TECHNICAL FIELD
[0001] The present invention relates to a resin-label mounting device and a resin-label
mounting method in accordance with the preamble of claims 1 and 2 respectively, and
known from
WO 2011/061091.
BACKGROUND ART
[0002] There has been known a labeler with which a belt-shaped label is wound to and mounted
on an outer circumferential face of a vessel (for example, see Patent Document 1).
According to a labeler disclosed in Patent Document 1, a holding portion for holding
a label is formed on an outer circumferential face of a conveying drum, which is rotated
by a rotating unit, hot-melt is applied from a hot-melt coating head to the label,
which is rotationally conveyed as being held by the holding portion, and the label
is wound around and affixed to the vessel. In the labeler disclosed in Patent Document
1, hot-melt is applied while an ejection port of the hot-melt coating head is in contact
with the label, which is held by the label-holding portion. Another example can be
seen in Patent document 2 disclosing a method for producing sleeve-like labels comprising:
a step of unwinding a supply reel of heat-shrink film, which comprises a plurality
of pre-pasted portions which are distributed discretely along the unwinding direction
of the supply reel; a step of separating at least one band of heat-shrink film from
the supply reel, the band of heat-shrink film comprising at least one of the pre-pasted
portions; a step of feeding the band of heat-shrink film to a forming spindle; a step
of wrapping the band of heat-shrink film around the forming spindle, a region of overlap
being provided between a first longitudinal end of the band of heat-shrink film in
contact with the forming spindle and the second longitudinal end of the band of heat-shrink
film, the pre-pasted portion being arranged at least partially at a portion of the
overlap region; a step of sealing a first longitudinal end to a second longitudinal
end of the band of heat-shrink film e.g. by means of laser sealing in order to provide
a connection portion that lies transversely with respect to the direction of longitudinal
extension of the band of heat-shrink film and arranged at the overlap region; a step
of transferring the sleeve-like label formed around the forming spindle from the forming
spindle to a container to be labelled.
SUMMARY OF THE INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
[0004] According to the configuration of the labeler disclosed in Patent Document 1, hot-melt
can be applied thinly to a label without causing cobwebbing after the hot-melt is
applied, so that appearance at completion is excellent. However, in the case that
a belt-shaped label is heated and shrunk after being wound around the entire circumference
of a vessel, the following problems occur with the application method disclosed in
Patent Document 1. According to the application method, glue (hot-melt) is applied
while the ejection port of the hot-melt coating head is in contact with the label
and glue has to be scraped away after being ejected. Accordingly, when glue is to
be applied even to a very end portion of a label, glue seeps out from the label to
cause cobwebbing and the like. Therefore, as illustrated in FIG. 10(a), there exists
an area 2aa at a terminus to which glue cannot be applied when glue is applied to
a rear end portion 2a of a label 2 (in the drawing, a portion marked by P denotes
a glue-applied area).
[0005] If the area 2aa to which glue is not applied exists at the terminus of the label,
which is wound around the vessel, the area 2aa is in a partially detached state above
a front end portion 2b of the label, as illustrated in FIG. 10(b). When heating and
shrinking is performed in a shrink tunnel in the above state, there arises a problem
that the appearance at completion becomes worse with the part 2aa warping (see FIG.
10(c)).
[0006] Accordingly, instead of bonding with hot-melt, it has been evaluated to weld the
rear end portion to the front end portion with heating using a heater in a state that
the rear end portion overlaps the front end portion of the resin-made label. According
to the method with heating using a heater, the rear end portion even at its terminus
can be welded to obtain an excellent appearance. However, in the case that the rear
end portion and the front end portion are welded while the resin-made label is wound
around a mandrel, there arises a problem that the rear end portion overlapping the
front end portion on the outer side is more likely to become detached without direct
suction from a suction hole in the mandrel. Attempting heating and welding in a state
in which an end part is detached can be problematic because the detached end part
of the rear end portion will melt and welding cannot be performed successfully. In
particular, the above problem is more likely to occur in a high speed operation, so
that the labeler is difficult to be designed for high speed operation.
[0007] Further, in the case that glue is applied to a terminus of a rear end portion of
a label using another application device such as an applying roller, the label is
either mounted on a vessel after being formed into a cylindrical shape with the rear
end of the label overlapping a front end using a mandrel or it is wound directly around
the vessel, and subsequently, the label is heated and shrunk. A problem or poor appearance
occurs with visible print at a position to which glue is thickly applied after shrinking,
which is caused by variation in thickness of applied glue in a glue-applied range.
Further, a problem can also arise where the rear end of the label becomes separated
from the front end, which is caused by that the portion to which glue is applied being
pulled with shrinkage of the label when shrinking and the adhesive force of the glue
is overcome by the pulling force.
[0008] The objective of the present invention, which was devised to solve the abovementioned
problems, is to provide a resin-label mounting device and a resin-label mounting method
that prevent deformation such as curling and the like at a terminus, which is an area
where glue is not applied even when a rear end portion has glue applied and is bonded
to a front end portion, and to provide a resin-label mounting device and a resin-label
mounting method in which the rear end of the label is bonded reliably to the front
end with excellent appearance after shrinking, even when variation occurs in the thickness
of the applied glue. Further, an additional objective of the present invention is
to provide a vessel on which the resin-made label as described above is mounted.
MEANS FOR SOLVING THE PROBLEMS
[0009] According to the present invention, there is provided a resin-label mounting device
according to claim 1 and including a conveying drum which holds and conveys a resin-made
label; a glue-applying unit which applies glue to a rear end portion of the resin-made
label held by the conveying drum; a plurality of mandrels which are arranged on a
rotating body, each mandrel winding the resin-made label upon receiving from the conveying
drum, forming a cylindrical shape with a rear end portion of the resin-made label
overlapping and bonded to a front end portion, and using suction to hold the resin-made
label; a drive unit which causes each of the mandrels to be spun; a vessel base, which
is arranged to correspond to each mandrel, and on which a supplied vessel is placed;
a mounting unit which mounts the resin-made label on the vessel after removal from
the mandrel; a heating and shrinking unit which heats and shrinks the resin-made label
mounted on the vessel; and a heating unit which is in contact with the rear end portion
of the cylinder-shaped resin-made label formed by the mandrel and which heats the
contacted portion; a temperature of the heating unit being set higher than a temperature
of the heating and shrinking unit, the contact occurring for a shorter period of time
than a period of time that would be necessary to weld the resin-made label, so that
the rear end portion of the resin-made label is heated and cured.
[0010] Further, according to a second aspect which is not part of the invention, there is
provided a resin-label mounting device including a conveying drum which holds and
conveys a resin-made label; a glue-applying unit which applies glue to a rear end
portion of the resin-made label held by the conveying drum; a plurality of mandrels
which are arranged on a rotating body, each mandrel winding the resin-made label upon
receiving from the conveying drum, forming into a cylinder shape with a rear end portion
of the resin-made label overlapping and bonded to a front end portion, and using suction
to hold the resin-made label; a drive unit which causes each of the mandrels to be
spun; a vessel base, which is arranged to correspond to each mandrel, and on which
a supplied vessel is placed; a mounting unit which mounts the resin-made label on
the vessel after removal from the mandrel; a heating and shrinking unit which heats
and shrinks the resin-made label mounted on the vessel; and a heating unit which is
in contact with the rear end portion of the cylinder-shaped resin-made label formed
by the mandrel and which heats and welds the contacted portion.
[0011] Further, according to a third aspect which is part of the invention, there is provided
a resin-label mounting method according to claim 2 and which includes steps of applying
glue to a rear end portion of a resin-made label, forming the resin-made label into
a cylindrical shape in which the rear end portion of the resin-made label overlaps
a front end portion as the resin-made label is wound around the outer circumference
of a mandrel, heating the rear end portion of the resin-made label, mounting the cylinder-shaped
resin-made label on a vessel after removal from the mandrel, and heating and shrinking
the resin-made label; the heating of the rear end portion of the resin-made label
being performed at a higher temperature than a temperature of the heating and shrinking
of the resin-made label and for a shorter period of time than a period of time that
would be necessary to weld the resin-made label, so that the rear end portion of the
resin-made label is heated and cured.
[0012] Further, according to a fourth aspect which is not part of the invention, there is
provided a resin-label mounting method which includes steps of applying glue to a
rear end portion of a resin-made label, forming the resin-made label into a cylindrical
shape in which the rear end portion of the resin-made label overlaps a front end portion
as the resin-made label is wound around an outer circumference of a mandrel, heating
and welding the rear end portion of the resin-made label, mounting the cylinder-shaped
resin-made label on a vessel after removal from the mandrel, and heating and shrinking
the resin-made label.
[0013] According to a fifth aspect which is not part of the invention, there is provided
a resin-label mounting device including a conveying drum which holds and conveys a
resin-made label; a glue-applying unit which applies glue to a rear end portion of
the resin-made label held by the conveying drum; a vessel base on which a supplied
vessel is placed; a rotating unit which rotates the vessel base; and a heating and
shrinking unit which heats and shrinks the resin-made label mounted on the vessel,
the resin-made label being wound around the vessel, a rear end portion of the resin-made
label overlapping and being bonded to a front end portion of the resin-made label,
and the resin-made label then being heated and shrunk to be mounted on the vessel;
wherein a heating unit, which is in contact with the rear end portion of the resin-made
label and which heats the contacted portion, is provided, a temperature of the heating
unit being set higher than a temperature of the heating and shrinking unit, the contact
occurring for a shorter period of time than a period of time that would be necessary
to weld the resin-made label, so that the rear end portion of the resin-made label
is heated and cured.
[0014] According to a sixth aspect which is not part of the invention, there is provided
a resin-label mounting device including a conveying drum which holds and conveys a
resin-made label; a glue-applying unit which applies glue to a rear end portion of
the resin-made label held by the conveying drum; a vessel base on which a supplied
vessel is placed; a rotating unit which rotates the vessel base; and a heating and
shrinking unit which heats and shrinks the resin-made label mounted on the vessel,
the resin-made label being wound around the vessel, a rear end portion of the resin-made
label overlapping and bonded to a front end portion of the resin-made label, and the
resin-made label then being heated and shrunk to be mounted on the vessel; wherein
a heating unit, which is in contact with the rear end portion of the cylinder-shaped
resin-made label and which heats and welds the contacted portion, is provided.
[0015] According to a seventh aspect which is not part of the invention, there is provided
a resin-label mounting method which includes steps of applying glue to a rear end
portion of a resin-made label, forming the resin-made label into a cylindrical shape
in which the rear end portion overlaps a front end portion as the resin-made label
is wound around an outer circumference of a vessel, heating the rear end portion of
the resin-made label, and heating and shrinking the resin-made label; the heating
of the rear end portion of the label being performed at a higher temperature than
a temperature of the heating and shrinking of the label and for a shorter period of
time than a period of time that would be necessary to weld the resin-made label, so
that the rear end portion of the resin-made label is heated and cured.
[0016] According to an eighth aspect which is not part of the invention, there is provided
a resin-label mounting method which includes steps of applying glue to a rear end
portion of a resin-made label, forming the resin-made label into a cylindrical shape
in which the rear end portion overlaps a front end portion as the resin-made label
is wound around an outer circumference of a vessel, heating and welding the rear end
portion of the resin-made label, and heating and shrinking the resin-made label.
[0017] According to a ninth aspect which is not part of the invention, there is provided
a vessel on which a resin-made label is mounted, the resin-made label being formed
into a cylindrical shape in which glue applied to a rear end portion of the resin-made
label overlaps and is bonded to a front end portion of the resin-made label, having
the rear end portion heated and cured, and subsequently being heated and shrunk at
a lower temperature than the heating temperature for curing.
[0018] According to a tenth aspect which is not part of the invention, there is provided
a vessel on which a resin-made label is mounted, the resin-made label being formed
into a cylindrical shape in which glue applied to a rear end portion of the resin-made
label overlaps and is bonded to a front end portion of the resin-made label, having
the rear end portion heated and welded, and subsequently being heated and shrunk.
EFFECT OF THE INVENTION
[0019] According to the resin-label mounting device and the resin-label mounting method
of the present invention, a heating unit is in contact with a rear end portion of
a resin-made label for a shorter period of time than a period of time in which the
resin-made label is welded at a higher temperature than a heating temperature of a
heating-welding unit, so that a terminus thereof is cured. Accordingly, there is an
advantage that the terminus of the resin-made label to which glue is not applied is
prevented from being deformed when the resin-made label mounted on a vessel in a post-labeling
process is heated and shrunk to provide better appearance as a product. Further, there
is an advantage that the rear end of the label can be bonded reliably regardless of
viscosity of glue while providing excellent appearance as a product with less visible
glue print even when the applied glue varies in thickness. Furthermore, there is an
advantage that the appearance as a product can be improved because the vessel on which
the heated and shrunk resin-made label is mounted is prevented from being deformed
when the resin-made label is heated and shrunk.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
FIG. 1 is a plan view schematically illustrating the overall arrangement of a resin-label
mounting device (first embodiment).
FIG. 2 is a vertical sectional view of a label conveying drum and a glue applying
unit.
FIG. 3 is a horizontal sectional view illustrating enlarged main portions of the label
conveying drum and the glue applying unit.
FIG. 4 is a perspective view of a hot-melt coating head which is arranged at the glue
applying unit.
FIG. 5 is a vertical sectional view of a vessel conveying device and a heating unit.
FIG. 6 is a plan view of a picker.
FIG. 7(a) is a plan view of the heating unit and FIG. 7(b) is a vertical sectional
view of the heating unit.
FIG. 8 illustrates sequential operation of the resin-label mounting device.
FIG. 9(a) is an explanatory view illustrating a state that a rear end portion of a
resin-made label is heated by the heating unit and FIG. 9(b) is an explanatory view
illustrating a state of the resin-made label after being heated by the heating unit.
FIG. 10(a) is a plan view illustrating a state that glue is applied to a rear end
portion of a resin-made label, FIG. 10(b) is an explanatory view illustrating a state
that the rear end portion is bonded to a front end portion as being overlapped thereon,
and FIG. 10(c) is an explanatory view illustrating a state after a heating-shrinking
process is performed.
EXPLANATION OF REFERENCES
[0021]
- 2:
- resin-made label
- 2a:
- rear end portion of resin-made label
- 2b:
- front end portion of resin-made label
- 10:
- conveying drum
- 14:
- glue applying unit
- 26:
- rotating body
- 28:
- mandrel
- 34:
- heating-shrinking unit (shrink tunnel)
- 80:
- vessel base
- 90:
- driving unit (servomotor)
- 106:
- mounting unit (picker)
- 146:
- heating unit
EMBODIMENT OF THE INVENTION
[0022] A plurality of label-holding portions are arranged on an outer circumferential face
of a label-conveying drum at even intervals. A resin-made label cut by a cutter to
have a predetermined length is transferred to and held by each label-holding portion.
Glue is applied by a glue-applying unit to a rear end portion of the resin-made label,
which is held by the label-holding portion. Here, there remains an area at the terminus
of the rear end portion to which glue is not applied. When the resin-made label with
glue applied arrives at the vessel-conveying unit, a vessel is supplied onto a vessel
base which is arranged at the lower side of a rotating body of the vessel-conveying
unit, while the resin-made label is transferred to a mandrel which is arranged above
the vessel. First, the front end portion is attached to and held by the mandrel, so
that the resin-made label is wound around the mandrel owing to a revolution (orbit)
of the conveying drum and the rotating body of the vessel-conveying unit and rotation
of the mandrel. Then, in a state that the rear end portion of the resin-made label
overlaps the front end portion, bonding is performed with the glue. After the resin-made
label is formed into a cylindrical shape from being wound around the mandrel, rotation
of the mandrel is discontinued by a rotating unit for rotating (spinning) the mandrel,
so that the overlapped portion between the rear end portion and the front end portion
of the resin-made label is oriented outward in the radial direction of the rotating
body of the vessel-conveying unit. An area (terminus) of the rear end portion of the
resin-made label to which glue is not applied is in a partially detached state without
being bonded to the front end portion. A heater is arranged along a conveyance passage
of the mandrel due to the rotating body so as to heat the overlapped portion of the
resin-made label at a higher temperature than a temperature for heating and shrinking
in a shrink process to be performed later, and for a shorter period of time than a
period of time that would be necessary to weld the resin-made label. The terminus
of the rear end portion of the resin-made label to which glue is not applied is cured
by heating with the heater. The terminus is prevented from being curled or deformed
in other ways when the vessel affixed with the cylinder-shaped label is heated and
shrunk as it is introduced into a shrink tunnel in a post-labeling process. Thus,
improving the appearance of a product is achieved.
First Embodiment
[0023] In the following, the present invention will be described based on embodiments illustrated
in the drawings. First, an overall configuration of a resin-label mounting device
will be briefly described with reference to FIG. 1. A belt-shaped label 2 having a
predetermined width is wound into a roll shape and is supported by a roller stand
(not illustrated). The belt-shaped label 2 is drawn from the roller stand, fed through
a plurality of rollers 4 to a cutter 6 consisting of a pair of rotating members 6A,
6B and cut by the cutter 6. The resin-made label 2 cut to a predetermined length by
the cutter 6 is transferred to a label-conveying drum 10 at a label-transfer position
T via a transfer drum 8.
[0024] A plurality (in this embodiment, four) of label-holding portions 12 are arranged
equally spaced on an outer circumferential face of the label-conveying drum 10 in
the circumferential direction. Each of the label-holding portions 12 holds and rotationally
conveys an individual label 2 one by one. A glue-applying unit 14 is arranged outside
a label conveyance path downstream from the label transfer position T of the conveying
drum 10 from the transfer drum 8. According to the glue applying unit 14, glue ejected
from a later-described ejection port is applied to a predetermined segment of the
label 2, which is held by the label-holding portion 12 of the conveying drum 10. The
glue-applied label 2 is wound, at a label transfer position S, around an outer circumferential
face of a mandrel 28 (see FIG. 1 and FIG. 5 which is described later) which is rotated
by a vessel-conveying device 16, and is formed into a tubular shape with a front end
portion and a rear end portion bonded thereof.
[0025] Meanwhile, a vessel 18 on which the tube-shaped resin-made label 2 is to be mounted
is conveyed by a supply conveyor 20 and is transferred to a supply star wheel 24 while
being separated by an infeed screw 22 at predetermined intervals. The supply star
wheel 24 rotationally conveys and supplies the received vessel 18 to a rotary-type
vessel-conveying device 16. At the lower side of a rotating body 26, the vessel-conveying
device 16 rotationally conveys the vessel 18 supplied from the inlet star wheel 24.
At the upper side of the rotating body 26, the mandrel 28 winds the resin-made label
2 received from the conveying drum 10 and forms the tube-shaped label 2. The formed
tube-shaped label 2 is detached from the mandrel 28 and mounted on the vessel 18.
The vessel 18 with the tube-shaped resin-made label 2 mounted is transferred to an
ejection star wheel 30 after being rotationally conveyed by the vessel-conveying device
16 and ejected onto an ejection conveyor 32. The vessel 18 is conveyed into a subsequent
shrink tunnel 34 by the ejection conveyor 32 and is heated for a predetermined period
of time at a predetermined temperature. Owing to the heating, the tube-shaped label
2 is shrunk and affixed to an outer face of the vessel 18.
[0026] Next, a configuration of the label-conveying drum 10 will be described with reference
to FIG. 2. The conveying drum 10 is rotatably positioned on a base plate 36. An upright
support cylinder 38 is fixed on the base plate 36. An upright rotary shaft 44 is rotatably
supported via upper and lower ball bearings 40, 42 which are held in the support cylinder
38. A cylindrical member 46 is fitted to the rotary shaft 44 on an upper outer circumferential
face thereof extending upward from the support cylinder 38. The cylindrical member
46 is joined to an outer face of the rotary shaft 44 with a joint such as a key, so
that its height can be adjusted with a vertical movement while being rotated integrally
with the rotary shaft 44. Further, a cylinder-shaped cover 48 is fixed to an outer
circumference of the cylindrical member 46. Furthermore, a cap 50 is fixed to an upper
end thereof so as to be rotated integrally with the rotary shaft 44 and the cylindrical
member 46.
[0027] A circular plate (hereinafter, called a fixed plate) 52 which is horizontally fixed
via a supporting column (not illustrated) or the like is arranged approximately at
the same height as a lower end part of the cylindrical member 46. A ball bearing 54
is arranged between an outer circumference of the lower end part of the cylindrical
member 46 and an inner circumferential face of the fixed plate 52. The ball bearing
54 connects the fixed plate 52 and the cylindrical member 46, which rotates with the
rotary shaft 44. A ring-shaped slide member 56 is fixed on an upper face of the outer
circumferential part of the fixed plate 52. A later-described vacuum passage for the
fixed side is formed at the fixed plate 52 and the ring-shaped slide member 56.
[0028] A flange 48a is formed at a lower end of the cylinder-shaped cover 48, which is fixed
to an outer circumference of an upper part of the rotary shaft 44. A circular rotary
plate 58 is fixed to a lower face of the flange 48a. The rotary plate 58 slides on
an upper face of the ring-shaped slide member 56 when rotating. The conveying drum
10, which holds and rotatably conveys the label 2, is attached onto an outer circumferential
part of the rotary plate 58. When the rotary plate 58 is rotated by rotation of the
rotary shaft 44, the conveying drum 10 is rotated integrally with the rotary plate
58. The rotary shaft 44 is joined to a rotating unit (not illustrated) below the base
plate 36, and is rotated.
[0029] The conveying drum 10 includes a ring-shaped bottom face 10a and a cylindrical wall
face (hereinafter, called a cylindrical portion) 10b which is upright from an outer
circumferential part of the bottom face 10a. The plurality of label-holding portions
12 are arranged on an outer face of the cylindrical portion 10b of the conveying drum
10. In this embodiment, four of the label holding portions 12 are arranged on the
outer circumferential face of the cylindrical portion 10b at even intervals in the
circumferential direction (see FIG. 1). Each of the label-holding portions 12 includes
a protruded portion 12a for holding a rear end portion 2a of the label 2 (see FIGs.
3 and 10a)). When viewing the protruded portion 12a arranged at the rear side in the
rotation direction of the label-holding portion 12 from the upper side, an upper face
12aa is shorter than a bottom face 12ab, a side face 12ac at the front side in the
rotation direction is slanted, and a side face 12ad at the rear side is approximately
linear (being linear in the radial direction). Further, the upper face 12aa is formed
into an arc shape that is coaxial with an arc (matching the outer circumferential
face of the conveying drum 10) of the bottom face 12ab.
[0030] An arc-shaped groove 52a is formed at a portion of the upper face of the fixed plate
52 where the slide member 56 is fixed, so that vacuum is introduced via a pipe 60
which is connected to the lower face side. A number of vertically penetrating holes
56a are formed in the ring-shaped slide member 56, which is fixed on the fixed plate
52, covering a range of the arc-shaped groove 52a that overlaps with the arc-shaped
groove 52a of the fixed plate 52. The arc-shaped groove 52a and the penetrating holes
56a are formed in a range from a slightly upstream position of the transfer position
T (see FIG. 1) where the conveying drum 10 receives the label 2 from the transfer
drum 8, to the transfer position S where the label 2 held by the label holding portion
12 is attached to the mandrel 28.
[0031] Meanwhile, in the upright cylindrical portion 10b of the conveying drum 10, a plurality
of suction holes 10e (see FIG. 2, omitted in FIG. 3) that are open to the outer face
are formed in the wall face except where the protruded portions 12a are arranged at
the rear side of the label-holding portions 12. The suction holes 10e are connected
to vacuum introduction holes 58b which opens to the lower face of the rotary plate
58 via a vertical passage 10c which is formed in the cylindrical portion 10b of the
conveying drum 10, a radial passage 10d which is formed in the bottom portion 10a,
a passage 58a which is formed in the rotary plate 58 and connected to the radial passage
10d, and the like. Here, the suction holes 10e are formed in the protruded portions
12a as well. In this embodiment, the suction holes 10e are formed so as to be open
to a range other than a range where hot-melt is applied.
[0032] When the conveying drum 10 is rotated along with rotation of the rotary shaft 44,
the label 2 can be attached, due to a vacuum forced in the suction hole 10e, to a
section of the cylindrical portion 10b where the vacuum introduction port 58b of the
rotary plate 58 communicating with each suction port 10e overlaps with the penetrating
hole 56a which is formed in the slide member 56 on the fixed side. Further, when the
vacuum introduction port 56b is rotated and arrives at the label transfer position
S, the vacuum introduction port 56b is deviated from the penetrating hole 56a of the
slide member 56 and the arc-shaped groove 52a of the fixed plate 52, and vacuum is
disconnected. Then, the held label 2 is released. In this embodiment, air is blown
for a short period of time from the suction hole 10e immediately after vacuum at the
suction hole 10e is disconnected, so that the label 2 is reliably transferred to the
mandrel 28. The rear end portion 2a of the label 2 is held by the protruded portion
12a of the label-holding portion 12, and the front side, which is the other end from
the rear end portion 2a, is held directly by the outer face of the conveying drum
10.
[0033] Further, the glue-applying unit 14 is arranged at the outer side of the cylindrical
portion 10b of the conveying drum 10 and oriented to face the conveying drum 10. The
glue-applying unit 14 is arranged upstream the label transfer position S where a label
is transferred to the mandrel 28 from the label holding portion 12 of the conveying
drum 10. The glue-applying unit 14 applies glue to a set area of the rear end portion
2a of the label 2 held by the protruded portion 12a where glue is to be applied. As
illustrated in FIG. 2, the glue-applying unit 14 is attached onto an attachment base
62 via an air cylinder 64 so as to be capable of being advanced and retreated in the
direction of the conveying drum 10 with an action of the air cylinder 64.
[0034] The glue-applying unit 14 includes, on a side facing the conveying drum 10, a hot-melt
coating head 66 in which an ejection port 66a for ejecting glue (hot-melt) is formed
(see FIGs. 3 and 4). The hot-melt coating head 66 includes the vertically long ejection
port 66a whose length is slightly shorter than the width of the label 2 (a vertical
length when held by the label holding portion 12 of the conveying drum 10). The ejection
port 66a is connected to a glue reserve 14a which is arranged in a main body of the
glue-applying unit 14 via a passage 66b (see FIG. 3) in the hot-melt coating head
66. Further, the glue reserve 14a is connected to a glue-supplying unit 68 (consisting
of a reserve tank and a pump (not illustrated)) which is controlled by a control unit
(see FIG. 2). In this embodiment, the glue ejection port 66a is formed as a single
lengthwise opening in the vertical direction. However, not limited to the above, the
shape of the ejection port 66a can be appropriately selected such that a number of
small openings are arranged at even intervals, or one opening is formed only at a
portion where glue is required to be applied, or the like. Here, shrink-enabled glue
having high viscosity is used in the present embodiment. Accordingly, even if a label
is pulled during shrinking, bonding can be firmly performed without deviation.
[0035] As illustrated in FIGs. 3 and 4, in the hot-melt coating head 66, a portion thereof
which is closest to the label-conveying drum 10 is formed as a narrow flat face 66c
and the vertically-long ejection port 66a is formed in the top end side of the flat
face 66c. One side portion 66d of the flat face 66c where the ejection port 66a is
formed, more specifically the front side in the rotation direction (a side portion
to which the label 2 held by the label holding portion 12 of the conveying drum 10
approaches), is formed as an arc-shaped face that curves smoothly into the flat face
66c. Further, the other side portion at the rear side in the rotation direction is
formed of two slanted faces 66e, 66f that are recessed in a direction to create distance
between them and the outer face of the conveying drum 10. In particular, the slanted
face 66e that continues from the ejection port 66a is made to have a sharp angle to
prevent glue from sticking thereto. As illustrated in FIG. 4, the arc-shaped side
portion 66d of the hot-melt coating head 66 can be in contact with the label in the
vicinity of a portion connected to the flat face 66c, while the side portions 66e,
66f on the opposite side are configured not to make contact with the label 2 at all.
[0036] A configuration of the vessel-conveying device 16 will be described with reference
to FIGs. 1 and 5. An upright center shaft 72 is arranged on a base 70. A cylindrical
member 76 (hereinafter, called a rotating cylindrical member)is rotatably supported
by the outer circumference thereof via upper and lower bearings 74. A horizontal rotating
disc 78 is attached to the rotating cylindrical member 76 approximately at the center
in the vertical direction and is rotated integrally with the rotating cylindrical
member 76. A plurality of vessel bases 80 are arranged, at even intervals in the circumferential
direction, at an outer circumferential portion of the rotating disc 78 (hereinafter,
called a lower rotating disc) which constitutes a lower portion of the rotating body
26. Vessels 18 fed from the inlet star wheel 24 are placed sequentially on the vessel
bases 80 and rotatably conveyed by the rotation of the rotating body 26.
[0037] Two horizontal rotating discs (an upper rotating disc 84 and a middle rotating disc
86) joined together above and below each other with an upright connecting member 82
are attached to an upper end of the rotating cylindrical member 76 and are rotated
integrally with the rotating cylindrical member 76 and the lower rotating disc 78.
The rotating body 26 consisting of the rotating cylindrical member 76, the three rotating
discs 84, 86, 78 being at the upper, middle, and lower positions, and the like is
rotated while a driving force of a driving unit (not illustrated) is transmitted via
a gear 88 which is fixed to the outer circumference at the lower end of the rotating
cylindrical member 76. The mandrels 28 are rotatably supported, at even intervals
in the circumferential direction, on a lower face side of an outer circumferential
portion of the middle rotating disc 86. The positions of the mandrels 28 and the vessel
bases 80 are directly above and below one another and matching when viewed vertically,
and are revolved (orbited) due to rotation of the rotating body 26 so as to maintain
their matching positions from the vertical point of reference. The mandrels 28 are
rotated by servomotors 90 for mandrel rotation arranged on the upper face of the middle
rotating disc 86. The servomotors 90 for mandrel rotation are controlled by a control
unit (not illustrated) for controlling such movements as rotation (spin), positioning,
and the like for the mandrels 28.
[0038] The mandrels 28 are arranged at the same height as the conveying drum 10 which supplies
the resin-made labels 2. The resin-made label 2 is transferred to the mandrel 28 which
arrives at the position (label transfer position S) of the conveying drum 10 with
rotation of the rotating body 26. An outer diameter of the mandrel 28 is slightly
larger than an outer diameter of the vessel 18. A number of suction holes (not illustrated)
are formed in the mandrel 28 and oriented toward the outer facing side and connected
to a vacuum source (not illustrated). Owing to suctioning through the suction holes,
the label 2 can be attached to and held at the outer circumferential face thereof.
[0039] A lifting-lowering shaft 94 with a top locator 92 fixed at a lower end thereof is
inserted through a center portion of each mandrel 28. A joint block 96 is attached
to an upper end part of the lifting-lowering shaft 94. Further, a slider 98 is fixed
to the joint block 96 at an inner side in the radial direction of the rotating body
26. The slider 98 is engaged with a vertical guide rail 100, which is attached to
the upper rotating disc 84, and an outer facing side of a ring-shaped plate 99 joined
to a lower side of the upper rotating disc 84 via a connecting member 82, so as to
guide lifting and lowering of the lifting-lowering shaft 94 and the top locator 92.
Further, a cam follower 102 is attached to the joint block 96 at a face that is oriented
toward the outer side of the rotating body 26 and engaged with a cam groove 104a of
a ring-shaped cam 104, which is fixed to the outer side of the rotating body 26. In
accordance with the shape of the cam groove 104a, the top locator 92 and the lifting-lowering
shaft 94 are lifted and lowered.
[0040] There is provided a picker 106 which is capable of being lifted and lowered between
the mandrel 28 on the upper side and the vessel 18 placed on the vessel base 80 on
the lower side. The picker 106 is attached to an upper end of a lifting-lowering rod
108 which penetrates vertically through the lower rotating disc 78 via a horizontal
attachment plate 110. A joint block 112 is fixed to a lower end of the lifting-lowering
rod 108. A slider 114 is attached to an inner side of the joint block 112 in the radial
direction of the rotating body 26. Further, a cam follower 116 is attached to the
outer side in the radial direction thereof. The cam follower 116 is engaged with a
ring-shaped plate cam 120 which is attached to a fixing base 118 at the outer side
of the vessel-conveying device 16. The cam follower 116 is lifted and lowered in accordance
with a shape of the plate cam 120 so as to lift and lower the picker 106 along with
the lifting-lowering rod 108.
[0041] Two horizontal ring-shaped plates 124, 126 are fixed to a lower facing side of the
lower rotating disc 78 via connecting members 122 formed in the vertical direction.
A vertically arranged guide rail 128 is attached to outer faces of the ring-shaped
plates 124, 126. The slider 114 is engaged with the guide rail 128 and guides lifting
and lowering of the lifting-lowering rod 108 and the picker 106. Further, the picker
106 is configured to be capable of being opened and closed, and holds the label 2
wound around the mandrel 28 when closed. The picker 106 includes a pair of holding
members 132, 132 (see FIG. 6) attached to distal ends of two arms 130, 130. Both the
arms 130, 130 are attached respectively at upper ends of two rods 134, 134 which penetrate
through the lower rotating discs 78. Gears 136, 136 are formed on the outer circumferences
of both the rods 134, 134 and engaged with each other. When one rod 134 is rotated,
the rods 134, 134 and the arms 130, 130 are rotated in directions being opposite to
each other, so that the pair of holding members 132, 132 are opened and closed. A
lever 138 is fixed to one rod 134. A cam follower 140 is attached to a distal end
of the lever 138. A picker open-close cam 142 is arranged on a fixing base 118 located
on the outside of the rotating body 26. The lever 138 is swung by the open-close cam
142, so that the rod 134 and the gear 136 are rotated and both the holding members
132, 132 of the picker 106 are opened and closed.
[0042] As illustrated in FIG. 6, the picker 106 is distanced from the outer face of the
mandrel 28 (or the vessel 18) when opened. When closed, the picker 106 forms a circular
shape with an inner diameter being slightly larger than an outer diameter of the mandrel
28 and the vessel 18. The center of the picker 106 in the closed state, the axis center
of the mandrel 28 on the upper side, and the axis center of the vessel 18 placed on
the vessel base 80 on the lower side are positioned on the same axis line. Each picker
106 is connected to a vacuum source (not illustrated) via a vacuum tube 144. An outer
facing side of the cylinder-shaped resin-made label 2 wound around the mandrel 28
can be attached thereto with a suction hole 132a formed in an inner face side thereof.
[0043] A heating unit 146 is arranged downstream of the vessel-conveying device 16 from
the position S where the label 2 is transferred from the conveying drum 10. The rear
end portion 2a of the resin-made label 2, overlapping the front end portion 2b when
it is wound to the mandrel 28, is heated by the heating unit 146, so that a terminus
2aa to which glue is not applied is cured (see FIGs. 9(a) and 9(b)). A configuration
of the heating unit 146 will be described with reference to FIGs. 5, 7(a), and 7(b).
A fixing base 118 is arranged outside the rotating body 26 and the heating unit 146
is arranged above the fixing base 118. A vertical center shaft 154 is rotatably supported
between a lower supporting plate 150 and an upper supporting plate 152, which are
horizontally supported by an upright supporting column 148 that is arranged on the
fixing base 118. A servomotor 156 for driving the heating unit is attached to a lower
facing side of the lower supporting plate 150. The driving force of the servomotor
156 is transmitted to a middle shaft 164 via a pulley 158, a belt 160, and a pulley
162. Further, the rotation of the servomotor 156 is transmitted to the center shaft
154 owing to engagement between a gear 166 fixed to the middle shaft 164 and a gear
168 arranged at a lower end of the center shaft 154.
[0044] Horizontal cross-shaped rotating bodies 170A, 170B are attached to the center shaft
154 at upper and lower parts thereof, and rotated integrally therewith. Leading end
portions 170a of the upper and lower cross-shaped rotating bodies 170A, 170B are joined
respectively with a vertical joint pin 172. One end of a vertical plate-shaped member
174 is joined to each joint pin 172 in a swingable manner. Further, a heater 176 is
fixed to the other end (swinging end) of each vertical plate-shaped member 174. In
the present embodiment, the heaters 176 are arranged at four locations of leading
end parts 170a of the cross-shaped rotating bodies 170A, 170B. A cam follower 178
is attached to a lower end of the leading end (the end part to which the heater 176
is fixed) of the vertical plate-shaped member 174. A horizontal cam plate 180 is arranged
below the cross-shaped rotating bodies 170A, 170B. A cam groove 180a is formed in
an upper face of the cam plate 180. The cam follower 178 is engaged with the cam groove
180a. In accordance to the shape of the cam groove 180a, the heater 176 can move as
in a predetermined range to allow for an overlapped portion between the rear end portion
2a and the front end portion 2b of the resin-made label 2 that is wound to the mandrel
28. The heater 176 of the heating unit 146 is arranged at the same height as the mandrel
28, which is arranged on the rotating body 26 and has a flat face which is in contact
with the rear end portion 2a of the resin-made label 2. In the device of the present
embodiment, the resin-made label 2, which is formed into a cylindrical shape by being
wound around the mandrel 28 with both end portions 2a, 2b bonded, is heated as it
is introduced into the shrink tunnel 34 after being mounted on the vessel 18, thereby
shrinking the resin-made label 2 and affixing it to the outer face of the vessel 18.
In the case that the heating temperature at the shrink tunnel 34 is 90°C, for example,
the heater 176 is configured to heat at a higher temperature than the above (for example,
180°C). Further, contact between them occurs for a shorter period of time than a period
of time that would be necessary to weld the resin-made label 2.
[0045] An operation of the resin-label mounting device according to the abovementioned configuration
will be described. An elongated resin-made label 2 drawn from the roller label held
by a label stand (not illustrated) is fed to the cutter 6 including the pair of rotating
members 6A, 6B via the plurality of rollers 4 and cut to have the predetermined length
corresponding to the size of the vessel 18. The cut label 2 is transferred to a label-conveying
drum 10 at the label transfer position T via the transfer drum 8. The label-holding
portion 12 having the protruded portion 12a, which holds the rear end portion 2a of
the resin-made label 2, is arranged on the conveying drum 10. First, the front end
portion 2b of the cut resin-made label 2 is attached to the outer face of the conveying
drum 10. Subsequently, after a middle portion continuing from the front end portion
2b is attached and held, the rear end portion 2a of the resin-made label 2 is placed
on the protruded portion 12a and held by suction from the suction hole 10e, which
are open everywhere except for a range other than a range to which hot-melt is applied.
[0046] The resin-made label 2 held by the label-holding portion 12 of the conveying drum
10 is conveyed to the next position of the glue-applying unit 14 due to rotation of
the conveying drum 10. When the labeler is not operated, the glue-applying unit 14
is pulled back by the air cylinder 64 so that the ejection port 66a of the hot-melt
coating head 66 is not in contact with the conveying drum 10 side. During operation,
the glue-applying unit 14 is advanced toward the conveying drum 10 so that the flat
face 66c of the hot-melt coating head 66 on which the ejection port 66a is formed
makes contact with a portion of the resin-made label 2 which is held by the protruded
portion 12a of the label holding portion 12.
[0047] Since the protruded portion 12a which holds the rear end portion 2a of the resin-made
label 2 has the slanted face 12ac at the front side in the rotation direction, the
resin-made label 2 on the protruded portion 12a of the rotating conveying drum 10
and the flat face 66c of the hot-melt coating head 66 smoothly comes into contact
without causing any interference.
[0048] When the flat face 66c of the hot-melt coating head 66 comes into contact with the
resin-made label 2, glue is supplied to the glue-applying unit 14 from the glue-supplying
unit 68 in accordance with a signal of the control unit and applied to the resin-made
label 2 as it is ejected from the ejection port 66a of the hot-melt coating head 66.
The start timing of the glue application is determined in accordance with a position
signal of the conveying drum 10 (a pulse signal of an encoder). When the arrival of
the protruded portion 12a, which holds the rear end portion 2a of the resin-made label
2, is detected at a predetermined position, the ejection of glue is started. Thereafter,
the ejection of glue is stopped after a predetermined period of time has elapsed as
measured with a timer. In the case that a width of the resin-made label 2 is large,
glue is ejected for a longer period of time corresponding thereto. In the present
embodiment, the ejection of glue is not performed for a period of time required to
apply glue to the total width (width in the rotation direction). The ejection is performed
for a period of time slightly shorter than the above period of time and then stopped.
Glue is applied to the remaining portion of the required application width so that
glue remaining in the ejection port 66a is wiped away by the resin-made label 2. Thus,
glue is not applied to the terminus 2aa of the rear end portion 2a of the resin-made
label 2, so that a range remains that is free of glue (see FIG. 10(a)).
[0049] A process in which the resin-made label 2 held by the label-holding portion 12 of
the conveying drum 10 is mounted on the vessel 18 via the mandrel 28 will be described
with reference to the drawings of the above and FIG. 7.
[0050] In the rotating body 26 of the vessel-conveying device 16, the vessel bases 80 are
arranged on the rotating disc 78 at the lower side at even intervals in the circumferential
direction. A vessels 18 is supplied from the inlet star wheel 24 to each of the vessel
bases 80. The vessels 18 are conveyed by the supply conveyor 20 and separated to form
predetermined intervals by the infeed screw 22, and then, are supplied onto the vessel
bases 80 of the vessel-conveying device 16 (see FIG. 8(a1)) via the inlet star wheel
24. The vessel base 80 to which the vessel 18 is supplied is rotationally conveyed
with rotation of the rotating body 26. After the vessel 18 is supplied onto the vessel
base 80, the lifting-lowering rod 94 and the top locator 92 are lowered by the top
locator lifting-lowering cam 104, so that the vessel 18 is stably held with a head
part thereof held by the top locator 92 (see FIG. 8(a2)). Subsequently, the vessel
18 placed on the vessel base 80 arrives at the transfer position S where the resin-made
label 2 is transferred from the conveying drum 10 to the mandrel 28 on the upper side.
A range in which vessels are supplied is denoted by range A in FIGs. 1 and 8. While
the vessel 18 is being supplied onto the vessel base 80, the picker 106 is lifted
and positioned around the mandrel 28. Further, the picker 106 is opened.
[0051] When the vessel base 80 with the vessel 18 supplied arrives at the position (label-transfer
position S) facing the conveying drum 10 with rotation of the rotating body 26, the
resin-made label 2 held by the label-holding portion 12 of the conveying drum 10 is
transferred to the mandrel 28, which is positioned above the vessel 18. The vessel
conveying device 16 and the conveying drum 10 are driven in a synchronized manner.
When the mandrel 28 of the vessel-conveying device 16 and the label-holding portion
12 of the conveying drum 10 arrive at the label-transfer position S, the front end
portion 2b of the resin-made label 2, which is held by the label-holding portion 12,
makes contact with the outer face of the mandrel 28, which is revolutionarily moved
(orbited) by rotation of the rotating body 26. The mandrel 28 is rotated (spun) by
driving of the servomotor 90 and performs suctioning through the suction holes in
the outer face. When the front end portion 2b of the resin-made label 2 is in contact
with the outer face, the front end portion 2b is firstly attached thereto and the
resin-made label 2 is wound around the mandrel 28 owing to rotation of the conveying
drum 10 and revolution and spinning of the mandrel 28.
[0052] The resin-made label 2 with the front end portion 2b held by suction to the mandrel
28 is thereby wound and the conveying drum 10 discontinues suctioning of the label-holding
portion 12. The resin-made label 2 is cut to have a length larger than the circumference
of the mandrel 28. The rear end portion 2a overlaps the previously attached front
end portion 2b and is bonded onto the front end portion 2b with glue applied to the
rear end portion 2a of the resin-made label 2 by the glue-applying unit 14 (see FIG.
8(b)). A range for label winding is denoted by range B in FIGs. 1 and 8. As described
above, since the glue applied to the rear end portion 2a of the resin-made label 2
is not applied to the terminus 2aa (see FIG. 10(a)), the terminus 2aa of the rear
end portion 2a is in a partially detached without being bonded to the front end portion
2b (see FIG. 10(b)). Here, at the time when the resin-made label 2 is to be transferred
from the conveying drum 10 to the mandrel 28, the picker 106 is lowered below the
mandrel 28 by the cam 120 for picker lifting-lowering, as illustrated on the left
side of FIG. 5 and FIG. 8(b).
[0053] The mandrel 28, which holds the rear end portion 2a of the resin-made label 2 as
it overlaps the front end portion 2b, discontinues rotation (spin) when transfer of
the resin-made label 2 is completed. At that time, the rotation is stopped in a state
that the overlapped portion of the resin-made label 2 is oriented approximately outside
in the radial direction of the rotating body 26. When the mandrel 28, which holds
the resin-made label 2 in the above state, approaches the position of the heating
unit 146, the heater 176 momentarily comes into contact, as illustrated in FIG. 9(a),
with the entire rear end portion 2a (a portion which is bonded to the front end portion
2b with glue while the partially detached terminus 2aa is not bonded because glue
is not applied) (see FIG. 8(c)) in accordance with the shape of the cam groove 180a
which is illustrated in FIG. 7(a). The heater 176 momentarily makes contact only for
a period of time (for example, 0.1 second) in which both end portions of the resin-made
label 2 are not welded by, a higher temperature than the heating temperature in the
shrink tunnel 34 in a post-labeling process (for example, the heating temperature
with the heater 176 is 180°C when the heating temperature at the shrink tunnel 34
is 90°C). Consequently, the entire rear end portion 2a of the resin-made label 2,
including the terminus 2aa to which glue is not applied, is cured. A range for heating
with the heater 176 is denoted by range C in FIGs. 1 and 8. FIG. 9(b) illustrates
a state after the terminus 2aa is cured.
[0054] The cylinder-shaped label 2 is formed by bonding the rear end portion 2a and the
front end portion 2b of the resin-made label 2, which is wound around the mandrel
28 in a state that the rear end portion 2a overlaps the front end portion 2b. Further,
after the unbonded terminus 2aa of the rear end portion 2a is cured, the picker 106
is lifted to the height of the mandrel 28 while being kept in an opened state. Next,
the picker 106, which is lifted to the lower outer circumference of the mandrel 28,
makes contact with the outer face of the cylinder-shaped resin-made label 2, which
is wound around the mandrel 28, by closing both holding members 132, 132 (see FIG.
8(d)) by the action of the picker open-close cam 142. Vacuum is applied to the suction
hole 132a at the inner face of the picker 106 in the above state and vacuum at the
mandrel 28 is released, so that the resin-made label 2 is affixed to and held by the
picker 106. A range for affixing and holding the resin-made label 2 by the picker
106 is denoted by range D in FIGs. 1 and 8.
[0055] Subsequently, the picker 106, which holds the resin-made label 2, is lowered to the
position of the vessel 18 at the lower side by the picker lifting-lowering cam 120.
When the picker 106 is lowered, the cylinder-shaped resin-made label 2 fitted around
the mandrel 28 is slipped from the mandrel 28 and mounted to the circumference of
the vessel 18 on the lower side while being kept in a cylindrical shape (see FIG.
8(e)). A range for mounting the resin-made label 2 on the vessel 18 is denoted by
range E in FIGs. 1 and 8.
[0056] After the cylinder-shaped resin-made label 2, which is wound around the mandrel 28,
is removed and mounted on the outer circumferential face of the vessel 18, which is
positioned at the lower side, by the picker 106, vacuum at the picker 106 is released,
both the holding portions 132 are opened by the picker open-close cam 142, and the
picker 106 is lifted to a height where interference with the vessel 18 is prevented
(see FIG. 8(f)). A range for opening and lifting of the picker 106 is denoted by range
F in FIGs. 1 and 8.
[0057] After the picker 106 is opened and lifted to the circumference of the mandrel 28,
the top locator 92 is lifted (see FIG. 8(g1)). Then, the vessel 18 on which the resin-made
label 2 is mounted is discharged onto the ejection conveyor 32 via the outlet star
wheel 30 (see FIG. 8(g2)). A range for lifting the top locator 92 and ejecting the
vessel is denoted by range G in FIGs. 1 and 8.
[0058] The vessel 18 conveyed by the ejection conveyor 32 is introduced into the shrink
tunnel 34, which is arranged on the conveyor 32. In the shrink tunnel 34, heating
is performed for a predetermined period of time (for example, 3 seconds) at a temperature
(for example, 90°C) below the temperature setting of the heater 176, so that the resin-made
label 2 mounted on the vessel 18 is shrunk.
[0059] Here, in the present embodiment, the heater 176 is in contact for an extremely short
period of time with the rear end portion 2a of the resin-made label 2 including the
terminus 2aa, which is an area to which glue is not applied, so that the rear end
portion 2a is cured. The unit to apply glue is not limited to the hot-melt coating
head. It is also possible to apply glue even to the terminus of the rear end portion
2a of the resin-made label 2 using another applying unit such as an applying roller
having a roller with glue adhered to the entire circumference in contact with the
resin-made label 2 and to heat and cure the area to which glue is applied.
[0060] Further, in the present embodiment, curing is performed by heating the rear end portion
2a of the resin-made label 2 wound around each mandrel 28 with the heating unit 146
arranged at one position along a movement passage of the mandrel 28. However, when
a heater is arranged corresponding to each mandrel, it is possible to perform a high
speed operation. Furthermore, in the present embodiment, the mandrel 28 is arranged
above the vessel base 80. However, it is not limited to arrangement above the vessel
base 80; it is also possible to be arranged below the vessel base 80.