TECHNICAL FIELD
[0001] The present invention mainly relates to a device for guiding a yarn end of a yarn
supply bobbin, capable of inserting the yarn end of the yarn supply bobbin into a
core tube of the yarn supply bobbin.
BACKGROUND ART
[0002] Conventionally, in a configuration for transporting a yarn supply bobbin that is
set on a transport tray, a device for guiding the yarn end of the yarn supply bobbin
in which the yarn end of the transported yarn supply bobbin is inserted into a core
tube has been known.
[0003] Patent Document 1 discloses a yarn end pick finding device as this kind of device
for guiding the yarn end of the yarn supply bobbin. In the yarn end pick finding device
of Patent Document 1, a suction pipe is arranged below a transport tray. A fluid passage
is provided in the transport tray. The yarn end pick finding device of Patent Document
1 includes a compressed air injection nozzle for injecting compressed air from above
the yarn supply bobbin. In the this configuration, Patent Document 1 discloses that
sucking is caused from below the yarn supply bobbin to the inside of the core tube
of the yarn supply bobbin, and compressed air is injected from above the yarn supply
bobbin toward a top hole of the yarn supply bobbin, which can insert the yarn end
into the core tube of the yarn supply bobbin without causing kink in the yarn end.
[0004] Patent Document 2 does not disclose a configuration in which a yarn end of a yarn
supply bobbin is guided, but disclose a yarn threading device in which filament is
passed from a large diameter inlet to a small diameter outlet by utilizing compressed
air. The yarn threading device includes a plurality of guide plates provided at predetermined
intervals, in its center, provided a passage hole respectively. Each size of the passage
holes is smaller as going downward.
PRIOR-ART DOCUMENTS
PATENT DOCUMENTS
[0005]
PATENT DOCUMENT 1: Japanese Examined Patent Application Publication No. 1994-65583
PATENT DOCUMENT 2: Japanese Patent Application Laid-Open No. 2002-138329
SUMMARY OF THE INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
[0006] As shown in Patent Document 1, in the configuration in which the suction pipe for
guiding the yarn end is arranged below the transport tray, since the transport tray
needs to be movable, it is difficult that the transport tray (the fluid passage) is
in close contact with a suction port of the suction pipe. Therefore, it is difficult
to cause a strong negative pressure inside the core tube of the yarn supply bobbin.
In addition, since the inside of the core tube of the yarn supply bobbin is often
narrow, it is considerably difficult to cause a strong suction stream in the vicinity
of the top hole. Thus, a negative pressure source having a high capability is needed
for surely sucking the yarn end into the top hole. This involves a problem in terms
of energy efficiency. On the other hand, when compressed air is merely injected toward
the top hole of the yarn supply bobbin, air turbulence is easy to occur. Therefore,
it was difficult to surely put the yarn end into the top hole.
[0007] The yarn threading device of Patent Document 2 is configured to thread a yarn from
an inlet having a large diameter to an outlet having a small diameter by using compressed
air. However, since the yarn threading device of Patent Document 2 is the device in
which the yarn produced by spinning at a predetermined position is passed through
a predetermined yarn passage, there is no need to remove the yarn from yarn passage
thereafter. Such circumstance greatly differs from that for guiding the yarn end of
the yarn supply bobbin. Therefore, it is difficult that a configuration of the yarn
threading device disclosed in Patent Document 2 is applied for the purpose for which
the yarn end of the yarn supply bobbin is inserted into the core tube of the yarn
supply bobbin.
[0008] The present invention has been made in view of the circumstances described above,
the object is to provide a device for guiding a yarn end of a yarn supply bobbin with
a simple configuration in which the yarn end can be inserted into a core tube of the
yarn supply bobbin by blowing the yarn end of the yarn supply bobbin.
MEANS FOR SOLVING THE PROBLEMS AND EFFECTS THEREOF
[0009] Problems to be solved by the present invention are as described above, and next,
means for solving the problems and effects thereof will be described.
[0010] According to a first aspect of the present invention, a device for guiding a yarn
end of a yarn supply bobbin having the following configuration is provided. That is,
the device for guiding the yarn end of the yarn supply bobbin includes a gas injection
device and a guide part. The gas injection device injects gas. The guide part is positioned
at downstream side of an injection port, in an orientation of the injection port of
the gas injection device. The guide part guides the yarn end that is pulled out from
the yarn supply bobbin and guides the gas that is injected by the gas injection device.
The guide part has a guide hole, a gas relief section, a notch, and a plurality of
wall portions. The guide hole penetrates in an orientation of the injection port.
The gas relief section that communicates with the guide hole is perpendicular to a
centerline of the guide hole. The notch that penetrates in the orientation of the
injection port is formed by cutting out from a side edge of the guide part to the
guide hole. The wall portions block the gas that is injected by the gas injection
device. An opening is provided on each of the wall portions. The guide hole is configured
to arrange the opening of the plurality of wall portions side by side along the orientation
of the injection port. The opening of the wall portion that is arranged at a side
far from the injection port is smaller than the opening of the wall portion that is
arranged on a side close to the injection port.
[0011] Accordingly, the yarn end that is caught from the yarn supply bobbin can be easily
put in the guide hole through the notch. When the gas is blown toward the guide hole
from the injection port, the gas including a flow component that is perpendicular
to the orientation of the injection port can escape through the gas relief section.
Therefore, since flow of gas for feeding the yarn end from a downstream end of the
guide hole can blow toward the yarn supply bobbin side in the orientation exactly
matching the orientation of the injection port, gas turbulence can be suppressed.
As a result, the yarn end that is blown by the gas can be inserted into the core tube
of the yarn supply bobbin.
[0012] The device for guiding the yarn end of the yarn supply bobbin is preferably configured
as follows. That is, the guide part includes at least three guide plates as the wall
portions. The guide plates are arranged side by side at intervals, along the orientation
of the injection port such that the thickness direction of the guide plates coincides
with the orientation of the injection port.
[0013] Accordingly, the guide part can be configured with a simple configuration. The space
provided between the guide plates is utilized as the gas relief section, which can
escape the component in the gas other than the flow component that coincides with
the orientation of the injection port.
[0014] In the device for guiding the yarn end of the yarn supply bobbin, the guide plates
are preferably arranged side by side at equal intervals.
[0015] Accordingly, a configuration of the guide part can be further simplified.
[0016] In the device for guiding the yarn end of the yarn supply bobbin, the interval between
the guide plates is preferably 1mm or more and 10mm or less.
[0017] This can achieve both purposes of suitably guiding the yarn end that is blown by
the gas, toward the yarn supply bobbin side, and reducing the cost by reducing the
number of guide plates.
[0018] In the device for guiding the yarn end of the yarn supply bobbin, the opening at
a farthest side from the injection port is preferably smaller than the opening at
one axial end portion of the core tube of the yarn supply bobbin.
[0019] Accordingly, since the yarn end guided by the guide hole is restricted within a range
smaller than the opening (a top hole) of the core tube of the yarn supply bobbin,
the yarn end can be easily inserted into the core tube of the yarn supply bobbin.
Since the gas can be blown into the core tube so as not to bump into a tube wall of
the core tube of the yarn supply bobbin, gas turbulence can be further suppressed.
[0020] In the device for guiding the yarn end of the yarn supply bobbin, the opening preferably
has a circular shape.
[0021] Accordingly, the yarn end can be suitably guided to the circular top hole provided
in the core tube of the yarn supply bobbin.
[0022] The device for guiding the yarn end of the yarn supply bobbin is preferably configured
as follows. That is, a second opening is provided on the plurality of wall portions
respectively. The notch is configured to arrange each of the second opening of the
plurality of wall portions side by side along the orientation of the injection port.
In each of the wall portions, the width in a portion where the second opening communicates
with the circular opening is smaller than the diameter of the circular opening.
[0023] Accordingly, since the notch makes it hard to impair a guiding effect of the guide
hole, the yarn end can be suitably guided to the top hole of the core tube of the
yarn supply bobbin. Additionally, the yarn end that is introduced within the guide
hole is less likely to come off from the guide hole.
[0024] In the device for guiding the yarn end of the yarn supply bobbin, it is preferable
that the width of the notch gradually decreases from the side edge of the guide part
toward the guide hole.
[0025] Accordingly, the yarn end that is caught from the yarn supply bobbin can be further
easily introduced into the guide hole.
[0026] In the device for guiding the yarn end of the yarn supply bobbin, at least either
one of the gas injection device and the guide part is preferably arranged so as to
adjust its height.
[0027] This can suit to the yarn supply bobbin having a different length.
[0028] The device for guiding the yarn end of the yarn supply bobbin preferably includes
a yarn detecting section capable of detecting the yarn end that is pulled out through
the guide hole.
[0029] This can easily detect that the yarn end is introduced into the guide hole.
[0030] The device for guiding the yarn end of the yarn supply bobbin is preferably configured
as follows. That is, the device for guiding the yarn end of the yarn supply bobbin
includes a yarn catching device that catches the yarn end pulled out from the yarn
supply bobbin. The yarn end that is caught by the yarn catching device is introduced
into the guide hole through the notch.
[0031] Accordingly, the device for guiding the yarn end of the yarn supply bobbin having
both functions for catching the yarn end from the yarn supply bobbin and inserting
the caught yarn end into the core tube of the yarn supply bobbin can be configured.
[0032] According to a second aspect of the present invention, a bobbin preparation system
having the following configuration is provided. That is, the bobbin preparation system
includes a yarn end pull-out device and the device for guiding the yarn end of the
yarn supply bobbin. The yarn end pull-out device pulls out the yarn end from the yarn
supply bobbin.
[0033] Accordingly, the yarn end of the yarn supply bobbin is pulled out and blown by gas,
which can configure the bobbin preparation system capable of suitably guiding the
yarn end toward the inside of the core tube of the yarn supply bobbin.
[0034] The bobbin preparation system preferably prepares the yarn end for the yarn supply
bobbin that is placed on a transport tray that is transported along a transport passage
of the yarn supply bobbin.
[0035] Accordingly, since the yarn end of the yarn supply bobbin can be pulled out and prepared
while transporting the yarn supply bobbin on the transport passage, efficiency of
preparation work can be improved.
BRIEF DESCRIPTION OF THE DRAWINGS
[0036]
[Fig. 1] A plan view schematically showing an automatic winder system including a
device for guiding a yarn end of a yarn supply bobbin according to one embodiment
of the present invention.
[Fig. 2] A front elevational view showing an overall configuration of an automatic
winder.
[Fig. 3] A front elevational view showing a configuration of the yarn supply bobbin.
[Fig. 4] A perspective view schematically showing a configuration of the device for
guiding the yarn end of the yarn supply bobbin.
[Fig. 5] A perspective view showing a configuration of a guide section.
[Fig. 6] A cross-sectional view showing a situation that the guide section guides
the yarn end and airflow.
EMBODIMENT FOR CARRYING OUT THE INVENTION
[0037] Next, an embodiment of the present invention will be described with reference to
drawings. Fig. 1 is a plan view schematically showing an automatic winder system 100
including a device 9 for guiding a yarn end of a yarn supply bobbin according to one
embodiment of the present invention. Fig. 2 is a front elevational view showing an
overall configuration of an automatic winder 1. Fig. 3 is a front elevational view
showing a configuration of the yarn supply bobbin 12.
[0038] The automatic winder system 100 shown in Fig. 1 includes the automatic winder (yarn
winding device) 1, a bobbin preparation system 2 and a bobbin feeder 3.
[0039] The automatic winder 1 includes a plurality of winder units (winding units) 1a arranged
side by side. As shown in Fig. 1, the automatic winder 1 has a supply passage 4 for
automatically transporting the yarn supply bobbin 12 to each of the winder units 1a.
The automatic winder 1 has a collect passage 5 for transporting a bobbin 13 that is
discharged from each of the winder units 1a. The bobbin 13 that is discharged from
each of the winder units 1a and transported through the collect passage 5 would be
a bobbin (an empty bobbin) in a state that a spun yarn 10 is totally unwound from
the yarn supply bobbin 12, or would be a bobbin in a state that the yarn cannot be
unwound for any reasons such as tangling of the spun yarn 10 in the course of unwinding
of spun yarn 10.
[0040] Although Fig. 1 shows only a small number of yarn supply bobbins 12 and bobbins 13,
in actual, a plurality of yarn supply bobbins 12 is transported through the supply
passage 4 and a plurality of bobbins 13 is transported through the collect passage
5.
[0041] As shown in Fig. 2, each of the winder units 1a unwinds the spun yarn 10 from the
yarn supply bobbin 12 that is supplied from the supply passage 4. Then, the spun yarn
10 is wound onto a winding bobbin 14 to form a package 15. Each of the winder units
1a discharges the bobbin 13 in which the spun yarn 10 is unwound, to the collect passage
5.
[0042] The yarn supply bobbin 12 is a bobbin in which the spun yarn 10 generated by a fine
spinning machine 40 in a prior step is wound around a circumference of a core tube
23. The core tube 23 has an axial hole in the shape of a through hole, and has a slight
taper portion as shown in Fig. 3. In the following description, a small-diameter end
portion of the tapered core tube 23 may be referred to as a distal end portion (a
top) 24, and a large-diameter end portion may be referred to as a root portion 25.
[0043] The fine spinning machine 40 shown in Fig. 1 is configured as a ring fine spinning
machine in which the spun yarn 10 generated by drafting a rove (sliver) and imparting
twist thereto is wound into the core tube 23. Since the configuration of the ring
fine spinning machine is well-known, a detailed description will be omitted. The configuration
of the fine spinning machine 40 is not limited to that of the ring fine spinning machine
as in this embodiment. The configuration of other fine spinning machine for creating
the yarn supply bobbin 12 may be adoptable.
[0044] The bobbin feeder 3 is configured such that the yarn supply bobbin 12 supplied from
the fine spinning machine 40 is set one by one on a transport tray 16. As a result,
the transport tray 16 supports the yarn supply bobbin 12 in a substantially upright
state.
[0045] The supply passage 4 and the collect passage 5 formed by a belt conveyor and the
like, are configured to transport the transport tray 16.
[0046] As described above, the yarn supply bobbin 12 being placed on the transport tray
16 is transported to each of the winder units 1a through the supply passage 4, and
the spun yarn 10 is unwound by the winder unit 1a. The bobbin 13 after unwinding of
the spun yarn 10 is discharged from the winder unit 1a through the collect passage
5 in a state that the bobbin 13 remains to be placed on the transport tray 16.
[0047] The bobbin preparation system 2 is arranged between the automatic winder 1 and the
bobbin feeder 3. The bobbin preparation system 2 includes a transport passage 6 for
transporting the transport tray 16. The bobbin preparation system 2 is not necessarily
connected to the bobbin feeder 3. The bobbin preparation system 2 may be directly
connected to the fine spinning machine 40. The transport passage 6 is configured to
connect the supply passage 4 and the collect passage 5 of the automatic winder 1.
[0048] To be specific, the transport passage 6 includes a supply transport passage 6a, a
return transport passage 6b, a skip passage 6c, and a return passage 6d. The supply
transport passage 6a supplies the yarn supply bobbin 12 with the automatic winder
1. The return transport passage 6b returns the bobbin 13 discharged from the automatic
winder 1 to the fine spinning machine 40. The skip passage 6c is configured to transport
the transport tray 16 from the supply transport passage 6a to the return transport
passage 6b (without passing through the winder unit 1a). The return passage 6d is
configured to return the transport tray 16 from the return transport passage 6b to
the supply transport passage 6a.
[0049] The bobbin preparation system 2 includes a bunch unwinding device 7, a yarn end pull-out
device 8 and the device 9 for guiding the yarn end of the yarn supply bobbin. The
bobbin preparation system 2 performs an appropriate work for the yarn supply bobbin
12 before it is being supplied to the automatic winder 1, so that the yarn can be
smoothly unwound in the automatic winder 1. The "yarn end" in this specification may
strictly mean a distal end of the spun yarn 10, but generally means a yarn end portion
with a predetermined length including the distal end.
[0050] The bunch unwinding device 7 unwinds a bunch winding 26 of the yarn supply bobbin
12. Here, the bunch winding 26 will be briefly described. That is, the fine spinning
machine 40 forms the yarn supply bobbin 12 by winding the spun yarn 10 onto the core
tube 23. If the yarn supply bobbin 12 in a state where the yarn end 20 that is merely
wound onto the core tube 23 is free is used in the automatic winder system 100, the
yarn end 20 comes off in the course of transporting the yarn supply bobbin 12 from
the fine spinning machine 40 to the bobbin feeder 3. This may cause tangling of the
spun yarn 10 between the yarn supply bobbins 12. Then, in the fine spinning machine
40 as shown in Fig. 3, the spun yarn 10 is spirally wound on a yarn layer surface
of the yarn supply bobbin 12, from the distal end portion 24 to the root portion 25.
Additionally, the bunch winding 26 for winding into the root portion 25 of the core
tube 23 is produced. Accordingly, the yarn end 20 is not free, which can prevent the
spun yarn 10 from coming off from the yarn supply bobbin 12 during transport.
[0051] The yarn end pull-out device 8 hooks the yarn end 20 on the surface of the yarn supply
bobbin 12 that is unwound by the bunch unwinding device 7, and pulls out the yarn
end 20 from the yarn supply bobbin 12.
[0052] The device 9 for guiding the yarn end of the yarn supply bobbin guides such that
the yarn end 20 can be smoothly pulled out from the yarn supply bobbin 12, in the
automatic winder 1. To be specific, the device 9 for guiding the yarn end of the yarn
supply bobbin allows the yarn end 20 that is pulled out by the yarn end pull-out device
8 to be inserted from a top hole 27 of the core tube 23 into the core tube 23 (the
axial hole).
[0053] In the above-described configuration, the bobbin preparation system 2 unwinds the
bunch winding 26 of the yarn supply bobbin 12 that is supplied from the bobbin feeder
3, prepares the yarn end 20 of the yarn supply bobbin 12 in the bobbin preparation
system 2 such that the yarn end 20 can be pulled out from the yarn supply bobbin 12
in the automatic winder 1, and then transports the yarn supply bobbin 12 to the automatic
winder 1. Each of the winder units 1a (Fig. 2) provided in the automatic winder 1
pulls out the yarn end 20 that is prepared in the bobbin preparation system 2 by blowing
the yarn end 20 with compressed air upward from yarn supply bobbin 12, performs yarn
joining with the spun yarn 10 in the package 15 by using a yarn joining device 17
for untwisting and joining the yarn end 20, and form the package 15 by winding the
spun yarn 10 onto the winding bobbin 14. Then, the bobbin 13 as the yarn supply bobbin
12 in which the spun yarn 10 is unwound in each of the winder units 1a, is returned
to the fine spinning machine 40 through the collect passage 5 and the return transport
passage 6b.
[0054] Next, the device 9 for guiding the yarn end of the yarn supply bobbin of this embodiment
will be described with reference to Fig. 4 to Fig. 6. Fig. 4 is a perspective view
schematically showing a configuration of the device 9 for guiding the yarn end of
the yarn supply bobbin. Fig. 5 is a perspective view of a configuration of a guide
section 33. Fig. 6 is a cross-sectional view showing a situation that the guide section
33 guides the yarn end 20 and airflow.
[0055] As shown in Fig. 4, the device 9 for guiding the yarn end of the yarn supply bobbin
mainly includes a yarn catching device 31, an air injection device (gas injection
device) 32 and the guide section (guide part) 33.
[0056] The yarn catching device 31 catches the yarn end 20 from the yarn supply bobbin 12
and guides the yarn end 20 to the guide section 33. The air injection device 32 blasts
compressed air toward the yarn end 20 that is introduced into the guide section 33.
The guide section 33 guides compressed air that is injected from the air injection
device 32 to the inside of the core tube 23. The yarn end 20 blasted with the air
that is guided by the guide section 33 is moved with airflow and introduced into the
core tube 23. In the following, each configuration will be described in detail.
[0057] As shown in Fig. 4, the yarn catching device 31 is configured as a duct arranged
in the vicinity of the transport passage 6 of the yarn supply bobbin 12. The duct
(yarn catching device 31) has one elongated slit 31x. The yarn end 20 can be sucked
from the yarn supply bobbin 12 and caught through the slit 31x.
[0058] The yarn catching device 31 includes a duct 31D and a negative pressure supply device
(negative pressure supply source) 90.
[0059] The duct 31D is configured by connecting a vertical duct 31a, a lateral duct 31b,
and a coupling duct 31c. The vertical duct 31a, the lateral duct 31b, and the coupling
duct 31c have a hollow square cylindrical shape that is linearly elongated, respectively.
However, the shape of the duct 31D is not limited to a square cylindrical shape. For
example, a cylindrical shape may be adoptable. Instead of a configuration of the duct
31D that is divided into the vertical duct 31a, the lateral duct 31b, and the coupling
duct 31c, they may be integrally formed, for example.
[0060] The vertical duct 31 a is vertically arranged aside one immediately upstream side
of the guide section 33 in the transporting direction of the yarn supply bobbin 12.
The vertical duct 31a is arranged in proximity to the yarn supply bobbin 12 that is
transported through the transport passage 6.
[0061] The lateral duct 31b is horizontally arranged such that its longitudinal direction
is twisted relative to the longitudinal direction of the transport passage 6, and
arranged so as to pass above the transport passage 6 and the guide section 33. In
a plan view, the lateral duct 31b and the transport passage 6 are arranged so as to
cross diagonally to each other.
[0062] The coupling duct 31c that is slightly inclined from the vertical direction connects
the vertical duct 31a and the lateral duct 31b.
[0063] The slit 31x is arranged across a surface facing to the transport passage 6 side
in the vertical duct 31a, a surface facing to the transport passage 6 side in the
coupling duct 31c, and a surface (lower surface) facing to the transport passage 6
side in the lateral duct 31b. The slit 31x has an elongated shape in a direction parallel
to the longitudinal direction of each duct 31a to 31c. The slit 31x penetrates therethrough
so as to communicate the outside and the inside of the duct 31D.
[0064] As shown in Fig. 4, the negative pressure supply device 90 is connected to one end
of the lateral duct 31b. The negative pressure supply device 90 is configured as a
blower, for example. As a result, the negative pressure supply device 90 can generate,
in the above-described slit 31x, a suction air stream for sucking and catching the
yarn end 20. Accordingly, the air stream that is flowed along a direction indicated
by a thick dashed arrow of Fig. 4 (in the following, it may be referred to as a sucking
direction) is generated inside the duct 31D. Therefore, the yarn end 20 that is sucked
inside the duct 31D through the slit 31x is further pulled toward the sucking direction.
[0065] As shown in Fig. 4, one end portion in the longitudinal direction of the slit 31x
is arranged at the middle in the longitudinal direction of the lateral duct 31b. The
end portion (in the following, it may be referred to as a termination 31z) is positioned
at downstream side of the guide section 33 in the sucking direction.
[0066] In the above-described configuration, when the yarn supply bobbin 12 transported
along the transport passage 6 passes through a position indicated by a dot-dash-line
of Fig. 4 (a position near the vertical duct 31a), an action of the suction stream
causes the yarn end 20 of the yarn supply bobbin 12 to be sucked inside the duct 31D
through the slit 31x. Then, the yarn end 20 (a distal end of the spun yarn 10) that
is sucked inside the vertical duct 31a is pulled in the sucking direction through
the duct 31D having a bending shape, and moves through the coupling duct 31c and the
lateral duct 31b in this order. The yarn end 20 (the yarn end portion with a predetermined
length including the distal end of the spun yarn 10) finally passes through the slit
31x at the termination 31z. That is, finally, the yarn end 20 that reaches from the
yarn supply bobbin 12 to the inside of the duct 31D contacts with a first guide member
51 and a second guide member 52 (details thereof will be described later), and passes
through the slit 31x at the termination 31z. In this configuration, the yarn catching
device 31 can guide such that the yarn end 20 pulled out from the yarn supply bobbin
12 is introduced into the guide section 33.
[0067] A yarn detecting sensor 41 for detecting whether or not the yarn catching device
31 catches the yarn end 20 is arranged in the sucking direction downstream of the
termination 31z of the slit 31x. The yarn detecting sensor 41 can include an optical
sensor, or the like.
[0068] A nozzle (injection port) 32a for injecting the air is formed downward in the air
injection device 32. The nozzle 32a is arranged immediately above the guide section
33 and arranged immediately above the transport passage 6. The nozzle 32a that is
connected to a compressed air source (not shown) via an appropriate pipe can inject
compressed air immediately downward.
[0069] As shown in Fig. 4, the air injection device 32 (nozzle 32a) is supported via a height
changing mechanism 61 capable of adjusting the height of the air injection device
32. Although it is conceivable that the height changing mechanism 61 is configured
by using a combination of a fixing member such as a bolt, and a vertically elongated
hole, this is not limiting.
[0070] As shown in Fig. 4, the guide section 33 is arranged immediately below the nozzle
32a. The guide section 33 is configured to suitably guide the flow of compressed air
injected from the nozzle 32a in order that the yarn end 20 blown by the nozzle 32a
is smoothly introduced into the core tube 23 from the top hole 27.
[0071] As shown in Fig. 4, the guide section 33 is configured such that a plurality of (seven,
in this embodiment) guide plates (wall portions) 34 is arranged at equal intervals
in the vertical direction that is the same direction as that of the nozzle 32a. Each
of the guide plates 34 can block compressed air injected from the nozzle 32a. Each
of the guide plates 34 has its thickness direction that coincides with the direction
(vertical direction) where each of the guide plates 34 is arranged.
[0072] Each of the seven guide plates 34 has a penetrated mounting hole (not shown) capable
of inserting a bolt 66 as the fixing member. Each of the penetrated mounting holes
is arranged at a position corresponding to each other. A disc-shaped spacer 35 is
arranged between two adjacent guide plates 34. The spacer 35 has a penetrated axial
hole (not shown) capable of inserting the bolt 66. Each of the guide plates 34 preferably
has a certain size so that the air can suitably escape to the periphery via gaps 38
which are formed by a space between two adjacent guide plates 34 (details will be
described later).
[0073] In this configuration, the guide plate 34, the spacer 35, the guide plate 34... are
alternately mounted with respect to the bolt 66, and they are fastened with a nut
67 as the fixing member. Accordingly, seven guide plates 34 are arranged so as to
form the gaps (gas relief sections) 38 thereamong, which correspond to the thickness
of the spacer 35. Since each of the spacers 35 has its thickness equal to each other,
each of the seven guide plates 34 has equal space thereamong (each size of the gaps
38).
[0074] Each of the gaps 38 is formed in a stacked manner in the direction perpendicular
to that of the nozzle 32a (horizontal direction). Each of the gaps 38 communicates
with the outside of the guide section 33 at a position corresponding to an outer edge
of each of the guide plates 34.
[0075] As shown in Fig. 5, a circular first opening 34a and a trapezoidal second opening
34b are provided on each of the guide plates 34. Although the first opening 34a is
provided in a substantially central area of each of the guide plates 34, this is not
limiting. The first opening 34a may be provided near an edge of each of the guide
plates 34, for example. The second opening 34b that is provided at one side of each
of the guide plates 34 is configured to pass the yarn end 20 from the outside to the
first opening 34a.
[0076] The first opening 34a provided in each of the guide plates 34 has its center that
coincides with each other in the horizontal direction. Each center of the first opening
34a is positioned on a virtual straight line extended from a centerline of nozzle
32a. Accordingly, the air injected by the nozzle 32a is blown to the inside of the
first opening 34a.
[0077] The guide section 33 is supported at an appropriate height, and the center of the
first opening 34a that is provided on each of the guide plates 34 is positioned immediately
above the transport passage 6. In this embodiment, the yarn supply bobbin 12 transported
through the transport passage 6 can be stopped at a position indicated by a solid
line in Fig. 4 (in the following, it may be referred to as a preparing position).
When the yarn supply bobbin 12 is stopped at the above-described preparing position,
the top hole 27 of the core tube 23 is positioned immediately below a central portion
of the first opening 34a, as shown in Fig. 6. Therefore, among the air injected by
the nozzle 32a, a part of air which passes the guide section 33 downward can suitably
flow to the inside from the top hole 27 of the core tube 23 in the yarn supply bobbin
12.
[0078] As shown in Fig. 6, in the guide section 33, the lowermost guide plate 34 is arranged
with a height for forming a small gap in the vertical direction, with respect to an
upper end portion of the core tube 23 in the yarn supply bobbin 12 which stops at
the preparing position. As with the nozzle 32a, the guide section 33 is supported
via the height changing mechanism (not shown) capable of adjusting the height. This
can flexibly correspond to changing of the length of the core tube 23 in the yarn
supply bobbin 12.
[0079] The distance between the nozzle 32a and the guide section 33 (the guide plate 34
closest to the nozzle 32a) is preferably set to 15mm, for example. The distance between
the yarn supply bobbin 12 and the guide section 33 (the guide plate 34 closest to
the yarn supply bobbin 12) is preferably set to 3mm or more and 9mm or less, for example.
However, these distances are not limited to the above-described numerical values.
[0080] Each opening size of the first opening 34a is gradually changed to be larger in the
first opening 34a of the guide plate 34 arranged at an upper side (a side close to
the nozzle 32a), and to be smaller in the first opening 34a of the guide plate 34
arranged at a lower side (a side close to the yarn supply bobbin 12, a side close
to the transport passage 6). As a result, it is achieved that the guide section 33
has its shape in which a plurality of plates laminated at intervals is cut out into
a conical shape, as shown in Fig. 5 and Fig. 6. A section that is cut out into the
conical shape corresponds to a guide hole section 36 that will be described later.
In the guide section 33, the first opening 34a of the uppermost guide plate 34 has
the largest size, and the first opening 34a of the lowermost guide plate 34 has the
smallest size.
[0081] For example, the first opening 34a preferably has its diameter that is smaller by
a predetermined value (0.5 mm or more and 1.5 mm or less) as going toward the yarn
supply bobbin 12. The diameter of the first opening 34a of the guide plate 34 closest
to the yarn supply bobbin 12 is preferably set to 3mm or more and 5mm or less. That
is, it is preferable that the diameter of the first opening 34a is gradually increased
to 4mm, 5mm, 6mm, 7mm..., as going toward the nozzle 32a away from the yarn supply
bobbin 12, for example. On the other hand, the diameter of the injection port of the
nozzle 32a is preferably set to 0.5mm or more and 1.0mm or less, for example. In this
case, the diameter of the injection port of the nozzle 32a is smaller than that of
the first opening 34a of the guide plate 34 closest to the yarn supply bobbin 12.
These diameters are not limited to the above-described numerical values.
[0082] As such, each of the first openings 34a that is provided on the plurality of guide
plates 34 has its center that coincides with each other in the horizontal direction,
and the first openings 34a are arranged in order of the larger diameter from top to
bottom. Accordingly, in seeing the guide section 33 as a whole, the tapered guide
hole section 36 (Fig. 5) that penetrates in the vertical direction as the orientation
of the nozzle 32a is formed. As shown in Fig. 6, a centerline 36c of the guide hole
section 36 coincides with the orientation of the nozzle 32a (the centerline of the
nozzle 32a) provided in the air injection device 32. Such tapered shape of the guide
hole section 36 allows the yarn end 20 to be suitably guided into the narrow core
tube 23 provided in the yarn supply bobbin 12, along with the air injection from the
nozzle 32a. Since the guide hole section 36 has a conical shape, the above-described
guiding effect can be suitably exerted in any position of the yarn end 20 in the circumferential
direction. In the following description, among end portions of the guide hole section
36, an end portion close to the air injection device 32 is referred to as an inlet
36a, and its opposite end portion is referred to as an outlet 36b.
[0083] The first opening 34a corresponding to the outlet 36b (the first opening 34a of the
guide plate 34 that is arranged at a farthest side from the nozzle 32a) is smaller
than an opening of the top hole 27 that is positioned at the distal end portion 24
of the core tube 23 of the yarn supply bobbin 12. Accordingly, since the air that
is passed through the first opening 34a provided on the lowermost guide plate 34 suitably
flows to the inside of the core tube 23 without running into an upper end surface
on a tube wall of the core tube 23, air turbulence (such as adverse wind) caused by
the core tube 23 can be suppressed. As a result, the yarn end 20 blown by the air
is suitably guided into the core tube 23.
[0084] The second opening 34b provided on the guide plate 34 has an axisymmetric shape around
a line perpendicular to the centerline 36c of the first opening 34a, as shown in Fig.
5. A short side of the second opening 34b is connected to the first opening 34a, and
a long side of the second opening 34b is connected to an edge of the guide plate 34.
The second opening 34b provided on each of the guide plates 34 is arranged at a substantially
corresponding position in the vertical direction.
[0085] That is, the second opening 34b has its width that is gradually narrowed down from
the edge of the guide plate 34 toward the center side (the first opening 34a). Accordingly,
the yarn end 20 that is caught by the yarn catching device 31 can be suitably introduced
into the first opening 34a through the second opening 34b.
[0086] In each of the guide plates 34, the width where the second opening 34b is connected
to the first opening 34a is smaller than the diameter of the first opening 34a. Accordingly,
the shape of the guide hole section 36 can be kept generally conical, which makes
it hard to impair the above-described guiding effect. Therefore, the yarn end 20 can
be surely guided into the core tube 23. Since a narrow part is formed at a connection
point between the second opening 34b and the first opening 34a, the yarn end 20 that
is once entered into the first opening 34a is less likely to escape from the second
opening 34b.
[0087] The second opening 34b has its width that is gradually changed so as to have a large
opening area in the second opening 34b of the guide plate 34 arranged at an upstream
side (at a side close to the nozzle 32a), and have a small opening area in the second
opening 34b of the guide plate 34 arranged at a downstream side (at a side close to
the yarn supply bobbin 12, at a side close to the transport passage 6). This results
in the guide section 33 having its shape in which the plurality of plates laminated
at intervals is hollowed out in a truncated pyramid with a trapezoidal bottom. Such
portion hollowed out in the truncated pyramid corresponds to a notch 37 that will
be described later. In the guide section 33, the second opening 34b of the uppermost
guide plate 34 has the largest opening area (size), and the second opening 34b of
the lowermost guide plate 34 has the smallest opening area (size). The second openings
34b in all of the guide plates 34 may have similar opening size.
[0088] As such, each of the second openings 34b provided on the plurality of guide plates
34 has its axis that coincides with each other in the horizontal direction, and the
second openings 34b are arranged in order of the larger width from top to bottom.
Accordingly, in seeing the guide section 33 as a whole, the tapered notch 37 that
penetrates in the vertical direction as the orientation of the nozzle 32a is formed.
The notch 37 has its shape in which one edge of the guide section 33 is opened and
cut out to the guide hole section 36. The notch 37 opens an upstream side in the transporting
direction of the yarn supply bobbin 12.
[0089] The internal space of the guide hole section 36 communicates with the plurality of
gaps 38 that is formed in a stacked manner so as to be perpendicular to the centerline
36c of guide hole section 36. The guide hole section 36 is arranged at the center
of the gaps 38 as seen in the axial direction of the guide hole section 36. Therefore,
among airflow generated by blowing compressed air into the guide hole section 36 having
a conical shape, airflow for directing outward in the radial direction of the first
opening 34a can easily escape to the periphery through the gaps 38 that are arranged
in a stacked manner.
[0090] In the above-described configuration, airflow that is injected into the guide hole
section 36 by the air injection device 32 is gradually narrowed down by continuously
passing through the first openings 34a having a diameter that is gradually narrowed
down. In this process, airflow that is far from the centerline 36c of the guide hole
section 36 or airflow whose orientation is displaced with respect to the centerline
36c bump into any one of the guide plates 34 and escape through the gaps 38, as shown
in Fig. 6. As a result, the air that passes through all of the first openings 34a
and comes out from the outlet 36b accurately flows in the direction parallel to the
centerline 36c of the guide hole section 36. The first openings 34a that are gradually
narrowed down allow an unnecessary airflow to gradually escape to the periphery through
the gaps 38, and thereby allow a suitable airflow to remain. Therefore, air turbulence
is less likely to be generated inside the guide hole section 36. As such, since airflow
that is ejected from the outlet 36b of the guide hole section 36 is adjusted, the
yarn end 20 that is introduced into the guide hole section 36 can be smoothly put
in the top hole 27 of the yarn supply bobbin 12 by using airflow.
[0091] Each of the gaps 38 provided between the guide plates 34 (that is, the thickness
of each of the spacers 35) has an appropriate dimension of 1mm or more and 10mm or
less. Each of the gaps 38 has the dimension of 1mm or more, which can prevent cost
increasing due to an increase in the number of guide plates 34 and can allow the air
to suitably escape through the gaps 38. Each of the gaps 38 has the dimension of 10mm
or less, which can prevent the yarn end 20 from entering into the gaps 38. Each of
the gaps 38 preferably has the dimension of 1mm or more and 3mm or less. Each of the
guide plates 34 has preferably its thickness smaller than that of each of the spacers
35. To be specific, it is conceivable that each of the guide plates 34 has its thickness
of 1mm, and each of the spacers 35 has its thickness of 7mm, for example, but this
is not limiting. Each of the spacers 35 may have its thickness of 2mm, and each of
the gaps 38 may have its thickness of 2mm, for example.
[0092] The bolt 66 and the spacers 35 are arranged at one of four corners on the rectangular
guide plate 34. As such, the bolt 66 and the spacers 35 have a sufficient distance
from the first openings 34a, which can prevent the bolt 66 and the spacers 35 from
interfering with airflow in the gaps 38.
[0093] Next, the first guide member 51 and the second guide member 52 provided in the device
9 or guiding the yarn end of the yarn supply bobbin will be described. The first guide
member 51 and the second guide member 52 shown in Fig. 4 are members by which the
yarn end 20 that is caught by the yarn catching device 31 is suitably guided into
the guide section 33 (to be specific, into the guide hole section 36 through the notch
37).
[0094] As shown in Fig. 4, the first guide member 51 is attached to an upper surface of
the uppermost guide plate 34 among seven guide plates 34 for forming the guide section
33. The first guide member 51 having an elongated shape linearly protrudes from the
guide section 33. The orientation to which the first guide member 51 protrudes from
the guide section 33 is parallel to the surface of the guide plate 34, and also substantially
parallel to the orientation where the notch 37 is opened in the guide section 33.
The first guide member 51 is arranged at a position closer to one side (a side close
to the termination 31z of the slit 31x) than a position of the notch 37 of the guide
section 33. The edge of the first guide member 51 (the edge close to the guide hole
section 36 and the notch 37) contacts the yarn end 20 that extends from the yarn supply
bobbin 12 into the duct 31D, which can guide the yarn end 20 so as to smoothly enter
into the guide hole section 36 through the notch 37.
[0095] The second guide member 52 is configured as a flat plate member that is supported
at a substantially same height as a position of the nozzle 32a. The edge of the second
guide member 52 has a yarn guide 57 capable of contacting the yarn end 20 that extends
from the yarn supply bobbin 12 into the duct 31D. The edge of the second guide member
52 also has a concave-shaped yarn restricting section 53. The second guide member
52 is arranged at a position close to one side (a same side as a position where the
first guide member 51 is arranged closer than a position of the notch 37) from immediately
above the guide section 33. This can prevent interference between the second guide
member 52 and the air injection device 32.
[0096] The second guide member 52 guides the yarn end 20 by using the yarn guide 57, and
then restricts the yarn end 20, by using the yarn restricting section 53, to a position
where the air that is injected from the air injection device 32 contacts properly.
The air is injected from the nozzle 32a in this state, and thereby the injection flow
can surely act on the yarn end 20.
[0097] The second guide member 52 has a yarn detecting sensor (yarn detecting section) 42
for detecting the yarn end 20 that is pulled out upward through the guide hole section
36 (the yarn end 20 that is restricted by the yarn restricting section 53). As with
the yarn detecting sensor 41, the yarn detecting sensor 42 can include an optical
sensor, or the like.
[0098] The yarn detecting sensor 42 can simply determine whether or not the yarn end 20
passes through the guide hole section 36. Since the yarn detecting sensor 42 keeps
a sufficient distance from the guide section 33, the yarn detecting sensor 42 does
not interfere with the yarn end 20 within the guide hole section 36 and airflow.
[0099] The second guide member 52 has a cutter 54 for cutting the yarn end 20 that is restricted
by the yarn restricting section 53. The cutter 54 can be driven by a solenoid, for
example.
[0100] Next, a specific operation of the device 9 for guiding the yarn end of the yarn supply
bobbin having the above-described configuration will be described.
[0101] When the yarn supply bobbin 12 is transported along the transport passage 6 to a
position indicated by the chain line in Fig. 4, the yarn catching device 31 sucks
the yarn end 20 from the yarn supply bobbin 12 and catches the yarn end 20, by using
the suction air stream that is generated in the vicinity of the slit 31x of the vertical
duct 31a. Then, since a position where the yarn end 20 is sucked into the slit 31x
moves to the termination 31z, the yarn end 20 is accordingly pulled out upward from
the yarn supply bobbin 12 and then the yarn end 20 contacts with the first guide member
51 and the second guide member 52.
[0102] When the yarn detecting sensor 41 detects the yarn end 20, the transport passage
6 transports the yarn bobbin 12 from a position indicated by the chain line in Fig.
4 to a position immediately below the guide section 33 (preparation position). With
the movement of the yarn supply bobbin 12, the yarn end 20 is entered in the guide
hole section 36 from the notch 37 by guidance of the first guide member 51, and entered
in the yarn restricting section 53 by guidance of the second guide member 52.
[0103] When the yarn detecting sensor 42 detects that the yarn end 20 is introduced in the
yarn restricting section 53, the air injection device 32 starts to inject compressed
air. Immediately thereafter, the yarn end 20 is cut by the cutter 54.
[0104] The yarn end 20 that is newly formed by cutting with the cutter 54, rides on the
injection flow generated by injection of the air injection device 32 and follows guidance
of the guide hole section 36. Then, the yarn end 20 is blown into the core tube 23
from the top hole 27 of the core tube 23. At this time, since the guide section 33
suitably guides the yarn end 20 and airflow as described above, the yarn end 20 can
be surely put into the core tube 23 from the top hole 27.
[0105] As such, the yarn end 20 can be caught from the yarn supply bobbin 12 by the device
9 for guiding the yarn end of the yarn supply bobbin of this embodiment, and such
caught yarn end 20 can be suitably blown into the core tube 23 from above the top
hole 27 of the yarn supply bobbin 12. Particularly in this embodiment, unlike Patent
Document 1, the yarn end 20 can be surely guided merely by injecting the air from
above the yarn supply bobbin 12, without sucking the yarn end 20 from below the core
tube 23 of the yarn supply bobbin 12 with negative pressure. Therefore, significant
improvement in energy efficiency can be achieved.
[0106] In the configuration of the device 9 for guiding the yarn end of the yarn supply
bobbin of this embodiment, the yarn end 20 can be inserted into the core tube 23 without
generating the suction air stream in the core tube 23 by placing a suction device
connected to a negative pressure supply source at a lower side of the yarn supply
bobbin 12. Therefore, since it is unnecessary to suck the air from below the transport
tray 16, the transport tray 16 (yarn supply bobbin 12) in the transport passage 6
can be transported by a wide belt conveyor. Accordingly, the configuration can be
simplified.
[0107] As described above, the device 9 for guiding the yarn end of the yarn supply bobbin
of this embodiment includes the air injection device 32 and the guide section 33.
The air injection device 32 injects compressed air. The guide section 33 is positioned
at a downstream side of the nozzle 32a, in an orientation toward which the nozzle
32a of the air injection device 32 faces. The guide section 33 guides the yarn end
20 that is pulled out from the yarn supply bobbin 12 and guides compressed air that
is injected by the air injection device 32. The guide section 33 has the guide hole
section 36, the gaps 38, and the notch 37. The guide hole section 36 penetrates in
the orientation of the nozzle 32a. The gaps 38 that communicate with the guide hole
section 36, are perpendicular to the centerline of the guide hole section 36. The
notch 37 that communicates with the orientation of the nozzle 32a is formed by cutting
out from a side edge of the guide section 33 to the guide hole section 36. The guide
section 33 includes the plurality of guide plates 34 having the first opening 34a
respectively. The guide hole section 36 is configured by arranging the first opening
34a of the plurality of guide plates 34 side by side along the orientation of the
nozzle 32a. The first opening 34a of the guide plate 34 that is arranged at a side
far from the nozzle 32a is smaller than the first opening 34a of the guide plate 34
that is arranged at a side close to the nozzle 32a.
[0108] Accordingly, the yarn end 20 that is caught from the yarn supply bobbin 12 can be
put into the guide hole section 36 through the notch 37. When compressed air is blown
from the nozzle 32a toward the guide hole section 36, the air having a flow component
that is perpendicular to the orientation of the nozzle 32a can escape through the
gaps 38. Therefore, since airflow for feeding the yarn end 20 from a downstream end
of the guide hole section 36 can be blown toward the top hole 27 in the direction
that accurately coincides with the orientation of the nozzle 32a, air turbulence (for
example, adverse wind heading from the yarn supply bobbin 12 side toward the guide
hole section 36 side) can be reduced. As a result, the yarn end 20 blown by the air
can be suitably fed into the core tube 23.
[0109] In the device 9 for guiding the yarn end of the yarn supply bobbin of this embodiment,
the guide section 33 includes seven guide plates 34. The guide plates 34 are arranged
side by side at intervals along the orientation of the nozzle 32a such that its thickness
direction coincides with the orientation of the nozzle 32a.
[0110] Accordingly, the guide section 33 can be simplified. The interval between the guide
plates 34 can be utilized to escape components in the injected air other than the
flow component that coincides with the orientation of the nozzle 32a.
[0111] In the device 9 for guiding the yarn end of the yarn supply bobbin of this embodiment,
the guide plates 34 are arranged side by side at equal intervals.
[0112] Accordingly, a configuration of the guide section 33 can be further simplified.
[0113] In the device 9 for guiding the yarn end of the yarn supply bobbin of this embodiment,
the interval between the guide plates 34 is 1mm or more and 10 mm or less.
[0114] Accordingly, the yarn end 20 can be suitably guided to the yarn supply bobbin 12
side, and also cost reduction can be achieved by reducing the number of guide plates
34.
[0115] In the device 9 for guiding the yarn end of the yarn supply bobbin of this embodiment,
the first opening 34a at a farthest side from the nozzle 32a in the guide section
33 is smaller than the top hole 27 of the core tube 23 of the yarn supply bobbin 12.
[0116] Accordingly, since the yarn end 20 that is guided by the guide hole section 36 is
restricted within a range smaller than the top hole 27 of the core tube 23 of the
yarn supply bobbin 12, the yarn end 20 can be easily inserted into the core tube 23
of the yarn supply bobbin 12. Since the air can be blown into the core tube 23 so
as not to bump into the tube wall of the core tube 23 of the yarn supply bobbin 12,
air turbulence (for example, adverse wind heading from the yarn supply bobbin 12 toward
the guide hole section 36) can be further reduced.
[0117] In the device 9 for guiding the yarn end of the yarn supply bobbin of this embodiment,
the first opening 34a has a circular shape.
[0118] Accordingly, the yarn end 20 can be suitably guided to the circular-shaped top hole
27 provided in the core tube 23 of the yarn supply bobbin 12.
[0119] In the device 9 for guiding the yarn end of the yarn supply bobbin of this embodiment,
the second opening 34b is provided on each of the plurality of guide plates 34. The
notch 37 is configured by arranging each of the second openings 34b of the plurality
of guide plates 34 side by side along the orientation of the nozzle 32a. In each of
the guide plates 34, the width in a portion where the second opening 34b communicates
with the first opening 34a is smaller than the diameter of the first opening 34a.
[0120] Accordingly, since a guiding effect of the guide hole section 36 is less likely to
be impaired by the notch 37, the yarn end 20 can be suitably guided to the top hole
27 of the core tube 23 of the yarn supply bobbin 12. The yarn end 20 that is introduced
into the guide hole section 36 can less likely be removed from the guide hole section
36.
[0121] In the device 9 for guiding the yarn end of the yarn supply bobbin of this embodiment,
both of the air injection device 32 and the guide section 33 are arranged such that
their heights are adjustable.
[0122] Accordingly, yarn supply bobbins 12 having different length can be easily accepted.
[0123] The device 9 for guiding the yarn end of the yarn supply bobbin of this embodiment
includes the yarn detecting sensor 42 that detects the yarn end 20 pulled out through
the guide hole section 36.
[0124] Accordingly, a situation that the yarn end 20 is introduced into the guide hole section
36 can be easily detected.
[0125] The device 9 for guiding the yarn end of the yarn supply bobbin of this embodiment
includes the yarn catching device 31. The yarn catching device 31 catches the yarn
end 20 that is pulled out from the yarn supply bobbin 12. The yarn end 20 that is
caught by the yarn catching device 31 is introduced into the notch 37.
[0126] Accordingly, the device can have both functions of catching the yarn end 20 from
the yarn supply bobbin 12 and feeding the caught yarn end 20 into the core tube 23
of the yarn supply bobbin 12.
[0127] Although a preferred embodiment of the present invention has been described above,
the above-described configuration may be modified, for example, as follows.
[0128] The number of guide plates 34 is not limited to seven guide plates. Six or less,
or eight or more guide plates 34 may be acceptable. However, from the viewpoint of
suitably guiding airflow, it is preferable to provide three or more guide plates 34
and the plurality of layered gaps 38. It is preferable to provide four guide plates
34, for example.
[0129] In the above-described embodiment, although each of the first openings 34a that is
provided on the guide plates 34 has a circular shape, shapes other than a perfect
circle (for example, an elliptical shape or a polygonal shape) may be acceptable.
[0130] The plurality of guide plates 34 may be arranged at irregular intervals, not equal
intervals.
[0131] In the above-described embodiment, the air is injected from the nozzle 32a of the
air injection device 32, in a state where an axial line of the yarn supply bobbin
12 coincides with the centerline 36c of the guide hole section 36. However, a positional
relationship between the yarn supply bobbin 12 and the guide hole section 36 is not
limited to the above-described embodiment. Even when the top hole 27 of the yarn supply
bobbin 12 is positioned slightly close to the notch 37, the yarn end 20 that is blown
by the air injected from the nozzle 32a can be suitably fed into the core tube 23
of the yarn supply bobbin 12.
[0132] In the above-described embodiment, the first opening 34a of each of the guide plates
34 is formed such that its cross-sectional shape in the thickness direction of the
guide plates 34 is uniform. However, a tapered first opening 34a may be provided on
each of the guide plates 34.
[0133] Instead of fixing the guide plates 34 or the like with a single bolt 66, the guide
plates 34 or the like may be fixed with the plurality of bolts 66. In this case, rotation
of the guide plates 34 can be blocked with a simple configuration.
[0134] The guide section 33 may be formed by a single member having a plurality of wall
portions, instead of being formed by the plurality of guide plates 34 or the like.
[0135] When the guide section 33 is formed by the single member, instead of the layered
gaps for escaping the air, a plurality of air relief holes in an orientation perpendicular
to the centerline 36c of the guide hole section 36 may be radially provided as the
gas relief section.
[0136] The yarn catching device 31 is not limited to the above-described configuration.
For example, after the yarn end 20 is caught at a distal end of a pipe that is connected
to an appropriate negative pressure supply source, the yarn end 20 may be guided to
a position corresponding to the termination 31z by moving the distal end of the pipe.
Instead of a configuration in which the yarn end 20 is caught by sucking it, the yarn
end 20 can be caught by nipping it.
[0137] The air injection device 32 may be configured to inject gas other than air.
[0138] When the yarn supply bobbin 12 without bunching is fed to the bobbin preparation
system 2, the bunch unwinding device 7 may be omitted.
[0139] The first openings 34a and the second openings 34b may be downsized linearly from
top down, or may be downsized in a curved manner such as a quadratic curve. That is,
the line for forming an entire longitudinal sectional shape of all of the first openings
34a or all of the second openings 34b, may have a linear shape or a curved shape such
as the quadratic curve.
[0140] Each of the guide plates 34 and each of the spacers 35 can be formed integrally with
each other.
[0141] The first opening 34a of the lowermost guide plate 34 may have the same size as the
top hole 27 of the yarn supply bobbin 12.
DESCRIPTION OF THE REFERENCE NUMERALS
[0142]
- 2
- bobbin preparation system
- 6
- transport passage (transport path)
- 8
- yarn end pull-out device
- 9
- device for guiding yarn end of yarn supply bobbin
- 12
- yarn supply bobbin
- 16
- transport tray
- 20
- yarn end
- 23
- core tube
- 27
- top hole (opening at one axial end portion of core tube)
- 31
- yarn catching device
- 32
- air injection device (gas injection device)
- 32a
- nozzle (injection port)
- 33
- guide section (guide part)
- 34
- guide plate (wall portion)
- 34a
- first opening (opening)
- 34b
- second opening
- 36
- guide hole section (guide hole)
- 37
- notch
- 38
- gap (gas relief section)
- 42
- yarn detecting sensor (yarn detecting section)