[0001] The invention relates to a dishwasher and to a method for cleaning wash ware in a
dishwasher.
The invention relates particularly to a method for cleaning wash ware in a dishwasher,
in particular a commercial dishwasher, which is designed as a programmable automatic
machine. The invention relates, furthermore, to a dishwasher, in particular a commercial
dishwasher, in the form of a programmable automatic machine.
Manually loadable and unloadable dishwashers are programmable automatic machines.
Programmable automatic machines (called box-type ware washers or else batch dishwashers)
may be basket push-through dishwashers, also called hood-type ware washers, or front-loadable
ware washers. Front loaders may be under-counter machines, top-counter machines or
else free-standing front loaders.
Wash ware are, for example, plates, cups, pots, trays, cutlery, items of cutlery,
glasses and kitchen utensils.
The publication
EP 1 738 677 A2 discloses a domestic dishwasher which is designed for the following method sequence:
a washing phase, during which washing fluid is sprayed by means of a pump out of a
sump via spray nozzles into a washing chamber which is designed for receiving wash
ware. Thereafter, washing fluid is pumped away, and the sump is filled with fresh
water which is then conveyed by the same pump as that which previously conveyed the
washing fluid to the same spray nozzles as the washing fluid. At the transition from
the sump to the pump, there is a heater for heating the washing fluid, and, during
the rinsing-clear phase, the rinse aid fluid may be heated or left unheated. After
the rinsing-clear phase, a steam phase follows, in which fresh water is evaporated
out of the sump by means of the heating and is conducted via the said spray nozzles
into the treatment chamber. The steam phase may be followed by a drying phase in which
the heated wash ware is dried. From
WO 01/78573 A1 a cleaning apparatus according to the preamble of the independent claims is known
with which the kind of articles to be washed is identified via the kind of the used
rack.
EP 1192893 discloses a method and a dishwasher according to the preamble of claims 1 and 8,
respectively. Commercial dishwashers require water, detergent, rinse aid and energy
for cleaning wash ware. The consumption of detergent and rinse aid is proportional
to the water consumption per washing cycle. In the case of a constant water inflow
temperature, this also applies to the heating energy which is required for heating
the rinsing-clear water.
[0002] A commercial dishwasher, as a rule, has two water circuits which are completely separate
from one another. These are a water circuit, which is responsible for washing and
is executed with used water from the washing tank, and a fresh-water circuit, which
is responsible for rinsing clear and uses fresh water from a boiler.
[0003] The main task of the rinsing-clear phase is to remove the washing fluid residues
(lye) located on the wash ware. The rinsing-clear fluid (pure fresh water or fresh
water mixed with rinse aid) sprayed during the rinsing-clear phase flows into the
washing tank and therefore also serves for regenerating the washing fluid. Before
new rinsing-clear fluid is conducted into the washing tank during the rinsing-clear
phase, the same quantity of washing fluid is pumped off from the washing tank.
[0004] In dishwashers which are designed in the form of a programmable automatic machine,
the wash ware to be treated, such as, for example, dishes, pots, glasses, cutlery
and other utensils to be cleaned, are treated during a plurality of treatment phases
to be carried out in succession, such as, for example, washing phase or phases, rinsing-clear
phase or phases and drying phase or phases. However, different types of wash ware
require different treatment parameters for the individual process steps because of
their use, their degree of soiling, their shape and the material. In present-day dishwashers
designed as a programmable automatic machine, however, an automatic differentiation
of the types of wash ware to be treated is, as a rule, not carried out, and therefore
the conventional programmes often are designed to be a compromise such that they can
be used for a plurality of different types of wash ware.
[0005] It is known that the programmable automatic dishwashers known from the prior art,
such as, for example, under-counter dishwashers or hood-type dishwashers, may be equipped
with a plurality of programmes. The individual programmes differ from one another
mainly in the length of running time (cycle duration) of the treatment phases or,
in the case of special programmes particularly for the treatment of drinking glasses,
in the temperature parameters of the washing phase and of the rinsing-clear phase.
In programmable automatic machines of this type, the operating personnel have the
possibility, for example, of selecting a shorter programme for lightly soiled wash
ware, such as, for example, drinking glasses, and a longer programme for more heavily
or heavily soiled wash ware. In practice, however, because of inadequate training
of the operating personnel, the possibility of manual programme selection is utilized
only rarely, and therefore a programme preset at the factory is mainly employed for
the treatment of the wash ware, irrespective of the type of wash ware.
[0006] If, in the treatment of the wash ware, a programme preset at the factory is employed,
which, as a rule, is designed to be a compromise such that it can be used more or
less efficiently for a plurality of types of wash ware, then, for example, lightly
soiled crockery, such as, for example, drinking glasses, are washed for an uneconomically
long time and at higher temperatures than would actually be required. On the other
hand, there is the risk that, for example, wash ware with food residues which are
relatively difficult to remove, such as, for example, cooking utensils and/or cutlery,
are not cleaned sufficiently, and therefore, under certain circumstances, a plurality
of washing runs or additional manual cleaning work are necessary.
[0007] The invention is intended to achieve the object of providing a dishwasher, in particular
commercial dishwasher, which is designed as a programmable automatic machine and which
has a treatment chamber for receiving wash ware and which can provide good treatment
results for all types of wash ware by the efficient utilization of resources (fresh
water, chemicals and energy) during operation. Furthermore, the object is to be achieved
of specifying a corresponding method for operating such a dishwasher designed as a
programmable automatic machine.
[0008] The solution according to the invention is distinguished in that, before the actual
treatment (cleaning) of the wash ware, first the type of wash ware to be treated is
detected with the aid of a suitable wash-ware detector device and a predetermined
(e.g., predefined) or determinable (e.g., user definable) treatment programme for
the treatment of the wash ware is selected automatically as a function of the detected
type of wash ware by a programme control device. Subsequently, an automatic setting
of the process parameters associated with the selected treatment programme takes place.
The treatment programme may be set during machine manufacture or may be set or modified
by service personnel and/or machine operators/users in the field or on-site.
On the one hand, an automatic detection of the type of wash ware to be treated is
possible due to the provision of the wash-ware detector device. On the other hand,
with the aid of the programme control device, an optimal treatment programme for the
treatment of the wash ware during at least one treatment phase is selected automatically
for each detected type of wash ware, and the process parameters associated with the
selected treatment programme are set. The selection and automatic setting of the process
parameters preferably take place for at least one treatment phase (washing phase,
rinsing-clear phase, drying phase). Since the process parameters applicable to the
respective treatment phases can thereby be adapted to the type of wash ware to be
treated, the consumption of fresh water, chemicals and energy can be optimized.
It is basically conceivable that the programme control device is designed for assigning
each detected type of wash ware to a predetermined or determinable wash ware group
likewise before the actual treatment of the wash ware. For each wash ware group, there
is, in turn, a predetermined or determinable treatment programme, according to which
the wash ware of the type of wash ware assigned to this wash ware group is to be treated
during at least one of the treatment phases, such as, for example, during the washing
phase, the rinsing-clear phase and/or the drying phase.
The treatment programme predetermined or determinable for each wash ware group is
preferably a treatment programme which is adapted, on the one hand, to the consumption
of fresh water, chemicals and energy and, on the other hand, to a sufficient cleaning
result. The solution according to the invention therefore makes it possible that the
process parameters of the dishwasher are optimally adapted automatically to the respective
type of wash ware to be treated, without the operating personnel having to take action
and carry out a programme selection manually.
[0009] The "type of wash ware" is understood in the present context to mean the type of
wash ware to be treated or to be cleaned. The type of wash ware depends particularly,
for example, on the size, shape and/or material of the wash ware to be cleaned.
[0010] The invention is described below by means of preferred embodiments of the dishwasher
according to the invention with reference to the drawings in which:
- Fig. 1
- shows diagrammatically a dishwasher designed in the form of a programmable automatic
machine, according to a first embodiment of the invention; and
- Fig. 2
- shows diagrammatically a dishwasher designed in the form of a programmable automatic
machine, according to a second embodiment of the invention.
[0011] The dishwasher 1 according to the invention has a treatment chamber 2 for cleaning
wash ware, not illustrated in the drawings. Below the treatment chamber 2 is arranged
a washing tank 4 in which fluid can flow back out of the cleaning chamber 2 by gravity.
The washing tank 4 may be covered at the transition to the treatment chamber 2 with
the aid of a screen, not illustrated in the drawings. The washing tank 4 contains
washing fluid 6 which is usually water, to which, if appropriate, detergent can be
supplied automatically in a controlled way by a detergent metering device, not illustrated
in the drawings. The washing fluid 6 can be conveyed by a washing pump 8 via a washing
line system 10 to washing nozzles 33 and 34 (e.g., nozzles that may be located in
upper and lower rotatable wash arms) and be sprayed through these washing nozzles
33, 34 in the treatment chamber 2 onto the wash ware to be cleaned. The sprayed washing
fluid 6 subsequently flows back into the washing tank 4. The lower end 5 of the washing
tank 4 may have connected to it a discharge line 3 with an outflow pump 11, in order,
as required, to empty the washing tank 4.
[0012] In the embodiment, illustrated in Fig. 1, of the dishwasher 1 according to the invention,
a first rinsing-clear pump 12 is connected with its suction side to an outlet 35 of
a boiler 21. The boiler 21 has, furthermore, an inlet 22 which is connected to a fresh-water
feed line 28 and via which either fresh water or fresh water with metered rinse aid
is supplied to the boiler 21. In the boiler 21, the fluid (pure fresh water or fresh
water with metered rinse aid) supplied via the inlet 22 is heated according to a stipulated
process sequence. Via the first rinsing-clear pump 12 connected with its suction side
to the boiler outlet 35, the rinsing-clear fluid heated in the boiler 21 may be supplied,
for example during a fresh-water rinsing-clear phase, to rinsing-clear nozzles 7 and
9 (e.g., nozzles that may be located in upper and lower rotatable rinse arms) via
a rinsing-clear line system 15, 15a. The rinsing-clear nozzles 7 and 9 are arranged
in the treatment chamber 2, in order to spray the rinsing-clear fluid heated in the
boiler 21 onto the wash ware in the treatment chamber 2.
[0013] It is, of course, also conceivable, however, that the boiler 21 is supplied via the
inlet 22 and the fresh-water feed line 28 with pure fresh water, to which, after heating
the boiler 21, rinse aid is metered with the aid of a rinse-aid metering device, not
illustrated in the drawings.
[0014] In the embodiment, illustrated in Fig. 1, of the dishwasher 1 according to the invention,
furthermore, a second rinsing-clear pump 13 is provided, which is connected with its
suction side to a fresh-water container 14 and with its delivery side to a rinsing-clear
line system 15, 15b. The rinsing-clear line system 15b extending from the delivery
side of the second rinsing-clear pump 13 and the rinsing-clear line system 15a extending
from the delivery side of the first rinsing-clear pump 12 merge into a common rinsing-clear
line system 15. By means of the second rinsing-clear pump 13 connected to the fresh-water
container 14, unheated rinsing-clear fluid can be conveyed to the rinsing-clear nozzles
7 and 9 arranged in the treatment chamber 2, in order, as required, to spray unheated
rinsing-clear fluid onto the wash ware.
[0015] The fresh-water container 14 has an inlet 37 which is connected to a fresh-water
feed line 31. Via this fresh-water feed line 31, either pure fresh water or fresh
water with metered rinse aid is supplied to the fresh-water container 14. It is, of
course, also conceivable, however, to arrange the already mentioned rinse-aid metering
device, not illustrated explicitly in the drawings, downstream after the outlet 36
of the fresh-water container 14.
[0016] The washing nozzles 33, 34 and rinsing-clear nozzles 7, 9 are in each case preferably
arranged above and below the wash-ware region and are directed towards the wash-ware
region of the treatment chamber 2. In the embodiment, illustrated in Fig. 1, of the
dishwasher 1 according to the invention, an upper washing-nozzle system and an upper
rinsing-clear nozzle system, formed separately from this, and also a lower washing-nozzle
system and a lower rinsing-clear nozzle system, formed separately from this, are provided.
It would, of course, also be conceivable, however, to provide an upper and a lower
washing-nozzle system which serves jointly for spraying washing fluid and for spraying
rinsing-clear fluid. Also, the washing nozzles 33, 34 and/or the rinsing-clear nozzles
7, 9 may be arranged only at the top or only at the bottom, instead of at the bottom
and at the top, or, instead or additionally, also one side of the treatment chamber
2 and be directed into the wash-ware region transversely with respect to the treatment
chamber 2.
[0017] In the embodiment, illustrated in Fig. 1, of the dishwasher 1 according to the invention,
both the boiler 21 and the fresh-water container 14 are connected to a non-return
device 16 via fresh-water feed lines 24, 26, 28, 29 and 31. The non-return device
16 serves for preventing the situation where fresh water may be sucked back from the
suction side of the first rinsing-clear pump 12 and/or the suction side of the second
rinsing-clear pump 13 into a fresh-water feed line 17.
[0018] The non-return device 16 has an outlet 40 which is connected to a water softener
device 39 via fresh-water feed lines 24 and 41. The water softener device 39 has,
on the one hand, a salt container 42 connected to the fresh-water feed line 41 and,
on the other hand, first and second water softeners 39a, 39b arranged parallel to
one another. The two water softeners 39a, 39b arranged parallel to one another are
connected to the outlet 40 of the non-return device 16 via corresponding fresh-water
line system and the fresh-water feed line 24. The water softeners 39a, 39b of the
water softener device 39 can be operated alternately by the suitable activation of
valves 43, in order to soften the fresh water supplied to the boiler 21 via the fresh-water
feed lines 26 and 28 and the fresh water supplied to the fresh-water container 14
via the fresh-water feed lines 26, 29 and 31.
[0019] The salt container 42 belonging to the water softener device 39 may contain a suitable
salt or a suitable chemical. The salt or chemical serves, as required, for regenerating
a water softener agent metered to the fresh water or a decomposition product occurring
after metering. The salt container 42 can be topped up with the salt or the chemical
from the treatment chamber 2 of the dishwasher 1 via a port closable by means of a
lid 44.
[0020] In the illustrated preferred embodiment of the dishwasher 1 according to the invention,
the boiler 21 has an integrated steam generator 20. A corresponding steam outlet 23
of the steam generator 20 is formed at the upper region of the boiler 21. The steam
outlet 23 of the steam generator 20 is connected via a steam line 32, at a point 37
located above the washing tank 4, to the treatment chamber 2, in order, as required,
to introduce into the latter the steam generated in the steam generator 20. The outlet
port of the steam line 32 is preferably located between the upper nozzles 7, 33 and
the lower nozzles 9, 34 of the washing line system 10 or of the rinsing-clear line
system 15. However, other positions are, of course, also possible.
[0021] A heater 45 is located in the boiler 21 which serves not only for heating the rinsing-clear
fluid, but also for generating steam. Furthermore, a level sensor 46, which, for example,
controls a valve 19 of the fresh-water line 17, may be arranged in or on the boiler.
[0022] In the preferred embodiment, illustrated in Fig. 1, of the dishwasher 1 according
to the invention, by the provision of the fresh-water container 14 and of the second
rinsing-clear pump 13, it is selectively possible also to supply unheated rinsing-clear
fluid to the rinsing-clear nozzles 7 and 9 via the rinsing-clear line system 15b and
15. It is therefore possible selectively to supply unheated or heated rinsing-clear
fluid to the treatment chamber 2 by means of a suitable activation of, for example,
the rinsing-clear pumps 12, 13 and/or by means of a suitable activation of, for example,
the valves 19, 27 and 30 arranged in the fresh-water feed lines to the fresh-water
container 14 and the boiler 21.
[0023] A programme control device 50, illustrated merely diagrammatically in the drawings,
serves for controlling at least one cleaning programme and is designed and connected
to the controllable components of the dishwasher 1, such as, for example, to the valves
19, 27 and 30, to the washing pump 8, to the first rinsing-clear pump 12, to the second
rinsing-clear pump 13 and/or to a heater control circuit (not illustrated explicitly)
for controlling the heater 45, in order to implement a cleaning method (cleaning cycle)
having the following steps (phases) to be carried out in succession:
- 1. A washing phase, in which washing fluid 6 is sprayed out of the washing tank 4
through the washing line system 10 into the treatment chamber 2 by means of the washing
pump 8 and can then flow back from the treatment chamber 2 into the washing tank 4
by gravity;
- 2. A fresh-water rinsing-clear phase, in which heated or unheated fresh water or fresh
water with metered rinse aid is sprayed as rinsing-clear fluid into the treatment
chamber 2 by means of the first rinsing-clear pump 12 or the second rinsing-clear
pump 13 and can then flow from the treatment chamber 2 into the washing tank 4 by
gravity; and
- 3. (Optionally) a drying phase, in which drying air circulates within the treatment
chamber 2.
[0024] In a preferred implementation of the programme control device 50, this is designed
in such a way that it automatically activates the controllable components of the dishwasher
1 as a function of the detected type of wash ware, such that, after the fresh-water
rinsing-clear phase, a steam rinsing-clear phase is carried out, in which steam is
generated by means of the steam generator 20 connected at the fresh-water feed line
28 and is conducted into the treatment chamber 2.
[0025] The dishwasher 1 according to the invention, as illustrated, for example, in Fig.
1, is distinguished, inter alia, in that a wash-ware detector device 51, indicated
merely diagrammatically in the drawings, is provided, which serves for detecting the
type of wash ware received in the treatment chamber 2. The wash-ware detector device
51 is preferably arranged inside or outside the treatment chamber 2 in such a way
that either the wash ware received in the treatment chamber 2 or a wash-ware basket
inserted in the treatment chamber 2 comes within its detection range. The term "wash-ware
detector device" used herein is to be understood as meaning any detection device which
is designed for directly or indirectly detecting or determining the type of wash ware.
[0026] It is in this case conceivable, in particular, that the wash-ware detector device
51 has at least one detector assembly 52, by means of which the size, shape and/or
material of the wash ware to be treated in the dishwasher 1 can be detected. In one
possible implementation of a wash-ware detector device 51 of this type, this has,
for example, at least one preferably optically, inductively or capacitively operating
detector assembly 52, so that, to identify the type of wash ware, the size, shape
and/or material of the wash ware can be detected. However, other detector types may
also be considered as a detector assembly 52, such as, for example, inductively operating
sensors, light scanners, light barriers, laser scanners, 3D lasers, cameras, etc.
Alternatively or additionally to this, it is conceivable that the wash-ware detector
device 51 has at least one detector assembly 52, by means of which the type of wash
ware can be detected indirectly. This implementation is suitable particularly when
the dishwasher 1 is designed in such a way that at least one wash-ware basket (not
illustrated explicitly in the drawings), which receives the wash ware to be treated,
can be inserted into the treatment chamber 2 of the dishwasher 1. In this case, the
wash ware to be treated should preferably be sorted according to types of wash ware
in such a way that only wash ware of a single type of wash ware is inserted in each
wash-ware basket. Preferably, in this case, there is provision for each wash-ware
basket to have an identification feature, such as, for example, an identification
code, detectable by the detector assembly 52. The identification feature detected
by the detector assembly 52 then delivers information on the type of wash ware received
by the wash-ware basket. According to the invention the detector assembly 52 is designed
to detect the size and/or type of the at least one wash-ware basket receivable in
the treatment chamber 2 of the dishwasher 1 and, on the basis of this information,
to draw a conclusion as to the type of wash ware received by the wash-ware basket.
In one possible implementation, there may, for example, be provision for carrying
out the following sorting before the actual treatment of the wash ware in the dishwasher:
- plates manufactured from porcelain or a porcelain-like material are inserted into
a wash-ware basket designed as a plate basket;
- cooking utensils manufactured from a metal, in particular from high-grade steel, are
inserted into a wash-ware basket designed as a flat basket;
- cutlery or items of cutlery which are manufactured from metal, in particular from
a high-grade steel, are inserted into a wash-ware basket designed as a cutlery basket;
and
- drinking glasses manufactured from glass or a glass-like material are inserted into
a wash-ware basket designed as a glass basket.
[0027] The remaining types of wash ware may in this case be inserted, for example, into
a wash-ware basket designed as a plate basket. If such presorting is carried out,
it is conceivable, in one possible implementation of the wash-ware detector device
51, that this has a detector assembly 52 which is designed, for example, for detecting
the type of wash-ware basket (plate basket, flat basket, cutlery basket, glass basket,
etc.) inserted or to be inserted into the treatment chamber 2 and thus to determine
indirectly the type of wash ware inserted into the treatment chamber 2 of the dishwasher
1. The type of wash-ware basket may be detected, for example, optically via the size,
height and/or shape with the aid of the detector assembly 52. However, in this case,
of course, the detection of another suitable identification feature of the wash-ware
basket may also be considered.
[0028] As already mentioned, in the dishwasher 1 according to the present invention, furthermore,
the programme control device 50, illustrated merely diagrammatically in the drawings,
is provided. According to the invention, the programme control device 50 is designed
to activate different activatable components of the dishwasher 1, such as, for example,
the respective pumps and valves, according to a predetermined or determinable programme
sequence, so that suitable process parameters can thereby be set during the individual
treatment phases (washing phase, rinsing-clear phase and drying phase). The programme
control device 50 is connected, in particular, via suitable communication connection
to the wash-ware detector device 51, in order continuously or at predetermined times
or events, preferably before the start of the washing cycle, to interrogate the type,
detected by the wash-ware detector device 51, of wash ware received in the treatment
chamber 2 of the dishwasher 1.
[0029] The programme control device 50 is designed, on the basis of the type of wash ware
detected by the wash-ware detector device, to recognize automatically the wash ware
to be treated. The programme control device 50 may preferably recognize automatically
at least the following wash ware:
- plates manufactured from porcelain or a porcelain-like material;
- cups manufactured from porcelain or a porcelain-like material, glass or a glass-like
material;
- bowls manufactured from porcelain or a porcelain-like material, glass or a glass-like
material;
- trays or tray-like articles manufactured from a plastic material;
- containers, in particular GN containers, manufactured from a metal, in particular
from high-grade steel;
- pots manufactured from a metal, in particular from high-grade steel;
- pans manufactured from a metal, in particular from high-grade steel;
- cutlery and items of cutlery manufactured from a metal, in particular from high-grade
steel; and
- drinking glasses manufactured from glass or a glass-like material.
[0030] In the event that the programme control device 50 does not recognize the wash ware
on the basis of the detected type of wash ware, the respective wash ware is identified
as "other wash ware".
[0031] The solution according to the invention is distinguished not only, on the one hand,
by the automatic detection of the type of wash ware to be treated and, on the other
hand, by the automatic recognition of the wash ware to be treated, but also by the
additional functionality of the programme control device 50, whereby this is designed
for automatically selecting as a function of the detected type of wash ware a predetermined
or determinable treatment programme, according to which the wash ware received in
the treatment chamber 2 is to be treated during at least one treatment phase, and
for setting the process parameters of the selected treatment programme by means of
a corresponding activation of the activatable components of the dishwasher 1. For
this purpose, it is basically conceivable that the programme control device 50 has,
for example, a storage device, not illustrated explicitly in Fig. 1, to which the
programme control device 50 can have access. In each case optimally adapted treatment
programmes or corresponding process parameters for operating the dishwasher 1 are
stored in this storage device for the individual types of wash ware which are in question.
[0032] The invention is based on the knowledge that the process parameters optimal for the
individual treatment phases are dependant on the type of wash ware to be treated.
The different types of wash ware require suitable treatment programmes, according
to which the wash ware is to be treated, for example, during the washing phase, the
fresh-water rinsing-clear phase and/or the drying phase. Thus, for example, only lightly
soiled items of crockery, such as, for example, drinking glasses, in contrast to heavily
soiled items of crockery with burnt-on food residues difficult to remove, such as,
for example, cooking utensils, keeping-warm containers, baking moulds, etc., require,
during the washing phase, only a relatively small quantity of washing fluid sprayed
per unit time and only a relatively low nozzle pressure with which the washing fluid
is sprayed. Furthermore, in comparison with heavily soiled items of crockery, only
a shorter cycle duration of the washing phase is necessary for lightly soiled items
of crockery.
[0033] On the other hand, the different types of wash ware also require coordinated treatment
programmes for the fresh-water rinsing-clear phase which follows after the washing
phase. An adaptation, carried out in terms of the type of wash ware, of the process
parameters for the steam rinsing-clear phase and drying phase, to be carried out,
if appropriate, after the fresh-water rinsing-clear phase, is also likewise conceivable.
[0034] As a result, an "over-treatment", particularly of only lightly soiled items of crockery,
such as, for example, drinking glasses, can be efficiently prevented in a simple,
but effective way, so that no more resources in terms of energy, water, chemicals,
etc. than are necessary are used during the process of cleaning (and, if appropriate,
of drying) only lightly soiled items of crockery of this type.
[0035] The consumption of fresh water, which is sprayed in pure form, or mixed with further
additives, onto the wash ware, for example, during the fresh-water rinsing-clear phase
can also be reduced. As a result of the reduced fresh-water consumption of the dishwasher
1, the consumption of chemicals, in particular rinse aids and/or detergents, can also
be reduced, without a variation in the chemical concentration of the respective fluid
(washing fluid, rinsing-clear fluid) occurring. Owing to a lower fresh-water supply,
the water quantity to be heated is lower, with the result that energy can be saved.
[0036] In this case, the invention is based on the knowledge that, in conventional dishwashers,
the washing and rinsing-clear cycles of which proceed according to a programme preset
at the factory, an over-treatment of the wash ware often takes place. It is frequently
sufficient for an adequate washing and rinsing result simply to have, for example,
a shorter cycle duration of the washing phase, a smaller quantity of washing fluid
which is sprayed per unit time during the washing phase, a lower nozzle pressure with
which the washing fluid is sprayed during the washing phase, a smaller quantity of
rinsing-clear fluid which is sprayed overall during the fresh-water rinsing-clear
phase, and/or a lower temperature of the fluid (washing fluid, rinsing-clear fluid)
to be sprayed during the washing phase and fresh-water rinsing-clear phase.
[0037] According to the invention, therefore, the programme control device 50 is designed
in such a way that this automatically activates the washing pump 8 as a function of
the detected type of wash ware, in such a way that at least one of the parameters
given below is adapted to the detected type of wash ware for the washing phase:
- the cycle duration of the washing phase;
- the quantity of washing fluid sprayed per unit time during the washing phase; and
- the pressure with which the washing fluid is sprayed during the washing phase.
[0038] In a preferred implementation of the solution according to the invention, there is
provision for the programme control device 50 to be designed to set the washing pressure,
that is to say the nozzle pressure with which the washing fluid is sprayed onto the
wash ware during the washing phase, at a low value of, for example, 0.2 bar when the
type of wash ware detected is plates manufactured from porcelain or porcelain-like
material, drinking glasses manufactured from glass or a glass-like material or "other
wash ware". In the case of these types of wash ware, the programme control device
50 preferably also sets the quantity of washing fluid sprayed per unit time during
the washing phase to a low value of, for example, 120 l/min.
[0039] For the remaining types of wash ware, that is to say for containers, in particular
GN containers, pots, pans, cutlery and items of cutlery, manufactured from metal,
in particular from high-grade steel, the nozzle pressure is preferably set automatically
to a high value of, for example, 0.4 bar and the quantity of washing fluid sprayed
per unit time during the washing phase is also set at a high value of, for example,
180 l/min.
[0040] If plates manufactured from porcelain or a porcelain-like material or drinking glasses
manufactured from glass or a glass-like material or "other wash ware" are treated
during the washing phase, the cycle duration of the washing phase should be reduced
automatically, as compared with the treatment of the other types of wash ware, by
the programme control device 50.
[0041] All the above- and below-mentioned numerical values are to be considered purely by
way of example and, in particular, not to be judged as a restriction of the invention.
[0042] As already indicated, the dishwasher 1 according to the embodiment illustrated in
Fig. 1 also has, in addition to the washing system, a fresh-water rinsing-clear system
which has a first and a second rinsing-clear pump 12, 13 and a rinsing-clear line
system 15a, 15b, in order to convey rinsing-clear fluid out of the fresh-water container
14 or boiler 21 through rinsing-clear nozzles 7, 9 into the treatment chamber 2 during
the fresh-water rinsing-clear phase. There is provision particularly preferably for
the programme control device 50 to be designed to select a predetermined or determinable
treatment programme for the fresh-water rinsing-clear phase automatically as a function
of the detected type of wash ware and likewise automatically to set the process parameters
associated with the selected treatment programme. Settable process parameters which
may be considered are, for example, in particular the cycle duration of the rinsing-clear
phase, the quantity of rinsing-clear fluid to be sprayed overall during the rinsing-clear
phase and/or the temperature of the rinsing-clear fluid to be sprayed during the rinsing-clear
phase.
[0043] In a preferred implementation of the solution according to the invention, the programme
control device 50 is designed to set the quantity of rinsing-clear fluid to be sprayed
overall during the fresh-water rinsing-clear phase to a reduced value of, for example,
1.5 litres per unit area of size 500 mm × 500 mm, enclosed by the wall of the treatment
chamber 2, as seen in a top view of the treatment chamber, and the temperature of
the rinsing-clear fluid to be sprayed during the fresh-water rinsing-clear phase to
a high value of, for example, at least 80°C when plates manufactured from porcelain
or porcelain-like material, containers, in particular GN containers, pots, pans, cutlery
and items of cutlery, manufactured from metal, in particular from high-grade steel,
or "other wash ware" are to be treated.
[0044] If, by contrast, drinking glasses manufactured from glass or a glass-like material
are detected as the type of wash ware, the programme control device 50 automatically
sets the quantity of rinsing-clear fluid to be sprayed during the fresh-water rinsing-clear
phase to an increased value of, for example, higher than 2.5 litres per unit area
of size 500 mm × 500 mm, enclosed by the wall of the treatment chamber 2, as seen
in a top view of the treatment chamber. The temperature of the rinsing-clear fluid
to be sprayed during the fresh-water rinsing-clear phase is in this case preferably
set to a reduced value of, for example, at least 63°C.
[0045] Preferably, furthermore, the dishwasher 1 has the already mentioned steam rinsing-clear
system 22, 32 which, in particular, also comprises the steam generator 20. As illustrated
in the drawings, the steam generator 20 is connected to the fresh-water feed line
28 and is designed for generating steam. The generated steam is conducted via the
steam line 32 into the treatment chamber 2 during the steam rinsing-clear phase. In
this case, preferably, the programme control device 50 is designed to switch on the
steam rinsing-clear system 22, 32 automatically, as a function of the detected type
of wash ware, after the expiry of the fresh-water rinsing-clear phase for a predetermined
or determinable duration.
[0046] In a preferred implementation of the solution according to the invention, the programme
control device 50 is designed to switch on the steam rinsing-clear system 22, 32 automatically
only when plates manufactured from porcelain or porcelain-like material, containers,
in particular GN containers, pots, pans, cutlery and items of cutlery, manufactured
from metal, in particular from high-grade steel, or "other wash ware" are detected
as the type of wash ware.
[0047] After the steam rinsing-clear phase, a condensation and drip phase can then be carried
out, which will last for the defined time and in which the steam conducted into the
treatment chamber 2 of the dishwasher 1 during the steam rinsing-clear phase can at
least partially condense on the wash-ware surfaces, drip off and flow into the washing
tank 4 by gravity. This optionally provided condensation and drip phase lasts preferably
for about 10 to 60 seconds, and even more preferably for about 20 to 30 seconds.
[0048] In this preferred development, therefore, there is provision for the above-described
fresh-water rinsing-clear phase to be carried out with a reduced fresh-water quantity
of, for example, 1.5 litres, as a function of the detected type of wash ware, after
the standard washing phase. After this fresh-water rinsing-clear phase, there takes
place, likewise as a function of the detected type of wash ware, the steam rinsing-clear
phase in which, with the aid of the steam introduced into the treatment chamber of
the dishwasher, the washing fluid residues still remaining on the wash-ware surfaces
after the fresh-water rinsing-clear phase are rinsed off completely. In this steam
rinsing-clear phase, overall, a fresh-water quantity of about 0.05 to 0.25 litres,
and preferably a fresh-water quantity of about 0.10 to 0.15 litres, is used in steam
form.
[0049] The fresh-water quantities given herein always relate to a dishwasher in the form
of a programmable automatic machine, the treatment chamber 2 of which is designed
for a wash-ware basket of standard size 500 mm × 500 mm, so that a unit area of the
size 500 mm × 500 mm is enclosed by the wall of the treatment chamber 2, as seen in
a top view of the treatment chamber.
[0050] In a particularly preferred development of the dishwasher 1 according to the invention,
there is provision for this to have, furthermore, a drying system, not illustrated
explicitly in the drawings, with a drying blower. The drying blower serves for causing
a drying-air stream to circulate in the treatment chamber 2 of the dishwasher 1 during
a drying phase to be carried out after the fresh-water or steam rinsing-clear phase.
[0051] In conventional dishwashers which have a drying system of this type, an over-treatment
of the wash ware often takes place even during the drying phase. It is frequently
sufficient for an adequate drying result simply to have a lower volume flow of drying
air circulating per unit time in the drying zone, a lower temperature of the drying
air and/or a lower cycle duration of the drying phase.
[0052] If, as already indicated before, for specific types of wash ware the fresh-water
rinsing-clear phase is followed automatically by the steam rinsing-clear phase, then,
to dry this type of wash ware, use may be made of the knowledge that a large part
of the energy required for evaporation drying comes from the energy stored with hot
steam during the steam rinsing-clear phase. Accordingly, in a preferred development
of the solution according to the invention, there is provision for the programme control
device 50 to set automatically so that the cycle duration of the drying phase is set
at an increased value of, for example, 180 seconds solely in the case of the detection
of drinking glasses manufactured from glass or a glass-like material, in which the
steam rinsing-clear phase is not carried out. Likewise, in this case, the volume flow
of drying air circulating per unit time during the drying phase should have an increased
value. For the remaining types of wash ware, in which the steam rinsing-clear phase
is preferably carried out, a reduced cycle duration of, for example, 120 seconds and
a reduced volume flow of drying air circulating per unit time are sufficient.
So that, in the selection of the optimal programme parameters to be adopted during
the individual treatment phases, the different aspects applicable to the respective
types of wash ware can be taken into account, the programme control device 50 used
in the dishwasher 1 according to the invention is designed to the effect of classifying
each individual type of wash ware detected with the aid of the wash-ware detector
device 51 in a predetermined wash ware group. Each wash ware group is assigned a determined
treatment programme, according to which the types of wash ware assigned to a specific
wash ware group are treated during the individual treatment phases.
[0053] So that the different types of wash ware are taken into account in the selection
of the optimal process parameters, in a preferred implementation of the dishwasher
1 according to the invention with the programme control device 50 the following assignments
are carried out:
- plates manufactured from porcelain or a porcelain-like material are assigned to a
first wash ware group;
- utensils manufactured from metal, in particular from high-grade steel and cutlery
or items of cutlery manufactured from metal, in particular from high-grade steel,
are assigned to a second wash ware group;
- drinking glasses manufactured from glass or a glass-like material are assigned to
a third wash ware group; and
- the wash ware which has been recognized as "other wash ware" is assigned to a fourth
wash ware group.
Fig. 2 illustrates diagrammatically a dishwasher 1, in particular a commercial dishwasher,
in the form of a programmable automatic machine, according to the second preferred
embodiment of the solution according to the invention. In contrast to the first embodiment
illustrated in Fig. 1, the dishwasher 1 illustrated in Fig. 2 has no fresh-water container
and therefore also no second rinsing-clear pump, via which, as illustrated in Fig.
1, unheated rinsing-clear fluid can be supplied to the rinsing-clear nozzles via a
rinsing-clear line system. The dishwasher 1 illustrated in Fig. 2 is otherwise structurally
and functionally identical to the dishwasher described with reference to Fig. 1. It
is, of course, conceivable that the heater 45 of the boiler 21 or of the steam generator
20 can be appropriately activated via the heater control circuit (not illustrated
explicitly) in order to provide rinsing-clear fluid heated to a greater or lesser
extent.
[0054] In particular, it is conceivable that the dishwasher 1 has, furthermore, a detergent
metering device for metering detergent into the washing fluid. The programme control
device 50 should in this case particularly preferably be designed to set, as a function
of the type of wash ware to be treated, the quantity of detergent metered into the
washing fluid. In particular, it is conceivable that, when a type of wash ware assigned
to the second wash ware group is detected, an increased quantity of detergent is metered,
while, in the case of the other wash ware groups, a standard value is selected for
the quantity of metered detergent.
Alternatively or additionally, it is conceivable, furthermore, that the dishwasher
1 has a rinse-aid metering device for metering rinse aid into the rinsing-clear fluid,
the programme control device 50 preferably being designed to set, as a function of
the type of wash ware to be treated, the quantity of rinse aid metered. In this case,
in particular, it is conceivable that, when wash ware assigned to the first wash ware
group is detected, the quantity of metered rinse aid is reduced automatically, in
comparison with the other wash ware groups.
Finally, in a preferred development of the method according to the invention, it is
conceivable that, as a function of the detected type of wash ware, steam soaking is
carried out automatically before the washing phase, in which steam is generated by
means of the generator 20 and is conducted into the treatment chamber 2. This steam
soaking phase is to be employed optionally, in particular, in the treatment of wash
ware which is assigned to the second wash ware group.
[0055] It is likewise conceivable that the dishwasher 1 according to the invention has a
detergent direct-spraying system, in order to spray detergent directly during the
washing phase onto the wash ware inserted into the treatment chamber 2. This detergent
direct-spraying system can preferably be activated by the programme control device
50 as a function of the detected type of wash ware. It is in this case appropriate
for the programme control device 50 to be designed to switch on the detergent direct-spraying
system during the washing phase when a type of wash ware assigned to the second wash
ware group is detected.
[0056] The solution according to the invention allows an automatic detection of the type
of wash ware to be treated and an automatic setting of programme parameters optimally
adapted to the type of wash ware. In this case, there is provision for the programme
control device 50 selectively to select automatically and correspondingly determine
the process parameters which are optimal in terms of the type of wash ware, in order
to afford the operating personnel basically the possibility of being able to set or
vary manually the process parameters applicable to the individual treatment phases.
1. Method for cleaning wash ware in a dishwasher (1), in particular in a commercial dishwasher,
which is designed as a programmable automatic machine and has a treatment chamber
(2) for receiving the wash ware to be treated, wherein the method has the following
method steps to be carried out in succession:
i) the type of wash ware to be treated is detected by the direct detection of the
material and the size of the wash ware to be treated, or by the direct detection of
the material and the shape of the wash ware to be treated;
ii) a treatment programme for the treatment of the wash ware is selected as a function
of the detected type of wash ware; and
iii) the process parameters associated with the selected treatment programme are set
automatically,
characterized in that
each detected type of wash ware is assigned to a predetermined or determinable wash
ware group before the actual treatment of the wash ware, wherein, for each wash ware
group is a predetermined or determinable treatment programme, according to which the
wash ware of the type of wash ware assigned to this wash ware group is to be treated
during at least one of the treatment phases.
2. Method according to claim 1,
which has, furthermore, the following programme-controlled method step to be carried
out after the method step iii):
iv) a washing phase, in which washing fluid (6) is sprayed out of a tank (4) by means
of a washing pump (8) through a washing line system (10) into the treatment chamber
(2) and can flow back from the treatment chamber (2) into the tank (4) by gravity,
wherein the cycle duration of the washing phase is set automatically as a function
of the detected type of wash ware; and/or
the quantity of washing fluid to be sprayed per unit time during the washing phase
is set automatically as a function of the detected type of wash ware; and/or in that
the nozzle pressure with which the washing fluid is to be sprayed during the washing
phase is set automatically as a function of the detected type of wash ware.
3. Method according to claim 2,
wherein before method step iv), as a function of the detected type of wash ware a
steam soaking is carried out automatically, in which steam is generated by means of
a steam generator (20) connected to a fresh-water feed line (28) and is conducted
into the treatment chamber (2).
4. Method according to claims 2 or 3,
which has, furthermore, the following programme-controlled method step to be carried
out after the method step iv):
v) a fresh-water rinsing-clear phase, in which rinsing-clear fluid is sprayed out
of a rinsing-clear fluid supply device (14, 21) by means of at least one rinsing-clear
pump (12, 13) through a rinsing-clear line system (15) into the treatment chamber
(2) and can flow from the treatment chamber (2) into the tank (4) by gravity,
wherein the cycle duration of the fresh- water rinsing-clear phase is set automatically
as a function of the detected type of wash ware; and/or wherein a quantity of rinsing-clear
fluid to be sprayed during the fresh-water rinsing- clear phase is set automatically
as a function of the detected type of wash ware; and/or
wherein the temperature of the rinsing-clear fluid to be sprayed during the fresh-
water rinsing-clear phase is set automatically as a function of the detected type
of wash ware.
5. Method according to claim 4,
wherein as a function of the detected type of wash ware, a steam rinsing-clear phase
following after the fresh-water rinsing-clear phase is carried out automatically,
in which steam is generated by means of a steam generator (20) connected to a freshwater
feed line (28) and is conducted into the treatment chamber (2).
6. Method according to one of claims 2 to 5,
which has, furthermore, the following programme-controlled method step to be carried
out after the method step iv):
vi) a drying phase, in which dying air circulates within the treatment chamber (2)
wherein the cycle duration of the drying phase is set automatically as a function
of the detected type of wash ware; and/or wherein the temperature of the drying air
circulating in the treatment chamber (2) during the drying phase is set automatically
as a function of the detected type of wash ware; and/or wherein the volume flow of
the drying air circulating in the treatment chamber (2) during the drying phase is
set automatically as a function of the detected type of wash ware.
7. Method according to one of claims 1 to 6
wherein the treatment programme is a stored treatment programme that is either predetermined
or user-determinable.
8. Dishwasher (1) in the form of a programmable automatic machine for carrying out the
method according to one of the preceding claims, in particular commercial dishwasher,
the dishwasher having the following:
- a programme control device (50) for carrying out at least one treatment programme;
- a treatment chamber (2) into which and from which wash ware can be manually inserted
and removed;
- a tank (4) into which fluid from the treatment chamber (2) can flow off by gravity;
and
- a washing system (33, 8, 34, 10) with a washing pump (8) and with a washing line
system (10) for conveying washing fluid (6) during a washing phase out of the tank
(4) through washing nozzles (33, 34) into the treatment chamber (2),
wherein a wash-ware detector device (51) is provided, which is designed for directly
detecting the type of wash ware to be treated,
the wash- ware detector device (51) having at least one preferably optically operating
detector assembly (52) which is designed to directly detect the size of the wash ware
to be treated and/or which is designed to directly detect the shape of the wash ware
to be treated, and further having at least one preferably inductively or capacitively
operating detector assembly (52) which is designed to directly detect the material
of the wash ware to be treated;
characterized in that the programme control device (50) is designed to select a predetermined or determinable
treatment programme for the washing phase automatically as a function of the detected
type of wash ware and for setting the process parameters associated with the selected
treatment programme; and
wherein the programme control device (50) is designed for assigning each detected
type of wash ware to a predetermined or determinable wash ware group before the actual
treatment of the wash ware, wherein, for each wash ware group is a predetermined or
determinable treatment programme, according to which the wash ware of the type of
wash ware assigned to this wash ware group is to be treated during at least one of
the treatment phases.
9. Dishwasher according to claim 8,
wherein the programme control device (50) is designed to set the cycle duration of
the washing phase automatically as a function of the detected type of wash ware; and/or
wherein the programme control device (50) is designed to set automatically as a function
of the detected type of wash ware the quantity of washing fluid to be sprayed per
unit time during the washing phase; and/or
wherein the programme control device (50) is designed to set automatically as a function
of the detected type of wash ware the nozzle pressure with which the washing fluid
is to be sprayed during the washing phase.
10. Dishwasher according to claim 8 or 9,
which has, furthermore, the following:
- a fresh-water rinsing-clear system (12, 13, 15a, 15b, 7, 9) with at least one rinsing-
clear pump (12, 13) and with at least one rinsing-clear line system (15a, 125b) for
conveying rinsing-clear fluid during a fresh-water rinsing-clear phase out of a freshwater
supply device (14, 21) through rinsing-clear nozzles (7, 9) into the treatment chamber
(2),
wherein the programme control device (50) is designed to select a predetermined or
determinable treatment programme for the fresh-water rinsing clear phase automatically
as a function of the detected type of wash ware and to set the process parameters
associated with the selected treatment programme.
11. Dishwasher according to claim 10,
wherein the programme control device (50) is designed to set the cycle duration of
the fresh- water rinsing-clear phase automatically as a function of the detected type
of wash ware; and/or
wherein the programme control device (50) is designed to set automatically as a function
of the detected type of wash ware a quantity of rinsing-clear fluid to be sprayed
during the fresh-water rinsing-clear phase; and/or
wherein the programme control device (50) is designed to set automatically as a function
of the detected type of wash ware the temperature of the rinsing clear fluid to be
sprayed during the fresh-water rinsing-clear phase.
12. Dishwasher according to claim 10 or 11,
which has, furthermore, the following:
- a steam rinsing-clear system (20, 32) with a steam generator (20), connected to
a fresh-water feed line (28), for generating steam and for conducting the steam via
a steam line (32) into the treatment chamber (2) during a steam rinsing-clear phase
selectively following after the fresh-water rinsing-clear phase,
wherein the programme control device (50) is designed to switch on the steam rinsing-clear
system (20, 32) automatically for a predetermined or determinable cycle duration,
as a function of the detected type of wash ware, after the expiry of the fresh-water
rinsing-clear phase.
13. Dishwasher according to one of claims 8 to 12,
which has, furthermore, the following:
- a drying system with a drying blower for generating a drying-air stream circulating
in the treatment chamber (2) during a drying phase,
wherein the programme control device (50) is designed to select a predetermined or
determinable treatment programme for the drying phase automatically as a function
of the detected type of wash ware and to set the process parameters associated with
the selected treatment programme.
1. Verfahren zum Reinigen von Spülgut in einer Geschirrspülmaschine (1), insbesondere
in einer gewerblichen Geschirrspülmaschine, welche als Programmautomat ausgebildet
ist und eine Behandlungskammer (2) zur Aufnahme des zu behandelnden Spülgutes aufweist,
wobei das Verfahren die folgenden nacheinander auszuführenden Verfahrensschritte aufweist:
i) die Art des zu behandelnden Spülgutes wird durch direkte Detektion des Materials
und der Größe des zu behandelnden Spülgutes oder durch direkte Detektion des Materials
und der Formgebung des zu behandelnden Spülgutes erfasst;
ii) in Abhängigkeit von der erfassten Spülgutart wird ein Behandlungsprogramm für
die Behandlung des Spülgutes ausgewählt; und
iii) die dem ausgewählten Behandlungsprogramm zugehörigen Prozessparameter werden
automatisch eingestellt,
dadurch gekennzeichnet, dass
jede erfasste Spülgutart einer vorab festgelegten oder festlegbaren Spülgutgruppe
vor der tatsächlichen Behandlung des Spülguts zugeordnet wird, wobei für jede Spülgutgruppe
ein vorab festgelegtes oder festlegbares Behandlungsprogramm besteht, nach welchem
das Spülgut der dieser Spülgutgruppe zugeordneten Spülgutart während mindestens einer
der Behandlungsphasen zu behandeln ist.
2. Verfahren nach Anspruch 1, welches ferner den folgenden im Anschluss an den Verfahrensschritt
iii) auszuführenden programmgesteuerten Verfahrensschritt aufweist:
iv) eine Waschphase, bei welcher Waschflüssigkeit (6) aus einem Tank (4) mittels einer
Waschpumpe (8) durch ein Waschleitungssystem (10) in die Behandlungskammer (2) gesprüht
wird und von der Behandlungskammer (2) durch Schwerkraft in den Tank (4) zurückfließen
kann,
wobei in Abhängigkeit von der erfassten Spülgutart automatisch die Zyklusdauer der
Waschphase eingestellt wird; und/oder in Abhängigkeit von der erfassten Spülgutart
automatisch die pro Zeiteinheit während der Waschphase zu verspritzende Menge an Waschflüssigkeit
eingestellt wird; und/oder dass in Abhängigkeit von der erfassten Spülgutart automatisch
der Düsendruck, mit welchem die Waschflüssigkeit während der Waschphase zu verspritzen
ist, eingestellt wird.
3. Verfahren nach Anspruch 2,
wobei in Abhängigkeit von der erfassten Spülgutart vor dem Verfahrensschritt iv) automatisch
eine Dampfeinweichung durchgeführt wird, bei welcher Dampf mittels eines Dampferzeugers
(20), welcher an einer Frischwasserzuleitung (28) angeschlossen ist, erzeugt und in
die Behandlungskammer (2) geleitet wird.
4. Verfahren nach Anspruch 2 oder 3, welches ferner den folgenden im Anschluss an den
Verfahrensschritt iv) auszuführenden programmgesteuerten Verfahrensschritt aufweist:
v) eine Frischwasser-Klarspülphase, bei welcher Klarspülflüssigkeit aus einer Klarspülflüssigkeits-Zufuhreinrichtung
(14, 21) mittels wenigstens einer Klarspülpumpe (12, 13) durch ein Klarspülleitungssystem
(15) in die Behandlungskammer (2) gesprüht wird und von der Behandlungskammer (2)
durch Schwerkraft in den Tank (4) fließen kann,
wobei in Abhängigkeit von der erfassten Spülgutart automatisch die Zyklusdauer der
Frischwasser-Klarspülphase eingestellt wird; und/oder
wobei dass in Abhängigkeit von der erfassten Spülgutart automatisch eine während der
Frischwasser-Klarspülphase zu verspritzende Menge an Klarspülflüssigkeit eingestellt
wird; und/oder wobei dass in Abhängigkeit von der erfassten Spülgutart automatisch
die Temperatur der während der Frischwasser-Klarspülphase zu verspritzenden Klarspülflüssigkeit
eingestellt wird.
5. Verfahren nach Anspruch 4,
wobei in Abhängigkeit von der erfassten Spülgutart automatisch eine im Anschluss an
die Frischwasser-Klarspülphase folgende Dampf-Klarspülphase durchgeführt wird, bei
welcher Dampf mittels eines an einer Frischwasserzuleitung (28) angeschlossenen Dampferzeugers
(20) erzeugt und in die Behandlungskammer (2) geleitet wird.
6. Verfahren nach einem der Ansprüche 2 bis 5, welches ferner den folgenden nach dem
Verfahrensschritt iv) auszuführenden programmgesteuerten Verfahrensschritt aufweist:
vi) eine Trocknungsphase, bei welcher Trocknungsluft innerhalb der Behandlungskammer
(2) zirkuliert,
wobei in Abhängigkeit von der erfassten Spülgutart automatisch die Zyklusdauer der
Trocknungsphase eingestellt wird; und/oder wobei in Abhängigkeit von der erfassten
Spülgutart automatisch die Temperatur der während der Trocknungsphase in der Behandlungskammer
(2) zirkulierenden Trocknungsluft eingestellt wird; und/oder
wobei in Abhängigkeit von der erfassten Spülgutart automatisch der Volumenstrom der
während der Trocknungsphase in der Behandlungskammer (2) zirkulierenden Trocknungsluft
eingestellt wird.
7. Verfahren nach einem der Ansprüche 1 bis 6,
wobei das Behandlungsprogramm ein gespeichertes Behandlungsprogramm ist, das entweder
vorab festgelegt oder vom Benutzer festlegbar ist.
8. Geschirrspülmaschine (1) in Gestalt eines Programmautomaten zur Ausführung des Verfahrens
nach einem der vorhergehenden Ansprüche, insbesondere gewerbliche Geschirrspülmaschine,
wobei die Geschirrspülmaschine Folgendes aufweist:
- eine Programmsteuereinrichtung (50) zur Ausführung von wenigstens einem Behandlungsprogramm;
- eine Behandlungskammer (2), in welche Spülgut manuell einsetzbar und herausnehmbar
ist;
- einen Tank (4), in welchen Flüssigkeit aus der Behandlungskammer (2) durch Schwerkraft
abfließen kann; und
- ein Waschsystem (33, 8, 34, 10) mit einer Waschpumpe (8) und einem Waschleitungssystem
(10) zum Fördern von Waschflüssigkeit (6) während einer Waschphase aus dem Tank (4)
durch Waschdüsen (33, 34) in die Behandlungskammer (2),
wobei eine Spülgutdetektorvorrichung (51) vorgesehen ist, welche ausgelegt ist, die
Art des zu behandelnden Spülgutes zu erfassen; wobei die Spülgutdetektorvorrichtung
(51) wenigstens eine vorzugsweise optisch arbeitende Detektoreinrichtung (52) aufweist,
welche ausgelegt ist, die Größe des zu behandelnden Spülgutes direkt zu erfassen,
und/oder welche ausgelegt ist, die Formgebung des zu behandelnden Spülgutes direkt
zu erfassen, und ferner wenigstens eine vorzugsweise induktiv oder kapazitiv arbeitende
Detektoreinrichtung (52) aufweist, welche ausgelegt ist, das Material des zu behandelnden
Spülgutes direkt zu erfassen;
dadurch gekennzeichnet,
dass die Programmsteuereinrichtung (50) ausgelegt ist, in Abhängigkeit von der erfassten
Spülgutart automatisch ein vorab festgelegtes oder festlegbares Behandlungsprogramm
für die Waschphase auszuwählen und die dem ausgewählten Behandlungsprogramm zugehörigen
Prozessparameter einzustellen, und
wobei die Programmsteuereinrichtung (50) dafür ausgelegt ist, jede erfasste Spülgutart
einer vorab festgelegten oder festlegbaren Spülgutgruppe vor der tatsächlichen Behandlung
des Spülguts zuzuordnen, wobei für jede Spülgutgruppe ein vorab festgelegtes oder
festlegbares Behandlungsprogramm besteht, nach welchem das Spülgut der dieser Spülgutgruppe
zugeordneten Spülgutart während mindestens einer der Behandlungsphasen zu behandeln
ist.
9. Geschirrspülmaschine nach Anspruch 8,
wobei die Programmsteuereinrichtung (50) ausgelegt ist, in Abhängigkeit von der erfassten
Spülgutart automatisch die Zyklusdauer der Waschphase einzustellen; und/oder wobei
die Programmsteuereinrichtung (50) ausgelegt ist, in Abhängigkeit von der erfassten
Spülgutart automatisch die während der Waschphase pro Zeiteinheit zu verspritzende
Menge an Waschflüssigkeit einzustellen; und/oder wobei die Programmsteuereinrichtung
(50) ausgelegt ist, in Abhängigkeit von der erfassten Spülgutart automatisch den Düsendruck,
mit welchem die Waschflüssigkeit während der Waschphase zu verspritzen ist, einzustellen.
10. Geschirrspülmaschine nach Anspruch 8 oder 9, welche ferner Folgendes aufweist:
- ein Frischwasser-Klarspülsystem (12, 13, 15a, 15b, 7, 9) mit wenigstens einer Klarspülpumpe
(12, 13) und wenigstens einem Klarspülleitungssystem (15a, 125b) zum Fördern von Klarspülflüssigkeit
während einer Frischwasser-Klarspülphase aus einer Frischwasser-Zufuhreinrichtung
(14, 21) durch Klarspüldüsen (7, 9) in die Behandlungskammer (2),
wobei die Programmsteuereinrichtung (50) ausgelegt ist, in Abhängigkeit von der erfassten
Spülgutart automatisch ein vorab festgelegtes oder festlegbares Behandlungsprogramm
für die Frischwasser-Klarspülphase auszuwählen und die dem ausgewählten Behandlungsprogramm
zugehörigen Prozessparameter einzustellen.
11. Geschirrspülmaschine nach Anspruch 10,
wobei die Programmsteuereinrichtung (50) ausgelegt ist, in Abhängigkeit von der erfassten
Spülgutart automatisch die Zyklusdauer der Frischwasser-Klarspülphase einzustellen;
und/oder
wobei die Programmsteuereinrichtung (50) ausgelegt ist, in Abhängigkeit von der erfassten
Spülgutart automatisch eine während der Frischwasser-Klarspülphase zu verspritzende
Menge an Klarspülflüssigkeit einzustellen; und/oder wobei die Programmsteuereinrichtung
(50) ausgelegt ist, in Abhängigkeit von der erfassten Spülgutart automatisch die Temperatur
der während der Frischwasser-Klarspülphase zu verspritzenden Klarspülflüssigkeit einzustellen.
12. Geschirrspülmaschine nach Anspruch 10 oder 11, welche ferner Folgendes aufweist:
- ein Dampf-Klarspülsystem (20, 32) mit einem an eine Frischwasserzuleitung (28) angeschlossenen
Dampferzeuger (20) zum Erzeugen von Dampf und zum Leiten des Dampfes über eine Dampfleitung
(32) in die Behandlungskammer (2) während einer wahlweise im Anschluss an die Frischwasser-Klarspülphase
folgenden Dampf-Klarspülphase,
wobei die Programmsteuereinrichtung (50) ausgelegt ist, in Abhängigkeit von der erfassten
Spülgutart automatisch nach Ablauf der Frischwasser-Klarspülphase das Dampf-Klarspülsystem
(20, 32) für eine vorab festgelegte oder festlegbare Zyklusdauer einzuschalten.
13. Geschirrspülmaschine nach einem der Ansprüche 8 bis 12, welche ferner Folgendes aufweist:
- ein Trocknungssystem mit einem Trocknungsgebläse zum Erzeugen eines während einer
Trocknungsphase in der Behandlungskammer (2) zirkulierenden Trocknungsluftstromes,
wobei die Programmsteuereinrichtung (50) ausgelegt ist, in Abhängigkeit von der erfassten
Spülgutart automatisch ein vorab festgelegtes oder festlegbares Behandlungsprogramm
für die Trocknungsphase auszuwählen und die dem ausgewählten Behandlungsprogramm zugehörigen
Prozessparameter einzustellen.
1. Procédé pour laver de la vaisselle dans un lave-vaisselle (1), en particulier dans
un lave-vaisselle commercial qui est conçu sous forme de machine automatique programmable
et qui présente une chambre de traitement (2) destinée à recevoir la vaisselle à traiter,
le procédé présentant les étapes de procédé suivantes, devant être effectuées en succession
:
i) le type de vaisselle à traiter est détecté par détection directe du matériau et
de la taille de la vaisselle à traiter, ou par détection directe du matériau et de
la forme de la vaisselle à traiter ;
ii) un programme de traitement pour le traitement de la vaisselle est sélectionné
en fonction du type de vaisselle détecté ; et
iii) les paramètres de processus associés au programme de traitement sélectionné sont
fixés automatiquement,
caractérisé en ce que
chaque type de vaisselle détecté est attribué à un groupe de vaisselle prédéterminé
ou déterminable avant le traitement à proprement parler de la vaisselle, pour chaque
groupe de vaisselle étant prévu un programme de traitement prédéterminé ou déterminable,
en fonction duquel la vaisselle du type de vaisselle attribué à ce groupe de vaisselle
doit être traitée pendant au moins l'une des phases de traitement.
2. Procédé selon la revendication 1, présentant en outre l'étape de procédé commandée
par programme suivante, devant être effectuée après l'étape de procédé iii) :
iv) une phase de lavage dans laquelle du fluide de lavage (6) est pulvérisé hors d'un
réservoir (4) au moyen d'une pompe de lavage (8) à travers un système de conduite
de lavage (10) jusque dans la chambre de traitement (2) et peut refluer sous l'effet
de la gravité depuis la chambre de traitement (2) jusque dans le réservoir (4),
la durée du cycle de la phase de lavage étant réglée automatiquement en fonction du
type de vaisselle détecté ; et/ou
la quantité de fluide de lavage devant être pulvérisée par unité de temps au cours
de la phase de lavage étant réglée automatiquement en fonction du type de vaisselle
détecté ; et/ou la pression de buse à laquelle le fluide de lavage doit être pulvérisé
au cours de la phase de lavage étant réglée automatiquement en fonction du type de
vaisselle détecté.
3. Procédé selon la revendication 2, dans lequel, avant l'étape de procédé iv), en fonction
du type de vaisselle détecté, un prélavage à la vapeur, au cours duquel de la vapeur
est générée au moyen d'un générateur de vapeur (20) connecté à une conduite d'alimentation
en eau fraîche (28), est effectué automatiquement et est réalisé dans la chambre de
traitement (2).
4. Procédé selon la revendication 2 ou 3, présentant en outre l'étape de procédé commandée
par programme suivante, devant être effectuée après l'étape de procédé iv) :
v) une phase de rinçage à l'eau fraîche, dans laquelle du fluide de rinçage est pulvérisé
à partir d'un dispositif d'alimentation en fluide de rinçage (14, 21) au moyen d'au
moins une pompe de rinçage (12, 13) par le biais d'un système de conduite de rinçage
(15) jusque dans la chambre de traitement (2) et peut s'écouler depuis la chambre
de traitement (2) jusque dans le réservoir (4) sous l'effet de la gravité,
la durée de cycle de la phase de rinçage à l'eau fraîche étant réglée automatiquement
en fonction du type de vaisselle détecté ; et/ou une quantité de liquide de rinçage
devant être pulvérisée au cours de la phase de rinçage à l'eau fraîche étant réglée
automatiquement en fonction du type de vaisselle détecté ; et/ou
la température du fluide de rinçage devant être pulvérisé au cours de la phase de
rinçage à l'eau fraîche étant réglée automatiquement en fonction du type de vaisselle
détecté.
5. Procédé selon la revendication 4, dans lequel, en fonction du type de vaisselle détecté,
une phase de rinçage à la vapeur, au cours de laquelle de la vapeur est générée au
moyen d'un générateur de vapeur (20) connecté à une conduite d'alimentation en eau
fraîche (28), est effectuée automatiquement à la suite de la phase de rinçage à l'eau
fraîche et est réalisée dans la chambre de traitement (2).
6. Procédé selon l'une des revendications 2 à 5, présentant en outre l'étape de procédé
commandée par programme suivante, devant être effectuée après l'étape de procédé iv)
:
vi) une phase de séchage durant laquelle de l'air de séchage circule à l'intérieur
de la chambre de traitement (2),
la durée du cycle de la phase de séchage étant réglée automatiquement en fonction
du type de vaisselle détecté ; et/ou
la température de l'air de séchage circulant dans la chambre de traitement (2) au
cours de la phase de séchage est réglée automatiquement en fonction du type de vaisselle
détecté ; et/ou le débit volumique de l'air de séchage circulant dans la chambre de
traitement (2) au cours de la phase de séchage est réglé automatiquement en fonction
du type de vaisselle détecté.
7. Procédé selon l'une des revendications 1 à 6, dans lequel le programme de traitement
est un programme de traitement mémorisé qui est soit prédéterminé soit qui peut être
déterminé par l'utilisateur.
8. Lave-vaisselle (1) sous la forme d'une machine automatique programmable, pour effectuer
le procédé selon l'une des revendications précédentes, en particulier lave-vaisselle
commercial, le lave-vaisselle ayant les éléments suivants :
- un dispositif de commande de programme (50) pour effectuer au moins un programme
de traitement ;
- une chambre de traitement (2) dans laquelle et depuis laquelle de la vaisselle peut
être insérée et retirée manuellement ;
- un réservoir (4) dans lequel du fluide provenant de la chambre de traitement (2)
peut s'écouler sous l'effet de la gravité ; et
- un système de lavage (33, 8, 34, 10) avec une pompe de lavage (8) et un système
de conduite de lavage (10) pour transporter du fluide de lavage (6) au cours d'une
phase de lavage hors du réservoir (4) à travers des buses de lavage (33, 34) jusque
dans la chambre de traitement (2),
un dispositif détecteur de vaisselle (51) étant prévu, lequel est conçu pour détecter
directement le type de vaisselle à traiter,
le dispositif détecteur de vaisselle (51) ayant au moins un ensemble détecteur (52)
fonctionnant de préférence de manière optique, qui est conçu pour détecter directement
la taille de la vaisselle à traiter et/ou qui est conçu pour détecter directement
la forme de la vaisselle à traiter, et ayant en outre au moins un ensemble détecteur
(52) fonctionnant de préférence par induction ou de manière capacitive, qui est conçu
pour détecter directement le matériau de la vaisselle à traiter ;
caractérisé en ce que
le dispositif de commande de programme (50) est conçu pour sélectionner automatiquement
un programme de traitement prédéterminé ou déterminable pour la phase de lavage en
fonction du type de vaisselle détecté et pour régler les paramètres de processus associés
au programme de traitement sélectionné ; et
le dispositif de commande de programme (50) étant conçu pour attribuer chaque type
de vaisselle détecté à un groupe de vaisselle prédéterminé ou déterminable avant le
traitement à proprement parler de la vaisselle, pour chaque groupe de vaisselle étant
prévu un programme de traitement prédéterminé ou déterminable, en fonction duquel
la vaisselle du type de vaisselle attribué à ce groupe de vaisselle doit être traitée
pendant au moins l'une des phases de traitement.
9. Lave-vaisselle selon la revendication 8,
dans lequel le dispositif de commande de programme (50) est conçu pour régler la durée
du cycle de la phase de lavage automatiquement en fonction du type de vaisselle détecté
; et/ou
dans lequel le dispositif de commande de programme (50) est conçu pour régler automatiquement
en fonction du type de vaisselle détecté la quantité de fluide de lavage devant être
pulvérisée par unité de temps au cours de la phase de lavage ; et/ou
dans lequel le dispositif de commande de programme (50) est conçu pour régler automatiquement
en fonction du type de vaisselle détecté la pression de buse avec laquelle le fluide
de lavage doit être pulvérisé au cours de la phase de lavage.
10. Lave-vaisselle selon la revendication 8 ou 9, comprenant en outre ce qui suit :
- un système de rinçage à l'eau fraîche (12, 13, 15a, 15b, 7, 9) ayant au moins une
pompe de rinçage (12, 13) et au moins un système de conduite de rinçage (15a, 125b)
pour transporter du fluide de rinçage au cours d'une phase de rinçage à l'eau fraîche
depuis un dispositif d'alimentation en eau fraîche (14, 21) à travers des buses de
rinçage (7, 9) jusque dans la chambre de traitement (2),
le dispositif de commande de programme (50) étant conçu pour sélectionner automatiquement
un programme de traitement prédéterminé ou déterminable pour la phase de rinçage à
l'eau fraîche en fonction du type de vaisselle détecté et pour régler les paramètres
de processus associés au programme de traitement sélectionné.
11. Lave-vaisselle selon la revendication 10,
dans lequel le dispositif de commande de programme (50) est conçu pour régler automatiquement
la durée de cycle de la phase de rinçage à l'eau fraîche en fonction du type de vaisselle
détecté ; et/ou
dans lequel le dispositif de commande de programme (50) est conçu pour régler automatiquement,
en fonction du type de vaisselle détecté, une quantité de fluide de rinçage devant
être pulvérisée au cours de la phase de rinçage à l'eau fraîche ; et/ou
dans lequel le dispositif de commande de programme (50) est conçu pour régler automatiquement,
en fonction du type de vaisselle détecté, la température du fluide de rinçage devant
être pulvérisé au cours de la phase de rinçage à l'eau fraîche.
12. Lave-vaisselle selon la revendication 10 ou 11, présentant en outre ce qui suit :
- un système de rinçage à la vapeur (20, 32) avec un générateur de vapeur (20) connecté
à une conduite d'alimentation en eau fraîche (28), pour générer de la vapeur et pour
conduire la vapeur par le biais d'une conduite de vapeur (32) jusque dans la chambre
de traitement (2) au cours d'une phase de rinçage à la vapeur, de manière sélective
après la phase de rinçage à l'eau fraîche,
le dispositif de commande de programme (50) étant conçu pour mettre en route automatiquement
le système de rinçage à la vapeur (20, 32) pendant une durée de cycle prédéterminée
ou déterminable en fonction du type de vaisselle détecté après l'achèvement de la
phase de rinçage à l'eau fraîche.
13. Lave-vaisselle selon l'une des revendications 8 à 12,
comprenant en outre ce qui suit :
- un système de séchage avec une soufflante de séchage pour générer un courant d'air
de séchage circulant dans la chambre de traitement (2) au cours d'une phase de séchage,
le dispositif de commande de programme (50) étant conçu pour sélectionner automatiquement
un programme de traitement prédéterminé ou déterminable pour la phase de séchage en
fonction du type de vaisselle détecté et pour régler les paramètres de processus associés
au programme de traitement sélectionné.