Technical Field
[0001] Isolation devices can be used to restrict fluid flow between intervals of a wellbore.
An isolation device can be removed from a wellbore after use. Methods of removing
an isolation device using galvanic corrosion are provided.
[0002] US 2007/0107908 A1 discloses an oilfield element that comprises a combination of a normally insoluble
metal with an element selected from a second metal, a semi-metallic material, and
non-metallic materials; and one or more solubility-modified high strength and/or high-toughness
polymeric materials selected from polyamides, polyethers, and liquid crystal polymers.
[0003] Further,
US 2013/0333899 A1 discloses a system including a first component, a second component disposed radially
adjacent to the first component, and a centralizer disposed between the first component
and the second component for at least partially filling a radial clearance between
the first component and the second component. The centralizer is formed at least partially
from a disintegrable material responsive to a selected fluid.
[0004] Finally,
US 2009/0025940 A1 discloses a latch for interconnecting a first wellbore element and a second wellbore
element in a manner such that the first and second elements can be conveyed into a
wellbore in tandem and then disconnected from one another includes a first latch head
connectable to the first element, a second latch head connectable to the second element,
and a lock mechanism connectable between the first and second latch heads, wherein
the lock mechanism structurally degrades when exposed to the wellbore environment
allowing disconnection of the first latch head and the second latch head.
Summary
[0005] In one aspect of the present invention, there is disclosed a method according to
Claim 1.
[0006] In a second aspect of the present invention, there is disclosed a wellbore isolation
device according to Claim 11.
Brief Description of the Figures
[0007] The features and advantages of certain embodiments will be more readily appreciated
when considered in conjunction with the accompanying figures. The figures are not
to be construed as limiting any of the preferred embodiments.
Fig. 1 is a schematic illustration of a well system containing more than one isolation device.
Figs. 2 and 3 are schematic illustrations of an example of an isolation device.
Fig. 4 is a schematic illustration of an embodiment of an isolation device in accordance
with the present invention.
Detailed Description
[0008] As used herein, the words "comprise," "have," "include," and all grammatical variations
thereof are each intended to have an open, non-limiting meaning that does not exclude
additional elements or steps.
[0009] It should be understood that, as used herein, "first," "second," "third,"
etc., are arbitrarily assigned and are merely intended to differentiate between two or
more materials, layers,
etc., as the case may be, and does not indicate any particular orientation or sequence.
Furthermore,
it is to be understood that the mere use of the term "first" does not require that
there be any "second," and the mere use of the term "second" does not require that
there be any "third,"
etc.
[0010] As used herein, a "fluid" is a substance having a continuous phase that tends to
flow and to conform to the outline of its container when the substance is tested at
a temperature of 71 °F (22 °C) and a pressure of one atmosphere "atm" (0.1 megapascals
"MPa"). A fluid can be a liquid or gas.
[0011] Oil and gas hydrocarbons are naturally occurring in some subterranean formations.
In the oil and gas industry, a subterranean formation containing oil or gas is referred
to as a reservoir. A reservoir may be located under land or off shore. Reservoirs
are typically located in the range of a few hundred feet (shallow reservoirs) to a
few tens of thousands of feet (ultra-deep reservoirs). In order to produce oil or
gas, a wellbore is drilled into a reservoir or adjacent to a reservoir. The oil, gas,
or water produced from the wellbore is called a reservoir fluid.
[0012] A well can include, without limitation, an oil, gas, or water production well, or
an injection well. As used herein, a "well" includes at least one wellbore. A wellbore
can include vertical, inclined, and horizontal portions, and it can be straight, curved,
or branched. As used herein, the term "wellbore" includes any cased, and any uncased,
open-hole portion of the wellbore. A near-wellbore region is the subterranean material
and rock of the subterranean formation surrounding the wellbore. As used herein, a
"well" also includes the near-wellbore region. The near-wellbore region is generally
considered the region within approximately 100 feet radially of the wellbore. As used
herein, "into a well" means and includes into any portion of the well, including into
the wellbore or into the near-wellbore region via the wellbore.
[0013] A portion of a wellbore may be an open hole or cased hole. In an open-hole wellbore
portion, a tubing string may be placed into the wellbore. The tubing string allows
fluids to be introduced into or flowed from a remote portion of the wellbore. In a
cased-hole wellbore portion, a casing is placed into the wellbore that can also contain
a tubing string. A wellbore can contain an annulus. Examples of an annulus include,
but are not limited to: the space between the wellbore and the outside of a tubing
string in an open-hole wellbore; the space between the wellbore and the outside of
a casing in a cased-hole wellbore; and the space between the inside of a casing and
the outside of a tubing string in a cased-hole wellbore.
[0014] It is not uncommon for a wellbore to extend several hundreds of feet or several thousands
of feet into a subterranean formation. The subterranean formation can have different
zones. A zone is an interval of rock differentiated from surrounding rocks on the
basis of its fossil content or other features, such as faults or fractures. For example,
one zone can have a higher permeability compared to another zone. It is often desirable
to treat one or more locations within multiples zones of a formation. One or more
zones of the formation can be isolated within the wellbore via the use of an isolation
device. An isolation device can be used for zonal isolation and functions to block
fluid flow within a tubular, such as a tubing string, or within an annulus. The blockage
of fluid flow prevents the fluid from flowing into the zones located below the isolation
device and isolates the zone of interest. As used herein, the relative term "below"
means at a location further away from a wellhead and "above" means at a location closer
to the wellhead compared to a reference object. In this manner, treatment techniques
can be performed within the zone of interest.
[0015] Common isolation devices include, but are not limited to, a ball, a plug, a bridge
plug, a wiper plug, and a packer. It is to be understood that reference to a "ball"
is not meant to limit the geometric shape of the ball to spherical, but rather is
meant to include any device that is capable of engaging with a seat. A "ball" can
be spherical in shape, but can also be a dart, a bar, or any other shape. Zonal isolation
can be accomplished, for example, via a ball and seat by dropping the ball from the
wellhead onto the seat that is located within the wellbore. The ball engages with
the seat, and the seal created by this engagement prevents fluid communication into
other zones downstream of the ball and seat. In order to treat more than one zone
using a ball and seat, the wellbore can contain more than one ball seat. For example,
a seat can be located within each zone. Generally, the inner diameter (I.D.) of the
ball seats are different for each zone. For example, the I.D. of the ball seats sequentially
decrease at each zone, moving from the wellhead to the bottom of the well. In this
manner, a smaller ball is first dropped into a first zone that is the farthest downstream;
that zone is treated; a slightly larger ball is then dropped into another zone that
is located upstream of the first zone; that zone is then treated; and the process
continues in this fashion - moving upstream along the wellbore - until all the desired
zones have been treated. As used herein, the relative term "upstream" means at a location
closer to the wellhead.
[0016] A bridge plug is composed primarily of slips, a plug mandrel, and a rubber sealing
element. A bridge plug can be introduced into a wellbore and the sealing element can
be caused to block fluid flow into downstream zones. A packer generally consists of
a sealing device, a holding or setting device, and an inside passage for fluids. A
packer can be used to block fluid flow through the annulus located between the outside
of a tubular and the wall of the wellbore or inside of a casing.
[0017] Isolation devices can be classified as permanent or retrievable. While permanent
isolation devices are generally designed to remain in the wellbore after use, retrievable
devices are capable of being removed after use. It is often desirable to use a retrievable
isolation device in order to restore fluid communication between one or more zones.
Traditionally, isolation devices are retrieved by inserting a retrieval tool into
the wellbore, wherein the retrieval tool engages with the isolation device, attaches
to the isolation device, and the isolation device is then removed from the wellbore.
Another way to remove an isolation device from the wellbore is to mill at least a
portion of the device or the entire device. Yet, another way to remove an isolation
device is to contact the device with a solvent, such as an acid, thus dissolving all
or a portion of the device.
[0018] However, some of the disadvantages to using traditional methods to remove a retrievable
isolation device include: it can be difficult and time consuming to use a retrieval
tool; milling can be time consuming and costly; and premature dissolution of the isolation
device can occur. For example, premature dissolution can occur if acidic fluids are
used in the well prior to the time at which it is desired to dissolve the isolation
device.
[0019] Galvanic corrosion can be used to dissolve materials making up an isolation device.
Galvanic corrosion occurs when two different metals or metal alloys are in electrical
connectivity with each other and both are in contact with an electrolyte. As used
herein, the phrase "electrical connectivity" means that the two different metals or
metal alloys are either touching or in close enough proximity to each other such that
when the two different metals are in contact with an electrolyte, the electrolyte
becomes electrically conductive and ion migration occurs between one of the metals
and the other metal, and is not meant to require an actual physical connection between
the two different metals, for example, via a metal wire. It is to be understood that
as used herein, the term "metal" is meant to include pure metals and also metal alloys
without the need to continually specify that the metal can also be a metal alloy.
Moreover, the use of the phrase "metal or metal alloy" in one sentence or paragraph
does not mean that the mere use of the word "metal" in another sentence or paragraph
is meant to exclude a metal alloy. As used herein, the term "metal alloy" means a
mixture of two or more elements, wherein at least one of the elements is a metal.
The other element(s) can be a non-metal or a different metal. An example of a metal
and non-metal alloy is steel, comprising the metal element iron and the non-metal
element carbon. An example of a metal and metal alloy is bronze, comprising the metallic
elements copper and tin.
[0020] The metal that is less noble, compared to the other metal, will dissolve in the electrolyte.
The less noble metal is often referred to as the anode, and the more noble metal is
often referred to as the cathode. Galvanic corrosion is an electrochemical process
whereby free ions in the electrolyte make the electrolyte electrically conductive,
thereby providing a means for ion migration from the anode to the cathode - resulting
in deposition formed on the cathode. Metals can be arranged in a galvanic series.
The galvanic series lists metals in order of the most noble to the least noble. An
anodic index lists the electrochemical voltage (V) that develops between a metal and
a standard reference electrode (gold (Au)) in a given electrolyte. The actual electrolyte
used can affect where a particular metal or metal alloy appears on the galvanic series
and can also affect the electrochemical voltage. For example, the dissolved oxygen
content in the electrolyte can dictate where the metal or metal alloy appears on the
galvanic series and the metal's electrochemical voltage. The anodic index of gold
is -0 V; while the anodic index of beryllium is -1.85 V. A metal that has an anodic
index greater than another metal is more noble than the other metal and will function
as the cathode. Conversely, the metal that has an anodic index less than another metal
is less noble and functions as the anode. In order to determine the relative voltage
between two different metals, the anodic index of the lesser noble metal is subtracted
from the other metal's anodic index, resulting in a positive value.
[0021] There are several factors that can affect the rate of galvanic corrosion. One of
the factors is the distance separating the metals on the galvanic series chart or
the difference between the anodic indices of the metals. For example, beryllium is
one of the last metals listed at the least noble end of the galvanic series and platinum
is one of the first metals listed at the most noble end of the series. By contrast,
tin is listed directly above lead on the galvanic series. Using the anodic index of
metals, the difference between the anodic index of gold and beryllium is 1.85 V; whereas,
the difference between tin and lead is 0.05 V. This means that galvanic corrosion
will occur at a much faster rate for magnesium or beryllium and gold compared to lead
and tin.
[0022] The following is a partial galvanic series chart using a deoxygenated sodium chloride
water solution as the electrolyte. The metals are listed in descending order from
the most noble (cathodic) to the least noble (anodic). The following list is not exhaustive,
and one of ordinary skill in the art is able to find where a specific metal or metal
alloy is listed on a galvanic series in a given electrolyte.
PLATINUM
GOLD
ZIRCONIUM
GRAPHITE
SILVER
CHROME IRON
SILVER SOLDER
COPPER - NICKEL ALLOY 80-20
COPPER - NICKEL ALLOY 90-10
MANGANESE BRONZE (CA 675), TIN BRONZE (CA903, 905)
COPPER (CA102)
BRASSES
NICKEL (ACTIVE)
TIN
LEAD
ALUMINUM BRONZE
STAINLESS STEEL
CHROME IRON
MILD STEEL (1018), WROUGHT IRON
ALUMINUM 2117, 2017, 2024
CADMIUM
ALUMINUM 5052, 3004, 3003, 1100, 6053
ZINC
MAGNESIUM
BERYLLIUM
[0023] The following is a partial anodic index listing the voltage of a listed metal against
a standard reference electrode (gold) using a deoxygenated sodium chloride water solution
as the electrolyte. The metals are listed in descending order from the greatest voltage
(most cathodic) to the least voltage (most anodic). The following list is not exhaustive,
and one of ordinary skill in the art is able to find the anodic index of a specific
metal or metal alloy in a given electrolyte.
Anodic index |
Metal |
Index (V) |
Gold, solid and plated, Gold-platinum alloy |
-0.00 |
Rhodium plated on silver-plated copper |
-0.05 |
Silver, solid or plated; monel metal. High nickel-copper alloys |
-0.15 |
Nickel, solid or plated, titanium an s alloys, Monel |
-0.30 |
Copper, solid or plated; low brasses or bronzes; silver solder; German silvery high
copper-nickel alloys; nickel-chromium alloys |
-0.35 |
Brass and bronzes |
-0.40 |
High brasses and bronzes |
-0.45 |
18% chromium type corrosion-resistant steels |
-0.50 |
Chromium plated; tin plated; 12% chromium type corrosion-resistant steels |
-0.60 |
Tin-plate; tin-lead solder |
-0.65 |
Lead, solid or plated; high lead alloys |
-0.70 |
2000 series wrought aluminum |
-0.75 |
Iron, wrought, gray or malleable, plain carbon and low alloy steels |
-0.85 |
Aluminum, wrought alloys other than 2000 series aluminum, cast alloys of the silicon
type |
-0.90 |
Aluminum, cast alloys other than silicon type, cadmium, plated and chromate |
-0.95 |
Hot-dip-zinc plate; galvanized steel |
-1.20 |
Zinc, wrought; zinc-base die-casting alloys; zinc plated |
-1.25 |
Magnesium & magnesium-base alloys, cast or wrought |
-1.75 |
Beryllium |
-1.85 |
[0024] Another factor that can affect the rate of galvanic corrosion is the temperature
and concentration of the electrolyte. The higher the temperature and concentration
of the electrolyte, the faster the rate of corrosion. Yet another factor that can
affect the rate of galvanic corrosion is the total amount of surface area of the least
noble (anodic metal). The greater the surface area of the anode that can come in contact
with the electrolyte, the faster the rate of corrosion. The cross-sectional size of
the anodic metal pieces can be decreased in order to increase the total amount of
surface area per total volume of the material. Yet another factor that can affect
the rate of galvanic corrosion is the ambient pressure. Depending on the electrolyte
chemistry and the two metals, the corrosion rate can be slower at higher pressures
than at lower pressures if gaseous components are generated.
[0025] In order for galvanic corrosion to occur, the anode and cathode metals must be in
contact with an electrolyte. As used herein, an electrolyte is any substance containing
free ions (
i.e., a positive- or negative-electrically charged atom or group of atoms) that make the
substance electrically conductive. An electrolyte can be selected from the group consisting
of, solutions of an acid, a base, a salt, and combinations thereof. A salt can be
dissolved in water, for example, to create a salt solution. Common free ions in an
electrolyte include sodium (Na
+), potassium (K
+), calcium (Ca
2+), magnesium (Mg
2+), chloride (Cl
-), hydrogen phosphate (HPO
42-), and hydrogen carbonate (HCO
3-).
[0026] The number of free ions in the electrolyte will decrease as the galvanic reaction
occurs because the free ions in the electrolyte enable the electrochemical reaction
to occur between the metals by donating its free ions. At some point, the electrolyte
may be depleted of free ions if there are any remaining anode and cathode metals that
have not reacted. If this occurs, the galvanic corrosion that causes the anode to
dissolve will stop. Moreover, an electrolyte may not be present in the wellbore to
enable the galvanic reaction to proceed. Examples of this can include water- or steam-injection
wells in which freshwater is needed to prevent salt or scale buildup within the pores
of the subterranean formation.
[0027] Thus, there is a need for being able to control the rate of a galvanic reaction using
the electrolyte. There is also a need for efficiently providing an electrolyte in
wellbore operations that utilize a non-electrolyte fluid.
[0028] According to an example, a wellbore isolation device comprises: a first material,
wherein the first material: (A) is a metal or a metal alloy; and (B) partially dissolves
when an electrically conductive path exists between the first material and a second
material and at least a portion of the first and second materials are in contact with
an electrolyte; and an electrolytic compound, wherein the electrolytic compound dissolves
in a fluid located within the wellbore to form free ions that are electrically conductive.
[0029] According to another example, a method of removing a wellbore isolation device comprises:
placing the wellbore isolation device into the wellbore; and allowing at least a portion
of the first material to dissolve.
[0030] Any discussion of the examples regarding the isolation device or any component related
to the isolation device (e.g., the electrolyte) is intended to apply to all of the
apparatus and method examples and embodiments.
[0031] Turning to the Figures,
Fig. 1 depicts a well system
10. The well system
10 can include at least one wellbore
11. The wellbore
11 can penetrate a subterranean formation
20. The subterranean formation
20 can be a portion of a reservoir or adjacent to a reservoir. The wellbore
11 can include a casing
12. The wellbore
11 can include only a generally vertical wellbore section or can include only a generally
horizontal wellbore section. A first section of tubing string
15 can be installed in the wellbore
11. A second section of tubing string
16 (as well as multiple other sections of tubing string, not shown) can be installed
in the wellbore
11. The well system
10 can comprise at least a first zone
13 and a second zone
14. The well system
10 can also include more than two zones, for example, the well system
10 can further include a third zone, a fourth zone, and so on. The well system
10 can further include one or more packers
18. The packers
18 can be used in addition to the isolation device to isolate each zone of the wellbore
11. The isolation device can be the packers
18. The packers
18 can be used to prevent fluid flow between one or more zones (e.g., between the first
zone
13 and the second zone
14) via an annulus
19. The tubing string
15/16 can also include one or more ports
17. One or more ports
17 can be located in each section of the tubing string. Moreover, not every section
of the tubing string needs to include one or more ports
17. For example, the first section of tubing string
15 can include one or more ports
17, while the second section of tubing string
16 does not contain a port. In this manner, fluid flow into the annulus
19 for a particular section can be selected based on the specific oil or gas operation.
[0032] It should be noted that the well system
10 is illustrated in the drawings and is described herein as merely one example of a
wide variety of well systems in which the principles of this disclosure can be utilized.
It should be clearly understood that the principles of this disclosure are not limited
to any of the details of the well system
10, or components thereof, depicted in the drawings or described herein. Furthermore,
the well system
10 can include other components not depicted in the drawing. For example, the well system
10 can further include a well screen. By way of another example, cement may be used
instead of packers
18 to aid the isolation device in providing zonal isolation. Cement may also be used
in addition to packers
18.
[0033] According to an embodiment, the isolation device is capable of restricting or preventing
fluid flow between a first zone
13 and a second zone
14. The first zone
13 can be located upstream or downstream of the second zone
14. In this manner, depending on the oil or gas operation, fluid is restricted or prevented
from flowing downstream or upstream into the second zone
14. Examples of isolation devices capable of restricting or preventing fluid flow between
zones include, but are not limited to, a ball and seat, a plug, a bridge plug, a wiper
plug, and a packer.
[0034] Referring to
Figs. 2 -
4, the isolation device comprises at least a first material
51, wherein the first material is capable of at least partially dissolving when an electrically
conductive path exists between the first material
51 and a second material
52. The first material
51 and the second material
52 are metals or metal alloys. The metal or metal of the metal alloy can be selected
from the group consisting of, lithium, sodium, potassium, rubidium, cesium, beryllium,
magnesium, calcium, strontium, barium, radium, aluminum, gallium, indium, tin, thallium,
lead, bismuth, scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel,
copper, zinc, yttrium, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium,
silver, cadmium, lanthanum, hafnium, tantalum, tungsten, rhenium, osmium, iridium,
platinum, gold, graphite, and combinations thereof. Preferably, the metal or metal
of the metal alloy is selected from the group consisting of beryllium, tin, iron,
nickel, copper, zinc, and combinations thereof. According to an embodiment, the metal
is neither radioactive, unstable, nor theoretical.
[0035] According to an embodiment, the first material
51 and the second material
52 are different metals or metal alloys. By way of example, the first material
51 can be nickel and the second material
52 can be gold. Furthermore, the first material
51 can be a metal and the second material
52 can be a metal alloy. The first material
51 and the second material
52 can be a metal and the first and second material can be a metal alloy. The second
material
52 has a greater anodic index than the first material
51. Stated another way, the second material
52 is listed higher on a galvanic series than the first material
51. According to another embodiment, the second material
52 is more noble than the first material
51. In this manner, the first material
51 acts as an anode and the second material
52 acts as a cathode. Moreover, in this manner, the first material
51 (acting as the anode) at least partially dissolves when in electrical connectivity
with the second material
52 and when the first and second materials are in contact with an electrolyte.
[0036] The methods include the step of allowing at least a portion of the first material
to dissolve. At least a portion of the first material
51 can dissolve in a desired amount of time. The desired amount of time can be pre-determined,
based in part, on the specific oil or gas well operation to be performed. The desired
amount of time can be in the range from about 1 hour to about 2 months. There are
several factors that can affect the rate of dissolution of the first material
51. According to an embodiment, the first material
51 and the second material
52 are selected such that the at least a portion of the first material
51 dissolves in the desired amount of time. By way of example, the greater the difference
between the second material's anodic index and the first material's anodic index,
the faster the rate of dissolution. By contrast, the less the difference between the
second material's anodic index and the first material's anodic index, the slower the
rate of dissolution. By way of yet another example, the farther apart the first material
and the second material are from each other in a galvanic series, the faster the rate
of dissolution; and the closer together the first and second material are to each
other in the galvanic series, the slower the rate of dissolution. By evaluating the
difference in the anodic index of the first and second materials, or by evaluating
the order in a galvanic series, one of ordinary skill in the art will be able to determine
the rate of dissolution of the first material in a given electrolyte.
[0037] Another factor that can affect the rate of dissolution of the first material
51 is the proximity of the first material
51 to the second material
52. A more detailed discussion regarding different embodiments and examples of the proximity
of the first and second materials is presented below. Generally, the closer the first
material
51 is physically to the second material
52, the faster the rate of dissolution of the first material
51. By contrast, generally, the farther apart the first and second materials are from
one another, the slower the rate of dissolution. It should be noted that the distance
between the first material
51 and the second material
52 should not be so great that an electrically conductive path ceases to exist between
the first and second materials. According to an embodiment, any distance between the
first and second materials
51/52 is selected such that the at least a portion of the first material
51 dissolves in the desired amount of time.
[0038] As can be seen in
Fig. 1, the first section of tubing string
15 can be located within the first zone
13 and the second section of tubing string
16 can be located within the second zone
14. The wellbore isolation device can be a ball, a plug, a bridge plug, a wiper plug,
or a packer. The wellbore isolation device can restrict fluid flow past the device.
The wellbore isolation device may be a free falling device, may be a pumped-down device,
or it may be tethered to the surface. As depicted in the drawings, the isolation device
can be a ball
30 (
e.g., a first ball
31 or a second ball
32) and a seat
40 (
e.g., a first seat
41 or a second seat
42). The ball
30 can engage the seat
40. The seat
40 can be located on the inside of a tubing string. When the first section of tubing
string
15 is located below the second section of tubing string
16, then the inner diameter (I.D.) of the first seat
41 can be less than the I.D. of the second seat
42. In this manner, a first ball
31 can be placed into the first section of tubing string
15. The first ball
31 can have a smaller diameter than a second ball
32. The first ball
31 can engage a first seat
41. Fluid can now be temporarily restricted or prevented from flowing into any zones
located downstream of the first zone
13. In the event it is desirable to temporarily restrict or prevent fluid flow into any
zones located downstream of the second zone
14, the second ball
32 can be placed into second section of tubing string
16 and will be prevented from falling into the first section of tubing string
15 via the second seat
42 or because the second ball
32 has a larger outer diameter (O.D.) than the I.D. of the first seat
41. The second ball
32 can engage the second seat
42. The ball (whether it be a first ball
31 or a second ball
32) can engage a sliding sleeve
50 during placement. This engagement with the sliding sleeve
50 can cause the sliding sleeve to move; thus, opening a port
17 located adjacent to the seat. The port
17 can also be opened via a variety of other mechanisms instead of a ball. The use of
other mechanisms may be advantageous when the isolation device is not a ball. After
placement of the isolation device, fluid can be flowed from, or into, the subterranean
formation
20 via one or more opened ports
17 located within a particular zone. As such, a fluid can be produced from the subterranean
formation
20 or injected into the formation.
[0039] Figs. 2 and 3 depict examples of the isolation device. As can be seen in the drawings, the isolation
device can be a ball
30. As depicted in
Fig. 2, the isolation device can comprise the first material
51, the second material
52, and the electrolytic compound
53. According to this example, the first and second materials
51/52 and the electrolytic compound
53 can be nuggets of material or a powder. Although this example depicted in
Fig. 2 illustrates the isolation device as a ball, it is to be understood that this example
and discussion thereof is equally applicable to an isolation device that is a bridge
plug, packer,
etc. The first material
51, the second material
52, and the electrolytic compound
53 can be bonded together in a variety of ways, including but not limited to powder
metallurgy, in order to form the isolation device. At least a portion of the outside
of the nuggets of the first material
51 can be in direct contact with at least a portion of the outside of the nuggets of
the second material
52. By contrast, the outside of the nuggets of the first material
51 do not have to be in direct contact with the outside of the nuggets of the second
material
52. For example, the electrolytic compound
53 can be an intermediary substance located between the outsides of the nuggets of the
first and second materials
51/52. In order for galvanic corrosion to occur (and hence dissolution of at least a portion
of the first
material
51), both, the first and second materials
51/52 need to be capable of being contacted by the electrolyte. If the wellbore contains
a fluid that is an electrolyte, then preferably, at least a portion of one or more
nugget of the first material
51 and the second material
52 form the outside of the isolation device, such as a ball
30. In this manner, at least a portion of the first and second materials
51/52 are capable of being contacted with the electrolyte wellbore fluid. In the event
the wellbore fluid is not an electrolyte, then preferably, the electrolytic compound
53 also forms the outside of the isolation device. In this manner, the electrolytic
compound
53 can dissolve in a fluid located within the wellbore to form free ions (
e.g., an electrolyte).
[0040] The size, shape and placement of the nuggets of the first and second materials
51/52 can be adjusted to control the rate of dissolution of the first material
51. By way of example, generally the smaller the cross-sectional area of each nugget,
the faster the rate of dissolution. The smaller cross-sectional area increases the
ratio of the surface area to total volume of the material, thus allowing more of the
material to come in contact with the electrolyte. The cross-sectional area of each
nugget of the first material
51 can be the same or different, the cross-sectional area of each nugget of the second
material
52 can be the same or different, and the cross-sectional area of the nuggets of the
first material
51 and the nuggets of the second material
52 can be the same or different. Additionally, the cross-sectional area of the nuggets
forming the outer portion of the isolation device and the nuggets forming the inner
portion of the isolation device can be the same or different. By way of example, if
it is desired for the outer portion of the isolation device to proceed at a faster
rate of galvanic corrosion compared to the inner portion of the device, then the cross-sectional
area of the individual nuggets comprising the outer portion can be smaller compared
to the cross-sectional area of the nuggets comprising the inner portion. The shape
of the nuggets of the first and second materials
51/52 can also be adjusted to allow for a greater or smaller cross-sectional area. The
proximity of the first material
51 to the second material
52 can also be adjusted to control the rate of dissolution of the first material
51. According to an embodiment, the first and second materials
51/52 are within 2 inches, preferably less than 1 inch of each other.
[0041] Fig. 3 depicts the isolation device according to another example. As can be seen in
Fig. 3, the isolation device, such as a ball
30, can be made of the first material
51. The electrolytic compound
53 can be a layer that coats the outside of the first material
51. There can also be multiple layers of the first material
51 and the electrolytic compound
53, wherein the first material and the electrolytic compound can be the same or different
for each layer. As can be seen in the embodiment of
Fig. 4, the second material
52 coats the electrolytic compound
53 and the first material
51 coats the second material
52. This embodiment may be useful when the wellbore fluid is an electrolyte. In this
manner, the first material
51 and second material
52 can start to dissolve, thereby exposing the electrolytic compound
53. The electrolytic compound
53 can then dissolve in the wellbore fluid to increase the concentration of free ions
available in the electrolyte fluid. At least a portion of a seat
40 can comprise the second material
52. According to this embodiment, at least a portion of the first material
51 of the ball
30 can come in contact with at least a portion of the second material
52 of the seat
40. Although not shown in the drawings, according to another embodiment, at least a portion
of a tubing string can comprise the second material
52. This embodiment can be useful for a ball, bridge plug, packer,
etc. isolation device. Preferably, the portion of the tubing string that comprises the
second material
52 is located adjacent to the isolation device comprising the first material
51. More preferably, the portion of the tubing string that comprises the second material
52 is located adjacent to the isolation device comprising the first material
51 after the isolation device is situated in the desired location within the wellbore
11. The portion of the tubing string that comprises the second material
52 is preferably located within a maximum distance to the isolation device comprising
the first material
51. The maximum distance can be a distance such that an electrically conductive path
exists between the first material
51 and the second material
52. In this manner, once the isolation device is situated within the wellbore
11 and the first and second materials
51/52 are in contact with the electrolyte, at least a portion of the first material
51 is capable of dissolving due to the electrical connectivity between the materials.
[0042] According to an embodiment, at least the first material
51 is capable of withstanding a specific pressure differential (for example, the isolation
device depicted in
Fig. 3). As used herein, the term "withstanding" means that the substance does not crack,
break, or collapse. The pressure differential can be the downhole pressure of the
subterranean formation
20 across the device. As used herein, the term "downhole" means the location of the
wellbore where the first material
51 is located. Formation pressures can range from about 1,000 to about 30,000 pounds
force per square inch (psi) (about 6.9 to about 206.8 megapascals "MPa"). The pressure
differential can also be created during oil or gas operations. For example, a fluid,
when introduced into the wellbore
11 upstream or downstream of the substance, can create a higher pressure above or below,
respectively, of the isolation device. Pressure differentials can range from 100 to
over 10,000 psi (about 0.7 to over 68.9 MPa). According to another embodiment, both,
the first and second materials
51/52 are capable of withstanding a specific pressure differential (for example, the isolation
device depicted in
Fig. 2).
[0043] As discussed above, the rate of dissolution of the first material
51 can be controlled using a variety of factors. According to an embodiment, at least
the first material
51 includes one or more tracers (not shown). The tracer(s) can be, without limitation,
radioactive, chemical, electronic, or acoustic. The second material
52 and/or the electrolytic compound
53 can also include one or more tracers. As depicted in
Fig. 2, each nugget of the first material
51 can include a tracer. At least one tracer can be located near the outside of the
isolation device and/or at least one tracer can be located near the inside of the
device. Moreover, at least one tracer can be located in multiple layers of the device.
A tracer can be useful in determining real-time information on the rate of dissolution
of the first material
51. For example, a first material
51 containing a tracer, upon dissolution can be flowed through the wellbore
11 and towards the wellhead or into the subterranean formation
20. By being able to monitor the presence of the tracer, workers at the surface can make
on-the-fly decisions that can affect the rate of dissolution of the remaining first
material
51.
[0044] The electrolytic compound
53 dissolves in a fluid located within the wellbore (
i.e., the wellbore fluid) to form free ions that are electrically conductive. Prior to
contact with the wellbore fluid, the electrolytic compound
53 will be inert and will not degrade the isolation device. According to an embodiment,
the wellbore fluid is an electrolyte and the free ions formed increase the concentration
of the free ions in the electrolyte. This embodiment is useful when the wellbore fluid
is a brine or seawater or otherwise already contains free ions available to initiate
the galvanic reaction between the first material
51 and the second material
52. According to this embodiment, the concentration of free ions available in the electrolyte
wellbore fluid can be reduced to such a low concentration that the galvanic reaction
stops or the reaction slows to an undesirable rate. Therefore, the free ions formed
from the dissolution of the electrolytic compound
53 in the wellbore fluid increases the concentration of free ions available to either
maintain the galvanic reaction or increase the reaction rate.
[0045] According to another embodiment, the wellbore fluid does not contain a sufficient
amount of free ions to initiate the galvanic reaction between the first material
51 and the second material
52. According to this embodiment, the electrolytic compound
53 dissolves in the wellbore fluid to form an electrolyte. The free ions formed are
now available to initiate the galvanic reaction. Subsequent dissolution of the electrolytic
compound
53 can maintain the galvanic reaction or increase the rate of the reaction.
[0046] The electrolytic compound
53 is preferably soluble in the fluid located within the wellbore. The wellbore fluid
can comprise, without limitation, freshwater, brackish water, saltwater, and any combination
thereof. As stated above, the wellbore fluid can contain free ions in which the fluid
is an electrolyte or it may not contain a sufficient amount of free ions to function
as an electrolyte. According to an embodiment, the electrolytic compound
53 is a water-soluble acid, base, or salt. The water-soluble salt can be a neutral salt,
an acid salt, a basic salt, or an alkali salt. As used herein, an "acid salt" is a
compound formed from the partial neutralization of a diprotic or polyprotic acid,
and a "basic salt" and "alkali salt" are compounds formed from the neutralization
of a strong base and a weak acid, wherein the base of the alkali salt is an alkali
metal or alkali earth metal. Preferably, the water-soluble salt is selected from the
group consisting of sodium chloride, sodium bromide, sodium acetate, sodium sulfide,
sodium hydrosulfide, sodium bisulfate, monosodium phosphate, disodium phosphate, sodium
bicarbonate, sodium percarbonate, calcium chloride, calcium bromide, calcium bicarbonate,
potassium chloride, potassium bromide, potassium nitrate, potassium metabisulphite,
magnesium chloride, cesium formate, cesium acetate, alkali metasilicate, and any combination
thereof. Common free ions in an electrolyte or formed from dissolution include, but
are not limited to, sodium (Na
+), potassium (K
+), calcium (Ca
2+), magnesium (Mg
2+), chloride (Cl
-), hydrogen phosphate (HPO
42-), and hydrogen carbonate (HCO
3-). An acid salt, basic salt, or alkali salt may be useful when it is desirable to
buffer the pH of the wellbore fluid. For example, during galvanic corrosion, the wellbore
fluid may become undesirably acidic or basic. The electrolytic compound, once dissolved
in the wellbore fluid, can then bring the pH to a desirable value.
[0047] Another factor that can affect the rate of dissolution of the first material
51 is the concentration of free ions and the temperature of the electrolyte. Generally,
the higher the concentration of the free ions, the faster the rate of dissolution
of the first material
51, and the lower the concentration of the free ions, the slower the rate of dissolution.
Moreover, the higher the temperature of the electrolytic fluid, the faster the rate
of dissolution of the first material
51, and the lower the temperature of the electrolytic fluid, the slower the rate of dissolution.
One of ordinary skill in the art can select: the exact metals and/or metal alloys,
the proximity of the first and second materials, and the concentration of the electrolytic
compound
53 based on an anticipated temperature in order for the at least a portion of the first
material
51 to dissolve in the desired amount of time.
[0048] It may be desirable to control the rate of dissolution of the first material
51 due to galvanic corrosion using the electrolytic compound
53. According to an embodiment, the concentration of the electrolytic compound
53 within the isolation device
30 is selected such that the at least a portion of the first material
51 dissolves in the desired amount of time. If more than one type of electrolytic compound
53 is used, then the exact electrolytic compound and the concentration of each electrolytic
compound are selected such that the first material
51 dissolves in a desired amount of time. The concentration can be determined based
on at least the specific metals or metal alloys selected for the first and second
materials
51/52 and the bottomhole temperature of the well. The location of the electrolytic compound
53 within the isolation device and concentration at each location can be adjusted to
control the rate of dissolution of the first material
51. By way of example, with reference to
Fig. 2, the nuggets of the electrolytic compound
53 located closer to the perimeter of the isolation device
30 can be smaller (or larger depending on the desired initial reaction rate) than the
nuggets of electrolytic compound
53 located closer to the center of the isolation device
30. In this manner, as the first material
51 dissolved due to galvanic corrosion, different concentrations of electrolytic compound
are exposed to provide the desired reaction rate and dissolution of the first material
in the desired amount of time. Another example, with reference to
Fig. 3, is the thickness of the electrolytic compound
53 layer(s) can be selected to provide the desired concentration of free ions once dissolved
in the wellbore fluid. It is to be understood that when discussing the concentration
of an electrolyte, it is meant to be a concentration prior to contact with either
the first and second materials
51/52, as the concentration will decrease during the galvanic corrosion reaction.
[0049] The methods include placing the isolation device into the wellbore
11. More than one isolation device can also be placed in multiple portions of the wellbore.
The methods can further include the step of removing all or a portion of the dissolved
first material
51 and/or all or a portion of the second material
52, wherein the step of removing is performed after the step of allowing the at least
a portion of the first material to dissolve. The step of removing can include flowing
the dissolved first material
51 and/or the second material
52 from the wellbore
11. According to an embodiment, a sufficient amount of the first material
51 dissolves such that the isolation device is capable of being flowed from the wellbore
11. According to this embodiment, the isolation device should be capable of being flowed
from the wellbore via dissolution of the first material
51, without the use of a milling apparatus, retrieval apparatus, or other such apparatus
commonly used to remove isolation devices. According to an embodiment, after dissolution
of the first material
51 and/or the second material
52 has a cross-sectional area less than 0.05 square inches, preferably less than 0.01
square inches.
[0050] Therefore, the present invention is well adapted to attain the ends and advantages
mentioned as well as those that are inherent therein. The particular embodiments disclosed
above are illustrative only, as the present invention may be modified and practiced
in different but equivalent manners apparent to those skilled in the art having the
benefit of the teachings herein. Furthermore, no limitations are intended to the details
of construction or design herein shown, other than as described in the claims below.
It is, therefore, evident that the particular illustrative embodiments disclosed above
may be altered or modified without departing from the scope of the claims, and all
such variations are considered within the scope of the present invention. While compositions
and methods are described in terms of "comprising," "containing," or "including" various
components or steps, the compositions and methods also can "consist essentially of"
or "consist of" the various components and steps. Whenever a numerical range with
a lower limit and an upper limit is disclosed, any number and any included range falling
within the range is specifically disclosed. In particular, every range of values (of
the form, "from about a to about b," or, equivalently, "from approximately a to b")
disclosed herein is to be understood to set forth every number and range encompassed
within the broader range of values. Also, the terms in the claims have their plain,
ordinary meaning unless otherwise explicitly and clearly defined by the patentee.
Moreover, the indefinite articles "a" or "an", as used in the claims, are defined
herein to mean one or more than one of the element that it introduces.
1. A method of removing a wellbore isolation device (30, 31, 32, 40, 41, 42) comprising:
placing the wellbore isolation device (30, 31, 32, 40, 41, 42) into the wellbore (11),
wherein the isolation device (30, 31, 32, 40, 41, 42) comprises:
(A) a first material (51), wherein the first material (51) :
(i) is a metal or a metal alloy; and
(ii) partially dissolves when an electrically conductive path exists between the first
material (51) and a second material (52) and at least a portion of the first (51)
and second (52) materials are in contact with an electrolyte, wherein the second material
(52) is a metal or metal alloy, and wherein the second material (52) has a greater
anodic index than the first material (51); and
(B) an electrolytic compound (53), wherein the electrolytic compound (53) dissolves
in a fluid located within the wellbore to form free ions that are electrically conductive;
and
allowing at least a portion of the first material (51) to dissolve, wherein the isolation
device (30, 31, 32, 40, 41, 42) further comprises the second material (52), characterized in that
the second material (52) coats the electrolytic compound (53), and the first material
(51) coats the second material (52).
2. The method according to Claim 1, wherein the isolation device (30, 31, 32, 40, 41,
42) is capable of restricting or preventing fluid flow between a first zone (13) and
a second zone (14) of the wellbore (11); and/or
wherein isolation device (30, 31, 32, 40, 41, 42) is a ball and a seat, a plug, a
bridge plug, a wiper plug, or a packer.
3. The method according to Claim 1 or 2, wherein the metal or metal of the metal alloy
of the first material (51) and the second material (52) are selected from the group
consisting of, beryllium, tin, iron, nickel, copper, zinc, and combinations thereof.
4. The method according to any preceding claim, wherein the fluid located within the
wellbore (11) comprises brackish water, saltwater, and any combination thereof.
5. The method according to any preceding claim, wherein the fluid located within the
wellbore (11) is the electrolyte and the free ions formed increases the concentration
of free ions in the electrolyte.
6. The method according to any preceding claim, wherein the electrolytic compound (53)
dissolves in the fluid located within the wellbore (11) to form the electrolyte.
7. The method according to any preceding claim, wherein the electrolytic compound (53)
is a water-soluble acid, base, or salt, optionally wherein the water-soluble salt
is a neutral salt, an acid salt, a basic salt, or an alkali salt, further optionally
wherein the water-soluble salt is selected from the group consisting of sodium chloride,
sodium bromide, sodium acetate, sodium sulfide, sodium hydrosulfide, sodium bisulfate,
monosodium phosphate, disodium phosphate, sodium bicarbonate, sodium percarbonate,
calcium chloride, calcium bromide, calcium bicarbonate, potassium chloride, potassium
bromide, potassium nitrate, potassium metabisulphite, magnesium chloride, cesium formate,
cesium acetate, alkali metasilicate, and any combination thereof.
8. The method according to any preceding claim, wherein the concentration of the electrolytic
compound (53) within the isolation device (30, 31, 32, 40, 41, 42) is selected such
that the at least a portion of the first material (51) dissolves in a desired amount
of time.
9. The method according to any preceding claim, wherein the location of the electrolytic
compound (53) within the isolation device (30, 31, 32, 40, 41, 42) and concentration
at each location is adjusted to control the rate of dissolution of the first material
(51).
10. The method according to any preceding claim, further comprising the step of removing
all or a portion of the dissolved first material (51), wherein the step of removing
is performed after the step of allowing the at least a portion of the first material
(51) to dissolve.
11. A wellbore isolation device (30, 31, 32, 40, 41, 42) comprising:
a first material (51), wherein the first material (51):
(A) is a metal or a metal alloy; and
(B) partially dissolves when an electrically conductive path exists between the first
material (51) and a second material (52) and at least a portion of the first (51)
and second (52) materials are in contact with an electrolyte; and
an electrolytic compound (53), wherein the electrolytic compound (53) dissolves in
a fluid located within the wellbore (11) to form free ions that are electrically conductive,
wherein the isolation device (30, 31, 32, 40, 41, 42) further comprises the second
material (52), characterized in that
the second material (52) coats the electrolytic compound (53), and the first material
(51) coats the second material (52).
12. The device (30, 31, 32, 40, 41, 42) according to Claim 11, wherein the fluid located
within the wellbore (11) is the electrolyte and the free ions formed increases the
concentration of free ions in the electrolyte.
13. The device (30, 31, 32, 40, 41, 42) according to Claim 11 or 12, wherein the electrolytic
compound (53) dissolves in the fluid located within the wellbore (11) to form the
electrolyte.
14. The device according to Claim 11, 12 or 13, wherein the electrolytic compound (53)
is a water-soluble acid, base, or salt.
1. Verfahren zur Entfernung einer Bohrlochisoliervorrichtung (30, 31, 32, 40, 41, 42),
umfassend:
Platzieren der Bohrlochisoliervorrichtung (30, 31, 32, 40, 41, 42) in dem Bohrloch
(11), wobei die Isoliervorrichtung (30, 31, 32, 40, 41, 42) Folgendes umfasst:
(A) ein erstes Material (51), wobei das erste Material (51) :
(i) ein Metall oder eine Metalllegierung ist; und
(ii) sich teilweise auflöst, wenn ein elektrisch leitender Weg zwischen dem ersten
Material (51) und einem zweiten Material (52) vorhanden ist und zumindest ein Abschnitt
des ersten (51) und zweiten (52) Materials in Kontakt mit einem Elektrolyten sind,
wobei das zweite Material (52) ein Metall oder eine Metalllegierung ist, und wobei
das zweite Material (52) einen größeren Anodenindex als das erste Material (51) aufweist;
und
(B) eine elektrolytische Verbindung (53), wobei sich die elektrolytische Verbindung
(53) in einem Fluid auflöst, das sich innerhalb des Bohrlochs befindet, um freie Ionen
zu bilden, die elektrisch leitend sind; und
Erlauben, dass sich zumindest ein Abschnitt des ersten Materials (51) auflöst, wobei
die Isoliervorrichtung (30, 31, 32, 40, 41, 42) ferner das zweite Material (52) umfasst,
dadurch gekennzeichnet, dass
das zweite Material (52) die elektrolytische Verbindung (53) beschichtet und das erste
Material (51) das zweite Material (52) beschichtet.
2. Verfahren nach Anspruch 1, wobei die Isoliervorrichtung (30, 31, 32, 40, 41, 42) dazu
in der Lage ist, Fluidfluss zwischen einer ersten Zone (13) und einer zweiten Zone
(14) des Bohrlochs (11) einzuschränken oder zu verhindern; und/oder
wobei die Isoliervorrichtung (30, 31, 32, 40, 41, 42) eine Kugel und ein Sitz, ein
Stopfen, ein Brückenstopfen, ein Wischstopfen oder ein Packer ist.
3. Verfahren nach Anspruch 1 oder 2, wobei das Metall oder Metall der Metalllegierung
des ersten Materials (51) und des zweiten Materials (52) aus der Gruppe ausgewählt
sind, die aus Beryllium, Zinn, Eisen, Nickel, Kupfer, Zink und Kombinationen davon
besteht.
4. Verfahren nach einem vorhergehenden Anspruch, wobei das Fluid, das sich innerhalb
des Bohrlochs (11) befindet, Brackwasser, Salzwasser und eine beliebige Kombination
davon umfasst.
5. Verfahren nach einem vorhergehenden Anspruch, wobei das Fluid, das sich innerhalb
des Bohrlochs (11) befindet, der Elektrolyt ist und die gebildeten freien Ionen die
Konzentration an freien Ionen in dem Elektrolyten erhöhen.
6. Verfahren nach einem vorhergehenden Anspruch, wobei sich die elektrolytische Verbindung
(53) in dem Fluid auflöst, das sich innerhalb des Bohrlochs (11) befindet, um den
Elektrolyten zu bilden.
7. Verfahren nach einem vorhergehenden Anspruch, wobei die elektrolytische Verbindung
(53) ein(e) wasserlösliche(s) Säure, Base oder Salz ist, wobei optional das wasserlösliche
Salz ein neutrales Salz, ein Säuresalz, ein basisches Salz oder ein Alkalisalz ist,
wobei ferner optional das wasserlösliche Salz aus der Gruppe ausgewählt ist, die aus
Natriumchlorid, Natriumbromid, Natriumacetat, Natriumsulfid, Natriumhydrosulfid, Natriumbisulfat,
Mononatriumphosphat, Dinatriumphosphat, Natriumbicarbonat, Natriumpercarbonat, Calciumchlorid,
Calciumbromid, Calciumbicarbonat, Kaliumchlorid, Kaliumbromid, Kaliumnitrat, Kaliummetabisulphit,
Magnesiumchlorid, Cäsiumformat, Cäsiumacetat, Alkalimetasilicat und einer beliebigen
Kombination davon besteht.
8. Verfahren nach einem vorhergehenden Anspruch, wobei die Konzentration der elektrolytischen
Verbindung (53) innerhalb der Isoliervorrichtung (30, 31, 32, 40, 41, 42) derart ausgewählt
ist, dass sich der zumindest eine Abschnitt des ersten Materials (51) in einer gewünschten
Zeit auflöst.
9. Verfahren nach einem vorhergehenden Anspruch, wobei die Stelle der elektrolytischen
Verbindung (53) innerhalb der Isoliervorrichtung (30, 31, 32, 40, 41, 42) und Konzentration
an jeder Stelle angepasst wird, um die Auflösungsrate des ersten Materials (51) zu
steuern.
10. Verfahren nach einem vorhergehenden Anspruch, ferner umfassend den Schritt des Entfernens
des gesamten aufgelösten ersten Materials (51) oder eines Abschnitts davon, wobei
der Schritt des Entfernens nach dem Schritt des Erlaubens, dass sich der zumindest
eine Abschnitt des ersten Materials (51) auflöst, durchgeführt wird.
11. Bohrlochisoliervorrichtung (30, 31, 32, 40, 41, 42), umfassend:
ein erstes Material (51), wobei das erste Material (51):
(A) ein Metall oder eine Metalllegierung ist; und
(B) sich teilweise auflöst, wenn ein elektrisch leitender Weg zwischen dem ersten
Material (51) und einem zweiten Material (52) vorhanden ist und zumindest ein Abschnitt
des ersten (51) und zweiten (52) Materials in Kontakt mit einem Elektrolyten sind;
und
eine elektrolytische Verbindung (53), wobei sich die elektrolytische Verbindung (53)
in einem Fluid auflöst, das sich innerhalb des Bohrlochs (11) befindet, um freie Ionen
zu bilden, die elektrisch leitend sind, wobei die Isoliervorrichtung (30, 31, 32,
40, 41, 42) ferner das zweite Material (52) umfasst,
dadurch gekennzeichnet, dass
das zweite Material (52) die elektrolytische Verbindung (53) beschichtet und das erste
Material (51) das zweite Material (52) beschichtet.
12. Vorrichtung (30, 31, 32, 40, 41, 42) nach Anspruch 11, wobei das Fluid, das sich innerhalb
des Bohrlochs (11) befindet, der Elektrolyt ist und die gebildeten freien Ionen die
Konzentration an freien Ionen in dem Elektrolyten erhöhen.
13. Vorrichtung (30, 31, 32, 40, 41, 42) nach Anspruch 11 oder 12, wobei sich die elektrolytische
Verbindung (53) in dem Fluid auflöst, das sich innerhalb des Bohrlochs (11) befindet,
um den Elektrolyten zu bilden.
14. Vorrichtung nach Anspruch 11, 12 oder 13, wobei die elektrolytische Verbindung (53)
ein(e) wasserlösliche(s) Säure, Base oder Salz ist.
1. Procédé de retrait de dispositif d'isolement d'un puits de forage (30, 31, 32, 40,
41, 42) comprenant :
la mise en place du dispositif d'isolement du puits de forage (30, 31, 32, 40, 41,
42) dans le puits de forage (11), le dispositif d'isolement (30, 31, 32, 40, 41, 42)
comprenant :
(A) un premier matériau (51), le premier matériau (51) :
(i) étant un métal ou un alliage métallique ; et
(ii) se dissolvant partiellement lorsqu'un trajet électriquement conducteur existe
entre le premier matériau (51) et un second matériau (52) et qu'au moins une partie
du premier (51) et une partie du second (52) matériaux sont en contact avec un électrolyte,
le second matériau (52) étant un métal ou un alliage métallique, et le second matériau
(52) disposant d'un indice anodique supérieur à celui du premier matériau (51) ; et
(B) un composé électrolytique (53), le composé électrolytique (53) se dissolvant dans
un fluide se trouvant dans le puits de forage pour former des ions libres qui sont
électriquement conducteurs ; et
permettant à au moins une partie du premier matériau (51) de se dissoudre, le dispositif
d'isolement (30, 31, 32, 40, 41, 42) comprenant en outre le second matériau (52),
caractérisé en ce que
le second matériau (52) sert de revêtement au composé électrolytique (53), et le premier
matériau (51) sert de revêtement au second matériau (52).
2. Procédé selon la revendication 1, dans lequel le dispositif d'isolement (30, 31, 32,
40, 41, 42) est capable de restreindre ou d'empêcher l'écoulement du fluide entre
une première zone (13) et une seconde zone (14) du puits de forage (11) ; et/ou
dans lequel le dispositif d'isolement (30, 31, 32, 40, 41, 42) est une bille et un
siège, un bouchon, un bouchon provisoire, un bouchon de cimentation ou une garniture
d'étanchéité.
3. Procédé selon la revendication 1 ou 2, dans lequel le métal ou le métal de l'alliage
métallique du premier matériau (51) et du second matériau (52) sont choisis dans le
groupe constitué par : le béryllium, l'étain, le fer, le nickel, le cuivre, le zinc
et leurs combinaisons.
4. Procédé selon une quelconque revendication précédente, dans lequel le fluide se trouvant
dans le puits de forage (11) comprend de l'eau saumâtre, de l'eau salée, et toute
combinaison de ces dernières.
5. Procédé selon une quelconque revendication précédente, dans lequel le fluide se trouvant
dans le puits de forage (11) est l'électrolyte et les ions libres formés augmentent
la concentration en ions libres dans l'électrolyte.
6. Procédé selon une quelconque revendication précédente, dans lequel le composé électrolytique
(53) se dissout dans le fluide se trouvant à l'intérieur du puits de forage (11) pour
former l'électrolyte.
7. Procédé selon une quelconque revendication précédente, dans lequel le composé électrolytique
(53) est un acide hydrosoluble, une base, ou un sel, le sel hydrosoluble étant éventuellement
un sel neutre, un sel d'acide, un sel basique ou un sel alcalin, le sel hydrosoluble
étant en outre éventuellement choisi dans le groupe constitué par le chlorure de sodium,
le bromure de sodium, l'acétate de sodium, le sulfure de sodium, l'hydrosulfure de
sodium, le bisulfate de sodium, le phosphate monosodique, le phosphate disodique,
le bicarbonate de sodium, le percarbonate de sodium, le chlorure de calcium, le bromure
de calcium, le bicarbonate de calcium, le chlorure de potassium, le bromure de potassium,
le nitrate de potassium, le métabisulfite de potassium, le chlorure de magnésium,
le formate de césium, l'acétate de césium, le métasilicate alcalin et toute combinaison
de ces derniers.
8. Procédé selon une quelconque revendication précédente, dans lequel la concentration
du composé électrolytique (53) à l'intérieur du dispositif d'isolement (30, 31, 32,
40, 41, 42) est choisie de sorte que l'au moins une partie du premier matériau (51)
se dissolve dans un laps de temps souhaité.
9. Procédé selon une quelconque revendication précédente, dans lequel l'emplacement du
composé électrolytique (53) à l'intérieur du dispositif d'isolement (30, 31, 32, 40,
41, 42) et la concentration à chaque emplacement sont ajustés pour réguler la vitesse
de dissolution du premier matériau (51).
10. Procédé selon une quelconque revendication précédente, comprenant en outre l'étape
d'élimination de tout ou partie du premier matériau dissous (51), l'étape d'élimination
étant réalisée après l'étape consistant à laisser se dissoudre l'au moins une partie
du premier matériau (51).
11. Dispositif d'isolement de puits de forage (30, 31, 32, 40, 41, 42) comprenant :
un premier matériau (51), le premier matériau (51) :
(A) étant un métal ou un alliage métallique ; et
(B) se dissolvant partiellement lorsqu'un trajet électriquement conducteur existe
entre le premier matériau (51) et un second matériau (52) et lorsqu'au moins une partie
du premier (51) et une partie du second (52) matériaux sont en contact avec un électrolyte
; et
un composé électrolytique (53), le composé électrolytique (53) se dissolvant dans
un fluide se trouvant dans le puits de forage (11) pour former des ions libres électriquement
conducteurs, le dispositif d'isolement (30, 31, 32, 40, 41, 42) comprenant en outre
le second matériau (52), caractérisé en ce que
le second matériau (52) sert de revêtement au composé électrolytique (53), et le premier
matériau (51) sert de revêtement au second matériau (52).
12. Dispositif (30, 31, 32, 40, 41, 42) selon la revendication 11, dans lequel le fluide
se trouvant dans le puits de forage (11) est l'électrolyte et les ions libres formés
augmentent la concentration d'ions libres dans l'électrolyte.
13. Dispositif (30, 31, 32, 40, 41, 42) selon la revendication 11 ou 12, dans lequel le
composé électrolytique (53) se dissout dans le fluide se trouvant dans le puits de
forage (11) pour former l'électrolyte.
14. Dispositif selon la revendication 11, 12 ou 13, dans lequel le composé électrolytique
(53) est un acide hydrosoluble, une base ou un sel.