Technical field
[0001] The invention relates to a method for removing a weft incorrectly inserted by a hydraulic
pick into the shed of a weaving machine, in which a control system for detecting the
incorrectly inserted weft performs the stopping of the machine, removes the incorrectly
inserted weft and restarts the machine into production mode, whereby during the same
revolution of the machine when the weft was improperly inserted (picked), the signal
to stop the machine is generated by the control system of the machine, by which means
interruption of the defectively inserted weft at the entrance of the shed is prevented.
Subsequently, after the machine is stopped, the operation of the machine is reversed
to a state with an open shed position in which the weft was not inserted properly,
whereupon a new weft is inserted as static weft insertion without the motion of the
opened branches of the warp and without the motion of the means for transferring the
new weft to the fell of the fabric being formed, by the new weft insertion the previously
incorrectly inserted weft is removed from the opened shed, whereupon on the side of
the shed remote from the picking nozzle it is determined whether the weft thread has
been removed successfully and the machine is either restarted and switched into production
mode or it is stopped and error signalling is initiated.
[0002] The invention also relates to a device for removing a weft incorrectly inserted by
a hydraulic pick into the shed of a hydraulic weaving machine, which comprises a measuring
device of the length of the weft thread, aligned with a hydraulic picking nozzle,
which is situated on one lateral side of the shed and is directed to the other side
of the shed in the direction of the fabric being formed, whereby a weft stop is mounted
on the machine frame and in the area between the picking nozzle and the proximal edge
of the fabric being formed a means for interrupting the weft is mounted on the machine
frame, the picking nozzle being connected to a pump of the weft insertion system,
which is connected to an individual drive, which is mechanically independent of the
other subunits and elements of the hydraulic weaving machine, whereby the measuring
device, the pump drive, the means for interrupting the weft and the weft stop are
connected to the control system of the weaving machine.
Background art
[0003] On hydraulic weaving machines the weft thread is inserted into the shed of the weaving
machine by a flow of a fluid, which is launched into the shed of the hydraulic weaving
machine together with the weft. The pressure fluid stream carries the weft through
the shed and transports the weft end from one side of the shed to the other side of
the shed, thereby inserting the weft into the shed along its entire length, i.e. across
the full weaving width of the fabric being formed.
[0004] The individual devices of the hydraulic weaving machine, which participate in the
weft insertion process, particularly a mechanism for shed formation, a device for
the preparation and insertion of the weft thread into the shed, a hydraulic pump which
supplies an appropriate stream of the picking fluid to the picking nozzle at required
moments of the weaving cycle, are mutually coupled by mechanical couplings to be properly
synchronized.
[0005] If for any reason a fault occurs in the weft insertion into the shed, e.g., the front
end of the weft does not pass through the whole length of the shed, etc., it is necessary
to stop the whole machine and remove this incorrectly inserted weft. Otherwise, a
defect in the fabric would arise. The removal of the weft which was improperly inserted
by a hydraulic weft insertion mechanism into the shed of the hydraulic weaving machine
with a hydraulic weft insertion system into the shed is currently carried out in such
a manner that after stopping the machine and opening the shed, the operator seizes
the defectively inserted weft manually, in the best case using a special tool (a hook),
and pulls it out (removes it) from the shed. Subsequently, while the machine is not
working, the operator steps on the pedal for manual control of weft insertion, by
which means the required dose of the picking fluid is manually fed to the picking
nozzle and one weft insertion operation is performed (i.e. weft insertion into the
shed). The operator checks whether the weft insertion was performed correctly and
manually starts the machine, which continues weaving, wherein at first the weft that
has been inserted in the shed is beaten up manually to the fell of the fabric being
fomed and after that normal process of fabric formation continues.
[0006] CZ 1990-2875 A3 discloses a solution of removing a weft on an air jet weaving machine, in which the
removal of a defectively inserted weft is performed by inserting the following uninterrupted
weft while varying the mutual position of the weft insertion means and a binding point.
That means that this is a non-static method of weft insertion, which is highly demanding
in terms of the speed of weft insertion, synchronization of the individual parts of
the machine and acceleration of the machine from standstill so as to perform "cleaning"
weft insertion. Another disadvantage of this solution is the fact that a weft stop
is used for detecting whether the weft has indeed been removed, which is, however,
a controversial thing to do for checking the weft after being removed, because the
weft stop as such is not able to reveal a double weft, which often arises after removing
a weft fault on the hydraulic machine, and the fabric exhibits a fault.
[0007] The disadvantage of the background art is the necessity of manual or only a partially
automated removal of the defectively inserted weft on the hydraulic weaving machine,
which therefore requires the presence and activities of a human operator. Another
drawback is the fact that removing the incorrectly inserted weft is time-consuming,
which limits the effective use of the hydraulic weaving machine for fabric manufacturing.
[0008] EP 330 023 (
CZ 276 602) and
US 4 781 221 disclose various methods of removing weft from the open shed of the weaving machine,
in which the machine is stopped, the interruption of the wrongly inserted weft into
the shed is prevented and after stopping the machine the machine is reversed to a
state of the machine with an open shed in which the weft has been incorrectly inserted
. Afterwards, another weft is inserted into the shed and either the created loop of
the weft thread is mechanically pulled out of the shed, or the incorrectly inserted
weft is removed by the dynamic effect of the subsequently inserted removing weft.
Then the machine is restarted to production mode. The disadvantage is some uncertainty
about whether all the unnecessary wefts have been removed from the shed before starting
the machine.
[0009] CN 104846513 describes an individual drive of the pump of the picking system, independent of the
other nodes and elements of the hydraulic weaving machine, which is capable of changing
easily the quantity and timing of the picking means.
[0010] The aim of the invention is to eliminate or at least minimize the disadvantages of
the background art.
Principle of the invention
[0011] The aim of the invention is achieved by a method for removing a weft incorrectly
inserted by hydraulic pick into the shed of a weaving machine according to claim 1,
whose principle consists in that after the static weft insertion, at first the number
of threads situated in the control zone is determined and then, according to the number
of the threads in the control zone, the control system performs transfer of the new
weft to the fell of the fabric being formed, whereupon the machine is either automatically
restarted and switched into production mode or it is stopped by the control system
and error signalling is initiated.
[0012] The aim of the invention is further achieved by a hydraulic weaving machine according
to claim 4. The principle of the device for removing a weft incorrectly inserted by
a hydraulic pick into the shed of a hydraulic weaving machine consists in that on
the side of the shed remote from the hydraulic picking nozzle behind created fabric
is located a detector of the weft removal, which is also connected to the control
system designated for detecting number of threads situated in its control zone.
[0013] The present invention enables to use a fully automatic removal of a weft incorrectly
inserted by hydraulic weft insertion into the shed of a hydraulic weaving machine,
which results not only in saving labour for the machine operation and other advantages,
but also in increasing overall machine effectiveness by approximately 12 %.
Description of the drawings
[0014] The invention is schematically represented in the drawing, where Fig. 1 shows an
arrangement of the parts of the hydraulic weaving machine used for removing the incorrectly
inserted weft, Fig. 2 shows a detail of the area of sensing whether removal of the
defectively inserted weft has been successful in the status without the inserted weft
and Fig. 3 shows a detail of the area of sensing whether removal of the defectively
inserted weft has been successful in the status with the inserted weft.
Specific description
[0015] The invention will be described referring to an example of embodiment of a hydraulic
weaving machine, which is widely known, and therefore in the following text no other
parts of the hydraulic weaving machine will be mentioned but those parts which are
used to implement this invention. The hydraulic weaving machine comprises an unillustrated
system of warp threads, which are guided to a mechanism for shed formation. A beating-up
device is located behind the mechanism for shed formation in the direction of the
motion of warp threads. The final member of the beating-up device ensures the transfer
of the weft
9 from the shed to the fell of the fabric being formed. The woven fabric is wound onto
a cloth beam.
[0016] The weft thread is properly arranged in the machine construction, e.g., it is wound
on a suitable bobbin. The weft thread is guided to a weft length measuring device
2, from which it is guided further on to a picking nozzle
5. The system consisting of the measuring device
2 and the nozzle
5 is arranged on one lateral side of the shed and is directed to the other side of
the shed, i.e. in the direction of the width of the fabric being formed, as usually.
On the opposite side of the shed, i.e. in the direction of the weft
9 insertion into the shed (in the direction of picking the weft
9 through the shed) behind the woven fabric, a weft stop
7 and a detector
8 of the weft
9 removal are mounted on the machine frame. In the area between the picking nozzle
5 and the proximal edge of the woven fabric, a means
6 for interrupting the weft
9 is mounted on the machine frame.
[0017] The picking nozzle
5 is with its hydraulic distribution system connected to the outlet of the fluid from
the pump
4 of the weft insertion system, whereby the mechanical drive of the pump
4 of the weft insertion system is secured by connecting the pump
4 to an individual drive
3. The individual drive
3 of the pump
4 of the weft insertion system is mechanically independent of the other subunits and
elements of the hydraulic weaving machine.
[0018] The measuring device
2 of the weft, the individual drive
3 of the pump
4 of the weft insertion system, the means
6 for interrupting the weft
9, the weft stop
7 and the sensor
8 of the weft
9 removal are connected to the control system
1 of the weaving machine.
[0019] The control system
1 of the weaving machine controls the operation and coordination of the activities
of the individual subunits and means of the weaving machine, so that fabric with the
required parameters will be produced. That means that the standard weaving process
takes place, in which weft threads
9 are blown successively into the shed by the stream of the picking fluid ejected by
the picking nozzle
5, whereby after each successful insertion, which is checked by the weft stop
7 on the other side of the shed, the weft
9 is separated from the other weft threads by the means
6 for interrupting the weft
9 and subsequently the weft
9 is transferred by a beating-up mechanism to the fell of the woven fabric. In this
manner, weaving cycles are continuously repeated and fabric is produced.
[0020] If the weft stop
7 detects a state in which the weft
9 with its front end did not extend over the entire width of the weft
9 insertion, i.e. the entire width of the woven fabric enlarged by edge strips, in
which the weft
9 exceeds the width of the woven fabric, it emits a signal about this state to the
control system
1, which generates a signal to stop the machine. The signal to stop the machine is
generated already during the same revolution of the machine in which the incorrectly
inserted weft
9 was detected.
[0021] In addition, the above-mentioned signal to stop the machine prevents the interruption
of the detected incorrectly inserted weft
9 at the entrance into the shed by severing from the rest of the weft thread in the
measuring device
2 of the weft
9. In the process of normal weaving, this interruption is performed by the means
6 for interrupting the weft
9.
[0022] After stopping the machine, the machine operation is automatically reversed by the
control system
1, i.e. the individual parts of the machine are put in reverse operation to such a
position of the individual components of the machine (state), in which the shed with
the detected defectively inserted weft
9 is opened, whereby this detected defectively inserted weft
9 is at the entrance into its shed still connected to the weft
9 supply on the measuring device
2.
[0023] In this position of the individual subunits of the machine, at this state of the
machine, one static insertion of the new weft
9 is carried out through thus opened shed, by which means the new weft
9 is inserted into the shed. The new weft
9, which due to the fluid stream from the picking nozzle
5 not only flies over the whole required width of the machine, but at the same time
by acting dynamically on the previously defectively inserted weft
9, to which the newly picked weft
9 is still connected due to the suppression of the cutting off by the means
6 for interrupting the weft
9 which still lies in the same shed, causes pulling out (ejection, expulsion, removal)
of this incorrectly inserted weft
9 from the shed in the direction of the weft insertion. This automatic static insertion
of the new weft
9 is made possible by the individual drive
3 of the pump
4 of the weft insertion system.
[0024] After inserting the new weft
9 into the shed and therefore after the assumed pulling out (ejection, expulsion, removal)
of the previously incorrectly inserted weft
9, the detector
8 of the weft
9 removal, which is located on the side of the shed remote from the picking nozzle
5, is activated. The detector
8 of the weft
9 removal finds out how many wefts
9 are physically present in the control zone, i.e. at the end of the shed behind the
weft stop
7.
[0025] If the removal of the defectively inserted weft
9 has been successful, there must be only one weft thread
9 present in the control zone and in that case the control system
1 performs individual transfer of this new weft
9 to the fell of the fabric being formed and puts the hydraulic weaving machine into
operating mode of standard fabric production, which means that automatic restart of
the hydraulic weaving machine is performed and the machine continues producing the
required fabric.
[0026] If there are more than one weft thread
9 in the control zone, e.g., two or three weft threads, whereby this could be a loop
formed by one weft thread
9 when at least two parts of one weft
9 are situated in the control zone, or, on the contrary, there is no weft
9 in the control zone, it means that the attempt to remove the defectively inserted
weft
9 has failed.
[0027] After it has been found out that the attempt to remove the incorrectly inserted weft
9 has failed, the control system
1 decides on further action according to the nature of the failure. For example, if
in the control zone there are more weft threads
9 than one, the whole process, as well as the machine, is automatically stopped and
signalling is initiated to show that the defectively inserted weft
9 has not been automatically removed. Similarly, if there is no weft
9 in the control zone, the whole process, as well as the machine, is automatically
stopped and signalling is initiated to show that the new weft has not been inserted.
[0028] Although attempts to remove the incorrectly inserted weft can be repeated, it appears
that repeating the process of automatic removal of the incorrectly inserted weft
9 or uninserted new weft
9 does not significantly improve the effectivity of the process and it is more favourable
with respect to the effective use of the machine to call the operator to solve the
problem already after the first failure and then restart the machine manually.
[0029] In the illustrated exemplary embodiment, the detector
8 of the weft
9 removal comprises an ultrasonic sensor
80, which is mounted reversibly displaceably on the machine frame in the control zone
transversely to the direction of the insertion (picking) of the weft threads
9. Below the control zone is located a collecting plate
81, e.g. sheet metal, with a longitudinal opening
810. The collecting plate
81 extends from the beating-up position of the weaving reed 0, see Fig. 2, as far as
to the position of the weaving reed
0 at back dead centre below the space defined by the size of the shed in a vertical
plane, see Fig. 3. The position of the collecting plate
81 ensures that there are no parts of the weft
9 deposited on its surface. Moreover, the collecting plate
81 is during the machine operation very intensely sprayed by the disintegrating water
jet of the hydraulic weft insertion system. The ultrasonic sensor
80 is mounted on a piston rod
820 of a pneumatic cylinder
82, which is via an unillustrated electro-pneumatic valve connected to a source of compressed
air and to the control system
1. The ultrasonic sensor
80 is further aligned with a air blower nozzle
83, which is also connected to the source of compressed air whose supply is controlled
by the above-mentioned electro-pneumatic valve. The weft
9 properly inserted into the shed lies before being transferred to the fell of the
woven fabric on the collecting plate
81 over the longitudinal opening
810 formed in it. Once the pneumatic cylinder
82 has been started, the supersonic sensor
80 is blown over by the air blower nozzle
83, whereupon the supersonic sensor
80 moves across the weft insertion path above the collecting plate
81 and the longitudinal opening
810 formed in it. During this motion, in reality it represents a path of, e.g., approximately
50mm, the ultrasonic sensor
80 moves at a certain distance above the collecting plate
81 as far as to the back position of the weaving reed
0, as is shown in Fig. 3, scanning the impulses of ultrasound radiation reflected from
the wefts
9 lying on the collecting plate
81 across the longitudinal opening
810. The observed number of impulses then substantially corresponds to the number of
wefts
9, or, in other words, the threads lying in the control zone. Accordingly, the control
system
1 decides on further action, i.e. automatic restart or signaling failure status (due
to the failure to remove the incorrectly inserted weft
9 or failure to insert a new weft
9), as has been described above.
[0030] In an unillustrated exemplary embodiment, the detector
8 of the weft
9 removal comprises an optical sensor instead of an ultrasonic sensor
80, which is mounted either on the same movable structure as the above-described ultrasonic
sensor
80, or on another suitable structure allowing the optical sensor to move within the
control zone. Preferably, the optical sensor is aligned with a cleaning device, e.g.,
a air blower nozzle, connected to the source of compressed air and serving to remove
the picking fluid and impurities from the optical elements of the optical sensor.
[0031] Similarly, also the ultrasonic detector
80 is in the unillustrated exemplary embodiment mounted on another suitable structure
allowing the movement of the ultrasonic sensor
80 within the control zone.
1. A method for removing a weft (9) incorrectly inserted by hydraulic picking into the
shed of a hydraulic weaving machine, in which a control system for detecting incorrect
weft (9) insertion performs the steps of stopping the machine, removing the incorrectly
inserted weft (9) and restarting the machine to resume production mode, whereby during
the same revolution of the machine in which the weft (9) was defectively inserted,
a signal is generated by the control system (1) of the machine to stop the machine
and thus interruption of the incorrectly inserted weft (9) is prevented at the entrance
to the shed and subsequently, after the machine is stopped, the machine operation
is reversed to a state of the machine with the shed in an open position in which the
weft (9) was improperly inserted, whereupon a new weft (9) is inserted as static weft
insertion without the motion of the opened branches of the warp and without the motion
of the means for transferring the new weft (9) to the fell of the fabric being formed,
by the new weft (9) insertion the previously defectively insterted weft (9) is removed
from the opened shed and after that on the side of the shed remote from the picking
nozzle (5) it is assessed whether the attempt to remove the weft has been successful
and the machine is either restarted to resume production mode, or it is stopped and
error signalling is initiated, characterized in that after the static weft insertion, at first the number of threads situated in the control
zone is determined and subsequently, according to the observed number of threads in
a control zone on the side of the shed remote from the picking nozzle, the control
system (1) performs the transfer of the new weft (9) to the fell of the fabric being
formed, whereupon the machine is either automatically restarted to production mode
or the control system (1) stops the machine and initiates error signalling.
2. The method according to claim 1, characterized in that the number of threads situated in the control zone is determined by ultrasound.
3. The method according to claim 2, characterized in that when detection of the number of threads situated in the control zone is started,
the sensor of the number of threads situated in the control zone is cleaned.
4. A hydraulic weaving machine with a device for removing a weft (9) incorrectly inserted
by hydraulic pick into the shed of the hydraulic weaving machine, which comprises
a weft lentgth measuring device (2) aligned with a picking nozzle (5), which is situated
on one lateral side of the shed and is directed to the other side of the shed in the
direction of the width of the fabric being produced, wherein on the machine frame
is mounted a weft stop (7), whereby a means (6) for interrupting of the weft (9) is
mounted on the machine frame in the area between the picking nozzle (5) and the proximal
edge of the woven fabric, the picking nozzle (5) being connected to a pump (4) of
the weft insertion system, which is connected to an individual drive (3), which is
mechanically independent of the other subunits and elements of the hydraulic weaving
machine, whereby the measuring device (2), the drive of the pump (4), the means (6)
of interrupting the weft (9) and the weft stop (7) are connected to a control system
(1) of the weaving machine, characterized in that on the side of the shed remote from the picking nozzle (5) is situated a detector
(8) of the weft (9) removal, also connected to the control system (1) designated for
detecting the number of threads situated in its control zone.
5. The device according to claim 4, characterized in that the control system (1) is equipped with a program for controlling a sequence of consecutive
operations controlled without operator intervention, including detecting the incorrectly
inserted weft (9), removing the incorrectly inserted weft (9) and its replacement
with a new weft (9), checking whether the removal of the faulty weft (9) has been
successful, the new weft (9) insertion and subsequent automatic restart of the machine
to normal operating mode.
6. The device according to claim 4 or 5, characterized in that the detector (8) of the weft (9) removal comprises an ultrasonic sensor (80), which
is reversibly displaceably mounted on the machine frame in the control zone transversely
to the direction of the weft (9) insertion and is connected to the control system
(1) of the machine.
7. The device according to claim 6, characterized in that below the control zone is located a collecting plate (81) with a longitudinal opening
(810), which extends from the beating-up position of the weaving reed (0) as far as
to the position of the weaving reed (0) at back dead centre.
8. The device according to claim 4 or 5, characterized in that the sensor (8) of the weft (9) removal comprises an optical sensor, which is reversibly
displaceably mounted in the control zone transversely to the direction of the insertion
of the weft threads (9) on the machine frame and is connected to the control system
(1) of the machine.
9. The device according to claim 6 or 8, characterized in that the ultrasonic sensor (80) or the optical sensor is mounted on a piston rod of a
pneumatic cylinder (82), which is connected to a source of compressed air and the
control system (1) of the machine.
10. The device according to claim 9, characterized in that the ultrasonic sensor (80) or the optical sensor is aligned with an air blower nozzle
(83) connected to the source of compressed air and the control system (1) of the machine.
1. Verfahren zur Beseitigung eines Schusses (9), der durch den hydraulischen Eintrag
in das Fach der hydraulischen Webmaschine falsch eingetragen wurde, bei dem das Steuersystem
nach der Ermittlung des falschen Eintrages des Schusses (9) Maschinenanhalten, Beseitigung
des falsch eingetragenen Schusses (9) und Maschinenrestart ins Produktionsregime durchführt,
in derselben Maschinendrehzahl, in der es zum falschen Eintrag des Schusses (9) gekommen
ist, wird durch das Steuersystem (1) der Maschine ein Signal zum Maschinenanhalten
generiert und es wird die Unterbrechung des falsch eingetragenen Schusses (9) am Eingang
in das Fach verhindert, anschließend wird nach dem Maschinenanhalten eine Reversierung
des Maschinengangs in den Maschinenstand mit einem geöffneten Fach durchgeführt, in
dem der Schuss (9) falsch eingetragen wurde, wonach ein Eintrag des neuen Schusses
(9) als ein statischer Eintrag des Schusses ohne die Bewegung der geöffneten Zweige
des Faches und ohne die Bewegung der Mittel zur Übertragung eines neuen Schusses (9)
in die Stirn des zu bildenden Gewebes durchgeführt wird, durch den Eintrag des neuen
Schusses (9) wird aus dem geöffneten Fach der im Voraus falsch eingetragene Schuss
(9) beseitigt, wonach auf der von der Eintragsdüse (5) mehr entfernten Seite des Faches
die Erfolgsquote der Schussbeseitigung ermittelt wird und die Maschine ins Produktionsregime
eventuell restartiert oder angehalten wird und eine Fehlersignalisierung betätigt
wird, dadurch gekennzeichnet, dass nach dem statischen Eintrag zuerst die Zahl der sich in der Kontrollzone befindenden
Fäden ermittelt wird und laut der ermittelten Zahl der Fäden in der Kontrollzone auf
der von der Eintragsdüse (5) entfernten Seite des Fachs das Steuersystem (1) anschließend
eine Verlegung des neuen Schusses (9) in die Stirn des zu bildenden Gewebes mit dem
nachfolgenden automatischen Maschinenrestart ins Produktionsregime durchführt oder
das Steuersystem (1) das Maschinenanhalten und die Betätigung der Fehlersignalisierung
durchführt.
2. Verfahren nach dem Anspruch 1, dadurch gekennzeichnet, dass die Ermittlung der Zahl der sich in der Kontrollzone befindenden Fäden durch Ultraschall
erfolgt.
3. Verfahren nach dem Anspruch 2, dadurch gekennzeichnet, dass beim Start der Ermittlung der Zahl der sich in der Kontrollzone befindenden Fäden
der Sensor der Zahl der sich in der Kontrollzone befindenden Fäden gereinigt wird.
4. Hydraulische Webmaschine mit der Einrichtung zur Beseitigung des Schusses (9), der
durch den hydraulischen Eintrag ins Fach der hydraulischen Webmaschine falsch eingetragen
wurde, die eine Abmessungseinrichtung (2) der Länge des Schusses (9) aufweist, die
der Eintragsdüse (5) zugeordnet ist, die auf einer seitlichen Seite des Faches situiert
ist und die auf die andere Seite des Faches in der Richtung der Breite des zu bildenden
Gewebes gerichtet ist, wo auf dem Maschinengestell ein Schussreichweitenwächter (7)
gelagert ist, wobei im Bereich zwischen der Eintragsdüse (5) und des zu ihr mit dem
näheren Rand zu bildenden Gewebes auf dem Maschinengestell ein Mittel (6) zur Unterbrechung
des Schusses (9) gelagert ist, wobei die Eintragsdüse (5) an die Pumpe (4) des Eintragssystems
angeschlossen ist, die an individuellen Antrieb (3) angeschlossen ist, der von sonstigen
Teilen und Einheiten der hydraulischen Webmaschine mechanisch unabhängig ist, wobei
Abmessungseinrichtung (2), Antrieb der Pumpe (4), Mittel (6) zur Unterbrechung des
Schusses (9) und Schussreichweitenwächter (7) ans Steuersystem (1) der Webmaschine
angeschlossen sind, dadurch gekennzeichnet, dass auf der von der Eintragsdüse (5) mehr entfernten Seite des Faches ein Sensor (8)
der Beseitigung des Schusses (9) situiert ist, der ans Steuersystem (1) ebenso auch
angeschlossen ist, das zur Detektion der Zahl der sich in der Kontrollzone befindenden
Fäden angepasst ist.
5. Einrichtung nach dem Anspruch 4, dadurch gekennzeichnet, dass das Steuersystem (1) ein Programm zur Steuerung der Sequenz der aneinander anschließenden
und ohne den Eingriff des Wartungspersonals zu bedienenden Tätigkeiten zu der Identifikation
des falsch eingetragenen Schusses (9), Beseitigung des falsch eingetragenen Schusses
(9) und seinem Ersatz durch neuen Schuss (9), der Überprüfung der Durchführung der
Beseitigung des falschen Schusses (9) und dem Eintrag des neuen Schusses (9) und zum
nachfolgenden automatischen Restart der Maschine ins laufende Betriebsregime aufweist.
6. Einrichtung nach dem Anspruch 4 oder 5, dadurch gekennzeichnet, dass der Sensor (8) der Beseitigung des Schusses (9) einen Ultraschallsensor (80) aufweist,
der in der Kontrollzone quer zur Richtung des Eintrages der Schüsse (9) auf dem Maschinengestell
umkehrbar verstellbar gelagert ist und ans Steuersystem (1) der Maschine angeschlossen
ist.
7. Einrichtung nach dem Anspruch 6, dadurch gekennzeichnet, dass unter der Kontrollzone eine Sammelplatte (81) mit einer Längsöffnung (810) angeordnet
ist, die von der Wächterposition des Webblattes (0) bis zur Lage des Webblattes (0)
in dem hinteren Totpunkt eingreift.
8. Einrichtung nach dem Anspruch 4 oder 5, dadurch gekennzeichnet, dass der Sensor (8) der Beseitigung des Schusses (9) einen optischen Sensor aufweist,
der in der Kontrollzone quer zur Richtung des Eintrags der Schüsse (9) auf dem Maschinengestell
umkehrbar verstellbar gelagert ist und ans Steuersystem (1) der Maschine angeschlossen
ist.
9. Einrichtung nach dem Anspruch 6 oder 8, dadurch gekennzeichnet, dass der Ultraschallsensor (80) oder der optische Sensor auf der Kolbenstange des pneumatischen
Zylinders (82) gelagert sind, der an die Druckluftquelle und das Steuersystem (1)
der Maschine angeschlossen ist.
10. Einrichtung nach dem Anspruch 9, dadurch gekennzeichnet, dass dem Ultraschallsensor (80) oder dem optischen Sensor eine Blasdüse (83) zugeordnet
ist, die an die Druckluftquelle und das Steuersystem (1) der Maschine angeschlossen
ist.
1. Procédé pour enlever la trame (9) mal insérée par le lancement hydraulique dans la
gorge d'une machine à tisser hydraulique, dans lequel le système de contrôle, après
avoir détecté une trame (9) mal insérée, réalise l'arrêt de la machine, supprime la
trame (9) mal insérée et remet la machine en mode de production, à la même vitesse
de la machine dans laquelle la trame (9) a été mal insérée le système de commande
(1) de la machine génère un signal d'arrêt de la machine et évite une interruption
de la trame (9) mal insérée à l'entrée de la gorge de la machine, par la suite, après
l'arrêt de la machine, le fonctionnement de la machine est inversé pour revenir à
l'état de la machine avec la gorge ouverte, dans lequel la trame (9) a été entrée
incorrectement, ensuite, on réalise le lancement hydraulique de la nouvelle trame
(9) en tant que le lancement de la trame statique sans déplacer les branches de la
gorge ouverte et sans déplacer les moyens pour le transfert de la nouvelle trame (9)
vers l'avant du tissu à former, en insérant une nouvelle trame (9), la trame (9) précédemment
mal insérée est retirée de la gorge ouverte, à la suite de quoi le succès de l'élimination
de la trame est détecté du côté de la gorge plus éloignée de la buse de lancement
(5) et éventuellement, la machine redémarre en mode de production ou elle s'arrête
et un signal d'erreur est déclenché, caractérisé en ce que, après le lancement statique, le nombre de fils présents dans la zone de contrôle
est d'abord déterminé et en fonction du nombre de fils détecté dans la zone de contrôle
du côté de la gorge à l'opposé de la buse de lancement (5) par la suite le système
de contrôle (1) déplace la nouvelle trame (9) vers l'avant du tissu à produire, suivi
du redémarrage automatique de la machine en mode de production ou le système de contrôle
(1) arrête la machine et déclenche un signal d'erreur.
2. Procédé selon la revendication 1, caractérisé en ce que le nombre de fils présents dans la zone de contrôle est déterminé par ultrasons.
3. Procédé selon la revendication 2, caractérisé en ce qu 'au début de la détection du nombre de fils présents dans la zone de contrôle, le capteur
du nombre de fils présents dans la zone de contrôle est nettoyé.
4. Machine à tisser hydraulique avec le dispositif de retrait de la trame (9) insérée
de manière incorrecte par le lancement hydraulique dans la gorge de la machine à tisser
hydraulique, qui comprend le dispositif de mesurage (2) de la longueur de la trame
(9) associé à la buse de lancement (5), qui est situé sur un côté de la gorge et il
est dirigé vers l'autre côté de la gorge dans le sens de la largeur du tissu à former,
où le casse-trame (7) est placé sur le châssis de la machine, tandis que dans la région
située entre la buse de lancement (5) et le bord proximal du tissu à former le moyen
(6) pour interrompre la trame (9) est monté sur le châssis de la machine, tandis que
la buse de lancement (5) est relié à la pompe (4) du système de ramassage qui est
reliée à un entraînement individuel (3) qui est indépendant mécaniquement des autres
pièces et unités de la machine à tisser hydraulique, tandis que le dispositif de mesurage
(2), l'entraînement de la pompe (4), le moyen (6) pour interrupter la trame (9) (6)
et le casse-trame (7) sont reliés au système de la commande de la machine à tisser
(1), caractérisé en ce que du côté de la gorge plus éloigné de la buse de lencement (5) le capteur (8) d'enlèvement
de la trame (9) également connecté au système de la commande (1) adapté pour détecter
le nombre de fils présents dans la zone de contrôle.
5. Dispositif selon la revendication 4, caractérisé en ce que le système de la commande (1) est doté d'un programme pour commander la séquence
d'opérations successives et sans intervention des opérations contrôlées par l'opérateur
pour identifier une trame mal insérée (9), l'enlèvement de la trame mal insérée (9)
et son remplacement par une nouvelle trame (9), vérification du retrait de la mauvaise
trame (9) et insertion de la nouvelle trame (9) et redémarrage automatique de la machine
dans le mode du fonctionnement normal.
6. Dispositif selon la revendication 4 ou 5, caractérisé en ce que le capteur (8) de retrait de la trame (9) comprend un capteur à ultrasons (80) qui
est réglable reversiblement de manière mobile dans la zone de contrôle à travers dans
la direction du lancement de la trame (9) et qui est monté sur le chassis de la machine
et qui est connecté au système de la commande (1) de la machine.
7. Dispositif selon la revendication 6, caractérisé en ce qu 'une plaque collectrice (81) avec un alésage longitudinal (810) s'étend au-dessous
de la zone de contrôle qui s'étend de la position couchée du tissage (0) jusqu'à la
position du rayon de tissage (0) au point mort arrière.
8. Dispositif selon la revendication 4 ou 5, caractérisé en ce que le capteur (8) de retrait de la trame (9) comprend un capteur optique qui est réglable
de manière réversible dans la zone de contrôle à travers dans la direction du lacement
des trames (9) qui est monté sur le châssis de la machine et qui est connecté au système
de la commande(1) de la machine.
9. Dispositif selon la revendication 6 ou 8, caractérisé en ce que le capteur à ultrasons (80) ou le capteur optique est monté sur une tige de piston
d'un cylindre pneumatique (82) qui est relié à une source d'air comprimé et à un système
de la commande de la machine (1).
10. Dispositif selon la revendication 9, caractérisé en ce qu 'un capteur à ultrasons (80) ou un capteur optique est associé à une buse de soufflage
(83) connectée à une source d'air comprimé et à un système de la commande de la machine
(1).