BACKGROUND OF THE INVENTION
Field of Application
[0001] The present invention relates to an electronic control apparatus, and in particular
to an electronic control apparatus which controls driving of an electrical load by
on/off switching of a MOS FET (metal-oxide semiconductor field effect transistor),
such as an N-channel MOS FET that is connected to controllably apply a power supply
voltage to a load.
Related Prior Art
[0002] In the prior art, it is known to provide an electronic control apparatus in a motor
vehicle, for use as an engine control apparatus or transmission control apparatus,
which controls operations of the vehicle engine or of the vehicle transmission by
controlling relays, solenoids, etc. However in recent years, with the advances made
in automatic control, there has been an increasing trend for requiring a greater amount
of electrical load to be driven by such an electronic control apparatus. That is to
say, due to the demand for a higher degree of accuracy and flexibility of controlling
various controlled mechanisms, the amount of electrical load that must be driven has
increased. In addition, there has been a broadening of the range of functions that
are implemented by electronic control.
[0003] MOS FETs are primarily used as switching elements for performing switching whereby
power is selectively supplied to an electrical load, due to the fact that MOS FETs
can carry a higher level of current with a lower amount of heat being generated than
is possible with bipolar transistors. In particular, N-channel MOS FETs are widely
used, since these are less expensive than P-channel MOS FETs and generate lower amounts
of heat.
[0004] In the case of electrical equipment of a motor vehicle, it is preferable that "high
side" driving of switching elements is performed, i.e., whereby the switching element
is located upstream with respect to an electrical load, in order to provide greater
safety in the event of a short-circuit occurring whereby an electrical path is produced
between the electrical load and ground potential, that is to say, 0 V potential. The
descriptions given herein assume the use of a power source having one terminal connected
to ground potential, and the term "located upstream" is used herein with the significance
of being connected between a first terminal of an electrical load and the power source
potential, with the second terminal of the electrical load being connected to ground
potential.
[0005] For that reason, with an electronic control apparatus used in a motor vehicle, the
electronic control apparatus controls on/off switching of an N-channel MOS FET that
is connected at the upstream side of an electrical load, in series with that load.
The switching is generally performed in accordance with command signals that are produced
from a microcomputer. In addition, such an electronic control apparatus generally
includes a voltage step-up circuit for producing a stepped-up voltage that is higher
than the power supply voltage of the electronic control apparatus, with that stepped-up
voltage being selectively applied through a pre-drive circuit to the gate of the N-channel
MOS FET, in accordance with the command signals, to achieve the on/off switching.
In the case of an electronic control apparatus used in a motor vehicle, the power
supply voltage is generally that of the vehicle battery. Such types of electronic
control apparatus are described for example in Japanese Patent Laid-open No.
4-241511 and Japanese Patent No.
2572408. Typically, a charge pump type of circuit is used as the voltage step-up circuit,
whereby charging of a plurality of capacitors is used to achieve the stepped-up voltage.
Such types of electronic control apparatus are described for example in the aforementioned
Japanese Patent Laid-open No.
4-241511 and Japanese Patent No.
2572408, and also in Japanese Patent No.
3314473 and Japanese Patent No.
23368783.
[0006] Generally, in order to achieve compactness of the electronic control apparatus, the
voltage step-up circuit and the pre-drive circuit are configured in an IC (integrated
circuit). This may be separate from one or more N-channel MOS FETs that are driven
thereby. Alternatively, the voltage step-up circuit and the pre-drive circuit may
be configured together with the N-channel MOS FET, as an IC.
[0007] A configuration for an electronic control apparatus that has been previously envisaged
by the assignee of the present invention will be described referring to the circuit
example of Fig. 6. In the following and in the description of embodiments given hereinafter,
the terminal "voltage" is to be understood as signifying a DC voltage, unless otherwise
indicated. In Fig. 6, an electronic control apparatus 100 is connected to one terminal
of each of five solenoids L1 to L5, which constitute the electrical load of the electronic
control apparatus 100. The opposite terminal of each of the solenoids L1 to L5 is
connected to ground potential (GND).
[0008] The electronic control apparatus 100 includes a microcomputer 7 which determines
the respective levels of power that are supplied to drive the solenoids L1 to L5,
a driver IC 101 that drives the solenoids L1, L2 in accordance with command signals
S1, S2 respectively that are part of a set of command signals S1 to S5 produced from
the microcomputer 7, a driver IC 102 that drives the solenoids L3, L4 in accordance
with the command signals S3, S4 respectively from the microcomputer 7, and a driver
IC 103 that drives the solenoid L5 in accordance with the command signal S5.
[0009] In Fig. 6, the concentric-circle symbols indicate respective terminals of the electronic
control apparatus 100, and the single-circle symbols indicate terminals of the driver
ICs 101 to 103. This convention is also used in other drawings that are described
in the following.
[0010] The driver ICs 101 to 103 are internally provided with respective charge pump circuits
111 to 113, each of which generates a stepped-up voltage that is higher than the power
supply voltage, constituted by the voltage VB of the battery 9.
[0011] In addition to the charge pump circuit 111, the driver IC 101 internally incorporates
an N-channel MOS FET 1, with the source electrode connected to the opposite terminal
of the solenoid L1 from the ground terminal thereof and the drain electrode connected
to receive the battery voltage VB, an N-channel MOS FET 2 with the source electrode
connected to the opposite terminal of the solenoid L2 from the ground terminal thereof
and the drain electrode connected to receive the battery voltage VB, and two pre-drive
circuits 11 and 12 which each receive the stepped-up voltage produced from the charge
pump circuit 111, transferred via a diode 21 and are controlled by the command signals
S1, S2 respectively from the microcomputer 7. When the command signal S1 is at the
active level (assumed herein to be a high level), the pre-drive circuit 11 applies
the stepped-up voltage from the charge pump circuit 111 to the gate electrode of the
N-channel MOS FET 1, thereby turning the N-channel MOS FET 1 on (i.e., to produce
a conducting path between drain and source), while when the command signal S1 is not
at the active level, the pre-drive circuit 11 does not apply the stepped-up voltage
to the gate electrode of the N-channel MOS FET 1, thereby turning the N-channel MOS
FET 1 off. In the case of the pre-drive circuit 12, in the same way as for the pre-drive
circuit 11, when the command signal S2 is at the active level, the pre-drive circuit
12 applies the stepped-up voltage from the charge pump circuit 111 to the gate electrode
of the N-channel MOS FET 2, thereby turning the N-channel MOS FET 2 on, while when
the command signal S2 is not at the active level, the pre-drive circuit 12 does not
apply the stepped-up voltage to the gate electrode of the N-channel MOS FET 2, thereby
turning the N-channel MOS FET 2 off.
[0012] Similarly, in addition to the charge pump circuit 112, the driver IC 102 internally
incorporates an N-channel MOS FET 3, with the source electrode connected to the opposite
terminal of the solenoid L3 from the ground terminal thereof and the drain electrode
connected to receive the battery voltage VB, an N-channel MOS FET 4 with the source
electrode connected to the opposite terminal of the solenoid L4 from the ground terminal
thereof and the drain electrode connected to receive the battery voltage VB, and two
pre-drive circuits 13 and 14 which each receive the stepped-up voltage produced from
the charge pump circuit 112, transferred via a diode 22, and are controlled by the
command signals S3, S4 from the microcomputer 7 respectively. When the command signal
S3 is at the active level, the pre-drive circuit 13 applies the stepped-up voltage
from the charge pump circuit 112 to the gate electrode of the N-channel MOS FET 3,
thereby turning the N-channel MOS FET 3 on, while when the command signal S3 is not
at the active level, the pre-drive circuit 13 does not apply the stepped-up voltage
to the gate electrode of the N-channel MOS FET 3, thereby turning the N-channel MOS
FET 3 off. Similarly when the command signal S4 from the microcomputer 7 is at the
active level, the pre-drive circuit 14 applies the stepped-up voltage from the charge
pump circuit 112 to the gate electrode of the N-channel MOS FET 4, thereby turning
the N-channel MOS FET 4 on, while when the command signal S4 is not at the active
level, the pre-drive circuit 14 does not apply the stepped-up voltage to the gate
electrode of the N-channel MOS FET 4, thereby turning the N-channel MOS FET 4 off.
[0013] Moreover in addition to the charge pump circuit 113, the driver IC 103 internally
incorporates an N-channel MOS FET 5, with the source electrode connected to the opposite
terminal of the solenoid L5 from the ground terminal thereof and the drain electrode
connected to receive the battery voltage VB, and a pre-drive circuit 15 which receives
the stepped-up voltage produced from the charge pump circuit 113, transferred via
a diode 23 and is controlled by the command signal S5 from the microcomputer 7. When
that command signal is at the active level, the pre-drive circuit 15 applies the stepped-up
voltage from the charge pump circuit 113 to the gate electrode of the N-channel MOS
FET 5, thereby turning the N-channel MOS FET 5 on, while when the command signal S5
is not at the active level, the pre-drive circuit 15 does not apply the stepped-up
voltage to the gate electrode of the N-channel MOS FET 5, thereby turning the N-channel
MOS FET 5 off.
[0014] It can thus be understood that when a command signal Sn (where n is in the range
1 to 5) is produced from the microcomputer 7 at the active level, the FETn that corresponds
to the command signal Sn is set in the on state, whereby current flows through the
corresponding solenoid Ln.
[0015] As shown in Fig. 6, in the driver ICs 101 to 103, respective capacitors 24, 25, 26
are connected between a power supply terminal Td (to which the battery voltage VB
is applied) and the ground terminal Tg of each driver IC. In addition, an inductor
(i.e., coil) 27 is connected in series between the power source terminal Td of the
driver IC 101 and a portion 28 of a printed circuit pattern in the electronic control
apparatus 100 that transfers the battery voltage VB (that portion being referred to
in the following as the common power supply lead). The capacitors 24 to 26 and the
inductor 27 serve as noise suppression elements, to suppress electrical noise that
is generated by the operation of the charge pump circuits 111 to 113.
[0016] The action of these noise suppression elements will be described referring to a specific
example. Fig. 7A shows an example of a charge pump circuit 30, which is representative
of each of the charge pump circuits 111 to 113 shown in Fig. 6, while Fig. 7B shows
waveforms for describing the operation of the circuit of Fig. 7A.
[0017] The charge pump circuit 30 is made up of a discharge-operation switching element
31 formed of a PNP transistor having its emitter connected to the power source terminal
Td and a charge-operation switching element 32 formed of an NPN transistor having
its collector connected to the collector of the discharge-operation switching element
31 and its emitter connected to the ground terminal Tg, a diode 33 having its anode
connected to the emitter of the discharge-operation switching element 31, a diode
34 having its anode connected to the cathode of the diode 33, a capacitor (charge
pump capacitor) 35 for performing voltage step-up, connected between the collectors
of each of the switching elements 31, 32 and the junction of the diodes 33, 34, and
an output capacitor 36 which is connected between the cathode of the diode 34 and
the ground terminal Tg. The charge pump circuit 30 further includes a control signal
generating section 37, for alternately setting the switching elements 31, 32 periodically
on and off, as illustrated in Fig. 7B. The control signal generating section 37 incorporates
an RC (resistor-capacitor) type of oscillator circuit (not shown in the drawings),
made up of resistors, capacitors, etc., with the oscillation period of that oscillator
circuit determining the period of on/off switching of the switching elements 31 and
32.
[0018] When the charge-operation switching element 32 of the charge pump circuit 30 is set
in the on (i.e., conducting) condition, then as illustrated by the double-dot chain
line arrows in Fig. 7A, current flows along a path from the power source terminal
Td via the diode 33 through the capacitor 35, then through the charge-operation switching
element 32, to the ground terminal Tg, thereby charging the capacitor 35. When the
discharge-operation switching element 31 is set on, then as illustrated by the single-dot
chain line arrows in Fig. 7A, current flows along a path from the power source terminal
Td through the discharge-operation switching element 31, then through the capacitor
35, then through the diode 34, and through the output capacitor 36, to the ground
terminal Tg, thereby discharging the capacitor 35 and charging the output capacitor
36.
[0019] As a result of successive repetitions of these operations, the charge voltage of
the capacitor 35 is added to the charge voltage of the capacitor 36, so that a stepped-up
voltage appears across the output capacitor 36 and is produced as the output voltage
from the charge pump circuit 30. Due to the fact that a capacitor C is connected between
the power source terminal Td and the ground terminal Tg, as shown in Fig. 7B, each
time a switching element 31 or 32 is switched from the off to the on condition, current
flows from the capacitor C towards the power source terminal Td. This prevents a sudden
increase in current flow through the common power source line 28, as illustrated in
the lower diagram of Fig. 7B.
[0020] Hence, by using the capacitor C, abrupt increases in the current that flows into
the power source terminal Td from the common power source line 28 are suppressed,
so that current is supplied from the common power source line 28 to the charge pump
circuit 30 in a comparatively gradual manner. As a result, generation of electrical
noise due to variations in current and voltage of the common power source line 28
can be effectively reduced.
[0021] If the capacitor C were not connected, then variations of voltage and current due
to charging and discharging of the capacitor 35 in the process of generating the stepped-up
voltage would have a significant effect on the common power source line 28, which
supplies the battery voltage VB. Hence, electrical noise would be generated in the
wiring harness which supplies the battery voltage VB to the electronic control apparatus
100, and this noise might affect a radio or other apparatus of the vehicle. In general,
such variations in current result in electrical noise that is in a relatively low
frequency range, whereas the variations in voltage result in electrical noise that
is in a relatively high frequency range. The circuit configuration shown in Fig. 7A
is a basic circuit, having only a single-stage capacitor 35 (i.e., charge pump capacitor)
that is charged and discharged, however a greater number of such capacitors may be
utilized, in accordance with the required value of stepped-up voltage and the minimum
value of power source voltage of the circuit. Specifically, if the circuit is operated
in a no-load condition, the output voltage level is determined by the power source
voltage and the number of charge pump capacitors. When the circuit supplies current
to a load (e.g., gate electrodes of a number of MOS FETs), the output voltage level
will be reduced from the no-load value by an amount determined by the load current
and the operating frequency (charge switching frequency). The higher the operating
frequency, the closer will the output voltage approach the no-load value. In the following,
the maximum amount of current that can be supplied from such a charge pump circuit
while maintaining a predetermined sufficiently high value of stepped-up voltage will
be referred to as the drive capability.
[0022] With the electronic control apparatus 100 of Fig. 6, capacitors 24 to 26 are respectively
connected between the power source terminal Td and the ground terminal Tg of the driver
ICs 101 to 103, with each of these capacitors 24 to 26 corresponding to the capacitor
C shown in Fig. 7A.
[0023] Furthermore with the example of Fig. 6, each of the driver ICs 101, 102 drives two
solenoids, whereas the driver IC 103 drives one solenoid, so that the charge pump
circuit 113 of the driver IC 103 can be designed to produce a stepped-up voltage while
having a smaller drive capability than the charge pump circuits 111 and 112 of the
driver ICs 101 and 102. Hence, whereas capacitors having a relatively large capacitance
(for example, tantalum capacitors) would be used as the capacitors 24, 25 of the driver
ICs 101 and 102, the capacitor 26 of the driver IC 103 could have a comparatively
small value of capacitance, so that a smaller and less expensive device such as a
ceramic capacitor could be utilized. Furthermore, assuming that the driver IC 101
switches the current through each of the solenoids L1, L2 with a fixed period, and
performs control by varying the duty ratio of the switching, the charge pump circuit
111 will be designed to have a large drive capability, so that the level of current
flow into the power source terminal Td will be large. Hence, in order to effectively
suppress variations in current and voltage appearing on the common power source line
28, the inductor 27 is connected between the common power source line 28 and the power
source terminal Td of the driver IC 101. In that way, appropriate noise suppression
elements are provided for each of the driver ICs 101 to 103 respectively, in accordance
with the particular utilization conditions of these driver ICs.
[0024] Thus, with the electronic control apparatus 100 described above, it is necessary
to provide respective noise suppression elements for each of the driver ICs 101 to
103, due to the operation of the charge pump circuits 111 to 113 incorporated in these
driver ICs. As a result, it is necessary to provide a large number of these noise
suppression elements, so that the total number of circuit components becomes large
and the manufacturing cost is increased.
[0025] The document
US 5 866 957 A discloses an electronic control apparatus having a switching type voltage step-up
circuit, i.e., charge pump circuit, and noise reduction means. The charge pump circuit
is connected directly to the power supply line from a vehicle battery. A noise suppression
circuit is connected in series with a supply lead which supplies current to each load.
SUMMARY OF THE INVENTION
[0026] It is an objective of the present invention to overcome the above problem, to thereby
provide an electronic control apparatus that is compact and low in cost.
[0027] To achieve the above objective, the present invention provides an electronic control
apparatus according to claim 1.
[0028] In particular, according to an aspect of the present invention, the electronic control
apparatus comprises a main integrated circuit, comprising a power source terminal
coupled to receive an externally supplied power source voltage, a voltage step-up
circuit operating from said power source voltage supplied to said power source terminal
to produce a stepped-up voltage that is higher than said power source voltage, a stepped-up
voltage output terminal coupled to receive said stepped-up voltage, and first drive
circuit means for selectively applying said stepped-up voltage to a gate electrode
of a first MOS FET that is connected in a current flow path of a first electrical
load, to effect on and off switching of said first MOS FET; at least one auxiliary
integrated circuit, comprising a stepped-up voltage input terminal coupled to receive
said stepped-up voltage from said stepped-up voltage output terminal of said main
integrated circuit, and second drive circuit means for selectively applying said stepped-up
voltage to a gate electrode of a second MOS FET that is connected in a current flow
path of a second electrical load, to effect on and off switching of said second MOS
FET; and noise reduction means coupled to said power source input terminal of said
main integrated circuit, wherein at least one circuit element that is a constituent
element of said voltage step-up circuit and whose value determines an operating period
of said voltage step-up circuit is connected to said main integrated circuit as an
external component, and wherein the electric power is supplied from the power source
voltage to the MOS FETs, while the voltage step-up circuit is supplied with the power
from the power source voltage through the noise reduction means.
[0029] Preferably, the noise reduction means may comprise a filtering structure in which
an inductor is disposed between the power source voltage and the power source terminal,
and a capacitor is disposed between the power source terminal and a ground terminal.
[0030] If the level of electrical noise produced by operation of the charge pump circuit
is such that noise suppression is necessary, then this is accomplished by externally
connecting one or more noise suppression elements directly to the power source terminal
of the main IC, such as an inductor connected in series between that terminal and
the power source, and/or a capacitor connected between that power source terminal
and the ground terminal of the main IC.
[0031] In that way it becomes unnecessary to connect respective noise suppression elements
to each of the auxiliary ICs, such as the capacitors 25, 26 in the example of Fig.
6 described above. Hence, the overall size of the electronic control apparatus may
be made more compact and the manufacturing cost reduced, since the number of circuit
components can be reduced. Furthermore, design considerations such as the layout of
the printed circuit leads on a circuit board of the electronic control apparatus can
be simplified, since it is not necessary to take into account the electrical noise
that is generated from each of respective voltage step-up circuits of the various
ICs that perform driving of electrical loads, but only the electrical noise that is
produced by the voltage step-up circuit of the main IC.
[0032] The main IC may also include one or more drive circuits for selectively applying
the stepped-up voltage to respective gate electrodes of one or more MOS FETs, each
connected in a current flow path of a corresponding electrical load, to perform on/off
switching of these MOS FETs. In that case, the number of loads that are driven can
be increased, without an increase in the number of driver ICs, or an increase in the
number of components used for noise suppression.
[0033] Alternatively, or in addition, the main IC may include one or more power supply circuits,
each producing an operating voltage (i.e., a stabilized DC voltage). Such an electronic
control apparatus generally includes control circuit means, typically constituted
by a microcomputer (where the term "microcomputer" is used herein in the general sense
of a programable digital microprocessor), which generates one or more command signals
for controlling the respective pre-drive circuits to thereby determine the level of
power applied to each electrical load. With the present invention, such control circuit
means, e.g., microcomputer, can be operated from an operating voltage produced from
a power supply circuit that is incorporated in the main IC as described above, or
(e.g., when operating in conjunction with peripheral circuits) from respective operating
voltages produced from a plurality of power supply circuit that are incorporated in
the main IC. This has the advantage that any electrical noise which is generated by
the power supply circuit(s) can be suppressed by the same noise suppression elements
which suppress the electrical noise that is produced by generating the stepped-up
voltage. This is especially important when a switching-type power supply circuit is
utilized. Hence, the overall electronic control apparatus can be made more compact
and can be manufactured at lower cost than would be the case if a separate power supply
circuit were to be used to provide the operating voltage for the control circuit means
of the electronic control apparatus. In addition, design considerations such as the
layout of printed circuit wiring become simplified, since it is unnecessary to take
into account the electrical noise that is generated by a power supply circuit, and
in particular the electrical noise that is generated by a switching type of power
supply circuit.
[0034] Such a power supply circuit incorporated within the main IC can be configured to
generate a signal, referred to as a condition signal, which indicates whether or not
the operating voltage produced from that power supply circuit is being produced normally.
That condition signal is supplied to the voltage step-up circuit of the main IC, which
is configured to halt operation (i.e., become set in an inoperative condition) when
the condition signal indicates that the corresponding operating voltage is not being
produced normally.
[0035] In that way it can be ensured that if the power Supply circuit ceases to generate
an operating voltage normally (so that, for example, command signals may no longer
be supplied for controlling driving of the MOS FETs) the on/off switching operation
of the MOS FETs is halted such as to ensure that unnecessary supplying of power to
the electrical load(s) is avoided, and greater stability of operation is achieved.
However these effects are obtained without requiring any increase in the overall number
of circuit components or increase in the chip area of any IC.
[0036] The voltage step-up circuit will in general be a charge pump circuit as discussed
hereinabove. A charge pump circuit has the advantage that all of the circuit components
can be formed within an integrated circuit, since it is not necessary to utilize a
transformer to achieve voltage step-up operation.
[0037] From another aspect, such an electronic control apparatus can be configured such
that at least one circuit element that is a constituent element of a voltage step-up
circuit of a driver IC, and that has an effect upon the drive capability (as defined
hereinabove) of that voltage step-up circuit is connected to the main integrated circuit
as an external component.
[0038] For example, a system design change may occur whereby the total number of electrical
loads that must be driven is increased, and hence the number of MOS FETs which must
be driven with the stepped-up voltage to perform on/off switching is accordingly increased.
Thus the drive capability of the voltage step-up circuit must be increased. However
with the present invention, in such a case it is only necessary to exchange one or
more externally connected components of the main IC for corresponding components having
an appropriate value whereby the requisite increased level of drive capability can
be achieved.
[0039] It will be understood that this enables such an electronic control apparatus to be
used as a multi-purpose apparatus, i.e., which can be manufactured in a standardized
form but can be easily adapted for use in various different application. As a result,
manufacturing costs can be further reduced, since it becomes less necessary to design
and manufacture specific types of electronic control apparatus for various different
applications.
[0040] In particular, when the voltage step-up circuit is a charge pump circuit, which operates
by successive superimposition of charges on a plurality of capacitors, the respective
values of capacitance of these capacitors determine the drive capability of the charge
pump circuit, as described hereinabove. Hence with the present invention, these capacitors
can constitute the aforementioned externally connected components of the main IC which
affects the drive capability of the voltage step-up circuit. By connecting these capacitors
as external components, the advantage is obtained that (by suitably selecting the
capacitance values) the electronic control apparatus can be adapted to various different
applications, while keeping the circuit configuration and chip area (i.e., land size)
of each driver IC unchanged.
[0041] Alternatively, or in addition, such an electronic control apparatus can be configured
such that at least one circuit element that is a constituent element of a voltage
step-up circuit in a main IC and has an effect upon an operating period of the voltage
step-up circuit is connected to the main integrated circuit as an external component.
[0042] For example, the voltage step-up circuit will in general include an RC oscillator
circuit that oscillates with an oscillation period that is determined by respective
values of a resistor and a capacitor, with an operating period of the voltage step-up
circuit (e.g., repetition period of capacitor charging/discharging operations, in
the case of a charge pump circuit) being determined by the oscillation period. In
that case, at least one of the resistor and the capacitor is connected to the main
integrated circuit, as an external component.
[0043] Furthermore in the case of a charge pump circuit, as described hereinabove, the drive
capability is affected by the operating period of the circuit, i.e., the drive capability
increases in accordance with shortening of that period. Hence, the same advantages
as described above (whereby the capacitors that are used in the charge pump operation
are connected as external components) can be achieved by connecting an external element
as a component that determines the operation period of the voltage step-up circuit.
[0044] In addition, if the amount of load (i.e., number of MOS FETs) to be driven from the
stepped-up voltage is decreased, then a capacitor having a correspondingly smaller
value of capacitance can be connected as that external component. Thus, manufacturing
costs can be reduced, by lowering the possibility of using components that are unnecessarily
large and expensive.
[0045] Furthermore, the level of electrical noise that is produced by a charge pump circuit
rises in accordance with shortening of the operating period. Hence, by providing at
least one externally connected component (capacitor or resistor) whose value affects
that operating period, it becomes possible to select that external component to optimize
the operation in accordance with specific requirements, i.e., such as to:
- (a) determine the operating period to be relatively long, so that the output drive
capability of the voltage step-up circuit is relatively low, but the level of generated
electrical noise is made relatively small, or
- (b) provide a substantially short operating period, so that the output drive capability
of the voltage step-up circuit is relatively high, but, conversely, the level of generated
electrical noise becomes relatively high (so that the requirements for size and/or
number of noise suppression elements may be increased).
[0046] In that way, the number and/or size of noise suppression elements can be optimized,
so that manufacturing costs can be further reduced.
[0047] Alternatively or in addition, such an electronic control apparatus can be configured
such that a constituent element of the voltage step-up circuit that determines a target
value of stepped-up voltage to be produced by the circuit is connected to the main
integrated circuit as an external component. In that way, it becomes possible to freely
adjust the level of stepped-up voltage in accordance with particular requirements,
thereby enabling the electronic control apparatus to be more readily adaptable to
various different applications, while leaving the configuration and chip size of each
driver IC unchanged.
[0048] Furthermore, the level of electrical noise that is produced by a voltage step-up
circuit such as a charge pump circuit becomes increased in accordance with increases
in the magnitude of the stepped-up voltage. With the present invention, by selecting
a value for an externally connected component such as to set the target value of stepped-up
voltage to be appropriate for each particular application, it becomes possible to
minimize the amount of electrical noise that is produced, while enabling an electronic
control apparatus having a standardized configuration to be adapted for various different
applications. Furthermore by combining optimization of noise suppression in that manner
with optimizing the aforementioned noise suppression elements to be appropriate for
a specific application, the manufacturing costs can be further minimized, since the
number and/or capacity of the noise suppression elements can be minimized.
[0049] Moreover, when such an electronic control apparatus is to be capable of use in a
variety of different applications, there may be cases in which the level of electrical
load that is to be driven by an auxiliary IC (or of a combination of elements that
are to be driven by respective auxiliary ICs) is so large that the drive capability
of the voltage step-up circuit of the main IC would be insufficient. In order to be
adaptable to such a case, the invention provides an electronic control apparatus as
described above, but wherein one or all of the auxiliary ICs further includes a voltage
step-up circuit operating from the power source voltage, supplied to a power source
terminal of that auxiliary IC, to internally produce a stepped-up voltage that is
higher than the power source voltage.
[0050] In that way, each auxiliary IC can be operated independently of the main IC when
necessary (i.e., by disconnecting the supply of stepped-up voltage from the main IC,
and supplying the internally generated stepped-up voltage to the pre-drive circuits
of that auxiliary IC) .
[0051] In that case, each such auxiliary IC is preferably configured such that its internal
voltage step-up circuit can be set in an inoperative condition when it is not required
to be used, thereby lowering the level of power consumption and preventing generation
of electrical noise when that circuit is not required to be used. With the present
invention, the internal voltage step-up circuit of such an auxiliary IC can be selectively
set in an operative condition and an inoperative condition in accordance with whether
or not a constituent element of that internal voltage step-up circuit is connected
to the auxiliary integrated circuit as an external component.
[0052] In the case of a voltage step-up circuit that is configured as a charge pump circuit,
for example, one or all of the capacitors which are subjected to charging/discharging
for generating the stepped-up voltage can be connected as external components of the
auxiliary IC. In that case:
- (a) if the electronic control apparatus is to be used in an application whereby that
auxiliary IC is not required, then the capacitors can be omitted from being connected,
thereby setting the voltage step-up circuit of that auxiliary IC in the inoperative
condition, and moreover reducing the manufacturing cost of the electronic control
apparatus, while
- (b) if the capacitors are required to be connected, then the values of the capacitors
can be selected to be appropriate for the level of output drive capability that is
required (as described hereinabove, for the case of the voltage step-up circuit of
the main IC), i.e., it becomes possible to avoid the use of unnecessarily large and
expensive components.
[0053] Such an auxiliary IC can be used either in conjunction with the main IC (i.e., receiving
the stepped-up voltage from the main IC, with the internal voltage step-up circuit
of the auxiliary IC being held inoperative, e.g., by having an external component
omitted, as described above), or independently of the main IC (i.e., with the stepped-up
voltage from the main IC being disconnected, and the internally generated stepped-up
voltage of the auxiliary IC being utilized). Thus, the electronic control apparatus
becomes more widely applicable to a variety of different application, where various
different levels of load and numbers of loads must be driven.
[0054] Alternatively, or in addition, such an auxiliary IC can be provided with a control
input terminal, and the voltage step-up circuit of that auxiliary IC can be configured
such as to be coupled to that control input terminal and to be set in the inoperative
condition when a predetermined signal is applied to that input terminal. For example,
the voltage step-up circuit may be configured such as to be rendered inoperative when
the control input terminal is connected to ground potential.
[0055] In the prior art in general, an electronic control apparatus is provided with noise
suppression elements that are located close to the power source terminal of the apparatus.
With the electronic control apparatus example of Fig. 6, if the inductor 27 were to
be removed, and a filter formed of an inductor, capacitor, etc., were to be connected
in the common power supply lead 28 at a position between the power source terminal
of the electronic control apparatus 100 (indicated by the double-circle symbol) and
the point at which the common power supply lead 28 becomes branched into two leads
which are respectively connected to the power source terminal Td of the charge pump
circuit 111 and to the drain electrodes of the N-channel MOS FETs 1 to 5, then this
would prevent electrical noise that results from operation of the charge pump circuit
111 (i.e., due to variations in current and voltage caused by generating the stepped-up
voltage) from being emitted by external power supply leads that are connected to the
power source terminal of the electronic control apparatus 100 for supplying the battery
voltage VB, i.e., such as an external wiring harness.
[0056] However if such a method were to be used, then the electrical noise that results
from operation of the charge pump circuit 111 will be radiated from external connecting
leads (i.e., external to the electronic control apparatus) between the N-channel MOS
FETs and their loads. With the example of Fig. 6, such noise would be radiated from
the respective external connecting leads between the source electrodes of the N-channel
MOS FETs 1 to 5 and the solenoids L1 to L5.
[0057] Moreover, in the case of an electronic control apparatus that is installed in a motor
vehicle, with the vehicle battery being used to provide the power source voltage,
it is necessary to ensure that the stepped-up voltage remains at a sufficiently high
level for periodically driving each N-channel MOS FET to a substantially completely
"on" condition, i.e., whereby a low-resistance path is produced between the FET drain
and source electrodes. In particular, it is necessary to ensure that the stepped-up
voltage will have a sufficiently high level even when the power source voltage (battery
voltage) has fallen substantially, due to operating under a heavy load, or due to
operating in a very cold environment. This will result in a corresponding lowering
of the stepped-up voltage. Moreover, with a charge pump circuit used as the voltage
step-up circuit, when the power source voltage becomes low, the effects of various
voltage drops that occur across elements within the circuit will further cause a lowering
of the stepped-up voltage that is produced. For example, such voltage drops occur
as the collector-emitter saturation voltage of a bipolar transistor used as a switching
element (e.g., transistor 32 in Fig. 7), the forward voltage drop across a diode (e.g.,
across each of the diodes 33, 34 in Fig. 7), etc.
[0058] When a charge pump circuit is used, then (assuming that the number of capacitors
used in the stepped-up voltage generation operation is fixed, and that the capacitance
of each capacitor is fixed) in order to increase the level of stepped-up voltage towards
the maximum value (i.e., no-load value) when supplying a load, it is necessary to
decrease the operating period of the circuit (e.g., thereby increasing the frequency
of repetitive charging of the output capacitor 36 in the example of Fig. 7).
[0059] Moreover, when such an electronic control apparatus is installed in a motor vehicle,
for such applications as engine control or transmission control, it is preferable
that the lengths of the connecting leads between the controlled devices and the electronic
control apparatus be made as short as possible. As a result, the electronic control
apparatus will generally be mounted in a location that is subjected to heat produced
by the engine, or by the transmission. In such conditions, when the loads are driven
by periodic switching using N-channel MOS FETs, it is desirable to decrease the "on"
state (drain-source) resistance of each N-channel MOS FET, in order to minimize the
amount of heat generated by the switching operation, and so lower the operating temperature
of the N-channel MOS FETs as far as possible. To do so, it is necessary to increase
the level of the stepped-up voltage that is applied to the gate electrodes of the
N-channel MOS FETs.
[0060] It can thus be understood that in the case of an electronic control apparatus that
is used in a motor vehicle, it is essential to ensure that the stepped-up voltage
generated by a charge pump circuit has a sufficiently high value, even when the power
source voltage reaches a low level. In order to achieve this without using an excessive
number and size of the capacitors used to perform stepped-up voltage generation, it
is necessary to use a substantially high operating frequency for the charge pump circuit,
with that frequency typically being approximately 5 kHz. When fixed-frequency switching
with duty ratio control is used for controlling driving of electrical loads such as
solenoids, the switching frequency is typically 500 Hz, i.e., the operating frequency
of the charge pump circuit is generally approximately 10 times the drive frequency
of the electrical loads.
[0061] If the operating frequency of the charge pump circuit were to be approximately the
same as the drive frequency of the electrical loads, e.g., 500 Hz, then the frequency
of the noise produced by operation of the charge pump circuit and the noise produced
by driving the N-channel MOS FETs would be within approximately the same frequency
range, and would not present a serious problem.
[0062] However for the various reasons described above, in the case of an electronic control
apparatus used in a motor vehicle, it is necessary to use a substantially high operation
frequency for a charge pump circuit used as a voltage step-up circuit, with that frequency
being substantially higher than the drive frequency applied to the loads. In such
a case, it is essential to not only prevent the electrical noise produced by the charge
pump circuit from being radiated by external power supply leads of the electronic
control apparatus, but also to prevent that electrical noise from being radiated by
the connecting leads (including leads that are external to the electronic control
apparatus) which connect the N-channel MOS FETs to the respective electrical loads.
[0063] For that reason, with the present invention, an electronic control apparatus has
a power supply path (i.e., extending from a power source terminal of the electronic
control apparatus) that is formed with at least two branches, consisting of a first
power supply path which is connected to a power source terminal of the main IC, and
a second power supply path which is connected to the drain electrodes of the N-channel
MOS FETs and hence to the respective electrical loads, with noise suppression elements
being connected to the first power supply path.
[0064] In that way, these noise suppression elements can effectively prevent the electrical
noise produced by operation of the voltage step-up circuit (charge pump circuit) within
the main IC from being radiated by the external power supply leads of the electronic
control apparatus, while also preventing that electrical noise from being radiated
by external connecting leads between the N-channel MOS FETs and the respective electrical
loads.
BRIEF DESCRIPTION OF THE DRAWINGS
[0065]
Fig. 1 is a circuit diagram of a first embodiment of an electronic control apparatus;
Fig. 2 is a cross-sectional view illustrating a vehicle transmission that is controlled
by solenoids which are driven by the electronic control apparatus of the first embodiment;
Fig. 3 is a circuit diagram of a second embodiment of an electronic control apparatus;
Fig. 4 is a circuit diagram of a third embodiment of an electronic control apparatus;
Fig. 5 is a circuit diagram showing an alternative configuration of a charge pump
circuit of the first, second or third embodiments;
Fig. 6 is a circuit diagram of an example of an electronic control apparatus that
has been envisaged previously by the assignee of the present invention; and
Fig. 7A is a circuit diagram for describing the operation of a charge pump circuit
used with the first, second or third embodiments and a noise suppression element connected
to that circuit, while Fig. 7B shows operating waveforms of the circuit of Fig. 7A.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0066] Embodiments of an electronic control apparatus (i.e., electronic control unit, referred
to in the following description as an ECU) according to the present invention will
be described in the following. Fig. 1 shows the configuration of a first embodiment
of an ECU, designated by numeral 40. In the same way as for the ECU 100 of the example
of Fig. 6 described above, the ECU 40 drives five solenoids L1 to L5, as an electrical
load. Fig. 2 is a cross-sectional view of a vehicle transmission 51, which illustrates
how these solenoids may be utilized in controlling the transmission. Specifically,
the solenoid L1 is a main oil pressure solenoid, for adjustment of the oil pressure
in a main oil pressure path 52 in the transmission 51. The solenoid L2 is a lock-up
solenoid that supplies oil from the main oil pressure path to a lock-up drive section
55 of the transmission 51, which is linked by oil pressure to a clutch 54 provided
in a torque converter 53 of the transmission 51, and which performs a lock-up function.
The solenoids L3 to L5 are respective shift solenoids that supply oil from the main
oil pressure path 52 to a gear section 56 of the transmission 51, for changing the
gear reduction ratio of the gear section 56. Thus, the ECU 40 serves as an apparatus
for controlling the transmission 51 of the vehicle.
[0067] In Fig. 1, element, signals and voltages having identical functions to those of Fig.
6 are indicated by identical reference designations to those of Fig. 6, and detailed
description of these will be omitted.
[0068] With this embodiment as shown in Fig. 1, only the inductor 27 and the capacitor 24
are provided as noise suppression elements, connected to the power source terminal
Td of a driver IC 41. In addition, there are the following points of difference (1-1)
to(1-5) between the ECU 40 of this embodiment and the ECU 100 of Fig. 6 described
above:
(1-1) Firstly, driver ICs 41, 42, 43 are used in place of the driver ICs 101, 102,
103 of the ECU 100, respectively. The driver ICs 41, 42, and 43 incorporate respective
internal charge pump circuits 44, 45, 46.
(1-2) By comparison with the ECU 100 of Fig. 6, the driver IC 41 is provided with
a stepped-up voltage output terminal To, for outputting to the exterior a stepped-up
voltage that is generated by the charge pump circuit 44. In the same way as for the
charge pump circuit 111 of the driver IC 101, the charge pump circuit 44 receives
the battery voltage VB at a power source terminal Td, and generates a stepped-up voltage
that is higher than VB. However the drive capability of the charge pump circuit 44
is predetermined such as to be capable of at least driving all of the solenoids L1
to L5 concurrently (more specifically, to be capable of at least producing a sufficient
level of output current to concurrently supply the stepped-up voltage to all of the
pre-drive circuits 11 to 15 that are coupled to respective gate electrodes of the
N-channel MOS FETs 1 to 5 that drive the solenoids L1 to L5 respectively). The driver
IC 41 thus can be considered as a main IC, and the remaining driver integrated circuits
42 and 43 of this embodiment can be regarded as auxiliary ICs.
(1-3) The driver IC 42 differs from the driver IC 102 of Fig. 6 with respect to the
following points (1-3-a) to (1-3-c):
(1-3-a) In addition to having the charge pump circuit 45 incorporated internally in
place of the charge pump circuit 112 of the driver IC 102, the driver IC 42 is provided
with a separate voltage input terminal Ti, for inputting an externally supplied stepped-up
voltage that is higher than the battery voltage VB.
(1-3-b) The stepped-up voltage input terminal Ti is connected to the cathode of a
diode 22 that is provided within the driver IC 42, with the cathode of the diode 22
being coupled to receive the stepped-up voltage that is produced from the charge pump
circuit 45. Hence, either the stepped-up voltage that is inputted to the stepped-up
voltage input terminal Ti or the stepped-up voltage that is generated internally by
the charge pump circuit 45 can be supplied to each of the pre-drive circuits 13 and
14, since a wired-OR connection to each of the pre-drive circuits 13, 14 exists between
the stepped-up voltage that is inputted to the stepped-up voltage input terminal Ti
and the stepped-up voltage that is generated internally by the charge pump circuit
45. The stepped-up voltage that is supplied to the pre-drive circuits 13, 14 is thereby
switched periodically in accordance with the command signals S3, S4 from the microcomputer
7, and the resultant switched stepped-up voltages are supplied from the pre-drive
circuits 13, 14 to the gate electrodes of the N-channel MOS FETs 3 and 4 respectively.
(1-3-c) The driver IC 42 is further provided with a selector terminal Ts, for enabling
the charge pump circuit 45 to be selectively set in the operative and inoperative
conditions. Specifically (when the battery voltage VB is being supplied to the power
source terminal Td of the driver IC) a high potential (e.g., 5 V) is supplied internally
in the driver IC 42 to the selector terminal Ts such that when the selector terminal
Ts is left unconnected to the exterior, it is "pulled up" to that high potential,
with the operation of the charge pump circuit being thereby enabled. The charge pump
circuit 45 is configured internally such that when the selector terminal Ts is connected
externally to ground potential (to be "pulled down") this has the effect of inputting
an "operation halt" command signal to the charge pump circuit 45. Hence, the charge
pump circuit 45 is made inoperative. even if the battery voltage VB is being supplied
to the power source terminal Td.
[0069] It should be noted that it would be equally possible to configure the charge pump
circuit 45 such as to be rendered inoperative when some predetermined potential other
than ground potential, or some predetermined signal that is produced within the ECU
40 or externally thereto, is inputted to the selector terminal Ts.
(1-4) The driver IC 43 differs from the driver IC 103 of Fig. 6 with respect to the
following points (1-4-a) to (1-4-c):
(1-4-a) In addition to having the charge pump circuit 46 incorporated internally in
place of the charge pump circuit 113 of the driver IC 103, the driver IC 43 is provided
with a separate voltage input terminal Ti, for inputting an externally supplied stepped-up
voltage that is higher than the battery voltage VB.
(1-4-b) The stepped-up voltage input terminal Ti is connected to the cathode of a
diode 23 provided within the driver IC 43, whose anode receives the stepped-up voltage
produced from the charge pump circuit 46. Hence, either the stepped-up voltage that
is inputted to the stepped-up voltage input terminal Ti or the stepped-up voltage
that is generated internally by the charge pump circuit 46 can be supplied to the
pre-drive circuit 15, since a wired-OR connection to the pre-drive circuit 15 exists
between the stepped-up voltage that is inputted to the stepped-up voltage input terminal
Ti and the stepped-up voltage that is generated internally by the charge pump circuit
46. The stepped-up voltage that is supplied to the pre-drive circuit 15 is thereby
switched on and off in accordance with the command signal S5 from the microcomputer
7, and the resultant switched stepped-up voltage is supplied from the pre-drive circuit
15 to the gate electrode of the N-channel MOS FET 5.
(1-4-c) The driver IC 43 is further provided with a selector terminal Ts, for enabling
the charge pump circuit 46 to be selectively set in the operative and inoperative
conditions in the same way as described for the driver IC 42, i.e., such that when
the selector terminal Ts is connected externally to ground potential this has the
effect of inputting a control signal to the charge pump circuit 46 whereby the operation
of the charge pump circuit 46 is halted, even if the battery voltage VB is being supplied
to the power source terminal Td of the driver IC 43.
Hence, the differences between the driver IC 103 and the driver IC 43 correspond to
the differences between the driver IC 102 and the driver IC 42.
(1-5) The stepped-up voltage from the charge pump circuit 44 of the driver IC 41 is
applied from the terminal To of the driver IC 41 to the stepped-up voltage input terminal
Ti of each of the driver ICs 42 and 43.
[0070] In Fig. 1, in which it is assumed that the charge pump circuits 45, 46 of the driver
ICs 42, 43 are not to be utilized, no external connection is shown to the power source
terminal Td of each of the driver ICs 42 and 43. However even if the battery voltage
VB is fixedly applied to each of these terminals Td (e.g., with these terminals being
connected in common to the power source terminal Td of the driver IC 41) both of the
charge pump circuits 45, 46 are held in an inoperative condition, due to the fact
that the ground terminal Tg of each of these ICs is connected to ground potential.
[0071] Various configurations could be used for the charge pump circuits 44, 45, 46, including
that of Fig. 7, or any of those that are described in the cited prior art reference
documents. With the first embodiment of Fig. 1, when the selector terminal Ts of a
driver IC is connected to ground potential, a transistor (not shown in the drawings)
of the driver IC which charges a capacitor (not shown in the drawings), as is performed
by the transistor 32 with respect to the capacitor 35 in the example of Fig. 7, is
held fixed in the off state. At the same time a control section (not shown in the
drawings) corresponding to the control signal generating section 37 in the example
of Fig. 7, formed of an oscillator circuit, logic circuits etc., which performs on/off
switching of the aforementioned transistor, is held in an inoperative condition. As
a result, the power consumption of each of the charge pump circuits 45, 46 is reduced
and the stepped-up voltage generation operation of these circuits is halted.
[0072] As can be understood from the above, with the ECU 40 of this first embodiment, the
stepped-up voltage produced by the charge pump circuit 44 in the driver IC 41 is not
only utilized by the driver IC 41 but is also supplied to the driver ICs 42, 43, which
use this stepped-up voltage to perform on/off switching of the N-channel MOS FETs
3, 4 and 5.
[0073] Hence, of the plurality of driver ICs 41, 42, 43 that are used to drive solenoids,
only the charge pump circuit 44 of the driver IC 41 is provided with noise suppression
elements that are connected to the power source terminal Td (i.e., the capacitor 24
connected between the power source terminal Td and ground terminal Tg of the driver
IC 41, and the inductor 27 connected between the power source terminal Td and the
common power source line 28). However a sufficient noise suppression effect is achieved,
with a reduction in the number of components that are used as noise suppression elements
(where the term " noise suppression elements" can signify individual components or
respective filter circuits). That is to say, with this first embodiment, when the
driver ICs 42, 43 are utilizing the stepped-up voltage that is produced from the driver
IC 41, it is only necessary to provide noise suppression elements that are coupled
to the power source terminal Td of the charge pump circuit 44 in the driver IC 41
in order to suppress sudden changes in current flow in the common power source line
28 due to transitions that occur when generating the stepped-up voltage that is utilized
by each of the driver ICs 41, 42, and 43, without it being necessary to provide separate
noise reduction elements for the other driver ICs 42 and 43. Hence, greater compactness
and lower manufacturing cost can be achieved.
[0074] Moreover as described above, the driver ICs 42 and 43 incorporate charge pump circuits
45 and 46 respectively, which (when the electronic control apparatus 40 is configured
to apply the battery voltage VB to the corresponding Td terminal) each can be selectively
set in an operative and an inoperative condition in accordance with whether or not
the selector terminal Ts of that charge pump circuit is connected to ground potential,
i.e., in accordance with whether or not a low level (0 V) signal is being inputted
to that selector terminal Ts. When the charge pump circuit 45 or 46 of a driver IC
42 or 43 is in the operative condition (with the corresponding stepped-up voltage
input terminal Ti in the open-circuit condition), the stepped-up voltage that is generated
from that charge pump circuit drives the corresponding N-channel MOS FETs 3, 4 or
N-channel MOS FET 5, via the corresponding pre-drive circuits.
[0075] Hence, by setting the selector terminal Ts of a driver IC 42 or 43 in the open-circuit
condition so that the corresponding charge pump circuit is in the operative condition
as described above, that driver IC can be utilized without the stepped-up voltage
from the driver IC 41 being applied to the corresponding stepped-up voltage input
terminal Ti. In that case, that driver IC 42 or 43 can be used independently of the
driver IC 41. Thus, the driver ICs 42 and 43 are suitable for incorporation in an
ECU which is readily adaptable to various types of application. As a result of this
generality of use, the cost of each of the driver ICs 42 and 43 can be reduced, and
hence the ECU 40 can be manufactured at lower cost.
[0076] Moreover as shown in Fig. 1, in the ECU 40 of the first embodiment, the circuit path
of the battery voltage VB has at least two branches, i.e., first power supply path
designated as K1 that is connected to the power source terminal Td of the driver IC
41, for supplying the charge pump circuit 44, and a second power supply path designated
as K2 that constitutes a current supply path for the solenoids L1 to L5 which are
connected to the drain electrodes of the N-channel MOS FETs 1 to 5 respectively, with
the inductor 27 being connected in the first power supply path K1 as a noise suppression
element.
[0077] As a result, the inductor 27 effectively suppresses electrical noise (resulting from
the operation of the charge pump circuit 44) from being emitted from external power
supply leads which transfer the battery voltage VB to the ECU 40, and also prevents
such noise from being emitted from external circuit leads that are connected between
the internal N-channel MOS FETs 1 to 5 and the solenoids L1 to L5 respectively.
[0078] As described hereinabove, in order to ensure stable operation under a condition whereby
the battery voltage VB reaches a low level or when operating in a high ambient temperature,
the operating frequency of the charge pump circuit 44 is preferably made 10 times
or more higher than the drive frequency of the solenoids L1, L2 (i.e., the switching
frequency of the N-channel MOS FETs 1 and 2). For example, the operation frequency
of the charge pump circuit 44 may be set as 5 kHz. Hence, the electrical noise that
results from operation of the charge pump circuit 44 will be emitted not only from
external power supply leads but also from each of the connecting leads between the
N-channel MOS FETs 1 to 5 and the solenoids L1 to L5 respectively. Thus, it is essential
to effectively suppress such noise, and with the first embodiment, this is achieved
by using only a single inductor 27 in conjunction with a single capacitor 24.
[0079] A second embodiment of an ECU will be described referring to Fig. 3. In Fig. 3, elements,
signals and voltages having identical functions to those of Fig. 1 are indicated by
identical reference designations to those of Fig. 1, and detailed description of these
will be omitted.
[0080] As shown in Fig. 3, the ECU 60 of the second embodiment differs from the ECU 40 of
the first embodiment with respect to the following points (2-1) to (2-4) .
(2-1) Firstly, in place of the driver ICs 41, 42, 43 of the first embodiment, the
second embodiment is provided with driver ICs 61, 62, 63.
(2-2) The driver IC 61 differs from the driver IC 41 of the first embodiment shown
in Fig. 1 with respect to the following points (2-2-a) and (2-2-b):
(2-2-a) In the charge pump circuit 44, the circuit elements which have the greatest
effect on the drive capability (as defined hereinabove) of the stepped-up voltage
produced from the charge pump circuit 44 are the step-up capacitor(s) (corresponding
to the capacitor 35 in the example of Fig. 7A) which is charged in order to achieve
the stepped-up voltage, and the output capacitor (corresponding to the capacitor 36
in the example of Fig. 7A) which has one terminal connected to ground potential and
from which the stepped-up voltage is outputted. With the second embodiment, these
capacitors are provided externally, i.e., connected to the driver IC 61 from the exterior.
Hence, the drive capability of the charge pump circuit 44 can be arbitrarily adjusted
by appropriately selecting the capacitance values of these capacitors. In Fig. 3,
these external capacitors are collectively designated by the numeral 64, and that
designation will be used in the following description.
(2-2-b) Of the elements constituting the charge pump circuit 44, a capacitor and a
resistor that determine the operating frequency (i.e., which determine the period
of repetitive capacitor charge/discharge operations) of the charge pump circuit 44
are components of an oscillator circuit that is indicated as the block 68 within the
charge pump circuit 44 in Fig. 3. With this second embodiment, the operating frequency-determining
capacitor of this oscillator circuit 68 is connected as an external capacitor 69,
i.e., connected externally to the driver IC 61. Thus by altering the value of this
capacitor 69, the operating frequency of the charge pump circuit 44 can be arbitrarily
changed.
(2-3) Furthermore, by comparison with the driver IC 42 of the first embodiment, the
driver IC 62 does not include internal capacitors as the circuit elements which determine
the drive capability of the charge pump circuit 45, i.e., the charge pump capacitor(s)
and the output capacitor are not provided internally. Instead, if the driver IC 62
is to be set in an operative condition, these capacitors can be connected as external
components, in the same manner as for the capacitors 64 of the driver IC 61, while
otherwise these external capacitors are omitted. It is assumed in this description
that these external capacitors of the driver IC 62 are not provided, as indicated
by the broken-line frame which surround these and the designation "omitted".
(2-4) Similarly with the driver IC 63, by comparison with the driver IC 43 of Fig.
1, these capacitors which determine the drive capability of the charge pump circuit
46 are not provided internally, but can be connected externally to the driver IC 63,
if the charge pump circuit 46 is to be made operative, while if the charge pump circuit
46 is to be left in the operative condition, these capacitors are omitted, as indicated.
[0081] With the ECU 60 of the second embodiment, in addition to the effects obtained by
the first embodiment, the following advantages (a) to (d) are obtained.
- (a) If the number and/or type of the N-channel MOS FETs that must be driven from the
charge pump circuit 44 within the driver IC 61 is changed, so that the requisite stepped-up
voltage drive capability is changed, then a suitable drive capability can be established
by exchanging the capacitors 64 that are connected externally to the driver IC 61
for a new set of capacitors 64 that have appropriate capacitance values.
For example if it becomes necessary to supply a higher level of current with the stepped-up
voltage, then this can be achieved by connecting a set of capacitors 64 having appropriately
greater values of capacitance. Conversely if the amount of current that must be supplied
with the stepped-up voltage becomes relatively small, for example due to a reduction
in the number of solenoids that must be driven, then a set of capacitors having appropriately
smaller values of capacitance can be used as the capacitors 64, thereby reducing the
cost of the components.
As an example of a case in which the number of solenoids would be reduced, if the
transmission 51 of Fig. 2 were to be changed from a 5-speed to a 4-speed transmission,
then the solenoid L5 would no longer be required and so would be omitted. In that
case, the corresponding driver IC 63 would be no longer required.
- (b) Furthermore, since the drive capability of the charge pump circuit 44 of the driver
IC 61 can be arbitrarily altered, the driver IC 61 is suitable for incorporation in
a multi-purpose type of ECU, so that manufacturing costs can be further reduced.
- (c) If one or both of the driver ICs 62, 63 is not required to use the corresponding
charge pump circuit (45 and/or 46), i.e., that charge pump circuit is left in the
inoperative condition, then it becomes unnecessary to connect the aforementioned external
capacitors (i.e., constituting the charge pump capacitor(s) and output capacitor as
described above) to such a driver IC. Hence in such a case the number of components
can be reduced and the manufacturing costs thereby lowered, by comparison with an
ECU such as that of Fig. 1 in which these capacitors are formed internally within
each of the driver ICs.
[0082] With the driver ICs 62, 63, even if the corresponding selector terminal Ts is not
connected to ground potential, the charge pump circuit of that driver IC can be selectively
set in the operative or inoperative condition in accordance with whether or not the
aforementioned external capacitors are connected to the driver IC. The latter method
can also be used with the ECU 40 of the first embodiment. However if the selector
terminal Ts of a driver IC 62 or 63 is connected to ground potential, then it is ensured
that a transistor which performs charging and discharging operations within the corresponding
charge pump circuit 45 or 46 is fixedly held in the off state, and the oscillation
circuit and logic circuits which control on/off switching of that transistor are held
in the inoperative condition, so that power consumption of the charge pump circuit
is significantly reduced.
[0083] With the driver ICs 62, 63 of the second embodiment, due to the fact that the charge
pump circuits 45, 46 can be made operative by connecting external capacitors as described
above, these driver ICs can be used mutually independently, in the same way as described
for the driver ICs 42, 43 of the first embodiment. This further contributes to enabling
the ECU 60 to be used as a multi-purpose ECU, so that manufacturing costs can be further
reduced.
[0084] The drive capability of the charge pump circuit 44 of the driver IC 61 can also be
arbitrarily changed by selecting the value of capacitance of the capacitor 69 that
is externally connected to the driver IC 61. That is to say, the smaller the value
of that capacitance, the shorter will be the operating period of the charge pump circuit
44 (i.e., the oscillation period of the oscillator circuit 68), and so the greater
will be the drive capability of the stepped-up voltage. That is to say, that voltage
will be brought closer to the maximum value, that would be attained when no output
current is supplied. By using this adjustment in conjunction with adjustment of the
capacitance values of the capacitors 64, the drive capability of the stepped-up voltage
can be more precisely determined.
[0085] Furthermore when only a relatively small level of drive capability is required for
the stepped-up voltage produced from the charge pump circuit 44 of the driver IC 61,
the capacitance of the capacitor 69 can be selected such as to provide a substantially
low operating frequency of the charge pump circuit 44 (i.e., which is sufficient to
provide the requisite drive capability). If that is done, then the time constant that
is determined by the inductance value of the inductor 27 and the capacitance value
of the capacitor 24 (i.e., the noise suppression elements) can be made relatively
small, so that these may be implemented as more inexpensive components, of smaller
size. In some cases, it may even be possible to omit these noise suppression elements.
Hence, a more compact size and lower manufacturing cost can be achieved for the ECU.
[0086] In addition, due to the fact that the level of current that is consumed by the circuit
in producing the stepped-up voltage (and the amount of heat that is accordingly generated)
can be reduced, the arrangements provided for dissipation of heat can be simplified,
and this further contributes to enabling the manufacturing cost to be reduced.
[0087] It should be noted that it would be equally possible to provide the aforementioned
operating frequency-determining resistor of the oscillator circuit 68 as an externally
connected component, instead of the capacitor 69, or to provide both the operating
frequency-determining resistor and capacitor of the oscillator circuit 68 as components
that are connected externally to the driver IC 61.
[0088] A third embodiment of an ECU will be described referring to Fig. 4. In Fig. 4, elements,
signals and voltages having identical functions to those of Fig. 3 and Fig. 4 are
indicated by identical reference designations to those of Figs. 3 and 4, and detailed
description of these will be omitted.
[0089] As shown in Fig. 4, an ECU 70 of this third embodiment differs from the ECU 60 of
the second embodiment with respect to the following points (3-1) to (3-4) :
(3-1) Firstly, a charge pump circuit 76 is incorporated within a power supply IC 71,
for generating a stepped-up voltage that is supplied to operate various circuits within
the ECU 70.
[0090] The power supply IC 71 is provided with a power source terminal Td for receiving
the battery voltage VB, a ground terminal Tg that is connected to ground potential,
a switching regulator 74 (i.e., a switching-type power supply apparatus) that operates
from the battery voltage VB inputted to the power source terminal Td to generate a
1st fixed voltage (with this embodiment, 5 V) that is supplied to an output terminal
Ta, a series regulator 75 (i.e., series-type power supply apparatus) which operates
from the battery voltage VB inputted to the power source terminal Td to generate a
2nd fixed voltage (with this embodiment, 3 V), that is supplied to an output terminal
Tb, a charge pump circuit 76 which generates a stepped-up voltage that is higher than
VB, from the battery voltage VB that is inputted to the power source terminal Td,
and supplies the stepped-up voltage to an output terminal To, and a diode 77 having
the cathode connected to receive the stepped-up voltage from the charge pump circuit
76, for transferring the stepped-up voltage to the output terminal To while preventing
current from flowing back into the charge pump circuit 76.
[0091] It will be assumed by way of example that the 1st fixed voltage that is outputted
from the terminal Ta is supplied as an operating voltage to the microcomputer 7, which
performs control processing for controlling the solenoids L1 to L5, while the 2nd
fixed voltage that is produced from the output terminal Tb is supplied to peripheral
circuits of the microcomputer 7 as an operating voltage. However it would be equally
possible for the 1st fixed voltage from the output terminal Ta to be supplied as the
operating voltage of the peripheral circuits while the 2nd fixed voltage from output
terminal Tb could be supplied as the operating voltage of the microcomputer 7.
[0092] Each of the regulators 74 and 75 is configured to output a signal that will be referred
to as a condition signal, which indicates whether or not the corresponding fixed voltage
is being outputted normally therefrom. The charge pump circuit 76 is configured such
as to halt generating of the stepped-up voltage if the condition signal from at least
one of the regulators 74 or 75 indicates abnormal operation.
[0093] In the same way as for the driver IC 61 of Fig. 3, the power supply IC 71 of this
embodiment has a set of capacitors 78 externally connected thereto, to serve as the
aforementioned stepped-up voltage generating capacitors and stepped-up voltage output
capacitor of the charge pump circuit 76.
[0094] Similarly, the power supply IC 71 of this embodiment has a capacitor 24 connected
between the terminals Td and Tg, and an inductor 27 connected between the power source
terminal Td and the common power source line 28, to suppress generation of electrical
noise.
(3-2) A driver IC 72, having the same configuration as the driver IC 62, is used in
this embodiment in place of the driver IC 61 of the third embodiment, to drive the
solenoids L1, L2. Hence the pre-drive circuits 13, 14 of the driver IC 72 operate
in accordance with command signals S1, S2 produced from the microcomputer 7.
In the ECU 70, the charge pump circuit 45 of the driver IC 72 is assumed to be held
in the inoperative condition, due to the fact that (as indicated by the broken-line
rectangle) the stepped-up voltage generating capacitors and stepped-up voltage output
capacitor of the charge pump circuit 45 are omitted from being externally connected
to the driver IC 72, in the same way as for the driver ICs 62, 63. Furthermore in
addition to the power source terminal Td of the driver IC 72 being left in the open-circuit
condition, the selector terminal Ts is connected to ground potential.
(3-3) The stepped-up voltage output terminal To of the power supply IC 71 is connected
to the stepped-up voltage input terminal Ti of each of the other driver ICs 72, 62
and 63, so that the stepped-up voltage generated by the charge pump circuit 76 of
the power supply IC 71 is supplied to each of these other driver Internal control
signal.
[0095] With this configuration, in the same way as for the ECU 40 and ECU 60 of the first
and second embodiments, it is unnecessary to provide noise suppression elements that
are coupled to the power source terminal Td of each of the driver ICs 72, 62. 63 which
receive the stepped-up voltage from the power supply IC 71 as described above.
[0096] Hence, it is not necessary to provide any special components for suppressing electrical
noise resulting from generating of the stepped-up voltage, other than the noise suppression
elements of the power supply IC 71. In addition, stable fixed voltages are supplied
to the microcomputer 7 and to peripheral circuits from the power supply IC 71, and
the capacitor 24 and the inductor 27 (i.e., the noise suppression elements that are
connected to the power supply IC 71) also serve to effectively suppress the generating
of electrical noise by the regulators 74 and 75, in particular noise that is generated
by the switching regulator 74. Hence, a high degree of compactness and low manufacturing
cost can be achieved with this embodiment.
[0097] It is not essential that the regulators 74 and 75 are both incorporated in the power
supply IC 71, and it would be equally possible to incorporate only one of these. If
at least the switching regulator 74 is incorporated within the power supply IC 71,
highly effective suppression of noise produced by the switching regulator 74 is achieved
by the LC filter that is connected to the power source terminal Td, constituted by
the capacitor 24 and the inductor 27, with this filter also serving in common to suppress
the noise that is produced in generating the stepped-up voltage by the charge pump
circuit 76. Hence, a substantial reduction in the overall level of generated noise
can be achieved.
[0098] With the ECU 70 of the third embodiment, the same effects (a) to (c) described above
for the ECU 60 are also obtained. Furthermore with the ECU 70 of the third embodiment,
in the same way as for the driver IC 61 of the second embodiment, one or both of the
aforementioned capacitor and resistor that determine the operation frequency of the
charge pump circuit 76 within the power supply IC 71 could be connected externally,
so that the advantage (d) could also be obtained.
[0099] Moreover with the ECU 70 of the third embodiment, if the condition signal produced
from either of the regulators 74 or 75 indicates abnormal operation, then the stepped-up
voltage generating operation of the charge pump circuit 76 is halted. Hence, if the
1st or 2nd fixed voltage ceases to be produced normally from the power supply IC 71,
so that normal operation of the microcomputer 7 or peripheral circuits cannot be ensured
(and hence, normal operation of the ECU 70 is not ensured) then the stepped-up voltage
ceases to be produced from the charge pump circuit 76, and each of respective N-channel
MOS FETs 3, 4, and 5 within the driver ICs 72, 62 and 63 are thereby held in the off
(i.e., non-conducting) condition, so that unnecessary driving of the solenoids L1
to L5 is prevented. Stability of operation is thereby enhanced and unnecessary power
consumption is prevented. However this effect is achieved without requiring to add
components, or to increase the chip area (i.e., land size) of any IC.
[0100] Furthermore with the ECU 70 of the third embodiment, with duty ratio control of fixed-frequency
switching being used to drive the solenoids L1, L2, the operating frequency of the
charge pump circuit 76 is made at least 10 times the drive frequency of the solenoids
L1, L2. However in the same way as for the ECU 40 of the first embodiment, the circuit
path of the battery voltage VB has at least two branches, i.e., the first power supply
path K1 that is connected to the power source terminal Td of the power supply IC 71,
for supplying the charge pump circuit 76 and the regulators 74, 75, and the second
power supply path K2 that is a conduction path for the solenoids L1 to L5, with the
inductor 27 being connected in the first power supply path K1 as a noise suppression
element, thereby effectively suppressing the emission of noise from external power
supply leads (e.g., wiring harness) that are connected to the common power source
line 28 and from the connecting leads between the solenoids L1 to L5 and the N-channel
MOS FETs 3, 4, and 5.
[0101] It should further be noted that with each of the ECUs 40, 60 and 70 of the first
to third embodiments, it would be possible to configure each of the corresponding
driver ICs 41, 61, 71 such that a circuit element which determines a target value
of stepped-up voltage to be produced from the corresponding charge pump circuit (44
or 76) is provided as a component that is connected externally to the driver IC.
[0102] This will be described referring to the driver IC 41 of the ECU 40 of the first embodiment,
for example. It will be assumed that this has the circuit configuration shown in Fig.
5, which is a modification of the configuration shown in Fig. 7A described hereinabove.
In Fig. 5, elements corresponding to those of Fig. 7A are indicated by identical reference
designations to those of Fig. 7A, and detailed description of these will be omitted.
As shown in Fig. 5, the charge pump circuit 44 includes a resistive voltage divider
formed of resistors Ra and Rb connected across the stepped-up voltage, so that a divided
voltage Vo appears at the junction of Ra, Rb. A comparator 79 is provided, which compares
the voltage Vo with a reference voltage Vref, and supplies a resultant output signal
to the control signal generating section 37. The control signal generating section
37 is configured such as to be controlled to perform switching of the switching elements
31, 32 between the on and off states so long as the output signal from the comparator
79 indicates that Vo < Vref, and to halt the switching of the switching elements 31,
32 when that output signal from the comparator 79 indicates that Vo ≥ Vref. In addition,
a target value of the stepped-up voltage that is produced from the charge pump circuit
44 is determined by the level of the output signal from the comparator 79.
[0103] It can thus be understood that with this circuit configuration, feedback control
is applied, from the output of the comparator 79, whereby the stepped-up voltage can
be fixed at a target value which is lower than the maximum (i.e., no-load) value of
the stepped-up voltage, with that target value being determined by the voltage Vo,
i.e., by the value of the resistor Ra. That is to say, if the output current of the
circuit is successively increased from zero, the stepped-up voltage will remain fixed
at the target value until the current level becomes excessive.
[0104] With such a configuration, it becomes possible to provide one or both of the resistors
Ra, Rb components that are connected externally to the driver IC 41. In the example
of Fig. 5, the resistor Ra is assumed to be externally connected. As can be understood
from the above, Ra is one of the elements that determine the target value of stepped-up
voltage, i.e., the smaller the value of Ra, the higher will be the value of stepped-up
voltage that is generated, and conversely, the greater the value of Ra, the lower
will be the stepped-up voltage value.
[0105] By providing a target voltage-determining element as an externally connected element
in that way, it becomes possible to meet requirements for various values of stepped-up
voltage to be produced, and if the specified value of stepped-up voltage becomes changed,
then this can easily be handled. In addition, each of the driver ICs 41, 61 and 71
can readily be used in a multi-purpose type of ECU, so that manufacturing costs can
be lowered.
[0106] It should be noted that in general, the higher the value of stepped-up voltage that
is produced by a charge pump circuit, the greater will become the level of electrical
noise that is generated. However by setting the maximum value of stepped-up voltage
appropriately by selecting a suitable value for the target voltage-determining element,
then if for example the electronic control apparatus is to be used in an application
requiring a lower drive capability for the charge pump circuit (i.e., less current
will be supplied from the charge pump circuit to drive the gate electrodes of N-channel
MOS FETs) there will be no increase in the stepped-up voltage beyond the target value.
Thus in such a case, the level of generated noise can be substantially reduced, while
in addition, less expense will be incurred in providing components as noise suppression
elements.
[0107] It should be noted that various modifications could be envisaged to the embodiments
described in the above.
[0108] For example, any of the driver ICs 41, 61, 71 of the ECUs 40, 60 and 70 of the described
embodiments could be configured with one or more input terminals coupled to receive
respective external control signals, such that the operating frequency and/or the
target value of stepped-up voltage of the corresponding charge pump circuit 44 or
46 could be adjusted in accordance with the externally supplied control signal(s).
If that were to be done, then it would be possible to omit the use of externally connected
components such as the capacitor 69 shown in Fig. 3 and/or the resistor Ra shown in
Fig. 5, so that space saving and lower manufacture cost could be achieved.
[0109] Furthermore with the above embodiments, each of the driver ICs 41, 61, 71 of the
ECUs 40, 60 and 70 has a power source terminal Td which has an inductor 27 and capacitor
24 directly connected thereto as noise suppression elements. However it would be equally
possible to provide only one of these, i.e., either the capacitor 24 or the inductor
27.
[0110] Moreover although the above embodiments have been described for the case in which
the N-channel MOS FETs 1, 2, etc., are provided internally within the driver ICs IC
41 etc., it would be equally possible to provide these N-channel MOS FETs 1 to 5 as
external components that are connected to the corresponding driver ICs.
[0111] Moreover although the above embodiments have been described for the case in which
each voltage step-up circuit is a charge pump circuit, it would be equally possible
to use another type of voltage step-up circuit, such as a circuit based on a step-up
transformer, i.e., where an AC voltage generated by an oscillator circuit is applied
to a primary winding of the transformer and a high AC voltage from the secondary winding
of the transformer is rectified to obtain the stepped-up voltage. However use of a
charge pump circuit is preferable, in that all of the components of the circuit can
be formed within an integrated circuit.
[0112] It should be further noted that the type of load that can be driven is not limited
to solenoids, and that similar effects could be obtained when driving electric motors,
lamps, etc.
[0113] An ECU has a main IC and at least one auxiliary IC, with at least the auxiliary IC
driving one or more MOS FETs to control supplying of power to respective electrical
loads, e.g., in a vehicle. A stepped-up voltage, higher than the circuit power source
voltage, is generated within the main IC and supplied to each auxiliary IC, for driving
gate electrodes of the MOS FETs. Electrical noise produced by operation of a voltage
step-up circuit in the main IC is effectively suppressed by elements that are coupled
only to a power source terminal of the main IC alone.