INK-JET INKS INCLUDING SELF CROSS-LINKABLE LATEX PARTICLES

Description

BACKGROUND

[0001] There are several reasons that ink-jet printing has become a popular way of recording images on various media surfaces, particularly paper and photo media substrates. Some of these reasons include low printer noise, capability of high-speed recording, and capability of multi-color recording. Additionally, these advantages can be obtained at a relatively low price to consumers. With respect to ink-jet ink chemistry, the majority of commercial ink-jet inks are water-based. Thus, their constituents are generally water-soluble, as in the case with many dyes, or water dispersible, as in the case with pigments. Furthermore, ink-jet inks have low viscosity to accommodate high frequency jetting and firing chamber refill processes common to thermal ink-jet architecture.

[0002] As ink-jet ink applications have advanced, improvement of such printing systems through ongoing research and developmental efforts continue to be sought.

BRIEF DESCRIPTION OF THE DRAWINGS

[0003] Additional features and advantages of the invention will be apparent from the detailed description which follows, taken in conjunction with the accompanying figures, which together illustrate, by way of example, features of the invention.

FIG. 1 is a photograph of the result of a window cleaner test (upper) and a dry rub test (lower) of the control ink sample described in Example 3;

FIG. 2a is a photograph of the result of a window cleaner test of the ink sample having self cross-linkable latex particles described in Example 2; and

FIG. 2b is a photograph of the result of a dry rub test of the ink sample having self cross-linkable latex particles described in Example 2.

[0004] Reference will now be made to the exemplary embodiments illustrated, and specific language will be used herein to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended.

DETAILED DESCRIPTION

[0005] The subject-matter of the present invention is defined in claims 1-14 as attached. Before the present invention is disclosed and described, it is to be understood that this disclosure is not limited to the particular process steps and materials disclosed herein because such process steps and materials may vary somewhat. It is also to be understood that the terminology used herein is used for the purpose of describing particular embodiments only. The terms are not intended to be limiting because the scope of the present disclosure is intended to be limited only by the appended claims and equivalents thereof.

[0006] It must be noted that, as used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise.

[0007] As used herein, "liquid vehicle," "vehicle," or "liquid medium" refers to the fluid in which the colorant of the present disclosure can be dispersed or dissolved to form an ink-jet ink. Liquid vehicles are well known in the art, and a wide variety of ink vehicles may be used in accordance with embodiments of the present disclosure. Such ink vehicles may include a mixture of a variety of different agents, including without limitation, surfactants, organic solvents and co-solvents, buffers, biocides, viscosity modifiers, sequestering agents, stabilizing agents, anti-kogation agents, and water. Though not part of the liquid vehicle per se, in addition to the colorants, the liquid vehicle can carry solid additives such as polymers, latexes, UV curable materials, plasticizers, salts, etc. Additionally, the term "aqueous liquid vehicle" or "aqueous vehicle" refers to a liquid vehicle including water as a solvent.

[0008] As used herein, "liquid vehicle component" refers to any solvent, co-solvent, and/or liquid present in a liquid vehicle.

[0009] As used herein, "colorant" can include dyes, pigments, and/or other particulates that may be suspended or dissolved in a liquid vehicle prepared in accordance with embodiments of the present disclosure. Dyes are typically water soluble, and therefore, can be desirable for use in some embodiments. However, pigments can also be used in other embodiments. Pigments that can be used include self-dispersed pigments and standard pigments that are dispersed by a separate dispersing agent, e.g., polymer dispersed. Self-dispersed pigments include those that have been chemically surface modified with a small molecule, a polymeric grouping, or a charge. This chemical modification aids the pigment in becoming and/or substantially remaining dispersed in a liquid vehicle. The pigment can also be dispersed by a separate additive, which can be a polymer, an oligomer, or a surfactant, for example, in the liquid vehicle and/or in the pigment that utilizes a physical coating to aid the pigment in becoming and/or substantially remaining dispersed in a liquid vehicle.

[0010] As used herein, "pigment" generally includes pigment colorants, magnetic particles, aluminas, silicas, and/or other ceramics, organo-metallics or other opaque particles, whether or not such particulates impart color. Thus, though the present description primarily exemplifies the use of pigment colorants, the term "pigment" can be used more generally to describe not only pigment colorants, but other pigments such as organometallics, ferrites, ceramics, etc. In one specific embodiment, however, the pigment is a pigment colorant.

[0011] As used herein, "dye" refers to the individual compound, complex, or molecule responsible for an ink's color, and is typically water soluble. This term also includes dyes that affect the overall color of an ink but are not themselves the predominant color. For example, a black ink may contain one or more black dye(s) but may also contain a yellow dye allowing for a more neutral black color.

[0012] As used herein, T_g is the glass transition temperature as calculated by the Fox equation: copolymer T_g = 1 / (Wa/(T_g A) + Wb(T_g B) + ...) where Wa = weight fraction of monomer A in the copolymer and T_gA is the homopolymer T_g value of monomer A, Wb = weight fraction of monomer B and T_gB is the homopolymer T_g value of monomer B, etc.

[0013] As used herein, "depletion" refers to the removal of the liquid vehicle or one or more liquid vehicle components from an ink-jet ink after printing causing cross-linking of the self cross-linkable latex particles present in the ink. The removal may be by evaporation, absorption, and/or heating. Additionally, removal may be facilitated by any chemical reactions/interactions including azetropic effects. Additionally, "partial depletion" refers to depletion where at least some of the liquid vehicle or one or more liquid vehicle components remains present (and some is removed by depletion) during the cross-linking of the self cross-linkable latex particles present in the ink.

[0014] When referring to an "intra- and inter-particle" cross-linked latex polymer film, what is meant is that both cross-linking with a single particle and cross-linking of adjacent particles both occur with at least a portion of the particles.

[0015] When referring to a "comparative" ink-jet ink or ink-jet print, this is defined as including all ingredients as an ink_-jet ink or ink-jet print of the present disclosure, except that it does not include self cross-linkable latex particles in the case of an ink, or intra- and inter-particle cross-linked latex polymer film in the case of a print. Everything else in the ink or print is similar, e.g., other monomer content proportions are proportional, concentration of latex is proportional, etc.

[0016] As used herein, the term "about" is used to provide flexibility to a numerical range endpoint by providing that a given value may be "a little above" or "a little below" the endpoint. The degree of flexibility of this term can be dictated by the particular variable and would be within the knowledge of those skilled in the art to determine based on experience and the associated description herein.

[0017] As used herein, a plurality of items, structural elements, compositional elements, and/or materials may be presented in a common list for convenience. However, these lists should be construed as though each member of the list is individually identified as a separate and unique member. Thus, no individual member of such list should be construed as a de facto equivalent of any other member of the same list solely based on their presentation in a common group without indications to the contrary.

[0018] Concentrations, amounts, and other numerical data may be expressed or presented herein in a range format. It is to be understood that such a range format is used merely for convenience and brevity and thus should be interpreted flexibly to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. As an illustration, a numerical range of "about 1 wt% to about 5 wt%" should be interpreted to include not only the explicitly recited values of about 1 wt% to about 5 wt%, but also include individual values and sub-ranges within the indicated range. Thus, included in this numerical range are individual values such as 2, 3.5, and 4 and sub-ranges such as from 1-3, from 2-4, and from 3-5, etc. This same principle applies to ranges reciting only one numerical value. Furthermore, such an interpretation should apply regardless of the breadth of the range or the characteristics being described.

[0019] It has been recognized that the use of self cross-linkable latex particles in certain ink-jet ink printing systems can provide a durable ink-jet image. In accordance with this, the present disclosure is drawn to compositions, methods, and systems of utilizing self cross-linkable latex particles in ink-jet ink applications. It is noted that when discussing the present compositions, associated methods, or associated systems, each of these discussions can be considered applicable to each of these embodiments, whether or not they are explicitly discussed in the context of that embodiment. Thus, for example, in discussing a self cross-linkable latex particle present in an ink-jet ink, such a self cross-linkable latex particle can also be used in a method of forming an ink-jet ink print, and vice versa.

[0020] With these definitions and the above discussion in mind, an ink-jet ink can comprise a liquid vehicle, a colorant dispersed or dissolved in a liquid vehicle, and self cross-linkable latex particles dispersed in the liquid vehicle. The self cross-linkable latex particles can comprise i) at least one hydrophobic monomer, ii) at least one acidic monomer, and iii) at least one self cross-linkable monomer; the at least one self cross-linkable monomer including at least one keto group, and having the general formula:

where R is H or CH₃; X is O or NH; Y is CH₂OH or a ring structure containing at least one hetero atom. Additionally, the self cross-linkable latex particle can have at least 0.1 wt% of the self cross-linkable monomer at the surface of the self cross-linkable latex particle providing cross-linking sites on the surface of the self cross-linkable latex particle. The cross-linking sites can form an intra- and inter-particle cross-linked latex polymer film after printing the ink-jet ink on a substrate and upon at least partial depletion of the liquid vehicle or a liquid vehicle component.

[0021] A method of forming an ink-jet ink print can comprise printing the ink-jet ink composition described above on a substrate, and forming an intra- and inter-particle cross-linked latex polymer film upon at least partial depletion of the liquid vehicle or a liquid vehicle component.

[0022] An ink-jet printing system can comprise a substrate, the ink-jet ink composition described above, and an ink-jet printer having a reservoir containing the ink_-jet ink composition, the printer including an ink-jet printhead configured to eject the ink-jet ink composition onto the substrate. Additionally, the ink-jet ink composition can be formulated to form an intra- and inter-particle cross-linked latex polymer film after printing the ink-jet ink composition on the substrate and upon at least partial depletion of the liquid vehicle or a liquid vehicle component.

[0023] In one embodiment with respect to Formula I, the ring structure can contain at least one hetero atom has one of the following general formulas:

where A is O, NH, or S. In another embodiment, the self cross-linkable monomer can be selected from the group consisting of tetrahydrofurfuryl methacrylate, hydroxyethyl methacrylate, and mixtures thereof.

[0024] While the self cross-linkable latex particle can generally have at least 0.1 wt% of the self cross-linkable monomer on the surface of the self cross-linkable latex particle providing cross-linking sites on the surface of the self cross-linkable latex particle, in one embodiment, the self cross-linkable latex particle can have about 0.1 wt% to about 20 wt% of the self cross-linkable monomer on the surface. In another embodiment, the self cross-linkable latex particle can have about 3 wt% to about 7 wt% of the self cross-linkable monomer on the surface.

[0025] The hydrophobic monomer can be present in the polymer from up to 98 wt%, e.g., in one embodiment, from 50 wt% to 98 wt%. Hydrophobic monomers that can be polymerized in the high T_g polymer include, without limitation, styrene, p-methyl styrene, methyl methacrylate, hexyl acrylate, hexyl methacrylate, butyl acrylate, butyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl methacrylate, octadecyl acrylate, octadecyl methacrylate, stearyl methacrylate, vinylbenzyl chloride, isobornyl acrylate, tetrahydrofurfuryl acrylate, 2-phenoxyethyl methacrylate, ethoxylated nonyl phenol methacrylate, isobornyl methacrylate, cyclohexyl methacrylate, t-butyl methacrylate, n-octyl methacrylate, lauryl methacrylate, trydecyl methacrylate, alkoxylated tetrahydrofurfuryl acrylate, isodecyl acrylate, isobornylmethacrylate, combinations thereof, derivatives thereof, and mixtures thereof.

[0026] Acidic monomers can be present in the polymer from up about 0.1 wt% to about 30 wt%. Acidic monomers that can be used in the high T_g polymer include, without limitation, acrylic acid, methacrylic acid, ethacrylic acid, dimethylacrylic acid, maleic anhydride, maleic acid, vinylsulfonate, cyanoacrylic acid, vinylacetic acid, allylacetic acid, ethylidineacetic acid, propylidineacetic acid, crotonoic acid, fumaric acid, itaconic acid, sorbic acid, angelic acid, cinnamic acid, styrylacrylic acid, citraconic acid, glutaconic acid, aconitic acid, phenylacrylic acid, acryloxypropionic acid, aconitic acid, phenylacrylic acid, acryloxypropionic acid, vinylbenzoic acid, N-vinylsuccinamidic acid, mesaconic acid, methacroylalanine, acryloylhydroxyglycine, sulfoethyl methacrylic acid, sulfopropyl acrylic acid, styrene sulfonic acid, sulfoethylacrylic acid, 2-methacryloyloxymethane-1-sulfonic acid, 3-methacryoyloxypropane-1-sulfonic acid, 3-(vinyloxy)propane-1-sulfonic acid, ethylenesulfonic acid, vinyl sulfuric acid, 4-vinylphenyl sulfuric acid, ethylene phosphonic acid, vinyl phosphoric acid, vinyl benzoic acid, 2-acrylamido-2-methyl-1-propanesulfonic acid, combinations thereof, derivatives thereof, and mixtures thereof.

[0027] Generally, the self cross-linkable latex particles can be prepared by emulsion polymerization techniques such as batch, semi-batch, or mini-emulsion processes. Such self cross-linkable latex particles may be produced using hydrophobic monomers and acidic monomers, along with at least one self cross-linkable monomer. In one embodiment, the self cross-linkable latex particle can be polymerized from at least one hydrophobic monomer, present in an amount up to 98 wt% of the total monomers, and selected from the group consisting of methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, hexyl methacrylate, 2-ethylhexyl methacrylate, lauryl methacrylate, octadecyl methacrylate, isobornyl methacrylate, vinyl acetate, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, hexyl acrylate, 2-ethylhexyl acrylate, lauryl acrylate, octadecyl acrylate, isobornyl acrylate, styrene, and mixtures thereof; at least one acidic monomer, present in an amount from about 0.1 wt% to about 30 wt% of the total monomers, and selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, maleic acid, vinyl benzoic acid, derivatives thereof, and mixtures thereof; and at least one self cross-linkable monomer (Formula I), present in an amount from about 0.1 wt% to about 25 wt% of the total monomer. The monomer can be, in one embodiment, selected from the group consisting of tetrahydrofurfuryl methacrylate, hydroxyethyl methacrylate, and mixtures thereof.

[0028] Generally, the self cross-linkable latex particles can be present in the ink composition in an amount ranging from about 0.5 wt% to about 40 wt%. In one embodiment, the self cross-linkable latex particles can be present in the ink composition in an amount ranging from about 3 wt% to about 6 wt%. As discussed above, the present ranges include all sub-ranges. For example, the self cross-linkable latex particles can be present in the ink composition from about 1 wt% to about 15 wt%, about 1 wt% to about 5 wt%, about 3 wt% to about 40 wt%, about 3 wt% to about 15 wt%, etc.

[0029] Additionally, the self cross-linkable latex particles can have a T_g ranging from about -40°C to about 125°C. In one embodiment, the T_g of the self cross-linkable latex particles can range from about 15°C to about 45°C. As discussed above, the present ranges include sub-ranges. For example, the self cross-linkable latex particles can have a T_g from about 0°C to about 75°C, about 0°C to about 45°C, about 15°C to about 75°C, about 20°C to about 40°C, etc.

[0030] Generally, the self-cross linkable particles, upon printing on a media substrate, can form an intra- and inter-particle cross-linked latex polymer film upon depletion or partial depletion of the liquid vehicle or a liquid vehicle component. As discussed herein, the removal can be caused by various means including evaporation, heating, absorption, etc. In one embodiment, the depletion or partial depletion can be caused by evaporation of the liquid vehicle or a liquid vehicle component or can be caused by heating of the liquid vehicle or a liquid vehicle component. In another aspect, the printed ink can be heated. The heating can be to a temperature sufficient to cause at least partial depletion of the liquid vehicle or a liquid vehicle component. In one embodiment, the printed ink can be heated to a temperature of at least 70°C. In another embodiment, the printed ink can be heated to a temperature of at least 50°C. As discussed above, the present ranges include sub-ranges. For example, the printed ink can be heated to a temperature of at least 30°C, at least 40°C, at least 60°C, etc.

[0031] As discussed above, the cross-linking may begin substantially immediately upon printing, e.g., a few seconds after printing as the liquid vehicle or a liquid vehicle component begins to deplete, e.g., evaporate. It is to be further understood that the cross-linking generally continues to occur for a time period ranging from about 2 seconds to about 24 hours. In an embodiment, this time period ranges from about 2 seconds to about 2 hours.

[0032] Additionally, the liquid vehicle can include a co-solvent that enhances the depletion. In one embodiment, the ink can contain a volatile organic co-solvent having a boiling point of less than 100°C. In another embodiment, the volatile organic co-solvent can have a boiling point of less than 75°C. In yet another embodiment, the volatile organic co-solvent can have a boiling point of less than 50°C. Examples of volatile co-solvents include, without limitation, 2-pyrrolidone, N-methyl pyrrolidone, 1,5-pentanediol, 1,6-hexanediol, 1,5-hexanediol and propylene glycol dimethyl ether, and mixtures thereof. Further, the liquid vehicle can include a mixture of co-solvents that enhance depletion. In one embodiment, the liquid vehicle can include at least two co-solvents that form a positive azeotrope; i.e., where the boiling point of the azeotrope is less than the boiling point of either of the individual co-solvents that form the azeotrope.

[0033] As mentioned, the durability discussed herein is achieved by cross-linking of the self cross-linkable latex particles that takes place after ink_-jet printing while the liquid vehicle or liquid vehicle component in the ink is being depleted. In one embodiment, the ink-jet ink print can exhibit increased durability relative to an ink-jet ink print not including the intra- and inter-particle cross-linked latex polymer film. The increased durability can include an improvement in highlighter smearfastness, rub resistance, wet smudgefastness, solvent resistance, or combinations thereof. The relative comparison generally involves comparing the present inks having the self cross-linkable latex particles to a comparison ink that does not have self cross-linkable particles, and therefore does not form the intra- and inter-particle cross-linked latex polymer film. The comparative ink can have the same general components as the inks of the present disclosure except for the self cross-linkable particles, i.e. the comparative ink includes latex polymer without copolymerized self-crosslinkable monomer where the other monomer concentrations are proportionally increased. In this case, the difference between the present inks and the comparative inks is due to the presence of the self cross-linkable monomer in the present latex particles and the absence of the self cross-linkable monomers in the latex particles of the comparative ink, allowing for an objective comparison as to the increased durability of the inks of the present disclosure over a comparative ink.

[0034] The instant disclosure also relates to the improvement in durability of ink-jet inks. These durability improvements encompass: improved highlighter smearfastness, rub resistance, wet smudgefastness, and solvent resistance, e.g., as represented by the rub resistance test and window cleaner test described below. Generally, rub resistance and window cleaner tests are more aggressive tests, as compared to more typical highlighter smearfastness and wet smudgefastness tests, i.e. the solvent used in the window cleaner test is more aggressive than highlighter fluid and the rub resistance test uses a more abrasive material than a highlighter tip. As such, ink-jet inks exhibiting better performance in window cleaner and rub resistance tests should exhibit even better performance in highlighter smearfastness and wet smudgefastness tests.

[0035] Additionally, it is noted that self cross-linkable latex particles described herein can be further stabilized by addition of surfactants. As such, in one embodiment, the latex particles can further comprise the addition of a reactive surfactant during the polymerization process. Generally, the reactive surfactant contains hydrophobic moieties that can be covalently bound to the surface of the polymeric particles. Additionally, such a reactive surfactant can be incorporated during the polymerization via appropriate organic groups, e.g., a vinyl group, such that the surface of the latex particles contains the reactive surfactant. Generally, the reactive surfactant can contain hydrophilic groups that allow the polymeric particles to be dispersed and/or stabilized in an aqueous medium. The hydrophilic groups can be anionic, cationic, nonionic, or zwitterionic. For example, suitable anionic groups include sulfonate, phosphonate, and carboxylate groups; suitable cationic groups include amine groups; and suitable nonionic groups include polyethelyene oxide, imidazole and amido groups. As such, in one embodiment, the reactive surfactants can be functionalized ethylene glycol acrylates, including the SIPOMER® series of surfactants from Rhodia. Other non-limiting examples of reactive surfactants include HITENOL™ (polyoxyethylene alkylphenyl ether ammonium sulfate) and NOIGEN™ (polyoxyethylene alkylphenyl ether) reactive surfactants commercially available from Dai-Ichi Kogyo Seiyaku Co., Ltd. of Japan; TREM® (sulfosuccinates) commercially available from Henkel; and the MAXEMUL® (anionic phosphate ester) reactive surfactants commercially available from Uniqema of the Netherlands. Suitable grades of some of the materials listed above may include HITENOL BC-20, NOIZEN RN-30, TREM LT-40, and MAXEMUL 6106 and 6112.

[0036] The ink-jet ink compositions of the present disclosure may also be suitable for use on many types of substrates of recording media, including but not limited to vinyl media, cellulose-based paper media, various cloth materials, polymeric materials (non-limitative examples of which include polyester white film or polyester transparent film), photopaper (non-limiting examples of which include polyethylene or polypropylene extruded on one or both sides of paper), metals, and/or mixtures or composites thereof. A non-limiting example of a suitable metal material is a metal in foil form made from, for example, at least one of aluminum, silver, tin, copper, alloys thereof, and/or mixtures thereof.

[0037] With these parameters in place regarding some of the possible self cross-linkable latex particles that can be formed, a discussion of dispersion fluids, e.g., inks, etc., is useful to exemplify how these polymers can be implemented for use in accordance with an embodiment of the present disclosure. Typically, inks can include a colorant dispersed in a liquid vehicle. Typical liquid vehicle formulation that can be used with the self cross-linkable latex particles described herein can include water, and optionally, one or more co-solvents present in total at from 0.1 wt% to 30 wt%, depending on the jetting architecture. Further, one or more non-ionic, cationic, and/or anionic surfactant can optionally be present, ranging from 0.01 wt% to 10.0 wt%. The balance of the formulation can be purified water, or other vehicle components known in the art, such as biocides, viscosity modifiers, materials for pH adjustment, sequestering agents, preservatives, and the like. In one embodiment, the liquid vehicle can be predominantly water.

[0038] Classes of co-solvents that can be used can include organic co-solvents including aliphatic alcohols, aromatic alcohols, diols, glycol ethers, polyglycol ethers, caprolactams, formamides, acetamides, and long chain alcohols. Examples of such compounds include primary aliphatic alcohols, secondary aliphatic alcohols, 1,2-alcohols, 1,3-alcohols, 1,5-alcohols, ethylene glycol alkyl ethers, propylene glycol alkyl ethers, higher homologs (C₆-C₁₂) of polyethylene glycol alkyl ethers, N-alkyl caprolactams, unsubstituted caprolactams, both substituted and unsubstituted formamides, both substituted and unsubstituted acetamides, and the like. Specific examples of solvents that can be used include trimethylolpropane, 2-pyrrolidinone, and 1,5-pentanediol.

[0039] One or more of many surfactants can also be used as are known by those skilled in the art of ink formulation and may be alkyl polyethylene oxides, alkyl phenyl polyethylene oxides, polyethylene oxide block copolymers, acetylenic polyethylene oxides, polyethylene oxide (di)esters, polyethylene oxide amines, protonated polyethylene oxide amines, protonated polyethylene oxide amides, dimethicone copolyols, substituted amine oxides, and the like. The amount of surfactant added to the formulation of this disclosure may range from 0 wt% to 10.0 wt%. It is to be noted that the surfactant that is described as being usable in the liquid vehicle is not the same as the surfactant that is described as being adhered to the surface of the latex particles, though many of the same surfactants can be used for either purpose.

[0040] Consistent with the formulation of this disclosure, various other additives may be employed to optimize the properties of the ink composition for specific applications. Examples of these additives are those added to inhibit the growth of harmful microorganisms. These additives may be biocides, fungicides, and other microbial agents, which are routinely used in ink formulations. Examples of suitable microbial agents include, but are not limited to, NUOSEPT® (Nudex, Inc.), UCARCIDE™ (Union carbide Corp.), VANCIDE® (R.T. Vanderbilt Co.), PROXEL® (ICI America), and combinations thereof.

[0041] Sequestering agents, such as EDTA (ethylene diamine tetra acetic acid), may be included to eliminate the deleterious effects of heavy metal impurities, and buffer solutions may be used to control the pH of the ink. From 0 wt% to 2.0 wt%, for example, can be used. Viscosity modifiers and buffers may also be present, as well as other additives known to those skilled in the art to modify properties of the ink as desired. Such additives can be present at from 0 wt% to 20.0 wt%.

EXAMPLES

[0042] The following examples illustrate embodiments of the disclosure that are presently known. Thus, these examples should not be considered as limitations of the disclosure, but are merely in place to teach how to make compositions of the present disclosure. As such, a representative number of compositions and their method of manufacture are disclosed herein.

Example 1 - Synthesis of Self Cross-linkable Latex Particles

[0043] Monomers of styrene (332 g), tetrahydrofurfuryl methacrylate (60 g), and methacrylic acid (8 g) are emulsified in water (160 ml) containing reactive surfactant MAXEMUL 6106 (2g) from Uniquema. An initiator solution is prepared by dissolving potassium persulfate (1.39g) in water (160 ml). Water (1160 ml) is heated to 90°C, at which time 32 ml of the initiator solution is added. This is followed by the simultaneous addition of the emulsified monomer solution and the remaining initiator solution added over a period of 33 minutes and 35 minutes, respectively. This reaction mixture is maintained at a temperature of 90°C for a period of about 2.5 hours and then cooled to ambient temperature. The pH is then adjusted to 8.5 with 50% potassium hydroxide solution. The reaction mixture is filtered with 200 mesh filter to obtain self cross-linkable latex particles in about 20.4 wt% solid.

Example 2 - Preparation of Ink with the Self Cross-linkable Latex Particles of Example I

[0044] An ink-jettable composition is prepared by dispersing 6 wt% solid of the self cross-linkable latex particles of Example 1 in a liquid vehicle. The liquid vehicle includes 20 wt% organic co-solvent, 0.5 wt% surfactant, 0.5 wt% biocide with the balance being water. The ink also contains about 3% of pigments to impart color.

Example 3 - Preparation of Control Ink

[0045] A control latex not having self cross-linkable units is prepared similar to Example 1 by removing the tetrahydofurfuryl methacrylate monomer. In order to compensate for the loss of the tetrahydofurfuryl methacrylate, the rest of the monomers are increased in their respective amounts (proportionally) maintaining their ratios as listed in Example 1. Once isolated, the control latex is added to the liquid vehicle of Example 2, providing a control ink that has the same makeup of the self cross-linkable latex particle ink except for the ability to self cross-link due to the absence of the tetrahydofurfuryl methacrylate monomer. Such a control allows for an objective comparison.

Example 4 -Durability Tests

[0046] The control inks of Example 3 and the ink prepared in accordance with the present disclosure of Example 2 were filled into ink-jet pens and printed with a Hewlett-Packard printer. They were printed on a vinyl media. After printing, the inks were subjected to a rub test and a window cleaner test.

[0047] The dry rub test was performed with a linear abraser (specifically a TABER® Linear Abraser-Model 5750). The arm of the linear abraser stroked each media sample in a linear motion back and forth at a controlled stroke speed and length, the head of the linear abraser following the contours of the media samples. To the shaft of the arm of the linear abraser, a 250 gram weight was added to make the load constant. Specifically for the rub test, a stroking head or "wearaser" was attached to the end of the arm of the linear abraser. The stroking head was the size and shape of a pencil eraser and had a contact patch with a diameter of approximately ¼ inch diameter. The stroking head was abrasive (specifically CALIBRASE® CS-10) with a mild to medium abrasive effect. The stroking head was stroked back and forth 10 times on each media sample. The rubbed media samples were judged for color fastness.

[0048] The solvent resistance was tested using window cleaner, and was performed with a linear abraser (specifically a TABER® Linear Abraser-Model 5750). The arm of the linear abraser stroked each media sample in a linear motion back and forth at a controlled stroke speed and length, the head of the linear abraser following the contours of the media samples. To the shaft of the arm of the linear abraser, a 250 gram weight was added to make the load constant. Specifically for the window cleaner test, an acrylic finger (specifically from a TABER® Crock Meter Kit) covered by a cloth (specifically a TABER® Crocking Cloth) was attached to the end of the arm of the linear abraser. WINDEX® window cleaner was applied to the cloth, and the cloth-covered end of the acrylic finger was stroked back and forth 5 times on each media sample. The rubbed media samples were judged for color fastness.

[0049] After testing, the inks were visually graded as either pass or fail. A passing grade was given if the ink maintained at least 50% coverage of the substrate while a failing grade was given if the ink maintained less than 50% coverage of the substrate.

[0050] As can be seen in FIGS. 1, 2a, and 2b, the control ink received failing grades for both the rub and window cleaner tests (FIG. 1), while the self cross-linkable latex particle containing ink received passing grades (FIG. 2a,2b) for both tests.

[0051] While the disclosure has been described with reference to certain preferred embodiments, those skilled in the art will appreciate that various modifications, changes, omissions, and substitutions can be made without departing from the spirit of the disclosure. It is intended, therefore, that the invention be limited only by the scope of the following claims.

Claims

1. An ink-jet ink composition, comprising:

a) a liquid vehicle;

b) a colorant dispersed or dissolved in a liquid vehicle; and

c) self cross-linkable latex particles dispersed in the liquid vehicle, the self cross-linkable latex particles comprising:

i) at least one hydrophobic monomer,

ii) at least one acidic monomer, and

iii) at least one self cross-linkable monomer, the at least one self cross-linkable monomer including at least one keto group, and having the general formula:

where R is H or CH₃; X is O or NH; Y is a ring structure, and the ring structure includes at least one hetero atom having one of the following general formulas:

where A is O, NH, or S,wherein the self cross-linkable latex particle has at least 0.1 wt% of the self cross-linkable monomer at the surface of the self cross-linkable latex particle providing cross-linking sites on the surface of the self cross-linkable latex particle, and wherein the self cross-linkable latex particles form an intra- and inter-particle cross-linked latex polymer film after printing the ink-jet ink on a substrate and upon at least partial depletion of the liquid vehicle or a liquid vehicle component.

2. The ink-jet ink composition of claim 1, wherein the self cross-linkable monomer is selected from the group consisting of tetrahydrofurfuryl methacrylate, hydroxyethyl methacrylate, and mixtures thereof.

3. The ink-jet ink composition of any of claims 1 through 2, wherein the self cross-linkable latex particles are present in the ink composition in an amount ranging from 0.5 wt% to 40 wt% and have a T_g ranging from -40°C to 125°C.

4. The ink-jet ink composition of any of claims 1 through 3, wherein the at least one hydrophobic monomer is up to 98 wt% of the monomers and is selected from the group consisting of methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, hexyl methacrylate, 2-ethylhexyl methacrylate, lauryl methacrylate, octadecyl methacrylate, isobornyl methacrylate, vinyl acetate, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, hexyl acrylate, 2-ethylhexyl acrylate, lauryl acrylate, octadecyl acrylate, isobornyl acrylate, styrene, and mixtures thereof;
wherein the at least one acidic monomer is from 0.1 wt% to 30 wt% of the monomers and is selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, maleic acid, vinyl benzoic acid, derivatives thereof, and mixtures thereof; and
wherein the at least one self cross-linkable monomer is from 0.1 wt% to 25 wt% of the monomers and is selected from the group consisting of tetrahydrofurfuryl methacrylate, hydroxyethyl methacrylate, and mixtures thereof.

5. The ink-jet ink composition of any of claims 1 through 4, wherein the self cross-linkable latex particles are present in the ink composition from 3 wt% to 6 wt% and the T_g of the self cross-linkable latex particles ranges from 15°C to 45°C, and the latex particles.

6. The ink-jet ink composition of any of claims 1 through 5, wherein the at least partial depletion is caused by evaporation of the liquid vehicle or a liquid vehicle component at ambient conditions or by heating of the liquid vehicle or a liquid vehicle component.

7. A method of forming an ink-jet ink print, comprising:

printing the ink-jet ink composition of any of claims 1 through 6 on a substrate; and

forming an intra- and inter-particle cross-linked latex polymer film upon at least partial depletion of the liquid vehicle or a liquid vehicle component from the ink-jet ink composition printed on the substrate.

8. The method of claim 7, wherein the ink-jet ink print exhibits increased durability relative to a comparative ink-jet print which does not include intra- and inter-particle cross-linked latex polymer film.

9. The method of claim 8, wherein the increased durability includes an improvement in each of highlighter smearfastness, rub resistance, wet smudgefastness, and solvent resistance.

10. The method of any of claims 7 through 9, wherein the self cross-linkable latex particles are present in the ink composition from 0.5 wt% to 40 wt% and wherein the self cross-linkable monomer is selected from the group consisting of tetrahydrofurfuryl methacrylate, hydroxyethyl methacrylate, and mixtures thereof.

11. The method of any of claims 7 through 10, wherein the partial depletion is caused by evaporation of the liquid vehicle or a liquid vehicle component at ambient conditions or by heating of the liquid vehicle or a liquid vehicle component.

12. An ink-jet printing system, comprising:

a) a substrate;

b) the ink-jet ink composition of any of claims 1 through 6; and

c) an ink-jet printer including a reservoir containing the ink-jet ink composition and an ink-jet printhead configured to eject the ink-jet ink composition onto the substrate;

wherein the ink-jet ink composition is formulated to form an intra- and inter-particle cross-linked latex polymer film after printing the ink-jet ink composition on the substrate and upon at least partial depletion of the liquid vehicle or a liquid vehicle component.

13. The ink-jet printing system of claim 12, wherein the self cross-linkable latex particles are present in the ink composition from 3 wt% to 6 wt% and the T_g of the self cross-linkable latex particles ranges from 15°C to 45°C, and the latex particles.

14. The ink-jet printing system of any of claims 12 through 13, wherein the self cross-linkable monomer is selected from the group consisting of tetrahydrofurfuryl methacrylate, hydroxyethyl methacrylate, and mixtures thereof.

Ansprüche

1. Tintenstrahltintenzusammensetzung, umfassend:

a) eine flüssige Trägersubstanz;

b) ein Färbemittel, das in einer flüssigen Trägersubstanz dispergiert oder gelöst ist; und

c) selbstvernetzbare Latexpartikel, die in der flüssigen Trägersubstanz dispergiert sind, wobei die selbstvernetzbaren Latexpartikel Folgendes umfassen:

i) wenigstens ein hydrophobes Monomer,

ii) wenigstens ein saures Monomer und

iii) wenigstens ein selbstvernetzbares Monomer, wobei das wenigstens eine selbstvernetzbare Monomer wenigstens eine Ketogruppe beinhaltet und folgende allgemeine Formel aufweist:

wobei es sich bei R um H oder CH₃ handelt; es sich bei X um O oder NH handelt; Y eine Ringstruktur ist und die Ringstruktur wenigstens ein Heteroatom mit einer der folgenden allgemeinen Formeln beinhaltet:

wobei es sich bei A um O, NH oder S handelt, wobei das selbstvernetzbare Latexpartikel wenigstens 0,1 Gew.-% des selbstvernetzbaren Monomers an der Oberfläche des selbstvernetzbaren Latexpartikels aufweist, wobei Selbstvernetzungsstellen auf der Oberfläche des selbstvernetzbaren Latexpartikels bereitgestellt sind und wobei die selbstvernetzbaren Latexpartikel nach dem Drucken der Tintenstrahltinte auf ein Substrat und nach wenigstens teilweisem Entzug der flüssigen Trägersubstanz oder einer flüssigen Trägersubstanzkomponente einen intra- und interpartikelvernetzten Latexpolymerfilm bilden.

2. Tintenstrahltintenzusammensetzung nach Anspruch 1, wobei das selbstvernetzbare Monomer ausgewählt ist aus der Gruppe, bestehend aus Tetrahydrofurfurylmethacrylat, Hydroxyethylmethacrylat und Gemischen davon.

3. Tintenstrahltintenzusammensetzung nach einem der Ansprüche 1 bis 2, wobei die selbstvernetzbaren Latexpartikel in der Tintenzusammensetzung in einer Menge im Bereich von 0,5 Gew.-% bis 40 Gew.-% vorliegen und eine T_g im Bereich von -40 °C bis 125 °C aufweisen.

4. Tintenstrahltintenzusammensetzung nach einem der Ansprüche 1 bis 3, wobei das wenigstens eine hydrophobe Monomer bis zu 98 Gew.-% der Monomere beträgt und ausgewählt ist aus der Gruppe, bestehend aus Methylmethacrylat, Ethylmethacrylat, Propylmethacrylat, Butylmethacrylat, Hexylmethacrylat, 2-Ethylhexylmethacrylat, Laurylmethacrylat, Octadecylmethacrylat, Isobornylmethacrylat, Vinylacetat, Methylacrylat, Ethylacrylat, Propylacrylat, Butylacrylat, Hexylacrylat, 2-Ethylhexylacrylat, Laurylacrylat, Octadecylacrylat, Isobornylacrylat, Styren und Gemischen davon;
wobei das wenigstens eine saure Monomer 0,1 Gew.-% bis 30 Gew.-% der Monomere beträgt und ausgewählt ist aus der Gruppe, bestehend aus Acrylsäure, Methacrylsäure, Itaconsäure, Maleinsäure, Vinylbenzoesäure, Derivaten davon und Gemischen davon; und
wobei das wenigstens eine selbstvernetzbare Monomer 0,1 Gew.-% bis 25 Gew.-% der Monomere beträgt und ausgewählt ist aus der Gruppe, bestehend aus Tetrahydrofurfurylmethacrylat, Hydroxyethylmethacrylat und Gemischen davon.

5. Tintenstrahltintenzusammensetzung nach einem der Ansprüche 1 bis 4, wobei die selbstvernetzbaren Latexpartikel in der Tintenzusammensetzung mit 3 Gew.-% bis 6 Gew.-% vorliegen und die T_g der selbstvernetzbaren Latexpartikel im Bereich von 15 °C bis 45 °C liegt, und die Latexpartikel.

6. Tintenstrahltintenzusammensetzung nach einem der Ansprüche 1 bis 5, wobei der wenigstens teilweise Entzug durch Verdampfen der flüssigen Trägersubstanz oder einer flüssigen Trägersubstanzkomponente bei Umgebungsbedingungen oder durch Erwärmen der flüssigen Trägersubstanz oder einer flüssigen Trägersubstanzkomponente verursacht wird.

7. Verfahren zur Bildung eines Tintenstrahltintendrucks, umfassend:

Drucken der Tintenstrahltintenzusammensetzung nach einem der Ansprüche 1 bis 6 auf ein Substrat und

Bilden eines intra- und interpartikelvernetzten Latexpolymerfilms nach wenigstens teilweisem Entzug der flüssigen Trägersubstanz oder einer flüssigen Trägersubstanzkomponente von der auf das Substrat gedruckten Tintenstrahltintenzusammensetzung.

8. Verfahren nach Anspruch 7, wobei der Tintenstrahltintendruck eine erhöhte Haltbarkeit relativ zu einem vergleichbaren Tintenstrahldruck aufweist, der keinen intra- und interpartikelvernetzten Latexpolymerfilm beinhaltet.

9. Verfahren nach Anspruch 8, wobei die erhöhte Haltbarkeit eine Verbesserung jeweils der Textmarker-Schmierfestigkeit, Wischfestigkeit, Nassschmierfestigkeit und Lösungsmittelfestigkeit beinhaltet.

10. Verfahren nach einem der Ansprüche 7 bis 9, wobei die selbstvernetzbaren Latexpartikel in der Tintenzusammensetzung im Bereich von 0,5 Gew.-% bis 40 Gew.-% vorliegen und wobei das selbstvernetzbare Monomer ausgewählt ist aus der Gruppe, bestehend aus Tetrahydrofurfurylmethacrylat, Hydroxyethylmethacrylat und Gemischen davon.

11. Verfahren nach einem der Ansprüche 7 bis 10, wobei der teilweise Entzug durch Verdampfen der flüssigen Trägersubstanz oder einer flüssigen Trägersubstanzkomponente bei Umgebungsbedingungen oder durch Erwärmen der flüssigen Trägersubstanz oder einer flüssigen Trägersubstanzkomponente erfolgt.

12. Tintenstrahldrucksystem, umfassend:

a) ein Substrat;

b) die Tintenstrahltintenzusammensetzung nach einem der Ansprüche 1 bis 6 und

c) einen Tintenstrahldrucker, beinhaltend ein Reservoir, das die Tintenstrahltintenzusammensetzung enthält und einen Tintenstrahldruckkopf, der beschaffen ist, die Tintenstrahltintenzusammensetzung auf das Substrat auszugeben;

wobei die Tintenstrahltintenzusammensetzung formuliert ist, nach dem Drucken der Tintenstrahltintenzusammensetzung auf das Substrat und nach dem wenigstens teilweisen Entzug der flüssigen Trägersubstanz oder einer flüssigen Trägersubstanzkomponente einen intra- und interpartikelvernetzten Latexpolymerfilm zu bilden.

13. Tintenstrahldrucksystem nach Anspruch 12, wobei die selbstvernetzbaren Latexpartikel in der Tintenzusammensetzung mit 3 Gew.-% bis 6 Gew.-% vorliegen und die T_g der selbstvernetzbaren Latexpartikel im Bereich von 15°C bis 45°C liegt, und die Latexpartikel.

14. Tintenstrahldrucksystem nach einem der Ansprüche 12 bis 13, wobei das selbstvernetzbare Monomer ausgewählt ist, aus der Gruppe bestehend aus Tetrahydrofurfurylmethacrylat, Hydroxyethylmethacrylat und Gemischen davon.

Revendications

1. Composition d'encre pour jet d'encre, comprenant :

a) un véhicule liquide ;

b) un colorant dispersé ou dissous dans un véhicule liquide ; et

c) des particules de latex auto-réticulables dispersées dans le véhicule liquide, les particules de latex auto-réticulables comprenant :

i) au moins un monomère hydrophobe,

ii) au moins un monomère acide, et

iii) au moins un monomère auto-réticulable, ledit monomère auto-réticulable comportant au moins un groupe céto, et ayant la formule générale :

où R est H ou CH₃ ; X est O ou NH ; Y est une structure annulaire, et la structure annulaire comporte au moins un hétéroatome ayant l'une des formules générales suivantes :

où A est O, NH ou S, dans laquelle la particule de latex auto-réticulable a au moins 0,1 % en poids du monomère auto-réticulable à la surface de la particule de latex auto-réticulable fournissant des sites de réticulation sur la surface de la particule de latex auto-réticulable, et dans laquelle les particules de latex auto-réticulables forment un film polymère de latex réticulé intra-particules et inter-particules après impression de l'encre pour jet d'encre sur un substrat et après déplétion au moins partielle du véhicule liquide ou d'un composant de véhicule liquide.

2. Composition d'encre pour jet d'encre selon la revendication 1, dans laquelle le monomère auto-réticulable est choisi dans le groupe constitué par le méthacrylate de tétrahydrofurfuryle, le méthacrylate d'hydroxyéthyle et leurs mélanges.

3. Composition d'encre pour jet d'encre selon l'une quelconque des revendications 1 à 2, dans laquelle les particules de latex auto-réticulables sont présentes dans la composition d'encre en une quantité se situant entre 0,5 % en poids et 40 % en poids et ont une T_g allant de -40 °C à 125 °C.

4. Composition d'encre pour jet d'encre selon l'une quelconque des revendications 1 à 3, dans laquelle ledit monomère hydrophobe représente jusqu'à 98 % en poids des monomères et est choisi dans le groupe constitué par le méthacrylate de méthyle, le méthacrylate d'éthyle, le méthacrylate de propyle, le méthacrylate de butyle, le méthacrylate d'hexyle, le méthacrylate de 2-éthylhexyle, le méthacrylate de lauryle, le méthacrylate d'octadécyle, le méthacrylate d'isobornyle, l'acétate de vinyle, l'acrylate de méthyle, l'acrylate d'éthyle, l'acrylate de propyle, l'acrylate de butyle, l'acrylate d'hexyle, l'acrylate de 2-éthylhexyle, l'acrylate d'octadécyle, l'acrylate d'isobornyle, le styrène et leurs mélanges ;
dans laquelle ledit monomère acide représente entre 0,1 % en poids et 30 % en poids des monomères et est choisi dans le groupe constitué par l'acide acrylique, l'acide méthacrylique, l'acide itaconique, l'acide maléique, l'acide vinylbenzoïque et leurs mélanges ; et
dans laquelle ledit monomère auto-réticulable représente entre 0,1 % en poids et 25 % en poids des monomères et est choisi dans le groupe constitué par le méthacrylate de tétrahydrofurfuryle, le méthacrylate d'hydroxyéthyle et leurs mélanges.

5. Composition d'encre pour jet d'encre selon l'une quelconque des revendications 1 à 4, dans laquelle les particules de latex auto-réticulables sont présentes dans la composition d'encre en une quantité comprise entre 3 % en poids et 6 % en poids et la T_g des particules de latex auto-réticulables se situe entre 15 °C et 45 °C, et les particules de latex.

6. Composition d'encre pour jet d'encre selon l'une quelconque des revendications 1 à 5, dans laquelle la déplétion au moins partielle est provoquée par l'évaporation du véhicule liquide ou d'un composant de véhicule liquide dans les conditions ambiantes ou par chauffage du véhicule liquide ou d'un composant de véhicule liquide.

7. Procédé de formation d'une impression d'encre pour jet d'encre, comprenant :

l'impression de la composition d'encre pour jet d'encre selon l'une quelconque des revendications 1 à 6 sur un substrat ; et

la formation d'un film polymère de latex réticulé intra-particules et inter-particules après la déplétion au moins partielle du véhicule liquide ou d'un composant de véhicule liquide à partir de la composition d'encre pour jet d'encre imprimée sur le substrat.

8. Procédé selon la revendication 7, dans lequel l'impression d'encre pour jet d'encre fait preuve d'une durabilité accrue par rapport à une impression à jet d'encre comparative qui ne comporte pas de film polymère de latex réticulé intra-particules et inter-particules.

9. Procédé selon la revendication 8, dans lequel la durabilité accrue comporte une amélioration de la résistance aux bavures de surligneur, de la résistance au frottement, de la résistance au papillotage humide et de la résistance aux solvants.

10. Procédé selon l'une quelconque des revendications 7 à 9, dans lequel les particules de latex auto-réticulables sont présentes dans la composition d'encre en une quantité comprise entre 0,5 % en poids et 40 % en poids et dans lequel le monomère auto-réticulable est choisi dans le groupe constitué par le méthacrylate de tétrahydrofurfuryle, le méthacrylate d'hydroxyéthyle et leurs mélanges.

11. Procédé selon l'une quelconque des revendications 7 à 10, dans lequel la déplétion partielle est provoquée par l'évaporation du véhicule liquide ou d'un composant de véhicule liquide dans les conditions ambiantes ou par chauffage du véhicule liquide ou d'un composant de véhicule liquide.

12. Système d'impression à jet d'encre, comprenant :

a) un substrat ;

b) la composition d'encre pour jet d'encre selon l'une quelconque des revendications 1 à 6 ; et

c) une imprimante à jet d'encre comportant un réservoir contenant la composition d'encre pour jet d'encre et une tête d'impression à jet d'encre configurée pour éjecter la composition d'encre pour jet d'encre sur le substrat ;

dans lequel la composition d'encre pour jet d'encre est formulée pour former un film polymère latex réticulé intra-particules et inter-particules après impression de la composition d'encre pour jet d'encre sur le substrat et après la déplétion au moins partielle du véhicule liquide ou d'un composant de véhicule liquide.

13. Système d'impression à jet d'encre selon la revendication 12, dans lequel les particules de latex auto-réticulables sont présentes dans la composition d'encre en une quantité comprise entre 3 % en poids et 6 % en poids et la Tg des particules de latex auto-réticulables se situe entre 15 °C et 45 °C, et les particules de latex.

14. Système d'impression à jet d'encre selon l'une quelconque des revendications 12 à 13, dans lequel le monomère auto-réticulable est choisi dans le groupe constitué par le méthacrylate de tétrahydrofurfuryle, le méthacrylate d'hydroxyéthyle et leurs mélanges.

Drawing