussinet
de serrage à broche (2) est configuré pour serrer différentes pièces d'oeuvre ayant
une épaisseur différente.
9. Coussinet de serrage à broche selon la revendication 8, dans lequel lesdites différentes
pièces d'oeuvre présentent une différence d'épaisseur d'environ 1,0 mm au maximum.
10. Coussinet de serrage à broche selon l'une au moins des revendications 1 à 9, dans
lequel ladite came de séquence (54) comprend un galet définissant ladite surface d'engagement.
11. Coussinet de serrage à broche selon la revendication 10, dans lequel ladite surface
en angle de la console de verrouillage est positionnée à un angle aigu d'environ 0°
à 10°, de préférence de 5° à 10°, par rapport audit mouvement transversal de ladite
came de séquence et en ce que ledit galet se verrouille sous ladite surface en angle.
12. Coussinet de serrage à broche selon la revendication 11, dans lequel ladite surface
en angle est soit plate, soit incurvée.
13. Coussinet de serrage à broche selon l'une au moins des revendications 1 à 12, comprenant
en outre un assemblage de montage avec un alésage de montage fixé audit logement.