BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a textile machinery and a periodic unevenness detecting
method therein.
2. Description of the Related Art
[0002] Conventionally, there is known a spinning machine (a textile machinery) described
in Japanese Unexamined Patent Publication No.
62-53430 (Patent Document 1) as an art in such a field. The spinning machine includes a draft
device adapted to draft a fiber bundle. The draft device includes a back roller, a
middle roller, and a front roller as a plurality of draft rollers arranged along a
feeding direction of the fiber bundle at a prescribed interval. An apron, which is
an endless elastic belt, is wound around the middle roller. Each of the draft rollers
is arranged by pair with the fiber bundle therebetween. For example, the front roller
includes a front top roller arranged above the fiber bundle and a front bottom roller
arranged below the fiber bundle.
[0003] The spinning machine includes a sensor arranged downstream of the draft device and
adapted to detect a variation in a yarn thickness, and detects an unevenness of the
yarn thickness by collecting data from the sensor. The spinning machine according
to Patent Document 1, by performing frequency analysis on the data from the sensor,
specifies that "a periodic unevenness caused by the front top roller is an abnormality
in the front top roller", "a periodic unevenness caused by the front bottom roller
is an abnormality in the front bottom roller", "a periodic unevenness not caused by
the front roller is an abnormality in the apron", and that "an aperiodic unevenness
is an abnormality in the apron or the fiber bundle".
[0004] DE-A-10 2005 019760 discloses a drawing mechanism preceded and followed by sensors determining band cross
section or longitudinal density. From their signals an analyzer generates spectrograms
and diagrams. A computer unit is designed and constructed for comparative evaluation
of the spectrograms and/or diagrams, for sections of fibrous band. It processes signals
from the sensors and from a further laboratory instrument sensor prepares a spectrum
or diagram of the stretched fibrous band. Based on the comparisons, origins of band
faults are located.
[0005] US-A-4 491 831 discloses a yarn eveness detector in a textile machine generating an analog signal
in response to yarn uneveness. The analog signal is digitized and subjected to real
time processing in a computer for analysis of both cyclic and non-cyclic yarn irregularity.
A signal is generated in response to irregularities exceeding a certain value.
[0006] DE-A-40 41 106 discloses a method to determine if the rotating components which prepare and feed
fibre or roving materials at a spinner are faulty or functioning incorrectly by processing
yarn fault signals by an electronic circuit. If the fault signals exceed a tolerance
limit, the electronic circuit automatically checks subsequent yarn passages periodically
to determine if the same or similar breach of the tolerance recurs. This gives the
cause of the fault from the technical data and/or setup data of the apparatus and/or
its rotating components in terms of faulty setting, defect or wear.
SUMMARY OF THE INVENTION
[0007] In the art described in Patent Document 1, an abnormality is specified by performing
the frequency analysis on the data output from the sensor. However, depending on positions
of the periodic unevenness, a plurality of causes may be overlapping. In such a case,
the plurality of the causes could not be specified even if the frequency analysis
is performed.
[0008] An object of the present invention is to improve accuracy of detecting the generation
cause of the periodic unevenness, and to provide a textile machinery and a periodic
unevenness detecting method in the textile machinery that can reduce trouble in specifying
the generation cause of the periodic unevenness.
[0009] This object is achieved by a textile machinery according to claim 1 and a method
according to claim 9.
[0010] A textile machinery according to the present invention includes a draft device having
a plurality of pairs of draft rollers arranged along a feeding direction of a fiber
bundle and adapted to draft the fiber bundle using the pairs of the draft rollers,
a draft control section adapted to change a peripheral speed of at least one of the
pairs of the draft rollers to control a draft ratio of the draft device, a detecting
section adapted to detect a periodic unevenness generated in the drafted fiber bundle,
and a periodic unevenness inspecting section adapted to transmit a signal to the draft
control section so as to draft by changing the draft ratio, to acquire a detection
result of the periodic unevenness under a plurality of different draft ratios, and
to inspect a change in the detection result to specify a generation cause of the periodic
unevenness.
[0011] A generation period (a frequency) of the periodic unevenness in the fiber bundle
varies according to a change of the draft ratio. The textile machinery can accurately
specify the generation cause of the periodic unevenness by detecting the periodic
unevenness under the plurality of different draft ratios and inspecting the change
in the detection result. Depending on generated positions of the periodic unevenness
on the fiber bundle, the periodic unevenness may be generated by a plurality of overlapped
factors. In such a case, by changing the draft ratio and inspecting the change in
the detection result, a range (a position) where the generation cause of the periodic
unevenness may exist can be limited. As a result, trouble in specifying the generation
cause of the periodic unevenness can be reduced.
[0012] The periodic unevenness inspecting section includes a specifying section adapted
to specify the generation cause of the periodic unevenness from an inspection result
of the periodic unevenness inspecting section. The draft control section changes the
draft ratio by changing the peripheral speed of a reference draft roller, which is
at least one of the draft rollers, and maintaining the peripheral speed of the draft
rollers other than the reference draft roller. The specifying section can specify
the generation cause of the periodic unevenness in accordance with the detection result
of the periodic unevenness before and after the change of the draft ratio.
[0013] The draft control section changes the draft ratio by changing the peripheral speed
of the draft roller located most downstream in the feeding direction as the reference
draft roller and maintaining the peripheral speed of the draft rollers other than
the reference draft roller. When the change in the detection result of the periodic
unevenness before and after the change of the draft ratio is a prescribed level or
within the prescribed level, the specifying section can specify that the generation
cause of the periodic unevenness is located at the reference draft roller or downstream
of the reference draft roller. In this case, as the generation cause located at the
reference draft roller or downstream of the reference draft roller, there may be a
front roller that is the most downstream draft roller, a nip roller, a delivery roller,
and a slack eliminating roller.
[0014] The draft control section changes the draft ratio by changing the peripheral speed
of the reference draft roller, which is a draft roller other than the most downstream
draft roller and the most upstream draft roller in the feeding direction, and maintaining
the peripheral speed of the draft rollers other than the reference draft roller. When
the change in the detection result of the periodic unevenness before and after the
change of the draft ratio is greater than a prescribed level, the specifying section
can specify that the generation cause of the periodic unevenness is located at the
reference draft roller or an element related to the reference draft roller. An example
of the element related to the reference draft roller is an apron belt wound around
the draft roller.
[0015] The draft control section changes the draft ratio by changing the peripheral speed
of the draft roller located most upstream in the feeding direction as the reference
draft roller and maintaining the peripheral speed of the draft rollers other than
the reference draft roller. When the change in the detection result of the periodic
unevenness before and after the change of the draft ratio is greater than a prescribed
level, the specifying section can specify that the generation cause of the periodic
unevenness is located at the reference draft roller or upstream of the reference draft
roller.
[0016] The textile machinery may further include a notifying section adapted to notify information
relating to the generation cause. Since an operator can easily check the generation
cause of the periodic unevenness in accordance with the information notified by the
notifying section, an appropriate countermeasure can be promptly taken. An example
of the notifying section may be a display section, a voice output section, or the
like. When the notifying section is the display section, the operator can easily check
the generation cause of the periodic unevenness by seeing the display section of the
spinning machine.
[0017] The textile machinery may include an input section for selecting an inspection mode
in which inspection by the periodic unevenness inspecting section is executed, and
the periodic unevenness inspecting section may start the inspection in accordance
with a signal from the input section. When an input operation by the operator is detected
by the input section, the inspection mode can be executed. The operator can easily
switch to the inspection mode by performing the input operation as required.
[0018] The textile machinery further includes a spinning section adapted to spin by airflow,
the fiber bundle drafted by the draft device to produce a spun yarn. The detecting
section may be a clearer arranged downstream of the spinning section in the feeding
direction of the fiber bundle and adapted to detect the periodic unevenness of the
spun yarn. The periodic unevenness is detected using the clearer that is typically
provided in the spinning machine, and the periodic unevenness inspecting section can
execute inspection on the periodic unevenness in accordance with the detection. Since
the detecting section for detecting the periodic unevenness is not required to be
newly arranged, a configuration can be simple.
[0019] A periodic unevenness detecting method in a textile machinery according to the present
invention is a method for detecting a periodic unevenness that is generated in the
textile machinery including a draft device adapted to draft a fiber bundle. The draft
device has a plurality of pairs of draft rollers arranged along a feeding direction
of the fiber bundle and is adapted to draft the fiber bundle using the pairs of the
draft rollers. The periodic unevenness detecting method includes a draft control step
of controlling a draft ratio of the draft device by changing a peripheral speed of
at least one of the pairs of the draft rollers, a detecting step of detecting the
periodic unevenness generated in the drafted fiber bundle, and a periodic unevenness
inspecting step of acquiring a detection result of the periodic unevenness under a
plurality of different draft ratios and inspecting a change in the detection result
to specify a generation cause of the periodic unevenness.
[0020] Since a generation period of the periodic unevenness in the fiber bundle varies according
to a change of the draft ratio, the generation cause of the periodic unevenness can
be accurately specified by detecting the periodic unevenness under the plurality of
different draft ratios and inspecting the change in the detection result. Depending
on generated positions of the periodic unevenness on the fiber bundle, the periodic
unevenness may be generated by a plurality of overlapped causes. In such a case, by
changing the draft ratio and inspecting the change in the detection result, a range
(a position) where the generation cause of the periodic unevenness may exist can be
limited. As a result, trouble in specifying the generation cause of the periodic unevenness
can be reduced.
[0021] The periodic unevenness inspecting step includes a specifying step of specifying
the generation cause of the periodic unevenness from an inspection result of the periodic
unevenness inspecting step. In the draft control step, control of changing the draft
ratio is performed by changing the peripheral speed of a reference draft roller, which
is at least one of the draft rollers, and maintaining the peripheral speed of the
draft rollers other than the reference draft roller. In the specifying step, the generation
cause of the periodic unevenness can be specified in accordance with the detection
result of the periodic unevenness before and after the change of the draft ratio.
[0022] In the draft control step, control of changing the draft ratio is performed by changing
the peripheral speed of the draft roller located most downstream in the feeding direction
as the reference draft roller and maintaining the peripheral speed of the draft rollers
other than the reference draft roller. In the specifying step, when the change in
the detection result of the periodic unevenness before and after the change of the
draft ratio is a prescribed level or within the prescribed level, the generation cause
of the periodic unevenness can be specified to be located at the reference draft roller
or downstream of the reference draft roller.
[0023] In the draft control step, the draft ratio is changed by changing the peripheral
speed of the reference draft roller, which is the draft roller other than the most
downstream draft roller and the most upstream draft roller in the feeding direction,
and maintaining the peripheral speed of the draft rollers other than the reference
draft roller. In the specifying step, when the change in the detection result of the
periodic unevenness before and after the change of the draft ratio is greater than
a prescribed level, the generation cause of the periodic unevenness can be specified
to be located at the reference draft roller or an element related to the reference
draft roller.
[0024] In the draft control step, the draft ratio is changed by changing the peripheral
speed of the draft roller located most upstream in the feeding direction as the reference
draft roller and maintaining the peripheral speed of the draft rollers other than
the reference draft roller. In the specifying step, when the change in the detection
result of the periodic unevenness before and after the change of the draft ratio is
greater than a prescribed level, the generation cause of the periodic unevenness can
be specified to be located at the reference draft roller or upstream of the reference
draft roller.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
FIG. 1 is a front view of a spinning machine relating to one embodiment of the present
invention.
FIG. 2 is a vertical sectional view of the spinning machine illustrated in FIG. 1.
FIG. 3 is a block diagram illustrating a unit controller of a spinning unit relating
to the embodiment of the present invention.
FIG. 4 is a schematic view illustrating an arrangement of draft rollers.
FIG. 5 is a flowchart illustrating processing procedure executed in a periodic unevenness
automatic inspection mode.
FIG. 6 is a table indicating whether or not there is a change in a periodic unevenness
generation frequency.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0026] Next, a spinning machine (a textile machinery) according to one embodiment of the
present invention will be described with reference to the drawings. "Upstream" and
"downstream" in the present specification respectively indicate upstream and downstream
in a travelling direction of a yarn at the time of spinning.
[0027] A spinning machine 1 illustrated in FIG. 1 and FIG. 2 includes a plurality of spinning
units 2 arranged next to each other. The spinning machine 1 includes a yarn joining
cart 3 arranged so as to freely travel along a direction in which the spinning units
2 are arranged next to each other, a motor box 5, a central control section, which
is not illustrated, adapted to control the spinning machine 1, and a unit controller
60 adapted to control the spinning unit 2 (refer to FIG. 3).
[0028] The central control section is arranged in the motor box 5, for example. The central
control section is electrically connected to a plurality of the unit controllers 60
and adapted to control the plurality of the unit controllers 60 in an integrated manner.
The unit controller 60 is arranged in each of the spinning units 2 and adapted to
individually control each of the spinning units 2 (its details will be described later).
[0029] Each of the spinning units 2 (the spinning machine) includes a draft device 7, a
spinning section 9 (an air-jet spinning device), a yarn clearer 52, a yarn slack eliminating
device 12 (a yarn accumulating device), and a winding device 13 in this order from
upstream towards downstream. In the spinning unit 2, the draft device 7 is arranged
in proximity to an upper end of a housing 6 of the spinning machine 1. A fiber bundle
8 fed from the draft device 7 is introduced to the spinning section 9 and spun. After
passing through the yarn clearer 52, a spun yarn 10 that has been spun in the spinning
section 9 is fed by the yarn slack eliminating device 12 and wound by the winding
device 13, and thereby a package 45 is formed.
[0030] The draft device 7 drafts the fiber bundle 8. The draft device 7 has a plurality
of pairs of draft rollers 16, 17, 19, and 20 arranged along a feeding direction (a
transporting direction) of the fiber bundle 8, and drafts the fiber bundle 8 using
the draft rollers 16, 17, 19, and 20. The draft device 7 includes, as illustrated
in FIG. 2, a back roller 16, a third roller 17, a second roller 19 around which an
apron belt 18 is wound, and a front roller 20 as the plurality of draft rollers 16,
17, 19, and 20. The draft rollers 16, 17, 19, and 20 respectively have a pair of a
top roller and a bottom roller. The top roller and the bottom roller are arranged
so as to sandwich the fiber bundle 8 therebetween. In the present specification, where
the back roller 16, the third roller 17, the second roller 19 and the front roller
20 are not differentiated from each other, the back roller 16, the third roller 17,
the second roller 19, and the front roller 20 may be described as the draft rollers
16, 17, 19, and 20.
[0031] The draft device 7 includes motors 31 to 34 to drive the bottom rollers of the plurality
of the draft rollers 16, 17, 19, and 20. The motor 31 rotates the back roller 16.
The motor 32 rotates the third roller 17. The motor 33 rotates the second roller 19.
The motor 34 rotates the front roller 20. In the present embodiment, one motor rotates
one draft roller, but one motor may rotate a plurality of draft rollers. For example,
one motor may rotate both the back roller 16 and the third roller 17, which are draft
rollers located at a low speed side.
[0032] The top rollers of the plurality of the draft rollers 16, 17, 19, and 20 are arranged
to be rotated by the bottom rollers that is rotated by the motors 31 to 34.
[0033] The spinning unit 2 includes a motor control section 30 adapted to control rotation
of each of the motors 31 to 34. The motor control section 30 is electrically connected
to each of the motors 31 to 34. The motor control section 30 can detect a load torque
that is applied to each of the motors 31 to 34. The motor control section 30 can detect
a rotation speed of an output shaft of each of the motors 31 to 34. The motor control
section 30 is merely required to be capable of detecting at least either of the torque
or the rotation speed.
[0034] Although a detailed configuration of the spinning section 9 is not illustrated, in
the present embodiment, an air-jet type is employed, in which twists are added to
the fiber bundle 8 using whirling airflow to produce the spun yarn 10.
[0035] The yarn slack eliminating device 12 draws the spun yarn 10 from the spinning section
9 by adding a prescribed tension to the spun yarn 10. The yarn slack eliminating device
12 prevents the spun yarn 10 from slackening by accumulating the spun yarn 10 that
is fed from the spinning section 9 at the time of yarn joining by the yarn joining
cart 3, or the like. Furthermore, the yarn slack eliminating device 12 adjusts the
tension such that a variation in the tension of the spun yarn 10 in the winding device
13 is not propagated to the spinning section 9.
[0036] The yarn slack eliminating device 12 includes a slack eliminating roller (a yarn
accumulating roller) 21, a yarn hooking member 22, an upstream guide 23, an electric
motor 25, a downstream guide 26, and a yarn accumulation amount sensor 27.
[0037] The yarn hooking member 22 is configured capable of engaging with the spun yarn 10,
and adapted, by integrally rotating with the slack eliminating roller 21 while being
engaged with the spun yarn 10, to wind the spun yarn 10 around an outer periphery
of the relevant slack eliminating roller 21.
[0038] The slack eliminating roller 21 accumulates the spun yarn 10 by winding a prescribed
amount of the spun yarn 10 around the outer periphery thereof. The slack eliminating
roller 21 is rotated by the electric motor 25. The spun yarn 10 that has been wound
around the outer periphery of the slack eliminating roller 21, is wound by the rotating
slack eliminating roller 21, tightened by the relevant slack eliminating roller 21,
which pulls the spun yarn 10 upstream of the yarn slack eliminating device 12. That
is, since the slack eliminating roller 21 with the spun yarn 10 wound around the outer
periphery thereof is rotated at a prescribed rotation speed, the yarn slack eliminating
device 12 can draw the spun yarn 10 from the spinning section 9 at a prescribed speed
while applying the prescribed tension, and transport the spun yarn 10 to downstream
at a prescribed speed.
[0039] By winding the prescribed amount of the spun yarn 10 around the outer periphery of
the slack eliminating roller 21, a prescribed contact area can be secured between
the slack eliminating roller 21 and the spun yarn 10. Accordingly, the slack eliminating
roller 21 becomes capable of pulling the spun yarn 10 while maintaining the spun yarn
10 with sufficient force. As a result, the yarn slack eliminating device 12 can draw
the spun yarn 10 from the spinning section 9 at a stable speed without generating
a slip and the like.
[0040] The yarn accumulation amount sensor 27 detects in a non-contact manner an accumulation
amount of the spun yarn 10 that is accumulated on the slack eliminating roller 21,
and transmits the accumulation amount of the spun yarn 10 to the unit controller 60.
[0041] The upstream guide 23 is arranged slightly upstream of the slack eliminating roller
21. The upstream guide 23 appropriately guides the spun yarn 10 with regard to the
outer periphery of the slack eliminating roller 21. The upstream guide 23 prevents
twists of the spun yarn 10 that is propagated from the spinning section 9 from being
propagated to downstream of the relevant upstream guide 23.
[0042] The yarn clearer 52 is arranged at a position on a front surface of the housing 6
of the spinning machine 1 and between the spinning section 9 and the yarn slack eliminating
device 12. The "front surface of the housing 6" indicates a surface of a side where
a yarn path is formed. The spun yarn 10 spun from the spinning section 9 passes through
the yarn clearer 52 before being wound by the yarn slack eliminating device 12. The
yarn clearer 52 monitors a thickness of the travelling spun yarn 10 and transmits
a yarn defect detection signal to the unit controller 60 when detecting a yarn defect
of the spun yarn 10. The yarn clearer 52 is arranged downstream of the draft device
7 and adapted to detect a thickness unevenness (hereinafter simply referred to as
an "unevenness") and/or a periodic thickness unevenness (hereinafter simply referred
to as a "periodic unevenness") of the fiber bundle 8 drafted by the draft device 7.
The yarn clearer 52 transmits a detection result to a periodic unevenness inspecting
section 61 that will be described later.
[0043] When the yarn defect is detected, the unit controller 60 stops the draft device 7,
the spinning section 9, or the like at a prescribed timing. At this time, the unit
controller 60 cuts the spun yarn 10 by stopping injection of compressed air from a
nozzle of the spinning section 9 that generates whirling airflow.
[0044] The unit controller 60 transmits a control signal to the yarn joining cart 3, and
the yarn joining cart 3 travels to a front of the relevant spinning unit 2. Then,
the unit controller 60 drives the spinning section 9 or the like again to cause the
yarn joining cart 3 to perform the yarn joining, and the winding device 13 to resume
winding the package 45. Between when the spinning section 9 resumes spinning and when
winding is resumed, the yarn slack eliminating device 12 eliminates the slackening
of the spun yarn 10 that is continuously fed from the spinning section 9 by accumulating
the spun yarn 10 around the slack eliminating roller 21.
[0045] The yarn joining cart 3 includes a splicer (a yarn joining device) 43, a suction
pipe 44, and a suction mouth 46. When a yarn breakage or a yarn cut occurs in a spinning
unit 2, the yarn joining cart 3 travels on a rail 41 to the relevant spinning unit
2 and stops. While swinging vertically around an axis, the suction pipe 44 sucks and
catches a yarn end fed from the spinning section 9, and guides the yarn end to the
splicer 43. While swinging vertically around an axis, the suction mouth 46 sucks and
catches a yarn end from the package 45 supported by the winding device 13, and guides
the yarn end to the splicer 43. The splicer 43 joins the guided yarn ends.
[0046] The winding device 13 includes a cradle arm 71 swingably supported around a support
shaft 70. The cradle arm 71 rotatably supports a bobbin 48 around which the spun yarn
10 is wound.
[0047] The winding device 13 includes a winding drum 72 and a traverse device 75. The winding
drum 72 is driven while being in contact with an outer peripheral surface of the bobbin
48 or an outer peripheral surface of the package 45 that is formed by winding the
spun yarn 10 around the bobbin 48. The traverse device 75 includes a traverse guide
76 that is capable of engaging with the spun yarn 10. By driving the winding drum
72 using an electric motor (not illustrated) while causing the traverse guide 76 to
reciprocate by a drive means (not illustrated), the winding device 13 rotates the
package 45 being in contact with the winding drum 72 and winds the spun yarn 10 while
traversing the spun yarn 10. In FIG. 1, the winding device 13 is illustrated to wind
the cheese-shaped package 45. However, the winding device 13 may be configured to
wind a cone-shaped package.
[0048] The unit controller 60 can detect a periodic abnormality in the draft rollers 16,
17, 19, and 20. As illustrated in FIG. 3, the unit controller (a control section)
60 is configured of a Central Processing Unit (CPU) for performing arithmetic processing,
a Read Only Memory (ROM) and a Random Access Memory (RAM) for functioning as a storage
section, an input signal circuit, an output signal circuit, a power circuit, or the
like. In the unit controller 60, by performing a program stored in the storage section,
the periodic unevenness inspecting section 61 (a specifying section), a spinning condition
setting section 62, and a draft control section 63 are established.
[0049] The periodic unevenness inspecting section 61 is electrically connected to the yarn
clearer 52 and acquires information relating to the periodic unevenness output from
the yarn clearer 52. When executing a periodic unevenness automatic inspection mode
that will be described later, the periodic unevenness inspecting section 61 acquires
the information output from the yarn clearer 52 and transmits a control signal to
the draft control section 63 so as to automatically change a draft ratio. When manually
inspecting a generation cause of the periodic unevenness, the periodic unevenness
inspecting section 61 displays the information acquired from the yarn clearer 52 in
a display section 66 that will be described later. An operator checks displayed contents
of the display section 66 and determines whether or not to inspect the generation
cause of the periodic unevenness. When inspecting the generation cause of the periodic
unevenness, the operator inputs an instruction for inspecting from the display section
66, and a command for executing the inspection mode is transmitted from the display
section 66 to the periodic unevenness inspecting section 61. The periodic unevenness
inspecting section 61, in accordance with the command received from the display section
66, transmits the control signal to the control section 63 so as to automatically
change the draft ratio.
[0050] The spinning condition setting section 62 sets a spinning condition required for
controlling the draft ratio. The spinning condition is set in accordance with a condition
on the fiber bundle 15 before being introduced to the draft device 7. The condition
on the fiber bundle 15 before being introduced to the draft device 7 may be, for example,
a grain (Gr/yd) of the fiber bundle 15, a material type of the fiber bundle 15, or
the like. Another spinning condition, may be, for example, a spinning speed, a yarn
count of the spun yarn 10 to be produced, draft ratio (TDR, BDR, IDR and/or MDR),
or the like.
[0051] The draft control section 63 controls the draft ratio in accordance with a command
signal from the periodic unevenness inspecting section 61 and/or the spinning condition
setting section 62. The draft control section 63 outputs the command signal to the
motor control section 30.
[0052] FIG. 4 is a schematic view illustrating an arrangement of the draft rollers, and
is a view for describing a draft ratio. The draft ratio is a ratio of the amount of
fibers or the number of fibers of a fiber bundle before and after the fiber bundle
is processed by the draft rollers. By changing the peripheral speed of the draft roller,
the draft ratio can be changed.
[0053] Examples of the draft ratio are the TDR (Total Draft Ratio), the BDR (Brake Draft
Ratio), the IDR (Intermediate Draft Ratio), and the MDR (Main Draft Ratio).
[0054] The TDR can be described by the following equation (1).

The TDR is a ratio of the amount of fibers or the number of fibers of the fiber bundle
8 after having been processed by the front roller 20 with respect to the amount of
fibers or the number of fibers of the fiber bundle 15 before being introduced to the
back roller 16. By changing a peripheral speed of at least one of the plurality of
the draft rollers 16, 17, 19, and 20, the TDR can be changed.
[0055] The BDR is a ratio of the amount of fibers or the number of fibers of the fiber bundle
8 after having been processed by the third roller 17 with respect to the amount of
fibers or the number of the fibers of the fiber bundle 15 before being introduced
to the back roller 16. By changing a peripheral speed of at least one of the plurality
of the draft rollers 16 and 17, the BDR can be changed.
[0056] The IDR is a ratio of the amount of fibers or the number of fibers of the fiber bundle
8 after having been processed by the second roller 19 with respect to the amount of
fibers or the number of fibers of the fiber bundle 8 before being introduced to the
third roller 17. By changing a peripheral speed of at least one of the plurality of
the draft rollers 17 and 19, the IDR can be changed.
[0057] The MDR is a ratio of the amount of fibers or the number of fibers of the fiber bundle
8 after having been processed by the front roller 20 with respect to the amount of
fibers or the number of fibers of the fiber bundle 8 before being introduced to the
second roller 19. By changing a peripheral speed of at least one of the plurality
of the draft rollers 19 and 20, the MDR can be changed.
[0058] The spinning machine 1 includes the display section (a notifying section) 66 for
displaying an inspection result of the periodic unevenness inspecting section 61.
The display section 66 is arranged in a housing of the motor box 5 of the spinning
machine 1, for example. For example, the display section 66 may be a liquid crystal
display. The display section 66 is electrically connected to the unit controller 60
and is capable of displaying information relating to the generation cause of the periodic
unevenness in accordance with a signal from the unit controller 60. The operator can
easily check the information relating to the generation cause of the periodic unevenness
by seeing the displayed contents of the display section 66. The display section 66
can also display other information in addition to the information relating to the
generation cause of the periodic unevenness.
[0059] Instead of or in addition to the display section 66, a voice output section may be
arranged in the spinning machine 1. Accordingly, the spinning machine 1 can notify
using voice and/or warning sound whether or not there is an abnormality. As the display
section 66, a warning light also may be used.
[0060] The spinning machine 1 may include an operation button (an input section), which
is not illustrated, for selecting the inspection mode to execute the inspection by
the periodic unevenness inspecting section 61. The periodic unevenness inspecting
section 61 starts to inspect the generation cause of the periodic unevenness in accordance
with a signal from the operation button. The draft control section 63 changes the
draft ratio by changing the peripheral speed of a reference draft roller (16, 17,
19, or 20) . The input section is not limited to the operation button, but a liquid
crystal display to which input is possible by touching, may be used.
[0061] For example, the unit controller 60 may display in the display section 66 information
for guiding operation related to the inspection mode. In accordance with the information
displayed in the display section 66, the operator can enter inputs from the input
section, and select the inspection mode.
[0062] Next, a periodic unevenness detection processing will be described with reference
to FIG. 5.
[0063] The periodic unevenness inspecting section 61 of the unit controller 60 firstly determines
whether or not a periodic unevenness has been detected (step S1). When detecting a
yarn unevenness signal output from the yarn clearer 52, the periodic unevenness inspecting
section 61 determines that a periodic unevenness has been detected (step S1: YES),
and proceeds to step S2. When not detecting the yarn unevenness signal (step S1: NO),
the periodic unevenness inspecting section 61 continues the processing in step S1.
[0064] In step S2, the unit controller 60, by changing the peripheral speed of the front
roller 20, controls the draft ratio such that the TDR and the MDR are changed. At
this time, the unit controller 60, by making constant the peripheral speed of the
draft rollers (16, 17, and 19) other than the front roller 20, controls the draft
ratio such that the IDR and the BDR are constant. The periodic unevenness inspecting
section 61 transmits the command signal to the draft control section 63 to change
the draft ratio.
[0065] Next, the periodic unevenness inspecting section 61 determines (inspects) whether
or not detection period (cycle, frequency) of the periodic unevenness (a periodic
unevenness length, a detection result) has changed (step S3). The periodic unevenness
inspecting section 61 detects the yarn unevenness signal output from the yarn clearer
52 and determines whether or not the detection period has changed before and after
the change of the draft ratio. When determining that the detection period of the periodic
unevenness has not changed (step S3: NO), the periodic unevenness inspecting section
61 proceeds to step S5. When determining that the detection period of the periodic
unevenness has changed (step S3: YES), the periodic unevenness inspecting section
61 proceeds to step S4. When the change in the detection period of the periodic unevenness
before and after the change of the draft ratio is a prescribed level or within the
prescribed level (when the change is smaller than a determination threshold value),
the periodic unevenness inspecting section 61 determines that the detection period
of the periodic unevenness has not changed.
[0066] In step S4, the periodic unevenness inspecting section 61 specifies that the generation
cause of the periodic unevenness is related to the front controller 20 or is located
downstream of the front roller 20. Examples of the generation cause located downstream
of the front roller 20 may be an abnormality (e.g., a scratch, vibration) in a delivery
roller that is not illustrated, an abnormality (e.g., a scratch, vibration) in the
yarn accumulating roller 21, or the like. "The abnormality in the delivery roller"
can be inspected when the yarn clearer 52 is arranged downstream of the delivery roller.
"The abnormality in the yarn accumulating roller 21" can be inspected when the yarn
clearer 52 is arranged downstream of the yarn accumulating roller 21. In the present
embodiment, the spun yarn 10 is drawn from the spinning section 9 by the yarn accumulating
roller 21. However, by arranging a delivery roller and a nip roller, which are publicly-known,
between the spinning section 9 and the yarn accumulating roller 21, the spun yarn
10 may be drawn from the spinning section 9 by the delivery roller and the nip roller.
After performing the processing in step S4, the unit controller 60 proceeds to step
S12.
[0067] In step S5, the unit controller 60, by changing the peripheral speed of the second
roller 19, controls the draft ratio such that the MDR and the IDR are changed. At
this time, the unit controller 60, by making constant the peripheral speed of the
draft rollers (16, 17, and 20) other than the second roller 19, controls the draft
ratio such that the TDR and the BDR are constant. The periodic unevenness inspecting
section 61 transmits the command signal to the draft control section 63 to change
the draft ratio.
[0068] Next, the periodic unevenness inspecting section 61 determines whether or not the
detection period of the periodic unevenness (the periodic unevenness length) has changed
(step S6). The periodic unevenness inspecting section 61 detects the yarn unevenness
signal output from the yarn clearer 52 and determines whether or not the detection
period has changed before and after the change of the draft ratio. When determining
that the detection period of the periodic unevenness has changed (step S6: YES), the
periodic unevenness inspecting section 61 proceeds to step S7. When determining that
the detection period of the periodic unevenness has not changed (step S6: NO), the
periodic unevenness inspecting section 61 proceeds to step S8. When the change in
the detection period of the periodic unevenness before and after the change of the
draft ratio is greater than a prescribed level (when the change is greater than a
determination threshold value), the periodic unevenness inspecting section 61 determines
that the detection period of the periodic unevenness has changed.
[0069] In step S7, the periodic unevenness inspecting section 61 specifies that the generation
cause of the periodic unevenness is related to the second roller 19 (or the apron
belt 18) (an element related to the reference draft roller). After performing the
processing in step S7, the unit controller 60 proceeds to step S12.
[0070] In step S8, the unit controller 60, by changing the peripheral speed of the third
roller 17, controls the draft ratio such that the IDR and the BDR are changed. At
this time, the unit controller 60, by making constant the peripheral speed of the
draft rollers (16, 19, and 20) other than the third roller 17, controls the draft
ratio such that the MDR and the TDR are constant. The periodic unevenness inspecting
section 61 transmits the command signal to the draft control section 63 to change
the draft ratio.
[0071] Next, the periodic unevenness inspecting section 61 determines whether or not the
detection period of the periodic unevenness (the periodic unevenness length) has changed
(step S9). The periodic unevenness inspecting section 61 detects the yarn unevenness
signal output from the yarn clearer 52 and determines whether or not the detection
period has changed before and after the change of the draft ratio. When determining
that the detection period of the periodic unevenness has changed (step S9: YES), the
periodic unevenness inspecting section 61 proceeds to step S10. When determining that
the detection period of the periodic unevenness has not changed (step S9: NO), the
periodic unevenness inspecting section 61 proceeds to step S11.
[0072] In step S10, the periodic unevenness inspecting section 61 specifies that the generation
cause of the periodic unevenness is related to the third roller 17. After performing
the processing in step S11, the periodic unevenness inspecting section 61 proceeds
to step S12.
[0073] In step S11, the periodic unevenness inspecting section 61 specifies that the generation
cause of the periodic unevenness is related to the back roller 16 or the fiber bundle
15 before being inserted into the back roller 16 (a preceding process). After performing
the processing in step S11, the unit controller 60 proceeds to step S12.
[0074] When further specifying that the generation cause of the periodic unevenness is located
at the back roller 16, the operator sets in another draft device, the fiber bundle
15 that is currently being used. When the same fiber bundle 15 is drafted by the relevant
another draft device and a similar periodic unevenness is not detected, the generation
cause of the periodic unevenness can be specified to be located at the back roller
16 of the previous draft device 7.
[0075] When further specifying that the generation cause of the periodic unevenness is located
in the preceding process, the operator sets in the draft device 7, another fiber bundle
that is different from the fiber bundle 15 currently being used. When the relevant
another fiber bundle is drafted by the draft device 7 and a similar periodic unevenness
is not detected by the periodic unevenness inspecting section 61, the generation cause
of the periodic unevenness can be specified to be located at the previous fiber bundle
15.
[0076] In step S12, the periodic unevenness inspecting section 61 displays the information
relating to the generation cause of the periodic unevenness (the inspection result)
in the display section 66. The display section 66 displays the information relating
to a specification result of the generation cause of the periodic unevenness in accordance
with the signal output from the unit controller 60. For example, the display unit
66 displays that the generation cause of the periodic unevenness that is being generated
in the spun yarn 10 is located at the front roller 20. The display section 66 may
display as character information the draft rollers 16, 17, 19, or 20 that is the generation
cause of the periodic unevenness. For example, the display section 66 may display
a layout drawing of the draft rollers 16, 17, 19, and 20 and highlight (e.g., display
in red or by flashing) only a draft roller, which is the generation cause.
[0077] When the periodic abnormality is determined to exist in the draft rollers 16, 17,
19, or 20, the unit controller 60 may stop operation of the spinning unit 2 instead
of or in addition to a result display in step S12. When the unit controller 60 stops
the operation of the spinning unit 2, the unit controller 60 may cause the display
section 66 to display that the draft ratio and/or a gauge distance (a distance between
the draft rollers) is inappropriate and/or that the draft rollers 16, 17, 19, and/or
20 are required to be replaced. When the draft ratio and/or the gauge distance are
inappropriate, the draft unevenness is generated.
[0078] In this manner, according to the spinning machine 1 of the present embodiment, when
the periodic unevenness of the drafted fiber bundle 8 is detected, the draft ratio
in the draft device 7 can be changed. Since a generated position (the generation period)
of the periodic unevenness in the fiber bundle 8 varies according to the change of
the draft ratio, the spinning machine 1, by detecting the periodic unevenness under
a plurality of different draft ratios, can accurately specify the generation cause
of the periodic unevenness in accordance with the detection result. Depending on the
generated position of the periodic unevenness in the fiber bundle 8, the periodic
unevenness may be generated by a plurality of overlapped causes. In such a case, by
changing the draft ratio and inspecting the generation cause of the periodic unevenness,
a range where the generation cause of the periodic unevenness may exist can be limited.
As a result, trouble in specifying the generation cause of the periodic unevenness
can be reduced.
[0079] In the spinning machine 1 of the present embodiment, since the generation cause of
the periodic unevenness can be specified, an abnormal portion (the periodic unevenness)
in the yarn 10 can be detected. The spinning machine 1 is also capable of compensating
accuracy of detection by the yarn clearer 52. For example, even when the accuracy
of the detection by the yarn clearer 52 is low, the periodic unevenness can be detected
by executing the periodic unevenness automatic inspection mode.
[0080] When changing the draft ratio, the spinning machine 1 firstly changes the downstream
draft ratio (the TDR and the MDR) by changing the peripheral speed of the front roller
20 (step S2). The spinning machine 1 can firstly specify the generation cause located
at the front roller 20 or downstream of the front roller 20 by changing the TDR and
the MDR. Since the periodic unevenness of which generation cause is located at the
front roller 20 or downstream of the front roller 20 generates more frequently than
the periodic unevenness of which generation cause is located in the preceding process
or at the back roller 16, the generation cause is more likely to be immediately specified
by changing the downstream draft ratio (the TDR and the MDR) first than by changing
the upstream draft ratio (the BDR and the IDR) first.
[0081] Next, with reference to FIG. 6, a description will be made on how the changing of
the peripheral speed of each one of the draft rollers 16, 17, 19, and 20 relates to
specification of the generation cause of the periodic unevenness (whether or not there
is a change in a frequency). A verification has been performed as to whether the generation
cause of which periodic unevenness can be specified by changing the peripheral speed
of which one of the draft rollers 16, 17, 19, and 20. In a table of FIG. 6, a left
column indicates the peripheral speed of which one of the draft rollers 16, 17, 19,
and 20 is changed, and an upper row indicates the generation causes of the periodic
unevenness.
[0082] In FIG. 6, "Y" indicates that the frequency always changes. In FIG. 6, "N" indicates
that the frequency does not change. The change in the frequency indicates that the
change in the generation period of the periodic unevenness (the periodic unevenness
length) before and after the change of the draft ratio is greater than a prescribed
level. No change in the frequency indicates that the change in the generation period
of the periodic unevenness is the prescribed level or within the prescribed level.
[0083] When changing the peripheral speed of the front roller 20 and making constant the
peripheral speed of the draft rollers (16, 17, and 19) other than the front roller
20, the frequency always changes in a case where the generation cause of the periodic
unevenness is located at the back roller 16 or upstream of the back roller 16 (in
the precedent process or at the back roller 16), in a case where the generation cause
of the periodic unevenness is located at the third roller 17, and in a case where
the generation cause of the periodic unevenness is located at the second roller 19
(the apron belt 18). When changing the peripheral speed of the front roller 20 and
making constant the peripheral speed of the draft rollers (16, 17, and 19) other than
the front roller 20, the frequency does not change in a case where the generation
cause of the periodic unevenness is located at the front roller 20 or downstream of
the front roller 20.
[0084] When changing the peripheral speed of the second roller 19 and making constant the
peripheral speed of the draft rollers (16, 17, and 20) other than the second roller
19, the frequency always changes in the case where the generation cause of the periodic
unevenness is located at the second roller 19 (the apron belt 18). When changing the
peripheral speed of the second roller 19 and making constant the peripheral speed
of the draft rollers (16, 17, and 20) other than the second roller 19, the frequency
does not change in the case where the generation cause of the periodic unevenness
is located at the back roller 16 or upstream of the back roller 16 (in the precedent
process or at the back roller 16), in the case where the generation cause of the periodic
unevenness is located at the third roller 17, and in the case where the generation
cause of the periodic unevenness is located at the front roller 20 or downstream of
the front roller 20.
[0085] When changing the peripheral speed of the third roller 17 and making constant the
peripheral speed of the draft rollers (16, 19, and 20) other than the third roller
17, the frequency always changes in the case where the generation cause of the periodic
unevenness is located at the third roller 17. When changing the peripheral speed of
the third roller 17 and making constant the peripheral speed of the draft rollers
(16, 19, and 20) other than the third roller 17, the frequency does not change in
the case where the generation cause of the periodic unevenness is located at the back
roller 16 or upstream of the back roller 16 (in the precedent process or at the back
roller 16), in the case where the generation cause of the periodic unevenness is located
at the second roller 19 (the apron belt 18), and in the case where the generation
cause of the periodic unevenness is located at the front roller 20 or downstream of
the front roller 20.
[0086] When changing the peripheral speed of the back roller 16 and making constant the
peripheral speed of the draft rollers (17, 19, and 20) other than the back roller
16, the frequency always changes in the case where the generation cause of the periodic
unevenness is located at the back roller 16 or upstream of the back roller 16 (in
the precedent process or at the back roller 16). When changing the peripheral speed
of the back roller 16 and making constant the peripheral speed of the draft rollers
(17, 19, and 20) other than the back roller 16, the frequency does not change in the
case where the generation cause of the periodic unevenness is located at the third
roller 17, in the case where the generation cause of the periodic unevenness is located
at the second roller 19 (the apron belt 18), and in the case where the generation
cause of the periodic unevenness is located at the front roller 20 or downstream of
the front roller 20.
[0087] The present invention is specifically described based on its embodiment as above,
but the present invention is not limited to the above-described embodiment.
[0088] According to the above-described embodiment, the spinning machine 1 (an air-jet spinning
machine) does not include a delivery roller and a nip roller, but the spinning machine
of the present invention may be, without limited thereto, provided with the delivery
roller and the nip roller. The delivery roller and the nip roller are, for example,
arranged downstream of the spinning section 9. The spun yarn 10 spun from the spinning
section 9 is sandwiched and transported between the delivery roller and the nip roller,
and wound by the winding device 13.
[0089] The textile machinery is not limited to the air-jet spinning machine, but may be
another textile machinery provided with the draft device. The textile machinery may
be a ring spinning machine and a drawing frame.
[0090] In the above-described embodiment, when the yarn defect is detected, the spun yarn
10 is cut by stopping the injection of the compressed air from the whirling airflow
generating nozzle of the spinning device 9. However, the spun yarn 10 may be cut by
another method. For example, the spun yarn 10 can be cut using a cutter, which is
not illustrated, arranged between the spinning section 9 and the yarn clearer 52.
[0091] In the spinning machine 1 according to the above-described embodiment, the yarn path
is arranged downward from above in a direction of machine height. However, the yarn
path may be arranged upward from below.
[0092] Although the spinning section 9 preferably has a configuration in which a needle
(a needle-like member) is provided for preventing the interior twists from propagating
to the front roller 20, the spinning section 9 may not be provided with the needle.
[0093] The air-jet spinning machine may be configured such that a bottom roller of the draft
device and/or a traverse mechanism of the winding device are commonly driven in the
plurality of spinning units 2 (line shaft). The air-jet spinning machine may have
a configuration in which the draft device and/or the winding device are independently
arranged in each winding unit.
[0094] The spinning machine 1 according to the above-described embodiment includes the unit
controller 60 for individually controlling each of the spinning units 2. However,
the unit controller 60 for controlling a prescribed number of the spinning units 2
may be arranged in every prescribed number of the spinning units 2.
[0095] The spinning machine 1 according to the above-described embodiment includes the plurality
of the unit controllers 60 and each unit controller 60 controls each spinning unit
2. However, one unit controller 60 may control the plurality of the spinning units
2, or the central control section may collectively control all of the spinning units
2 provided in the spinning machine 1.
[0096] In the spinning machine 1 according to the above-described embodiment, when the yarn
clearer 52 detects the periodic unevenness, the unit controller 60 executes the periodic
unevenness automatic inspection mode (see FIG. 5) for automatically specifying the
generation cause of the periodic unevenness. However, the inspection mode may be executed
in accordance with an input operation by the operator. For example, in a flowchart
illustrated in FIG. 5, step S1 may not be performed and when button operation (the
input operation by the operator) is detected, the change of the draft ratio (the TDR
and the MDR) may be started by changing the peripheral speed of the front roller 20
in step S2. Furthermore, the spinning machine may select the draft roller 16, 17,
19, or 20, of which the peripheral speed is to be changed, in accordance with the
input operation by the operator.
[0097] For example, in the flowchart illustrated in FIG. 5, as the change of the peripheral
speed of the draft rollers 16, 17, 19, and 20, the change of the peripheral speed
of the front roller 20 (step S2), the second roller 19 (step S5), the third roller
17 (step S8), and the back roller 16 (step S11) can be performed. The change of the
peripheral speed of the draft rollers 16, 17, 19, and 20 is not limited thereto. For
example, the spinning machine may change the peripheral speed of the front roller
20 (step S2) as the change of the peripheral speed of the draft roller, and automatically
specify only the generation cause that is located at the front roller 20 or downstream
of the front roller 20.
[0098] In the flowchart illustrated in FIG. 5, the change of the peripheral speed of the
front roller 20 (step S2), the second roller 19 (step S5), the third roller 17 (step
S8), and the back roller 16 (step S11) can be performed in this order. The change
of the peripheral speed of the draft rollers 16, 17, 19, and 20 is not limited thereto.
For example, the change of the peripheral speed of the back roller 16, the third roller
17, the second roller 19, and the front roller 20 may be performed in this order.
[0099] For example, a case where the change of the peripheral speed of the third roller
17 (step S8), the back roller 16 (step S11), the front roller 20 (step S2), and the
second roller 19 (step S5) is performed in this order will be described. When determining
that the periodic unevenness is detected in the processing of step S1, the unit controller
60 proceeds to step S8. In the following step S9, when determining that the detection
period of the periodic unevenness has not changed, the unit controller 60 changes
the peripheral speed of the back roller 16. Then, the unit controller 60 determines
whether or not the detection period has been changed before and after the change of
the peripheral speed of the back roller 16. At this point, when determining that the
detection period has changed, the periodic unevenness inspecting section 61 proceeds
to step S11 and determines that the generation cause of the periodic unevenness is
related to the back roller 16. On the other hand, when determining that the detection
period has not changed, the periodic unevenness inspecting section 61 proceeds to
step S2 and changes the peripheral speed of the front roller 20. Then, the subsequent
processing illustrated in FIG. 5 is executed.
[0100] As a first alternative embodiment, the spinning machine may have a configuration
in which the nip roller and the delivery roller (the draft roller) are further provided
downstream of the spinning section 9. In the case of the spinning machine having this
configuration, the draft ratio between the nip roller downstream of the spinning section
9 and the back roller 16 arranged most upstream may be an overall draft ratio (TDR2),
and the draft ratio between the nip roller and the front roller 20 may be MDR2. In
such a case, the TDR2 and the MDR2 may be changed by changing the peripheral speed
of the nip roller. In a case where there is no change in the periodic unevenness length
when the TDR2 and the MDR2 are changed, the generation cause can be specified to be
located at the nip roller or downstream of the nip roller.
[0101] As a second alternative embodiment, the draft ratio between the slack eliminating
roller 21 (the yarn accumulating roller) of the yarn slack eliminating device 12 (the
yarn accumulating device) and the back roller 16 arranged most upstream may be an
overall draft ratio (TDR3), and the draft ratio between the slack eliminating roller
21 and the front roller 20 may be MDR3. In such a case, the TDR3 and the MDR3 may
be changed by changing the peripheral speed of the slack eliminating roller 21. In
a case where there is no change in the periodic unevenness length when the TDR3 and
the MDR3 are changed, the generation cause can be specified to be located at the slack
eliminating roller 21 or downstream of the slack eliminating roller 21.
[0102] In the above-described embodiments, the peripheral speed of the draft rollers 16,
17, 19, and 20 is changed by changing the output of the motor 31 to 34. The change
of the peripheral speed, without limited thereto, may be performed by another method.
The peripheral speed of the draft rollers 16, 17, 19, and 20 may be changed to change
the draft ratio by changing a gear ratio, a transmission ratio, or the like of a transmission
mechanism that transmits the output of the motor 31 to 34.
[0103] In the above-described embodiments, although the spinning machine includes four draft
rollers 16, 17, 19, and 20, the number of the draft rollers is not limited to four,
but for example, may be three, or five or more. Any number of the draft rollers between
the most upstream draft roller 16 and the most downstream draft roller 20 may be arranged.
1. A textile machinery (1) comprising:
a draft device (7) including a plurality of pairs of draft rollers (16, 17, 19, 20)
arranged along a feeding direction of a fiber bundle (8) and adapted to draft the
fiber bundle (8) using the pairs of the draft rollers (16, 17, 19, 20);
a draft control section (63) adapted to change a peripheral speed of at least one
of the pairs of the draft rollers (16, 17, 19, 20) to control a draft ratio of the
draft device (7); and a detecting section (52) adapted to detect a periodic unevenness
generated in the drafted fiber bundle (8); characterised in that the textile machinery comprises
a periodic unevenness inspecting section (61) adapted to transmit a signal to the
draft control section (63) so as to draft by changing the draft ratio, to acquire
a detection result of the periodic unevenness under a plurality of different draft
ratios, and to inspect a change in the detection result to specify a generation cause
of the periodic unevenness.
2. The textile machinery according to claim 1, wherein the periodic unevenness inspecting
section (61) includes a specifying section (61) adapted to specify the generation
cause of the periodic unevenness from an inspection result of the periodic unevenness
inspecting section (61);
the draft control section (63) is adapted to change the draft ratio by changing the
peripheral speed of a reference draft roller, which is at least one of the draft rollers
(16, 17, 19, 20), and maintaining the peripheral speed of the draft rollers other
than the reference draft roller; and
the specifying section (61) is adapted to specify the generation cause of the periodic
unevenness in accordance with the detection result of the periodic unevenness before
and after the change of the draft ratio.
3. The textile machinery according to claim 2, wherein the draft control section (63)
is adapted to change the draft ratio by changing the peripheral speed (S2) of the
draft roller (20) located most downstream in the feeding direction as the reference
draft roller and maintaining the peripheral speed of the draft rollers (16, 17, 19)
other than the reference draft roller (20); and
when the change in the detection result of the periodic unevenness before and after
the change of the draft ratio is a prescribed level or within the prescribed level,
the specifying section (61) is adapted (S4) to specify that the generation cause of
the periodic unevenness is located at the reference draft roller (20) or downstream
of the reference draft roller (20).
4. The textile machinery according to claim 2, wherein the draft control section (63)
is adapted to change the draft ratio by changing the peripheral speed (S5; S8) of
the reference draft roller (17, 19), which is a draft roller other than the most downstream
draft roller (20) and the most upstream draft roller (16) in the feeding direction,
and maintaining the peripheral speed of the draft roller (16, 20) other than the reference
draft roller (17, 19); and
when the change in the detection result of the periodic unevenness before and after
the change of the draft ratio is greater than a prescribed level, the specifying section
(61) is adapted (S7; S10) to specify that the generation cause of the periodic unevenness
is located at the reference draft roller (17, 19) or an element (18) related to the
reference draft roller (19).
5. The textile machinery according to claim 2, wherein the draft control section (63)
is adapted to change the draft ratio by changing the peripheral speed of the draft
roller (16) located most upstream in the feeding direction as the reference draft
roller (16) and maintaining the peripheral speed of the draft rollers (17, 19, 20)
other than the reference draft roller (16); and
when the change in the detection result of the periodic unevenness before and after
the change of the draft ratio is greater than a prescribed level, the specifying section
(61) is adapted (S11) to specify that the generation cause of the periodic unevenness
is located at the reference draft roller (16) or upstream of the reference draft roller
(16).
6. The textile machinery according to any one of claim 2 through claim 5, further comprising
a notifying section (66) adapted to notify information relating to the generation
cause.
7. The textile machinery according to any one of claim 1 through claim 6, further comprising
an input section (66) adapted to select an inspection mode to execute the inspection
by the periodic unevenness inspecting section (61);
wherein the periodic unevenness inspecting section (61) is adapted to start the inspection
in accordance with a signal from the input section (66).
8. The textile machinery according to any one of claim 1 through claim 7, further comprising
a spinning section (9) adapted to spin by airflow, the fiber bundle (8) drafted by
the draft device (7), to produce a spun yarn (10);
wherein the detecting section (52) is a clearer arranged downstream of the spinning
section (9) in the feeding direction of the fiber bundle (8) and adapted to detect
the periodic unevenness of the spun yarn (10).
9. A periodic unevenness detecting method in a textile machinery (1) for detecting a
periodic unevenness that is generated in the textile machinery comprising a draft
device (7) adapted to draft a fiber bundle (8), the draft device (7) including a plurality
of pairs of draft rollers (16, 17, 19, 20) arranged along a feeding direction of the
fiber bundle (8) and adapted to draft the fiber bundle (8) using the pairs of the
draft rollers (16, 17, 19, 20), the method comprising:
a draft control step of controlling a draft ratio of the draft device (7) by changing
a peripheral speed of at least one of the pairs of the draft rollers (16, 17, 19,
20); and a detecting step of detecting a periodic unevenness generated in the drafted
fiber bundle (8); characterised in that the method comprises a periodic unevenness inspecting step of acquiring a detection
result of the periodic unevenness under a plurality of different draft ratios, and
inspecting a change in the detection result to specify a generation cause of the periodic
unevenness.
10. The periodic unevenness detecting method in the textile machinery according to claim
9, wherein the periodic unevenness inspecting step includes a specifying step of specifying
the generation cause of the periodic unevenness from an inspection result of the periodic
unevenness inspecting step;
in the draft control step, control of changing the draft ratio is performed by changing
the peripheral speed of a reference draft roller, which is at least one of the draft
rollers (16, 17, 19, 20), and maintaining the peripheral speed of the draft rollers
other than the reference draft roller; and
in the specifying step, the generation cause of the periodic unevenness is specified
in accordance with the detection result of the periodic unevenness before and after
the change of the draft ratio.
11. The periodic unevenness detecting method in the textile machinery according to claim
10, wherein in the draft control step, control of changing the draft ratio is performed
by changing the peripheral speed (S2) of the draft rollers (20) located most downstream
in the feeding direction as the reference draft roller and maintaining the peripheral
speed of the draft rollers (16, 17, 19) other than the reference draft roller (20);
and
in the specifying step, when the change in the detection result of the periodic unevenness
before and after the change of the draft ratio is a prescribed level or within the
prescribed level, the generation cause of the periodic unevenness is specified (S4)
to be located at the reference draft roller (20) or downstream of the reference draft
roller (20).
12. The periodic unevenness detecting method in the textile machinery according to claim
10, wherein in the draft control step, control of changing the draft ratio is performed
by changing the peripheral speed (S5; S8) of the reference draft roller (17, 19),
which is the draft roller other than the most downstream draft roller (20) and the
most upstream draft roller (16) in the feeding direction, and maintaining the peripheral
speed of the draft rollers (16, 20) other than the reference draft roller (17, 19);
and
in the specifying step, when the change in the detection result of the periodic unevenness
before and after the change of the draft ratio is greater than a prescribed level,
the generation cause of the periodic unevenness is specified (S7; S10) to be located
at the reference draft roller (17, 19) or an element (18) related to the reference
draft roller (19).
13. The periodic unevenness detecting method in the textile machinery according to claim
10, wherein in the draft control step, control of changing the draft ratio is performed
by changing the peripheral speed of the draft roller (16) located most upstream in
the feeding direction as the reference draft roller (16) and maintaining the peripheral
speed of the draft rollers (17, 19, 20) other than the reference draft roller (16);
and
in the specifying step, when the change in the detection result of the periodic unevenness
before and after the change of the draft ratio is greater than a prescribed level,
the generation cause of the periodic unevenness is specified (S11) to be located at
the reference draft roller (16) or upstream of the reference draft roller (16).
1. Eine Textilmaschine (1), die folgende Merkmale aufweist:
eine Ziehvorrichtung (7), die eine Mehrzahl von Paaren von Ziehrollen (16, 17, 19,
20) umfasst, die entlang einer Zuführrichtung eines Faserbündels (8) angeordnet sind
und angepasst sind, das Faserbündel (8) unter Verwendung der Paare der Ziehrollen
(16, 17, 19, 20) zu ziehen;
einen Ziehsteuerabschnitt (63), der angepasst ist, eine Umfangsgeschwindigkeit zumindest
eines der Paare der Ziehrollen (16, 17, 19, 20) zu ändern, um ein Ziehverhältnis der
Ziehvorrichtung (7) zu steuern; und
einen Erfassungsabschnitt (52), der angepasst ist, eine in dem gezogenen Faserbündel
(8) erzeugte periodische Unregelmäßigkeit zu erfassen;
dadurch gekennzeichnet, dass die Textilmaschine folgendes Merkmal aufweist:
einen Periodische-Unregelmäßigkeit-Überprüfungsabschnitt (61), der angepasst ist,
ein Signal an den Ziehsteuerabschnitt (63) zu senden, um durch Ändern des Ziehverhältnisses
zu ziehen, um ein Erfassungsergebnis der periodischen Unregelmäßigkeit unter einer
Mehrzahl unterschiedlicher Ziehverhältnisse zu gewinnen und um eine Änderung des Erfassungsergebnisses
zu überprüfen, um eine Ursache für die Erzeugung der periodischen Unregelmäßigkeit
zu bestimmen.
2. Die Textilmaschine gemäß Anspruch 1, bei der der Periodische-Unregelmäßigkeit-Überprüfungsabschnitt
(61) einen Bestimmungsabschnitt (61) umfasst, der angepasst ist, die Ursache für die
Erzeugung der periodischen Unregelmäßigkeit von einem Überprüfungsergebnis des Periodische-Unregelmäßigkeit-Überprüfungsabschnitts
(61) aus zu bestimmen;
der Ziehsteuerabschnitt (63) angepasst ist, das Ziehverhältnis zu ändern, indem die
Umfangsgeschwindigkeit einer Referenzziehrolle, die zumindest eine der Ziehrollen
(16, 17, 19, 20) ist, geändert wird und die Umfangsgeschwindigkeit der Ziehrollen,
die andere als die Referenzziehrolle sind, beibehalten wird; und
der Bestimmungsabschnitt (61) angepasst ist, die Ursache für die Erzeugung der periodischen
Unregelmäßigkeit gemäß dem Erfassungsergebnis der periodischen Unregelmäßigkeit vor
und nach der Änderung des Ziehverhältnisses zu bestimmen.
3. Die Textilmaschine gemäß Anspruch 2, bei der der Ziehsteuerabschnitt (63) angepasst
ist, das Ziehverhältnis zu ändern, indem die Umfangsgeschwindigkeit (S2) der Ziehrolle
(20), die in der Zuführrichtung am weitesten stromabwärts als die Referenzziehrolle
angeordnet ist, geändert wird und die Umfangsgeschwindigkeit der Ziehrollen (16, 17,
19), die andere als die Referenzziehrolle (20) sind, beibehalten wird; und
wenn die Änderung des Erfassungsergebnisses der periodischen Unregelmäßigkeit vor
und nach der Änderung des Ziehverhältnisses einem vorgeschriebenen Pegel entspricht
oder innerhalb des vorgeschriebenen Pegels liegt, der Bestimmungsabschnitt (61) angepasst
ist (S4), zu bestimmen, dass die Ursache für die Erzeugung der periodischen Unregelmäßigkeit
sich an der Referenzziehrolle (20) oder stromabwärts von der Referenzziehrolle (20)
befindet.
4. Die Textilmaschine gemäß Anspruch 2, bei der der Ziehsteuerabschnitt (63) angepasst
ist, das Ziehverhältnis zu ändern, indem die Umfangsgeschwindigkeit (S5; S8) der Referenzziehrolle
(17, 19), die eine andere Ziehrolle als die in der Zuführrichtung am weitesten stromabwärts
angeordnete Ziehrolle (20) und die am weitesten stromaufwärts angeordnete Ziehrolle
(16) ist, geändert wird und die Umfangsgeschwindigkeit der Ziehrolle (16, 20), die
eine andere als die Referenzziehrolle (17, 19) ist, beibehalten wird; und
wenn die Änderung des Erfassungsergebnisses der periodischen Unregelmäßigkeit vor
und nach der Änderung des Ziehverhältnisses größer als ein vorgeschriebener Pegel
ist, der Bestimmungsabschnitt (61) angepasst ist (S7; S10), zu bestimmen, dass die
Ursache für die Erzeugung der periodischen Unregelmäßigkeit sich an der Referenzziehrolle
(17, 19) oder einem Element (18) befindet, das sich auf die Referenzziehrolle (19)
bezieht.
5. Die Textilmaschine gemäß Anspruch 2, bei der der Ziehsteuerabschnitt (63) angepasst
ist, das Ziehverhältnis zu ändern, indem die Umfangsgeschwindigkeit der Ziehrolle
(16), die in der Zuführrichtung am weitesten stromaufwärts als die Referenzziehrolle
(16) angeordnet ist, geändert wird und die Umfangsgeschwindigkeit der Ziehrollen (17,
19, 20), die andere als die Referenzziehrolle (16) sind, beibehalten wird; und
wenn die Änderung des Erfassungsergebnisses der periodischen Unregelmäßigkeit vor
und nach der Änderung des Ziehverhältnisses größer als ein vorgeschriebener Pegel
ist, der Bestimmungsabschnitt (61) angepasst ist (S11), zu bestimmen, dass die Ursache
für die Erzeugung der periodischen Unregelmäßigkeit sich an der Referenzziehrolle
(16) oder stromaufwärts von der Referenzziehrolle (16) befindet.
6. Die Textilmaschine gemäß einem der Ansprüche 2 bis 5, die ferner einen Mitteilungsabschnitt
(66) aufweist, der angepasst ist, Informationen bezüglich der Ursache für die Erzeugung
mitzuteilen.
7. Die Textilmaschine gemäß einem der Ansprüche 1 bis 6, die ferner einen Eingabeabschnitt
(66) aufweist, der angepasst ist, einen Überprüfungsmodus auszuwählen, um die Überprüfung
seitens des Periodische-Unregelmäßigkeit-Überprüfungsabschnitts (61) auszuführen;
wobei der Periodische-Unregelmäßigkeit-Überprüfungsabschnitt (61) angepasst ist, die
Überprüfung gemäß einem Signal von dem Eingabeabschnitt (66) zu starten.
8. Die Textilmaschine gemäß einem der Ansprüche 1 bis 7, die ferner einen Spinnabschnitt
(9) aufweist, der angepasst ist, das durch die Ziehvorrichtung (7) gezogene Faserbündel
(8) durch Luftströmung zu spinnen, um ein gesponnenes Garn (10) zu produzieren;
wobei der Erfassungsabschnitt (52) eine Wendewalze ist, die in der Zuführrichtung
des Faserbündels (8) stromabwärts von dem Spinnabschnitt (9) angeordnet ist und angepasst
ist, die periodische Unregelmäßigkeit des gesponnen Garns (10) zu erfassen.
9. Ein Periodische-Unregelmäßigkeit-Erfassungsverfahren bei einer Textilmaschine (1)
zum Erfassen einer periodischen Unregelmäßigkeit, die in der Textilmaschine erzeugt
wird, die eine Ziehvorrichtung (7) umfasst, die angepasst ist, ein Faserbündel (8)
zu ziehen, wobei die Ziehvorrichtung (7) eine Mehrzahl von Paaren von Ziehrollen (16,
17, 19, 20) umfasst, die entlang einer Zuführrichtung des Faserbündels (8) angeordnet
sind und angepasst sind, das Faserbündel (8) unter Verwendung der Paare der Ziehrollen
(16, 17, 19, 20) zu ziehen, wobei das Verfahren folgende Schritte aufweist:
einen Ziehsteuerschritt eines Steuerns eines Ziehverhältnisses der Ziehvorrichtung
(7), indem eine Umfangsgeschwindigkeit zumindest eines der Paare der Ziehrollen (16,
17, 19, 20) geändert wird; und
einen Erfassungsschritt eines Erfassens einer in dem gezogenen Faserbündel (8) erzeugten
periodischen Unregelmäßigkeit;
dadurch gekennzeichnet, dass das Verfahren folgenden Schritt aufweist:
einen Periodische-Unregelmäßigkeit-Überprüfungsschritt eines Gewinnens eines Erfassungsergebnisses
der periodischen Unregelmäßigkeit unter einer Mehrzahl unterschiedlicher Ziehverhältnisse
und eines Überprüfens einer Änderung des Erfassungsergebnisses, um eine Ursache für
die Erzeugung der periodischen Unregelmäßigkeit zu bestimmen.
10. Das Periodische-Unregelmäßigkeit-Erfassungsverfahren bei der Textilmaschine gemäß
Anschluss 9, wobei der Periodische-Unregelmäßigkeit-Überprüfungsschritt einen Bestimmungsschritt
eines Bestimmens der Ursache für die Erzeugung der periodischen Unregelmäßigkeit von
einem Überprüfungsergebnis des Periodische-Unregelmäßigkeit-Überprüfungsschritts aus
umfasst;
wobei bei dem Ziehsteuerschritt eine Änderung des Ziehverhältnisses gesteuert wird,
indem die Umfangsgeschwindigkeit einer Referenzziehrolle, die zumindest eine der Ziehrollen
(16, 17, 19, 20) ist, geändert wird und die Umfangsgeschwindigkeit der Ziehrollen,
die andere als die Referenzrolle sind, beibehalten wird; und
wobei bei dem Bestimmungsschritt die Ursache für die Erzeugung der periodischen Unregelmäßigkeit
gemäß dem Erfassungsergebnis der periodischen Unregelmäßigkeit vor und nach der Änderung
des Ziehverhältnisses bestimmt wird.
11. Das Periodische-Unregelmäßigkeit-Erfassungsverfahren bei der Textilmaschine gemäß
Anspruch 10, wobei bei dem Ziehsteuerschritt eine Änderung des Ziehverhältnisses gesteuert
wird, indem die Umfangsgeschwindigkeit (S2) der Ziehrolle (20), die in der Zuführrichtung
am weitesten stromabwärts als die Referenzziehrolle angeordnet ist, geändert wird
und die Umfangsgeschwindigkeit der Ziehrollen (16, 17, 19), die andere als die Referenzziehrolle
(20) sind, beibehalten wird; und
wobei bei dem Bestimmungsschritt, wenn die Änderung des Erfassungsergebnisses der
periodischen Unregelmäßigkeit vor und nach der Änderung des Ziehverhältnisses einem
vorgeschriebenen Pegel entspricht oder innerhalb des vorgeschriebenen Pegels liegt,
die Ursache für die Erzeugung der periodischen Unregelmäßigkeit (S4) dahin gehend
bestimmt wird, dass dieselbe sich an der Referenzziehrolle (20) oder stromabwärts
von der Referenzziehrolle (20) befindet.
12. Das Verfahren zum Erfassen der periodischen Unregelmäßigkeit bei der Textilmaschine
gemäß Anspruch 10, wobei bei dem Ziehsteuerschritt eine Änderung des Ziehverhältnisses
gesteuert wird, indem die Umfangsgeschwindigkeit (S5; S8) der Referenzziehrolle (17,
19) geändert wird, die die andere Ziehrolle als die in der Zuführrichtung am weitesten
stromabwärts angeordnete Ziehrolle (20) und die am weitesten stromaufwärts angeordnete
Ziehrolle (16) ist, und die Umfangsgeschwindigkeit der Ziehrollen (16, 20), die andere
als die Referenzziehrolle (17, 19) sind, beibehalten wird; und
wobei bei dem Bestimmungsschritt, wenn die Änderung des Erfassungsergebnisses der
periodischen Unregelmäßigkeit vor und nach der Änderung des Ziehverhältnisses größer
als ein vorgeschriebener Pegel ist, die Ursache für die Erzeugung der periodischen
Unregelmäßigkeit dahin gehend bestimmt wird (S7; S10), dass dieselbe sich an der Referenzziehrolle
(17, 19) oder einem Element (18) befindet, das sich auf die Referenzziehrolle (19)
bezieht.
13. Das Periodische-Unregelmäßigkeit-Erfassungsverfahren bei der Textilmaschine gemäß
Anspruch 10, wobei bei dem Ziehsteuerschritt eine Änderung des Ziehverhältnisses gesteuert
wird, indem die Umfangsgeschwindigkeit der Ziehrolle (16), die in der Zuführrichtung
am weitesten stromaufwärts als die Referenzziehrolle (16) angeordnet ist, geändert
wird und die Umfangsgeschwindigkeit der Ziehrollen (17, 19, 20), die andere als die
Referenzziehrolle (16) sind, beibehalten wird; und
wobei bei dem Bestimmungsschritt, wenn die Änderung des Erfassungsergebnisses der
periodischen Unregelmäßigkeit vor und nach der Änderung des Ziehverhältnisses größer
als ein vorgeschriebener Pegel ist, die Ursache für die Erzeugung der periodischen
Unregelmäßigkeit (S11) dahin gehend bestimmt wird, dass dieselbe sich an der Referenzziehrolle
(16) oder stromaufwärts von der Referenzziehrolle (16) befindet.
1. Machine textile (1), comprenant:
un dispositif de traction (7) comportant une pluralité de paires de rouleaux de traction
(16, 17, 19, 20) disposées dans une direction d'alimentation d'un faisceau de fibres
(8) et adaptées pour tirer le faisceau de fibres (8) à l'aide des paires des rouleaux
de traction (16, 17, 19, 20);
un segment de commande de traction (63) adapté pour modifier une vitesse périphérique
d'au moins l'une des paires de rouleaux de traction (16, 17, 19, 20) pour commander
un rapport de traction du dispositif de traction (7); et
un segment de détection (52) adapté pour détecter une irrégularité périodique générée
dans le faisceau de fibres tiré (8);
caractérisée par le fait que la machine textile comprend
un segment d'inspection d'irrégularité périodique (61) adapté pour transmettre un
signal au segment de commande de traction (63) de manière à tirer en modifiant le
rapport de traction, à acquérir un résultat de détection de l'irrégularité périodique
selon une pluralité de rapports de traction différents, et à inspecter une modification
du résultat de détection pour spécifier une cause de génération de l'irrégularité
périodique.
2. Machine textile selon la revendication 1, dans laquelle le segment d'inspection d'irrégularité
périodique (61) comporte un segment de spécification (61) adapté pour spécifier la
cause de génération de l'irrégularité périodique à partir d'un résultat d'inspection
du segment d'inspection d'irrégularité périodique (61);
le segment de commande de traction (63) est adapté pour modifier le rapport de traction
en modifiant la vitesse périphérique d'un rouleau de traction de référence qui est
au moins l'un des rouleaux de traction (16, 17, 19, 20) et en maintenant la vitesse
périphérique des rouleaux de traction autres que le rouleau de traction de référence;
et
le segment de spécification (61) est adapté pour spécifier la cause de génération
de l'irrégularité périodique selon le résultat de détection de l'irrégularité périodique
avant et après la modification du rapport de traction.
3. Machine textile selon la revendication 2, dans laquelle le segment de commande de
traction (63) est adapté pour modifier le rapport de traction en modifiant la vitesse
périphérique (S2) du rouleau de traction (20) situé le plus en aval dans la direction
d'alimentation comme rouleau de traction de référence et en maintenant la vitesse
périphérique des rouleaux de traction (16, 17, 19) autres que le rouleau de traction
de référence (20); et
lorsque la modification du résultat de détection de l'irrégularité périodique avant
et après la modification du rapport de traction est à un niveau prescrit ou dans les
limites du niveau prescrit, le segment de spécification (61) est adapté (S4) pour
spécifier que la cause de génération de l'irrégularité périodique se situe au rouleau
de traction de référence (20) ou en aval du rouleau de traction de référence (20).
4. Machine textile selon la revendication 2, dans laquelle le segment de commande de
traction (63) est adapté pour modifier le rapport de traction en modifiant la vitesse
périphérique (S5; S8) du rouleau de traction de référence (17, 19), qui est un rouleau
de traction autre que le rouleau de traction le plus en aval (20) et le rouleau de
traction le plus amont (16) dans la direction d'alimentation, et en maintenant la
vitesse périphérique des rouleaux de traction (16, 20) autres que le rouleau de référence
(17, 19); et
lorsque la modification du résultat de détection de l'irrégularité périodique avant
et après la modification du rapport de traction est supérieure à un niveau prescrit,
le segment de spécification (61) est adapté (S7; S10) pour spécifier que la cause
de génération de l'irrégularité périodique se situe au rouleau de traction de référence
(17, 19) ou à un élément (18) associé au rouleau de traction de référence (19).
5. Machine textile selon la revendication 2, dans laquelle le segment de commande de
traction (63) est adapté pour modifier le rapport de traction en modifiant la vitesse
périphérique du rouleau de traction (16) situé le plus en amont dans la direction
d'alimentation comme rouleau de traction de référence (16) et en maintenant la vitesse
périphérique des rouleaux de traction (17, 19, 20) autres que le rouleau de traction
de référence (16); et
lorsque la modification du résultat de détection de l'irrégularité périodique avant
et après la modification du rapport de traction est supérieure à un niveau prescrit,
le segment de spécification (61) est adapté (S11) pour spécifier que la cause de génération
de l'irrégularité périodique se situe au rouleau de traction de référence (16) ou
en amont du rouleau de traction de référence (16).
6. Machine textile selon l'une quelconque de la revendication 2 à la revendication 5,
comprenant par ailleurs un segment de notification (66) adapté pour notifier des informations
relatives à la cause de génération.
7. Machine textile selon l'une quelconque de la revendication 1 à la revendication 6,
comprenant par ailleurs un segment d'entrée (66) adapté pour sélectionner un mode
d'inspection pour exécuter l'inspection par le segment d'inspection d'irrégularité
périodique (61);
dans lequel le segment d'inspection d'irrégularité périodique (61) est adapté pour
démarrer l'inspection selon un signal du segment d'entrée (66).
8. Machine textile selon l'une quelconque de la revendication 1 à la revendication 7,
comprenant par ailleurs un segment de filage (9) adapté pour faire tourner par flux
d'air le faisceau de fibres (8) tiré par le dispositif de traction (7), pour produire
un fil filé (10);
dans lequel le segment de détection (52) est un débourreur disposé en aval du segment
de filage (9) dans la direction d'alimentation du faisceau de fibres (8) et adapté
pour détecter l'irrégularité périodique du fil filé (10).
9. Procédé de détection d'irrégularité périodique dans une machine textile (1) pour détecter
une irrégularité périodique qui est générée dans la machine textile comprenant un
dispositif de traction (7) adapté pour tirer un faisceau de fibres (8), le dispositif
de traction (7) comportant une pluralité de paires de rouleaux de traction (16, 17,
19, 20) disposées dans une direction d'alimentation du faisceau de fibres (8) et adaptées
pour tirer le faisceau de fibres (8) à l'aide des paires de rouleaux de traction (16,
17, 19, 20), le procédé comprenant:
une étape de commande de traction consistant à commander un rapport de traction du
dispositif de traction (7) en modifiant une vitesse périphérique d'au moins l'une
des paires de rouleaux de traction (16, 17, 19, 20); et
une étape de détection consistant à détecter une irrégularité périodique générée dans
le faisceau de fibres tiré (8);
caractérisé par le fait que le procédé comprend
une étape d'inspection d'irrégularité périodique consistant à acquérir un résultat
de détection de l'irrégularité périodique selon une pluralité de rapports de traction
différents, et à inspecter une modification du résultat de détection pour spécifier
une cause de génération de l'irrégularité périodique.
10. Procédé de détection d'irrégularité périodique dans la machine textile selon la revendication
9, dans lequel l'étape d'inspection d'irrégularité périodique comprend une étape de
spécification de la cause de génération de l'irrégularité périodique à partir d'un
résultat d'inspection de l'étape d'inspection d'irrégularité périodique;
à l'étape de commande de traction, la commande de la modification du rapport de traction
est effectuée en modifiant la vitesse périphérique d'un rouleau de traction de référence,
qui est au moins l'un des rouleaux de traction (16, 17, 19, 20), et en maintenant
la vitesse périphérique des rouleaux de traction autres que le rouleau de traction
de référence; et
à l'étape de spécification, la cause de génération de l'irrégularité périodique est
spécifiée selon le résultat de détection de l'irrégularité périodique avant et après
la modification du rapport de traction.
11. Procédé de détection d'irrégularité périodique dans la machine textile selon la revendication
10, dans lequel, à l'étape de commande de traction, la commande de modification du
rapport de traction est effectuée en modifiant la vitesse périphérique (S2) des rouleaux
de traction (20) situés le plus en aval dans la direction d'alimentation comme rouleau
de traction de référence et en maintenant la vitesse périphérique des rouleaux de
traction (16, 17, 19) autres que le rouleau de traction de référence (20); et
à l'étape de spécification, lorsque la modification du résultat de détection de l'irrégularité
périodique avant et après la modification du rapport de traction est à un niveau prescrit
ou dans les limites du niveau prescrit, la cause de génération de l'irrégularité périodique
est spécifiée (S4) comme se situant au rouleau de traction de référence (20) ou en
aval du rouleau de traction de référence (20).
12. Procédé de détection d'irrégularité périodique dans la machine textile selon la revendication
10, dans lequel, à l'étape de commande de traction, la commande de modification du
rapport de traction est effectuée en modifiant la vitesse périphérique (S5; S8) du
rouleau de traction de référence (17, 19), qui est le rouleau de traction autre que
le rouleau de traction le plus en aval (20) et le rouleau de traction le plus en amont
(16) dans la direction d'alimentation, et en maintenant la vitesse périphérique des
rouleaux de traction (16, 20) autres que le rouleau de traction de référence (17,
19); et
à l'étape de spécification, lorsque la modification du résultat de détection de l'irrégularité
périodique avant et après la modification du rapport de traction est supérieure à
un niveau prescrit, la cause de génération de l'irrégularité périodique est spécifiée
(S7; S10) comme se situant au rouleau de traction de référence (17, 19) ou à un élément
(18) associé au rouleau de traction de référence (19).
13. Procédé de détection d'irrégularité périodique dans la machine textile selon la revendication
10, dans lequel, à l'étape de commande de traction, la commande de modification du
rapport de traction est effectuée en modifiant la vitesse périphérique du rouleau
de traction (16) situé le plus en amont comme rouleau de traction de référence (16)
et en maintenant la vitesse périphérique des rouleaux de traction (17, 19, 20) autres
que le rouleau de traction de référence (16); et
à l'étape de spécification, lorsque la modification du résultat de détection de l'irrégularité
périodique avant et après la modification du rapport de traction est supérieure à
un niveau prescrit, la cause de génération de l'irrégularité périodique est spécifiée
(S11) comme se situant au rouleau de traction de référence (16) ou en amont du rouleau
de traction de référence (16).