[0001] The present invention relates to a process for the production of coated textiles
in which a textile substrate is firstly brought into contact with an aqueous solution
comprising at least one inorganic salt and at least one modified cellulose.
[0002] The production of synthetic leather by coating textiles with plastics has been known
for some time. Synthetic leathers are employed, inter alia, as shoe upper materials,
for articles of clothing, as bag-making material or in the upholstery sector, for
example. Besides other plastics, such as PVC, the main coating material used here
is polyurethane. The generally known principles of coating textiles with polyurethane
are described in
W. Schröer, Textilveredlung [Textile Finishing] 1987, 22 (12), 459-467. A description of the coagulation process is additionally found in "
New Materials Permeable to Water Vapor", Harro Träubel, Springer Verlag, Berlin, Heidelberg,
New York, 1999, ISBN 3-540-64946-8, pages 42 to 63.
[0003] The main processes used in the production of synthetic leather are the direct coating
process, the transfer coating process (indirect coating) and the coagulation (wet)
process. In contrast to the direct process, the coating in the transfer process is
applied to a temporary support with a subsequent lamination step, in which the film
is combined with the textile substrate and detached from the temporary support (release
paper). The transfer process is preferably employed with textile substrates, which
do not permit high tensile stresses during coating, or with open fabrics which are
not particularly dense.
[0004] In the coagulation process, a textile substrate is usually coated with a solution
comprising polyurethane in DMF. In a second step, the coated substrate is passed through
DMF/water baths, where the proportion of water is increased stepwise. Precipitation
of the polyurethane and formation of a microporous film occur here. Use is made here
of the fact that DMF and water have excellent miscibility and DMF and water serve
as a solvent/non-solvent pair for polyurethane. Coagulated polyurethane coatings are
employed, in particular, for high-quality synthetic leather, since they have comparatively
good breathing activity and a leather feel.
[0005] The basic principle of the coagulation process is based on the use of a suitable
solvent/nonsolvent pair for polyurethane. The great advantage of the coagulation process
is that microporous, breathing-active synthetic leather having an excellent leather
feel can be obtained. Examples are, for example, the synthetic leather brands Clarino®
and Alcantara®. A disadvantage of the coagulation process is the necessity to use
large amounts of DMF as an organic solvent. In order to minimize the exposure of employees
to DMF emissions during production, additional design measures have to be taken, which
represent a not inconsiderable increased outlay compared with simpler processes. Furthermore,
it is necessary to dispose of or work up large amounts of DMF/water mixtures. This
is problematical since water and DMF form an azeotrope and can therefore only be separated
by distillation with increased effort.
[0006] JP 48 028043 B discloses a process wherein a non-woven material is coated with a mixture containing
10 to 70 wt.-% of a water insoluble pulverized material such as an anorganic metal
salt of group Ha, Ilia, Iva elements, and a water soluble high molecular material,
such as carboxy methyl cellulose. The coated non-woven is then impregnated with a
binder, such as a mixture of a polybutylene adipate and a polymer of 4,4'-diphenyl
methylene Diisocyanate and ethyleneglycole. After or while coagulating the binder,
the water soluble high molecular weight material is removed from the coated non-woven
to give synthetic leather.
[0007] One object of the present invention was therefore to develop a process for the coating
of textile substrates which still enables coated textiles having good properties,
such as, for example, good feel, to be obtained without the need to employ toxicologically
unacceptable solvents, such as, for example, DMF.
[0008] The object has been achieved by a process for the production of coated textiles,
comprising at least the steps of
- a) bringing a textile substrate into contact with an aqueous solution A comprising
at least one inorganic salt and at least one modified cellulose,
- b) bringing a textile substrate into contact with an aqueous dispersion B comprising
at least one polymer selected from the group consisting of polyacrylate and polybutadiene
and
- c) precipitation of the at least one polymer selected from the group consisting of
polyacrylate and polybutadiene in or on the textile substrate.
[0009] The inorganic salt is preferably a salt selected from the group comprising alkali
metal salts and alkaline-earth metal salts. The inorganic salt is particularly preferably
a salt selected from the group consisting of alkali metal halides, alkali metal phosphates,
alkali metal nitrates, alkali metal sulfates, alkali metal carbonates, alkali metal
hydrogen carbonates, alkaline-earth metal halides, alkaline-earth metal nitrates,
alkaline-earth metal phosphates, alkaline-earth metal sulfates, alkaline-earth metal
carbonates and alkaline-earth metal hydrogen carbonates. The inorganic salt is very
particularly preferably sodium chloride, potassium chloride, sodium sulfate, sodium
carbonate, potassium sulfate, potassium carbonate, sodium hydrogen carbonate, potassium
hydrogen carbonate, magnesium chloride, magnesium sulfate, magnesium nitrate, calcium
chloride, calcium nitrate or calcium sulfate. The inorganic salt is even more preferably
calcium nitrate, magnesium nitrate, calcium chloride or magnesium chloride.
[0010] The inorganic salt is preferably present in solution A in an amount of 0.01 to 25
% by weight, particularly preferably in an amount of 0.5 to 15 % by weight, and very
particularly preferably in an amount of 0.5 to 10 % by weight, based on the total
amount of dispersion A.
[0011] The chemically modified cellulose is preferably a compound selected from the group
consisting of alkylated celluloses, hydroxyalkylated celluloses and carboxyalkylated
celluloses.
[0012] The chemically modified cellulose is particularly preferably a compound selected
from the group consisting of methylcellulose, ethylcellulose, propylcellulose, hydroxymethylcellulose,
hydroxyethylcellulose, hydroxymethylcellulose, hydroxypropylmethylcellulose, carboxymethylcellulose,
carboxyethylcellulose and carboxypropylcellulose.
[0013] The chemically modified cellulose is very particularly preferably methylcellulose
or ethylcellulose.
[0014] The modified cellulose is preferably present in solution A in an amount of 10 ppm
to 5 % by weight, particularly preferably in an amount of 100 ppm to 3 % by weight,
very particularly preferably in an amount of 400 ppm to 1.5 % by weight, based on
the total amount of dispersion A.
[0015] The textile substrate is preferably brought into contact with an aqueous solution
A at room temperature for a period of 2 to 4 minutes, particularly preferably 1 to
2 minutes, very particularly preferably 0.2 to 1 minute. For the purposes of the present
invention, bringing into contact means partial or complete immersion, preferably complete
immersion, in a solution or application of the solution by means of a hand coater,
printing or spraying.
[0016] After being brought into contact with a solution A, the textile substrate is preferably
passed through a wringer device consisting of two rollers in order to remove the excess
solution A. The wringer device here should preferably be set in such a way that solution
A remains in the textile substrate in an amount of 60 to 180 % by weight, particularly
preferably 70 to 140 %, very particularly preferably 80 to 120 %, based on the weight
per unit area of the substrate (liquor uptake), before the substrate is brought into
contact with a dispersion B containing at least one polymer selected from the group
consisting of polyacrylate and polybutadiene. The textile substrate is preferably
partially dried for a period of 2 to 10 minutes, particularly preferably 1 to 5 minutes,
using air, infrared or hot cylinders before it can be brought into contact with a
dispersion B containing at least one polymer selected from the group consisting of
polyacrylate and polybutadiene.
[0017] The polyacrylate and polybutadiene present in dispersion B is not particularly restricted
so long as they are soluble in water.
[0018] Polyacrylate polymers are prepared from monomers containing hydroxyl groups, "acidic"
monomers, or monomers that contain neither acidic nor OH groups.
[0019] Suitable hydroxyl group-containing monomers include hydroxyalkyl esters of acrylic
acid or methacrylic acid, preferably with 2 to 4 carbon atoms in the alkyl radical,
such as 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-or 3-hydroxypropyl
acrylate and methacrylate, the isomeric hydroxybutyl acrylates and methacrylates and
mixtures of these monomers.
[0020] Suitable "acidic" comonomers include olefinically unsaturated, polymerizable compounds
that contain at least one carboxyl group and/or sulfonic acid group, such as olefinically
unsaturated monocarboxylic or dicarboxylic acids having a molecular weight of 72 to
207. Examples include acrylic acid, methacrylic acid, maleic acid, itaconic acid and
olefinically unsaturated compounds containing sulfonic acid groups, for example, 2-acrylamido-2-methylpropanesulfonic
acid and mixtures of these olefinically unsaturated acids.
[0021] A third group of olefinically unsaturated monomers that may be jointly used in the
production of polyacrylate polymers include olefinically unsaturated compounds that
do not contain either acidic groups or hydroxyl groups. Examples include esters of
acrylic acid or methacrylic acid with 1 to 18, preferably 1 to 8 carbon atoms in the
alcohol radical, such as methyl acrylate, ethyl acrylate, isopropyl acrylate, n-propyl
acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, isobornyl acrylate, n-stearyl acrylate,
the methacrylates corresponding to these acrylates, styrene, alkyl-substituted styrenes,
butadiene, isoprene, acrylonitrile, methacrylonitrile, vinyl acetate, vinyl stearate,
and mixtures of these monomers. Comonomers containing epoxy groups, such as glycidyl
acrylate or methacrylate, or monomers, such as N-methoxymeth-acrylamide or N-methacrylamide,
may also be used in minor amounts.
[0022] The production of aqueous dispersions containing polyacrylate and/or polybutadiene
is carried out according to known free-radical polymerization methods, for example,
solution polymerization, emulsion polymerization and suspension polymerization. The
process of free-radical emulsion polymerization in an aqueous medium is preferred.
[0023] Continuous or discontinuous polymerization processes may be used. Examples of discontinuous
processes are the batch process and feed process, the latter being preferred. In the
feed process water is added alone or with part of the anionic emulsifier and optionally
a non-ionic emulsifier, as well as with part of the monomer mixture, and is heated
to the polymerization temperature. In the case of a monomer addition the polymerization
is started by free radicals and the remaining monomer mixture is metered in together
with an initiator mixture and the emulsifier over a period of 1 to 10 hours, preferably
3 to 6 hours. If necessary, the reaction mixture is then post-activated in order to
carry out the polymerization to a conversion of at least 99%.
[0024] The emulsifiers used are may be anionic and/or non-ionic. Anionic emulsifiers are
those containing carboxylate, sulfate, sulfonate, phosphate or phosphonate groups.
Emulsifiers are preferred that contain sulfate, sulfonate, phosphate or phosphonate
groups. The emulsifiers may have a low molecular weight or high molecular weight.
The latter are described, for example, in
DE-A 3 806 066 and
DE-A 1 953 349.
[0025] Preferred anionic emulsifiers are those that are built up from long-chain alcohols
or substituted phenols and a polyether chain bonded to the hydroxyl group containing
2 to 100 ethylene oxide units as well as a sulfuric acid or phosphoric acid group
bonded in the form of an ester unit. Ammonia or amines are preferred neutralizing
agents for the unesterified acid groups. The emulsifiers may be added to the emulsion
batch individually or as mixtures.
[0026] Suitable as non-ionic emulsifiers, which may be used in combination with the anionic
emulsifiers, are reaction products of aliphatic, araliphatic, cycloaliphatic or aromatic
carboxylic acids, alcohols, phenol derivatives and/or amines with epoxides, such as
ethylene oxide. Examples include reaction products of ethylene oxide with castor oil
carboxylic acids and abietic acid; with long-chain alcohols such as oleyl alcohol,
lauryl alcohol, stearyl alcohol; with phenol derivatives such as substituted benzyl
phenols, phenyl phenols and nonyl phenols; and with long-chain amines such as dodecylamine
and stearylamine. The reaction products with ethylene oxide include oligoethers and/or
polyethers with degrees of polymerization of 2 to 100, preferably 5 to 50.
[0027] These emulsifiers are added in amounts of 0.1 to 10 wt. %, based on the mixture of
the monomers. Suitable co-solvents include water-soluble as well as water-insoluble
solvents. Suitable co-solvents include aromatic compounds such as benzene, toluene,
xylene and chlorobenzene; esters such as ethyl acetate, butyl acetate, methyl glycol
acetate, ethyl glycol acetate and methoxypropyl acetate; ethers such as butyl glycol,
tetrahydrofuran, dioxane, ethyl glycol ether and ethers of diglycol; ketones such
as acetone, methyl ethyl ketone, methyl isobutyl ketone; trichloromonofluoroethane;
and cyclic amides such as N-methyl-pyrrolidone and N-methylcaprolactam.
[0028] The free radical-initiated polymerization may be started by water-soluble and water-insoluble
initiators or initiator systems whose radical decomposition half-lives at temperatures
from 10° C. to 100° C. are 0.5 sec. to 7 hours.
[0029] In general the polymerization is carried out in aqueous emulsion in the aforementioned
temperature range, preferably between 30° C. and 90° C., under a pressure of 10
3 to 2×10
4 mbar. The exact polymerization temperature is determined according to the type of
initiator. The initiators are used in amounts of 0.05 to 6 wt. %, based on the total
amount of monomers.
[0030] Suitable initiators include water-soluble and water-insoluble azo compounds such
as azoisobutyrodinitrile or 4,4'-azo-bis-(4-cyanopentanoic acid); inorganic and organic
peroxides such as dibenzoyl peroxide, t-butyl perpivalate, t-butyl-per-2-ethylhexanoate,
t-butyl perbenzoate, t-butyl hydroperoxide, di-t-butyl peroxide, cumene hydroperoxide,
dicyclohexyl dicarbonate, dibenzyl peroxydicarbonate, the sodium, potassium and ammonium
salts of peroxodisulfuric acid, and hydrogen peroxide. The peroxodisulfates and hydrogen
peroxides may be used in combination with reducing agents, such as the sodium salt
of formamidinesulfinic acid, ascorbic acid or polyalkylene polyamines. A significant
reduction of the polymerization temperature is generally thereby achieved.
[0031] In order to regulate the molecular weight of the polymers conventional regulators
may be used, such as n-dodecylmercaptan, t-dodecylmercaptan, diisopropyl xanthogene
disulfide, di(methylene-trimethylolpropane)xanthogene disulfide and thioglycol. The
regulators are added in amounts of at most 3 wt. %, based on the monomer mixture.
[0032] If necessary after the end of the polymerization reaction, neutralizing agents are
added to the polymers present in aqueous dispersion to obtain a degree of neutralization
of 30 to 100%, preferably 50 to 100%. Inorganic bases, ammonia or amines are added
as neutralizing agents. Examples include inorganic bases, such as sodium hydroxide
and potassium hydroxide; and amines such as ammonia, trimethylamine, triethylamine,
dimethylethanolamine, methyldiethanolamine and triethanolamine. The neutralizing agents
may be used in substoichiometric or excess stoichiometric amounts, which results in
the aforementioned contents of sulfonate and/or carboxylate groups, in particular
carboxylate groups and the aforementioned acid numbers.
[0033] When there is complete neutralization of the acidic groups that may optionally be
present, the result is an acid number of zero, such that the content of sulfonate
and/or carboxylate groups corresponds to the original content of sulfonic acid groups
and/or carboxyl groups. With partial neutralization the content of sulfonate and/or
carboxylate groups corresponds to the amount of neutralizing agent that is employed.
The resulting aqueous dispersions have the aforementioned concentrations and viscosities.
The optional co-solvents may remain in the aforementioned amounts in the aqueous dispersion
or may be removed by distillation after the polymerization reaction.
[0034] Preferred aqueous dispersions B comprising polyacrylates are dispersions sold under
the brand name Primal® which are available from Rohm and Hass, Philadelphia, Pa.,
USA. Preferred aqueous dispersions B comprising polybutadiene include Euderm®-Resin40B
and Euderm®-Resin50B.
[0035] In a further preferred embodiment, dispersion B comprises at least one coagulant
besides at least one polymer selected from the group consisting of polyacrylate and
polybutadiene. A coagulant is a salt or acid, for example ammonium salts of organic
acids, which causes coagulation of the at least one polymer selected from the group
consisting of polyacrylate and polybutadiene under certain conditions, such as, for
example, a particular temperature. These substances include an acid-generating chemical
agent, i.e. a substance which is not an acid at room temperature, but becomes an acid
after warming. Certain examples of such compounds include ethylene glycol diacetate,
ethylene glycol formate, diethylene glycol formate, triethyl citrate, monostearyl
citrate and an organic acid ester.
[0036] The coagulant is preferably present in the composition in an amount of 1 to 10 %
by weight, based on the solids content of dispersion B.
[0037] In order to achieve good sedimentation stability, the number average particle size
of the specific polyacrylate dispersions and polybutadiene dispersions is preferably
less than 750 nm, particularly preferably less than 500 nm and very particularly preferably
less than 400 nm, determined by means of laser correlation spectroscopy.
[0038] The manner in which the precipitation in or on the textile substrate is accomplished
depends to a large extent on the chemical composition of the dispersion B used in
accordance with the invention and in particular on the type of coagulant, if present.
For example, the precipitation can be carried out by evaporation coagulation or by
salt, acid or electrolyte coagulation.
[0039] In general, the precipitation is achieved by an increase in temperature. For example,
the textile substrate can be subjected to brief heat treatment with steam, for example
at 100 to 110 °C for 1 to 10 s. This is particularly preferred if ammonium salts or
organic acids are used as coagulant. If, on the other hand, the above-mentioned acid-generating
chemicals are used as coagulant, the precipitation is preferably carried out as described
in
US 5,916,636,
US 5,968,597,
US 5,952,413 and
US 6,040,393.
[0040] Alternatively, the coagulation is caused by dipping into a salt solution. The coagulation
is preferably carried out using an inorganic salt selected from the group consisting
of alkali metal salts and alkaline-earth metal salts. The inorganic salt is particularly
preferably a salt selected from the group consisting of alkali metal halides, alkali
metal nitrates, alkali metal phosphates, alkali metal sulfates, alkali metal carbonates,
alkali metal hydrogen carbonates, alkaline-earth metal halides, alkaline-earth metal
phosphates, alkaline-earth metal nitrates, alkaline-earth metal sulfates, alkaline-earth
metal carbonates and alkaline-earth metal hydrogen carbonates. The inorganic salt
is very particularly preferably sodium chloride, potassium chloride, sodium sulfate,
sodium carbonate, potassium sulfate, potassium carbonate, sodium hydrogen carbonate,
potassium hydrogen carbonate, magnesium chloride, magnesium sulfate, calcium chloride
or calcium sulfate. The inorganic salt is still more preferably calcium chloride or
magnesium chloride.
[0041] The inorganic salt is preferably present in the salt solution in an amount of 1 to
25 % by weight, particularly preferably in an amount of 1 to 15 % by weight, very
particularly preferably in an amount of 1 to 10 % by weight, based on the total amount
of salt solution.
[0042] After the precipitation in step c), further steps, such as drying or condensation,
are carried out if necessary.
[0043] The textile substrate employed is preferably a woven fabric, knitted fabric or nonwoven
based on natural and/or synthetic fibers. The textile substrate is particularly preferably
a nonwoven (staple fiber nonwoven, microfiber nonwoven or the like).
[0044] The textile substrate can preferably be built up from fibers of polyester, nylon
(6 or 6,6), cotton, polyester/cotton blends, wool, ramie, spandex, glass, thermoplastic
polyurethane (TPU), thermoplastic olefins (TPO) or the like. The textile substrate
can have a linked/mesh-like (knitted), woven or nonwoven construction.
[0045] The textile substrate can be treated with dyes, colorants, pigments, UV absorbers,
plasticizers, soil redeposition agents, lubricants, antioxidants, flame inhibitors,
rheology agents and the like, either before coating or thereafter, but there is a
preference for such additions before coating.
[0046] If a defined nonwoven fabric is impregnated with an elastomer polymer and coagulated,
and a normal coloring process is subsequently carried out, a suede-like synthetic
leather having good color development properties is obtained.
[0047] The present invention therefore furthermore relates to a coated textile, preferably
synthetic leather, obtained by the process according to the invention.
1. Process for the production of coated textiles,
comprising at least the steps of
a) bringing a textile substrate into contact with an aqueous solution A comprising
at least one inorganic salt and at least one modified cellulose,
b) bringing a textile substrate into contact with an aqueous dispersion B comprising
at least one polymer selected from the group consisting of polyacrylate and polybutadiene
and
c) precipitation of the at least one polymer selected from the group consisting of
polyacrylate and polybutadiene in or on the textile substrate.
2. Process according to Claim 1, where the inorganic salt is a salt selected from the
group consisting of alkali metal salts and alkaline-earth metal salts.
3. Process according to Claim 2, where the alkali metal salt is a salt selected from
the group consisting of alkali metal halides, alkali metal nitrates, alkali metal
phosphates, alkali metal sulfates, alkali metal carbonates and alkali metal hydrogen
carbonates.
4. Process according to Claim 2, where the alkaline-earth metal salt is a salt selected
from the group consisting of alkaline-earth metal halides, alkaline-earth metal nitrates,
alkaline-earth metal phosphates, alkaline-earth metal sulfates, alkaline-earth metal
carbonates and alkaline-earth metal hydrogen carbonates.
5. Process according to Claim 1, where the inorganic salt is present in dispersion A
in an amount of 0.01 to 25 % by weight, based on the total amount of dispersion A.
6. Process according to Claim 1, where the modified cellulose is a compound selected
from the group consisting of methylcellulose, ethylcellulose, propylcellulose, hydroxymethylcellulose, hydroxyethylcellulose, hydroxypropylcellulose,
hydroxypropylmethylcellulose, carboxymethylcellulose, carboxyethylcellulose and carboxypropylcellulose.
7. Process according to Claim 1, where the modified cellulose is present in dispersion
A in an amount of 10 ppm to 5 % by weight, based on the total amount of dispersion
A.
8. Process according to Claim 1, characterized in that the textile substrate employed is a woven fabric, knitted fabric or nonwoven based
on natural and/or synthetic fibers.
9. Process according to Claim 1, characterized in that the at least one polymer selected from the group consisting of polyacrylate and polybutadiene
is precipitated in step c) in a bath containing water or on use of a temperature in
the range from 80 to 120 °C.
10. Coated textile obtainable by a process according to Claims 1 to 9.
11. Coated textile according to Claim 10, characterized in that the coated textile is synthetic leather.
1. Verfahren zur Herstellung von beschichteten Textilien, das mindestens folgende Schritte
umfasst:
a) Inberührungbringen eines textilen Substrats mit einer wässrigen Lösung A, die mindestens
ein anorganisches Salz und mindestens eine modifizierte Zellulose enthält,
b) Inberührungbringen eines textilen Substrats mit einer wässrigen Dispersion B, die
mindestens ein Polymer aus der Gruppe bestehend aus Polyacrylat und Polybutadien enthält,
und
c) Ausfällen des mindestens einen Polymers aus der Gruppe bestehend aus Polyacrylat
und Polylbutadien in oder auf dem textilen Substrat.
2. Verfahren nach Anspruch 1, bei dem es sich bei dem anorganischen Salz um ein Salz
aus der Gruppe bestehend aus Alkalimetallsalzen und Erdalkalimetallsalzen handelt.
3. Verfahren nach Anspruch 2, bei dem es sich bei dem Alkalimetallsalz um ein Salz aus
der Gruppe bestehend aus Alkalimetallhalogeniden, Alkalimetallnitraten, Alkalimetallphosphaten,
Alkalimetallsulfaten, Alkalimetallcarbonaten und Alkalimetallhydrogencarbonaten handelt.
4. Verfahren nach Anspruch 2, bei dem es sich bei dem Erdalkalimetallsalz um ein Salz
aus der Gruppe bestehend aus Erdalkalimetallhalogeniden, Erdalkalimetallnitraten,
Erdalkalimetallphosphaten, Erdalkalimetallsulfaten, Erdalkalimetallcarbonaten und
Erdalkalimetallhydrogencarbonaten handelt.
5. Verfahren nach Anspruch 1, bei dem das anorganische Salz in Dispersion A in einer
Menge von 0,01 bis 25 Gew.-%, bezogen auf die Gesamtmenge von Dispersion A, vorliegt.
6. Verfahren nach Anspruch 1, bei dem es sich bei der modifizierten Cellulose um eine
Verbindung aus der Gruppe bestehend aus Methylcellulose, Ethylcellulose, Propylcellulose,
Hydroxymethylcellulose, Hydroxyethylcellulose, Hydroxypropylcellulose, Hydroxypropylmethylcellulose,
Carboxymethylcellulose, Carboxyethylcellulose und Carboxypropylcellulose handelt.
7. Verfahren nach Anspruch 1, bei dem die modifizierte Cellulose in Dispersion A in einer
Menge von 10 Gew.-ppm bis 5 Gew.-%, bezogen auf die Gesamtmenge von Dispersion A,
vorliegt.
8. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass es sich bei dem eingesetzten textilen Substrat um ein Gewebe, ein Gewirk oder einen
Vliesstoff auf Basis von natürlichen und/oder synthetischen Fasern handelt.
9. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Ausfällung des mindestens einen Polymers aus der Gruppe bestehend aus Polyacrylat
und Polybutadien in Schritt c) in einem Wasser enthaltenden Bad oder bei Verwendung
einer Temperatur im Bereich von 80 bis 120°C erfolgt.
10. Beschichtetes Textil, erhältlich durch ein Verfahren nach den Ansprüchen 1 bis 9.
11. Beschichtetes Textil nach Anspruch 10, dadurch gekennzeichnet, dass es sich bei dem beschichteten Textil um Kunstleder handelt.
1. Procédé de fabrication de textiles enduits, consistant au moins à :
a) mettre un substrat textile en contact avec une solution aqueuse A comprenant au
moins un sel inorganique et au moins une cellulose modifiée,
b) mettre un substrat textile en contact avec une dispersion aqueuse B comprenant
au moins un polymère choisi dans le groupe constitué par le polyacrylate et le polybutadiène
et
c) précipiter l'au moins un polymère choisi dans le groupe constitué par le polyacrylate
et le polybutadiène dans ou sur le substrat textile.
2. Procédé selon la revendication 1, dans lequel le sel inorganique est un sel sélectionné
dans le groupe constitué de sels de métaux alcalins et de sels de métaux alcalino-terreux.
3. Procédé selon la revendication 2, dans lequel le sel de métal alcalin est un sel sélectionné
dans le groupe constitué d'halogénures de métaux alcalins, de nitrates de métaux alcalins,
de phosphates de métaux alcalins, de sulfates de métaux alcalins, de carbonates de
métaux alcalins et d'hydrogénocarbonates de métaux alcalins.
4. Procédé selon la revendication 2, dans lequel le sel de métal alcalino-terreux est
un sel sélectionné dans le groupe constitué d'halogénures de métaux alcalino-terreux,
de nitrates de métaux alcalino-terreux, de phosphates de métaux alcalino-terreux,
de sulfates de métaux alcalino-terreux, de carbonates de métaux alcalino-terreux et
d'hydrogénocarbonates de métaux alcalino-terreux.
5. Procédé selon la revendication 1, dans lequel le sel inorganique est présent dans
la dispersion A dans une quantité de 0,01 % à 25 % en poids, relativement à la quantité
totale de dispersion A.
6. Procédé selon la revendication 1, dans lequel la cellulose modifiée est un composé
sélectionné dans le groupe constitué de la méthylcellulose, de l'éthylcellulose, de
la propylcellulose, de l'hydroxyméthylcellulose, de l'hydroxyéthylcellulose, de l'hydroxypropylcellulose,
de l'hydroxypropylméthylcellulose, de la carboxyméthylcellulose, de la carboxyéthylcellulose
et de la carboxypropylcellulose.
7. Procédé selon la revendication 1, dans lequel la cellulose modifiée est présente dans
la dispersion A dans une quantité de 10 ppm à 5 % en poids, relativement à la quantité
totale de dispersion A.
8. Procédé selon la revendication 1, caractérisé en ce que le substrat textile employé est un tissu tissé, un tissu tricoté ou un non-tissé
à base de fibres naturelles et/ou synthétiques.
9. Procédé selon la revendication 1, caractérisé en ce que l'au moins un polymère choisi dans le groupe constitué par le polyacrylate et le
polybutadiène est précipité à l'étape c) dans un bain contenant de l'eau ou en utilisant
une température de 80 °C à 120 °C.
10. Textile enduit pouvant être obtenu par un procédé selon les revendications 1 à 9.
11. Textile enduit selon la revendication 10, caractérisé en ce que le textile enduit est un cuir synthétique.