Field of the Invention
[0001] The present invention generally relates to the transport field. In particular, the
present invention refers to an intermodal transport unit (container). More particularly,
the present invention relates to a structure for a roof of a container.
Background art of the invention
[0002] Intermodal transport provides that products to be transported are placed at the factory
or the warehouse of a shipper in a specific intermodal transport unit, or container,
in which the products are located until they reach the final destination.
[0003] The intermodal transport usually takes place by means of two or more transport means
(such as trucks, semitrailers, railway wagons, or ships).
[0004] Although the use of containers allows avoiding intermediate handling of the products
therein (thus ensuring a lower risk of damage to the products and a higher transport
speed), the use of the containers is not currently advantageous for certain types
of products, especially for granular products.
[0005] In fact, conventional containers are typically equipped with inlet and outlet doors
positioned on opposite vertical side walls of the container, whereby the insertion
of granular products into the container cannot ensure the maximization of the volume
occupation.
[0006] For this reason, granular products are typically transported on conventional trucks,
until reaching port stations (where they are loaded into proper tanks intended to
be transported by ships). The transport by trucks, and the subsequent transfer into
the tanks, exposes the products to impurities (such as dirt and smog) and to atmospheric
agents (such as rain, ice and snow), which affect the quality of the products.
[0007] These issues are exacerbated in cases where the (granular) products to be transported
comprise loose food products - for example, grains (for example, cereals such as oats,
spelled, wheat, corn, millet, barley, rice and rye) and salt.
[0008] To overcome these drawbacks, in the state of the art three container solutions mainly
exist, which have in common the possibility of inserting the products from above.
[0009] In a first solution, the container is open at the top (open top container), and is
typically covered at the top by a tarpaulin that replaces the rigid roof.
[0010] In a second solution, the container comprises a roof that can be opened entirely.
[0011] In a third solution, the container comprises a roof having a single inlet opening
(which can be opened and closed selectively by a door), wherein the inlet opening
is equipped with flow sensors.
Summary of the Invention
[0012] The Applicant has noticed that the containers known in the art are not satisfactory
in terms of costs and efficiency, and do not lend themselves to be used for the loading
and transport of certain types of products (for example, loose food products such
as grains - cereals such as oats, spelled, wheat, corn, millet, barley, rice and rye
- and salt).
[0013] In this regard, the Applicant has noticed that the open top container solution is
not advisable for the transport of food products (which would be exposed to impurities
and to atmospheric agents), and involves high logistic and transport costs (in fact,
due to the their relative fragility, open top containers should be placed on top of
a container stack).
[0014] Furthermore, the Applicant has noticed that the solution of container with roof that
can be opened entirely needs (due to the heaviness of the roof and its difficult accessibility
by an operator) a mechanized system for opening and closing the roof, which leads
to non-negligible losses in terms of time (in fact, for moving the container and the
mechanized system several tens of minutes are needed) and in terms of costs.
[0015] In addition, the Applicant has noticed that the solution of container with roof having
a single inlet opening does not allow the distribution of the products uniformly inside
the container. In fact, in order to ensure a correct operation of the flow sensors,
the inlet opening has a relatively small size, whereby the container, during the insertion
of the products, should be continuously moved (in different directions) in the attempt
of distributing them. In any case, this procedure, besides causing considerable difficulties
for moving the container, is not reliable (due to the non-predictability of the dynamics
of distribution of moving granular products) and typically involves an inefficient
occupation of the container volume. The Applicant has also noticed that the relatively
small size of the inlet opening does not allow an operator to safely access the container,
for example in order to manually redistribute the products loaded therein.
[0016] The Applicant has devised a roof for a container (and a corresponding container)
capable of overcoming these, as well as other, drawbacks.
[0017] In particular, one or more aspects of the present invention are set out in the independent
claims, with advantageous features of the same invention that are indicated in the
dependent claims, whose text is hereby incorporated verbatim by reference (with any
advantageous feature provided with reference to a specific aspect of the present invention
that applies mutatis mutandis to every other aspect thereof).
[0018] More specifically, an aspect of the present invention proposes a structure for roof
of a container for the intermodal transport of products. The container comprises a
casing delimiting a cavity adapted to house the products to be transported. The structure
comprises:
at least two openings for accessing said cavity, and
at least two doors each one associated with a respective one of said at least two
openings, each door being selectively operable between an opened position that allows
insertion from above of the products to be transported into the cavity through the
respective opening, and a closed position that prevents insertion of the products
into the cavity and exposure thereof to impurities and atmospheric agents during the
transport.
[0019] According to an embodiment of the present invention, each one of said at least two
doors comprises a first and a second hinged doors opposite to each other.
[0020] According to an embodiment of the present invention, said first and second hinged
doors comprise each one a guiding member on a surface of the hinged door that, in
the closed position, faces the cavity. Advantageously, in the opened position of the
first and second hinged doors, said guiding member act as a hopper for guiding the
products into the respective opening.
[0021] According to an embodiment of the present invention, the hinged door comprises a
first end in correspondence of the opening when the hinged door is in the open position,
and a second end opposite to the first end; preferably, the guiding member extends
from said surface of the hinged door at a first distance from a first portion of the
hinged door delimited by said first end, and at a second distance, lower than the
first distance, from a second portion of the hinged door delimited by the second end.
[0022] According to an embodiment of the present invention, the structure further comprises
a plurality of crossbars for supporting said at least two doors.
[0023] According to an embodiment of the present invention, the structure further comprises
a hinging structure for hinging said at least two doors to said crossbars thereby
allowing to operate individually each one of said at least two doors between the opened
position and the closed position.
[0024] According to an embodiment of the present invention, the structure further comprises
at least one stop member for stopping said at least two doors in the opened position
at a predetermined aperture angle.
[0025] According to an embodiment of the present invention, in the closed position the first
hinged door forms an overlapping abutment with the second hinged door.
[0026] According to an embodiment of the present invention, the first and second hinged
doors comprise each one a respective gutter member extending vertically from a surface
of the first and second hinged doors that, in the closed position, is external to
the cavity. Preferably, the gutter member of the second hinged door is adapted to
overlap to the gutter member of the first hinged door so as to form a labyrinth that
prevents the inlet of impurities and atmospheric agents into the cavity.
[0027] According to an embodiment of the present invention, the structure further comprises
at least one locking system for locking said at least two doors in the closed position.
[0028] According to an embodiment of the present invention, in the closed position said
at least two doors abut on abutment portions of said crossbars. Preferably, at least
one between said at least two doors and said abutment portions comprises at least
one gasket.
[0029] Another aspect of the present invention proposes a structure for roof of a container
for the intermodal transport of products. The container comprises a casing delimiting
a cavity adapted to house the products to be transported. The structure comprises
at least two openings for accessing said cavity, and at least two doors each one associated
with a respective one of said at least two openings and each one comprising a first
and a second hinged doors opposite to each other. Each door is selectively operable
between an opened position that allows insertion from above of the products to be
transported into the cavity through the respective opening, and a closed position
that prevents insertion of the products into the cavity and exposure thereof to impurities
and atmospheric agents during the transport. The first and second hinged doors comprise
each one a respective gutter member extending along a vertical direction substantially
orthogonal to a first surface of the first and second hinged doors that, in the closed
position, is external to the cavity, the gutter member of the second hinged door being
adapted to overlap to the gutter member of the first hinged door. The structure comprises
at least one abutment portion, in the closed position a second surface of the first
and second hinged doors that, in the closed position, faces the cavity, abutting on
said at least one abutment portion. The overlapping of the gutter member of the second
hinged door to the gutter member of the first hinged door and the abutment of the
second surface of the first and second hinged doors on the at least one abutment portion
form a labyrinth that prevents the inlet of impurities and atmospheric agents into
the cavity.
[0030] According to an embodiment of the present invention, the structure further comprises
first and second cover elements adapted to cover a respective hinged door and the
respective gutter member at, respectively, first and second sides thereof, along said
vertical direction.
[0031] According to an embodiment of the present invention, said first and second hinged
doors comprise each one a guiding member on the second surface of the hinged door.
In the opened position of the first and second hinged doors the guiding members of
the first and second hinged doors act as a hopper for guiding the products into the
respective opening. The at least one abutment portion comprises at least one transversal
abutment portion extending orthogonally to said vertical direction, each transversal
abutment portion being adapted to abut, in the closed position of the first and second
hinged doors, on the second surface of a pair of first and second hinged doors at
a respective one of said first and second sides.
[0032] According to an embodiment of the present invention, each transversal abutment portion
is adapted to abut on the second surface of the first and second hinged doors at the
respective one of said first and second sides, by fitting into gaps between the first
and second cover elements of the first and second hinged doors at the respective one
of said first and second sides and the respective guiding members.
[0033] According to an embodiment of the present invention, each transversal abutment portion
has a first part having a first slanting with respect to a horizontal plane on which
the structure lays when mounted on the container, and a second part having, with respect
to the horizontal plane, a second slanting opposite to the first slanting. Each pair
of first and second hinged doors in the closed position identify, by abutment thereof
on said first and second parts of the respective transversal abutment portions, an
inverted-V profile of the closed position that allows draining of impurities and atmospheric
agents by gravity.
[0034] According to an embodiment of the present invention, the hinged door comprises a
first end in correspondence of the opening when the hinged door is in the open position,
and a second end opposite to the first end. The guiding member extends from said surface
of the hinged door at a first distance from a first region of the hinged door delimited
by said first end, and at a second distance, preferably lower than the first distance,
from a second region of the hinged door delimited by the second end. The at least
one abutment portion comprises at least one longitudinal abutment portion extending
orthogonally to the at least one transversal portion and to said vertical direction,
each longitudinal abutment portion being adapted to abut, in the closed position of
the first and second hinged doors, on the second surface of a respective one of said
first and second hinged doors, in correspondence of the respective first region thereof.
[0035] According to an embodiment of the present invention, each gutter member is formed
in a single piece with the respective hinged door.
[0036] According to an embodiment of the present invention, each first and second hinged
door comprises, in correspondence of the second region thereof, a respective rod for
providing mechanical strength. The gutter members of the first and second hinged doors
are formed in a single piece with the respective rods.
[0037] Another aspect of the present invention proposes a roof for a container comprising
said structure and an upper wall of the casing of the container.
[0038] A further aspect of the present invention proposes a container comprising said roof.
[0039] Thanks to the present invention, it is possible to obtain containers for the transport
of granular products (for example, loose food products) having a total compatibility
with the existing systems for moving the containers, with the current systems for
loading and unloading the products, and with all the transport modes provided by the
intermodal transport (thus avoiding the transshipment of products between different
carriers - choke-point). Moreover, thanks to the present invention, it is possible
to obtain containers that are suitable for stacking and that can also be used for
the temporary storage of the products contained therein. In addition to the advantages
of above, the present invention also involves, at the same time, low construction
costs.
Brief description of the enclosed drawings
[0040] Embodiments of the present invention, as well as further features and the advantages
thereof, will be better understood with reference to the following detailed description,
given purely by way of non-limiting example, to be read in conjunction with the attached
figures (in which corresponding elements are indicated by same or similar references
and their explanation is not repeated for the sake of brevity). In this regard, it
is expressly understood that the figures are not necessarily drawn to scale (with
some details that may be exaggerated and/or simplified) and that, unless otherwise
indicated, they are simply used to illustrate conceptually the described structures
and procedures. In particular:
Figure 1A and 1B show perspective views of a container according to an embodiment of the present invention;
Figure 2A is a perspective view of an access structure for a roof of the container according
to an embodiment of the present invention;
Figures 2B-2C are detailed perspective views of the container roof in semi-closed and closed positions,
respectively, according to an embodiment of the present invention;
Figures 2D-2E are perspective detail views of the container roof in open condition, according to
an embodiment of the present invention, and
Figure 2F is a flat front view of the container roof (in open condition) according to an embodiment
of the present invention.
Detailed Description of Preferred Embodiments of the Invention
[0041] With reference to the drawings,
Figures 1A and
1B show perspective views of an intermodal transport unit, or container
100, according to an embodiment of the present invention. In the following, directional
terminology (for example, upper, lower, front, rear, side) relating to the container
100 and components thereof refers to their orientation in the figures, which is exemplarily
assumed as typical orientation of use thereof.
[0042] The container
100 is able to contain products to be transported. As will be apparent from the following
description, the container is particularly advantageous for the transport of granular
products - such as grains (including, for example, cereals such as oats, spelled,
wheat, corn, millet, barley, rice and rye) or salt. In any case, the container
100 is not limited to a specific type of products to be transported.
[0043] The container
100, for example compliant with ISO ("International Organization for Standardization")
standard, comprises a casing
105 that delimits a cavity (not visible) within which the products are housed/contained
during their transport. Preferably, the casing
105 is parallelepiped in shape, and comprises a lower wall
105B (parallel to the plane defined by the
X-Z axes), two opposite side walls parallel to each other
105S1,105S2 (parallel to the plane defined by the
Y-Z axes and, therefore, orthogonal to the lower wall
105B), a front wall
105F (parallel to the plane defined by the
X-Y axes), and a rear wall
105R parallel to the front wall
105F. The lower
105B, side
105S1,105S2, front
105F and rear
105R walls may for example be made of a corrugated metal sheet (as shown) or of a flat
metal sheet.
[0044] The casing
105 further comprises one or more fixing elements
105FIX (
e.g., as illustrated, one fixing element
105FIX in each corner of the casing
105) adapted to be fixed to a lifting equipment (for example, forklifts, overhead travelling
cranes, and cranes) for the transfer of the container
100 between the various transport modes or vehicles (for example, trucks, semitrailers,
railway wagons, and ships), and to the fixing elements of other containers (for example,
so as to enable the stacking of the containers onto one another).
[0045] According to an embodiment of the present invention, the container
100 comprises a roof
110 selectively operable between an open condition (shown in
Figure 1A) that allows the insertion or charging from above of the products into the cavity,
and a closed condition (shown in
Figure 1B) that prevents the insertion of the products into the cavity and the exposure of
the products to impurities (such as dirt and smog) and to atmospheric agents (such
as rain, ice and snow) during the transport.
[0046] As can be seen in the figures, the roof
110 preferably comprises an upper wall
105T of the casing
105, opposite to the lower wall
105B, and a structure (hereinafter, access structure)
115 for selectively accessing the cavity (thereby allowing the insertion from above of
the products into it).
[0047] Such a selective access is achieved by means of two or more doors (in the following,
inlet doors), better discussed in the following, each one being selectively operable
between an open position and a closed position - in the open position of the inlet
door, the inlet door covering or uncovering a respective inlet opening defined by
portions of the roof
110 not occupied by the upper wall
105T. In this way, the roof
110 may take the open condition (in which all the inlet doors are in the open position),
the closed condition (in which all the inlet doors are in the closed position), and
a partially open condition (not shown, in which at least one inlet door is in the
open position).
[0048] The upper wall
105T may for example be made of a corrugated metal sheet (in such a way as to give strength
to the roof
110, especially when, as better discussed below, the upper wall
105T is also used as a walking region) or, as illustrated, in a flat metal sheet (so as
to simplify both its welding to the rest of the casing
105, especially when the roof
110 according to the present invention is applied in replacement of upper walls of existing
containers, and its cleaning).
[0049] In the illustrated embodiment, the container
100 comprises an additional door (hereinafter, outlet door)
120 (or more thereof, in alternative embodiments of the present invention) to allow the
discharge of the products contained in the cavity. Preferably, the outlet door
120 allows the frontal exit or discharge of the products contained in the cavity, the
outlet door
120 being for example formed on a front face of the casing
105 comprising the front wall
105F - in other words, the portion of the central face not occupied by the front wall
105F identifies an outlet opening selectively covered or uncovered by the outlet door
120.
[0050] More preferably, the outlet door
120 is hinged to the bottom side of the front wall
105F by means of one or more (for example, two) hinges
120H, so as to rotate about a rotation axis parallel to the
X axis between an open position (visible in
Figure 1A), in which the outlet door
120 uncovers the outlet opening thereby allowing the front discharge of the products
from the cavity (such discharge being advantageously facilitated by the rear lifting
of the container
100, so that the inclination resulting from such lifting causes the products to exit due
to gravity), and a closed position (visible in
Figure 1B), in which the outlet door
120 covers the outlet opening thereby preventing the products from escaping from the
cavity. Still more preferably, in the closed position of the outlet door
120, the front wall
105F and the outlet door
120 are substantially coplanar (
i.e., they substantially lie on a same plane) and form, as a whole, the front face of the
casing
105, whereas in the open position of the outlet door
120, the outlet door
120 abuts on (
i.e., on a portion of) the front wall
105F, and is advantageously retained to it by means of suitable retaining elements, not
shown (in such a way that, during the lifting of the container
100, the outlet door
120 is firmly kept in the open position).
[0051] The sizes along the
X axis (width) and along the
Y axis (height) of the outlet door
120 (and, hence, of the outlet opening associated therewith) are not limitative for the
present invention, in that they may be arbitrarily chosen based on specific design
considerations - the width and the height of the outlet door
120 depending, for example, on the desired discharge flow rate of the products and on
the degree of granularity of the products. According to a preferred embodiment of
the present invention, the outlet door
120 (and, hence, the outlet opening associated therewith) has a height of about 40-50
cm (for example, in order to ensure a discharge flow rate of products such as grain
or salt of about 200 tons per hour).
[0052] With reference also to
Figure 2A, it shows a perspective view of the access structure
115 according to an embodiment of the present invention. For the sake of exposition simplicity
and clarity,
Figure 2A will be discussed jointly with
Figures 2B-2C, which are perspective views of the roof
110 in semi-closed and closed conditions, respectively, to
Figures 2D-2E, which are perspective views of the roof
110 in open condition, and to the
Figure 2F, which is a flat front view of the roof
110.
[0053] The access structure
115 comprises a number
N of inlet doors
205n (
n=1,2, ...,
N, with
N = 4 in the example at issue), for example a succession of
N inlet doors
205n aligned along a longitudinal direction parallel to the
Z axis.
[0054] The use of a relatively large number of independently operable inlet doors
205n allows a distribution of the products uniformly within the cavity, and simplifies
the moving operations of the container
100 during the insertion of the products (as opposed to the prior art solution in which
the container has a roof with a single opening, which requires continuous movement
of the container in all directions). In addition, each inlet door
205n can be selectively (
i.e., independently) operated in the open position or in the closed position by an operator,
without the need of providing bulky and expensive mechanical systems (as it is instead
in the prior art solution wherein the container has a roof that can be opened completely).
[0055] The selective opening of each inlet door
205n is particularly advantageous as it can be adapted to the degree of granularity of
the products to be transported. For example, in the case in which the products to
be transported comprise grains, all the inlet doors
205n are advantageously positioned in the open position; on the contrary, in the case
in which the products to be transported comprises salt, only two inlet doors
205n (preferably, the central doors
2052,2053) are advantageously positioned in the open position, so as not to generate accumulation
zones in certain regions of the cavity. The selective opening of each inlet door
205n is further advantageous when the container
100, during the insertion of the products, is lifted and inclined for redistributing the
products inside it. In this scenario, in fact, as the inclination of the container
100 changes, a different inlet door
205n for the insertion of the products may be selected.
[0056] Preferably, as shown, each inlet door
205n has a pair of opposite hinged doors
205ASn,205ADn along a transversal direction parallel to the
X axis, in order to prevent or selectively allow access to the cavity (as explained
below) - in any case, alternative embodiments of the present invention, not shown,
may provide that each inlet door
205n, or at least a part thereof, has a single hinged door. Since, in the various figures,
the hinged doors
205ASn,205ADn are, respectively, on the left and on the right of the observer, they will be denoted
from here on by left hinged door
205ASn and right hinged door
205ADn, respectively (when it will be necessary to distinguish them from each other).
[0057] Advantageously, each hinged door
205ASn,205ADn can be selectively (that is, independently) operated in the open position or in the
closed position by an operator. The selective opening of each hinged door
205ASn,205ADn is advantageous when, for example, it is necessary that the inside of the container
100 is not excessively exposed during the insertion of the products. For example, in
the presence of rain or other atmospheric agents that are potentially detrimental
to the correct storage of the products, it may be convenient to open and close one
single hinged door
205ASn,205ADn at a time.
[0058] Preferably, although not necessarily, the hinged doors
205ASn,205ADn are made of steel or other metal material.
[0059] The access structure
115 further comprises a frame
210 having a plurality of crossbars (for example, made of steel or other metal material)
for supporting / sustaining the inlet doors
205n and the upper wall
105T (as explained shortly) and to give mechanical stiffness to the casing
105. The mechanical stiffness of the casing
105 determined by the provision of the crossbars allows avoiding buckling of the container
100 during its moving, for example during the lifting aimed at giving the inclination
that is required to facilitate the frontal outlet of the products through the outlet
opening or to redistribute the products inside the container
100. The mechanical stiffness of the casing
105 determined by the provision of the crossbars also allows avoiding damages to the
access structure
115 when the products (especially heavy products, such as stones), during their insertion
or charging into the cavity, escape from product inflowing and hit the upper wall
105T. In the illustrated embodiment, the frame
210 comprises a pair of crossbars
210TLS,210TLD extending along the longitudinal direction (so that they will be indicated in the
following by longitudinal crossbars), and spaced apart from each other along the transverse
direction by a distance corresponding to the width of the casing
105 (
i.e., to the width of the lower wall
105B). In the following, consistently with the used directional terminology, the longitudinal
crossbars
210TLS,210TLD will also be indicated by left longitudinal crossbar
210TLS and right longitudinal crossbar
210TLD, when it will be necessary to distinguish them from each other.
[0060] As visible in
Figures 1A and
1B, the top wall
105T is positioned substantially between the left longitudinal crossbar
210TLS and the left hinged doors
205ASn, and between the right longitudinal crossbar
210TLD and the right hinged doors
205ADn, the upper wall
105T thus acting as a walking region to allow an operator to walk on it (for example,
for opening the inlet doors
205n and/or carrying out the operations necessary to allow the lifting of the container
100). In the exemplary considered embodiment in which the inlet doors
205n are arranged substantially centrally with respect to the width of the frame
210 (and, hence, of the container
100), the upper wall
105T defines two identical walking regions (
i.e., a left walking region defined by the portion of the upper wall
105T between the left longitudinal crossbar
210TLS and the left hinged doors
205ASn, and a right walking region between the right longitudinal crossbar
210TLD and the right hinged doors
205ADn)
. As will be understood, according to the distribution of the inlet doors
205n, different walking regions can be obtained (which, in any case, are not limiting for
the present invention).
[0061] In the illustrated embodiment, the frame
210 further comprises a number
I of crossbars
210TTi (
i = 1, 2, ...,
I) extending transversely to the longitudinal crossbars
210TLS,210TLD, i.e. along the transverse direction, between the left longitudinal crossbar
210TLS and the right longitudinal crossbar
210TLD (reason why in the following the crossbars
210TTi will be indicated by transversal crossbars), and spaced apart from each other along
the longitudinal direction according to number, size and mutual distance of the inlet
doors
205n. Therefore, the upper wall
105T (
i.e., the right and left walking regions) and the transversal crossbars
210TTi delimit inlet openings (each associated with a respective inlet door
205n), so that the inlet doors
205n in the open position uncover the respective inlet openings (thereby allowing the
insertion of the products into the cavity through them), and the inlet doors
205n in the closed position, by abutting on the respective transversal crossbars
210TTi (
i.e., on abutment portions associated therewith, as discussed in the following), cover
the respective inlet openings (thereby preventing the insertion of the products into
the cavity through them). The fact that the inlet doors
205n, in the closed position, abut on the respective transversal crossbars
210TTi is advantageous in terms of mechanical stiffness and stability, as opposed to, for
example,
US3720328, which instead shows doors abutting directly on roof wall portions surrounding the
openings (thus significantly weakening the whole structure).
[0062] In the exemplary considered embodiment in which the access structure
115 comprises four inlet doors
205n having same size and being substantially equidistant from each other along the longitudinal
direction, eight transversal crossbars
210TTi (
i.e., I = 8) are provided. The arrangement of the transversal crossbars
210TTi (and in particular their mutual distance along the longitudinal direction) depends
on the size of the inlet openings along the longitudinal direction. In fact, the hinged
doors
205ASn,205ADn of a same inlet door
205n are preferably fixed, at ends thereof, to a respective pair of transversal crossbars
210TTi (for example, by means of brackets, as discussed below), so that the distance between
two transversal crossbars
210TTi associated with a same pair of hinged doors
205ASn,205ADn (for example, the transversal crossbars
210TT3 and
210TT4 associated with the pair of hinged doors
205AS2,205AD2) depends on the length of the hinged doors. In addition, in the embodiment herein
considered in which the hinged doors
205ASn,205ADn are arranged in succession aligned along the longitudinal direction, each transversal
crossbar
210TTi associated with a hinged door
205ASn,205ADn (with the exception of the first transversal crossbar
210TT1 and of the last transversal crossbar
210TT8) is adjacent to the transversal crossbar
210TTi associated with a previous or a following hinged door in succession (see, in this
respect, the pairs of adjacent transversal crossbars
210TT2,210TT3, 210TT4,210TT5 and
210TT6,210TT7).
[0063] As visible in particular in
Figure 2A, the access structure
115 preferably comprises a hinging structure for hinging the inlet doors
205n to the crossbars (preferably, as illustrated, to the transversal crossbars
210TTi).
[0064] According to the exemplary illustrated embodiment, such hinging structure comprises
hinging elements (
e.g., hinging pins) arranged along the longitudinal direction, for hinging the hinged doors
205ASn,205ADn. More preferably, in the exemplary embodiment herein assumed in which each inlet door
205n has two hinged doors
205ASn,205ADn, the hinging structure comprises a pair of hinging pins
215S,215D for hinging the left hinged doors
205ASn and the right hinged doors
205ADn, respectively (hereinafter, consistently with the used directional terminology, these
hinging pins will be indicated by left hinging pin
215s and right hinging pin
215D, when it will be necessary to distinguish them from each other), so as to allow the
hinged doors
205ASn,205ADn to rotate about their respective hinging pins
215S,215D between the open position and the closed position. The use of a single left hinging
pin
215s for hinging at the same time all the left hinged doors
205ASn, and a single right hinging pin
215D for hinging at the same time the right hinged doors
205ADn is an advantageous implementation that descends from the specific (but exemplary)
embodiment herein considered in which the inlet doors
205n (and, hence, the respective hinged doors
205ASn,205ADn) are aligned along the longitudinal direction. In any case, as will be appreciated,
in alternative embodiments of the present invention (not shown), each group of left
hinged doors
205ASn and/or each group of right hinged doors
205ADn may be hinged to respective hinging pins (in a further embodiment, each hinged door
205ASn,205ADn may be hinged to a different hinging pin).
[0065] In the illustrated embodiment, as can be better appreciated in
Figures 2D and
2E, each hinged door
205ASn,205ADn comprises, at an end thereof, one or more (for example, two) hollow cylindrical portions,
or hinges,
205CSj,205CDj (
j = 1,2, ...,
J, with
J = 2
N in the example at issue) adapted to receive the hinging pins
215S,215D, respectively, so as to hinge the hinged door
205ASn,205ADn to the hinging pin
215S,215D (in
Figure 2D being for example visible the hinges
205CD1,205CD2 of the right hinged door
205AD1 with the right hinging pin right
215D received between them, and in
Figure 2E being for example visible the hinges
205CS1,205CS2 of the left hinged door
205AS1 with the left hinging pin
215s received between them).
[0066] In order to obtain an effective rotatable coupling of the hinged door
205ASn,205ADn (
i.e., of the respective hinges
205CSj,205CDj) to the hinging pin
215S,215D, the hinging pins
215S,215D and the hinges
205CSj,205CDj are advantageously made of a metal material (
e.g., steel) with a reduced friction coefficient (so as to require no, or substantially
no, lubrication). According to alternative embodiments of the present invention, the
hinging pins
215S,215D are made of a metal material having self-lubricating properties (said self-lubricating
properties being preferably obtained by incorporating in the hinging pins
215S,215D solid lubricants components capable of gradually releasing the lubricant in the fluid
state, for example as a result of the friction with the respective hinges
205CSj,205CDj).
[0067] The access structure
115 preferably comprises a plurality of brackets
220Sj,220Dj (for example, made of stainless steel or other metal material) to fix the hinging
pins
215S,215D to the frame
210. More preferably, the access structure
115 comprises a bracket
220Sj,220Dj in the vicinity of each hinge
205CSj,205CDj (hereinafter, consistent with the used directional terminology, such brackets will
be indicated by left bracket
220Sj and the right bracket
220Dj, when it will be necessary to distinguish them from each other). Therefore, in the
preferred embodiment herein considered, the access structure
115 comprises
J = 2
N left brackets
220Sj and
J = 2
N right brackets
220Dj (
i.e., two left brackets
220Sj and two right brackets
220Dj for each inlet door
205n).
[0068] As visible in the figures, each bracket
220Sj,220Dj has a hole or slot
225 for the passage of the (respective) hinging pin
215S,215D through it. In the exemplary embodiment herein considered in which a single left
hinging pin
215S is provided for hinging the left hinged doors
205ASn simultaneously, and a single right hinging pin
215D is provided for hinging the right hinged doors
205ADn simultaneously, the left brackets
220Sj (and the respective slots
225) are advantageously aligned with each other along the longitudinal direction (so
as to allow the passage of the left hinging pin
215s through the respective slots
225) and the right brackets
220Dj (and the respective slots
225) are also aligned with each other along the longitudinal direction (so as to allow
the passage of the right hinging pin
215D through the respective slots
225).
[0069] Advantageously, as shown, each left bracket
220Sj is fixed to a respective transversal crossbar
210TTi, and each right bracket
220Dj is fixed to a respective transversal crossbar
210TTi properly spaced apart from the left bracket
220Sj on the same transversal crossbar
210TTi - each bracket
220Sj,220Dj (or at least a part thereof) being preferably fixed to a respective traversal crossbar
210TTi by gluing or by suitable fixing means (such as screws), not shown, or being integral
with it.
[0070] Thus, a left bracket
220Sj and a right bracket
220Dj are fixed to each transversal crossbar
210TTi, the left bracket
220Sj and the right bracket
220Dj being spaced from each other along the transverse direction according to the size
of the inlet openings. In fact, as can be better appreciated in
Figure 2A, the distance between the left brackets
220Sj and the right brackets
220Dj on the same transversal crossbar
210TTi determines the distance between the hinging pins
215S,215D (and, consequently, of the hinged doors
205ASn,205ADn hinged thereto) and therefore the size of the inlet openings along the transversal
direction.
[0071] According to the exemplary considered embodiment, and as visible in
Figures 2A, 2D and
2E, the access structure
115 further comprises one or more stop members for stopping the inlet doors
205ASn (or at least a part thereof) in the open position at a predetermined aperture angle.
Preferably, such stop members comprise a pair of stop tubular elements (or pins)
235Sj,235Dj in correspondence of each hinge
205CSj,205CDj (hereinafter, consistently with the used directional terminology, these stop pins
will be indicated by left stop pin
235Sj and right stop pin
235Dj, when it will be necessary to distinguish them from each other). Therefore, in the
preferred embodiment herein considered, the access structure
115 comprises
J=2
N left stop pins
235Sj and
J=2
N right stop pins
235Dj (
i.e., two left stop pins
235Sj and two right stop pins
235Dj for each inlet door
205n).
[0072] The stop pins
235Sj,235Dj are preferably fixed to the transversal crossbar
210TTi, more preferably by means of the brackets
220Sj,220Dj. For this purpose, as illustrated, each bracket
220Sj,220Dj has a further hole or slot
230 for the passage of the stop pin
235Sj,235Dj through it.
[0073] Advantageously, as illustrated, the slot
230 of each bracket
220Sj,220Dj is arranged, along the transversal direction, at a distance from the slot
225 of the same bracket
220Sj,220Dj such that the hinged doors
205ASn,205ADn, by rotating toward the open position, abut on the respective stop pins
235Sj,235Dj (which will prevent the further rotation of the hinged doors
205ASn,205ADn) at a proper aperture angle relative to the
Y axis (the stop pins
235Sj,235Dj thus acting as mechanical limit switch for the hinged doors
205ASn,205ADn, respectively). In other words, the stop pins
235Sj,235Dj stop the rotation of the hinged doors
205ASn,205ADn, respectively, to an aperture angle determined by the distance of the stop pins
235Sj,235Dj from the respective hinged doors
205ASn,205ADn (
i.e., the distance of the stop pins
235Sj,235Dj from the hinging pins
215S,215D) along the transversal direction.
[0074] The aperture angle is not limitative for the present invention, as it may be arbitrarily
chosen based on specific design considerations - the aperture angle being for example
sufficiently large to ensure that each hinged door
205ASn,205ADn is kept firmly in the open position (for example, in such a way as to prevent an
operator on the walking region from accidentally impacting on a hinged door
205ASn,205ADn, which would determine the undesired rotation of the hinged door
205ASn,205ADn back to the closed position), but sufficiently low to avoid such an encumbrance that
would prevent an operator to safely operate along the walking region. The aperture
angle is preferably between 10° and 60°, more preferably it is between 15° and 45°,
still more preferably it is between 20° and 40° - in the exemplary illustrated embodiment,
the aperture angle is approximately of 30°.
[0075] In the considered embodiment, the aperture angle is fixed, since each bracket
220Sj,220Dj is exemplary provided with a single slot
230 for the passage of the stop pin
235Sj,235Dj. In any case, according to alternative embodiments of the present invention, not shown,
each bracket
220Sj,220Dj may be provided with one (or more) additional slots to adjust the position of the
stop pins
235Sj,235Dj with respect to the hinging pins
215S,215D and, hence, the aperture angle of the hinged doors
205ASn,205ADn.
[0076] In the considered embodiment, each hinged door
205ASn,205ADn is associated with a different pair of stop pins
235Sj,235Dj (so as to be able to adjust the aperture angle of each hinged door
205ASn,205ADn independently).
[0077] Anyway, in alternative embodiments of the present invention, not shown, each group
of left hinged doors
205ASn and/or each group of right hinged doors
205ADn may be associated with a respective stop pin (and, therefore, to a respective aperture
angle). Alternatively, similarly to what has been discussed for the hinging pins
215S,215D, the use of a single left stop pin for stopping (simultaneously) the rotation of the
left hinged doors
205ASn at the same aperture angle, and a single right stop pin for stopping (simultaneously)
the rotation of the right hinged doors
205ASn,205ADn at the same aperture angle may be provided.
[0078] As visible in particular in
Figures 2D-2F, each hinged door
205ASn,205ADn (or, in alternative embodiments, a subset thereof) advantageously comprises a guiding
member (hereinafter, guide)
240 on a surface
205SASn,205SADn of the hinged door
205ASn,205ADn that, in the closed position, faces the cavity (hereinafter, inner surface). Preferably,
each guide
240 protrudes in a slanted or inclined manner from the inner surface
205SASn,205SADn of the respective hinged door
205ASn,205ADn, so that, as can be better appreciated in
Figure 2F, the guides
240 associated with each inlet door
205n act as a hopper for the products loaded from above, directing (
i.e., channeling) them into the inlet openings.
[0079] In fact, the guides
240 that protrude in slanted or inclined manner from the inner surface
205SASn,205SADn of the respective hinged door
205ASn,205ADn when the respective hinged doors
205ASn,205ADn are in the open position identify chutes that delimit a passage for the products
to be loaded, such passage narrowing from top to bottom, thus regulating the flow
of the products loaded from above.
[0080] In particular, as visible in
Figure 2F, each guide
240 extends from the inner surface
205SASn,205SADn of the respective hinged door
205ASn,205ADn at a first distance from a first or lower region of the hinged door
205ASn,205ADn in correspondence of a lower end of the hinged door
205ASn,205ADn (
i.e. the end that, when the hinged door
205ASn,205ADn is in the open position, is in correspondence of or proximal to the respective inlet
opening), and at a second distance, preferably lower than the first distance, from
a second or upper region of the hinged door
205ASn,205ADn in correspondence of an upper end opposite to the lower end (
i.e. the end that, when the hinged door
205ASn,205ADn is in the open position, is distal to the respective inlet opening). In the exemplary
illustrated embodiment, the lower and upper regions of the hinged door
205ASn,205ADn are very close to the lower and upper ends thereof, respectively, however alternative
embodiments of the present invention (not shown) may be envisaged in which the lower
and upper regions of the hinged door
205ASn,205ADn are more or less distant from the respective lower and upper ends, respectively.
[0081] In this way, the guides
240 of each pair of hinged doors
205ASn,205ADn progressively narrow a mouth identified by such hinged doors
205ASn,205ADn in the open position at the predetermined aperture angle, such that the products
under loading are efficiently directed or channeled towards the respective inlet opening
and do not accumulate outside it; in fact, in absence of the guides
240, an amount of products could accumulate below the lower region of the hinged door
205ASn,205ADn (for example in correspondence of the hinges
205CSj,205CDj and/or of the hinging pins
215S,215D), whereby no hopper function would be envisaged.
[0082] Therefore, the fact that the guides
240 associated with each inlet door
205n act as a hopper for the products loaded from above is advantageous in terms of time
and cost efficiencies, as opposed to, for example, the above cited
US3720328, which instead shows an external hopper to control the flow of the products into
the cavity (thus involving high costs and high times due to the need of the external
hopper).
[0083] Preferably, as shown in
Figure 2C, each hinged door (or, in alternative embodiments, a subset thereof) forms, in the
closed position, an overlapping abutment with the other hinged door of the same door
205n, so as to reduce the interstices or gaps between them. According to the exemplary
(but not limiting) illustrated embodiment, each hinged door (for example, the left
hinged door
205ASn) comprises a gutter member
245s extending vertically from an outer surface thereof opposite to the inner surface,
and the other hinged door (for example, the right hinged door
205ADn) comprises a gutter member
245D extending vertically from its outer surface and is adapted to overlap to the gutter
member
245s. In this way, the overlap between the gutter members
245S,245D forms a labyrinth that matter-of-factly and effectively prevents (or at least strongly
reduces) the inlet of impurities and atmospheric agents into the cavity, especially
from above of the inlet opening. Moreover, at least one gutter member, and preferably
the gutter member that, upon overlapping, is more exposed to the external environment
(the gutter member
245D in the example at issue), is advantageously provided with a slanted wall
245DL which allows draining impurities and atmospheric agents by gravity.
[0084] The gutter members
245S,245D are advantageously formed in a single piece with the left
205ASn and right
205ADn hinged doors. The gutter members
245S,245D may for example be formed in a single piece with rods
246S,246D advantageously provided on the upper regions of the hinged doors
205ASn,205ADn, respectively, and arranged for providing mechanical strength to the access structure
115.
[0085] The access structure
115 preferably comprises at least one abutment portion, preferably one abutment portion
247n for each pair of left
205ASn and right
205ADn hinged doors associated with a same opening, such that in the closed position the
inner surface
205SASn,205SADn of the first
205ASn and second
205ADn hinged doors abuts on the respective abutment portion
247n. The abutment of the inner surface
205SASn,205SADn of each pair of first
205ASn and second
205ADn hinged doors on the respective abutment portion
247n forms a labyrinth that matter-of-factly and effectively prevents the inlet of impurities
and atmospheric agents into the cavity, especially from a side of the inlet opening.
[0086] In order to further improve the labyrinth effect, especially at the side of the inlet
opening, the access structure
115 may further comprise first
2491Sn,2491Dn and second
2492Sn,2492Dn cover elements adapted to cover a respective hinged door
205ASn,205ADn and the respective gutter member
245S,245D at, respectively, first and second sides thereof (the first and second sides of each
hinged door
205ASn,205ADn essentially being the two parallel opposite sides of the hinged door
205ASn,205ADn that extend along substantially the transversal direction when the hinged door
205ASn,205ADn is in the closed position, and along substantially the vertical direction when the
hinged door
205ASn,205ADn is in the open position).
Figure 2E shows the first
2491S1 and second
2492S1 cover elements covering the opposite first and second sides of the left hinged door
205AS1, the first
2491D1 and second
2492D1 cover elements covering the opposite first and second sides of the right hinged door
205AD1, the first cover element
2491S2 covering the first side of the left hinged door
205AS2, and the first cover element
2491D2 covering the first side of the right hinged door
205AD2, whereas
Figure 2C shows the profile of the first sides of left and right hinged doors (and of the associated
gutter members
245S,245D) without the respective cover elements covering them.
[0087] The overlapping between the gutter members
245S,245D and the abutment on the abutment portion
247n (and, possibly, the presence of the cover elements) provide, as a whole, a combined
labyrinth effect that matter-of-factly and effectively prevents the inlet of impurities
and atmospheric agents into the cavity from the most critical directions (
i.e., from above and from sides of the inlet opening). This is a particularly preferred
embodiment of the present invention, to such an extent that it is the intention of
the Applicant that this aspect could form a separate subject matter independent from
the hopper function achieved by means of the guides
240.
[0088] According to the exemplary considered embodiment, each abutment portion
247n is in the form of a frame surrounding the respective inlet opening,
i.e. it comprises one or more (two, in the example at issue) transversal abutment portions
247T1n,247T2n, extending along the transversal direction parallel to each other, and two or more
(two, in the example at issue) longitudinal abutment portions
247LSn,247LDn extending along the longitudinal direction parallel to each other. Preferably, the
transversal
247T1n,247T2n, and longitudinal
247LSn,247LDn abutment portions are in the form of walls extending along the vertical direction
from the upper wall
105T of the casing
105. More preferably, the transversal
247T1n,247T2n, and longitudinal
247LSn,247LDn abutment portions are in the form of walls each one extending along the vertical
direction from a respective transversal
210TTi and longitudinal
210TLS,210TLD crossbar, the transversal
247T1n,247T2n and longitudinal
247LSn,247LDn abutment portions being for example formed in a single piece with the respective
transversal
210TTi and longitudinal
210TLS,210TLD crossbars. Preferably, the transversal
247T1n,247T2n and longitudinal
247LSn,247LDn, abutment portions extend along the vertical direction to such an extent that they
form a barrier preventing the inlet of impurities and atmospheric agents into the
cavity from the sides of the inlet opening.
[0089] Each transversal abutment portion
247T1n,247T2n is preferably adapted to abut, in the closed position of the left
205ASn and right
205ADn hinged doors, on the inner surface
205SASn,205SADn of the respective pair of left
205ASn and right
205ADn hinged doors, and particularly at a same respective side thereof (
i.e., with the transversal abutment portion
247T1n that is adapted to abut on the inner surface of the respective pair of left
205ASn and right
205ADn hinged doors in correspondence of their first sides, and with the transversal abutment
portion
247T2n that is adapted to abut on the inner surface of the respective pair of left
205ASn and right
205ADn hinged doors in correspondence of their second sides). Even more preferably, as illustrated,
each transversal abutment portion
247T1n,247T2n, is adapted to abut on the inner surface of the left
205ASn and right
205ADn hinged doors (at the respective side) by fitting into gaps between the first
2491Sn,2491Dn and second
2492Sn,2492Dn cover elements and the respective guiding members
240 (for example, with the transversal abutment portion
247T11 that abuts on the inner surface of the left
205AS1 and right
205AD1 hinged doors by fitting into the gaps between the cover elements
2491S1,2491D1 and the guiding members
240, and with the transversal abutment portion
247T12 that abuts on the inner surface of the left
205AS1 and right
205AD1 hinged doors by fitting into the gaps between the cover elements
2492S1,2492D1 and the guiding members
240).
[0090] Therefore, the transversal abutment portions
247T1n,247T2n and the cover elements
2491Sn,2491Dn, 2492Sn,2492Dn provide a further combined labyrinth effect against the inlet of impurities and atmospheric
agents into the cavity from the sides of the inlet opening.
[0091] According to the exemplary considered embodiment, each transversal abutment portion
247T1n,247T2n has a first part having a first slanting with respect to a horizontal plane on which
the access structure
115 lays when mounted on the container
100 (in other words, the horizontal plane being substantially a plane parallel to the
upper wall
105T of the casing
105), and a second part having, with respect to the horizontal plane, a second slanting
opposite to the first slanting (see, for example,
Figures 2D, 2E and
2F). Therefore, each pair of left
205ASn and right
205ADn hinged doors in the closed position identify, by abutment thereof on said first and
second parts of the respective transversal abutment portion
247T1n,247T2n, an inverted-V profile of the closed position (see, for example,
Figure 2B) that allows draining of impurities and atmospheric agents by gravity.
[0092] Each longitudinal abutment portion
247LSn,247LDn is preferably adapted to abut, in the closed position of the left
205ASn and right
205ADn hinged doors, on the inner surface
205SASn,205SADn of a respective one of the left
205ASn and second
205ADn hinged doors (
i.e., with the longitudinal abutment portion
247LSn that is adapted to abut on the inner surface
205SASn of the left hinged door
205ASn, and with the longitudinal abutment portion
247LDn that is adapted to abut on the inner surface
205SADn of the right hinged door
205ADn). Preferably, the longitudinal abutment portion
247LSn,247LDn is adapted to abut on the inner surface of the hinged door
205ASn,205ADn in correspondence of the respective lower region thereof (
i.e., the region in correspondence of the lower end of the hinged door
205ASn,205ADn that, when the hinged door
205ASn,205ADn is in the open position, is in correspondence of or proximal to the respective inlet
opening).
[0093] According to the exemplary considered embodiment, and as best visible in
Figures 2B-2E, the access structure
115 further comprises one or more locking systems (preferably, each one associated with
a respective hinged door
205ASn,205ADn) for locking the inlet doors
205n (or a part thereof) in the closed position (for example, so as to avoid accidental
opening of the same, especially during the inclination of the container
100 for promoting the frontal outlet of the products through the outlet opening). More
preferably, in the embodiment herein exemplary assumed in which each inlet door
205n has two hinged doors
205ASn,205ADn, the access structure
115 comprises a locking system associated with each hinged door
205ASn,205ADn (so that each hinged door
205ASn,205ADn can be firmly locked in the closed position).
[0094] According to the exemplary (but not limiting) considered embodiment, each locking
system comprises, for each hinged door
205ASn,205ADn, a hook element
250GS,250GD integral with the respective hinged door
205ASn,205ADn (the hook element
250GS,250GD being for example formed in a single piece with the respective hinged door
205ASn,205ADn) and extending vertically from the inner surface of the hinged door
205ASn,205ADn towards a respective crossbar
210TTi (for example, the crossbars
210TT1,210TT3,210TT5,210TT7 for the hook elements
250GS,250GD of the hinged doors
205AS1-205AS4,205AD1-205AD4, respectively), and a lever or latch element
250LS,250LD fixed on such transversal crossbar
210TTi so as to intercept and lock the respective hook element
250GS,250GD. Preferably, although not necessarily, the lever element
250LS,250LD is adapted to be operated (for example, manually) by sliding along the transversal
direction on the hook element
250GS,250GD (
i.e., on its arcuate portion), thereby preventing the movement (
i.e., the opening) of the hinged door
205ASn,205ADn (as visible in
Figure 2B for the lock system
250GS,250LS associated with the left hinged door
205AS1).
[0095] As mentioned above, each inlet door
205n, in the closed position, is adapted to abut on the respective transversal crossbar
220TTi (
i.e., on a respective abutment portion
247n thereof). According to the illustrated embodiment, and best visible in
Figure 2D, in order to avoid direct contact of the inlet doors
205n on the abutment portions of the respective transversal crossbars
220TTi (in that, in the embodiments, such as the embodiment herein discussed, in which both
the inlet doors
205n and the transversal crossbars
220TTi are made of steel or other metal material, the direct contact between them could
give rise to interstices or gaps with resulting passage of impurities and atmospheric
agents into the cavity through them), each hinged door
205ASn,205ADn (or at least a part thereof) comprises a perimeter gasket
255 on its inner surface, the gasket
255 being for example formed of an elastomeric material (such as polyurethane or silicone),
of a plastic material, or of a natural material (such as leather or cork). Alternatively
or, as exemplary illustrated, in addition, the access structure
115 comprises a seal
260 on the abutment portions
247n (or on at least part thereof, such as for example on one or more among the longitudinal
and transversal abutment portions).
[0096] Naturally, in order to satisfy contingent and specific requirements, a person skilled
in the art may apply to the solution described above many modifications and logical
and/or physical variations. More specifically, although this solution has been described
with a certain level of detail with reference to one or more embodiments thereof,
it is clear that various omissions, substitutions and changes in the form and details
as well as other embodiments are possible. In particular, various embodiments of the
invention may be practiced even without the specific details (such as the numerical
examples) set forth in the previous description to provide a more complete understanding
thereof them; on the contrary, well-known features may have been omitted or simplified
in order not to obscure the description with unnecessary details. In addition, it
is expressly intended that specific elements and/or method steps described in relation
to any embodiment of the exposed solution may be incorporated in any other embodiment
as a normal design choice.