BACKGROUND
a. Field of the Invention
[0001] This invention relates to the field of centralizers for use in maintaining a tubular
member such a conductor or string in a substantially co-axial arrangement within a
bore, for example a platform guide or an outer tubular member or conductor. In particular,
this invention relates to a centralizer suitable for use in a hydrocarbon drilling
or extraction installation.
b. Related Art
[0002] Where one tubular member extends lengthwise within a bore, for example another tubular
member, it may be advantageous to maintain the two tubular members substantially co-axial.
[0003] In particular, offshore oil production platforms have vertically extending pipelines,
referred to as conductors or casing strings, which connect the platform to the oil
or gas resource being extracted from underneath the seabed. Typically the installation
will include a number of casing strings arranged concentrically. Additionally, the
outermost casing string will pass through a number of guides, each of which may comprise
a relatively short sleeve and each of which is securely attached to the structural
framework of the platform.
[0004] Usually, one such guide is provided above the water surface and is known as a splash-level
jacket conductor guide and, depending upon the depth of water above the well head,
one or more further jacket conductor guides may be provided below the water surface.
[0005] It is clearly important for safety reasons, and to ensure that the conductors function
for their designed lifetime, that the conductors are securely held concentrically
within the guides, even under the influence of waves and storms. It is also preferable
if the inner casing strings are also held concentrically with respect to each other
and to the outer conductor to prevent damage occurring to any of the casing strings.
[0006] It is, therefore, usual practice to install one or more centralizers between the
outer conductor and the guides, and between the inner casing strings. The centralizers
act to locate an inner member co-axially with respect to the outer surrounding member.
Centralizers typically include a cylindrical main body portion, which is clamped to
the inner tubular member, and a number of protrusions, longitudinally extending abutments
or fins that are spaced apart around the main body and which each extend radially
outwards from the main body portion towards the inner surface of the bore or outer
tubular member to minimise the gap for movement between the two members.
[0007] However, due to the manufacturing tolerances and discontinuities which may be encountered
on well platforms and at pipe joints, as well as temperature and pressure effects,
it remains necessary to provide such centralizers with relatively large clearances,
in order to ensure that binding or seizure between the two tubular members will not
occur in use. In the case of an external string, which is exposed to currents in the
sea and wave motion, these clearances may allow the outer string to bend and cause
excessive flow-line movement at the top of the conductors leading to fatigue damage.
Another issue is the tendency of the outer string to vibrate and slam against the
external conductor guide, which may in turn transmit significant noise and vibration
to the platform. Similarly, when the well is in production, the inner string may also
vibrate and generate noise which is transmitted to the platform.
[0008] Centralizers may be one of two distinct types. Fixed centralizers provide a constant
radial extension and adjustable centralizers provide a variable radial extension in
order to provide a better fit (i.e. a smaller gap) between the inner and outer tubular
elements. However, even with the use of adjustable centralizers, such as those described
in
GB 2381280 A, a gap may still exist between the inner and outer tubular members even when the
protrusions are moved outwards to their full extent.
[0009] Another prior art adjustable centralizer is described in
GB 2391570 A, considered the closest prior art. This has a number of guide members that are mounted
on and project radially from a tubular main body. At least two of the guide members
are adjustable in a radially outwards direction, the movement being driven either
by rotatable cam surfaces between the guide members and the main body, or by a longitudinally
movable wedge, which is also between the guide members and the main body, this wedge
being driven by turning a nut on a threaded steel bar.
[0010] It is an object of the present invention to provide an improved centralizer, suitable
for use in an oil or gas production installation, which minimises the clearance between
an inner tubular member and an outer bore and which, in particular, may be used to
reduce conductor movement within the bore to a controlled minimum.
SUMMARY OF THE DISCLOSURE
[0011] According to a first aspect of the disclosure, there is provided a centralizer suitable
for centralizing a tubular member within a substantially vertical bore, the centralizer
comprising a main body adapted to be connectable around a tubular member to be centralized,
the main body defining a longitudinal axis of the centralizer, and a plurality of
longitudinally extending abutments spaced apart around the main body, each abutment
extending radially outwards from the main body for making abutting contact with said
bore and at least one of said abutments having an adjustment mechanism for making
a radially adjustable abutting contact with said bore, said adjustment mechanism comprising
a radially movable outer blade for making said abutting contact, a longitudinally
movable wedging member located between the outer blade and the main body for moving
the outer blade radially into said abutting contact, at least one guiding mount for
guiding said radial movement of the outer blade, and at least one longitudinally extending
ramp surface, said at least one ramp surface being inclined with respect to said axis,
wherein:
- the outer blade is constrained to move in a substantially radial direction by said
at least one guiding mount; and
- the wedging member and the outer blade are both relatively movable with respect to
the main body and to each other and the wedging member is constrained between the
outer blade and the main body to move in a substantially longitudinal direction, the
wedging member and said at least one ramp surface being configured to engage with
one another such that as the wedging member moves longitudinally, the wedging member
causes the outer blade to move radially,
characterized in that the arrangement of the wedging member between the main body
and the outer blade is such that when the main body is oriented with the longitudinal
axis being substantially vertical for centralizing said tubular member within said
bore, the weight of the wedging member is sufficient to automatically cause the wedging
member to drop relative to the outer blade and the main body, whereby, in use, the
wedging member moves downwards between the main body and the outer blade in said substantially
longitudinal direction under gravity and said engagement of said moving wedging member
and said ramp surface causes the outer blade to move in said radially outwards direction
for making said abutting contact, the movement and subsequent engagement of the outer
blade with the bore thereby being gravity-driven.
[0012] Because of the gravity-driven movement and engagement of the outer blade with the
bore surrounding the centralizer, there is no need to provide a motor or separate
drive mechanism to move the wedging member to move the outer blade outwards into engagement
with the bore.
[0013] There are preferably at least three of the longitudinally extending abutments. Most
conveniently, a minimum of two adjustment mechanisms may be mounted at right angles
to each other. In a preferred embodiment of the invention there are four such abutments
spaced equidistantly apart around the main body, all of which have the adjustment
mechanism for making a radially adjustable abutting contact with the bore. Preferably,
these form two opposing pairs of radially extending projections which extend longitudinally
along at least half of the length of the centralizer.
[0014] The main body may comprise two separable halves which may be secured together to
clamp the main body around the tubular member.
[0015] The, or each, ramp surface is separate from the wedging member. In preferred embodiments
of the invention, the at least one ramp surface is provided on the outer blade. It
would however, alternatively be possible for the at least one ramp surface to be provided
on the main body.
[0016] The wedging member may be in the form of a blade, in which case the wedging member
is an inner blade relative to the outer, radially movable blade. The outer blade and
wedging member may, for example, be sheet material of the same thickness. Preferably,
the outer blade and the inner blade forming wedging member are in-line with each other
in the radial direction.
[0017] The wedging member and the ramp surface may have therebetween mating surfaces, which
may include a ramp surface on the outer blade or a ramp surface on the main body.
In preferred embodiments of the invention, these mating surfaces are inclined relative
to the longitudinal axis of the centralizer so that the movement of the wedging member
in a first longitudinal direction causes the movement of the outer blade in a radially
outwards direction as the wedging member moves relative to the ramp surface.
[0018] There may be a plurality of pairs of the inclined mating surfaces, these pairs being
spaced longitudinally apart and being separated by substantially radially extending
steps in each of the mating surfaces.
[0019] To prevent retraction of the adjustment mechanism after installation of the centralizer,
at least one of the wedging member and the outer blade may comprise securing means
to prevent movement of the wedging member in the longitudinal direction in which the
wedging member would cause or permit the outer blade to move radially inwards.
[0020] The securing means may be provided on opposing surfaces between the wedging member
and ramp surface. The opposing surfaces may be textured with a saw-tooth profile such
that the opposing surfaces engage to prevent movement of the wedging member in said
longitudinal direction in which the wedging member causes or permits the outer blade
to move radially inwards. The securing means should not, however, hinder or prevent
movement in an opposite longitudinal direction.
[0021] The guiding mount preferably comprises a pair of guide plates extending radially
outwards from the main body, the wedging member and the outer blade being mounted,
for example slidably mounted, between this pair of guide plates.
[0022] The outer blade may then be mounted to the pair of guide plates in such a way as
to limit the extent of radial movement of the outer blade from a retracted position,
nearest the main body, to an extended position, furthest from the main body.
[0023] The outer blade may then include a slot, with a pin, for example the shaft of a bolt,
carried by the pair of guide plates extending through the slot so as to adjustably
mount the outer blade to the guide plates.
[0024] To prevent movement of the adjustment mechanism prior to installation of the centralizer,
the centralizer may further comprise a wedging member release means connectable to
the wedging member. The release means retains the wedging member in a first, retracted
position and prevents the wedging member moving in a longitudinal direction under
gravity until the centralizer is in position for installation.
[0025] If the wedging member and the outer blade are mounted between a pair of guide plates,
the wedging member release means may comprise a hole in the wedging member, a corresponding
hole in at least one of the guide plates and a removable wedging member release pin
extending through these holes when aligned. The wedging member release means may also
comprise release cables attached at one end of this pin so that the pin may be pulled
out remotely.
[0026] To prevent movement of the adjustment mechanism prior to installation of the centralizer,
the centralizer may further comprise outer blade release means connectable to the
outer blade, the outer blade release means retaining the outer blade in a first, retracted
position and preventing the wedging member moving in a longitudinal direction under
gravity.
[0027] If the wedging member and the outer blade are mounted between a pair of guide plates,
then the outer blade release means may comprise a hole in the outer blade, a corresponding
hole in at least one of the guide plates and a removable outer blade release pin extending
through these holes when aligned. The outer blade release means may also comprise
release cables attached at one end of this pin so that the pin may be pulled out remotely.
[0028] Also described herein is a deployment collar for temporary mounting to a substantially
cylindrical centralizer for centralizing a tubular member within a bore, the deployment
collar comprising a ring-like main body defining a longitudinal axis of the deployment
collar and having mounted to the collar main body a latching mechanism and an activating
mechanism, wherein:
- the latching mechanism is provided around the collar main body for latching to and
de-latching from an upper end of a centralizer so that, in use, the deployment collar
may be temporarily mounted to said centralizer; and
- the activating mechanism includes at least one actuator, said actuator being configured,
in use, to applying a force in an axial direction for activating a radial adjustment
mechanism of said centralizer.
[0029] The latching mechanism may comprise at least one and preferably a set of hydraulically
or electrically operable ram actuators, these ram actuators including a piston for
engaging and disengaging with the centralizer, the piston being movable in a tangential
direction relative to the axis of the deployment collar as the centralizer deployment
assembly latches and de-latches from the centralizer.
[0030] The, or each, actuator of the activating mechanism may include a hydraulically or
electrically operable ram actuator, this ram actuator including a piston, the piston
being movable in a direction parallel with the axis of the deployment collar as the
centralizer deployment assembly activates the radial adjustment mechanism of the centralizer.
[0031] Also described herein is a centralizer deployment assembly comprising a centralizer
suitable for centralizing a tubular member within a bore, and a deployment collar
for temporary mounting to said centralizer when said centralizer is to be connected
to said tubular member, the centralizer being in accordance with the first aspect
of the invention and the deployment collar being in accordance with the second aspect
of the invention, wherein the deployment collar is temporarily mountable to said centralizer
by means of the latching mechanism in such a way that said activating mechanism is
configured relative to the centralizer to activate the wedging member of an adjustment
mechanism of one of said abutments in order to make said radially adjustable abutting
contact of said abutment with said bore.
[0032] According to a second aspect of the invention, there is provided a method of using
a centralizer to centralize a tubular member within a substantially vertical bore,
the centralizer being in accordance with the first aspect of the invention, the method
comprising the steps of:
- fixing the main body of the centralizer to the tubular member to be centralized;
- inserting the tubular member into the bore, the bore being substantially vertical
and presenting a gap between the main body and the bore and the abutments extending
partially across said gap so that the centralizer is free to move axially in said
bore;
- orienting the tubular member so that the longitudinal axis of the centralizer is substantially
vertical; and
- allowing the wedging member to automatically drop under its own weight relative to
the main body so that the wedging member moves between the main body and the outer
blade in said substantially longitudinal direction and said engagement of said moving
wedging member and said at least one ramp surface thereby causing the outer blade
to move in said radially outwards direction into contact with the bore to centralize
the tubular member within the bore, the movement and subsequent engagement of the
outer blade with the bore thereby being gravity-driven.
[0033] Also described herein is a method of using a centralizer deployment assembly to centralize
a tubular member within a bore, the centralizer deployment assembly being in accordance
with the third aspect of the invention, the method comprising the steps of:
- fixing the main body of the centralizer to the tubular member to be centralized;
- inserting the tubular member into the bore, the bore presenting a gap between the
main body and the bore and the abutments extending partially across said gap so that
the centralizer is free to move axially in said bore;
- inserting the deployment collar into the bore between the tubular member and the bore;
- using the latching mechanism to temporarily mount the deployment collar to the centralizer
in such a way that said activating mechanism is located to activate the wedging member
of a corresponding adjustment mechanism;
- using said activating mechanism to move the wedging member in an axial direction so
that the wedging member engages with the ramp surface, thereby causing the outer blade
to move radially outwards into contact with the bore to centralize the tubular member
within the bore;
- using the latching mechanism to dismount the deployment collar from the centralizer;
and
- removing the deployment collar from the bore.
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The invention will now be further described, by way of example only, and with reference
to the accompanying drawings, in which:
Figure 1 is a perspective view from above of a centralizer according to a first preferred
embodiment of the invention, having a main body attached to a tubular member and with
four abutments extending radially from the main body, each abutment having an adjustment
mechanism including a movable blade member, each of which is in an extended position
making contact with a surrounding bore;
Figure 2 is a plan view from the side of the centralizer of Figure 1;
Figure 3 is a perspective view from above of the centralizer of Figure 1 showing the
blade members in a retracted position;
Figure 4 a perspective view from above of the centralizer of Figure 1 showing the
blade members in an extended position;
Figure 5 is a perspective view from above of the centralizer of Figure 1 showing the
blade members in a retracted position;
Figure 6 is a cross-sectional view along the line VI-VI of Figure 5;
Figure 7 is a cross-sectional view along the line VII-VII of Figure 1;
Figure 8 is a perspective view from above of a centralizer according to a second preferred
embodiment of the invention, having a main body for attaching to a tubular member
and with four abutments extending radially from the main body, each abutment having
an adjustment mechanism including a movable blade member, each of which is in a retracted
position;
Figure 9 is a plan view from above of the centralizer of Figure 8;
Figure 10 is a side view of the centralizer of Figure 8;
Figure 11 is a cross-sectional view along the line XI-XI of Figure 9;
Figure 12 is a plan view from above of a deployment collar for temporary attachment
to the centralizer of Figure 8 when the main body of the centralizer is to be attached
to a tubular member;
Figure 13 is a side view of the deployment collar of Figure 12 along the line XIII-XIII
of Figure 12;
Figure 14 is a cross-sectional view along the line XIV-XIV of Figure 12;
Figure 15 is a side view of a centralizer deployment assembly, composed of the deployment
collar of Figure 12 connected to an upper end of the centralizer of Figure 8;
Figure 16 is a cross section view through the centralizer deployment assembly of Figure
15, showing one of the abutments and a longitudinal hydraulic ram of the deployment
mechanism for activating a wedging member of the adjustment mechanism;
Figure 17 is a perspective view from above of the centralizer deployment assembly
of Figure 15, showing the blade members in a retracted position; and
Figure 18 a perspective view from above of the centralizer deployment assembly of
Figure 15, showing the blade members in an extended position.
DETAILED DESCRIPTION
[0035] Figures 1 and 2 show a centralizer 1 according to a first preferred embodiment of
the present invention. The centralizer 1 is designed to locate between a tubular member
5, for example a conductor or a casing string, and a bore 7, for example a platform
guide located either just above or just below the splash zone, in order to reduce
conductor movement to a minimum.
[0036] The centralizer 1 comprises a main body 2, which in this example is in the form of
a steel split central tube defining a longitudinal axis 4 of the centralizer 1. The
central tube 2 is formed from two semi-cylindrical tube portions 6, 8 each including
a lip or flange 11 extending radially outwards from each of the four longitudinally
extending free edges 12 of the tube portions 6, 8. These flanges 11 are used to secure
the two tube portions 6, 8 together to enable the central tube 2 to be clamped around
the inner tubular member 5. On one side of the central tube 2, one pair of flanges
11 supports at each of its longitudinal ends 15, 17 a hinge mechanism 19, 21. The
hinge mechanism 19, 21 is used to close together the two cylinder halves 6, 8 during
clamping of the centralizer to the tubular member 5.
[0037] After clamping of the central tube 2 around the inner tubular member 5, both pairs
of flanges 11 are then secured together using suitable fastening means such as nuts
14 and bolts 16 which pass through aligned holes (not shown) in the flanges 11, as
shown most clearly in Figure 3.
[0038] The central tube 2 should, ideally, have an inner diameter that is approximately
equal to an outer diameter of the tubular member 5 so that, when the central tube
2 is clamped around the tubular member, it may be fastened to grip tightly around
the tubular member 5 so that it remains in position and does not slide longitudinally
along the tubular member.
[0039] Four longitudinally extending fin-like abutments 18 are spaced apart around the main
body 2. Each abutment extends radially outwards from an external surface 20 of the
central tube 2. The abutments 18 extend the complete length of the central tube 2
and, in this embodiment, first and second, or upper and lower, abutment end portions
22, 24 extend beyond first and second, or upper and lower, ends 26, 28 of the central
tube 2, as shown most clearly in Figure 2.
[0040] A series of guide members or fairleads 30 also project outwards from the external
surface 20 of the central tube 2, the function of which will be described later. There
are four such guide members 30, each guide member being located near and associated
with one of the abutments 18.
[0041] The arrangement of abutments 18 and guide members 30 is such that there are two abutments
18 and two guide members 30 extending from each of the tube portions 6, 8. Furthermore,
the abutments 18 are positioned equidistantly around the central tube 2 so as to form
two opposing pairs of abutments 18.
[0042] As shown in Figures 3 to 7, each of the abutments 18 includes guiding mounts 3 and
an outer movable member 34 and a movable inner wedging member 36 which cooperate with
each other such that the position of the outer movable member is radially adjustable.
The movement of these members 34, 26 with respect to both longitudinal and radial
directions is guided by the guiding mounts. In this example, the guiding mounts 3
include a pair of parallel guide plates 32 between which the outer and inner movable
members 34, 36 are received.
[0043] The guide plates 32 extend parallel to each other and parallel to the longitudinal
axis 4 beyond the upper and lower edges 26, 28 of the semi-cylindrical tube portions
6, 8 to provide the upper and lower abutment end portions 22, 24, all of which have
a tapered outer edge 31 to aid insertion of the centralizer 1 into the bore 7. The
guide plates 32 are spaced apart by a distance approximately equal to the width of
the movable members 34, 36 so that there is a sliding fit of the movable members 34,
36 between the guide plates 32.
[0044] The innermost movable member is a wedging member 36, most clearly shown in Figures
6 and 7, and includes a flat longitudinal edge 38 that is in sliding contact with
the external surface 20 of the central tube 2 and a second opposing radially outwards
edge that includes a series of ramped surfaces 42. The ramped surfaces 42 are inclined
with respect to the longitudinal axis 4 of the centralizer 1 and, in this embodiment,
each of the ramped surfaces 42 slopes downwards and inwards with respect to the central
tube 2 when the axis is vertically oriented, as in the drawings. Relatively short
separating steps 44 extend between a lower end 46 of one ramped surface 42 and an
upper end 48 of an adjacent ramped surface 42 and, as such, the steps 44 extend generally
perpendicular to the ramped surfaces 42 and transverse to the flat longitudinal edge
38.
[0045] The outermost movable member is a radially movable blade 34 that includes a first
radially inwards edge having a series of inclined surfaces 52 and separating steps
54 that correspond and engage with the ramped surfaces 42 and separating steps 44
of the wedging member 36. The outer blade 34 also includes a flat longitudinal edge
56 that forms an outer contact surface of this blade 34.
[0046] As can be seen from the drawings, this arrangement provides a plurality of pairs
of inclined mating surfaces 42, 52 separated by the separating steps 44, 54 and together
with the guide plates 32, this constrains both the radial and longitudinal movement
of the outer movable member 34, and therefore serves to retain the wedging member
to the main body.
[0047] Both the wedging member 36 and outer blade 34 are formed from the same thickness
of steel plate material. The wedging member in this example is therefore also in the
form of a blade 36, which is radially in-line with the outer blade 34. As will be
explained in detail below, both these blade members together form part of an adjustment
mechanism for making a radially adjustable abutting contact with an outer bore 7 inside
of which the centralizer 1 is to be used.
[0048] When the inner wedging and outer blades 36, 34 are located between the guide plates
32, the flat longitudinal edge 56 of the outer blade 34 is parallel to the flat longitudinal
edge 38 of the wedging blade 36.
[0049] As shown in Figures 4 and 5, each of the guide plates 32 includes a plurality of
holes 60, 60', 62, 64. A pair of holes 60, 60' is located proximate an outer longitudinal
edge 66 of each of the guide plates 32, as shown in Figure 4. One of these holes 60
is located towards the first, tapered upper end 22 of the guide plate 32 and the other
one of these holes 60' is located towards the second, tapered lower end 24 of the
guide plate 32. As shown in Figure 6, a corresponding pair of holes 72, 72' is formed
in the outer blade 34. When the outer blade 34 is in a retracted position, as will
be explained below, the pair of holes 60, 60' in each of the guide plates 32 aligns
with the pair of holes 72, 72' in the outer blade 34. As shown in Figure 3, a transportation
bolt 74 may be located through the aligned holes 60, 60', 72, 72' and fastened with
a nut 75 in order to secure the outer blade 34 in position with respect to the guide
plates 32 during transportation and storage of the centralizer 1.
[0050] As shown in Figure 4, a single hole 62 is located proximate a radially inner edge
76 of the guide plates 32, and towards the upper end 22 of each of the guide plates
32. As shown in Figure 7, a corresponding hole 78 is formed in the inner wedging blade
36. When the wedging blade 36 is in a retracted position, as will be explained below,
these holes 62 in the guide plates 32 align with the hole 78 in the wedging blade
36. A wedging member release pin 80 is preferably a split pin secured at one end with
a cotter pin 13. The release pin 80 is located through the aligned holes 62, 78 in
the guide plates 32 and inner wedging blade 36. The function of this release pin will
be described further below.
[0051] As shown in Figure 5 in dashed outline, a set of holes 64 is located proximate the
outer edge 66 of each of the guide plates 32. In this example, there are three such
holes 64, spaced apart along the length of each guide plate. A corresponding series
of slots 82 is formed in the outer blade 34 so that, when the outer blade 34 is in
a retracted position, a first end 84 of each of the slots 82 aligns with the corresponding
hole 64 and, when the outer blade 34 is in an extended position, a second end 86 of
each of the slots 82 aligns with the hole 64. A blade guide bolt passes through each
of the aligned holes 64 and slots 82. The blade guide bolt includes a pin or shaft
87, a head portion 89 at one end of the shaft and a locking nut 97 that is secured
to the other end of the shaft. When in position through the guide plates 32 and the
outer blade 34, the head portion 89 locates against an outer surface 91 of one of
the guide plates 32 and the locking nut 97 locates against an outer surface 93 of
the other one of the guide plates 32. As such, the head portion 89 and locking nut
97 retain the guide bolt shaft 87 through the outer blade 34.
[0052] In this embodiment, and as shown most clearly in Figures 3 and 4, the guide members
30 each include an arm portion 92 that extends from the external surface 20 of the
central tube 2 and a loop section 94 located at a free end 95 of the arm portion 92.
In addition, the wedging member release pins 80 include a ring portion 96 at one end
of the release pin. When the release pin is located through the guide plates 32 and
the outer blade 34 it is oriented such that the ring portion 96 is located on the
same side of the abutment fin 18 as the corresponding guide member 30.
[0053] Flexible, elongate release cables 98, in the form of a rope or wire, are fixed at
their ends 99 to each of the ring portions 96 of the wedging member release pins 80.
Each release cable 98 passes through the loop section 94 of the corresponding guide
member 30 and extends upwards beyond the upper end 26 of the centralizer 1. Typically
the release cable 98 runs up to the surface or up to a production platform (not shown).
[0054] To install the centralizer 1, the central tube 2 is first clamped around an inner
tubular member 5, which in this example is a hollow conductor. The transportation
bolts 74 are then removed so that the outer and inner blade members 34, 36 are only
held in the retracted position by means of the wedging member release pins 80. In
this retracted position, upper and lower ends 81, 83 of the inner wedging blade 36
are aligned with the first and second ends 26, 28 of the central tube 2, and the flat
longitudinal edge 56 of the outer blade 34 protrudes only slightly from the outer
edge 66 of the guide plates 32.
[0055] The conductor 5 is then run and located in the desired position in the sea floor
and platform structure. Because the outer and inner blade members 34, 36 are in a
retracted position during this procedure there is sufficient clearance between the
centralizer 1 and the bore 7, for example a conductor guide, so that the tubular member
5, for example a conductor, passes easily through the conductor guide.
[0056] Once the conductor 5 is in the correct position, the centralizer 1 is lowered within
the conductor guide bore 7 by means of steel ropes (not shown) attached to lugs 33.
The release cables 98 are then pulled which causes the wedging member release pins
80 to be pulled out of the holes 78, 62 through the guide plates 32 and outer blade
34. By continued pulling on the release cables 98, the wedging member release pins
80 may be retrieved to the surface or the production platform.
[0057] With the wedging member release pins 80 removed there is nothing preventing the inner
wedging blade 36 from dropping down under its own weight. As the wedging blade 36
drops, so that the lower end 83 of the wedging blade 36 extends beyond the lower end
28 of the central tube 2, the matching ramped and inclined surfaces 42, 52 on the
wedging blade 36 and outer blade 34 slide over each other. Due to the angle of the
ramped and inclined surfaces and the fact that the movement of the wedging blade 36
is constrained by the first flat longitudinal edge 38 of the wedging blade sliding
along the external surface 20 of the central tube 2, the downward movement of the
inner wedging blade 36 causes radially outward movement of the outer blade 34.
[0058] The movement of the outer blade 34 is, in turn, constrained by the sliding of the
shafts 87 of the guide bolts along the slots 82, as the outer blade moves from the
retracted to an extended position. The shafts and slots therefore comprise together
with the parallel guide plates 32 the guiding mounts 3. In this example, the slots
are inclined slightly so that as the outer blade 34 moves outwards there is also a
small component of movement in the downwards direction. The slots 82 are angled downwards
and radially outwards preferably at between about 5° to 15° below horizontal, so that
the outwards movement of the outer blade 34 is substantially in a radial direction.
The angle of the slot 82 causes the outer blade to move downwards as well as outwards,
so the movement of the outer blade is assisted, and not hindered, by gravity and the
weight of the outer blade.
[0059] The outer blades 34 move outwards until the outer contact surface 56 of the outer
blade 34 contacts the inner surface 7 of the conductor guide. In this extended position,
the flat longitudinal edge 56 of the outer blade 34 protrudes significantly from the
outer edge 66 of the guide plates 32.
[0060] In this embodiment, the mating ramped and inclined surfaces 42, 52 of the wedging
blade 36 and outer blade 34 are serrated in order to provide a securing means to prevent
the outer blade from moving radially inwards. As such, each of the ramped and inclined
surfaces 42, 52 includes a plurality of projecting, angled teeth 85, as shown most
clearly in the insert of Figure 7. Once the wedging inner blade 36 has dropped to
its longitudinally extended position, the corresponding saw-tooth projections 85 on
each of the ramped and inclined surfaces 42, 52 engage with each other in the manner
of a ratchet. In this way, the saw-tooth projections 85 form a linear ratchet mechanism
to prevent the outer and inner blades 34, 36 moving back to a retracted position.
[0061] Because the centralizer 1 includes four abutments 18 spaced around the circumference
of the centralizer 1, the guide plates 32 act to centralize the conductor 5 within
the conductor guide bore 7 to some degree while the outer and inner blades 34, 36
are still in a retracted position. The extension of each of the outer blades 34 then
further minimises the gap between the centralizer 1 and the conductor guide bore 7
to prevent or minimise lateral movement of the conductor 5 within the conductor guide.
[0062] Typically the loads and force directions on the conductor 5 and the conductor guide
are such that the wedging blade 36 will not be pushed in an upwards direction. As
such, the outer blade 34 will always fill the gap between the centralizer 1 and the
conductor guide bore 7 with minimum clearance and without preload on the centralizer
1 or guide.
[0063] Although in the above embodiment the wedging member release pins 80 were removed
by the use of flexible, elongate release cables 98, in other embodiments it may be
preferable to use other release means to remove the wedging member release pins 80.
For example, the release pins 80 may be removed by the use of remotely operated hydraulic
cylinders (not shown).
[0064] Figures 8 to 11 show various views of a centralizer 101 according to a second preferred
embodiment of the present invention. Features which are the same as those of the first
embodiment are indicated using the same reference numerals, and as such features work
in the same way as those of the first embodiment, these will not be described again
in full detail. Features which have been modified in some way as compared with the
first embodiment are indicated using reference numerals incremented by 100, and will
be described insofar the functioning of these features differs from the first embodiment.
[0065] As with the first embodiment, the centralizer 101 is designed to locate between a
tubular member 5, for example a conductor, and a bore 7 in order to reduce conductor
movement to a minimum. As will be explained below, the centralizer 101 is adapted
to be used in more remote locations than the first embodiment, for example near the
sea bed.
[0066] The second embodiment of centralizer 101 differs from the first embodiment mainly
in that each pair of guide plates 132 is truncated at the top end 122, and in that
each guide plate is provided with a clearance hole 58. The top ends 122 of the guide
plates 132 together present aligned uppermost surfaces 25 which lie just above and
parallel with the upper edge 26 of the tubular main body 102. These uppermost surfaces
25 of the centralizer 101 provide a flat platform on which a deployment collar 10
is located. The deployment collar 10 is shown separately in Figures 12 to 14. During
installation of the centralizer 101, the deployment collar 10 is temporarily attached
to the centralizer 101 to form a centralizer deployment assembly 50, as illustrated
in Figures 15 to 18.
[0067] The deployment collar 10 is substantially ring-shaped, having a split annular main
body 27 formed in two semi-circular rings 23, 29 that define a collar axis 104. Each
ring 23, 29 is a flat plate of steel material, extending in a half annulus between
opposite ends 35, 35', three of which 35 are square and one of which 35' is partly
curved so that the half rings 23, 29 can pivot apart about a hinge 39 by which one
pair of opposed ends 35, 35' of the half rings 23, 29 are joined. The hinge includes
a pair of joining plates 41 welded on opposite sides to one of the half rings 29 and
a pivot, which is provided by a bolt 45, fixed to the other half ring 23. The bolt
45 which passes through aligned holes (not shown) in the joining plates 41 and the
rounded end 35' of one half ring 23 to engage with a nut 47.
[0068] The other pair of opposed ends 35 of the half rings may be connected and disconnected
by means of a pair of locking plates 43 welded on opposite sides to one of the half
rings 29 and by a pair of bolts 49 then extend through holes (not shown) in both the
locking plates 43 and one of the half ring ends 35 which slots between the locking
plates when the rings 23, 29 are pivoted to a closed orientation. The pair of bolts
45 can then be tightened or released by means of a pair of nuts 51 threaded on the
bolts in order to place or remove the deployment ring around the tubular member 5
to which the centralizer 101 is to be secured.
[0069] The deployment collar 10 has a plurality of steel lifting brackets 53, in this example
eight, each of which extends in an axial direction from an upper side 55 of the annular
main body 27. Each lifting bracket is topped by a lifting lug 57 by which the collar
may be lowered into place, after assembling around the tubular member 5 and prior
to connection to the centralizer 101. Although not illustrated, steel ropes and shackles
would, in use, be connected to each of the lifting lugs 57. A radial inner side of
each lifting bracket 53 is provided with a roller 59 to minimise scraping and prevent
snagging of the deployment collar 10 on the tubular member as the collar is being
lowered or raised.
[0070] Also on the upper side 55 of the annular main body 27 is provided a plurality of
cylinders 61, of a hydraulic ram actuator 40 having a longitudinally movable piston
63, shown schematically in Figure 16. In this example, there are four such actuators
40. These actuators are an activating mechanism for controllably applying a force
in an axial direction away from the collar main body for activating a radial adjustment
mechanism of the centralizer. In this example, this force is applied to the movable
wedge plate 136. Parts of the activating mechanism not shown include hydraulic lines
and associated hydraulic control equipment. The hydraulic lines will be connected
at ports 68 on each cylinder and routed through apertures 69 in each lifting bracket
53 to be fixed to a routing bracket 71 extending upwards from the upper side 55 of
the annular main body 27. From the routing bracket, hydraulic lines may extend back
to the surface, or may terminate at a manifold to which a remotely operated vehicle
may be connected.
[0071] Two of the actuators 40 for the activating mechanism are mounted to each of the half
rings 23, 29, so the ram actuators are spaced equidistantly around the annular main
body 27 of the deployment collar 10. As shown in Figure 16, each piston 63 when activated
moves axially downwardly through a corresponding clearance hole 65 in the flat plate
of steel material forming the half ring 23, 29.
[0072] A plurality of latching mechanisms, in this example four, are provided around the
ring of the collar main body 27 for latching to and de-latching from the upper end
26 of the centralizer main body so that, in use, the deployment collar 10 may be temporarily
mounted to the centralizer. In this example, the latching mechanism includes a plurality
of ram actuators 90 each having a piston 63 and a tangentially movable piston 70.
Each of the latching ram actuators is oriented in a circumferential direction, being
mounted on a first steel flange plate 77. A second steel flange plate 79 is provided
on an opposite side of the first flange plate 77 from the cylinder 73. The first and
second flange plates 77, 79 are parallel with each other and extend downwardly from
a lower side 67 of the annular main body 27.
[0073] Each pair of flange plates 77, 79 is directly beneath and radially inside one of
the clearance holes 65 in the half rings 23, 29. Each flange plate 77, 79 lies in
an approximately radial plane and is parallel with the collar axis 104. Each flange
plate has a clearance hole 37, the location of which is indicated by dots in Figure
15, these clearance holes being aligned to receive the piston 70 when the latching
ram actuator is activated. Parts of the latching mechanism not shown include hydraulic
lines, which would be connected to inlet and outlet ports 88 and associated hydraulic
control equipment. The hydraulic lines will be routed back to the routing bracket
71.
[0074] The deployment collar 10 also includes four cameras 9, mounted on the lower side
67 of the collar main body 27. Although electrical wiring to each camera is not illustrated,
this wiring will be routed back to the routing bracket 71.
[0075] The deployment collar 10 is lowered towards the centralizer with the pistons 70 of
the latching rams 90 fully retracted into the corresponding cylinders 73. The separation
between the flange plates 77, 79 is just wider than the distance between the opposite
faces 191, 193 of the pair of guide plates 132, so that as the deployment collar 10
is lowered towards the upper edges 25 of the guide plates 132, the upper end 122 of
each guide plate 132 slots in between the flange plates 77, 79. The correct positioning
of the deployment collar 10 relative to the centralizer 101 may then be verified using
the camera 9. When correctly aligned, the latching clearance holes 58 in the guide
plates 132 will be aligned with the clearance holes 83 in the flange plates 77, 79.
[0076] Once in place, the latching mechanism 90 is used to temporarily secure the deployment
collar 10 to the centralizer, as shown in Figure 17, thereby forming the centralizer
deployment assembly 50. When the latching mechanism pistons 70 are extended, these
pass through the latching holes 58 in each guiding member 132 and through each of
the clearance hole 83 in the flange plates 77, 79. The top edge 181 of the movable
wedge plate 136 is also shaped to accommodate the piston 70, but does not engage with
the piston, so that the wedge plate is free to be driven downwards by the activating
piston 63 once the wedging member release pin 80 has been withdrawn, for example by
a remotely operated vehicle. Alternatively, the force applied to the movable wedge
plate 136 by the cylinder 73 could be sufficient to sheer through the pin.
[0077] As with the first embodiment 1, the outer blade 134 then moves outwards with the
meshed saw teeth providing a ratchet effect which, together with the ambient force
of gravity on the wedge plate 136, prevents the outer blade from becoming disengaged
with the bore 7 once the adjustable abutments 118 of the centralizer 101 have been
fully extended, as shown in Figure 18.
[0078] During this operation, the four cameras 9 can also be used to make a visual check
that each of the outer blades contact surfaces 56 is making a proper contact with
the bore 7.
[0079] The pistons 75 can then be retracted, thereby releasing the deployment collar 10
from the centralizer 101. The deployment collar can then be pulled up to the surface,
and, if necessary, disengaged from the tubular member 5.
[0080] Typically, the centralizer 1, 101 will include four abutments 18, 118, however, it
will be appreciated that the centralizer may include more than four abutments, or
may include only two or three abutments, at least two of which are adjustable. If
a centralizer includes only two abutments then these are preferably located on opposite
sides of the centralizer at right angles or thereabouts to one another.
[0081] The present invention, therefore, provides an improved centralizer, suitable for
use in an oil or gas production installation, which minimises the clearance between
inner tubular member and an outer bore such as a platform guide or outer tubular member
or guide, and which, in particular, may be used to reduce to a minimum any conductor
movement within a conductor guide.
1. A centralizer (1, 101) suitable for centralizing a tubular member (5) within a substantially
vertical bore (7), the centralizer comprising a main body (2, 102) adapted to be connectable
around a tubular member (5) to be centralized, the main body defining a longitudinal
axis (4) of the centralizer, and a plurality of longitudinally extending abutments
(18, 118) spaced apart around the main body (2, 102), each abutment extending radially
outwards from the main body for making abutting contact with said bore and at least
one of said abutments having an adjustment mechanism (3, 103, 34, 134, 36, 136, 42)
for making a radially adjustable abutting contact with said bore, said adjustment
mechanism comprising a radially movable outer blade (34, 134) for making said abutting
contact, a longitudinally movable wedging member (36, 136) located between the outer
blade and the main body (2, 102) for moving the outer blade radially into said abutting
contact, at least one guiding mount (3, 103) for guiding said radial movement of the
outer blade, and at least one longitudinally extending ramp surface (42), said ramp
surface being inclined with respect to said axis (4), wherein:
- the outer blade (34, 134) is constrained to move in a substantially radial direction
by said at least one guiding mount (3, 103); and
- the wedging member and the outer blade are both relatively movable with respect
to the main body and to each other and the wedging member is constrained between the
outer blade and the main body (2, 102) to move in a substantially longitudinal direction,
the wedging member and said at least one ramp surface being configured to engage with
one another such that as the wedging member moves longitudinally, the wedging member
causes the outer blade to move radially,
characterized in that the arrangement of the wedging member (36, 136) between the main body (2, 102) and
the outer blade (34, 134) is such that when the main body is oriented with the longitudinal
axis (4) being substantially vertical for centralizing said tubular member (5) within
said bore (7), the weight of the wedging member is sufficient to automatically cause
the wedging member to drop relative to the outer blade and the main body, whereby,
in use, the wedging member moves downwards between the main body and the outer blade
in said substantially longitudinal direction under gravity and said engagement of
said moving wedging member and said ramp surface causes the outer blade to move in
said radially outwards direction for making said abutting contact, the movement and
subsequent engagement of the outer blade with the bore thereby being gravity-driven.
2. A centralizer (1, 101) as claimed in Claim 1, in which the wedging member (36, 136)
and said ramp surface (42) have therebetween mating surfaces (42, 52) including said
at least one ramp surface, said mating surfaces being inclined relative to said longitudinal
axis (4) so that said movement of the wedging member (36, 136) in a first longitudinal
direction causes said movement of the outer blade (34, 134) in a radially outwards
direction as the wedging member moves relative to said ramp surface, there being a
plurality of pairs of said inclined mating surfaces, said pairs being spaced longitudinally
apart and being separated by substantially radially extending steps in each of said
mating surfaces.
3. A centralizer (1, 101) as claimed in Claim 2, in which said at least one guiding mount
comprises a pair of guide plates and said plurality of pairs of said inclined mating
surfaces and said plurality of separating steps, together with said pair of said guide
plates, serve to retain the wedging member to the main body (2, 102).
4. A centralizer (1, 101) as claimed in any preceding claim, in which at least one of
the wedging member (36, 136) and the outer blade (34, 134) comprise securing means
(85) to prevent movement of the wedging member in a longitudinal direction in which
the wedging member causes or permits the outer blade to move radially inwards, said
securing means being provided on opposing surfaces (42, 52) between the wedging member
(36, 136) and ramp surface said opposing surfaces being textured with a saw-tooth
profile (85) such that the opposing surfaces engage to prevent movement of the wedging
member in said longitudinal direction in which the wedging member causes or permits
the outer blade to move radially inwards but does not prevent movement in an opposite
longitudinal direction.
5. A centralizer (1, 101) as claimed in Claim 1 or Claim 2, in which said at least one
guiding mount (3, 103) comprises a pair of guide plates (32, 132), said guide plates
extending radially outwards from the main body (2, 102), the wedging member and the
outer blade being mounted between the pair of guide plates.
6. A centralizer (1, 101) as claimed in Claim 5, in which the outer blade (34, 134) is
mounted to the pair of guide plates (32, 132) in such a way as to limit the extent
of radial movement of the outer blade from a retracted position, nearest the main
body (2, 102), to an extended position, furthest from the main body.
7. A centralizer (1, 101) as claimed in Claim 6, in which the outer blade (34, 134) includes
a slot (82), and a pin (87) carried by the pair of guide plates (32, 132) extends
through the slot so as to adjustably mount the outer blade to said guide plates.
8. A centralizer (1, 101) as claimed in Claim 7, in which said slot is angled downwards
and radially outward so that when the main body is oriented with the longitudinal
axis (4) being substantially vertical for centralizing said tubular member (5) within
said bore (7), said radially outward movement of the outer blade (34, 134) is assisted
by gravity.
9. A centralizer (1, 101) as claimed in any preceding claim, in which the centralizer
further comprises a wedging member release means (13, 62, 78, 80) connectable to said
wedging member (36, 136), said release means retaining the wedging member in a first,
retracted position and preventing the wedging member moving in said longitudinal direction
under gravity.
10. A centralizer (1, 101) as claimed in Claim 9, when dependent from any one of Claims
5 to 8, in which the wedging member release means comprises a hole (78) in the wedging
member, a corresponding hole (62) in at least one of said guide plates and a removable
wedging member release pin (80) extending through said holes in the wedging member
and at least one of said guide plates.
11. A centralizer (1, 101) as claimed in any preceding claim, in which the centralizer
further comprises outer blade release means (60, 60' 72, 72', 74, 75) connectable
to the outer blade (34, 134), said outer blade release means retaining the outer blade
in a first, retracted position and preventing the wedging member moving in a longitudinal
direction under gravity.
12. A centralizer (1, 101) as claimed in Claim 11, in which the wedging member and the
outer blade are mounted between a pair of guide plates (32, 132), and the outer blade
release means comprises a hole (72, 72') in the outer blade, a corresponding hole
(60, 60') in at least one of the guide plates (32, 132) and a removable outer blade
release pin (74, 75) extending through said holes in the outer blade and at least
one of the guide plates.
13. A centralizer (1, 101) as claimed in Claim 5, in which the wedging member (36, 136)
and the outer blade (34, 134) are both slidably mounted between said pair of guide
plates (32, 132).
14. A centralizer (1, 101) as claimed in Claim 13, in which the wedging member comprises
a flat longitudinal edge (38) that is in sliding contact with an external surface
(20) of the main body (2, 102) and a second opposing radially outwards edge that includes
a series of said longitudinally extending ramp surfaces (42) said ramp surfaces being
separated by separating steps (44), and the outer blade (34, 134) comprises a radially
inwards edge having a series of inclined surfaces (52), said inclined surfaces being
separated by separating steps (54) that correspond and engage with said ramp surfaces
(42) and separating steps (44) of the wedging member (36, 136).
15. A method of using a centralizer (1, 101) to centralize a tubular member (5) within
a substantially vertical bore (7), the centralizer being as claimed in any one of
Claims 1 to 14, the method comprising the steps of:
- fixing the main body (2, 102) of the centralizer to the tubular member (5) to be
centralized;
- inserting the tubular member (5) into the bore (7), the bore being substantially
vertical and presenting a gap between the main body (2, 102) and the bore and the
abutments (18, 118) extending partially across said gap so that the centralizer is
free to move axially in said bore;
- orienting the tubular member so that the longitudinal axis (4) of the centralizer
is substantially vertical; and
- allowing the wedging member to automatically drop under its own weight relative
to the main body so that the wedging member (36, 136) moves between the main body
and the outer blade in said substantially longitudinal direction and said engagement
of said moving wedging member and said at least one ramp surface (42) thereby causing
the outer blade (34, 134) to move in said radially outwards direction into contact
with the bore to centralize the tubular member (5) within the bore (7), the movement
and subsequent engagement of the outer blade with the bore thereby being gravity-driven.
16. A method as claimed in Claim 15, when dependent from Claim 9, in which the method
comprises, prior to allowing the wedging member to automatically drop under its own
weight, the step of using the release means (13, 62, 78, 80) to retain said wedging
member (36, 136) in a retracted a first, retracted position and preventing the wedging
member moving in said longitudinal direction under gravity.
17. A method as claimed in Claim 15, when dependent from Claim 13, in which the wedging
member (36, 136) slides between said guide plates as the wedging member drops under
its own weight and the outer blade slides between said guide plates as the outer blade
moves radially outwards.
1. Zentriervorrichtung (1, 101), geeignet zum Zentrieren eines Rohrelements (5) innerhalb
einer im Wesentlichen vertikalen Bohrung (7), wobei die Zentriervorrichtung einen
Grundkörper (2, 102), der so eingerichtet ist, dass er um ein zu zentrierendes Rohrelement
(5) herum angebracht werden kann,
wobei der Grundkörper eine Längsachse (4) der Zentriervorrichtung definiert, und eine
Mehrzahl sich in Längsrichtung erstreckende Anlagen (18, 118) umfasst, welche um den
Grundkörper (2, 102) herum beabstandet voneinander angeordnet sind,
wobei jede Anlage sich zur Herstellung eines Anlagekontaktes mit der Bohrung in radialer
Richtung vom Grundkörper aus nach außen erstreckt und wobei wenigstens eine der Anlagen
einen Einstellmechanismus (3, 103, 34, 134, 36, 136, 42) zur Herstellung eines in
radialer Richtung einstellbaren Anlagekontaktes mit der Bohrung aufweist, wobei der
Einstellmechanismus ein in radialer Richtung bewegliches äußeres Anlageelement (34,
134) zum Herstellen des Anlagekontaktes, ein in Längsrichtung bewegliches Keilelement
(36, 136), das sich zwischen dem äußeren Anlageelement und dem Grundkörper (2, 102)
befindet, um das äußere Anlageelement in radialer Richtung in den Anlagekontakt hinein
zu bewegen, wenigstens eine Führung (3, 103) zum Führen der radialen Bewegung des
äußeren Anlageelements, und wenigstens eine sich in Längsrichtung erstreckende Rampenfläche
(42) umfasst,
wobei die Rampenfläche relativ zur Achse (4) geneigt ist, wobei:
- das äußere Anlageelement (34, 134) durch die wenigstens eine Führung (3, 103) auf
eine Bewegung in einer im Wesentlichen radialen Richtung eingeschränkt ist; und
- das Keilelement und das äußere Anlageelement beide relativ zum Grundkörper und zueinander
beweglich sind und das Keilelement zwischen dem äußeren Anlageelement und dem Grundkörper
(2, 102) im Wesentlichen auf eine Bewegung in Längsrichtung eingeschränkt ist, wobei
das Keilelement und die wenigstens eine Rampenfläche so konfiguriert sind, dass sie
miteinander derart zusammenwirken, dass bei Bewegung des Keilelements in Längsrichtung
das Keilelement bewirkt, dass sich das äußere Anlageelement in radialer Richtung bewegt,
dadurch gekennzeichnet,
dass die Anordnung des Keilelements (36, 136) zwischen dem Grundkörper (2, 102) und dem
äußeren Anlageelement (34, 134) derart ausgebildet ist, dass wenn der Grundkörper
so orientiert ist, dass die Längsachse (4) zum Zentrieren des Rohrelements (5) innerhalb
der Bohrung (7) im Wesentlichen vertikal orientiert ist, das Gewicht des Keilelements
genügt, um automatisch zu bewirken, dass das Keilelement relativ zum äußeren Anlageelement
und dem Grundkörper absinkt, wodurch das Keilelement sich im Gebrauchszustand zwischen
dem Grundkörper und dem äußeren Anlageelement im Wesentlichen in Längsrichtung unter
Schwerkrafteinfluss abwärts bewegt und das Zusammengreifen des sich bewegenden Keilelements
und der Rampenfläche bewirkt, dass das äußere Anlageelement sich in radialer Richtung
nach außen bewegt, um den Anlagekontakt herzustellen, wobei die Bewegung und das nachfolgende
Zusammengreifen des äußeren Anlageelements mit der Bohrung somit durch Schwerkraft
bewirkt ist.
2. Zentriervorrichtung (1, 101) nach Anspruch 1,
bei welcher das Keilelement (36, 136) und die Rampenfläche (42) zwischen ihnen Berührungsflächen
(42, 52) aufweisen, die die wenigstens eine Rampenfläche enthalten, wobei die Berührungsflächen
relativ zur Längsachse (4) geneigt sind, sodass die Bewegung des Keilelements (36,
136) in einer ersten Längsrichtung bewirkt, dass sich das äußere Anlageelement (34,
134) in einer radialen Richtung nach außen bewegt, während das Keilelement sich relativ
zur Rampenfläche bewegt, wobei es eine Mehrzahl von Paaren von den geneigten Berührungsflächen
gibt, wobei die Paare in Längsrichtung voneinander be-abstandet sind und durch sich
im Wesentlichen in radialer Richtung erstreckende Stufen in jeder der Berührungsflächen
getrennt sind.
3. Zentriervorrichtung (1, 101) nach Anspruch 2,
bei welcher die wenigstens eine Führung ein Paar Führungsplatten umfasst, und bei
welcher die Mehrzahl von Paaren der geneigten Berührungsflächen sowie die Mehrzahl
von Trennstufen zusammen mit dem Paar Führungsplatten dazu dienen, das Keilelement
am Grundkörper (2, 102) zu halten.
4. Zentriervorrichtung (1, 101) nach einem der vorigen Ansprüche,
bei welcher wenigstens entweder das Keilelement (36, 136) oder das äußere Anlageelement
(34, 134) ein Sicherungsmittel (85) umfasst, um die Bewegung des Keilelements in Längsrichtung,
in welcher das Keilelement eine radiale Einwärtsbewegung des äußeren Anlageelements
bewirkt oder erlaubt, zu verhindern, wobei das Sicherungsmittel auf einander gegenüberliegenden
Flächen (42, 52) zwischen dem Keilelement (36, 136) und der Rampenfläche angeordnet
ist, wobei die einander gegenüberliegenden Flächen mit einem Sägezahnprofil (85) so
texturiert sind, dass die einander gegenüberliegenden Flächen zusammengreifen, um
die Bewegung des Keilelements in derjenigen Längsrichtung, in welcher das Keilelement
verhindert oder ermöglicht, dass sich das äußere Anlageelement radial einwärts bewegt,
nicht aber die Bewegung in einer entgegengesetzten Längsrichtung verhindert.
5. Zentriervorrichtung (1, 101) nach Anspruch 1 oder Anspruch 2,
bei welcher die wenigstens eine Führung (3, 103) ein Paar Führungsplatten (32, 132)
umfasst, wobei die Führungsplatten sich in radialer Richtung vom Grundkörper (2, 102)
nach außen erstrecken, wobei das Keilelement und das äußere Anlageelement zwischen
dem Paar Führungsplatten montiert sind.
6. Zentriervorrichtung (1, 101) nach Anspruch 5,
bei welcher das äußere Anlageelement (34, 134) an dem Paar Führungsplatten (32, 132)
derart montiert ist, dass diese den Grad der radialen Bewegung des äußeren Anlageelements
aus einer zurückgezogenen Position, die dem Grundkörper (2, 102) am nächsten liegt,
zu einer ausgefahrenen Position begrenzt, die am weitesten vom Grundkörper entfernt
liegt.
7. Zentriervorrichtung (1, 101) nach Anspruch 6,
bei welcher das äußere Anlageelement (34, 134) einen Schlitz (82) aufweist, und ein
Stift (87), welcher vom Paar Führungsplatten (32, 132) gehalten wird, sich durch den
Schlitz erstreckt, um das äußere Anlageelement an den Führungsplatten einstellbar
zu montieren.
8. Zentriervorrichtung (1, 101) nach Anspruch 7,
bei welcher der Schlitz in Abwärtsrichtung und radial nach außen gewinkelt verläuft,
sodass, wenn der Grundkörper so orientiert ist, dass die Längsachse (4) im Wesentlichen
vertikal verläuft, um das Rohrelement (5) innerhalb der Bohrung (7) zu zentrieren,
die radiale Bewegung des äußeren Anlageelements (34, 134) nach außen durch die Schwerkraft
unterstützt wird.
9. Zentriervorrichtung (1, 101) nach einem der vorigen Ansprüche,
bei welcher die Zentriervorrichtung weiter ein Keilelementlösemittel (13, 62, 78,
80) umfasst, welches mit dem Keilelement (36, 136) verbindbar ist, wobei das Lösemittel
das Keilelement in einer ersten zurückgezogenen Position hält und verhindert, dass
sich das Keilelement unter Schwerkrafteinfluss in Längsrichtung bewegt.
10. Zentriervorrichtung (1, 101) nach Anspruch 9, sofern von einem der Ansprüche 5 - 8
abhängig,
bei welcher das Keilelementlösemittel ein Loch (78) im Keilelement, ein entsprechendes
Loch (62) in wenigstens einer der Führungsplatten und einen entfernbaren Keilelementlösestift
(80) umfasst, der sich durch die Löcher im Keilelement und in wenigstens einer der
Führungsplatten erstreckt.
11. Zentriervorrichtung (1, 101) nach einem der vorigen Ansprüche,
bei welcher die Zentriervorrichtung weiter ein Lösemittel (60, 60', 72, 72', 74, 75)
für das äußere Anlageelement umfasst, das mit dem äußeren Anlageelement (34, 134)
verbindbar ist, wobei das Lösemittel für das äußere Anlageelement das äußere Anlageelement
in einer ersten zurückgezogenen Position hält und verhindert, dass das Keilelement
sich unter Schwerkrafteinfluss in Längsrichtung bewegt.
12. Zentriervorrichtung (1, 101) nach Anspruch 11,
bei welcher das Keilelement und das äußere Anlageelement zwischen einem Paar Führungsplatten
(32, 132) montiert sind, und wobei das Lösemittel für das äußere Anlageelement ein
Loch (72, 72') im äußeren Anlageelement, ein entsprechendes Loch (60, 60') in wenigstens
einer der Führungsplatten (32, 132) sowie einen ent-fernbaren Lösestift (74, 75) für
das äußere Anlageelement umfasst, welcher sich durch die Löcher im äußeren Anlageelement
und in wenigstens einer der Führungsplatten erstreckt.
13. Zentriervorrichtung (1, 101) nach Anspruch 5,
bei welcher das Keilelement (36, 136) und das äußere Anlageelement (34, 134) beide
verschieblich zwischen dem Paar Führungsplatten (32, 132) montiert sind.
14. Zentriervorrichtung (1, 101) nach Anspruch 13,
bei welcher das Keilelement wenigstens eine flache Längskante (38), die sich in Gleitkontakt
mit einer Außenfläche (20) des Grundkörpers (2, 102) befindet, sowie eine radial weiter
außen gegenüberliegende Kante umfasst, die eine Reihe von den sich in Längsrichtung
erstreckenden Rampenflächen (42) umfasst, wobei die Rampenflächen durch Trennstufen
(44) voneinander getrennt sind, und wobei das äußere Anlageelement (34, 134) eine
in Radialrichtung weiter innen liegende Kante umfasst, welche eine Reihe von geneigten
Flächen (52) umfasst, wobei die geneigten Flächen durch Trennstufen (54) voneinander
getrennt sind, welche den Rampenflächen (42) und den Trennstufen (44) des Keilelements
(36, 136) zugeordnet sind und mit diesen zusammenwirken.
15. Verfahren zum Verwenden einer Zentriervorrichtung (1, 101) zur Zentrierung eines Rohrelements
(5) innerhalb einer im Wesentlichen vertikalen Bohrung (7), wobei die Zentriervorrichtung
nach einem der Ansprüche 1 - 14 ausgebildet ist, wobei das Verfahren die folgenden
Schritte umfasst:
- Fixieren des Grundkörpers (2, 102) der Zentriervorrichtung am zu zentrierenden Rohrelement
(5) ;
- Einführen des Rohrelements (50) in die Bohrung (7), wobei die Bohrung im Wesentlichen
vertikal verläuft und eine Lücke zwischen dem Grundkörper (2, 102) und der Bohrung
zulässt und die Anlagen (18, 118) sich zum Teil über die Lücke erstrecken, sodass
die Zentriervorrichtung sich in axialer Richtung frei in der Bohrung bewegen kann;
- Orientieren des Rohrelements derart, dass die Längsachse (4) der Zentriervorrichtung
im Wesentlichen vertikal verläuft; und
- Zulassen, dass das Keilelement unter seinem Eigengewicht automatisch relativ zum
Grundkörper absinkt, sodass sich das Keilelement (36, 136) zwischen dem Grundkörper
und dem äußeren Anlageelement im Wesentlichen in Längsrichtung bewegt und der Eingriff
des sich bewegenden Keilelements und der wenigstens einen Rampenfläche (42) dadurch
bewirkt, dass das äußere Anlageelement (34, 134) sich in Radialrichtung nach außen
in Kontakt mit der Bohrung bewegt, um das Rohrelement (5) innerhalb der Bohrung (7)
zu zentrieren, wobei die Bewegung und das nachfolgende Zusammengreifen des äußeren
Anlageelements mit der Bohrung dadurch durch Schwerkraft bewirkt sind.
16. Verfahren nach Anspruch 15, sofern abhängig von Anspruch 9,
wobei das Verfahren vor dem Zulassen des unter seinem Eigengewicht erfolgenden automatischen
Absinkens des Keilelements einen Schritt umfasst, bei welchem das Lösemittel (13,
62, 78, 80) eingesetzt wird, um das Keilelement (36, 136) in einer zurückgezogenen
ersten Position zu halten und zu verhindern, dass sich das Keilelement unter Schwerkrafteinfluss
in Längsrichtung bewegt.
17. Verfahren nach Anspruch 15, sofern abhängig von Anspruch 13,
bei welchem das Keilelement (36, 136) zwischen den Führungsplatten verschoben wird,
während das Keilelement unter seinem Eigengewicht absinkt, und das äußere Anlageelement
zwischen den Führungsplatten verschoben wird, während sich das äußere Anlageelement
radial nach außen bewegt.
1. Centreur (1, 101) adapté pour le centrage d'un élément tubulaire (5) à l'intérieur
d'un alésage sensiblement vertical (7), le centreur comprenant un corps principal
(2, 102) adapté pour pouvoir être raccordé autour d'un élément tubulaire (5) à centrer,
le corps principal définissant un axe longitudinal (4) du centreur, et une pluralité
de butées s'étendant longitudinalement (18, 118) et espacées autour du corps principal
(2, 102), chaque butée s'étendant radialement vers l'extérieur à partir du corps principal
pour réaliser un contact de butée avec ledit alésage et au moins l'une desdites butées
ayant un mécanisme d'ajustement (3, 103, 34, 134, 36, 136, 42) pour réaliser un contact
de butée radialement ajustable avec ledit alésage, ledit mécanisme d'ajustement comprenant
une lame externe radialement mobile (34, 134) pour réaliser ledit contact de butée,
un élément de calage longitudinalement mobile (36, 136) situé entre la lame externe
et le corps principal (2, 102) pour déplacer la lame externe radialement dans ledit
contact de butée, au moins une monture de guidage (3, 103) pour guider ledit mouvement
radial de la lame externe, et au moins une surface de rampe s'étendant longitudinalement
(42), ladite surface de rampe étant inclinée par rapport audit axe (4), dans lequel
:
- la lame externe (34, 134) est contrainte de se déplacer dans une direction sensiblement
radiale par ladite au moins une monture de guidage (3, 103) ; et
- l'élément de calage et la lame externe sont tous deux relativement mobiles par rapport
au corps principal et l'un par rapport à l'autre et l'élément de calage est contraint
entre la lame externe et le corps principal (2, 102) de se déplacer dans une direction
sensiblement longitudinale, l'élément de calage et ladite au moins une surface de
rampe étant configurés pour venir en prise l'un avec l'autre de manière à ce que,
lorsque l'élément de calage se déplace longitudinalement, l'élément de calage amène
la lame externe à se déplacer radialement,
caractérisé en ce que l'agencement de l'élément de calage (36, 136) entre le corps principal (2, 102) et
la lame externe (34, 134) est tel que, lorsque le corps principal est orienté avec
l'axe longitudinal (4) sensiblement vertical pour centrer ledit élément tubulaire
(5) à l'intérieur dudit alésage (7), le poids de l'élément de calage est suffisant
pour amener automatiquement l'élément de calage à tomber par rapport à la lame externe
et au corps principal, moyennant quoi, en utilisation, l'élément de calage se déplace
vers le bas entre le corps principal et la lame externe dans ladite direction sensiblement
longitudinale sous l'effet de la pesanteur et ladite mise en prise dudit élément de
calage mobile et de ladite surface de rampe amène la lame externe à se déplacer dans
ladite direction radialement vers l'extérieur pour réaliser ledit contact de butée,
le mouvement et la prise subséquente de la lame externe avec l'alésage étant ainsi
entraînés par pesanteur.
2. Centreur (1, 101) selon la revendication 1, dans lequel l'élément de calage (36, 136)
et ladite surface de rampe (42) ont entre eux des surfaces d'accouplement (42, 52)
incluant ladite au moins une surface de rampe, lesdites surfaces d'accouplement étant
inclinées par rapport audit axe longitudinal (4) de telle sorte que ledit mouvement
de l'élément de calage (36, 136) dans une première direction longitudinale amène ledit
mouvement de la lame externe (34, 134) dans une direction radialement vers l'extérieur
quand l'élément de calage se déplace par rapport à ladite surface de rampe, une pluralité
de paires desdites surfaces d'accouplement inclinées existant, lesdites paires étant
espacées longitudinalement et étant séparées par des paliers s'étendant sensiblement
radialement dans chacune desdites surfaces d'accouplement.
3. Centreur (1, 101) selon la revendication 2, dans lequel ladite au moins une monture
de guidage comprend une paire de plaques de guidage et ladite pluralité de paires
desdites surfaces d'accouplement inclinées et ladite pluralité de paliers de séparation,
conjointement avec ladite paire desdites plaques de guidage, servent à retenir l'élément
de calage sur le corps principal (2, 102).
4. Centreur (1, 101) selon une quelconque revendication précédente, dans lequel au moins
l'un de l'élément de calage (36, 136) et de la lame externe (34, 134) comprend un
moyen de fixation (85) pour empêcher le mouvement de l'élément de calage dans une
direction longitudinale dans laquelle l'élément de calage amène ou permet à la lame
externe de se déplacer radialement vers l'intérieur, ledit moyen de fixation étant
prévu sur des surfaces opposées (42, 52) entre l'élément de calage (36, 136) et la
surface de rampe, lesdites surfaces opposées étant texturées avec un profil en dents
de scie (85) de manière à ce que les surfaces opposées viennent en prise pour empêcher
le mouvement de l'élément de calage dans ladite direction longitudinale dans laquelle
l'élément de calage entraîne ou permet à la lame externe de se déplacer radialement
vers l'intérieur mais n'empêche pas le mouvement dans une direction longitudinale
opposée.
5. Centreur (1, 101) selon la revendication 1 ou la revendication 2, dans lequel ladite
au moins une monture de guidage (3, 103) comprend une paire de plaques de guidage
(32, 132), lesdites plaques de guidage s'étendant radialement vers l'extérieur à partir
du corps principal (2, 102), l'élément de calage et la lame externe étant montés entre
la paire de plaques de guidage.
6. Centreur (1, 101) selon la revendication 5, dans lequel la lame externe (34, 134)
est montée sur la paire de plaques de guidage (32, 132) de manière à limiter l'ampleur
du mouvement radial de la lame externe à partir d'une position rétractée, la plus
proche du corps principal (2, 102), jusqu'à une position déployée, la plus éloignée
du corps principal.
7. Centreur (1, 101) selon la revendication 6, dans lequel la lame externe (34, 134)
inclut une fente (82), et un ergot (87) porté par la paire de plaques de guidage (32,
132) s'étend à travers la fente de façon à monter de manière ajustable la lame externe
sur lesdites plaques de guidage.
8. Centreur (1, 101) selon la revendication 7, dans lequel ladite fente forme un angle
vers le bas et radialement vers l'extérieur de telle sorte que lorsque le corps principal
est orienté avec l'axe longitudinal (4) sensiblement vertical pour centrer ledit élément
tubulaire (5) à l'intérieur dudit alésage (7), ledit mouvement radialement vers l'extérieur
de la lame externe (34, 134) soit assisté par la pesanteur.
9. Centreur (1, 101) selon une quelconque revendication précédente, dans lequel le centreur
comprend en outre un moyen de libération d'élément de calage (13, 62, 78, 80) pouvant
être raccordé audit élément de calage (36, 136), ledit moyen de libération retenant
l'élément de calage dans une première position rétractée et empêchant l'élément de
calage de se déplacer dans ladite direction longitudinale sous l'effet de la pesanteur.
10. Centreur (1, 101) selon la revendication 9, lorsqu'elle est dépendante de l'une quelconque
des revendications 5 à 8, dans lequel le moyen de libération d'élément de calage comprend
un trou (78) dans l'élément de calage, un trou correspondant (62) dans au moins l'une
desdites plaques de guidage et un ergot de libération d'élément de calage rétractable
(80) s'étendant à travers lesdits trous dans l'élément de calage et au moins l'une
desdites plaques de guidage.
11. Centreur (1, 101) selon une quelconque revendication précédente, dans lequel le centreur
comprend en outre un moyen de libération de lame externe (60, 60' 72, 72', 74, 75)
pouvant être raccordé à la lame externe (34, 134), ledit moyen de libération de lame
externe retenant la lame externe dans une première position rétractée et empêchant
l'élément de calage de se déplacer dans une direction longitudinale sous l'effet de
la pesanteur.
12. Centreur (1, 101) selon la revendication 11, dans lequel l'élément de calage et la
lame externe sont montés entre une paire de plaques de guidage (32, 132), et le moyen
de libération de lame externe comprend un trou (72, 72') dans la lame externe, un
trou correspondant (60, 60') dans au moins l'une des plaques de guidage (32, 132)
et un ergot de libération de lame externe rétractable (74, 75) s'étendant à travers
lesdits trous dans la lame externe et au moins l'une des plaques de guidage.
13. Centreur (1,101) selon la revendication 5, dans lequel l'élément de calage (36, 136)
et la lame externe (34, 134) sont tous deux montés de manière à pouvoir coulisser
entre ladite paire de plaques de guidage (32, 132).
14. Centreur (1, 101) selon la revendication 13, dans lequel l'élément de calage comprend
un bord longitudinal plat (38) qui est en contact coulissant avec une surface externe
(20) du corps principal (2, 102) et un second bord opposé radialement vers l'extérieur
qui inclut une série de dites surfaces de rampe s'étendant longitudinalement (42),
lesdites surfaces de rampe étant séparées par des paliers de séparation (44), et la
lame externe (34, 134) comprend un bord radialement vers l'intérieur ayant une série
de surfaces inclinées (52), lesdites surfaces inclinées étant séparées par des paliers
de séparation (54) qui correspondent et viennent en prise avec lesdits surfaces de
rampe (42) et paliers de séparation (44) de l'élément de calage (36, 136).
15. Procédé d'utilisation d'un centreur (1, 101) pour centrer un élément tubulaire (5)
à l'intérieur d'un alésage sensiblement vertical (7), le centreur étant selon l'une
quelconque des revendications 1 à 14, le procédé comprenant les étapes suivantes :
- fixation du corps principal (2, 102) du centreur sur l'élément tubulaire (5) devant
être centré ;
- insertion de l'élément tubulaire (5) dans l'alésage (7), l'alésage étant sensiblement
vertical et présentant un espace entre le corps principal (2, 102) et l'alésage et
les butées (18, 118) s'étendant partiellement à travers ledit espace de telle sorte
que le centreur est libre de se déplacer axialement dans ledit alésage ;
- orientation de l'élément tubulaire de telle sorte que l'axe longitudinal (4) du
centreur est sensiblement vertical ; et
- le fait de laisser l'élément de calage tomber automatiquement sous son propre poids
par rapport au corps principal de telle sorte que l'élément de calage (36, 136) se
déplace entre le corps principal et la lame externe dans ladite direction sensiblement
longitudinale et ladite mise en prise dudit élément de calage mobile et de ladite
au moins une surface de rampe (42) amenant ainsi la lame externe (34, 134) à se déplacer
dans ladite direction radialement vers l'extérieur en contact avec l'alésage pour
centrer l'élément tubulaire (5) à l'intérieur de l'alésage (7), le mouvement et la
mise en prise subséquente de la lame externe avec l'alésage étant ainsi entraînés
par pesanteur.
16. Procédé selon la revendication 15, lorsqu'elle est dépendante de la revendication
9, dans lequel le procédé comprend, avant de permettre à l'élément de calage de tomber
automatiquement sous son propre poids, l'étape d'utilisation du moyen de libération
(13, 62, 78, 80) pour retenir ledit élément de calage (36, 136) dans une première
position rétractée et empêcher l'élément de calage de se déplacer dans ladite direction
longitudinale sous l'effet de la pesanteur.
17. Procédé selon la revendication 15, lorsqu'elle est dépendante de la revendication
13, dans lequel l'élément de calage (36, 136) coulisse entre lesdites plaques de guidage
quand l'élément de calage tombe sous son propre poids et la lame externe coulisse
entre lesdites plaques de guidage quand la lame externe se déplace radialement vers
l'extérieur.