Background of the Invention
[0001] Under ideal conditions, normal combustion in a conventional spark-ignited engine
occurs when a mixture of fuel and air is ignited within the combustion chamber inside
the cylinder by the production of a spark originating from a spark plug. Such normal
combustion is generally characterized by the expansion of the flame front across the
combustion chamber in an orderly and controlled manner.
[0002] However, in some instances, the fuel/air mixture may be prematurely ignited by an
ignition source prior to the spark plug firing, thereby resulting in a phenomenon
known as pre-ignition. Pre-ignition is undesirable as it typically results in the
presence of greatly increased temperatures and pressures within the combustion chamber,
which may have a significant, negative impact on the overall efficiency and performance
of an engine. Pre-ignition may cause damage to the cylinders, pistons and valves in
the engine and in some instances may even culminate in engine failure.
[0003] Recently, low-speed pre-ignition (LSPI) has been recognized amongst many original
equipment manufacturers (OEMs) as a potential problem for highly boosted, downsized
spark-ignited engines. Contrary to the pre-ignition phenomenon observed in the late
50 s at high speeds, LSPI typically occurs at low speeds and high loads. The occurrence
of LSPI may ultimately lead to so-called monster knock or mega-knock where potentially
devastating pressure waves can result in severe damage to the piston and/or cylinder.
As such, any technology that can mitigate the risk of pre-ignition, including LSPI,
would be highly desirable.
[0004] The effect of engine oils, including base oils and additives, on LSPI is reviewed
in Takeuchi, K., Fujimoto, K., Hirano, S. and Yamashita, M., "Investigation of Engine
Oil Effect on Abnormal Combustion in Turbocharged Direct Injection - Spark Ignition
Engines,"
SAE Int. J. Fuels Lubr. 5(3):2012.
[0005] WO 2015/171978 discloses a method for reducing LSPI in an engine lubricated with a lubricating oil
by using a formulated oil including a lubricating oil and a detergent.
Summary of the Invention
[0006] According to the present invention there is provided the use of Fischer-Tropsch derived
base oil in a lubricating composition for reducing the occurrence of Low Speed Pre-Ignition
(LSPI) in an internal combustion engine. The invention is set out in the appended
set of claims.
Detailed Description of the Invention
[0007] Accordingly, the disclosure herein provides the use of Fischer-Tropsch derived base
oil in a lubricating composition for reducing the occurrence of Low Speed Pre-Ignition
(LSPI) in an internal combustion engine.
[0008] The level of occurrence of pre-ignition in a spark-ignited engine may be assessed
using any suitable method. In general, such a method may involve running a spark-ignited
engine using the relevant lubricant composition, and monitoring changes in engine
pressure during its combustion cycles, i.e., changes in pressure versus crank angle.
A pre-ignition event will result in an increase in engine pressure before sparking:
this may occur during some engine cycles but not others. Instead, or in addition to,
changes in engine performance may be monitored, for example by maximum attainable
brake torque, engine speed, intake pressure and/or exhaust gas temperature. Instead,
or in addition to, a suitably experienced driver may test-drive a vehicle which is
driven by the spark-ignited engine, to assess the effects of a particular lubricant
composition on, for example, the degree of engine knock or other aspects of engine
performance. Instead, or in addition to, levels of engine damage due to pre-ignition,
for example due to the associated engine knock, may be monitored over a period of
time during which the spark-ignited engine is running using the relevant lubricant
composition.
[0009] A reduction in the occurrence of pre-ignition may be a reduction in the rate at which
pre-ignition events occur within the engine, and/or in the severity of the pre-ignition
events which occur (for example, the degree pressure change which they cause). It
may be manifested by a reduction in one or more of the effects which pre-ignition
can have on engine performance, for example impairment of brake torque or inhibition
of engine speed. It may be manifested by a reduction in the amount or severity of
engine knock, in particular by a reduction in, or elimination of, mega knock . Preferably,
in the present invention, a reduction in the occurrence of pre-ignition is a reduction
in the rate of which pre-ignition events occur within the engine.
[0010] Since pre-ignition, particularly if it occurs frequently, can cause significant engine
damage, the lubricant compositions disclosed herein may also be used for the purpose
of reducing engine damage and/or for the purpose of increasing engine longevity.
[0011] The methods and lubricant compositions herein may be used to achieve any degree of
reduction in the occurrence of pre-ignition in the engine, including reduction to
zero (i.e., eliminating pre-ignition). It may be used to achieve any degree of reduction
in a side effect of pre-ignition, for example engine damage. It may be used for the
purpose of achieving a desired target level of occurrence or side effect. The method
and use herein preferably achieves a 5% reduction or more in the occurrence of pre-ignition
in the engine, more preferably a 10% reduction or more in the occurrence of pre-ignition
in the engine, even more preferably a 15% reduction or more in the occurrence of pre-ignition
in the engine, and especially a 30% reduction or more in the occurrence of pre-ignition
in the engine.
[0012] Examples of suitable methods for measuring Low Speed Pre-Ignition events can be found
in the following SAE papers: SAE 2014-01-1226. SAE 2011-01-0340, SAE 2011-01-0339
and SAE 2011-01-0342. Another example of a suitable method for measuring Low Speed
Pre-Ignition events is that described in the Examples hereinbelow.
[0013] Lubricant compositions of the present disclosure generally comprise a base oil comprising
a Fischer-Tropsch derived base oil and one or more performance additives, and should
be suitable for use in a spark-ignited internal combustion engine. In some embodiments,
the lubricant compositions disclosed herein may be particularly useful in a turbocharged
spark-ignited engine, more particularly a turbocharged spark-ignited engine which
operates, or may operate, or is intended to operate, with an inlet pressure of at
least 1 bar.
Base Oil
[0014] As an essential component, the lubricating compositions herein comprise one or more
Fischer-Tropsch derived base oils.
[0015] Fischer-Tropsch derived base oils are known in the art. By the term Fischer-Tropsch
derived is meant that a base oil is, or is derived from, a synthesis product of a
Fischer-Tropsch process. A Fischer-Tropsch derived base oil may also be referred to
as a GTL (Gas-To-Liquids) base oil. Suitable Fischer-Tropsch derived base oils that
may be conveniently used as the base oil in the lubricating composition of the present
invention are those as for example disclosed in
EP 0 776 959,
EP 0 668 342,
WO 97/21788,
WO 00/15736,
WO 00/14188,
WO 00/14187,
WO 00/14183,
WO 00/14179,
WO 00/08115,
WO 99/41332,
EP 1 029 029,
WO 01/18156 and
WO 01/57166.
[0016] Typically, the aromatics content of a Fischer-Tropsch derived base oil, suitably
determined by ASTM D 4629, will typically be below 1 wt.%, preferably below 0.5 wt.%
and more preferably below 0.1 wt.%. Suitably, the base oil has a total paraffin content
of at least 80 wt.%, preferably at least 85, more preferably at least 90, yet more
preferably at least 95 and most preferably at least 99 wt.%. It suitably has a saturates
content (as measured by IP-368) of greater than 98 wt.%. Preferably the saturates
content of the base oil is greater than 99 wt.%, more preferably greater than 99.5
wt.%. It further preferably has a maximum n-paraffin content of 0.5 wt.%. The base
oil preferably also has a content of naphthenic compounds of from 0 to less than 20
wt.%, more preferably of from 0.5 to 10 wt.%.
[0017] Typically, the Fischer-Tropsch derived base oil or base oil blend has a kinematic
viscosity at 100°C (as measured by ASTM D445) in the range of from 1 to 30 mm
2/s (cSt), preferably from 1 to 25 mm
2/s (cSt), and more preferably from 2 mm
2/s to 12 mm
2/s. Preferably, the Fischer-Tropsch derived base oil has a kinematic viscosity at
100°C (as measured by ASTM D445) of at least 2.5 mm
2/s, more preferably at least 3.0 mm
2/s. In one embodiment of the present invention, the Fischer-Tropsch derived base oil
has a kinematic viscosity at 100°C of at most 5.0 mm
2/s, preferably at most 4.5 mm
2/s, more preferably at most 4.2 mm
2/s (e.g. GTL 4). In another embodiment of the present invention, the Fischer-Tropsch
derived base oil has a kinematic viscosity at 100°C of at most 8.5 mm
2/s, preferably at most 8 mm
2/s (e.g. GTL 8).
[0018] Further, the Fischer-Tropsch derived base oil typically has a kinematic viscosity
at 40°C (as measured by ASTM D445) of from 10 to 100 mm
2/s (cSt), preferably from 15 to 50 mm
2/s.
[0019] Also, the Fischer-Tropsch derived base oil preferably has a pour point (as measured
according to ASTM D 5950) of -24°C or below, more preferably below - 30°C, even more
preferably below 40°C, and most preferably below -45°C.
[0020] The flash point (as measured by ASTM D92) of the Fischer-Tropsch derived base oil
is preferably greater than 120°C, more preferably even greater than 140°C.
[0021] The Fischer-Tropsch derived base oil preferably has a viscosity index (according
to ASTM D 2270) in the range of from 100 to 200. Preferably, the Fischer-Tropsch derived
base oil has a viscosity index of at least 125, preferably 130. Also it is preferred
that the viscosity index is below 180, preferably below 150.
[0022] In the event the Fischer-Tropsch derived base oil contains a blend of two or more
Fischer-Tropsch derived base oils, the above values apply to the blend of the two
or more Fischer-Tropsch derived base oils.
[0023] The lubricating oil composition described herein preferably comprises 80 wt% or greater
of Fischer-Tropsch derived base oil.
[0024] The lubricating oil composition described herein may also comprise one or more other
base oils in addition to the Fischer-Tropsch derived base oil. Provided that the base
oil used in the lubricating composition herein comprises at least a Fischer-tropsch
derived base oil, there are no particular limitations regarding the other base oil(s)
used in lubricating composition according to the present invention, and various conventional
mineral oils, synthetic oils as well as naturally derived esters such as vegetable
oils may be conveniently used. Any base oil which belongs to Group I, Group II, Group
III, Group IV, Group V and so on of the API (American Petroleum Institute) base oil
categories, may be conveniently used, provided that the requirements in respect of
the lubricant compositions according to the present disclosure are met. Furthermore,
the base oil may conveniently comprise mixtures of one or more mineral oils and/or
one or more synthetic oils; thus, the term base oil may refer to a mixture comprising
more than one base oil.
[0025] Mineral oils include liquid petroleum oils and solvent-treated or acid-treated mineral
lubricating oil of the paraffinic, naphthenic, or mixed paraffinic/naphthenic type
which may be further refined by hydrofinishing processes and/or dewaxing.
[0026] Naphthenic base oils have low viscosity index (VI) (generally 40 80) and a low pour
point. Such base oils are produced from feedstocks rich in naphthenes and low in wax
content and are used mainly for lubricants in which color and color stability are
important, and VI and oxidation stability are of secondary importance.
[0027] Paraffinic base oils have higher VI (generally >95) and a high pour point. Such base
oils are produced from feedstocks rich in paraffins, and are used for lubricants in
which VI and oxidation stability are important.
[0028] Synthetic oils include hydrocarbon oils such as olefin oligomers (including polyalphaolefin
base oils; PAOs), dibasic acid esters, polyol esters, polyalkylene glycols (PAGs),
alkyl naphthalenes and dewaxed waxy isomerates.
[0029] Poly-alpha olefin base oils (PAOs) and their manufacture are well known in the art.
Suitable poly-alpha olefin base oils that may be used include those derived from linear
C
2 to C
32, preferably C
6 to C
16, alpha olefins. Particularly preferred feedstocks for said poly-alpha olefins are
1-octene, 1-decene, 1-dodecene and 1-tetradecene.
[0030] Preferably, the base oil comprises mineral oils and/or synthetic oils which contain
more than 80% wt of saturates, preferably more than 90 % wt., as measured according
to ASTM D2007.
[0031] It is further preferred that the base oil contains less than 1.0 wt. %, preferably
less than 0.03 wt. % of sulfur, calculated as elemental sulfur and measured according
to ASTM D2622, ASTM D4294, ASTM D4927 or ASTM D3120.
[0032] Preferably, the viscosity index of the base oil is more than 80, more preferably
more than 120, as measured according to ASTM D2270.
[0033] Preferably, the base oil preferably has a kinematic viscosity at 100°C of at least
2.5 mm
2/s (according to ASTM D445), preferably at least 3 mm
2/s. In some embodiments, the base oil has a kinematic viscosity at 100°C of between
3.0 and 4.5 mm
2/s.
[0034] The total amount of base oil incorporated in the lubricant compositions is preferably
in an amount in the range of from 60 to 99 wt. %, more preferably in an amount in
the range of from 65 to 90 wt. % and most preferably in an amount in the range of
from 75 to 88 wt. %, with respect to the total weight of the lubricant composition.
Performance Additives
[0035] Additionally, the lubricant compositions may further comprise one or more performance
additives such as anti-oxidants, anti-wear additives, detergents, dispersants, friction
modifiers, viscosity index improvers, pour point depressants, corrosion inhibitors,
anti-foam agents, extreme pressure additives, metal passivators and seal fix/seal
compatibility agents.
[0036] Examples of suitable anti-oxidants include, but are not limited to, aminic antioxidants,
phenolic antioxidants, and mixtures thereof. Examples of aminic antioxidants which
may be conveniently used include alkylated diphenylamines, phenyl- -naphthylamines,
phenyl--naphthylamines and alkylated -naphthylamines.
[0037] Preferred aminic antioxidants include dialkyldiphenylamines such as p,p'-dioctyl-diphenylamine,
p,p'-di- -methylbenzyl-diphenylamine and N-p-butylphenyl-N-p'-octylphenylamine, monoalkyldiphenylamines
such as mono-t-butyldiphenylamine and mono-octyldiphenylamine, bis(dialkylphenyl)amines
such as di-(2,4-diethylphenyl)amine and di(2-ethyl-4-nonylphenyl)amine, alkylphenyl-1-naphthylamines
such as octylphenyl-1-naphthylamine and n-t-dodecylphenyl-1-naphthylamine, 1-naphthylamine,
arylnaphthylamines such as phenyl-1-naphthylamine, phenyl-2-naphthylamine, N-hexylphenyl-2-naphthylamine
and N-octylphenyl-2-naphthylamine, phenylenediamines such as N,N'-diisopropyl-p-phenylenediamine
and N,N'-diphenyl-p-phenylenediamine, and phenothiazines such as phenothiazine and
3,7-dioctylphenothiazine.
[0038] Preferred aminic antioxidants include those available under the following trade designations:
Sonoflex OD-3 (ex. Seiko Kagaku Co.), Irganox L-57 (ex. Ciba Specialty Chemicals Co.)
and phenothiazine (ex. Hodogaya Kagaku Co.).
[0039] Examples of phenolic antioxidants which may be conveniently used include C
7-C
9 branched alkyl esters of 3,5-bis(1,1-dimethyl-ethyl)-4-hydroxy-benzenepropanoic acid,
2-t-butylphenol, 2-t-butyl-4-methylphenol, 2-t-butyl-5-methylphenol, 2,4-di-t-butylphenol,
2,4-dimethyl-6-t-butylphenol, 2-t-butyl-4-methoxyphenol, 3-t-butyl-4-methoxyphenol,
2,5-di-t-butylhydroquinone, 2,6-di-t-butyl-4-alkylphenols such as 2,6-di-t-butylphenol,
2,6-di-t-butyl-4-methylphenol and 2,6-di-t-butyl-4-ethylphenol, 2,6-di-t-butyl-4-alkoxyphenols
such as 2,6-di-t-butyl-4-methoxyphenol and 2,6-di-t-butyl-4-ethoxyphenol, 3,5-di-t-butyl-4-hydroxybenzylmercaptooctylacetate,
alkyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionates such as n-octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate,
n-butyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate and 2'-ethylhexyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate,
2,6-d-t-butyl- -dimethylamino-p-cresol, 2,2'-methylene-bis(4-alkyl-6-t-butylphenol)
such as 2,2'-methylenebis(4-methyl-6-t-butylphenol, and 2,2-methylenebis(4-ethyl-6-t-butylphenol),
bisphenols such as 4,4'-butylidenebis(3-methyl-6-t-butylphenol, 4,4'-methylenebis(2,6-di-t-butylphenol),
4,4'-bis(2,6-di-t-butylphenol), 2,2-(di-p-hydroxyphenyl)propane, 2,2-bis(3,5-di-t-butyl-4-hydroxyphenyl)propane,
4,4'-cyclohexylidenebis(2,6-t-butylphenol), hexamethyleneglycol-bis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate],
triethyleneglycolbis[3-(3-t-butyl-4-hydroxy-5-methylphenyl)propionate], 2,2'-thio-[diethyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate],
3,9-bis{1,1-dimethyl-2-[3-(3-t-butyl-4-hydroxy-5-methylphenyl)propionyloxy]ethyl}2,4,8,10-tetraoxaspiro[5,5]undecane,
4,4'-thiobis(3-methyl-6-t-butylphenol) and 2,2'-thiobis(4,6-di-t-butylresorcinol),
polyphenols such as tetrakis[methylene-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate]methane,
1,1,3-tris(2-methyl-4-hydroxy-5-t-butylphenyl)butane, 1,3,5-trimethyl-2,4,6-tris(3,5-di-t-butyl-4-hydroxybenzyl)benzene,
bis-[3,3'-bis(4'-hydroxy-3'-t-butylphenyl)butyric acid]glycol ester, 2-(3',5'-di-t-butyl-4-hydroxyphenyl)methyl-4-(2",4"-di-t-butyl-3"-hydroxyphenyl)methyl-6-t-butylphenol
and 2,6-bis(2'-hydroxy-3'-t-butyl-5'-methylbenzyl)-4-methylphenol, and p-t-butylphenol
- formaldehyde condensates and p-t-butylphenol - acetaldehyde condensates.
[0040] Examples of suitable phenolic antioxidants include those which are commercially available
under the following trade designations: Irganox L-135 (ex. Ciba Specialty Chemicals
Co.), Yoshinox SS (ex. Yoshitomi Seiyaku Co.), Antage W-400 (ex. Kawaguchi Kagaku
Co.), Antage W-500 (ex. Kawaguchi Kagaku Co.), Antage W-300 (ex. Kawaguchi Kagaku
Co.), Irganox L109 (ex. Ciba Speciality Chemicals Co.), Tominox 917 (ex. Yoshitomi
Seiyaku Co.), Irganox L115 (ex. Ciba Speciality Chemicals Co.), Sumilizer GA80 (ex.
Sumitomo Kagaku), Antage RC (ex. Kawaguchi Kagaku Co.), Irganox L101 (ex. Ciba Speciality
Chemicals Co.), Yoshinox 930 (ex. Yoshitomi Seiyaku Co.).
[0041] In a preferred embodiment, antioxidants are present in an amount in the range of
from 0.1 to 5.0 wt. %, more preferably in an amount in the range of from 0.3 to 3.0
wt. %, and most preferably in an amount in the range of from 0.5 to 1.5 wt. %, based
on the total weight of the lubricant composition.
[0042] Anti-wear additives that may be conveniently used include zinc-containing compounds
such as zinc dithiophosphate compounds selected from zinc dialkyl-, diaryl- and/or
alkylaryl- dithiophosphates, molybdenum-containing compounds, boron-containing compounds
and ashless anti-wear additives such as substituted or unsubstituted thiophosphoric
acids, and salts thereof.
[0043] Zinc dithiophosphate is a well known additive in the art and may be conveniently
represented by general formula II:

wherein R2 to R5 may be the same or different and are each a primary alkyl group containing
from 1 to 20 carbon atoms preferably from 3 to 12 carbon atoms, a secondary alkyl
group containing from 3 to 20 carbon atoms, preferably from 3 to 12 carbon atoms,
an aryl group or an aryl group substituted with an alkyl group, said alkyl substituent
containing from 1 to 20 carbon atoms preferably 3 to 18 carbon atoms.
[0044] Zinc dithiophosphate compounds in which R
2 to R
5 are all different from each other can be used alone or in admixture with zinc dithiophosphate
compounds in which R
2 to R
5 are all the same.
[0045] Examples of suitable zinc dithiophosphates include those which are commercially available
under the following trade designations: Lz 1097, Lz 1395, Lz 677A, Lz 1095 , Lz 1370,
Lz 1371 , and Lz 1373 (ex. Lubrizol Corporation); OLOA 267, OLOA 269R , OLOA 260 and
OLOA 262 (ex. Chevron Oronite); and HITEC 7197 and HITEC 7169 (ex. Afton Chemical).
[0046] Examples of molybdenum-containing compounds may conveniently include molybdenum dithiocarbamates,
trinuclear molybdenum compounds, for example as described in
WO 98/26030, sulphides of molybdenum and molybdenum dithiophosphate.
[0047] Boron-containing compounds that may be conveniently used include borate esters, borated
fatty amines, borated epoxides, alkali metal (or mixed alkali metal or alkaline earth
metal) borates and borated overbased metal salts.
[0048] The lubricant compositions may generally comprise in the range of from 0.4 to 1.2
wt. % of an anti-wear additive, based on the total weight of the lubricant composition.
[0049] Typical detergents that may be used in the lubricating compositions include one or
more salicylate and/or phenate and/or sulphonate detergents.
[0050] However, as metal organic and inorganic base salts which are used as detergents can
contribute to the sulfated ash content of a lubricant composition, in a preferred
embodiment, the amounts of such additives are minimized. Furthermore, in order to
maintain a low sulphur level, salicylate detergents are preferred.
[0051] In order to maintain the total sulfated ash content of the lubricant composition
at a level of preferably not greater than 2.0 wt. %, more preferably at a level of
not greater than 1.0 wt. % and most preferably at a level of not greater than 0.8
wt. %, based on the total weight of the lubricant composition, said detergents are
preferably used in amounts in the range of 0.05 to 20.0 wt. %, more preferably from
1.0 to 10.0 wt. % and most preferably in the range of from 2.0 to 5.0 wt. %, based
on the total weight of the lubricant composition.
[0052] Furthermore, the detergents may independently have a TBN (total base number) value
in the range of from 10 to 500 mg.KOH/g, more preferably in the range of from 30 to
350 mg.KOH/g and most preferably in the range of from 50 to 300 mg.KOH/g, as measured
by ISO 3771.
[0053] The lubricant compositions may additionally contain an ash-free dispersant which
is preferably admixed in an amount in the range of from 5 to 15 wt. %, based on the
total weight of the lubricant composition.
[0054] Examples of ash-free dispersants which may be used include the polyalkenyl succinimides
and polyalkenyl succininic acid esters disclosed in Japanese Patent Nos.
1367796,
1667140,
1302811 and
1743435. Preferred dispersants include borated succinimides.
[0055] Examples of viscosity index improvers which may be conveniently used in the lubricant
compositions include the styrene-butadiene copolymers, styrene-isoprene stellate copolymers
and the polymethacrylate copolymer and ethylene-propylene copolymers. Such viscosity
index improvers may be conveniently employed in an amount in the range of from 1 to
20 wt. %, based on the total weight of the lubricant composition.
[0056] Polymethacrylates may be conveniently employed in the lubricant compositions as effective
pour point depressants. For corrosion inhibitors, it is possible to use alkenyl succinic
acid or ester moieties thereof, benzotriazole-based compounds and thiodiazole-based
compounds.
[0057] Compounds such as polysiloxanes, dimethyl polycyclohexane and polyacrylates may be
conveniently used in the lubricant compositions as anti-foam agents.
[0058] Compounds which may be conveniently used in the lubricant compositions as seal fix
or seal compatibility agents include, for example, commercially available aromatic
esters.
[0059] The lubricant compositions may be conveniently prepared using conventional formulation
techniques by admixing one or more base oils with one or more performance additives.
[0060] The disclosure herein further provides the use of a lubricating composition comprising
a Fischer-Tropsch derived base oil and one or more performance additives in the crankcase
of a spark-ignited engine for reducing pre-ignition.
[0061] To facilitate a better understanding of the present invention, the following examples
of certain aspects of some embodiments are given. In no way should the following examples
be read to limit, or define, the entire scope of the invention.
Examples
[0062] Lubricant compositions comprising a base oil and an additive package were formulated
as indicated in Table 1 below. All formulations were manufactured by blending together
the base oils, the viscosity modifier and the additive package using conventional
mixing techniques.
[0063] The base oil used in Example 1 was a binary blend of GTL 4 and GTL 8. GTL 4 is a
Fischer-Tropsch derived base oil having a kinematic viscosity at 100°C (ASTM D445)
of approximately 4 cst (mm
2/s). The GTL 4 base oil may be conveniently manufactured by the process described
in e.g.
WO02/070631. GTL 8 is a Fischer-Tropsch derived base oil having a kinematic viscosity at 100°C
(ASTM D445) of approximately 8 cst (mm
2/s). The GTL 8 base oil may be conveniently manufactured by the process described
in e.g.
WO02/070631.
[0064] The base oil used in Comparative Example 1 was a blend of Yubase 4 and Yubase 6,
both of which are commercially available from SK Lubricants.
[0065] The additive package was identical in Example 1 and Comparative Example 1 and comprised
a detergent, an antioxidant, a viscosity modifier, a dispersant, an anti-wear additive,
a pour point depressant, an anti-foam agent and a corrosion inhibitor.
[0066] Example 1 and Comparative Example 1 were formulated to meet the same performance
specifications using the same additive package. Because the base oils are different
in Example 1 and Comparative Example 1, the viscosity modifier was adjusted in each
example such that the lubricant composition met the same viscosity specification.
Therefore Example 1 and Comparative Example 1 were almost identical in terms of kV100
(kinematic viscosity at 100°C), kV40 (kinematic viscosity at 40°C), CCS@-30°C (cold
cranking simulation at -30°C) and HTHS@150°C (High Temperature High Shear at 150°C).
Also, it is believed that there is little or no influence on LSPI with respect to
Viscosity Modifier type or concentration, and therefore Example 1 and Comparative
Example 1 below provide comparative data in terms of LSPI performance.
Table 1
| |
Example 1 (wt%) |
Comparative Example 1 (wt%) |
| GTL 8 |
40 |
0 |
| GTL 4 |
36.25 |
0 |
| Yubase 4 |
0 |
59.55 |
| Yubase 6 |
0 |
13 |
| Viscosity Modifier |
4.8 |
8.5 |
| Additive Package |
18.95 |
18.95 |
| Total (wt%) |
100 |
100 |
[0067] Example 1 and Comparative Example 1 were subjected to the following test method for
measuring LSPI events and the frequency thereof.
Test Method for measuring LSPI
[0068] The test protocol used for measuring LSPI events involved running a quasi-steady
state test on a modern turbocharged gasoline direct injection engine with a displacement
of 2.0 L. The test included operation at an engine condition where the low speed pre-ignition
phenomenon was known to occur. At this condition the engine controls were fixed to
prevent distortion of the results by the engine settings. For this condition, the
engine was held at steady conditions for 25,000 engine cycles (one test segment).
This sequence was repeated over a 16 hour period to ensure statistical relevance of
the results. The measurement metric for the test was to measure the combustion pressure
in all four cylinders of the engine and to identify combustion cycles where low speed
pre-ignition occurred. Those cycles were counted and the average number of cycles
per 25,000 engine cycle window was used to quantify the behaviour of each oil.
[0069] The following test conditions were used during the test:
- Torque/BMEP 290 Nm/18.3 bar
- Engine speed 2000 rpm
- Fuel injector location side mounted
- Piston cooling jets present, with cast-in oil galleries in the piston for enhanced
cooling
- Injecion timing 303 degrees BTDC (Before Top Dead Centre)
- Spark timing 0 degrees BTDC (Before Top Dead Centre)
- Exhaust gas recirculation none
- Coolant temperature 70 degrees C
- Fuel type Haltermann EEE at 93 AKI
[0070] The table below sets out the mean number of LSPI cycles per test segment for the
lubricants of Example 1 and Comparative Example 1.
Table 2
| Example: |
Mean Total Number of LSPI cycles per test segment |
| Example 1 |
2.3 |
| Comparative Example 1 |
3.6 |
[0071] The results in Table 2 show that the lubricant of Example 1 comprising a Fischer-Tropsch
derived base oil was associated with a reduced LSPI occurrence compared with the lubricant
of Comparative Example 1 (comprising an alternative, non-Fischer-Tropsch derived,
Group III base oil) .