TECHNICAL FIELD
[0001] The present invention relates to a self-travelling vacuum cleaner.
BACKGROUND ART
[0002] Generally, a self-travelling vacuum cleaner has a body in which various components
are mounted, a driving device which moves the body, a main brush disposed at a suction
port formed on the body so as to collect a trash on a cleaning floor, and a sucking
device which is configured to suck the trash from the suction port of the body. As
disclosed in many literatures such as PTL 1 and PTL 2, a body of a conventional self-travelling
vacuum cleaner is formed in a substantially circular shape. The self-travelling vacuum
cleaner having the circular shaped body has high turning ability.
[0003] On the other hand, according to the conventional self-travelling vacuum cleaner having
the circular shaped body, when the self-travelling vacuum cleaner is moved to the
limit to a corner area in a target region to be cleaned, a relatively large gap is
generated between the suction port of the body and an apex in the corner area. Thus,
the trash on the corner area in the target region to be cleaned is not sufficiently
sucked by the sucking device.
[0004] In order to solve this problem, an improved conventional self-travelling vacuum cleaner
has one or more side brushes disposed on a bottom surface of a body. For example,
such an improved self-travelling vacuum cleaner is disclosed in PTLs 3 to 6. In the
improved self-travelling vacuum cleaner, the side brush has bristle bundles which
protrude from an outline of the body toward the outside. The bristle bundles collect
the trash outside of the outline of the body to the suction port of the body. Accordingly,
the self-travelling vacuum cleaner disclosed in PTLs 3 to 6 can suck much more trashes
on the corner area in the target region to be cleaned.
[0005] However, according to the self-travelling vacuum cleaner disclosed in PTLs 3 to 6,
sucking ability, that is an ability to suck the trash on the corner area in the target
region to be cleaned (hereinafter, merely also referred to as "corner cleaning ability"),
is mainly defined by an aspect of the side brush. However, the aspect of the bristle
bundles is determined under various restrictions. For example, when a length of the
bristle bundles is set to be longer, the bristle bundles are easily caught by an obstacle,
or the bristle bundles interfere with other component in the self-travelling vacuum
cleaner such as a driving device, and therefore travelling of the self-travelling
vacuum cleaner might be disturbed. Accordingly, the corner cleaning ability obtained
by the side brush is also influenced by such restriction.
[0006] Further, when the trash on the corner area in the target region to be cleaned is
collected by the side brush, although the side brush can sweep the trash on the corner
area, it is difficult to deliver all the swept trash to the suction port directly,
and the trash diffused by the side brush is remained on the target region to be cleaned
without being sucked from the suction port.
[0007] Thus, the self-travelling vacuum cleaner, which collects the trash on the corner
area in the target region to be cleaned by the side brush, as disclosed in PTLs 3
to 6, has a room for improvement in view of the corner cleaning ability.
[0008] On the other hand, PTL 7 discloses an example of a self-travelling vacuum cleaner
in which the corner cleaning ability is further improved. The self-travelling vacuum
cleaner disclosed in PTL 7 has a body formed in substantially D-shape, a suction port
formed on a bottom side of the body, and a pair of side brushes mounted to a corner
of a bottom surface of the body. When the self-travelling vacuum cleaner disclosed
in PTL 7 is located at the corner area in the target region to be cleaned, a shaft
of the side brush and the suction port of the body are located further closer to the
apex in the corner area compared to, for example, when the self-travelling vacuum
cleaner disclosed in PTLs 3 to 6 is located at the corner area. Thus, the body formed
in the D-shape appears to be able to suck much more trashes than the conventional
self-travelling vacuum cleaner disclosed in PTLs 3 to 6.
[0009] However, when the self-travelling vacuum cleaner disclosed in PTL 7 is located at
the corner area in the target region to be cleaned, since a front surface and a side
surface of the body formed in the D-shape make contact with a wall forming the corner
area or approach the wall closer to the extent of making contact with the wall, the
body cannot pivotally rotate at the position. Thus, the self-travelling vacuum cleaner
disclosed in PTL 7 indeed has a relatively large restriction in a track when the self-travelling
vacuum cleaner moves from the corner area to other area after cleaning the corner
area in the target region to be cleaned, and therefore it takes much time to move
out of the corner area.
Citation List
Patent Literatures
[0011] JP 2013-106820 A discloses a self-propelled cleaner, wherein a dust suction port is provided at a
lower portion of the front and of the main body. To detect a position of the main
body with respect to a wall surface provided on the main body, the main body is provided
with the driving wheel and moves on the surface to be cleaned by the driving wheel.
When the front end of the main body comes close to the wall surface during the cleaning
operation, the main body can be kept at the same position for a predetermined time
in a state where the front end of the main body is close to the wall surface in self-propelled
cleaner.
[0012] WO 2007/008148 A1 discloses a robotic cleaning device, comprising a main body, which accommodates controllable
drive means arranged to move the device over a surface, cleaning means arranged to
clean a surface when the device is moved over a surface, obstacle detecting means,
and control means connected to the drive means and the obstacle detecting means. The
main body has a left side wall connecting a front end portion with a left rear end
portion and a right side wall connecting the front end portion with a right rear end
portion. The control means, when receiving information from the obstacle detecting
means about a detected obstacle, is arranged to control the drive means to rotate
the device round one of a main left -turn axis located at the left rear end portion
and a main right- turn axis located at the right rear end portion, such that the device
performs substantially only turning motion round the one of said axes. The left side
wall and the right side wall are configured such that the device is moved clear of
the detected obstacle by said turning motion.
SUMMARY OF THE INVENTION
[0013] In view of the above-described problem of the conventional self-travelling vacuum
cleaner, an object of the present invention is to provide a self-travelling vacuum
cleaner having high cleaning efficiency capable of more reliably and directly sucking
a trash on a corner area in a target region to be cleaned from a suction port and
quickly moving from the corner area in the target region to be cleaned to other area.
[0014] Specifically, a self-travelling vacuum cleaner of the present invention is defined
in claim 1 and has a body having a suction port, a drive unit which, in operation,
moves the body, and an electric fan configured to suck air inside of the body. The
body has two apex parts which define a maximum width of the body. The suction port
is disposed on a bottom side of the body and at a part closer to the maximum width
of the body than the drive unit.
[0015] With such configuration, trash on a corner in a target region to be cleaned can be
sucked more reliably and directly from the suction port and the self-travelling vacuum
cleaner can move from the corner in the target region to be cleaned to other area
quickly, and therefore cleaning efficiency can be enhanced.
[0016] A self-travelling vacuum cleaner of the present invention has a caster provided on
the bottom side of body and disposed at a part farther from the part having the maximum
width of body than the drive unit.
[0017] With such configuration, the caster is disposed farther from the suction port from
which the trash on corner area in a target region to be cleaned is sucked. Thus, the
trash on corner area in the target region to be cleaned can be prevented from being
caught by the caster.
[0018] Also, in a self-travelling vacuum cleaner of the present invention, a caster is disposed
at a rear side of the body farther than the drive unit with respect to the part having
the maximum width of the body.
[0019] With such configuration, since the caster is disposed farther from corner area in
a target region to be cleaned, the trash on corner area can be prevented from being
caught by caster
[0020] A self-travelling vacuum cleaner of the present invention may further comprise a
side brush disposed on the bottom side of the body. In such case, a part of a rotation
track of the side brush overlaps the part having the maximum width of the body. With
such configuration, it is possible to sweep the trash on apex part by the side brush
[0021] Also, in a self-travelling vacuum cleaner of the present invention, each of angles
formed between a first tangent and a second tangent and between a first tangent and
a third tangent is an acute angle. In such case, the first tangent is a tangent of
an outer periphery of the body in a plane view and is parallel to a line connecting
apexes of the two apex parts of the body, and the second tangent is another tangent
of the outer periphery of the body in the plane view and makes contact with the outer
periphery at a point on the rear side of the body relative to the line connecting
the apexes of the two apex parts of the body, and the third tangent is still another
tangent of the outer periphery of the body in the plane view and makes contact with
the outer periphery at another point at the rear side of the body relative to the
line connecting the apexes of the two apex parts of the body.
[0022] With such configuration, when a self-travelling vacuum cleaner is located at corner
area in the target region to be cleaned, the self-travelling vacuum cleaner is pivotally
turned, and therefore the self-travelling vacuum cleaner can take various positions
against corner area.
[0023] Also, a self-travelling vacuum cleaner of the present invention may optionally comprise
an outer peripheral surface having a curved surface with which the first tangent makes
contact. In such case, the curved surface is protruded outwardly in the plane view
of the body.
[0024] Also, in a self-travelling vacuum cleaner of the present invention, each of the two
apex parts of the body may have a round shape, and a curvature of the curved surface
of the outer peripheral surface of the body may be smaller than curvatures of the
round shapes of two apex parts.
[0025] With such configuration, since the shape of body is approximated to the Reuleaux
triangle, body can easily turn in corner area in the target region to be cleaned.
[0026] A self-travelling vacuum cleaner of the present invention may further comprise a
charge terminal disposed at a part closer to the part having the maximum width of
the body than the drive unit.
[0027] With such configuration, when a self-travelling vacuum cleaner approaches charge
mount, magnet is easily detected by the charge mount.
[0028] A self-travelling vacuum cleaner of the present invention may further comprise a
power source unit disposed at a part farther from the part having the maximum width
of the body than the drive unit.
[0029] With such configuration, since the front part of the body can be relatively raised
due to weight of power source unit, for example, the possibility of contact between
a sensor such as obstacle detecting sensor disposed at the front side of the body
and the cleaning surface can be reduced.
[0030] In a self-travelling vacuum cleaner of the present invention, the drive unit may
have a first drive unit and a second drive unit, and each of the first drive unit
and the second drive unit may have a suspension spring. Also, in a self-travelling
vacuum cleaner of the present invention, elastic modulus of one of the suspension
springs may be set to be larger than elastic modulus of the other suspension spring.
[0031] With such configuration, the balance of positions of wheels of the first drive unit
and the second drive unit against body is maintained.
[0032] A self-travelling vacuum cleaner of the present invention may further comprise a
main brush disposed in the suction port and a brush driving motor configured to apply
torque to the main brush. In such case, the body may have a plurality of suspension
springs, the drive unit has a first wheel and a second wheel, the second wheel is
disposed at a part farther from the brush driving motor than the first wheel, and
elastic modulus of one of the plurality of suspension springs which is configured
to apply reaction force to the first wheel is larger than elastic modulus of another
of the plurality of suspension springs which is configured to apply reaction force
to the second wheel.
[0033] With such configuration, the balance of positions of wheels against body is maintained.
BRIEF DESCRIPTION OF DRAWINGS
[0034]
FIG. 1 is a plane view of a self-travelling vacuum cleaner according to a first exemplary
embodiment of the present invention.
FIG. 2 is a bottom view of the self-travelling vacuum cleaner according to the first
exemplary embodiment of the present invention.
FIG. 3 is a block diagram illustrating a function of an electric system of the self-travelling
vacuum cleaner according to the first exemplary embodiment of the present invention.
FIG. 4 is a plane view illustrating movement of a conventional self-travelling vacuum
cleaner.
FIG. 5 is a plane view illustrating movement of the self-travelling vacuum cleaner
according to the first exemplary embodiment of the present invention.
FIG. 6 is other plane view illustrating the movement of the self-travelling vacuum
cleaner according to the first exemplary embodiment of the present invention.
FIG. 7 is another plane view illustrating the movement of the self-travelling vacuum
cleaner according to the first exemplary embodiment of the present invention.
FIG. 8 is a plane view of a self-travelling vacuum cleaner according to a second exemplary
embodiment of the present invention.
FIG. 9 is a bottom view of the self-travelling vacuum cleaner according to the second
exemplary embodiment of the present invention.
FIG. 10 is a perspective view of a self-travelling vacuum cleaner according to a third
exemplary embodiment of the present invention.
FIG. 11 is a plane view of the self-travelling vacuum cleaner according to the third
exemplary embodiment of the present invention.
FIG. 12 is a plane view illustrating an inside of the self-travelling vacuum cleaner
according to the third exemplary embodiment of the present invention.
FIG. 13 is a bottom view of the self-travelling vacuum cleaner according to the third
exemplary embodiment of the present invention.
FIG. 14 is a side view of the self-travelling vacuum cleaner according to the third
exemplary embodiment of the present invention.
FIG. 15 is an exploded perspective view of a part in the configuration of the self-travelling
vacuum cleaner when seen from a front side according to the third exemplary embodiment
of the present invention.
FIG. 16 is an exploded perspective view of a part in the configuration of the self-travelling
vacuum cleaner when seen from a bottom side according to the third exemplary embodiment
of the present invention.
FIG. 17 is a cross-sectional view taken along line XVII-XVII in FIG. 11.
FIG. 18 is a cross-sectional view taken along line XVII-XVII in FIG. 11, in which
a part in the configuration of the self-travelling vacuum cleaner is separated according
to the third exemplary embodiment of the present invention.
FIG. 19 is a cross-sectional view taken along line XIX-XIX in FIG. 14.
FIG. 20 is a perspective view illustrating an inner structure of a lower unit of the
self-travelling vacuum cleaner according to the third exemplary embodiment of the
present invention.
FIG. 21 is a perspective view of the inner structure of the lower unit of the self-travelling
vacuum cleaner when seen from a side according to the third exemplary embodiment of
the present invention.
FIG. 22 is a perspective view of the inner structure of the lower unit of the self-travelling
vacuum cleaner when seen from a front side according to the third exemplary embodiment
of the present invention.
FIG. 23 is another perspective view of the inner structure of the lower unit of the
self-travelling vacuum cleaner when seen from the front side according to the third
exemplary embodiment of the present invention.
FIG. 24 is a perspective view of an upper unit of the self-travelling vacuum cleaner
according to the third exemplary embodiment of the present invention.
FIG. 25 is a bottom view of the upper unit of the self-travelling vacuum cleaner according
to the third exemplary embodiment of the present invention.
FIG. 26 is a block diagram illustrating a function of an electric system of the self-travelling
vacuum cleaner according to the third exemplary embodiment of the present invention.
FIG. 27 is a perspective view of a trash box unit of a self-travelling vacuum cleaner
according to a fourth exemplary embodiment of the present invention.
FIG. 28 is a cross-sectional view of the trash box unit according to the fourth exemplary
embodiment of the present invention.
FIG. 29 is a plane view of a self-travelling vacuum cleaner according to a first modified
example of the present invention.
FIG. 30 is a plane view of a self-travelling vacuum cleaner according to a second
modified example of the present invention.
FIG. 31 is a plane view of a self-travelling vacuum cleaner according to a third modified
example of the present invention.
DESCRIPTION OF EMBODIMENTS
[0035] Hereinafter, exemplary embodiments of the present invention are described with reference
to the drawings. However, the present invention is not limited to the exemplary embodiments.
FIRST EXEMPLARY EMBODIMENT
[0036] FIG. 1 is a plane view of self-travelling vacuum cleaner 10 according to a first
exemplary embodiment of the present invention. FIG. 2 is a bottom view of self-travelling
vacuum cleaner 10 according to the first exemplary embodiment of the present invention.
[0037] As shown in FIG. 1, self-travelling vacuum cleaner 10 is a robot type vacuum cleaner
which autonomously travels on a cleaning surface of a target region to be cleaned
(hereinafter, referred to as "target region to be cleaned" or merely "target region")
and sucks a trash on the cleaning surface. The target region to be cleaned denotes,
for example, a room, and the cleaning surface denotes, for example, a floor of the
room.
[0038] According to the present exemplary embodiment, self-travelling vacuum cleaner 10
has body 20 in which various components are mounted, drive unit 30 (see FIG. 2) which
drives body 20, cleaning unit 40 (see FIG. 2) which collects a trash in the target
region to be cleaned, and sucking unit 50 which is configured to suck the trash into
an inside of body 20. Self-travelling vacuum cleaner 10 may further have trash box
unit 60 which stores the trash sucked by sucking unit 50, and control unit 70 which
controls at least drive unit 30, cleaning unit 40 and sucking unit 50.
[0039] Self-travelling vacuum cleaner 10 according to the present exemplary embodiment may
further have caster 90 which rotates in accordance with rotation of drive unit 30,
and power source unit 80 which supplies electric power to drive unit 30, cleaning
unit 40, sucking unit 50 and the like.
[0040] An upper side in each of FIG. 1 and FIG. 2 is a front side of body 20, and a lower
side in each of FIG. 1 and FIG. 2 is a rear side of body 20. A width direction of
self-travelling vacuum cleaner 10 is defined based on a forward movement direction
(upper side in FIG. 1) of self-travelling vacuum cleaner 10. For example, in the present
exemplary embodiment, the width direction of self-travelling vacuum cleaner 10 is
defined by a direction (lateral direction in FIG. 1 and FIG. 2) substantially orthogonal
to the forward movement direction of self-travelling vacuum cleaner 10.
[0041] In the present exemplary embodiment, a pair of drive units 30 are disposed respectively
at a left side and a right side (hereinafter, left side drive unit 30 may also be
referred to as a first drive unit, and right side drive unit 30 may also be referred
to as a second drive unit) with respect to a center of body 20 in the width direction
in a plane view. Further, a number of drive unit 30 is not limited to two, and it
may be one or three or more.
[0042] Further, body 20 has lower unit 100 (see FIG. 2) which forms an outer shape of a
lower side of body 20, and upper unit 200 (see FIG. 1) which forms an outer shape
of an upper side of body 20. Body 20 is formed by combining lower unit 100 and upper
unit 200. As shown in FIG. 1, upper unit 200 has cover 210 which forms a main part
of upper unit 200, lid 220 disposed in an openable and closable manner against cover
210, and bumper 230 displaceable against cover 210.
[0043] A plane shape of body 20 is preferably the Reuleaux triangle shape, or the Reuleaux
polygonal shape which is substantially the same shape as the Reuleaux triangle, or
a shape in which apex parts of the Reuleaux triangle or the Reuleaux polygonal shape
are formed in a round shape (circular arc R shown in FIG. 11 and FIG. 31). With such
shape, the same or a similar characteristic to a geometrical characteristic of the
Reuleaux triangle can be applied to body 20. Namely, since the Reuleaux triangle has
a curve of constant width, the Reuleaux triangle can rotate while being inscribed
inside a rectangle having a constant width (namely, a length of a side of a regular
triangle inscribed in the Reuleaux triangle). With this, body 20 can draw a track
of a rectangle (substantially square). In the present exemplary embodiment, as shown
in FIG. 1, body 20 has substantially the same plane shape as the Reuleaux triangle.
[0044] Further, body 20 has a plurality of outer peripheral surfaces and a plurality of
apex parts. In the present exemplary embodiment, a plurality of the outer peripheral
surfaces include front surface 21 disposed at the forward movement side (upper side
in FIG. 1) of self-travelling vacuum cleaner 10, right side surface 22 disposed at
a right and rear side with respect to front surface 21, and left side surface 22 disposed
at a left and rear side with respect to front surface 21 in the plan view of body
20. Further, in the present exemplary embodiment, front surface 21 has a curve surface
protruded outwardly. Bumper 230 may be formed on the curve surface protruded outwardly.
Each side surface 22 has a curve surface protruded outwardly at least in a part of
side surface 22. In the present exemplary embodiment, the curve surface protruded
outwardly is formed on a side part of bumper 230 and a side part of cover 210.
[0045] In the present exemplary embodiment, a plurality of the apex parts include right
side front apex part 23 defined by front surface 21 and right side surface 22, and
left side front apex part 23 defined by front surface 21 and left side surface 22.
A plurality of the apex parts may further include rear apex part 24 defined by right
side surface 22 and left side surface 22. As shown in FIG. 1, each of the angles formed
between tangent L1 of front surface 21 and tangent L2 of side surface 22 and between
tangent L1 of front surface 21 and tangent L3 of side surface 22 is an acute angle.
[0046] A maximum width of body 20 is defined by a distance between apexes of a plurality
of the apex parts of body 20. In the present exemplary embodiment, the maximum width
of body 20 is defined by right side front apex part 23 and left side front apex part
23. According to an example shown in FIG. 1, for example, the maximum width of body
20 is defined by a distance between an apex of right side front apex part 23 and an
apex of the left side front apex part 23, or a distance between two apexes among three
apexes of the Reuleaux triangle.
[0047] Further, in body 20, a part on and closer to line W (hereinafter, referred to as
"maximum width line W of body 20") connecting the apex of right side front apex part
23 and the apex of left side front apex part 23 is called as "a part having the maximum
width of body 20" or "maximum width part of body 20". Further, "a part closer to maximum
width line W of body 20" and "a part near maximum width line W of body 20" means a
part near maximum width line W of body 20, namely a part between maximum width line
W of body 20 and a center of gravity G (see FIG. 2) of self-travelling vacuum cleaner
10 and a part between maximum width line W of body 20 and front surface 21, more specifically
a part between maximum width line W of body 20 and a front end of drive unit 30 in
the forward movement direction of body 20 and a part between maximum width line W
of body 20 and front surface 21.
[0048] Further, the maximum width part of body 20 is preferably set to a part closer to
front surface 21 of body 20. Further, an extending direction of maximum width line
W of body 20 is preferably set to be substantially orthogonal to the forward movement
direction of body 20.
[0049] As shown in FIG. 2, body 20 further has suction port 101 for sucking a trash to an
inside of body 20. Suction port 101 is formed on a bottom surface of lower unit 100
of body 20. Suction port 101 is formed in a laterally elongate shape, preferably in
a rectangular shape or a substantially rectangular shape. Further, the shape of suction
port 101 is not limited to this, but may be an oval shape, a trapezoid shape, and
a shape curved along the outer peripheral shape of body 20, etc. In the present exemplary
embodiment, suction port 101 has a rectangular shape. Further, in the present exemplary
embodiment, suction port 101 is disposed on the bottom surface of lower unit 100 of
body 20 such that a longitudinal direction of suction port 101 is extended substantially
in the width direction of body 20, and a short direction of suction port 101 is extended
substantially in a front-rear direction of body 20.
[0050] Further, suction port 101 is formed on the bottom surface of lower unit 100 of body
20 at a part closer to the part having the maximum width of body 20, and more preferably
at a part closer to maximum width line W of body 20. This positional relationship
is specifically defined by a positional relationship of suction port 101 against other
components of self-travelling vacuum cleaner 10. In particular, it is defined by the
following two kinds of positional relationships:
In a first positional relationship, suction port 101 is located at a position closer
to the front side of the outer periphery of body 20 than the center of gravity G (see
FIG. 2) of self-travelling vacuum cleaner 10. More specifically, a center line M (hereinafter,
referred to as "center line of suction port 101 in the longitudinal direction) of
suction port 101 which extends substantially in the longitudinal direction of suction
port 101 is located at a position closer to the front side of the outer periphery
of body 20 than the center of gravity G (see FIG. 2) of self-travelling vacuum cleaner
10, or a front part of body 20, or the maximum width part of body 20. Further, the
center line of suction port 101 in the longitudinal direction may be located at a
part closer to front surface 21 than maximum width line W of body 20.
[0051] In a second positional relationship, suction port 101 is located at a part closer
to maximum width line W of body 20 than drive unit 30, and preferably at a part on
or a part closer to maximum width line W of body 20, and more preferably at a part
closer to front surface 21 than maximum width line W of body 20.
[0052] Further, in the present exemplary embodiment, a width of suction port 101 in the
longitudinal direction is set to be wider than an inner distance between right side
drive unit 30 and left side drive unit 30. Such configuration can be achieved, for
example, by the second positional relationship of suction port 101 described above.
With such configuration, suction port 101 can be formed more widely, and therefore
the trash can be sucked more reliably and directly from suction port 101 and an amount
of the trash sucked by sucking unit 50 described below can be increased.
[0053] Next, drive unit 30 is described.
[0054] As shown in FIG. 2, each drive unit 30 is disposed on a bottom side of lower unit
100 and has a plurality of elements such as wheel 33 which travels on the cleaning
surface. According to the present exemplary embodiment, each drive unit 30 has travel
motor 31 which applies torque to wheel 33, and housing 32 which houses travel motor
31, in addition to wheel 33 which travels on the cleaning surface. Each wheel 33 is
housed in a recess part formed on lower unit 100 and supported by lower unit 100 in
a rotatable manner with respect to lower unit 100.
[0055] Each wheel 33 is disposed at a position closer to the outer periphery of body 20
in the width direction than travel motor 31 which applies torque to each wheel 33.
With such configuration, a distance between right side wheel 33 and left side wheel
33 is longer than that of a configuration in which each wheel 33 is disposed at a
position closer to the center of body 20 in the width direction than travel motor
31, and therefore stability of body 20 can be improved.
[0056] A driving system of self-travelling vacuum cleaner 10 according to the present exemplary
embodiment is a facing two wheels type. Namely, right side drive unit 30 and left
side drive unit 30 are arranged so as to face each other in the width direction of
body 20. Further, in the present exemplary embodiment, as shown in FIG. 2, rotation
axis H of right side wheel 33 and rotation axis H of left side wheel 33 are arranged
to be substantially coaxial.
[0057] A distance between rotation axis H and the center of gravity G of self-travelling
vacuum cleaner 10 is defined for example such that self-travelling vacuum cleaner
10 has a predetermined turning ability. The predetermined turning ability means that
body 20 can draw the same or a similar track to a rectangular track formed by an outline
of the Reuleaux triangle. According to the present exemplary embodiment, a position
of rotation axis H is set at a position closer to the rear side of the outer periphery
of body 20 than the center of gravity G of self-travelling vacuum cleaner 10, and
a distance between rotation axis H and the center of gravity G is set to be a predetermined
distance. According to self-travelling vacuum cleaner 10 of the facing two wheels
type, with such configuration, the track described above can be formed by using contact
between body 20 and an object around.
[0058] Next, cleaning unit 40 is described.
[0059] As shown in FIG. 2, cleaning unit 40 is disposed inside and outside of body 20, and
has a plurality of elements such as brush driving motor 41 and so on. According to
the present exemplary embodiment, cleaning unit 40 has gear box 42, and main brush
43 disposed in suction port 101 of body 20 in addition to brush driving motor 41 disposed
inside of body 20 (left side of suction port 101).
[0060] Brush driving motor 41 and gear box 42 are mounted to lower unit 100. Gear box 42
is connected to an output shaft of brush driving motor 41 and main brush 43. Gear
box 42 transmits torque of brush driving motor 41 to main brush 43.
[0061] Main brush 43 has a length substantially equal to a length of suction port 101 in
longitudinal direction. Main brush 43 is rotatably supported against lower unit 100
by a shaft receiving part. The shaft receiving part is formed, for example, on one
or both of gear box 42 and lower unit 100. According to the present exemplary embodiment,
a rotation direction of main brush 43 is set such that its rotation track at a side
of the cleaning surface is along a direction from a front side to a rear side of body
20 as shown by an arrow AM in FIG. 14 illustrating a side view of self-travelling
vacuum cleaner 10.
[0062] Next, sucking unit 50 is described.
[0063] As shown in FIG. 1, sucking unit 50 is disposed inside of body 20, and has a plurality
of elements such as fan case 52 and so on. According to the present exemplary embodiment,
sucking unit 50 is disposed at a rear side of trash box unit 60 and at a front side
of power source unit 80 described below. Sucking unit 50 has fan case 52 mounted to
lower unit 100 (see FIG. 2), and electric fan 51 disposed inside fan case 52.
[0064] Electric fan 51 sucks air inside of trash box unit 60 and discharges the air toward
an outside of the electric fan 51. The air discharged from electric fan 51 is passed
through a space inside of fan case 52 and a space around fan case 52 inside of body
20, and is exhausted to the outside of body 20.
[0065] Next, trash box unit 60 is described.
[0066] As shown in FIG. 2, trash box unit 60 is disposed inside of body 20 at a rear side
of main brush 43 and at a front side of sucking unit 50 between drive units 30. Body
20 and trash box unit 60 have a detachable structure in which a user can arbitrarily
select a state in which trash box unit 60 is mounted to body 20 and a state in which
trash box unit 60 is detached from body 20.
[0067] Next, control unit 70 is described.
[0068] As shown in FIG. 1, control unit 70 is disposed inside of body 20 at a rear side
of sucking unit 50. As shown in FIG. 1 and FIG. 2, self-travelling vacuum cleaner
10 may further have a plurality of sensors. According to the present exemplary embodiment,
a plurality of the sensors include obstacle detecting sensor 71 (see FIG. 1) which
detects an obstacle in front of body 20, and distance measuring sensor 72 (see FIG.
1) which detects a distance between an object around body 20 and body 20. A plurality
of the sensors further include collision detecting sensor 73 (see FIG. 1) which detects
a collision between body 20 and the object around, and a plurality of floor detecting
sensors 74 (see FIG. 2) which detect the cleaning surface below the bottom surface
of body 20. Each of obstacle detecting sensor 71, distance measuring sensor 72, collision
detecting sensor 73, and floor detecting sensor 74 sends a detection signal to control
unit 70.
[0069] For example, an ultrasonic wave sensor is used for obstacle detecting sensor 71.
Obstacle detecting sensor 71 has a transmitting part and a receiving part. For example,
an infrared sensor is used for distance measuring sensor 72 and floor detecting sensor
74. Each of distance measuring sensor 72 and floor detecting sensor 74 has a light
emitting part and a light receiving part. For example, a contact type displacement
sensor is used for collision detecting sensor 73. For example, collision detecting
sensor 73 has a switch which is turned on when bumper 230 is pushed against cover
210.
[0070] As shown in FIG. 1, in the present exemplary embodiment, each of distance measuring
sensors 72 is respectively arranged at a right side and a left side of body 20 with
respect to the center in the width direction in a plane view. Right side distance
measuring sensor 72 is disposed at a right side of front apex part 23 and emits light
toward a diagonally forward right direction of body 20. Left side distance measuring
sensor 72 is disposed at a left side of front apex part 23 and emits light toward
a diagonally forward left direction of body 20. With such configuration, when self-travelling
vacuum cleaner 10 turns, a distance between an object around closest to the outline
of body 20 and body 20 can be detected.
[0071] As shown in FIG. 2, a plurality of floor detecting sensors 74 are arranged respectively,
for example, at a position closer to the front side of the outer periphery of body
20 and at a position closer to the rear side of the outer periphery of body 20 than
drive unit 30.
[0072] Next, power source unit 80 is described.
[0073] Self-travelling vacuum cleaner 10 may further have power source unit 80 which supplies
electric power to drive unit 30, cleaning unit 40, sucking unit 50, obstacle detecting
sensor 71, distance measuring sensor 72, collision detecting sensor 73, and floor
detecting sensor 74. Power source unit 80 is disposed at a part on the rear side of
the body farther than the center of gravity G of self-travelling vacuum cleaner 10
and at a part on the rear side of body 20 farther than to sucking unit 50. Power source
unit 80 has a plurality of elements such as power source case 81 and the like. According
to the present exemplary embodiment, power source unit 80 has power source case 81
mounted to lower unit 100, battery 82 housed in power source case 81, and main switch
83 which switches power supply and interruption of the power supply to each element
from power source unit 80. For example, a secondary battery is used for battery 82.
[0074] Next, a controlling method of self-travelling vacuum cleaner 10 by control unit 70
is described.
[0075] FIG. 3 is a block diagram illustrating a function of an electric system of self-travelling
vacuum cleaner 10.
[0076] Control unit 70 is disposed on power source unit 80 (see FIG. 1 and FIG. 2) inside
of body 20 and electrically connected to power source unit 80. Control unit 70 is
further electrically connected to obstacle detecting sensor 71, distance measuring
sensor 72, collision detecting sensor 73, floor detecting sensor 74, a pair of travel
motors 31, brush driving motor 41, and electric fan 51.
[0077] Control unit 70 determines whether an object, which interferes the traveling of self-travelling
vacuum cleaner 10, exists or not in a predetermined range in front of body 20 based
on a detection signal input from obstacle detecting sensor 71. Control unit 70 calculates
a distance between the object which exists around front apex part 23 of body 20 and
the outline of body 20 based on a detection signal input from distance measuring sensor
72.
[0078] Control unit 70 determines whether body 20 collides with the object around or not
based on a detection signal input from collision detecting sensor 73. Control unit
70 judges whether the cleaning surface in the target region to be cleaned exists or
not under body 20 based on a detection signal input from floor detecting sensor 74.
[0079] Control unit 70 controls travel motor 31, brush driving motor 41, and electric fan
51 by using one or more results of the judgment or the calculation described above
such that the cleaning surface in the target region is cleaned by self-travelling
vacuum cleaner 10.
[0080] FIG. 4 is a plane view illustrating movement of conventional self-travelling vacuum
cleaner 900.
[0081] In FIG. 4, room RX which is the target region to be cleaned has, for example, corner
area R3 formed by first wall R1 and second wall R2. According to an example shown
in FIG. 4, corner area R3 has a substantially right-angled corner, for example. When
self-travelling vacuum cleaner 900 reaches to corner area R3, self-travelling vacuum
cleaner 900 cannot cover apex part R4 of corner area R3. Thus, a relatively large
space is generated between suction port 910 of self-travelling vacuum cleaner 900
and apex part R4. Here, in a case where a side brush is mounted in self-travelling
vacuum cleaner 900, it is possible to sweep the trash on apex part R4 by the side
brush. However, since the trash on apex part R4 is swept by rotation of side brush
and at the same time the trash is diffused around, the trash directly sucked from
suction port 910 distantly disposed from apex part R4 is merely a part of the trashes
on apex part R4.
[0082] Next, movement of self-travelling vacuum cleaner 10 according to the present exemplary
embodiment when self-travelling vacuum cleaner 10 cleans corner area R3 is described.
[0083] FIGS. 5 to 7 are plane views illustrating the movement of self-travelling vacuum
cleaner 10 which cleans corner area R3 according to the present exemplary embodiment.
[0084] Control unit 70, for example, moves self-travelling vacuum cleaner 10 to clean corner
area R3 in room RX as described below. Namely, as shown in FIG. 5, control unit 70
moves self-travelling vacuum cleaner 10 along second wall R2 toward first wall R1
while body 20 faces first wall R1. At this time, self-travelling vacuum cleaner 10
travels while one front apex part 23 makes contact with second wall R2 or one front
apex part 23 keeps a state to be closer to the extent of making contact with second
wall R2.
[0085] As shown in FIG. 6, control unit 70 temporarily stops the travelling of self-travelling
vacuum cleaner 10 at a position where front surface 21 of body 20 makes contact with
first wall R1 or front surface 21 is to be closer to the extent of making contact
with first wall R1. At this time, a part of front apex part 23 covers a part of apex
part R4 of corner area R3. In this way, in self-travelling vacuum cleaner 10 according
to the present exemplary embodiment, suction port 101 of body 20 is to be closer to
apex part R4 of corner area R3 compared to conventional self-travelling vacuum cleaner
900 (see FIG. 4) located closer to the limit to corner area R3.
[0086] Next, as shown in FIG. 7, control unit 70 makes self-travelling vacuum cleaner 10
repeatedly perform movement in which front surface 21 is turned while making contact
with first wall R1 and movement in which right side surface 22 is turned while making
contact with second wall R2. Thus, self-travelling vacuum cleaner 10 is turned toward
a left direction while changing a position of the center of gravity G by (i) reaction
force applied to body 20 caused by contact between front surface 21 and first wall
R1 and (ii) reaction force applied to body 20 caused by contact between side surface
22 and second wall R2. This turning movement is a similar to a part of movement of
the Reuleaux triangle forming a rectangular track.
[0087] When self-travelling vacuum cleaner 10 is turned at a predetermined angle from a
state in which self-travelling vacuum cleaner 10 faces first wall R1, as shown in
FIG. 7, right side front apex part 23 is directed to the apex of corner area R3 or
adjacent area thereof, and front apex part 23 is located to be the closest to the
apex of corner area R3. At this time, body 20 covers a relatively large part of apex
part R4. Further, as described above, since suction port 101 is disposed closer to
the maximum width of body 20 defined by two front apex parts 23, a distance between
suction port 101 of body 20 and apex part R4 of corner area R3 is shorter than a distance
between suction port 910 and apex part R4 of corner area R3 when conventional self-travelling
vacuum cleaner 900 (see FIG. 4) is located to be close to the limit to corner area
R3.
[0088] With such configuration, the trash on apex part R4 of corner area R3 can be more
reliably and directly sucked from suction port 101, and therefore the corner cleaning
ability of self-travelling vacuum cleaner 10 can be enhanced compared to that of conventional
self-travelling vacuum cleaner 900.
[0089] Such a corner cleaning ability of self-travelling vacuum cleaner 10 according to
the present exemplary embodiment can be further described as below. According to self-travelling
vacuum cleaner 10 of the present exemplary embodiment, as described above, each angle
formed between tangent L1 of front surface 21 and tangent L2 and tangent L3 of two
side surfaces 22 is an acute angle. Thus, when self-travelling vacuum cleaner 10 is
located at corner area R3 in the target region to be cleaned, self-travelling vacuum
cleaner 10 is pivotally turned, and therefore self-travelling vacuum cleaner 10 can
take various positions against corner area R3. Examples of the position include that
front apex part 23 of body 20 is directed to apex part R4 or an adjacent part thereof
including the apex of corner area R3 in the target region to be cleaned.
[0090] In a case in which self-travelling vacuum cleaner 10 takes such a position, the outline
of body 20 is located further closer to the apex of corner area R3 and suction port
101 of body 20 is also located closer to the apex of corner area R3 compared to a
case in which conventional self-travelling vacuum cleaner 900 having a circular body
is located closer to the limit to corner area R3 in the target region to be cleaned.
Thus, body 20 can suck the trash on the cleaning surface of corner area R3 more reliably
and directly from suction port 101. Namely, according to the configuration of self-travelling
vacuum cleaner 10 of the present exemplary embodiment, it is possible to suck the
trash on corner area R3 in the target region to be cleaned more reliably and directly
from suction port 101 compared to conventional self-travelling vacuum cleaner 900
having the circular body.
[0091] Further, when self-travelling vacuum cleaner 10 takes a position in which front apex
part 23 of body 20 is directed to apex part R4 or the adjacent part thereof including
the apex of corner area R3, self-travelling vacuum cleaner 10 can pivotally turn and
change its direction. Thus, when self-travelling vacuum cleaner 10 moves from corner
area R3 in the target region to be cleaned to another area, a restriction in moving
such as in the conventional self-travelling vacuum cleaner having the D-shape body
may not be applied. Namely, self-travelling vacuum cleaner 10 according to the present
exemplary embodiment can move quickly from corner area R3 to another area compared
to the conventional self-travelling vacuum cleaner having the D-shape body.
[0092] According to self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, further effects described below can be obtained.
- (1) In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
suction port 101 is disposed closer to maximum width line W of body 20. With such
configuration, even if the width of suction port 101 in the longitudinal direction
is set to be narrower than a distance between drive units 30, the trash can be sucked
more reliably and directly from suction port 101 compared to conventional self-travelling
vacuum cleaner 900, and therefore much more trashes can be sucked.
Further, in self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
the width of suction port 101 in the longitudinal direction is wider than the distance
between drive units 30. With such configuration, much more trashes can be sucked directly
from suction port 101 compared to a configuration in which the width of suction port
101 is narrower than the distance between drive units 30. Thus, a configuration in
which the width of suction port 101 is wider than the distance between drive units
30 is more preferable.
- (2) In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
suction port 101 is disposed adjacent to maximum width line W of body 20. With such
configuration, even if suction port 101 is disposed between drive units 30, the trash
on apex part R4 of corner area R3 can be sucked more reliably and directly from suction
port 101 compared to conventional self-travelling vacuum cleaner 900.
Further, in self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
suction port 101 is disposed at a position closer to the outer periphery at the front
side of body 20 than drive unit 30, preferably adjacent to maximum width line W of
body 20, more preferably adjacent to the maximum width part of body 20 in an area
closest to front surface 21 of body 20. With such configuration, when self-travelling
vacuum cleaner 10 approaches the wall, suction port 101 is located much closer to
the wall compared to a configuration in which suction port 101 is disposed between
drive units 30.
Thus, with such configuration in which suction port 101 is disposed at a position
closer to the front side of the outer periphery of body 20 than drive unit 30, preferably
adjacent to maximum width line W of body 20, more preferably adjacent to the maximum
width part of body 20 in the area closest to front surface 21 of body 20, the trash
can be sucked more reliably and directly from suction port 101.
- (3) In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
the maximum width of body 20 is defined by both front apex parts 23. Namely, the maximum
width of body 20 is determined by a distance between the apex of right side front
apex part 23 and the apex of left side front apex part 23.
Further, in self-travelling vacuum cleaner 10, a width of a rear part of body 20 is
narrower than a width of a front part of body 20. Specifically, a width at a rear
part of body 20 which is defined to be a part on a rear side of body 20 with respect
to the center of gravity G of self-travelling vacuum cleaner 10 is narrower than a
width at a front part of body 20 which is defined to be a part on a front side of
body 20 with respect to the center of gravity G of self-travelling vacuum cleaner
10.
With such configuration, when self-travelling vacuum cleaner 10 turns around an object,
since the possibility of contact between the rear part of body 20 and the object is
reduced and self-travelling vacuum cleaner 10 can move more quickly, moving ability
of self-travelling vacuum cleaner 10 can be enhanced.
- (4) Self-travelling vacuum cleaner 10 according to the present exemplary embodiment
can adopt a steering type driving system. On the other hand, as described above, self-travelling
vacuum cleaner 10 according to the present exemplary embodiment can also adopt the
facing two wheels type driving system. According to a configuration in which the facing
two wheels type driving system is adopted, a structure can be simplified compared
to the steering type driving system. In this point, the configuration in which the
facing two wheels type driving system is adopted is more preferable.
- (5) In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
a positional relationship between rotation axis H of each drive unit 30 and the center
of gravity G of self-travelling vacuum cleaner 10 is one of the main factors to determine
a movable track of body 20. In self-travelling vacuum cleaner 10, rotation axis H
of drive unit 30 may be arranged to be located at a part on the rear side of body
20 farther than the center of gravity G of self-travelling vacuum cleaner 10. In such
configuration, self-travelling vacuum cleaner 10 is apt to turn while changing a position
of the center of gravity G thereof in the target region to be cleaned by making contact
with the object around. Thus, in self-travelling vacuum cleaner 10, at least a part
of the rectangular track drawn by the Reuleaux triangle described above can be appropriately
traced by body 20 and therefore the corner cleaning ability can be enhanced.
SECOND EXEMPLARY EMBODIMENT
[0093] FIG. 8 is a plane view of self-travelling vacuum cleaner 10 according to a second
exemplary embodiment of the present invention. FIG. 9 is a bottom view of the self-travelling
vacuum cleaner according to the second exemplary embodiment of the present invention.
[0094] Self-travelling vacuum cleaner 10 according to the present exemplary embodiment further
has the following configuration which is not shown in the first exemplary embodiment.
Here, in the present exemplary embodiment, an element to which the same reference
mark as the first exemplary embodiment is assigned has the same or a similar function
to the corresponding element in the first exemplary embodiment.
[0095] As shown in FIG. 9, cleaning unit 40 may further have side brush 44 disposed on a
bottom side of lower unit 100 of body 20, and gear boxes 42 arranged at a right side
and a left side of suction port 101 respectively. In the present exemplary embodiment,
side brushes 44 are arranged at a right side and a left side on the bottom side of
lower unit 100 of body 20 respectively. One gear box 42 (right side of body 20 in
a plane view) is connected to an output shaft of brush driving motor 41, main brush
43, and one side brush 44. One gear box 42 transmits torque of brush driving motor
41 to main brush 43 and one side brush 44. Another gear box 42 (left side of body
20 in a plane view) is connected to main brush 43 and another side brush 44. Another
gear box 42 transmits torque of main brush 43 to another side brush 44.
[0096] In the present exemplary embodiment, one side brush 44 has brush shaft 44A and a
plurality of bristle bundles 44B mounted to one of two front apex parts 23 of body
20. Another side brush 44 has brush shaft 44A and a plurality of bristle bundles 44B
mounted to another one of two front apex parts 23 of body 20. Side brush 44 is disposed
with respect to body 20 such that a part of a rotation track of side brush 44 (hereinafter,
it means a circular track drawn by side brush 44 when side brush 44 is rotated once)
capable of collecting the trash to suction port 101 is located in the maximum width
part of body 20. According to the present exemplary embodiment, a number of bristle
bundles 44B mounted to each brush shaft 44A is three, and three bristle bundles 44B
are mounted to brush shaft 44A at a predetermined angular interval.
[0097] Each brush shaft 44A has a rotation axis extending in the same or a substantially
same direction as a height direction of body 20. Each brush shaft 44A is supported
by body 20 in a rotatable manner against body 20, and disposed at a part of the front
side of body 20 closer to the outer periphery of the front side of body 20 than the
center line of suction port 101 in a longitudinal direction.
[0098] Each of bristle bundles 44B is formed by a plurality of bristles and fixed to brush
shaft 44A so as to extend in the same or a substantially same direction as a radius
direction of brush shaft 44A. According to the present exemplary embodiment, a length
of bristle bundles 44B is set such that a tip of bristle bundles 44B is protruded
toward an outside from the outline of body 20.
[0099] A rotation direction of each side brush 44 is set, as shown by an arrow AS in FIG.
8, to a direction in which the rotation track of side brush 44 is directed from a
front side toward a rear side of body 20 at a center side in the width direction of
body 20. Namely, side brushes 44 are rotated in directions opposite to each other.
In the present exemplary embodiment, each side brush 44 is rotated from the front
side toward the rear side of body 20 at a part of its rotation track adjacent to the
rotation track of another side brush 44.
[0100] According to self-travelling vacuum cleaner 10 of the present exemplary embodiment,
in addition to the effects of (1) to (5) obtained from self-travelling vacuum cleaner
10 according to the first exemplary embodiment described above, following effects
can be further obtained.
(6) Self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has side brush 44. According to such configuration, since the trash on corner area
R3 (see FIGS. 5 to 7) in the target region to be cleaned is collected to suction port
101 of body 20 by side brush 44, the corner cleaning ability of self-travelling vacuum
cleaner 10 can be further enhanced.
(7) In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
each of side brushes 44 is mounted to the bottom sides of two front apex parts 23
of body 20. According to such configuration, brush shaft 44A of side brush 44 can
approach the apex of corner area R3 compared to conventional self-travelling vacuum
cleaner 900. Thus, the corner cleaning ability of self-travelling vacuum cleaner 10
can be further enhanced.
(8) According to self-travelling vacuum cleaner 10 of the present exemplary embodiment,
two side brushes 44 are rotated in the directions opposite to each other. Each side
brush 44 is rotated from the front side toward the rear side of body 20 at a part
of its rotation track adjacent to the rotation track of another side brush 44. According
to such configuration, since the trash is collected to suction port 101 from the front
side of body 20 by side brush 44, the trash can be easily sucked from suction port
101 compared to, for example, a configuration in which the trash is collected to suction
port 101 from around a side area of suction port 101. Thus, the trash on the cleaning
surface of corner area R3 can be removed efficiently.
(9) In the conventional self-travelling vacuum cleaner having the side brush, in order
to collect the trash on the cleaning surface of corner area R3 to suction port 101
of body 20, it may be considered to set a length of the bristle bundles to be longer.
However, in a case in which the length of the bristle bundles is set to be longer,
the bristle bundles may be caught by the object around when the self-travelling vacuum
cleaner is travelling.
On the other hand, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, each of side brushes 44 is arranged at two front apex parts 23 of body
20. With such configuration, suction port 101 of body 20 can further approach apex
part R4 of corner area R3. This configuration can eliminate the need for setting the
length of the bristle bundles to be longer, and therefore the length of bristle bundles
44B can be set to be a relatively short length. Thus, a possibility that bristle bundles
44B is caught by the object around can be reduced.
(10) According to the conventional self-travelling vacuum cleaner having the side
brush, the bristle bundles are apt to be bent when the bristle bundles move the trash
as the length of the bristle bundles becomes longer. And when the bristle bundles
are largely bent, the bristle bundles might not move the trash appropriately to the
suction port of the body.
[0101] On the other hand, self-travelling vacuum cleaner 10 according to the present exemplary
embodiment can set the length of bristle bundles 44B to be relatively shorter as described
above. Since the length of bristle bundles 44B can be set to the relatively short
length, a bending amount of bristle bundles 44B is decreased. Thus, the trash on corner
area R3 can be collected more reliably to suction port 101 by bristle bundles 44B.
THIRD EXEMPLARY EMBODIMENT
[0102] FIG. 10 is a perspective view of self-travelling vacuum cleaner 10 according to a
third exemplary embodiment of the present invention. Self-travelling vacuum cleaner
10 according to the present exemplary embodiment may further have the following configurations
which are not shown in the second exemplary embodiment. Here, in the third exemplary
embodiment, an element to which the same reference mark as the second exemplary embodiment
is assigned has the same or a similar function to the corresponding element in the
second exemplary embodiment.
[0103] Self-travelling vacuum cleaner 10 shown in FIG. 10 illustrates self-travelling vacuum
cleaner 10 shown in FIGS. 1 to 9 in detail. As shown in FIG. 11, each of front apex
parts 23 and rear apex part 24 of body 20 has a round shape (circular arc R). Upper
unit 200 has a plurality of exhaust ports 211 which communicate an inner space of
body 20 with an outside, recess part 214 formed at a front side of lid 220, light
receiving part 212 which is a communication part disposed in recess part 214, and
lid button 213 for opening lid 220. The plurality of exhaust ports 211 is arranged,
for example, along an edge of lid 220.
[0104] Light receiving part 212 receives a signal output from a charge mount (not shown)
which charges self-travelling vacuum cleaner 10 or a signal output from a remote controller
(not shown) which operates self-travelling vacuum cleaner 10. When light receiving
part 212 receives the signal, light receiving part 212 outputs a receiving signal
corresponding to the signal to control unit 70 (see FIG. 9 and FIG. 15). Surface 215
of recess part 214 including an edge of recess part 214 is inclined such that a part
at an outer peripheral side of body 20 is to be lower than a part at a center side
of body 20. With such configuration, recess part 214 functions as a parabola antenna
and therefore communication ability of light receiving part 212 can be enhanced.
[0105] FIG. 11 is a plane view of self-travelling vacuum cleaner 10 according to the present
exemplary embodiment. In the present exemplary embodiment, self-travelling vacuum
cleaner 10 has a substantially linear symmetrical shape with respect to a center line
extending in a front-rear direction of body 20 (upper side in Fig. 11 is front side,
and lower side in FIG. 11 is rear side). Bumper 230 has a pair of curved protruded
parts 231 protruded from front apex part 23. Curved protruded part 231 is curved along
the round shape (circular arc R) of side surface 22 and forms a part of the outline
of body 20.
[0106] Next, upper unit 200 of self-travelling vacuum cleaner 10 according to the present
exemplary embodiment is described.
[0107] FIG. 12 is a plane view of self-travelling vacuum cleaner 10 according to the present
exemplary embodiment in which lid 220 is opened. Upper unit 200 may further have interface
part 240 in which a member operated by a user is disposed, and trash box receiver
250 which supports trash box unit 60, in addition to cover 210, lid 220, and bumper
230. Lid 220 has a pair of arms 221 forming a hinged structure of lid 220. As shown
in FIG. 24 illustrating a bottom side of upper unit 200 and in FIG. 25 illustrating
an upper side of upper unit 200, upper unit 200 may further have a pair of arm housing
parts 260 which house arms 221.
[0108] As shown in FIG. 12, interface part 240 forms a part of cover 210 and when lid 220
is closed, interface part 240 is closed (see FIG. 11) and when lid 220 is opened,
interface part 240 is opened. According to the present exemplary embodiment, interface
part 240 has operation button 242 for turning on and off of the movement of self-travelling
vacuum cleaner 10, and panel 241 including display part 243 and the like, which displays
information of self-travelling vacuum cleaner 10. Panel 241 may further have an operation
button (not shown) for inputting various settings with respect to the movement of
self-travelling vacuum cleaner 10. In the present exemplary embodiment, main switch
83 is disposed in interface part 240.
[0109] FIG. 24 is a perspective view at the bottom side of upper unit 200 of self-travelling
vacuum cleaner 10.
[0110] Trash box receiver 250 is formed in a box shape having an opening at an upper side
of upper unit 200. Trash box receiver 250 has bottom opening 251 opened at a bottom
side of body 20 and rear opening 252 opened at a rear side of body 20. As shown in
FIG. 12, trash box unit 60 is inserted into trash box receiver 250.
[0111] Next, lower unit 100 of self-travelling vacuum cleaner 10 according to the present
exemplary embodiment is described.
[0112] FIG. 13 is a bottom view of self-travelling vacuum cleaner 10 according to the present
exemplary embodiment.
[0113] Lower unit 100 has base 110 forming a frame, and supporting shaft 91 which is disposed
parallel to the longitudinal direction of suction port 101 and supports caster 90.
Base 110 has power port 102 opened at the bottom side of body 20 and formed in a shape
corresponding to power source unit 80, and a pair of charge terminals 103 connected
to the charge mount (not shown).
[0114] In the present exemplary embodiment, power port 102 is disposed at a part on a rear
side of body 20 farther than the center of gravity G of self-travelling vacuum cleaner
10 and a part of power port 102 is disposed between a pair of drive units 30. Further,
charge terminal 103 is disposed at the front side of body 20 farther than suction
port 101. According to the present exemplary embodiment, each charge terminal 103
is disposed in a part at a side of front surface 21 on the bottom surface of base
110.
[0115] Base 110 further has bottom part shaft receiver 111 which supports support shaft
91. Bottom part shaft receiver 111 is disposed at a part on a rear side of body 20
farther than drive unit 30. According to the present exemplary embodiment, bottom
part shaft receiver 111 is disposed on the bottom surface of base 110 at a part on
a rear side of body 20 farther than power port 102 and at the bottom side of rear
apex part 24.
[0116] Support shaft 91 is inserted into caster 90 so as to allow caster 90 to rotate. End
parts of support shaft 91 are fixed into bottom part shaft receivers 111, respectively.
With such configuration, caster 90 is mounted to base 110 in a rotatable manner.
[0117] Self-travelling vacuum cleaner 10 according to the present exemplary embodiment may
further have magnet 77 which can be detected by a hall element (not shown) disposed
in the charge mount. Magnet 77 is preferably disposed closer to charge terminal 103.
According to the present exemplary embodiment, a distance between magnet 77 and charge
terminal 103 is shorter than a distance between magnet 77 and suction port 101. With
such configuration, when self-travelling vacuum cleaner 10 approaches the charge mount,
magnet 77 is easily detected by the charge mount.
[0118] FIG. 14 is a side view of self-travelling vacuum cleaner 10 according to the present
exemplary embodiment.
[0119] According to the present exemplary embodiment, main brush 43 is rotated in a direction
of arrow AM. A distance between a rotation axis of wheel 33 of drive unit 30 and a
rotation axis of caster 90 is longer than a distance between the rotation axis of
wheel 33 and a rotation axis of main brush 43. With such configuration, a position
of body 20 can be stabilized.
[0120] FIG. 15 is an exploded perspective view of lower unit 100 when seen from the front
side.
[0121] At an upper side of lower unit 100, gear box 42 (in the present exemplary embodiment,
a pair of gear boxes 42), sucking unit 50, trash box unit 60 (see FIG. 12), and control
unit 70 are mounted. Brush driving motor 41 is housed in gear box 42 (in FIG. 15,
one of a pair of gear boxes 42).
[0122] Lower unit 100 may further have brush housing 170 mounted at an upper side of base
110, in addition to base 110. Brush housing 170 may have duct 171 having a space for
housing main brush 43 and connected to trash box unit 60.
[0123] According to the present exemplary embodiment, fan case 52 has front side case 52A
disposed at a front side of electric fan 51, and rear side case 52B disposed at a
rear side of electric fan 51. Fan case 52 is formed by combining front side case 52A
and rear side case 52B. Fan case 52 may further have suction port 52C facing exit
61B (see FIG. 17) of trash box 61, discharging port 52D (see FIG. 19) opened at a
side of drive unit 30, and louver 52E which covers suction port 52C.
[0124] FIG. 16 is an exploded perspective view of the bottom side of lower unit 100 of self-travelling
vacuum cleaner 10 according to the present exemplary embodiment.
[0125] At the bottom side of lower unit 100, drive unit 30, main brush 43, side brush 44,
caster 90, and power source unit 80 are mounted. In the present exemplary embodiment,
as shown in FIG. 16, drive units 30 are disposed at the right side and the left side
as a pair at the bottom side of lower unit 100, and side brushes 44 are also arranged
at the right side and the left side as a pair. Here, a number of a pair of drive units
30 and a pair of side brushes 44 are not limited to one. One or more than three drive
units or side brushes may be disposed.
[0126] Lower unit 100 may further have brush cover 180 mounted at the bottom side of brush
housing 170, and holding frame 190 mounted to power port 102 (see FIG. 13). Holding
frame 190 holds power source unit 80 in conjunction with base 110 when holding frame
190 is fixed to power port 102.
[0127] Base 110 and brush cover 180 have a detachable structure in which a user can arbitrarily
select a state in which brush cover 180 is mounted to base 110 and a state in which
brush cover 180 is detached from base 110.
[0128] Further, base 110 and holding frame 190 have a detachable structure in which a user
can arbitrarily select a state in which holding frame 190 is mounted to base 110 and
a state in which holding frame 190 is detached from base 110.
[0129] FIG. 20 is a perspective view illustrating a structure of lower unit 100 of self-travelling
vacuum cleaner 10 according to the present exemplary embodiment. FIG. 21 is a perspective
view of lower unit 100 of self-travelling vacuum cleaner 10 according to the present
exemplary embodiment when seen from the side. FIG. 22 is a perspective view of lower
unit 100 according to the present exemplary embodiment when seen from the front side.
[0130] Base 110 has a plurality of functional regions. For example, in the present exemplary
embodiment, base 110 has driving part 120, cleaning part 130, trash box part 140,
sucking part 150, and power source part 160 as a plurality of functional regions.
[0131] Driving part 120 is a functional region which houses drive unit 30, and has a plurality
of elements. For example, in the present exemplary embodiment, driving part 120 has
wheel house 121 which is opened at the bottom side of base 110 and houses drive unit
30, and spring hooked part 122 to which suspension spring 36 (see FIG. 21) forming
a suspension mechanism described below is hooked. Further, in the present exemplary
embodiment, a pair of wheel houses 121 is disposed so as to correspond to a pair of
drive units 30, and further a pair of spring hooked parts 122 is disposed so as to
correspond to a pair of suspension springs 36.
[0132] As shown in FIG. 20, each wheel house 121 is protruded upward from an upper surface
of base 110 and is disposed at a side adjacent to side surface 22 (see FIG. 19) in
base 110. Each spring hooked part 122 is formed at a front part of wheel house 121
and is protruded substantially upward from wheel house 121. As shown in FIG. 21, running
off detecting switch 75 is disposed above each wheel house 121. Running off detecting
switch 75 is pushed by spring hooked part 32B when drive unit 30 (see FIG. 15) is
run off from the cleaning surface of the target region to be cleaned.
[0133] Cleaning part 130 shown in FIG. 20 is a functional region which supports cleaning
unit 40 (see FIG. 2), and has a plurality of elements. Specifically, in the present
exemplary embodiment, cleaning part 130 has a pair of shaft insertion parts 131 which
supports brush shaft 44A (see FIG. 22) of side brush 44, and connecting part 132 in
which gear box 42 (see FIG. 22) is disposed. Brush housing 170 and brush cover 180
shown in FIG. 16 form a part of cleaning part 130.
[0134] FIG. 17 is a cross-sectional view taken along line XVII-XVII in FIG. 11. FIG. 18
is a cross-sectional view taken along line XVII-XVII in FIG. 11 in which a part of
components of self-travelling vacuum cleaner 10 according to the present exemplary
embodiment is separated. FIG. 19 is a cross-sectional view taken along line XIX-XIX
in FIG. 14.
[0135] As shown in FIG. 17, when the main brush 43 is disposed inside brush housing 170,
both end parts of main brush 43 are protruded from brush housing 170 toward connecting
parts 132 (see FIG. 20). Brush shaft 44A of side brush 44 shown in FIG. 15 is inserted
into a hole formed in shaft insertion part 131 (see FIG. 20).
[0136] One gear box 42 shown in FIG. 15 is disposed in one connecting part 132 (see FIG.
20) and is connected to one end of main brush 43 and one brush shaft 44A. Another
gear box 42 is disposed in another connecting part 132 (see FIG. 20) and is connected
to another end of main brush 43 and another brush shaft 44A.
[0137] As shown in FIG. 20, trash box part 140 is a functional region formed between cleaning
part 130 and sucking part 150 in the front-rear direction of body 20 and has a space
in which trash box receiver 250 (see FIG. 18) is disposed.
[0138] Further, sucking part 150 is a functional region which supports sucking unit 50 (see
FIG. 15) and is disposed at a substantially center part of base 110 or adjacent thereof.
Wheel house 121 is disposed at a side part of sucking part 150. In the present exemplary
embodiment, a pair of wheel houses 121 is disposed.
[0139] Power source part 160 is a functional region which supports power source unit 80
(see FIG. 16) and is a recess part recessed toward an upper side when seen from a
bottom surface of base 110. Control unit 70 is mounted above power source part 160.
[0140] As shown in FIG. 17, brush cover 180 is mounted to base 110 so as to protrude downwardly
from the bottom surface of base 110. Brush cover 180 has suction port 101 which exposes
main brush 43 to an outside of body 20, and inclined surface 181 formed at a front
part of body 20. Inclined surface 181 is formed such that a distance between the bottom
surface of lower unit 100 and inclined surface 181 is increased as it goes from the
rear side toward the front side of body 20. With such configuration, when inclined
surface 181 makes contact with a stepped part on the cleaning surface of the target
region to be cleaned, the front side of body 20 can rise.
[0141] Duct 171 is formed to extend in a substantially vertical direction of body 20 and
has entrance 172 which houses an upper part of main brush 43 and exit 173 which communicates
with an inner space of trash box unit 60. Exit 173 is inserted into bottom opening
251 of trash box receiver 250. A passage area of exit 173 is smaller than a passage
area of entrance 172. According to an example shown in FIG. 17 and the like, a passage
inside duct 171 is slightly inclined toward the rear side of body 20 as it goes from
entrance 172 to exit 173. With such configuration, the trash sucked inside body 20
via suction port 101 can be guided to a side of filter 62 described below.
[0142] As shown in FIG. 18, trash box unit 60 has trash box 61 having a space for storing
trashes, and filter 62 mounted to trash box 61. Trash box 61 has entrance 61A connected
to exit 173 of duct 171, exit 61B in which filter 62 is disposed, and bottom part
61C in which its size is set to be smaller than a size of an upper part.
[0143] As shown in FIG. 19, filter 62 is disposed in rear opening 252 of trash box receiver
250 so as to be across substantially a whole region of trash box 61 in a width direction.
Filter 62 faces sucking unit 50. As shown in FIG. 17, bottom part 61C of trash box
61 is disposed between a rear side of duct 171 and a front side of fan case 52. With
such configuration, bottom part 61C is disposed at a lower position in a height direction
of body 20, and therefore a center of gravity of trash box 61 can be lowered.
[0144] As shown in FIG. 17, sucking unit 50 is disposed so as to be inclined relative to
base 110. Specifically, sucking unit 50 is disposed such that a bottom part of sucking
unit 50 is positioned at a part on a front side of body 20 relative to a top part
of sucking unit 50, and the top part of sucking unit 50 is positioned at a part on
a rear side of body 20 relative to the bottom part of sucking unit 50. With such configuration,
the height of body 20 can be lowered.
[0145] As shown in FIG. 19, one side part of fan case 52 is closed and discharging port
52D is disposed at another side part. With such configuration, a flow of air discharged
from electric fan 51 can be stabilized.
[0146] FIG. 23 is another perspective view of the inner structure of lower unit 100 of self-travelling
vacuum cleaner 10 according to the present exemplary embodiment when seen from the
front side along a different view line from that in FIG. 22.
[0147] As shown in FIG. 21, FIG. 22, and FIG. 23, lower unit 100 of self-travelling vacuum
cleaner 10 according to the present exemplary embodiment has gear box 42, main brush
43, side brush 44, sucking unit 50, control unit 70, and power source unit 80 (see
FIG. 17).
[0148] FIG. 25 is a bottom view of upper unit 200 of self-travelling vacuum cleaner 10 according
to the present exemplary embodiment.
[0149] When upper unit 200 shown in FIG. 24 and FIG. 25 is mounted to lower unit 100 as
described above, body 20 is formed as shown in FIG. 10.
[0150] Next, drive unit 30 of self-travelling vacuum cleaner 10 according to the present
exemplary embodiment is described in detail.
[0151] Drive unit 30 has a function which drives self-travelling vacuum cleaner 10 in a
forward direction and a rearward direction, or drives self-travelling vacuum cleaner
10 to turn. Drive unit 30 is provided with a plurality of elements. For example, in
the present exemplary embodiment, as shown in FIGS. 15 and 16, each drive unit 30
has travel motor 31 (see FIG. 19), housing 32, wheel 33, and tire 34 mounted around
wheel 33, as a plurality of elements. Block type tread patterns may be formed on tire
34.
[0152] In the present exemplary embodiment, each drive unit 30 further has support shaft
35 having a rotation axis of housing 32, and a suspension mechanism which absorbs
impact applied to wheel 33 by using suspension spring 36 (see FIG. 21).
[0153] Each housing 32 has motor housing part 32A which houses travel motor 31, spring hooked
part 32B to which one end of suspension spring 36 is hooked, and shaft receiving part
32C into which support shaft 35 is fitted. Each wheel 33 is supported by housing 32
in a rotatable manner against housing 32.
[0154] One end of support shaft 35 is fitted into shaft receiving part 32C, and another
end is inserted into a shaft receiving part formed in diving part 120. With such configuration,
housing 32 and support shaft 35 can be rotated around the rotation axis of support
shaft 35 against driving part 120.
[0155] As shown in FIG. 21, another end of each suspension spring 36 is hooked to spring
hooked part 122 of driving part 120. Each suspension spring 36 applies reaction force
to housing 32 in a direction to push tire 34 (see FIG. 16) against the cleaning surface
of the target region to be cleaned. With such configuration, a state in which tire
34 makes contact with the cleaning surface is maintained.
[0156] On the other hand, when force to push up tire 34 shown in FIG. 16 toward a side of
body 20 is applied to tire 34 from the cleaning surface, housing 32 is rotated around
a center line of support shaft 35 from a side of the cleaning surface toward a side
of body 20 while compressing suspension spring 36 (see FIG. 21). With such configuration,
the force applied to tire 34 is absorbed by suspension spring 36.
[0157] Further, when wheel 33 is run off, housing 32 is rotated against driving part 120
by the reaction force of suspension spring 36 (see FIG. 21), and therefore spring
hooked part 32B pushes running off detecting switch 75 (see FIG. 21). With this, running
off detecting switch 75 shown in FIG. 21 outputs a signal to control unit 70. Control
unit 70 stops the travelling of self-travelling of vacuum cleaner 10 based on the
signal.
[0158] A distance between brush driving motor 41 and one of a pair of drive units 30 (in
the present exemplary embodiment, first drive unit 30 as left side drive unit 30)
connected to brush driving motor 41 is shorter than a distance between brush driving
motor 41 and another drive unit 30 (in the present exemplary embodiment, second drive
unit 30 as right side drive unit 30) not connected to brush driving motor 41. Thus,
weight of brush drive unit 41 is applied largely to wheel 33 and tire 34 of first
drive unit 30. Thus, in a case in which suspension springs 36, which apply the reaction
force to respective drive units 30, have the same elastic modulus, positions of wheels
33 against body 20 may not be balanced. Thus, elastic modulus of suspension spring
36 which applies the reaction force to first drive unit 30 is set to be larger than
elastic modulus of suspension spring 36 which applies the reaction force to second
drive unit 30.
[0159] With such configuration, the balance of positions of wheels 33 against body 20 is
maintained.
[0160] As shown in FIG. 21 to FIG. 23, self-travelling vacuum cleaner 10 has a plurality
of floor detecting sensors 74. According to the present exemplary embodiment, the
plurality of floor detecting sensors 74 includes three floor detecting sensors 74
disposed at the front side of body 20 relative to a pair of drive units 30, and two
floor detecting sensors 74 disposed at a part on the rear side of body 20 relative
to the pair of drive units 30.
[0161] For example, front side three floor detecting sensors 74 include a sensor mounted
at a center of the front side of base 110, a sensor mounted to right side front apex
part 23 of base 110, and a sensor mounted to left side front apex part 23 of base
110. As shown in FIG. 19, for example, rear side two floor detecting sensors 74 include
a sensor mounted adjacent to right side surface 22 of base 110, and a sensor mounted
adjacent to left side surface 22 of base 110.
[0162] As shown in FIG. 13, base 110 has a plurality of sensor windows 112, each of which
corresponds to each floor detecting sensor 74. The plurality of sensor windows 112
includes sensor window 112 corresponding to front side center floor detecting sensor
74, sensor window 112 corresponding to front right side floor detecting sensor 74,
and sensor window 112 corresponding to front left side floor detecting sensor 74.
The plurality of sensor windows 112 further includes sensor window 112 corresponding
to rear right side floor detecting sensor 74, and sensor window 112 corresponding
to rear left side floor detecting sensor 74.
[0163] As shown in FIG. 24, obstacle detecting sensor 71 has one transmitting part 71A which
outputs ultrasonic wave, and two receiving parts 71B which receive the reflected ultrasonic
wave. Transmitting part 71A and receiving part 71B are mounted to a back surface of
bumper 230.
[0164] Upper unit 200 has a plurality of windows in addition to cover 210, lid 220, and
bumper 230. According to the present exemplary embodiment, the plurality of the windows
includes transmitting window 232 disposed at a front side center part shown in FIG.
10, receiving windows 233 disposed at front side right and left parts, and a pair
of distance measuring windows 234 disposed at right and left front apex parts 23.
[0165] As shown in FIG. 19, transmitting window 232 is formed in bumper 230 so as to correspond
to transmitting part 71A of obstacle detecting sensor 71. With this, the ultrasonic
wave output from transmitting part 71A is guided to an outside through transmitting
window 232.
[0166] Receiving window 233 is formed in bumper 230 so as to correspond to each receiving
part 71B of obstacle detecting sensor 71. With this, the ultrasonic wave reflected
by the object around is guided to each receiving part 71B through each receiving window
233.
[0167] Each of a pair of distance measuring windows 234 is formed in bumper 230 so as to
correspond to distance detecting sensor 72. As shown by a dashed arrow in FIG. 19,
light output from distance measuring sensor 72 is directed toward a diagonally forward
direction of body 20 through distance measuring window 234.
[0168] FIG. 26 is a block diagram illustrating a function of an electric system of self-travelling
vacuum cleaner 10 according to the present exemplary embodiment.
[0169] Control unit 70 is electrically connected to obstacle detecting sensor 71, distance
measuring sensor 72, collision detecting sensor 73, floor detecting sensor 74, running
off detecting switch 75, light receiving part 212, operation button 242, a pair of
travel motor 31, brush driving motor 41, electric fan 51, and display part 243.
[0170] Self-travelling vacuum cleaner 10 according to the present exemplary embodiment is,
for example, operated as described below.
[0171] Control unit 70 starts operation of both right and left travel motors 31, brush driving
motor 41, and electric fan 51 when self-travelling vacuum cleaner 10 is turned on
by operation of operation button 242.
[0172] When electric fan 51 is driven, air inside trash box 61 shown in FIG. 17 is sucked
to electric fan 51, and air inside electric fan 51 is exhausted around electric fan
51. Thus, air residing on a bottom side of base 110 is sucked to an inside of trash
box 61 via suction port 101 and duct 171, and air inside fan case 52 is exhausted
to an outside of body 20 via a plurality of exhaust ports 211 shown in FIG. 10. Namely,
the air at a bottom part of base 110 shown in FIG. 17 is flowed suction port 101,
duct 171, trash box 61, filter 62, electric fan 51, fan case 52, a space around fan
case 52 in body 20, and exhaust port 211 in this order.
[0173] Control unit 70 shown in FIG. 26 sets a travel route of self-travelling vacuum cleaner
10 based on detection signals input from obstacle detecting sensor 71, distance measuring
sensor 72, collision detecting sensor 73, and floor detecting sensor 74, and makes
self-travelling vacuum cleaner 10 travel in accordance with the set travel route.
When corner area R3 in the target region to be cleaned is included in the travel route,
control unit 70 makes self-travelling vacuum cleaner 10 travel and turn similar to
a case in which self-travelling vacuum cleaner 10 according to the first exemplary
embodiment described above cleans corner area R3 (see FIG. 5 to FIG. 7).
[0174] According to self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, in addition to the effects of (1) to (10) obtained by self-travelling
vacuum cleaner 10 according to the second exemplary embodiment described above, for
example, the following effect can be obtained.
(11) Self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has front apex part 23 and rear apex part 24 in which the round shape (circular arc
R) is formed. With such configuration, when body 20 is turned by making contact with
the object around, body 20 can make contact softly with the object.
FOURTH EXEMPLARY EMBODIMENT
[0175] FIG. 27 is a perspective view illustrating a structure of trash box unit 300 disposed
in self-travelling vacuum cleaner 10 according to a fourth exemplary embodiment of
the present invention. FIG. 28 is a cross-sectional view of self-travelling vacuum
cleaner 10 according to the present exemplary embodiment.
[0176] The structure of self-travelling vacuum cleaner 10 according to the present exemplary
embodiment corresponds with most parts of the structure of self-travelling vacuum
cleaner 10 according to the third exemplary embodiment; however, the following two
points are mainly different from the third exemplary embodiment:
A first point is that, as shown in FIG. 27 and FIG. 28, trash box unit 300 having
a different structure from trash box unit 60 according to the third exemplary embodiment
described above is disposed.
A second point is that, as shown in FIG. 28, a structure around trash box unit 300
in body 20 is modified. Here, in the descriptions of the present exemplary embodiment,
an element to which the same reference mark as the third exemplary embodiment is assigned
have the same or a similar functions to the corresponding element of the third exemplary
embodiment.
[0177] As shown in FIG. 28, a position of trash box unit 300 inside body 20 is substantially
the same as the position of trash box unit 60 in body 20 according to the third exemplary
embodiment described above. Body 20 and trash box unit 300 have a detachable structure
in which a user can arbitrary select a state in which trash box unit 300 is mounted
to body 20 and a state in which trash box unit 300 is detached from body 20.
[0178] As shown in FIG. 27, trash box unit 300 has trash box 310 having a space 311 to store
trashes, lid 320 which closes exit 313 as an opening of trash box 310, and filter
330 mounted to lid 320. Trash box 310 and lid 320 are connected by hinge 360. Trash
box 310 has entrance 312 connected to exit 173 (see FIG. 28) of duct 171, and exit
313 in which filter 330 is disposed.
[0179] As shown in FIG. 28, when lid 320 is closed, space 311 is closed by lid 320. Duct
171 is formed in an elongate shape extended in substantially a vertical direction
of body 20. Duct 171 has entrance 172 formed at a front side of main brush 43 and
exit 173 opened at a rear side of body 20. Suction port 101 and trash box 310 are
communicated by passage 174 formed inside duct 171.
[0180] Self-travelling vacuum cleaner 10 according to the present exemplary embodiment may
further have trash detecting sensor 76 which detects information with respect to the
trash included in air flowed in duct 171. As shown in FIG. 28, trash detecting sensor
76 is disposed in passage 174 of duct 171. Trash detecting sensor 76 is preferably
disposed in a region in passage 174 of duct 171 in which a flowing speed of air is
faster than that on center line 175 of passage 174 in a cross section of passage 174
taken along a flowing direction of air in passage 174. For example, an infrared sensor
is used for trash detecting sensor 76. Trash detecting sensor 76 has a light transmitting
part and a light receiving part. A detection signal of trash detecting sensor 76 is
input to control unit 70.
[0181] As shown in FIG. 27, filter 330 has collecting part 340 which collects trashes in
air passing through thereof, and frame 350 which supports collecting part 340. Frame
350 and lid 320 have a detachable structure to each other. Frame 350 has a pair of
windows 351 in which collecting part 340 is disposed, and intermediate wall 352 which
partitions a pair of windows 351. In a state in which space 311 is closed by lid 320,
entrance 312 of trash box 310 does not face collecting part 340 but intermediate wall
352 of frame 350. Thus, the flow of air passed through entrance 312 is separated in
two directions by intermediate wall 352, and each air in the separated flow is passed
through each collecting part 340 disposed in each of a pair of windows 351.
[0182] According to a configuration of self-travelling vacuum cleaner 10 according to the
present exemplary embodiment described above, in addition to the effects of (1) to
(11) obtained by self-travelling vacuum cleaner 10 according to the first to third
exemplary embodiments described above, for example following effects can be obtained.
(12) In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
trash detecting sensor 76 is disposed in the region in passage 174 of duct 171 in
which the flowing speed of air is faster than that on center line 175 of passage 174
in the cross section of passage 174 taken along the flowing direction of air in passage
174. With such configuration, even if the trash adheres to a surface of trash detecting
sensor 76, the adhered trash is easily blown away from the surface of trash detecting
sensor 76 by air flowed through passage 174.
(13) Generally, in a self-travelling vacuum cleaner, a size of a trash box to be mounted
is restricted. Thus, in a case in which a collecting part of a filter is disposed
at a part facing an entrance of the trash box, the trash is concentrated and stored
on a part of the collecting part facing the trash box, and therefore the entrance
may be blocked by the trash even if there is a space to store the trashes in other
part of the collecting part.
[0183] On the other hand, according to self-travelling vacuum cleaner 10 according to the
present exemplary embodiment, entrance 312 of trash box 310 does not face collecting
part 340 but intermediate wall 352 of frame 350. With such configuration, it is possible
to prevent the trash from being concentrated and stored on the part of collecting
part 340 facing entrance 312 of trash box 310.
MODIFIED EXAMPLE
[0184] The present invention includes, for example, modified examples described below in
addition to the exemplary embodiments described above.
[0185] Body 20 of self-travelling vacuum cleaner 10 according to a first to a third modified
examples of the present invention has an outline different from the outline of body
20 shown in the exemplary embodiments described above.
FIRST MODIFIED EXAMPLE
[0186] FIG. 29 is a plane view of self-travelling vacuum cleaner 10 according to a first
modified example of the present invention. A double-dashed line in FIG. 29 shows the
outline of representative body 20 shown in the first exemplary embodiment described
above. As shown in FIG. 29, in body 20 of self-travelling vacuum cleaner 10 according
to the first modified example of the present invention, each side surface 22 is provided
with front side surface 22A and rear side surface 22B of body 20 formed in shapes
different from each other. According to the present modified example, front side surface
22A is formed in a curved shape, and rear side surface 22B is formed in a flat shape.
[0187] In self-travelling vacuum cleaner 10 provided with body 20 having such an outline,
the similar effects obtained in each of the exemplary embodiments described above
can be also obtained.
SECOND MODIFIED EXAMPLE
[0188] FIG. 30 is a plane view of self-travelling vacuum cleaner 10 according to a second
modified example of the present invention. A double-dashed line in FIG. 30 shows the
outline of representative body 20 shown in the first exemplary embodiment described
above. As shown in FIG. 30, in body 20 of self-travelling vacuum cleaner 10 according
to the present modified example, rear surface 25 is formed instead of forming a part
of a rear part of body 20 including rear apex part 24. In the present modified example,
rear surface 25 is formed in a curved shape protruded outwardly. Here, rear surface
25 may be formed in a flat shape.
[0189] In self-travelling vacuum cleaner 10 provided with body 20 having such an outline,
the similar effects obtained in each of the exemplary embodiments described above
can be also obtained.
THIRD MODIFIED EXAMPLE
[0190] FIG. 31 is a plane view of self-travelling vacuum cleaner 10 according to a third
modified example of the present invention. A double-dashed line in the figure shows
the outline of representative body 20 shown in the third exemplary embodiment described
above. As shown in FIG. 31, in body 20 of the present modified example, rear surface
25 is formed instead of forming a part of a rear part of body 20 including rear apex
part 24. Rear surface 25 is formed in a flat shape. Here, rear surface 25 may be formed
in a curved shape protruded outwardly.
[0191] In self-travelling vacuum cleaner 10 provided with body 20 having such an outline,
the similar effects obtained in each exemplary embodiment described above can be also
obtained.
FOURTH MODIFIED EXAMPLE
[0192] In self-travelling vacuum cleaner 10 according to a fourth modified example of the
present invention, each side brush 44 is rotated from the rear side toward the front
side of body 20 at a part of its rotation track adjacent to the rotation track of
another side brush 44. According to such configuration, the trash moved by side brush
44 can be moved toward the front side in a center region in the width direction of
body 20. With this, since the trash collected by side brush 44 is apt to approach
suction port 101 when self-travelling vacuum cleaner 10 is moved in the forward movement
direction, the trash may not be remained at a rear side of suction port 101.
[0193] In self-travelling vacuum cleaner 10 having such configuration, the similar effects
obtained in each exemplary embodiment described above can be also obtained.
FIFTH MODIFIED EXAMPLE
[0194] In self-travelling vacuum cleaner 10 according to a fifth modified example of the
present invention, side brush 44 has bristle bundles 44B in which a distal end thereof
is located at an inner side than front surface 21 and side surface 22 of body 20.
[0195] In self-travelling vacuum cleaner 10 having such configuration, the similar effects
obtained in each of the exemplary embodiments described above can be also obtained.
For example, according to self-travelling vacuum cleaner 10 according to the second
exemplary embodiment described above, side brushes 44 are arranged in two front apex
parts 23 of body 20 respectively. Also, suction port 101 of body 20 can further approach
apex part R4 in corner area R3. Such effects as those obtained in the second exemplary
embodiment can be also obtained in the fifth modified example.
SIXTH MODIFIED EXAMPLE
[0196] Self-travelling vacuum cleaner 10 according to a sixth modified example of the present
invention has a brush driving motor which applies torque to main brush 43 and one
side brush 44, and a brush driving motor which applies torque to another side brush
44.
[0197] In self-travelling vacuum cleaner 10 having such configuration, the similar effects
obtained in each of the exemplary embodiments described above can be also obtained.
SEVENTH MODIFIED EXAMPLE
[0198] Self-travelling vacuum cleaner 10 according to a seventh modified example of the
present invention has three brush driving motors respectively mounted to main brush
43, right side brush 44, and left side brush 44. The brush driving motor applies torque
to corresponding brush independently.
[0199] In self-travelling vacuum cleaner 10 having such configuration, the similar effects
obtained in each of the exemplary embodiments described above can be also obtained.
EIGHTH MODIFIED EXAMPLE
[0200] Self-travelling vacuum cleaner 10 according to an eighth modified example of the
present invention has a sensor, which is a different kind of sensor from the ultrasonic
wave sensor, as obstacle detecting sensor 71. For example, as obstacle detecting sensor
71, an infrared sensor may be used.
NINTH MODIFIED EXAMPLE
[0201] Self-travelling vacuum cleaner 10 according to a ninth modified example of the present
invention has a sensor, which is a different kind of sensor from the infrared sensor,
as distance measuring sensor 72. For example, as distance measuring sensor 72, an
ultrasonic wave sensor may be used.
TENTH MODIFIED EXAMPLE
[0202] Self-travelling vacuum cleaner 10 according to a tenth modified example of the present
invention has a sensor, which is a different kind of sensor from the contact type
displacement sensor, as collision detecting sensor 73. For example, as collision detecting
sensor 73, an impact sensor may be used.
ELEVENTH MODIFIED EXAMPLE
[0203] Self-travelling vacuum cleaner 10 according to an eleventh modified example of the
present invention has a sensor, which is a different kind of sensor from the infrared
sensor, as floor detecting sensor 74. For example, as floor detecting sensor 74, an
ultrasonic wave sensor may be used.
TWELFTH MODIFIED EXAMPLE
[0204] Self-travelling vacuum cleaner 10 according to a twelfth modified example of the
present invention has a plurality of casters 90 disposed at the rear side of body
20 farther than drive unit 30.
THIRTEENTH MODIFIED EXAMPLE
[0205] Self-travelling vacuum cleaner 10 according to a thirteenth modified example of the
present invention has at least one caster 90 disposed at the front side of body 20
farther than a pair of drive units 30.
[0206] In self-travelling vacuum cleaner 10 having such configuration according to each
of the eighth to thirteenth modified examples, the similar effects obtained in each
of the exemplary embodiments described above can be also obtained.
FOURTEENTH MODIFIED EXAMPLE
[0207] Self-travelling vacuum cleaner 10 according to a fourteenth modified example has
caster 90 having an uneven part on an outer peripheral surface. Friction coefficient
of a first part, which is a convex part having a large diameter, on the outer peripheral
surface of caster 90 is smaller than friction coefficient of a second part which is
a concave part having a diameter smaller than a diameter of the first part on the
outer peripheral surface of the caster.
[0208] According to such configuration, when self-travelling vacuum cleaner 10 travels,
an outer peripheral surface of the first part in the outer peripheral surface of caster
90 mainly makes contact with the cleaning surface. Further, since the friction coefficient
of the outer peripheral surface of the first part is smaller than the friction coefficient
of the outer peripheral surface of the second part, resistance in a forward travelling
of body 20 is small and therefore body 20 can be moved smoothly. Further, when body
20 is turned, since caster 90 is apt to make a sideslip, the turning ability of body
20 can be enhanced.
FIFTEENTH MODIFIED EXAMPLE
[0209] Self-travelling vacuum cleaner 10 according to a fifteenth modified example has a
steering type driving system instead of the facing two wheels type driving system.
[0210] Each of the exemplary embodiments and the modified examples described above is merely
one example of the present invention. For example, each of the exemplary embodiments
and one or more modified examples may be combined where necessary.
[0211] Further, the present invention includes the following exemplary embodiments.
FIFTH EXEMPLARY EMBODIMENT
[0212] Self-travelling vacuum cleaner 10 according to a fifth exemplary embodiment of the
present invention has body 20 having suction port 101, drive unit 30, and electric
fan 51. Suction port 101 is disposed in the maximum width part of body 20. As shown
in FIG. 31, body 20 has two front apex parts 23.
[0213] Further, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, each of the angles formed between tangent L1 (first tangent) and tangent
L2 (second tangent), and between tangent L1 and tangent L3 (third tangent) is an acute
angle. Tangent L1 is a tangent of an outer periphery of body 20 in a plane view and
is parallel to maximum width line W of body 20. Here, maximum width line W is defined
to be a line connecting apexes of two front apex parts 23. Tangent L2 and tangent
L3 on two side surfaces 22 or two side surfaces 22A of body 20 are other tangents
of the outer periphery of body 20 in the plane view.
[0214] According to such configuration, since a shape of body 20 is approximated to the
Reuleaux triangle, body 20 can easily turn in corner area R3 in the target region
to be cleaned. Further, suction port 101 can easily reach to a corner of the target
region to be cleaned, and therefore the cleaning efficiency can be enhanced.
[0215] Further, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, suction port 101 is preferably formed in a laterally elongate shape, more
preferably in a rectangular shape or a substantially rectangular shape. Body 20 has
front surface 21 having a curved surface protruded outwardly.
[0216] Further, as shown in FIG. 31, in self-travelling vacuum cleaner 10 according to the
present exemplary embodiment, each of two front apex parts 23 of body 20 has the round
shape (circular arc R). In self-travelling vacuum cleaner 10 according to the present
exemplary embodiment, a curvature of the curved surface of front surface 21 of body
20 is smaller than a curvature of the round shape (circular arc R) of two front apex
parts 23.
[0217] According to such configuration, since the shape of body 20 is approximated to the
Reuleaux triangle, body 20 can easily turn in corner area in the target region to
be cleaned. Further, suction port 101 can easily reach to corner area R3 in the target
region to be cleaned, and therefore the cleaning efficiency can be enhanced.
[0218] Further, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, suction port 101 is disposed at a part closer to the maximum width part
of body 20 than drive unit 30.
[0219] According to such configuration, since the shape of body 20 is approximated to the
Reuleaux triangle, body 20 can easily turn in corner area in the target region to
be cleaned. Further, suction port 101 can easily reach to a corner area R3 of the
target region to be cleaned, and therefore cleaning efficiency can be enhanced.
[0220] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
may further have caster 90. In this case, in the front-rear direction of body 20,
caster 90 is disposed at a part farther from the maximum width part of body 20 than
drive unit 30, more preferably at a part farther from front surface 21 of body 20.
[0221] According to such configuration, since caster 90 is disposed farther from corner
area R3 in the target region to be cleaned, the trash on corner area R3 can be prevented
from being caught by caster 90.
[0222] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
may have side brush 44. In this case, side brush 44 is disposed at a part closer to
the maximum width part of body 20 than drive unit 30, preferably at a part closer
to front surface 21 of body 20, more preferably at a part closer to the maximum width
part and front surface 21 of body 20.
[0223] According to such configuration, the trash collected by side brush 44 can be sucked
more reliably and directly from suction port 101.
[0224] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
may have floor detecting sensor 74. In this case, floor detecting sensor 74 is disposed
at a part closer to the maximum width part of body 20 than drive unit 30 in the front-rear
direction of body 20.
[0225] According to such configuration, since floor detecting sensor 74 is disposed at the
front side of body 20, the cleaning surface in the forward movement direction of body
20 can be detected quickly, and wheel 33 of drive unit 30 can be prevented from running
off.
[0226] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
may have charge terminal 103. In this case, charge terminal 103 is disposed at a part
closer to the maximum width part of body 20 than drive unit 30 in the front-rear direction
of body 20.
[0227] According to such configuration, since charge terminal 103 is disposed at the front
side of body 20, charge terminal 103 can be further reliably connected to the charge
mount.
[0228] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
may have power source unit 80. In this case, power source unit 80 is disposed at a
part farther from the maximum width part of body 20 than drive unit 30, preferably
at a part farther from front surface 21 of body 20.
[0229] According to such configuration, since the front part of body 20 relatively rises
due to weight of power source unit 80, for example, possibility of contact between
a sensor such as obstacle detecting sensor 71 disposed at the front side of body 20
and the cleaning surface can be reduced.
[0230] Further, in a case in which self-travelling vacuum cleaner 10 according to the present
exemplary embodiment has side brush 44, a part of the rotation track of side brush
44 is located in the maximum width part of body 20. Further, in self-travelling vacuum
cleaner 10 according to the present exemplary embodiment, side brush 44 is disposed
in body 20 such that a part of side brush 44 is located in the maximum width part
of body 20.
[0231] According to such configuration, the trash collected by side brush 44 can be more
reliably sucked by suction port 101.
SIXTH EXEMPLARY EMBODIMENT
[0232] Self-travelling vacuum cleaner 10 according to a sixth exemplary embodiment of the
present invention has body 20 having suction port 101, drive unit 30, and electric
fan 51. Body 20 has front surface 21 having a curved surface protruded outwardly,
and two side surfaces 22. A curved surface protruded outwardly is formed on at least
a part of each of two side surfaces 22.
[0233] Further, body 20 has right side front apex part 23 defined by front surface 21 and
right side surface 22, and left side front apex part 23 defined by front surface 21
and left side surface 22. As shown in FIG. 31, each of the angles formed between tangent
L1 of front surface 21 and tangent L2 of side surface 22, and between tangent L1 of
front surface 21 and tangent L3 of side surface 22 is an acute angle. Namely, as shown
in FIG. 31, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, (i) an angle formed between first tangent L1 which is a tangent of an
outer periphery of body 20 in the plane view and is parallel to maximum width line
W of body 20, and second tangent L2 which is another tangent of the outer periphery
of body 20 in the plane view and makes contact with the outer periphery at a point
of the rear side, the point being closer to a rear end of body 20 than maximum width
line W of body 20, is an acute angle, and (ii) an angle formed between first tangent
L1 and third tangent L3 which is still another tangent of the outer periphery of body
20 in the plane view and makes contact with the outer periphery at another point of
the rear side, another point being closer to the rear end of body 20 than maximum
width line W of body 20, is also an acute angle. Here, maximum width line W of body
20 is defined to be a line connecting apexes of two front apex parts 23.
[0234] According to such configuration, since a shape of body 20 is approximated to the
Reuleaux triangle, body 20 can easily turn in corner area R3 in the target region
to be cleaned. Further, suction port 101 can easily reach to corner area R3 in the
target region to be cleaned, and therefore the cleaning efficiency can be enhanced.
[0235] Further, as shown in FIG. 31, in self-travelling vacuum cleaner 10 according to the
present exemplary embodiment, front apex part 23 has the round shape (circular arc
R). In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
a curvature of a curved surface of front surface 21 of body 20 is smaller than a curvature
of the round shape of front apex part 23.
[0236] According to such configuration, since the shape of body 20 is approximated to the
Reuleaux triangle, body 20 can easily turn in corner area R3 in the target region
to be cleaned. Further, suction port 101 can easily reach to corner area R3 in the
target region to be cleaned, and therefore the cleaning efficiency can be enhanced.
[0237] Further, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, suction port 101 is disposed at a part closer to the maximum width part
of body 20 than drive unit 30.
[0238] According to such configuration, suction port 101 can easily reach to corner area
R3 in the target region to be cleaned, and therefore the cleaning efficiency can be
enhanced.
[0239] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
may further have caster 90. Caster 90 may be disposed farther from the maximum width
part of body 20 than drive unit 30, more preferably at a part farther from front surface
21 of body 20.
[0240] According to such configuration, since caster 90 is disposed farther from corner
area R3 in the target region to be cleaned, the trash on corner area R3 can be prevented
from being caught by caster 90.
[0241] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30, electric fan 51, and side brush
44. Side brush 44 is disposed at a part closer to the maximum width part of body 20
than drive unit 30.
[0242] According to such configuration, the trash collected by side brush 44 can be more
reliably sucked from suction port 101.
[0243] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30, electric fan 51, and floor detecting
sensor 74. Floor detecting sensor 74 is disposed at a part closer to the maximum width
part of body 20 than drive unit 30, preferably at a part closer to the maximum width
part of body 20 than suction port 101. More preferably, floor detecting sensor 74
is disposed at a part closer to front surface 21 of body 20.
[0244] According to such configuration, since floor detecting sensor 74 is disposed at the
front side of body 20, the cleaning surface in the forward movement direction of body
20 can be detected quickly, and therefore wheel 33 of drive unit 30 can be prevented
from running off.
[0245] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30, suction port 101, electric fan
51, and charge terminal 103. Charge terminal 103 is disposed at a part closer to the
maximum width part of body 20 than drive unit 30 in a direction along the rotation
axis of wheel 33.
[0246] According to such configuration, since charge terminal 103 is disposed at the front
side of body 20, charge terminal 103 can be further reliably connected to the charge
mount.
[0247] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30, electric fan 51, and power source
unit 80. Power source unit 80 is disposed at a part farther from the maximum width
part of body 20 than drive unit 30.
[0248] According to such configuration, since the front part of body 20 relatively rises
due to weight of power source unit 80, for example, possibility of contact between
a sensor such as obstacle detecting sensor 71 disposed at the front side of body 20
and the cleaning surface can be reduced.
[0249] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30, suction port 101, electric fan
51, and side brush 44. In the self-travelling vacuum cleaner 10 according to the present
exemplary embodiment, a part of side brush 44 is located in the maximum width part
of body 20. More preferably, in self-travelling vacuum cleaner 10 according to the
present exemplary embodiment, a part of side brush 44 and suction port 101 are located
in the maximum width part of body 20.
[0250] According to such configuration, the trash collected by side brush 44 can be more
reliably sucked by suction port 101.
SEVENTH EXEMPLARY EMBODIMENT
[0251] Self-travelling vacuum cleaner 10 according to a seventh exemplary embodiment of
the present invention has body 20 having suction port 101, drive unit 30 which drives
body 20, and electric fan 51 which is configured to suck a trash from suction port
101. Body 20 has at least two apex parts (front apex parts 23). Body 20 has a maximum
width (maximum width of body 20) defined by a distance between apexes of two apex
parts. Suction port 101 is formed preferably in a laterally elongate shape, more preferably
in a rectangular shape or a substantially rectangular shape. In self-travelling vacuum
cleaner 10 according to the present exemplary embodiment, suction port 101 is disposed
at a bottom side of body 20 such that a longitudinal direction of suction port 101
is substantially parallel to a width direction (lateral direction in FIG. 13) of body
20.
[0252] Further, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, body 20 has front surface 21 having a curved surface protruded outwardly,
and two side surfaces 22. A curved surface protruded outwardly is formed on at least
a part of each of two side surfaces 22.
[0253] Further, body 20 has right side front apex part 23 defined by front surface 21 and
right side surface 22, and left side front apex part 23 defined by front surface 21
and left side surface 22 as two apexes described above. As shown in FIG. 31, each
of the angles formed between tangent L1 of front surface 21 and tangent L2 of side
surface 22, and between tangent L1 and tangent L3 of side surface 22 is an acute angle.
Namely, as shown in FIG. 31, in self-travelling vacuum cleaner 10 according to the
present exemplary embodiment, (i) an angle formed between first tangent L1 which is
a tangent of an outer periphery of body 20 in a plane view and is parallel to line
W (maximum width line W of body 20 which is a line connecting apexes of two front
apex parts 23), and second tangent L2, which is another tangent of the outer periphery
of body 20 in the plane view and makes contact with the outer periphery at a point
of the rear side of body 20, the point being closer to a rear end of body 20 than
maximum width line W of body 20 is an acute angle, and (ii) an angle formed between
first tangent L1 and third tangent L3 which is still another tangent of the outer
periphery of body 20 in the plane view and makes contact with the outer periphery
of at another point of the rear side of body 20, another point being closer to the
rear end of body 20 than maximum width line W of body 20 is also an acute angle.
[0254] According to such configuration, since a shape of body 20 is approximated to the
Reuleaux triangle, self-travelling vacuum cleaner 10 can easily turn in corner area
R3 in the target region to be cleaned. Further, suction port 101 can easily reach
to corner area R3 in the target region to be cleaned, and therefore the cleaning efficiency
can be enhanced.
[0255] Further, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, a curvature of a curved surface of front surface 21 of body 20 is smaller
than a curvature of the round shape (circular arc R shown in FIG. 31) of front apex
part 23 of body 20.
[0256] According to such configuration, since the shape of body 20 is approximated to the
Reuleaux triangle, self-travelling vacuum cleaner 10 can easily turn in corner area
R3 in the target region to be cleaned. Further, suction port 101 can easily reach
to corner area R3 in the target region to be cleaned, and therefore the cleaning efficiency
can be enhanced.
[0257] Further, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, suction port 101 is preferably disposed such that the longitudinal direction
of suction port 101 is substantially parallel to a direction in which maximum width
line W of body 20 is extended. Further, more preferably, suction port 101 is disposed
at a part closer to the maximum width part of body 20 than drive unit 30.
[0258] According to such configuration, suction port 101 can easily reach to corner area
R3 in the target region to be cleaned, and therefore the cleaning efficiency can be
enhanced.
[0259] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30 which moves body 20, caster 90
disposed at a part on the rear side of body 20 farther than drive unit 30 in the front-rear
direction of body 20 and rotated in accordance with a movement of wheel 33 of drive
unit 30, and electric fan 51 which is configured to suck the trash from suction port
101. Body 20 has the maximum width part whose width is the widest in body 20. Suction
port 101 is formed preferably in a laterally elongate shape, more preferably in a
rectangular shape or a substantially rectangular shape. In self-travelling vacuum
cleaner 10 according to the present exemplary embodiment, the longitudinal direction
of suction port 101 is extended along the width direction of body 20. Caster 90 may
be disposed at a part farther from the maximum width part than drive unit 30.
[0260] According to such configuration, since caster 90 is disposed farther from corner
area R3 in the target region to be cleaned, the trash on corner area R3 can be prevented
from being caught by caster 90.
[0261] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30 which moves body 20, electric fan
51 which is configured to suck the trash from suction port 101, and side brush 44
disposed on the bottom surface of body 20. Body 20 has the maximum width part whose
width is the widest in body 20. Suction port 101 is formed preferably in a laterally
elongate shape, more preferably in a rectangular shape or a substantially rectangular
shape. In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
the longitudinal direction of suction port 101 is extended along the width direction
of body 20. Side brush 44 is disposed at a part closer to the maximum width part of
body 20 than drive unit 30.
[0262] According to such configuration, the trash collected by side brush 44 can be more
reliably sucked from suction port 101. Further, self-travelling vacuum cleaner 10
according to the present exemplary embodiment has body 20 having suction port 101,
drive unit 30 which moves body 20, electric fan 51 which is configured to suck the
trash from suction port 101, and floor detecting sensor 74 which detects the cleaning
surface on which body 20 travels. Body 20 has the maximum width part whose width is
the widest in body 20. Suction port 101 is formed preferably in a laterally elongate
shape, more preferably in a rectangular shape or a substantially rectangular shape.
In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
the longitudinal direction of suction port 101 is extended along the width direction
of body 20. Floor detecting sensor 74 is disposed at the front side of body 20 relative
to suction port 101 in the front-rear direction of body 20 and disposed at a part
closer to the maximum width part of body 20 than drive unit 30.
[0263] According to such configuration, since floor detecting sensor 74 is disposed at the
front side of body 20, the cleaning surface in the forward movement direction of body
20 can be detected quickly, and wheel 33 can be prevented from running off.
[0264] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30 which moves body 20, electric fan
51 which is configured to suck the trash from suction port 101, and charge terminal
103 used for charge of a power source capable of supplying electric power to electric
fan 51. Body 20 has the maximum width part whose width is the widest in body 20. Suction
port 101 is formed preferably in a laterally elongate shape, more preferably in a
rectangular shape or a substantially rectangular shape. In self-travelling vacuum
cleaner 10 according to the present exemplary embodiment, the longitudinal direction
of suction port 101 is extended along the width direction of body 20. Charge terminal
103 is disposed at the front side of body 20 relative to suction port 101 in the front-rear
direction of body 20 and disposed at a part closer to the maximum width part of body
20 than drive unit 30.
[0265] According to such configuration, since charge terminal 103 is disposed at the front
side of body 20, charge terminal 103 can be further reliably connected to the charge
mount.
[0266] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30 which moves body 20, electric fan
51 which is configured to suck the trash from suction port 101, and power source unit
80 capable of supplying electric power to electric fan 51. Body 20 has the maximum
width part whose width is the widest in body 20. Suction port 101 is formed preferably
in a laterally elongate shape, more preferably in a rectangular shape or a substantially
rectangular shape.
[0267] In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
the longitudinal direction of suction port 101 is extended along the width direction
of body 20. Drive unit 30 and power source unit 80 are disposed at a part on the rear
side of body 20 relative to suction port 101 in the front-rear direction of body 20,
and power source unit 80 is disposed at a part farther from the maximum width part
of body 20 than drive unit 30.
[0268] According to such configuration, since the front part of body 20 relatively rises
due to weight of power source unit 80, for example, possibility of contact between
a sensor such as obstacle detecting sensor 71 disposed at the front side of body 20
and the cleaning surface can be reduced.
[0269] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30 which moves body 20, electric fan
51 which is configured to suck the trash from suction port 101, and side brush 44
disposed on the bottom surface of body 20. Body 20 has the maximum width part whose
width is the widest in body 20. Suction port 101 is formed preferably in a laterally
elongate shape, more preferably in a rectangular shape or a substantially rectangular
shape.
[0270] In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
suction port 101 is disposed at the bottom side of body 20 such that the longitudinal
direction of suction port 101 is extended along the width direction of body 20. Further,
in self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
a part of side brush 44 is located in the maximum width part of body 20 at the bottom
side of body 20. More preferably, a part of side brush 44 and suction port 101 are
disposed in the maximum width part of body 20 at the bottom side of body 20.
[0271] According to such configuration, the trash collected by side brush 44 can be more
reliably sucked by suction port 101.
EIGHTH EXEMPLARY EMBODIMENT
[0272] Self-travelling vacuum cleaner 10 according to an eighth exemplary embodiment of
the present invention has body 20 having suction port 101, drive unit 30 having wheel
33 which moves body 20, and electric fan 51 which is configured to suck a trash from
suction port 101. Body 20 has a maximum width part whose width is the widest in body
20.
[0273] In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
wheel 33 of drive unit 30 is disposed in body 20 such that a center axis of wheel
33 is extended along a width direction of body 20.
[0274] Further, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, body 20 has front surface 21 having a curved surface protruded outwardly,
and two side surfaces 22. A curved surface protruded outwardly is formed on at least
a part of each of two side surfaces 22.
[0275] Further, body 20 has right side front apex part 23 defined by front surface 21 and
right side surface 22, and left side front apex part 23 defined by front surface 21
and left side surface 22.
[0276] As shown in FIG. 31, each of the angles formed between tangent L1 of front surface
21 and tangent L2 of side surface 22, and between tangent L1 and tangent L3 of side
surface 22 is an acute angle. Namely, as shown in FIG. 31, in self-travelling vacuum
cleaner 10 according to the present exemplary embodiment, (i) an angle formed between
first tangent L1 which is a tangent of an outer periphery of body 20 in a plane view
and is parallel to line W (maximum width line W of body 20 which is a line connecting
apexes of two front apex parts 23), and second tangent L2 which is another tangent
of the outer periphery of body 20 in the plane view and makes contact with the outer
periphery at a point of the rear side of body 20, the point being closer to a rear
end of body 20 than maximum width line W of body 20 is an acute angle, and (ii) an
angle formed between first tangent L1 and third tangent L3 which is still another
tangent of the outer periphery of body 20 in the plane view and makes contact with
the outer periphery at another point of the rear side of body 20, another point being
closer to the rear end of body 20 than maximum width line W of body 20 is also an
acute angle.
[0277] According to such configuration, since a shape of body 20 is approximated to the
Reuleaux triangle, body 20 can easily turn in corner area R3 in the target region
to be cleaned. Thus, self-travelling vacuum cleaner 10 can move quickly from corner
area R3 and the like. Further, suction port 101 can easily reach to corner area R3
in the target region to be cleaned, and therefore cleaning efficiency can be enhanced.
[0278] Further, as shown in FIG. 31, in self-travelling vacuum cleaner 10 according to the
present exemplary embodiment, each front apex part 23 of body 20 has a round shape
(circular arc R). A curvature of a curved surface of front surface 21 of body 20 is
smaller than a curvature of the round shape of each front apex part 23.
[0279] According to such configuration, since the shape of body 20 is approximated to the
Reuleaux triangle, self-travelling vacuum cleaner 10 can easily turn in corner area
R3 in the target region to be cleaned. Further, suction port 101 can easily reach
to corner area R3 in the target region to be cleaned, and therefore the cleaning efficiency
can be enhanced.
[0280] Further, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, suction port 101 is disposed at a part closer to the maximum width part
of body 20 than drive unit 30.
[0281] According to such configuration, since the shape of body 20 is approximated to the
Reuleaux triangle, self-travelling vacuum cleaner 10 can easily turn in corner area
R3 in the target region to be cleaned. Further, suction port 101 can easily reach
to corner area R3 in the target region to be cleaned, and therefore the cleaning efficiency
can be enhanced.
[0282] Self-travelling vacuum cleaner 10 according to the present exemplary embodiment may
further have caster 90 disposed at a part on the rear side of body 20 farther than
drive unit 30 and rotated in accordance with a movement of wheel 33 of drive unit
30. In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
a center axis of wheel 33 of drive unit 30 is extended along the width direction of
body 20. Caster 90 may be disposed at a part farther from the maximum width part of
body 20 than drive unit 30.
[0283] According to such configuration, since caster 90 is disposed farther from corner
area R3 in the target region to be cleaned, the trash on corner area R3 can be prevented
from being caught by caster 90.
[0284] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
may further have side brush 44 disposed at the bottom side of body 20. In self-travelling
vacuum cleaner 10 according to the present exemplary embodiment, the center axis of
wheel 33 is extended along the width direction of body 20. Side brush 44 is disposed
at a part closer to the maximum width part of body 20 than drive unit 30.
[0285] According to such configuration, the trash collected by side brush 44 can be more
reliably sucked from suction port 101.
[0286] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
may further have floor detecting sensor 74 which detects the cleaning surface on which
body 20 travels. In self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, floor detecting sensor 74 is disposed at the front side of body 20 relative
to suction port 101 in the front-rear direction of body 20 at the bottom side of body
20 and disposed at a part closer to the maximum width part of body 20 than drive unit
30.
[0287] According to such configuration, since floor detecting sensor 74 is disposed at the
front side of body 20, the cleaning surface in the forward movement direction of body
20 can be detected quickly, and wheel 33 of drive unit 30 can be prevented from running
off.
[0288] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
may further have charge terminal 103 used for charge of a power source capable of
supplying electric power to electric fan 51. In self-travelling vacuum cleaner 10
according to the present exemplary embodiment, charge terminal 103 is disposed at
the front side of body 20 relative to suction port 101 in the front-rear direction
of body 20 at the bottom side of body 20 and disposed at a part closer to the maximum
width part of body 20 than drive unit 30.
[0289] According to such configuration, since charge terminal 103 is disposed at the front
side of body 20, charge terminal 103 can be further reliably connected to the charge
mount.
[0290] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
may further have power source unit 80 capable of supplying electric power to electric
fan 51. In self-travelling vacuum cleaner 10 according to the present exemplary embodiment,
drive unit 30 and power source unit 80 are disposed at a part on the rear side of
body 20 relative to suction port 101 in the front-rear direction of body 20. Further,
power source unit 80 is disposed at a part farther from the maximum width part of
body 20 than drive unit 30.
[0291] According to such configuration, since the front part of body 20 relatively rises
due to weight of power source unit 80, for example, possibility of contact between
a sensor such as obstacle detecting sensor 71 disposed at the front side of body 20
and the cleaning surface can be reduced.
[0292] Further, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, a part of side brush 44 is located in the maximum width part at the bottom
side of body 20. More preferably, a part of side brush 44 and suction port 101 are
located in the maximum width part at the bottom side of body 20.
[0293] According to such configuration, the trash collected by side brush 44 can be more
reliably sucked by suction port 101.
NINTH EXEMPLARY EMBODIMENT
[0294] Self-travelling vacuum cleaner 10 according to a ninth exemplary embodiment of the
present invention has body 20 having suction port 101, drive unit 30 having wheel
33, electric fan 51, and communication part 212. Communication part 212 is disposed
in a recess part formed on body 20, and a surface of the recess part including an
edge of the recess part is inclined such that a part at an outer peripheral side of
body 20 is lower than a part at a center side of body 20.
[0295] According to such configuration, the recess part is functioned as a parabola antenna
and therefore communication ability of communication part 212 can be enhanced.
[0296] Further, in the present exemplary embodiment, communication part 212 can also receive
a signal output from a charge mount which charges self-travelling vacuum cleaner 10
or a signal output from a remote controller which operates self-travelling vacuum
cleaner 10.
TENTH EXEMPLARY EMBODIMENT
[0297] Self-travelling vacuum cleaner 10 according to a tenth exemplary embodiment of the
present invention has body 20 having suction port 101, drive unit 30 having wheel
33, electric fan 51, and trash box unit 60. Trash box unit 60 has trash box 61 having
an entrance communicated with suction port 101, and filter 62 mounted to trash box
61. Collecting part 340, which collects trashes in air passing through thereof, is
disposed on filter 62. Collecting part 340 is disposed at a part not facing entrance
312.
[0298] Generally, in a self-travelling vacuum cleaner, a size of a trash box to be mounted
is restricted. Thus, in a case in which a collecting part is disposed at a part facing
an entrance of the trash box, the trash is concentrated and stored on a part of the
collecting part facing the entrance of the trash box, and therefore the entrance may
be blocked by the trashes even if there is a space to store the trashes in other part
of the collecting part.
[0299] However, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, since collecting part 340 is disposed at the part not facing entrance
312, it is possible to prevent the trash from being concentrated and stored on the
part of collecting part 340 facing entrance 312 of trash box 310.
[0300] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30 having a plurality of wheels 33,
a plurality of suspension springs 36, electric fan 51, main brush 43, and brush driving
motor 41. Suspension spring 36 applies reaction force to wheel 33 such that wheel
33 is protruded from body 20. Elastic modulus of suspension spring 36 which applies
the reaction force to first wheel 33 as one of the plurality of wheels 33 is larger
than elastic modulus of suspension spring 36 which applies the reaction force to second
wheel 33 as one of the plurality of wheels 33 disposed at a part farther from brush
driving motor 41 than first wheel 33.
[0301] According to such configuration, weight of brush driving motor 41 is applied larger
to first wheel 33 than to second wheel 33. Thus, in a case in which suspension springs
36, which apply the reaction force to respective wheels 33, have the same elastic
modulus, positions of wheels 33 against body 20 may not be balanced. However, with
such configuration, by setting elastic modulus of suspension springs 36, the balance
of positions of wheels 33 against body 20 is maintained.
[0302] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30 having wheel 33, electric fan 51,
trash box 61, and trash detecting sensor 76. In passage 174 which communicates with
suction port 101 and trash box 310, trash detecting sensor 76 is disposed in a region
in which a flowing speed of air is faster than that on center line 175 of passage
174 in a cross section of passage 174 taken along a flowing direction of air in passage
174.
[0303] According to such configuration, even if the trash adheres to a surface of trash
detecting sensor 76, the adhered trash is easily blown away from the surface of trash
detecting sensor 76 by air flowed through passage 174.
[0304] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30 having wheel 33, electric fan 51,
charge terminal 103, and magnet 77. Charge terminal 103 can be electrically connected
to a terminal of a charge mount which charges a power source. Magnet 77 is disposed
at a part adjacent to charge terminal 103.
[0305] According to such configuration, when self-travelling vacuum cleaner 10 approaches
the charge mount, magnet 77 is easily detected by the charge mount.
[0306] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30, electric fan 51, and caster 90.
A rotation shaft of caster 90 is disposed so as to be parallel or substantially parallel
to a longitudinal direction of suction port 101. Further, in self-travelling vacuum
cleaner 10 according to the present exemplary embodiment, caster 90 has a first part
having a large diameter, and a second part having a smaller diameter than the first
part. A friction coefficient of an outer peripheral surface of the first part is smaller
than a friction coefficient of an outer peripheral surface of the second part.
[0307] According to such configuration, when self-travelling vacuum cleaner 10 travels,
the outer peripheral surface of the first part in the outer peripheral surface of
caster 90 is mainly contacted with the cleaning surface. Since the friction coefficient
of the outer peripheral surface of the first part is smaller than the friction coefficient
of the outer peripheral surface of the second part, resistance in a forward travelling
of body 20 is small and therefore body 20 can be moved smoothly. Further, when body
20 is turned, since caster 90 is apt to make a sideslip, the turning ability of body
20 can be enhanced.
ELEVENTH EXEMPLARY EMBODIMENT
[0308] Self-travelling vacuum cleaner 10 according to an eleventh exemplary embodiment of
the present invention has body 20 having suction port 101, drive unit 30 which moves
body 20 and has wheel 33, electric fan 51 which is configured to suck a trash from
suction port 101, and trash box unit 60 disposed in body 20. Trash box unit 60 has
trash box 61 which stores the trash sucked by electric fan 51, and filter 62 mounted
to trash box 61. Filter 62 has collecting part 340 which collects trashes in air passing
through thereof, and frame 350 which supports collecting part 340. Frame 350 includes
a part facing entrance 312 of trash box 310. Collecting part 340 is disposed at a
part not facing entrance 312 of trash box 310.
[0309] Generally, in a self-travelling vacuum cleaner, a size of a trash box to be mounted
is restricted. Thus, in a case in which a collecting part is disposed so as to face
an entrance of the trash box, the trash is concentrated and stored on a part of the
collecting part facing the entrance of the trash box, and therefore the entrance may
be blocked by the trashes even if there is a space to store the trashes in other part
of the collecting part.
[0310] However, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, since collecting part 340 is disposed at the part not facing entrance
312 of trash box 310, it is possible to prevent the trash from being concentrated
and stored on the part of collecting part 340 facing entrance 312 of trash box 310.
[0311] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, main brush 43 disposed on suction port 101, brush
driving motor 41 which rotates main brush 43, and a pair of wheels 33 (first wheel
33 and second wheel 33) which moves body 20. Self-travelling vacuum cleaner 10 according
to the present exemplary embodiment may further have first spring 36 which applies
reaction force to first wheel 33 such that first wheel 33 makes contact with the cleaning
surface, second spring 36 which applies reaction force to second wheel 33 such that
second wheel 33 makes contact with the cleaning surface, and electric fan 51 which
is configured to suck the trash from suction port 101. Brush driving motor 41 is disposed
at a part closer to first wheel 33 than second wheel 33. Further, in self-travelling
vacuum cleaner 10 according to the present exemplary embodiment, elastic modulus of
first spring 36 is larger than elastic modulus of second spring 36.
[0312] According to such configuration, weight of brush drive unit 41 is applied larger
to first wheel 33 than to second wheel 33. Thus, in a case where both springs 36,
which apply the reaction force to respective wheels 33, have the same elastic modulus,
positions of wheels 33 against body 20 may not be balanced.
[0313] However, by setting elastic modulus of springs 36 based on the configuration of self-travelling
vacuum cleaner 10 according to the present exemplary embodiment, the balance of positions
of wheels 33 against body 20 is maintained.
[0314] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30 which moves body 20 and has wheel
33, electric fan 51 which is configured to suck a trash from suction port 101, trash
box 310 which stores the trash sucked by electric fan 51, and trash detecting sensor
76 disposed in passage 174 which communicates with electric fan 51 and trash box 310
and detects information with respect to the trash moving inside passage 174. Trash
detecting sensor 76 is disposed in a region in which a flowing speed of air is faster
within passage 174.
[0315] According to such configuration, even if the trash adheres to a surface of trash
detecting sensor 76, the adhered trash is easily blown away from the surface of trash
detecting sensor 76 by air flowed through passage 174.
[0316] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30, electric fan 51 which is configured
to suck the trash from suction port 101, charge terminal 103 used for charge of a
power source of electric fan 51, and magnet 77 which can be detected by a charge mount
which supplies electric power to charge terminal 103. In self-travelling vacuum cleaner
10 according to the present exemplary embodiment, a distance between magnet 77 and
charge terminal 103 is shorter than a distance between magnet 77 and suction port
101.
[0317] According to such configuration, when self-travelling vacuum cleaner 10 approaches
the charge mount, magnet 77 is easily detected by the charge mount.
[0318] Further, self-travelling vacuum cleaner 10 according to the present exemplary embodiment
has body 20 having suction port 101, drive unit 30, caster 90 rotated in accordance
with a movement of wheel 33, and electric fan 51 which is configured to suck the trash
from suction port 101. Suction port 101 is formed preferably in a laterally elongate
shape, more preferably in a rectangular shape or a substantially rectangular shape.
A longitudinal direction of suction port 101 is extended along the width direction
of body 20. A center axis of caster 90 is substantially parallel to the longitudinal
direction of suction port 101. Caster 90 may have a first part having a large diameter,
and a second part having a smaller diameter than the first part. A friction coefficient
of an outer peripheral surface of the first part is smaller than a friction coefficient
of an outer peripheral surface of the second part.
[0319] According to such configuration, when self-travelling vacuum cleaner 10 travels,
the outer peripheral surface of the first part in the outer peripheral surface of
caster 90 mainly makes contact with the cleaning surface. Since the friction coefficient
of the outer peripheral surface of the first part is smaller than the friction coefficient
of the outer peripheral surface of the second part, resistance in a forward travelling
of body 20 is small and therefore body 20 can be moved smoothly. Further, when body
20 is turned, since caster 90 is apt to make a sideslip, the turning ability of body
20 can be enhanced.
TWELFTH EXEMPLARY EMBODIMENT
[0320] Self-travelling vacuum cleaner 10 according to a twelfth exemplary embodiment of
the present invention has body 20 having suction port 101, a plurality of drive units
30 which make body 20 move, and sucking unit 50 mounted in body 20.
[0321] Body 20 has front surface 21 having a curved shape protruded outwardly in the plane
view, a plurality of side surface 22, and a plurality of front apex parts 23 each
of which is an apex defined by front surface 21 and side surface 22.
[0322] A maximum width of body 20 is defined by at least two apexes (front apex parts 23)
among a plurality of apexes. Further, suction port 101 is disposed in a part having
the maximum width of body 20. "A part having the maximum width of body 20" or "maximum
width part of body 20" means, as described above, a part on or a part closer to line
W ("maximum width line W of body 20") connecting the apex of right side front apex
part 23 and the apex of left side front apex part 23.
[0323] As shown in FIG. 31, each of the angles formed between tangent L1 (first tangent)
of front surface 21 and tangent L2 (second tangent) of side surface 22, and between
tangent L1 and tangent L3 (third tangent) of side surface 22 is an acute angle.
[0324] Self-travelling vacuum cleaner 10 according to the present exemplary embodiment may
further have at least one side brush 44 disposed on a bottom side of body 20. A part
of a rotation track of side brush 44 covers at least a part of the maximum width part
of body 20. More preferably, side brush 44 is located in the maximum width part and
suction port 101 of body 20.
[0325] According to such configuration, the trash on corner area R3 in the target region
to be cleaned can be more reliably collected to suction port 101 disposed at the bottom
side of body 20 by side brush 44. Thus, ability to suck the trash on corner area R3
in the target region to be cleaned can be further enhanced. Further, this configuration
can eliminate the need for lengthening bristle bundles 44B forming side brush 44,
and therefore the possibility that side brush 44 is caught by an obstacle can be reduced.
[0326] In the present exemplary embodiment, a plurality of side brushes 44 may be disposed.
In this case, the plurality of side brushes 44 includes right side brush 44 disposed
at a right side of body 20, and left side brush 44 disposed at a left side of body
20. A track which delivers the trash to suction port 101 is formed by a rotation track
of right side brush 44 and a rotation track of left side brush 44.
[0327] According to such configuration, the trash on corner area R3 in the target region
to be cleaned can be collected to suction port 101 efficiently and reliably by the
plurality of side brushes 44. Thus, the ability to suck the trash on corner area R3
in the target region to be cleaned can be further enhanced.
[0328] Further, in the present exemplary embodiment, in a case in which self-travelling
vacuum cleaner 10 has the plurality of side brushes 44, the plurality of side brushes
44 is formed such that the rotation track of right side brush 44 and the rotation
track of left side brush 44 are directed from the front side toward the rear side
of body 20 at a center side in the width direction of body 20. Namely, the plurality
of side brushes 44 is rotated in directions opposite to each other, and each side
brush 44 is rotated from the front side toward the rear side of body 20 at a part
of its rotation track adjacent to the rotation track of another side brush 44.
[0329] According to such configuration, since the trash is collected to suction port 101
from the front side of body 20 by side brush 44, the trash can be more reliably sucked
from suction port 101 compared to, for example, a configuration in which the trash
is collected to suction port 101 from around a side area of suction port 101.
THIRTEENTH EXEMPLARY EMBODIMENT
[0330] Self-travelling vacuum cleaner 10 according to a thirteenth exemplary embodiment
of the present invention has body 20 having suction port 101 disposed on a bottom
surface thereof, a plurality of drive units 30 which drive body 20, and sucking unit
50 mounted in body 20.
[0331] Body 20 has a maximum width part whose width is the widest in body 20. The maximum
with part is arranged at a front side relative to a center of gravity G of self-travelling
vacuum cleaner 10. Body 20 also has a rear part disposed at a rear side relative to
the maximum width part and becoming narrower toward a rear end. In the present exemplary
embodiment, as shown in FIG. 31, an outer peripheral surface of the maximum width
part of body 20 has a round shape (circular arc R).
[0332] Further, in the present exemplary embodiment, front surface 21 of body 20 has a curved
shape protruded outwardly in a plane view of body 20.
[0333] Further, in the present exemplary embodiment, a curvature of a curved surface of
front surface 21 of body 20 is smaller than a curvature of the round shape (circular
arc R) of the outer peripheral surface of the maximum width part of body 20.
[0334] Further, in self-travelling vacuum cleaner 10 of the present exemplary embodiment,
side surface 22 is disposed at a rear part of body 20. Side surface 22 has a curved
surface protruded outwardly in the plane view of body 20.
[0335] In the present exemplary embodiment, a curvature of the curved surface of side surface
22 of body 20 is smaller than the curvature of the round shape (circular arc R) of
the outer peripheral surface of the maximum width part of body 20.
[0336] With such configuration, since a shape of body 20 is approximated to the Reuleaux
triangle, body 20 can easily turn in corner area R3 in the target region to be cleaned.
Thus, self-travelling vacuum cleaner 10 can move quickly from corner area R3 and the
like in the target region to be cleaned. Further, suction port 101 can easily reach
to apex part R4 of corner area R3 in the target region to be cleaned, and therefore
the cleaning efficiency can be enhanced.
[0337] Further, in the present exemplary embodiment, suction port 101 is disposed at a part
closer to the maximum width part of body 20 than the center of gravity G of self-travelling
vacuum cleaner 10. Further, in the present exemplary embodiment, sucking unit 50 is
disposed at the rear side relative to suction port 101 in the front-rear direction
of body 20.
[0338] With such configuration, since suction port 101 can approach an apex of corner area
R3 in the target region to be cleaned, the trash on apex part R4 of corner area R3
can be more reliably and directly sucked from suction port 101.
[0339] In the present exemplary embodiment, drive unit 30 may be disposed at the bottom
side of body 20 and at an outer side relative to suction port 101 in the width direction
of body 20. With such configuration, since suction port 101 is disposed in the maximum
width part of body 20, the trash on the cleaning surface can be efficiently sucked.
FOURTEENTH EXEMPLARY EMBODIMENT
[0340] Self-travelling vacuum cleaner 10 according to a fourteenth exemplary embodiment
of the present invention has body 20 having suction port 101 disposed on a bottom
surface thereof, a plurality of drive units 30 which drive body 20, and sucking unit
50 mounted in body 20.
[0341] Body 20 has front surface 21 having a curved shape protruded outwardly in a plane
view and a plurality of side surfaces 22. Body 20 further has a plurality of front
apex parts 23 each of which is an apex defined by front surface 21 and the plurality
of side surfaces 22. The maximum width of body 20 is defined by at least two apexes
(front apex parts 23) among a plurality of apexes. Suction port 101 is disposed in
a part having the maximum width of body 20. Here, "a part having the maximum width
of body 20" or "maximum width part of body 20" means, as described above, a part on
or a part closer to line W ("maximum width line W of body 20") connecting the apex
of right side front apex part 23 and the apex of left side front apex part 23.
[0342] According to such configuration, since each of the angles formed between tangent
L1 of front surface 21 and tangent L2 of side surface 22, and between tangent L1 and
tangent L3 of side surface 22 is set to be an acute angle, when self-travelling vacuum
cleaner 10 is located on corner area R3 in the target region to be cleaned, self-travelling
vacuum cleaner 10 can pivotally turn and take various positions against corner area
R3. Examples of the position of body 20 include that front apex part 23 of body 20
is directed to an apex or an adjacent part thereof of corner area R3 in the target
region to be cleaned. In a case in which self-travelling vacuum cleaner 10 takes such
a position, the apex (front apex part 23) of body 20 is located further closer to
the apex of corner area R3 and suction port 101 of body 20 is also located further
closer to the apex of corner area R3 compared to a case in which conventional self-travelling
vacuum cleaner 10 having a circular body 20 is located closer to the limit to corner
area R3 in the target region to be cleaned. Thus, the trash on the cleaning surface
of corner area R3 can be sucked more reliably from suction port 101.
[0343] Further, according to such configuration as described above, when self-travelling
vacuum cleaner 10 takes the position in which front apex part 23 of body 20 approaches
toward the apex or the adjacent area thereof of corner area R3, self-travelling vacuum
cleaner 10 can pivotally turn. Thus, when self-travelling vacuum cleaner 10 according
to the present exemplary embodiment moves from corner area R3 in the target region
to be cleaned toward another area, self-travelling vacuum cleaner 10 can move quickly
from corner area R3 to another area compared to the conventional self-travelling vacuum
cleaner having D-shape body 20.
[0344] Further, in the present exemplary embodiment, the plurality of side surfaces 22 includes
right side surface 22 disposed at a right side with respect to a center in a width
direction of body 20 (in the present exemplary embodiment, a direction substantially
orthogonal to the forward movement direction of body 20), and left side surface 22
disposed at a left side with respect to the center in the width direction of body
20. Body 20 has right side front apex part 23 defined by front surface 21 and right
side surface 22, and left side front apex part 23 defined by front surface 21 and
left side surface 22. A maximum width of body 20 is defined by right side front apex
23 and left side front apex 23.
[0345] Further, in self-travelling vacuum cleaner 10 according to the present exemplary
embodiment, a width of the rear side (rear part) of body 20 is narrower than a width
of the front side (front part) of body 20. With such configuration, when self-travelling
vacuum cleaner 10 turns around an object, possibility of contact between the rear
part of body 20 and the object is reduced. Thus, moving ability of self-travelling
vacuum cleaner 10 can be enhanced.
[0346] Further, in the present exemplary embodiment, the plurality of drive units 30 includes
first drive unit 30 and second drive unit 30. Each of first drive unit 30 and second
drive unit 30 has rotation axe and is formed to be driven independently to each other.
Further, in the present exemplary embodiment, a driving system of the plurality of
drive units 30 is a facing two wheels type driving system provided with first drive
unit 30 and second drive unit 30. With such configuration, a structure can be simplified
compared to a self-travelling vacuum cleaner having a steering type driving system.
[0347] Self-travelling vacuum cleaner 10 according to the present exemplary embodiment may
further have control unit 70 which controls the plurality of drive units 30. Control
unit 70 controls the plurality of drive units 30 such that body 20 forms a part of
a rectangular track drawn by the Reuleaux triangle.
[0348] According to such configuration, control unit 70 operates each drive unit 30 such
that front apex part 23 of body 20 approaches the apex or the adjacent part thereof
of corner area R3 in the target region to be cleaned, and therefore suction port 101
can be located further closer to the apex of corner area R3 in the target region to
be cleaned. Thus, self-travelling vacuum cleaner 10 according to the present exemplary
embodiment can efficiently suck the trash on corner area R3 in the target region to
be cleaned.
[0349] Further, in the present exemplary embodiment, the rotation axes of first drive unit
30 and second drive unit 30 are located respectively at a part on the rear side of
body 20 farther than the center of gravity G of self-travelling vacuum cleaner 10.
[0350] A relationship between the rotation axis of each drive unit 30 and the center of
gravity G of self-travelling vacuum cleaner 10 corresponds to one of main factors
which determines the track drawn by body 20. Self-travelling vacuum cleaner 10 of
the present invention has body 20 having suction port 101, drive unit 30, suction
port 101, and electric fan 51. Body 20 has two apexes (front apex parts 23) which
define the maximum width of body 20. Suction port 101 is disposed at a part having
the maximum width part at the bottom side of body 20, and disposed at a part closer
to the maximum width part of body 20 than drive unit 30.
[0351] According to such configuration, since a shape of body 20 is approximated to the
Reuleaux triangle, body 20 can easily turn in corner area R3 in the target region
to be cleaned. Thus, self-travelling vacuum cleaner 10 can move quickly from corner
area R3 and the like in the target region to be cleaned. Further, suction port 101
can easily reach to apex part R4 of corner area R3 in the target region to be cleaned,
and therefore the cleaning efficiency can be enhanced.
[0352] Self-travelling vacuum cleaner 10 of the present invention may further have caster
90 disposed at the bottom side of body 20. Caster 90 may be disposed at a part on
the rear side of body 20 farther than drive unit 30 with respect to the maximum width
part of body 20. According to such configuration, since caster 90 is disposed farther
from suction port 101 from which the trash on corner area R3 in the target region
to be cleaned is sucked, the trash on corner area R3 in the target region to be cleaned
can be prevented from being caught by caster 90.
[0353] Self-travelling vacuum cleaner 10 of the present invention may further have side
brush 44 disposed at the bottom side of body 20. A part of a rotation track of side
brush 44 covers at a part having the maximum width part of body 20. More preferably,
the part of the rotation track of side brush 44 is located at a part having suction
port 101 and the maximum width part of body 20. According to such configuration, the
trash collected by side brush 44 can be more reliably sucked by suction port 101.
[0354] In self-travelling vacuum cleaner 10 of the present invention, (i) an angle formed
between first tangent L1 and second tangent L2 is an acute angle, and (ii) an angle
formed between first tangent L1 and third tangent L3 is also an acute angle. Here,
first tangent L1 is a tangent of an outer periphery of body 20 in a plane view and
is parallel to maximum width line W of body 20 (which is a line connecting apexes
of two front apex parts 23). Second tangent L2 is another tangent of the outer periphery
of body 20 in the plane view and makes contact with the outer periphery at a point
on the rear side of body 20relative to the maximum width line W of body 20. Third
tangent L3 is still another tangent of the outer periphery of body 20 in the plane
view and makes contact with the outer periphery at another point on the rear side
of body 20 relative to maximum width line W of body 20.
[0355] According to such configuration, since the shape of body 20 is approximated to the
Reuleaux triangle, body 20 can easily turn in corner area R3 in the target region
to be cleaned. Thus, self-travelling vacuum cleaner 10 can move quickly from corner
area R3 and the like in the target region to be cleaned. Further, suction port 101
can easily reach to apex part R4 of corner area R3 in the target region to be cleaned,
and therefore the cleaning efficiency can be enhanced.
[0356] In self-travelling vacuum cleaner 10 of the present invention, body 20 has an outer
peripheral surface on which a curved surface protruded outwardly in the plane view
is formed. Further, body 20 has two apexes (front apex parts 23) which define the
maximum width of body 20. As shown in FIG. 31, each of two apexes (front apex parts
23) has a round shape (circular arc R), and a curvature of the curved surface of the
outer peripheral surface of body 20 is smaller than a curvature of the round shape
of two apexes.
[0357] According to such configuration, since the shape of body 20 is approximated to the
Reuleaux triangle, body 20 can easily turn in corner area R3 in the target region
to be cleaned. Thus, self-travelling vacuum cleaner 10 can move quickly from corner
area R3 and the like in the target region to be cleaned. Further, suction port 101
can easily reach to apex part R4 in corner area R3 in the target region to be cleaned,
and therefore the cleaning efficiency can be enhanced.
INDUSTRIAL APPLICABILITY
[0358] As described above, the present invention provides a self-travelling vacuum cleaner
having high cleaning efficiency capable of more reliably and directly sucking a trash
on a corner in a target region to be cleaned from a suction port, and moving from
the corner in the target region to be cleaned to another area. Thus, the present invention
can be applied to a self-travelling vacuum cleaner used in various circumstances such
as a self-travelling vacuum cleaner for domestic use or commercial use.
REFERENCE MARKS IN THE DRAWINGS
[0359]
- 10
- self-travelling vacuum cleaner
- 20
- body
- 21
- front surface
- 22
- side surface
- 22A
- side surface
- 22B
- side surface
- 23
- front apex part
- 24
- rear apex part
- 25
- rear surface
- 30
- drive unit
- 31
- travel motor
- 32
- housing
- 32A
- motor housing part
- 32B
- spring hooked part
- 32C
- shaft receiving part
- 33
- wheel
- 34
- tire
- 35
- support shaft
- 36
- suspension spring (spring)
- 40
- cleaning unit
- 41
- brush driving motor
- 42
- gear box
- 43
- main brush
- 44
- side brush
- 44A
- brush shaft
- 44B
- bristle bundle
- 50
- sucking unit
- 51
- electric fan
- 52
- fan case
- 52A
- front side case
- 52B
- rear side case
- 52C
- suction port
- 52D
- discharging port
- 52E
- louver
- 60
- trash box unit
- 61
- trash box
- 61A
- entrance
- 61B
- exit
- 61C
- bottom part
- 62
- filter
- 70
- control unit
- 71
- obstacle detecting sensor
- 71A
- transmitting part
- 71B
- receiving part
- 72
- distance measuring sensor
- 73
- collision detecting sensor
- 74
- floor detecting sensor
- 75
- running off detecting sensor
- 76
- trash detecting sensor
- 77
- magnet
- 80
- power source unit
- 81
- power source case
- 82
- battery
- 83
- main switch
- 90
- caster
- 91
- support shaft
- 100
- lower unit
- 101
- suction port
- 102
- power port
- 103
- charge terminal
- 110
- base
- 111
- bottom part shaft receiver
- 112
- sensor window
- 120
- driving part
- 121
- wheel house
- 122
- spring hooked part
- 130
- cleaning part
- 131
- shaft insertion part
- 132
- connecting part
- 140
- trash box part
- 150
- sucking part
- 160
- power source part
- 170
- brush housing
- 171
- duct
- 172
- entrance
- 173
- exit
- 180
- brush cover
- 181
- inclined surface
- 190
- holding frame
- 200
- upper unit
- 210
- cover
- 211
- exhaust port
- 212
- light receiving part (communication part)
- 213
- lid button
- 220
- lid
- 221
- arm
- 230
- bumper
- 231
- curved protruded part
- 232
- transmitting window
- 233
- receiving window
- 234
- distance measuring window
- 240
- interface part
- 241
- panel
- 242
- operation button
- 243
- display part
- 250
- trash box receiver
- 251
- bottom opening
- 252
- rear opening
- 260
- arm housing part
- 300
- trash box unit
- 310
- trash box
- 311
- space
- 312
- entrance
- 313
- exit
- 320
- lid
- 330
- filter
- 340
- collecting part
- 350
- frame
- 351
- window
- 352
- intermediate wall
- 360
- hinge
- G
- center of gravity
- H
- rotation axis of wheel
- RX
- room
- R1
- first wall
- R2
- second wall
- R3
- corner area
- R4
- apex part
- L1
- tangent (first tangent)
- L2
- tangent (second tangent)
- L3
- tangent (third tangent)