TECHNICAL FIELD
[0001] The present invention relates to a packaging machine and to a wrapping method for
the production of a pack of tobacco articles.
[0002] The present invention finds advantageous application to a pack of cigarettes, to
which the following description will make explicit reference without the loss of generality.
PRIOR ART
[0003] A pack of cigarettes normally comprises an inner wrapping, which is formed by a group
of cigarettes wrapped in a wrap of metalized paper or heat sealable plastic material,
and an outer container which houses the inner wrapping and can be of a soft type (namely
formed by a flexible wrap which wraps the inner wrapping) or of a rigid type (namely
formed by a cardboard rigid blank and generally provided with a hinged lid).
[0004] A known packaging machine for the production of a pack of cigarettes, for example
as described in patent application
EP2366637A1, comprises a forming unit, which forms the group of cigarettes, a first wrapping
unit, which creates the inner wrapping around the group of cigarettes by folding a
wrap, a second wrapping unit, which creates the outer container around the inner wrapping
by folding a blank, and a feeding unit, which receives the inner wrapping from the
first wrapping unit in an input station and releases the inner wrapping to the second
wrapping unit in an output station. Normally, in the feeding unit, a collar is coupled
to the inner wrapping which subsequently will be glued on the inside of a rigid container
with hinged lid, which forms the outer container.
[0005] In a known packaging machine currently on the market a format change operation, to
modify the type of pack of cigarettes being made normally, takes a very long time
and requires the replacement of many components (hence it also entails a high cost).
In addition, in most known packaging machines currently on the market too radical
changes are not possible: for example, a known packaging machine currently on the
market which creates an unsealed inner wrapping cannot be changed to create a sealed
inner wrapping (and vice versa), or a known packaging machine currently on the market,
which folds a longitudinally developed blank around an inner wrapping cannot be changed
to fold a transversally developed blank around an inner wrapping.
DESCRIPTION OF THE INVENTION
[0006] The object of the present invention is to provide a packaging machine and a wrapping
method for the production of a pack of tobacco articles, which packaging machine and
wrapping method are free from the drawbacks described above and are, at the same time,
easy and inexpensive to manufacture.
[0007] According to the present invention a packaging machine and a wrapping method for
the production of a pack of tobacco articles, as claimed in the appended claims are
provided.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The present invention will now be described with reference to the accompanying drawings,
which illustrate some examples of non-limiting embodiments, wherein:
Figure 1 is a front perspective view and in a closed configuration of a pack of cigarettes
with hinged lid;
Figure 2 is a rear perspective view of the pack of cigarettes of Figure 1;
Figure 3 is a perspective view of a group of cigarettes contained in the pack of cigarettes
of Figure 1;
Figure 4 is a front perspective view of a sealed inner wrapping contained in the pack
of cigarettes of Figure 1;
Figure 5 is a rear perspective view of the sealed inner wrapping of Figure 4;
Figure 6 is a perspective view of a rigid reinforcement element surrounding the group
of cigarettes of Figure 3 inside the sealed inner wrapping of Figure 4;
Figure 7 is a plan view of a flat wrap, which is folded around the group of cigarettes
of Figure 3 to form the sealed inner wrapping of Figure 4;
Figure 8 is a front perspective view of an unsealed inner wrapping that can be contained
in the pack of cigarettes of Figure 2 as an alternative to the sealed inner wrapping
of Figure 4;
Figure 9 is a plan view of a flat wrap, which is folded around the group of cigarettes
of Figure 3 to form the unsealed inner wrapping of Figure 8;
Figure 10 is a blank, which is folded around the sealed inner wrapping of Figure 4
or around the unsealed inner wrapping of Figure 8 to form an outer container of the
pack of cigarettes of Figure 1;
Figure 11 is a collar that can be glued on the inside of the outer container of the
pack of cigarettes of Figure 1;
Figure 12 is a perspective view of a packaging machine designed to produce the pack
of cigarettes of Figure 1 containing, in a first operating configuration (illustrated
in Figure 12), the sealed inner wrapping of Figure 4 or, alternatively and in a second
operating configuration, the unsealed inner wrapping of Figure 8;
Figure 13 is a plan view of a feeding unit of the packaging machine of Figure 12 in
the second operating configuration for feeding the unsealed inner wrapping of Figure
8;
Figure 14 is a plan view of the feeding unit of Figure 13 in the first operating configuration
for feeding the sealed inner wrapping of Figure 4;
Figure 15 is a plan view of an alternative of the feeding unit of Figure 13 in the
first operating configuration for feeding the sealed inner wrapping of Figure 4;
Figure 16 is a plan view of the feeding unit of Figure 15 in the second operating
configuration for feeding the unsealed inner wrapping of Figure 8;
Figure 17 is a perspective view of the packaging machine of Figure 12 in the second
operating configuration to produce the unsealed inner wrapping of Figure 8;
Figure 18 is an enlarged view of a detail of the packaging machine of Figure 12 in
the first operating configuration to produce the sealed inner wrapping of Figure 4;
Figure 19 is an enlarged view of a detail of the packaging machine of Figure 17 in
the second operating configuration to produce the unsealed inner wrapping of Figure
8;
Figure 20 is a front perspective view and in a closed configuration of an alternative
embodiment of a pack of cigarettes with hinged lid;
Figure 21 is a front perspective view and in an open configuration of an outer container
of the pack of cigarettes of Figure 20;
Figure 22 is a blank which is folded around the sealed inner wrapping of Figure 4
or to the unsealed inner wrapping of Figure 8 to form the outer container of the pack
of cigarettes of Figure 20;
Figure 23 is a collar that can be glued on the inside the outer container of the pack
of cigarettes of Figure 20;
Figure 24 is a plan view of a feeding unit of the packaging machine of Figure 12 in
a third operating configuration to produce the pack of cigarettes of Figure 20.
PREFERRED EMBODIMENTS OF THE INVENTION
[0009] In Figures 1 and 2 number 1, denotes as a whole, a rigid pack of cigarettes. The
pack 1 of cigarettes comprises a cup-shaped outer container 2 made of cardboard or
rigid paperboard and an inner wrapping 3 (illustrated in Figures 4 and 5 or in Figure
8) which is housed inside the container 2 and encloses a parallelepiped shaped group
4 of cigarettes with filter (illustrated in Figure 3).
[0010] In the embodiment illustrated in Figures 4-7, the inner wrapping 3 is sealed and
has, at the top and in front, a pull-out opening 5 for the cigarettes closed by a
reusable closing label 6; the inner wrapping 3 is formed by using a heat-sealable
wrap 7 (illustrated in Figure 7), which has a rectangular shape, is folded around
the group 4 of cigarettes, and once folded is stabilized by means of heat sealing
(namely overlapping portions of the wrap 7 are connected one to the other in a secure
manner by means of heat sealing). Preferably (but not necessarily) around the group
4 of cigarettes a rigid reinforcement element (illustrated in Figure 6) is provided,
which is, then, located inside the inner wrapping 3 (namely it is completely surrounded
by the inner wrapping 3). In the alternative embodiment illustrated in Figures 8 and
9, the inner wrapping 3 is not sealed and is formed by folding a wrap 9 (illustrated
in Figure 9) of metalized paper around the group 4 of cigarettes; once folded, the
wrap 9 normally is not stabilized, namely, it is completely free from glue or sealing.
[0011] The outer container 2 of the pack 1 of cigarettes is obtained by folding a blank
10 (illustrated in Figure 10) around the inner wrapping 3 (of sealed type as illustrated
in Figures 4-7 or unsealed type as illustrated in Figures 8 and 9). According to a
possible embodiment, the pack 1 of cigarettes can comprise a collar 11 (illustrated
flat in Figure 11) which is fixed (normally by means of gluing) U-folded inside of
the outer container 2 so as to partially project outside of an upper open end and
engage a corresponding inner surface of a lid when the lid 4 itself is arranged in
a closing position. Generally, but not necessarily, the collar 11 is absent when the
inner wrapping 3 is sealed (and hence it is provided with the reinforcing element
8, which partly also performs the function of the collar 11, on the inside thereof)
and the collar 11 is present when inner wrapping 3 is unsealed.
[0012] In Figure 12, reference number 12 denotes as a whole an intermittent packaging machine
(namely actuated with an intermittent motion which provide a cyclic alternation of
motion steps and standstill steps), which is designed to produce the pack 1 of cigarettes.
The packaging machine 1 comprises a forming unit 13 of known type wherein the group
4 of cigarettes is formed, a wrapping unit 14 wherein the inner wrapping 3 is created
by folding the wrap 7 (so as to form the inner wrapping 3 of sealed type) around the
group 4 of cigarettes or by folding the wrap 9 (so as to form the inner wrapping 3
of unsealed type) around the group 4 of cigarettes, and a wrapping unit 15 of known
type wherein the outer container 2 is created by folding the blank 10 around the inner
wrapping 3. In addition, the packaging machine 1 comprises a feeding unit 16, which
connects one to the other the wrapping units 14 and 15, namely receives the inner
wrapping 3 from the wrapping unit 14 in an input station S1 and feeds the inner wrapping
3 to the wrapping unit 15 in an output station S2.
[0013] As illustrated in Figure 13, the feeding unit 16 comprises a horizontally arranged
feeding wheel 17 which is mounted so as to rotate (with intermittent motion) around
a vertical rotation axis 18 and supports a plurality of peripheral pockets 19, each
of which is designed to contain an inner wrapping 3. The rotation of the feeding wheel
17 around the rotation axis 18 moves each pocket 19 along a circular feeding path
P1, which starts from the input station S1, wherein the pocket 19 receives an inner
wrapping 3 (containing a group 4 of cigarettes) from the wrapping unit 14, and ends
in a transfer station S3, wherein the inner wrapping 3 is released.
As illustrated in Figure 13, the feeding unit 16 comprises a horizontally arranged
feeding wheel 20 which is mounted so as to rotate (with intermittent motion) around
a vertical rotation axis 21 (parallel to the rotation axis 18) and supports a plurality
of peripheral pockets 22, each of which is designed to contain an inner wrapping 3.
The rotation of the feeding wheel 20 around the rotation axis 21 moves each pocket
22 along a circular feeding path P2 that starts from the transfer station S3, wherein
the pocket 22 receives an inner wrapping 3 (containing a group 4 of cigarettes) from
a pocket 19 of the feeding wheel 17, and ends in the output station S2 where the inner
wrapping 3 is released to the wrapping unit 15.
[0014] According to a preferred embodiment illustrated in the accompanying figures, the
feeding unit 16 further comprises a feeding station S4 wherein a collar 11 is fed
to each pocket 19 of the feeding wheel 17 upstream of the input station S1 (namely
when the pocket 19 is still
"empty", i.e. without the inner wrapping 3) so that, in the input station S1, the inner wrapping
3 (containing a group 4 of cigarettes) by entering into the pocket 19 of the feeding
wheel 17 would couple to the collar 11, previously fed. Of course, in the transfer
station S3, each inner wrapping 3 (containing a group 4 of cigarettes) is transferred
from a pocket 19 of the feeding wheel 17 to a pocket 22 of the feeding wheel 20 together
with the corresponding collar 11. According to a possible embodiment, each collar
11 is "U"-folded in the feeding station S4 as it enters the pocket 19 of the feeding
wheel 17; alternatively, each collar 11 remains flat in the feeding station S4 and
is "U"-folded around the inner wrapping 3 (containing a group 4 of cigarettes) in
the input station S1 when the inner wrapping 3 enters the pocket 19 of the feeding
wheel 17, or each collar 11 remains flat in the feeding station S4 and in the input
station S1 and is "U"-folded around the inner wrapping 3 (containing a group 4 of
cigarettes) in the transfer station S3 when the inner wrapping 3 enters the pocket
22 of the feeding wheel 20.
[0015] In the transfer station S3, a transfer device 23 is arranged which transfers each
inner wrapping 3 (containing a group 4 of cigarettes) from the respective pocket 19
of the feeding wheel 17 to the respective pocket 22 of the feeding wheel 20. The transfer
device 23 is of a known type and can comprise, as an example, a pusher and a counter-pusher,
which are arranged on opposite sides of the inner wrapping 3, hold (clamp) the inner
wrapping 3 together by engaging two opposite faces of the inner wrapping 3 and move
vertically the inner wrapping 3 of the respective pocket 19 of the feeding wheel 17
to the respective pocket 22 of the feeding wheel 20. Obviously, the transfer station
S3 (and hence the corresponding transfer device 23) can only be arranged in an exchange
position A or B wherein a pocket 19 of the feeding wheel 17 is aligned (in particular,
vertically aligned in the embodiment illustrated in the attached figures) with a corresponding
pocket 22 of the feeding wheel 20. In the feeding unit 16 illustrated in Figures 13
and 14, it is evident that each pocket 19 of the feeding wheel 17 is aligned (in particular,
vertically aligned in the embodiment illustrated in the attached figures) with a corresponding
pocket 22 of the feeding wheel 20 in two different exchange positions A and B separated
and (relatively) apart one from the other; consequently, in the feeding unit 16 illustrated
in Figures 13 and 15, the transfer station S3 can be indifferently located in the
exchange position A (as illustrated in the alternative of Figure 14), or in the exchange
position B (as illustrated in the alternative of Figure 13).
[0016] In the feeding unit 16, the location of the transfer station S3 (and hence of the
corresponding transfer device 23) along the first feeding path P1 and along the second
feeding path P2 can be varied by changing the length of the first feeding path P1
and of the second feeding path P2, and in order to change the orientation imparted
to inner wrapping 3 (containing a group 4 of cigarettes) as it moves through the feeding
unit 16. When the transfer station S3 is located in the exchange position A (as illustrated
in the alternative of Figure 14), the group 4 of cigarettes contained in the inner
wrapping 3 has, in the input station S1, the filters oriented towards the inside of
the wrapping wheel 17 and has, in the output station S2, the filters oriented in front
relative to the feed direction along the feeding path P2; when the transfer station
S3 is located in the exchange position B (as illustrated in the alternative of Figure
13), the group 4 of cigarettes contained in the inner wrapping 3 has, in the input
station S1, the filters oriented towards the outside of the wrapping wheel 17 and
has, in the output station S2, the filters oriented in front relative to the feed
direction along the feeding path P2. It is thus apparent that by changing the placement
of the transfer station S3 between the exchange positions A and B, the length of the
feeding paths P1 and P2 varies, in order to change the orientation imparted to the
inner wrapping 3 (containing a group 4 of cigarettes) as it moves through the feeding
unit 16: in fact, by changing the position of the transfer station S3 between the
exchange positions A and B, the inner wrapping 3 (containing a group 4 of cigarettes)
undergoes a rotation of 180° at the output station S2 (that is, in the output station
S2 there are two different directions rotated one relative to the other of 180°).
[0017] Obviously, the displacement of the transfer station S3 between the exchange positions
A and B occurs when the packaging machine 12 is stopped, usually following a change
of format operation during which the packaging machine 12 is changed so as to produce
a different type of pack 1 of cigarettes (as will be better explained hereinafter).
[0018] According to a possible embodiment, the same transfer device 23 can be moved between
the exchange position A and the exchange position B to subsequently move the transfer
station S3 between positions A and B; in other words, the feeding unit 16 comprises
a single transfer device 23 which is alternately placed in the exchange position A
or in the exchange position B. According to an alternative embodiment, the feeding
unit 16 comprises two transfer devices 23 which can be used alternatively and are
arranged respectively in the exchange position A and in the exchange position B; in
this embodiment, the change in the placement of the transfer station S3 may also occur
with the packaging machine 12 in motion (namely, operating), since it does not require
any physical modification to the feeding unit 16 (it is sufficient to disable the
transfer device 23 previously active and activate the other transfer device 23).
[0019] In the embodiment illustrated in the accompanying figures, the feeding wheel 17 partially
overlaps the other feeding wheel 20 so that in each exchange position A and B the
pocket 19 of the feeding wheel 17 overlaps and is aligned with the pocket 22 of the
feeding wheel 20. In the embodiment illustrated in the accompanying figures, the feeding
wheel 17 is partially arranged above the feeding wheel 20 (therefore, the transfer
of the inner wrappings 3 in the exchange positions A and B takes place from top to
bottom), but according to a different and perfectly equivalent embodiment, the feeding
wheel 17 can be partially arranged under the feeding wheel 20 (therefore, the transfer
of the inner wrappings 3 in the exchange positions A and B takes place from bottom
to top).
[0020] In the embodiment illustrated in Figures 13 and 14, in the feeding wheel 17 each
pocket 19 is oriented in a radial manner relative to the corresponding rotation axis
18 and in the other feeding wheel 20 each pocket 22 is oriented in a tangential manner
relative to the corresponding rotation axis 21; according to a different and perfectly
equivalent embodiment, the pocket 19 is oriented in a tangential manner relative to
the corresponding rotation axis 18 and in the other feeding wheel 20 each pocket 22
is oriented in a radial manner relative to the corresponding rotation axis 21. In
particular, each pocket 19 and 22 has a rectangular section having a longer side and
a shorter side (thus reproducing the shape of the inner wrappings 3): in the feeding
wheel 17 each pocket 19 is oriented in a radial manner relative to the corresponding
rotation axis 18 and therefore, the longer side of each pocket 19 is oriented in a
radial manner relative to the corresponding rotation axis 18, whereas in the feeding
wheel 20 each pocket 22 is oriented in a tangential manner relative to the corresponding
rotation axis 21 and therefore the longer side of each pocket 22 is oriented in a
tangential manner relative to the corresponding rotation axis 21.
[0021] As mentioned above, in the embodiment illustrated in Figures 13 and 14, a pocket
19 of the feeding wheel 17 overlaps and is aligned with a pocket 22 of the feeding
wheel 20 in two separate and distinct exchange positions A and B; therefore, the transfer
station S3 can be indifferently located in both the exchange positions A and B without
making any change to the feeding wheels 17 and 20. In the different embodiment illustrated
in Figures 15 and 16, a pocket 19 of the feeding wheel 17 overlaps and is aligned
with a pocket 22 of the feeding wheel 20 in a single exchange position and then, to
change the location of the transfer station S3 along the feeding path P1, it is necessary
to move the feeding wheel 17 relative to the feeding wheel 20. In other words, the
feeding wheel 17 is mounted movable to change its position relative to the other feeding
wheel 20 (which, instead, is always in the same position) in order to change the position
of the transfer station S3 along its own feeding path P1 (while the feeding path P2
remains unchanged); according to a different and perfectly equivalent embodiment,
the feeding wheel 20 is mounted movable so as to change its relative position with
respect to the other feeding wheel 17 (which is always in the same position) in order
to change the position of the transfer station S3 along its own feeding path P2 (while
the feeding path P1 remains unchanged).
[0022] It should be noted that from the operating configuration illustrated in Figure 15
to the operating configuration illustrated in Figure 16, the feeding wheel 20 is always
in the same position (namely, its rotation axis 21 has not been displaced), whereas
from the operating configuration illustrated in Figure 15 to the operating configuration
illustrated in Figure 16, the feeding wheel 17 has been displaced relative to the
feeding wheel 20 (and therefore relative to the frame 24 of the packaging machine
12); consequently, from the operating configuration illustrated in Figure 15 to the
operating configuration illustrated in Figure 16, the feeding path P2 has remained
the same whereas the path P1 has been considerably shortened. It is also important
to note that from the operating configuration illustrated in Figure 15 to the operating
configuration illustrated in Figure 16, the position of the input station S1 and the
position of the transfer station S3 relative to the frame 24 of the packaging machine
12 remains unchanged (that is, the input station S1 and the transfer station S3 are
arranged in fixed position in the frame 24 of the packaging machine 12); in other
words, the movement of the feeding wheel 17 relative to the frame 24 of the packaging
machine 12 causes a relative displacement of the feeding wheel 17 with respect to
the feeding wheel 20, with respect to the input station S1, and with respect to the
transfer station S3. In summary, the movement of the movable feeding wheel 17 does
not change the position of the input station S1, the position of the output station
S2, and the position of the transfer station S3 with respect to the frame 24 of the
packaging machine 12.
[0023] According to the embodiment illustrated in the accompanying figures, the movable
feeding wheel 17 is designed to translate perpendicular to its own rotation axis 18
along a straight and horizontal displacement direction D. According to a possible
(but not binding) embodiment, a slide is provided, which is mounted so as to slide
along a fixed guide and supports at least one bearing wherein a shaft of the movable
feeding wheel 17 is mounted in a rotary manner.
[0024] In the embodiment illustrated in Figures 13-16, the two feeding wheels 17 and 20
have the same number of pockets 19 and 22 and in particular eight pockets 19 and 22;
according to other, and perfectly equivalent, embodiments not illustrated, the two
feeding wheels 17 and 20 have the same number of pockets 19 and 22 and said number
is different from eight (e.g. ten or twelve pockets 19 and 22) or the two feeding
wheels 17 and 20 have a different number of pockets 19 and 22 (e.g. nine and twelve
pockets 19 and 22, twelve and six pockets 19 and 22, eight and sixteen pockets 19
and 22).
[0025] As illustrated in Figure 12, the forming unit 13 comprises a hopper 25 provided with
a plurality of mouths from which the groups 4 of cigarettes are cyclically extracted;
in front of the hopper 25 a belt forming conveyor 26 is provided, which supports a
plurality of forming pockets 27, each of which receives a corresponding group 4 of
cigarettes from a mouth of the hopper 25.
[0026] The wrapping unit 14 comprises a transfer wheel 28 which rotates by steps around
a horizontal rotation axis and is provided with a plurality of transfer pockets 29,
each of which receives a corresponding group 4 of cigarettes from a forming pocket
27 of the forming conveyor 26. According to a possible (but not binding) embodiment,
in the transfer pockets 29 of the transfer wheel 28 the reinforcing elements 8 (obviously
when provided) are coupled to the corresponding groups 4 of cigarettes.
[0027] The wrapping unit 14 comprises a wrapping wheel 30, which rotates by steps around
a vertical rotation axis and is provided with a plurality of wrapping pockets 31,
each of which receives a corresponding group 4 of cigarettes from a transfer pocket
29 of the transfer wheel 28 together with a wrap 7 which is "U"-folded around the
group 4 of cigarettes as it enters the wrapping pocket 31. The wrapping wheel 30 feeds
the groups 4 of cigarettes along an initial and semi-circular segment of a wrapping
path P3 wherein each wrap 7 is folded and stabilized around a corresponding group
4 of cigarettes so as to form a sealed inner wrapping 3. Between the transfer wheel
28 and the wrapping wheel 30 a feed conveyor 32 is interposed, which vertically feeds
the flat wraps 7 so as to interpose each wrap 7 between a transfer pocket 29 of the
transfer wheel 28 and a corresponding wrapping pocket 31 of the wrapping wheel 30.
While a group 4 of cigarettes is contained in a wrapping pocket 31 of the wrapping
wheel 30, the corresponding wrap 7 is folded so as to assume a tubular shape (having
two opposite open ends) and subsequently the tubular shape of the wrap 7 is stabilized
by performing a cross heat-sealing.
[0028] The wrapping unit 14 comprises a straight wrapping conveyor 33 which receives the
groups 4 of cigarettes partially wrapped in the corresponding wraps 7 from the wrapping
pockets 31 of the wrapping wheel 30 and feeds the groups 4 of cigarettes along a final
and straight segment of the wrapping path P3 along which the folding of each wrap
7 is completed so as to complete the creating of the corresponding inner wrapping
3; in particular, along the final and straight segment of the wrapping path P3, the
two open ends of each tubular wrap are closed and therefore the corresponding inner
wrapping 3 is stabilized by performing a pair of longitudinal heat-sealing opposite
one to the other.
[0029] Finally, the wrapping unit 14 comprises a transfer wheel 34 which rotates by steps
around a horizontal rotation axis and is provided with a plurality of transfer pockets
35, each of which receives a corresponding inner wrapping 3 from the straight wrapping
conveyor 33 in a transfer station S5, and feeds the inner wrapping 3 to a corresponding
pocket 19 of the feeding wheel 17 of the feeding unit 16 in the input station S1.
[0030] The wrapping unit 15 comprises a wrapping wheel 36, which rotates by steps around
a horizontal rotation axis and is provided with a plurality of wrapping pockets 37,
each of which receives a corresponding inner wrapping 3 from a pocket 22 of the feeding
wheel 20 in the output station S2 together with a blank 10 which is "U"-folded around
the inner wrapping 3 as it enters the wrapping pocket 37. Between the feeding wheel
20 of the feeding unit 16 and the wrapping wheel 36, of the wrapping unit 15 a feeding
conveyor 38 is arranged, which horizontally feeds the blanks 10 so as to interpose
each blank 10 between a pocket 22 of the feeding wheel 20 and a corresponding wrapping
pocket 37 of the wrapping wheel 36.
[0031] In Figure 12 the packaging machine 12 is illustrated, in a first operating configuration
designed to produce the pack 1 of cigarettes illustrated in Figures 1 and 2 and containing
the sealed inner wrapping 3 illustrated in Figures 4 and 5. In the first operating
configuration illustrated in Figure 12, the feeding unit 16 is arranged as illustrated
in Figure 14 or as illustrated in Figure 15 so as to receive, in the input station
S1, the inner wrappings 3 (containing the respective groups 4 of cigarettes) with
the filters arranged in front.
[0032] In Figure 17 the packaging machine 12 is illustrated, in a second operating configuration
designed to produce the pack 1 of cigarettes illustrated in Figures 1 and 2 and containing
the unsealed inner wrapping 3 illustrated in Figure 8. In the second operating configuration
illustrated in Figure 17, the feeding unit 16 is arranged as illustrated in Figure
13 or as in Figure 16 so as to receive, in the input station S1, the inner wrappings
3 (containing the respective groups 4 of cigarettes) with the filters arranged in
the back.
[0033] In the second operating configuration illustrated in Figure 17, the forming unit
13 is unchanged with respect to the first operating configuration illustrated in Figure
17; in other words, when changing from the first operating configuration illustrated
in Figure 12 to the second operating configuration illustrated in Figure 17 (and vice
versa), the forming unit 13 is not subjected to any change.
[0034] In the second operating configuration illustrated in Figure 17, the wrapping unit
14 is changed as the vertical rotation axis wrapping wheel 30 is no longer used and
is replaced by a wrapping wheel 39 rotating by steps around a horizontal rotation
axis and is provided with a plurality of wrapping pockets 40, each of which receives
a corresponding group 4 of cigarettes from a transfer pocket 29 of the transfer wheel
28 together with a wrap 9 which is "U"-folded around the group 4 of cigarettes as
it enters the wrapping pocket 40. The wrapping wheel 39 feeds the groups 4 of cigarettes
along an initial and semi-circular segment of a wrapping path P4 wherein, each wrap
7 is folded around a corresponding group 4 of cigarettes so as to form an unsealed
inner wrapping 3. Between the transfer wheel 28 and the wrapping wheel 39 the feed
conveyor 32 is always interposed, which vertically feeds the wraps 9 so as to interpose
each wrap 9 between a transfer pocket 29 of the transfer wheel 28 and a corresponding
wrapping pocket 40 of the wrapping wheel 39. While a group 4 of cigarettes is contained
in a wrapping pocket 40 of the wrapping wheel 39, the corresponding wrap 9 is folded
to assume a tubular shape (having two opposite open ends).
[0035] In the second operating configuration illustrated in Figure 17, the wrapping unit
14 is changed as the straight wrapping conveyor 33 (which, for clarity, is not illustrated
in Figure 17) is no longer used and is replaced by another straight wrapping conveyor
41, which receives the groups 4 of cigarettes partially wrapped in the corresponding
wraps 9 from the wrapping pockets 40 of the wrapping wheel 39 and feeds the groups
4 of cigarettes along a final and straight segment of the wrapping path P4 along which
the folding of each wrap 9 is completed so as to complete the creating of the corresponding
inner wrapping 3; in particular, along the straight segment of the wrapping path P4,
the two open ends of each tubular wrap are closed. At the end of the straight wrapping
conveyor 41, the inner wrappings 3 are transferred to corresponding transfer pockets
35 of the transfer wheel 34 in a transfer station S6 (different and separated from
the transfer station S5, at the end of the straight wrapping conveyor 33).
[0036] In other words, in moving from the first operating configuration illustrated in Figure
12 to the second operating configuration illustrated in Figure 17 (and vice versa),
the vertical rotation axis wrapping wheel 30 is replaced by the horizontal axis wrapping
wheel 39 and the straight wrapping conveyor 33 is replaced by the straight wrapping
conveyor 41.
[0037] As better illustrated in Figures 18 and 19, the two straight wrapping conveyors 33
and 41 are arranged in different positions, namely they are parallel to and spaced
apart one with the other, and therefore are side by side one from the other; consequently,
the two straight wrapping conveyors 33 and 41 can
"coexist", namely, remain both in the corresponding operating positions without interfering
one with respect to the other. Consequently, according to a preferred embodiment,
the two straight wrapping conveyors 33 and 41 are mounted in a fixed position on the
frame 24 of the packaging machine 12 and remain both mounted in the corresponding
operating positions in the first operating configuration and in the second operating
configuration (obviously in the first operating configuration only the straight wrapping
conveyor 33 receives the groups 4 of cigarettes from the wrapping wheel 30, whereas
in the second operating configuration only the straight wrapping conveyor 41 receives
the groups 4 of cigarettes from the wrapping wheel 39) .
[0038] As better illustrated in Figures 18 and 19, the two wrapping wheels 30 and 39 are
substantially in the same position and hence it is evident that the two wrapping wheels
30 and 39 cannot
"coexist", namely, remain both in the corresponding operating positions without interfering
one with respect to the other; consequently, the wrapping wheels 30 and 39 are mounted
in a movable manner so as to translate relative to the frame 24 of the packaging machine
12 between an operating position, taken when using its own straight wrapping conveyor
33 or 41, and a rest position, taken when the other straight wrapping conveyor 41
or 33 is used. Each wrapping wheel 30 and 39 translates along a linear movement direction
between the operating position and the rest position. In particular, in Figure 18
(first operating configuration) the wrapping wheel 30 is arranged in the operating
position while the wrapping wheel 39 is in the rest position, whereas in Figure 19
(second operating configuration) the wrapping wheel 30 is arranged in the rest position
while the wrapping wheel 39 is arranged in the operating position.
[0039] According to the embodiment illustrated in the accompanying figures, the wrapping
wheel 30 is mounted on a support 42, which is mounted movable on the frame 24 of the
packaging machine 12 so as to translate vertically relative to the frame 24 itself
(therefore parallel to the rotation axis of the wrapping wheel 30); similarly, the
wrapping wheel 39 is mounted on a support 43 which is mounted movable on the frame
24 of the packaging machine 12 to translate horizontally relative to the frame 24
(therefore perpendicular to the rotation axis of the wrapping wheel 39). According
to the embodiment illustrated in the accompanying figures, the frame 24 of the packaging
machine 12 has a parking compartment 44, inside of which the wrapping wheel 39 is
arranged in the rest position (as illustrated in Figures 12 and 18).
[0040] The wrapping wheel 30 and the straight wrapping conveyor 33, together, form a first
wrapping conveyor, which receives a group 4 of tobacco articles from the forming unit
13 and feeds the group 4 of tobacco articles along the wrapping path P3 so as to create
a first type of folding of the wrap 7 in order to form a sealed inner wrapping 3.
Similarly, the wrapping wheel 39 and the straight wrapping conveyor 41, together,
form a second wrapping conveyor, which receives a group 4 of tobacco articles from
the forming unit 13 and feeds the group 4 of tobacco articles along the wrapping path
P4 so as to create a second type of folding of the wrap 9 in order to form an unsealed
inner wrapping 3. The second wrapping conveyor (formed by the wrapping wheel 39 and
by the straight wrapping conveyor 41) is arranged close to the first wrapping conveyor
(formed by the wrapping wheel 30 and by the straight wrapping conveyor 33) and can
be used as an alternative to the first wrapping conveyor.
[0041] It is important to note that in the first operating configuration illustrated in
Figures 12 and 18, the vertical rotation axis wrapping wheel 30 imparts a change in
orientation to the groups 4 of cigarettes, namely, upstream of the wrapping wheel
30 (thus exiting from the hopper 25) the groups 4 of cigarettes have the filters in
the back whereas downstream of the packing wheel 30 the groups 4 of cigarettes have
the filters in front (as illustrated in Figures 14 and 15); instead, the horizontal
rotation axis wrapping wheel 39 does not imparts any change in orientation to the
groups 4 of cigarettes, namely upstream of the wrapping wheel 39 (thus exiting from
the hopper 25), and downstream of the wrapping wheel 39, the groups 4 of cigarettes
have always the filters in the back (as illustrated in Figures 13 and 16). Consequently,
in the input station S1, the groups 4 of cigarettes (contained in the inner wrappings
3) change their orientation by changing the operating configuration of the packaging
machine 12; with the methods described above, when changing the operating configuration
of the packaging machine 12 the feeding unit 16 is also changed, by changing the position
of the transfer station S3 so that in the output station S2 the groups 4 of cigarettes
(contained in the inner wrappers 3) have always the same orientation.
[0042] Between the first operating configuration illustrated in Figures 12 and 18 and the
second operating configuration illustrated in Figures 17 and 19, the type of inner
wrapping 3 produced is changed (sealed inner wrapping 3 in the first operating configuration
and unsealed inner wrapping 3 in the second operating configuration) while the outer
container 2 remains substantially unchanged (obviously the graphics and/or dimensions
of the outer container 2 can change, but its shape remains the same). The packaging
machine 12 is further designed to assume a third operating configuration wherein the
type of outer container 2 is changed: instead of creating the conventional outer container
2 illustrated in Figures 1 and 2, the outer container 2 referred to as
"zippo", illustrated in Figures 20 and 21, is created. In order to create the conventional
outer container 2 illustrated in Figures 1 and 2, a longitudinally developed blank
10 (illustrated, for example, in Figure 10) and a traditional small-size collar 11
(illustrated, for example, in Figure 11) are used; whereas, to create the
"zippo" outer container 2 illustrated in Figures 20 and 21 a transversally developed blank
45 (illustrated, for example, in Figure 23) and an unfolded large-size collar 46 (illustrated,
for example, in Figure 23) are used.
[0043] In the third operating configuration of the packaging machine 12, the feeding unit
16 illustrated in Figures 13 and 14 is changed as illustrated in Figure 24 by replacing
the feeding wheel 20, having the pockets 22 oriented in a tangential manner relative
to the corresponding rotation axis 21, with an similar feeding wheel 20 having the
pockets 22 oriented in a radial manner relative to the corresponding axis 21; said
change of orientation of the pockets 22 of the feeding wheel 20 is necessary in order
not to rotate the entire wrapping wheel 36 of the wrapping unit 15 which can remain
in the same identical position (obviously it is necessary to replace the wrapping
pockets 37 of the wrapping wheel 36 and the folding devices associated with the wrapping
wheel 36, but the position of wrapping wheel 36 remains unchanged). In other words,
the blank 10 has a longitudinal development whereas the blank 45 has a transversal
development (namely, the blanks 10 and 45 have developments perpendicular one to the
other), therefore in order to fold the blanks 10 and 45 in the same type of wrapping
wheel 36 (i.e. without changing the position and orientation of the wrapping wheel
36) it is necessary to rotate the inner wrapping 3 (containing a group 4 of cigarettes)
by 90° as it enters into the wrapping wheel 36 (namely, in the output station S2 of
the feeding unit 16); said 90° rotation of inner wrapping 3 (containing a group 4
of cigarettes) in the output station S2 of the feeding unit 16 is obtained by replacing
the pockets 22 oriented in a tangential manner relative to the corresponding rotation
axis 21 with pockets 22 oriented in a radial manner relative to the corresponding
rotation axis 21.
[0044] In order not to modify the position of the input station S1 (which would also have
an impact on the wrapping unit 14), the central drum of the feeding wheel 17 is replaced
with another central drum with different diameter (particularly of smaller diameter)
and always having the pockets 19 oriented in a radial manner; this replacement of
the central drum of the feeding wheel 17 entails a translation of the rotation axis
18 of the feeding wheel 17 (hence, as described above a slide is provided, which supports
at least one bearing wherein a shaft of the feeding wheel 17 is mounted in a rotary
manner).
[0045] Also in the third operating configuration, the feeding unit 16 comprises feeding
station S4, wherein a collar 46 is fed to each pocket 19 of the feeding wheel 17 upstream
of the input station S1 (namely, when pocket 19 is still
"empty", i.e. without the inner wrapping 3) so that in the input station S1 the inner wrapping
3 (containing a group 4 of cigarettes) by entering into the pocket 19 of the feeding
wheel 17 couples with the previously fed collar 46.
[0046] The feeding unit 16 in the first operating configuration (illustrated in Figure 13)
and in the second operating configuration (illustrated in Figure 14) comprises the
feeding wheel 17, wherein each pocket 19 is oriented in a radial manner relative to
the corresponding rotation axis 18 and the feeding wheel 20, wherein each pocket 22,
is oriented in a tangential manner relative to the corresponding rotation axis 21
so as to change the orientation of the inner wrappings 3 (containing respective groups
of 4 cigarettes) as it moves through the feeding unit 16; namely, the inner wrappings
3 (containing respective groups 4 of cigarettes) enter with a radial orientation in
the input station S1 and exit with a tangential orientation in the output station
S2. As mentioned above, the first operating configuration (illustrated in Figure 13)
and the second operating configuration (illustrated in Figure 14) are used with the
longitudinally developed blank 10.
[0047] Instead, the feeding unit 16 in the third operating configuration (illustrated in
Figure 24) comprises the feeding wheel 17, wherein each pocket 19 is oriented in a
radial manner relative to the corresponding rotation axis 18, and the feeding wheel
20, wherein each pocket 22 is oriented in a radial manner relative to the corresponding
rotation axis 21 so as not to change the orientation of the inner wrappings 3 (containing
respective groups 4 cigarettes) as they move through the feeding unit 16; the inner
wrappings 3 (containing respective groups 4 of cigarettes) enter with a radial orientation
in the input station S1 and exit with a radial orientation in the output station S2.
As mentioned above, the third operating configuration (illustrated in Figure 24) is
used with the transversally developed blank 45. According to a different (and perfectly
equivalent) embodiment not illustrated, the feeding unit 16 in the third operating
configuration comprises the feeding wheel 17, wherein each pocket 19 is oriented in
a tangential manner relative to the corresponding rotation axis 18 and the feeding
wheel 20, in each pocket 22, is oriented in a tangential manner relative to the corresponding
rotation axis 21 so as not to change the orientation of the inner wrappings 3 (containing
respective groups 4 of cigarettes) as it moves through the feeding unit 16; the inner
wrappings 3 (containing respective groups 4 of cigarettes) enter with a tangential
orientation in the input station S1 and exit with a tangential orientation in the
output station S2.
[0048] In the embodiments illustrated in the attached figures, the longitudinal and transverse
edges of the outer container 2 are straight; alternatively, the longitudinal and/or
transverse edges of the outer container 2 may be rounded or bevelled.
In the embodiments illustrated in the attached figures, the pack 1 of cigarettes contains
a group 4 of cigarettes; alternatively, the pack 1 of cigarettes can contain any other
kind of tobacco article such as cigar, electrical or electronic cigarettes (namely,
cigarettes which generate an aerosol without combustion), cartridges and refills for
electronic cigarettes, next-generation cigarettes.
[0049] The packaging machine 12 described above has numerous advantages.
[0050] First, the packaging machine 12 described above allows to change in a particularly
rapid manner its operating configuration to create a sealed inner wrapping 3 (first
operating configuration illustrated in Figure 12) or to create an unsealed inner wrapping
3 (second operating configuration illustrated in Figure 17). In said respect, it is
important to note that the above-described packaging machine 12 can be designed from
the beginning to produce both a sealed inner wrapping 3 and an unsealed inner wrapping
3 (namely, it can comprise, from the beginning, both the wrapping wheel 30 and the
straight wrapping conveyor 33 and the wrapping wheel 39 and the straight wrapping
conveyor 41), the above-described packaging machine 12 can be designed to produce
only a sealed inner wrapping 3 (namely, it can comprise, from the beginning, the wrapping
wheel 30 and the straight wrapping conveyor 33 but not the wrapping wheel 39 and the
straight wrapping conveyor 41) and being integrated, subsequently, to produce an unsealed
inner wrapping 3, or the packaging machine 12 described above can be designed to produce
only an unsealed inner wrapping 3 (namely, it can comprise, from the beginning, the
wrapping wheel 39 and the straight wrapping conveyor 41 but not the wrapping wheel
30 and the straight wrapping conveyor 33) and being integrated, subsequently, to produce
a sealed inner wrapping 3.
[0051] The packaging machine 12 described above allows to change in a particularly rapid
manner its operating configuration also to create a conventional outer container (of
the type illustrated in Figures 1 and 2 - first and second operating configuration
illustrated in Figures 12 and 17) or a
"zippo" outer container (of the type illustrated in Figures 20 and 21 - third operating configuration
illustrated in Figure 24).
[0052] Furthermore, the packaging machine 12 described above is relatively inexpensive,
since a limited number of components are changed between the various operating configurations.
[0053] Finally, the packaging machine 12 described above is particularly compact considering
that it allows to create, with few modifications, packs 1 of cigarettes substantially
different one from the other.
1. A packaging machine (12) for the production of a pack (1) of tobacco articles comprising
an inner wrapping (3) containing a group (4) of tobacco articles and an outer container
(2), which houses the inner wrapping (3); the packaging machine (12) comprises:
a first wrapping unit (14) for creating the inner wrapping (3) around the group (4)
of tobacco articles by folding a wrap (7; 9) ;
a second wrapping unit (15) for creating the outer container (2) around the inner
wrapping (3) by folding a blank (10; 45); and a feeding unit (16) for receiving the
inner wrapping (3) from the first wrapping unit (14) in an input station (S1) and
releasing the inner wrapping (3) to the second wrapping unit (15) in an output station
(S2);
wherein the feeding unit (16) comprises: a first feeding wheel (17), which rotates
around a first rotation axis (18) and supports at least one first pocket (19), which
advances along a first feeding path (P1) and receives the inner wrapping (3) in the
input station (S1); a second feeding wheel (20), which rotates around a second rotation
axis (21) and supports at least one second pocket (22), which advances along a second
feeding path (P2) and releases the inner wrapping (3) in the output station (S2);
and a transfer device (23), which is arranged in a transfer station (S3) and transfers
the inner wrapping (3) from the first pocket (19) to the second pocket (22); and
wherein each first pocket (19) and each second pocket (22) has a rectangular section
having a longer side and a shorter side; the packaging machine (12) is characterized in that:
if the blank (10) has a longitudinal development, in a feeding wheel (17; 20), the
pocket (19; 22) is oriented in a radial manner relative to the corresponding rotation
axis (18; 21), namely the longer side of the pocket (19; 22) is oriented in a radial
manner relative to the corresponding rotation axis (18; 21), and, in the other feeding
wheel (17; 20) the pocket (19; 22) is oriented in a tangential manner relative to
the corresponding rotation axis (18; 21), namely the longer side of the pocket (19;
22) is oriented in a tangential manner relative to the corresponding rotation axis
(18; 21), so as to change the orientation of the group (4) of tobacco articles as
it moves through the feeding unit (16); whereas
if the blank (45) has a transverse development, in each feeding wheel (17, 20), the
pocket (19; 22) is oriented in a radial manner relative to the corresponding rotation
axis (18, 21), namely the longer side of the pocket (19, 22) is oriented in a radial
manner relative to the corresponding rotation axis (18; 21), or, in each feeding wheel
(17, 20), the pocket (19, 22) is oriented in a tangential manner relative to the corresponding
rotation axis (18, 21), namely the longer side of the pocket (19; 22) is oriented
in a tangential manner relative to the corresponding rotation axis (18; 21), so as
not to change the orientation of the group (4) of tobacco articles as it moves through
the feeding unit (16).
2. The packaging machine according to claim 1, wherein, if the blank (10) has a longitudinal
development, in the first feeding wheel (17), the first pocket (19) is oriented in
a radial manner relative to the first rotation axis (18) and, in the second feeding
wheel (20), the second pocket (22) is oriented in a tangential manner relative to
the second rotation axis (21).
3. The packaging machine (12) according to claim 1 or 2, wherein, when the blank (10)
has a longitudinal development, the transfer station (S3) is placed in a different
position compared to when the blank (10) has a transverse development.
4. The packaging machine (12) according to claim 1, 2 or 3, wherein the first feeding
wheel (17) partially overlaps the second feeding wheel (20), so that, in the transfer
station (S3), the first pocket (19) overlaps and is aligned with the second pocket
(22).
5. The packaging machine (12) according to one of the claims from 1 to 4, wherein, if
the blank (45) has a transverse development, in each feeding wheel (17, 20) the pocket
(19, 22) is oriented in a radial manner relative to the corresponding rotation axis
(18, 21).
6. The packaging machine (12) according to one of the claims from 1 to 5, wherein a feeding
wheel (17; 20) is mounted movable so as to change its relative position with respect
to the other feeding wheel (20; 17) in case of a change of format, in order to pass
from a blank (10) with a longitudinal development to a blank (10) with a transverse
development and vice versa.
7. The packaging machine (12) according to claim 6, wherein the movable feeding wheel
(17; 20) is designed to translate perpendicularly to its own rotation axis (18; 21).
8. The packaging machine (12) according to claim 7 and comprising a slide, which is mounted
so as to slide along a fixed guide and supports at least one bearing, on which a shaft
of the movable feeding wheel (17; 20) is mounted in a rotary manner.
9. The packaging machine (12) according to claim 6, 7 or 8, wherein the movement of the
movable feeding wheel (17; 20) changes the position of the transfer station (S3) relative
to a frame (24) of the packaging machine (12).
10. The packaging machine according to claim 9, wherein a central drum of the movable
feeding wheel (17; 20) can be replaced with another central drum with a different
diameter, so as not to change the position of the input station (S1) or the position
of the output station (S2) relative to a frame (24) of the packaging machine (12).
11. A wrapping method for the production of a pack (1) of tobacco articles comprising
an inner wrapping (3) containing a group (4) of tobacco articles and an outer container
(2), which houses the inner wrapping (3); the wrapping method comprises the steps
of: creating the inner wrapping (3) around the group (4) of tobacco articles in a
first wrapping unit (14) by folding a wrap (7; 9) ;
creating the outer container (2) around the inner wrapping (3) in a second wrapping
unit (15) by folding a blank (10; 45); and feeding the inner wrapping (3) from the
first wrapping unit (14) to the second wrapping unit (15) by means of a feeding unit
(16), which receives the inner wrapping (3) from the first wrapping unit (14) in an
input station (S1) and releases the inner wrapping (3) to the second wrapping unit
(15) in an output station (S2);
wherein the feeding unit (16) comprises: a first feeding wheel (17), which rotates
around a first rotation axis (18) and supports at least one first pocket (19), which
advances along a first feeding path (P1) and receives the inner wrapping (3) in the
input station (S1); a second feeding wheel (20), which rotates around a second rotation
axis (21) and supports at least one second pocket (22), which advances along a second
feeding path (P2) and releases the inner wrapping (3) in the output station (S2);
and a transfer device (23) which is arranged in a transfer station (S3) and transfers
the inner wrapping (3) from the first pocket (19) to the second pocket (22); and
wherein each first pocket (19) and each second pocket (22) has a rectangular section
having a longer side and a shorter side; the wrapping method is
characterized in that it comprises the further steps of:
if the blank (10) has a longitudinal development, orienting, in a feeding wheel (17;
20), the pocket (19; 22) in a radial manner relative to the corresponding rotation
axis (18; 21), namely orienting the longer side of the pocket (19; 22) in a radial
manner relative to the corresponding rotation axis (18; 21), and orienting, in the
other feeding wheel (17; 20), the pocket (19; 22) in a tangential manner relative
to the corresponding rotation axis (18; 21), namely orienting the longer side of the
pocket (19; 22) in a tangential manner relative to the corresponding rotation axis
(18; 21), so as to change the orientation of the group (4) of tobacco articles as
it moves through the feeding unit (16); whereas
if the blank (45) has a transverse development, orienting, in each feeding wheel (17,
20), the pocket (19, 22) in a radial manner relative to the corresponding rotation
axis (18, 21), namely orienting the longer side of the pocket (19; 22) in a radial
manner relative to the corresponding rotation axis (18; 21), or orienting, in each
feeding wheel (17, 20), the pocket (19, 22) in a tangential manner relative to the
corresponding rotation axis (18, 21), namely orienting the longer side of the pocket
(19; 22) in a tangential manner relative to the corresponding rotation axis (18; 21),
so as not to change the orientation of the group (4) of tobacco articles as it moves
through the feeding unit (16).
1. Verpackungsmaschine (12) für die Herstellung einer Packung (1) von Tabakwaren, die
eine Innenumhüllung (3), die eine Gruppe (4) von Tabakwaren enthält, und einen Außenbehälter
(2), der die Innenumhüllung (3) aufnimmt, umfasst; wobei die Verpackungsmaschine (12)
Folgendes umfasst:
eine erste Einwickeleinheit (14), um die Innenumhüllung (3) um die Gruppe (4) von
Tabakwaren durch Falten einer Umwicklung (7; 9) herzustellen;
eine zweite Einwickeleinheit (15), um den Außenbehälter (2) um die Innenumhüllung
(3) durch Falten eines Zuschnitts (10; 45) herzustellen; und
eine Zufuhreinheit (16), um in einer Eingabestation (S1) die Innenumhüllung (3) von
der ersten Einwickeleinheit (14) aufzunehmen und die Innenumhüllung (3) in einer Ausgabestation
(S2) zur zweiten Einwickeleinheit (15) freizugeben; wobei
die Zufuhreinheit (16) Folgendes umfasst: ein erstes Zufuhrrad (17), das sich um eine
erste Drehachse (18) dreht und das mindestens eine erste Tasche (19) trägt, die auf
einem ersten Zufuhrpfad (P1) vorrückt und in der Eingabestation (S1) die Innenumhüllung
(3) aufnimmt; ein zweites Zufuhrrad (20), das sich um eine zweite Drehachse (21) dreht
und das mindestens eine zweite Tasche (22) trägt, die auf einem zweiten Zufuhrpfad
(P2) vorrückt und die Innenumhüllung (3) in der Ausgabestation (S2) freigibt; und
eine Übergabeeinrichtung (23), die in einer Übergabestation (S3) angeordnet ist und
die Innenumhüllung (3) von der ersten Tasche (19) zur zweiten Tasche (22) übergibt;
und
jede erste Tasche (19) und jede zweite Tasche (22) einen rechteckigen Abschnitt besitzt,
der eine längere Seite und eine kürzere Seite besitzt; und
die Verpackungsmaschine (12) dadurch gekennzeichnet ist, dass
dann, wenn der Zuschnitt (10) eine Längsausdehnung besitzt, die Tasche (19; 22) an
einem Zufuhrrad (17; 20) in einer radialen Weise in Bezug auf die entsprechende Drehachse
(18; 21) orientiert ist, und zwar ist die längere Seite der Tasche (19; 22) in einer
radialen Weise in Bezug auf die entsprechende Drehachse (18; 21) orientiert, und die
Tasche (19; 22) am anderen Zufuhrrad (17; 20) in einer tangentialen Weise in Bezug
auf die entsprechende Drehachse (18; 21) orientiert ist, und zwar ist die längere
Seite der Tasche (19; 22) in einer tangentialen Weise in Bezug auf die entsprechende
Drehachse (18; 21) orientiert, um die Orientierung der Gruppe (4) von Tabakwaren zu
ändern, während sie sich durch die Zufuhreinheit (16) bewegt; wohingegen
dann, wenn der Zuschnitt (45) eine Querausdehnung besitzt, die Tasche (19; 22) an
jedem Zufuhrrad (17; 20) in einer radialen Weise in Bezug auf die entsprechende Drehachse
(18; 21) orientiert ist, und zwar ist die längere Seite der Tasche (19; 22) in einer
radialen Weise in Bezug auf die entsprechende Drehachse (18; 21) orientiert, oder
die Tasche (19; 22) an jedem Zufuhrrad (17; 20) in einer tangentialen Weise in Bezug
auf die entsprechende Drehachse (18; 21) orientiert ist, und zwar ist die längere
Seite der Tasche (19; 22) in einer tangentialen Weise in Bezug auf die entsprechende
Drehachse (18; 21) orientiert, um die Orientierung der Gruppe (4) von Tabakwaren nicht
zu ändern, während sie sich durch die Zufuhreinheit (16) bewegt.
2. Verpackungsmaschine nach Anspruch 1, wobei dann, wenn der Zuschnitt (10) eine Längsausdehnung
besitzt, die erste Tasche (19) am ersten Zufuhrrad (17) in einer radialen Weise in
Bezug auf die erste Drehachse (18) orientiert ist und die zweite Tasche (22) am zweiten
Zufuhrrad (20) in einer tangentialen Weise in Bezug auf die zweite Drehachse (21)
orientiert ist.
3. Verpackungsmaschine (12) nach Anspruch 1 oder 2, wobei dann, wenn der Zuschnitt (10)
eine Längsausdehnung besitzt, die Übergabestation (S3) bei einer verschiedenen Position
angeordnet ist, im Vergleich zu dann, wenn der Zuschnitt (10) eine Querausdehnung
besitzt,
4. Verpackungsmaschine (12) nach Anspruch 1, 2 oder 3, wobei das erste Zufuhrrad (17)
mit dem zweiten Zufuhrrad (20) teilweise überlappt, derart, dass die erste Tasche
(19) in der Übergabestation (S3) mit der zweiten Tasche (22) überlappt und auf sie
ausgerichtet ist.
5. Verpackungsmaschine (12) nach einem der Ansprüche von 1 bis 4, wobei dann, wenn der
Zuschnitt (45) eine Querausdehnung besitzt, die Tasche (19; 22) an jedem Zufuhrrad
(17; 20) in einer radialen Weise in Bezug auf die entsprechende Drehachse (18; 21)
orientiert ist.
6. Verpackungsmaschine (12) nach einem der Ansprüche von 1 bis 5, wobei ein Zufuhrrad
(17; 20) beweglich montiert ist, derart, dass seine Relativposition in Bezug auf das
andere Zufuhrrad (20; 17) im Falle einer Formatänderung geändert werden kann, um von
einem Zuschnitt (10) mit einer Längsausdehnung zu einem Zuschnitt (10) mit einer Querausdehnung
überzugehen und umgekehrt.
7. Verpackungsmaschine (12) nach Anspruch 6, wobei das bewegliche Zufuhrrad (17; 20)
derart ausgelegt ist, dass es senkrecht zu seiner eigenen Drehachse (18; 21) verschoben
wird.
8. Verpackungsmaschine (12) nach Anspruch 7, die ein Gleitstück enthält, das derart montiert
ist, dass es entlang einer festen Führung gleitet und mindestens ein Lager, an dem
eine Welle des beweglichen Zufuhrrades (17; 20) in einer drehbaren Weise montiert
ist, trägt.
9. Verpackungsmaschine (12) nach Anspruch 6, 7 oder 8, wobei die Bewegung des beweglichen
Zufuhrrades (17; 20) die Position der Übergabestation (S3) in Bezug auf einen Rahmen
(24) der Verpackungsmaschine (12) ändert.
10. Verpackungsmaschine nach Anspruch 9, wobei eine zentrale Trommel des beweglichen Zufuhrrades
(17; 20) durch eine weitere zentrale Trommel mit einem verschiedenen Durchmesser ersetzt
werden kann, um die Position der Eingabestation (S1) oder die Position der Ausgabestation
(S2) in Bezug auf einen Rahmen (24) der Verpackungsmaschine (12) nicht zu ändern.
11. Einwickelverfahren für die Herstellung einer Packung (1) von Tabakwaren, die eine
Innenumhüllung (3), die eine Gruppe (4) von Tabakwaren enthält, und einen Außenbehälter
(2), der die Innenumhüllung (3) aufnimmt, umfasst; wobei das Einwickelverfahren die
folgenden Schritte umfasst:
Herstellen der Innenumhüllung (3) um die Gruppe (4) von Tabakwaren in einer ersten
Einwickeleinheit (14) durch Falten einer Umwicklung (7; 9);
Herstellen des Außenbehälters (2) um die Innenumhüllung (3) in einer zweiten Einwickeleinheit
(15) durch Falten eines Zuschnitts (10; 45); und
Zuführen der Innenumhüllung (3) von der ersten Einwickeleinheit (14) zur zweiten Einwickeleinheit
(15) mittels einer Zufuhreinheit (16), die die Innenumhüllung (3) von der ersten Einwickeleinheit
(14) in einer Eingabestation (S1) aufnimmt und die Innenumhüllung (3) in einer Ausgabestation
(S2) zur zweiten Einwickeleinheit (15) freigibt; wobei
die Zufuhreinheit (16) Folgendes umfasst: ein erstes Zufuhrrad (17), das sich um eine
erste Drehachse (18) dreht und das mindestens eine erste Tasche (19) trägt, die auf
einem ersten Zufuhrpfad (P1) vorrückt und in der Eingabestation (S1) die Innenumhüllung
(3) aufnimmt; ein zweites Zufuhrrad (20), das sich um eine zweite Drehachse (21) dreht
und das mindestens eine zweite Tasche (22) trägt, die auf dem zweiten Zufuhrpfad (P2)
vorrückt und die Innenumhüllung (3) in der Ausgabestation (S2) freigibt; und eine
Übergabeeinrichtung (23), die in einer Übergabestation (S3) angeordnet ist und die
Innenumhüllung (3) von der ersten Tasche (19) zur zweiten Tasche (22) übergibt; und
jede erste Tasche (19) und jede zweite Tasche (22) einen rechteckigen Abschnitt besitzt,
der eine längere Seite und eine kürzere Seite besitzt; und
das Einwickelverfahren dadurch gekennzeichnet ist, dass es die folgenden weiteren Schritte umfasst:
dann, wenn der Zuschnitt (10) eine Längsausdehnung besitzt, Orientieren der Tasche
(19; 22) an einem Zufuhrrad (17; 20) in einer radialen Weise in Bezug auf die entsprechende
Drehachse (18; 21), und zwar Orientieren der längeren Seite der Tasche (19; 22) in
einer radialen Weise in Bezug auf die entsprechende Drehachse (18; 21), und Orientieren
der Tasche (19; 22) am anderen Zufuhrrad (17; 20) in einer tangentialen Weise in Bezug
auf die entsprechende Drehachse (18; 21), und zwar Orientieren der längeren Seite
der Tasche (19; 22) in einer tangentialen Weise in Bezug auf die entsprechende Drehachse
(18; 21), um die Orientierung der Gruppe (4) von Tabakwaren zu ändern, während sie
sich durch die Zufuhreinheit (16) bewegt; wohingegen
dann, wenn der Zuschnitt (45) eine Querausdehnung besitzt, Orientieren der Tasche
(19; 22) an jedem Zufuhrrad (17; 20) in einer radialen Weise in Bezug auf die entsprechende
Drehachse (18; 21), und zwar Orientieren der längeren Seite der Tasche (19; 22) in
einer radialen Weise in Bezug auf die entsprechende Drehachse (18; 21), oder Orientieren
der Tasche (19; 22) an jedem Zufuhrrad (17; 20) in einer tangentialen Weise in Bezug
auf die entsprechende Drehachse (18; 21), und zwar Orientieren der längeren Seite
der Tasche (19; 22) in einer tangentialen Weise in Bezug auf die entsprechende Drehachse
(18; 21), um die Orientierung der Gruppe (4) von Tabakwaren nicht zu ändern, während
sie sich durch die Zufuhreinheit (16) bewegt.
1. Machine d'emballage (12) pour la production d'un paquet (1) d'articles de tabac comprenant
une enveloppe interne (3) contenant un groupe (4) d'articles de tabac et un contenant
externe (2), qui loge l'enveloppe interne (3) ; la machine d'emballage (12) comprend
:
une première unité d'enveloppement (14) pour créer l'enveloppe interne (3) autour
du groupe (4) d'articles de tabac en pliant un film (7 ; 9) ;
une deuxième unité d'enveloppement (15) pour créer le contenant externe (2) autour
de l'enveloppe interne (3) en pliant une découpe à plat (10 ; 45) ; et
une unité de distribution (16) pour recevoir l'enveloppe interne (3) de la première
unité d'enveloppement (14) dans une station d'entrée (S1) et libérer l'enveloppe interne
(3) jusqu'à la deuxième unité d'enveloppement (15) dans une station de sortie (S2)
;
l'unité de distribution (16) comprenant : une première roue de distribution (17),
qui tourne autour d'un premier axe de rotation (18) et supporte au moins une première
poche (19), qui progresse le long d'une première trajectoire de distribution (P1)
et reçoit l'enveloppe interne (3) dans la station d'entrée (S1) ; une deuxième roue
de distribution (20), qui tourne autour d'un deuxième axe de rotation (21) et supporte
au moins une deuxième poche (22), qui progresse le long d'une deuxième trajectoire
de distribution (P2) et libère l'enveloppe interne (3) dans la station de sortie (S2)
; et un dispositif de transfert (23), qui est agencé dans une station de transfert
(S3) et transfère l'enveloppe interne (3) de la première poche (19) à la deuxième
poche (22) ; et chaque première poche (19) et chaque deuxième poche (22) présente
une section rectangulaire ayant un côté long et un côté court ;
la machine d'emballage (12) est caractérisée en ce que :
si la découpe à plat (10) a un développement longitudinal, dans une roue de distribution
(17 ; 20), la poche (19 ; 22) est orientée de manière radiale par rapport à l'axe
de rotation (18 ; 21) correspondant, à savoir le côté long de la poche (19 ; 22) est
orienté de manière radiale par rapport à l'axe de rotation (18 ; 21) correspondant,
et, dans l'autre roue de distribution (17 ; 20), la poche (19 ; 22) est orientée de
manière tangentielle par rapport à l'axe de rotation (18 ; 21) correspondant, à savoir
le côté long de la poche (19 ; 22) est orienté de manière tangentielle par rapport
à l'axe de rotation (18 ; 21) correspondant, afin de modifier l'orientation du groupe
(4) d'articles de tabac lorsqu'il se déplace à travers l'unité de distribution (16)
; alors que
si la découpe à plat (45) a un développement transversal, dans chaque roue de distribution
(17 ; 20), la poche (19 ; 22) est orientée de manière radiale par rapport à l'axe
de rotation (18 ; 21) correspondant, à savoir le côté long de la poche (19 ; 22) est
orienté de manière radiale par rapport à l'axe de rotation (18 ; 21) correspondant,
ou, dans chaque roue de distribution (17 ; 20), la poche (19 ; 22) est orientée de
manière tangentielle par rapport à l'axe de rotation (18 ; 21) correspondant, à savoir
le côté long de la poche (19 ; 22) est orienté de manière tangentielle par rapport
à l'axe de rotation (18 ; 21) correspondant, afin de ne pas modifier l'orientation
du groupe (4) d'articles de tabac lorsqu'il se déplace à travers l'unité de distribution
(16).
2. Machine d'emballage (12) selon la revendication 1, dans laquelle, si la découpe à
plat (10) a un développement longitudinal, dans la première roue de distribution (17),
la première poche (19) est orientée de manière radiale par rapport au premier axe
de rotation (18) et, dans la deuxième roue de distribution (20), la deuxième poche
(22) est orientée de manière tangentielle par rapport au deuxième axe de rotation
(21).
3. Machine d'emballage (12) selon la revendication 1 ou 2, dans laquelle, lorsque la
découpe à plat (10) a un développement longitudinal, la station de transfert (S3)
est placée dans une position différente par comparaison avec lorsque la découpe à
plat (10) a un développement transversal.
4. Machine d'emballage (12) selon la revendication 1, 2 ou 3, dans laquelle la première
roue de distribution (17) chevauche en partie la deuxième roue de distribution (20),
de manière que, dans la station de transfert (S3), la première poche (19) chevauche
la deuxième poche (22) et soit alignée avec elle.
5. Machine d'emballage (12) selon l'une des revendications 1 à 4, dans laquelle, si la
découpe à plat (45) a un développement transversal, dans chaque roue de distribution
(17, 20) la poche (19, 22) est orientée de manière radiale par rapport à l'axe de
rotation (18, 21) correspondant.
6. Machine d'emballage (12) selon l'une des revendications 1 à 5, dans laquelle une roue
de distribution (17 ; 20) est montée mobile de manière à modifier sa position relative
par rapport à l'autre roue de distribution (20 ; 17) dans le cas d'un changement de
format, afin de passer d'une découpe à plat (10) avec un développement longitudinal
à une découpe à plat (10) avec un développement transversal, et inversement.
7. Machine d'emballage (12) selon la revendication 6, dans laquelle la roue de distribution
mobile (17 ; 20) est conçue pour avoir une translation perpendiculaire à son propre
axe de rotation (18 ; 21).
8. Machine d'emballage (12) selon la revendication 7 et comprenant une coulisse, qui
est montée de manière à coulisser le long d'un guide fixe et supporte au moins un
palier, sur lequel un arbre de la roue de distribution mobile (17 ; 20) est monté
de manière rotative.
9. Machine d'emballage (12) selon la revendication 6, 7 ou 8, dans laquelle le mouvement
de la roue de distribution mobile (17 ; 20) modifie la position de la station de transfert
(S3) relativement à un châssis (24) de la machine d'emballage (12).
10. Machine d'emballage selon la revendication 9, dans laquelle un tambour central de
la roue de distribution mobile (17 ; 20) peut être remplacé par un autre tambour central
de diamètre différent, afin de ne pas modifier la position de la station d'entrée
(S1) ou la position de la station de sortie (S2) relativement à un châssis (24) de
la machine d'emballage (12).
11. Procédé d'enveloppement pour la production d'un paquet (1) d'articles de tabac comprenant
une enveloppe interne (3) contenant un groupe (4) d'articles de tabac et un contenant
externe (2), qui loge l'enveloppe interne (3) ; le procédé d'enveloppement comprenant
les étapes qui consistent à :
créer l'enveloppe interne (3) autour du groupe (4) d'articles de tabac dans une première
unité d'enveloppement (14) en pliant un film (7 ; 9) ;
créer le contenant externe (2) autour de l'enveloppe interne (3) dans une deuxième
unité d'enveloppement (15) en pliant une découpe à plat (10 ; 45) ; et
distribuer l'enveloppe interne (3) de la première unité d'enveloppement (14) à la
deuxième unité d'enveloppement (15) au moyen d'une unité de distribution (16), qui
reçoit l'enveloppe interne (3) de la première unité d'enveloppement (14) dans une
station d'entrée (S1) et libère l'enveloppe interne (3) jusqu'à la deuxième unité
d'enveloppement (15) dans une station de sortie (S2) ;
l'unité de distribution (16) comprenant : une première roue de distribution (17),
qui tourne autour d'un premier axe de rotation (18) et supporte au moins une première
poche (19), qui progresse le long d'une première trajectoire de distribution (P1)
et reçoit l'enveloppe interne (3) dans la station d'entrée (S1) ; une deuxième roue
de distribution (20), qui tourne autour d'un deuxième axe de rotation (21) et supporte
au moins une deuxième poche (22), qui progresse le long d'une deuxième trajectoire
de distribution (P2) et libère l'enveloppe interne (3) dans la station de sortie (S2)
; et un dispositif de transfert (23) qui est agencé dans une station de transfert
(S3) et transfère l'enveloppe interne (3) de la première poche (19) à la deuxième
poche (22) ; et
chaque première poche (19) et chaque deuxième poche (22) présentant une section rectangulaire
ayant un côté long et un côté court ;
le procédé d'enveloppement est caractérisé en ce qu'il comprend les étapes supplémentaires consistant :
si la découpe à plat (10) a un développement longitudinal, orienter, dans une roue
de distribution (17 ; 20), la poche (19 ; 22) de manière radiale par rapport à l'axe
de rotation (18 ; 21) correspondant, à savoir orienter le côté long de la poche (19
; 22) de manière radiale par rapport à l'axe de rotation (18 ; 21) correspondant,
et, orienter, dans l'autre roue de distribution (17 ; 20), la poche (19 ; 22) de manière
tangentielle par rapport à l'axe de rotation (18 ; 21) correspondant, à savoir orienter
le côté long de la poche (19 ; 22) de manière tangentielle par rapport à l'axe de
rotation (18 ; 21) correspondant, afin de modifier l'orientation du groupe (4) d'articles
de tabac lorsqu'il se déplace à travers l'unité de distribution (16) ; alors que
si la découpe à plat (45) a un développement transversal, orienter, dans chaque roue
de distribution (17 ; 20), la poche (19 ; 22) de manière radiale par rapport à l'axe
de rotation (18 ; 21) correspondant, à savoir orienter le côté long de la poche (19
; 22) de manière radiale par rapport à l'axe de rotation (18 ; 21) correspondant,
ou, orienter, dans chaque roue de distribution (17 ; 20), la poche (19 ; 22) de manière
tangentielle par rapport à l'axe de rotation (18 ; 21) correspondant, à savoir orienter
le côté long de la poche (19 ; 22) de manière tangentielle par rapport à l'axe de
rotation (18 ; 21) correspondant, afin de ne pas modifier l'orientation du groupe
(4) d'articles de tabac lorsqu'il se déplace à travers l'unité de distribution (16).