BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a screw feeding apparatus of a screw gun which saves
time and cost and prevents generation of wastes such as a main part of a screw belt
due to no need for using a screw belt and inserting plural screws into the screw belt.
2. Description of Related Art
[0002] Generally, screw guns are used with screw belts. For instance, an automatic screw
gun structure of the Taiwan Pat. No.
M459968(U) issued on 21
th Aug. 2013, a screw gun having an improved transmission structure of the Taiwan Pat.
No.
M501919(U) issued on 1
st Jun. 2015, and a screw gun having reversing prevention effect of the Taiwan Pat.
No.
M506685(U) issued on 11
th Aug. 2015, are the screw guns used with screw belts. The screw belt has a main part
and plural screws inserted into the main part and spaced apart from each other. After
the plural screws are pushed out of the main part by the screw gun, the main part
is discarded as trash and leading to resource waste. The main part made of plastic
will not decompose or decay after being buried and produces toxic gas after incineration
that leads to environmental pollution. In addition, in manufacturing a screw belt,
plural screws are inserted into each of plural apertures of the main part one by one
that is time consuming and costs high. Furthermore, it may cause inconvenience in
the subsequent screwing operation of the screw gun if the screws are not inserted
properly due to missing few screws or tilting insertion.
SUMMARY OF THE INVENTION
[0003] The present invention relates to a screw feeding apparatus of a screw gun which saves
time and cost and prevents generation of wastes such as a main part of a screw belt
due to no need for using a screw belt and inserting plural screws into the screw belt.
[0004] The main purpose and effects of the screw feeding apparatus of a screw gun of the
present invention are disclosed by the following features.
[0005] The screw feeding apparatus of a screw gun of the present invention comprises a screw
gun, a screw cartridge, a screw die head and a feeding assembly. The screw gun has
a main body and a cartridge holder slidably disposed on the main body. The screw cartridge
is disposed in the cartridge holder and having a groove. The screw die head is disposed
at a front end of the screw cartridge, and the feeding assembly is disposed at a rear
end of the screw cartridge. Plural screws are filled into the groove of the screw
cartridge directly, and the first screw is clamped and positioned by the screw die
head at the front end of the screw cartridge. The last screw at the rear end of the
screw cartridge is pushed by the feeding assembly to drive the screws filled in the
groove to move forward. Accordingly, the screw gun having the screw feeding apparatus
of the present invention dose not require the insertion of screws into a screw belt
which can save cost and time and prevent generating wastes such as a main part of
a screw belt so as to achieve an environmental protection benefit.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006]
FIG. 1 is an exploded diagram showing a first embodiment for a screw feeding apparatus
of a screw gun of the present invention;
FIG. 2 is a first stereogram showing a screw feeding apparatus of a screw gun of the
present invention;
FIG. 3 is a second stereogram showing a screw feeding apparatus of a screw gun of
the present invention;
FIG. 4 is a side section view showing a screw feeding apparatus of a screw gun of
the present invention;
FIG. 5 is a front section view showing a screw feeding apparatus of a screw gun of
the present invention;
FIG. 6 is a schematic diagram showing a screw feeding apparatus of a screw gun of
the present invention in use;
FIG. 7 is a front section view showing a second embodiment for a screw feeding apparatus
of a screw gun of the present invention;
FIG. 8 is a stereogram showing a third embodiment for a screw feeding apparatus of
a screw gun of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0007] Referring to FIG. 1 to FIG. 4, the feeding apparatus of a screw gun comprises a screw
gun (1), a screw cartridge (2), a screw die head (3) and a feeding assembly (4).
[0008] The screw gun (1) comprises a main body (11) provided with a rotary power source
such as a motor, a transmission member (12) disposed at a front end of the main body
(11) to connect the rotary power source, a cam (13) disposed on the transmission member
(12), a drill rod (14) at a front end of the transmission member (12), a hollow coupling
portion (15) connected to an upper side of the main body (11) and a cartridge holder
(16) slidably connected to the coupling portion (15). The drill rod (14) has a flat-head
or a cross-head corresponding to a screw head of a slotted screw or a Phillips screw
respectively. The coupling portion (15) is provided with a first guide hole (151)
at a front end, at least one first locking member (152) in the first guide hole (151)
for contacting one end of a first elastic member (17) and a hollow portion (153) for
accommodating the first elastic member (17). The cartridge holder (16) is provided
with a second guide hole (161) at a rear end, a front end for locking into the at
least one first locking member (152), and at least one second locking member (162)
passing through the second guide hole (161) for locking and connecting a rear end
of the coupling portion (15) and contacting the other end of the first elastic member
(17). The screw gun (1) is further provided with a vibrating sheet (18) disposed on
one side of the coupling portion (15) for contacting one side of the cartridge holder
(16), and the vibrating sheet (18) has a knocking segment (181) extended to the cam
(13) for contacting the cam (13). The cartridge holder (16) is further pivotally provided
with a buckle (19) on the other side corresponding to the vibrating sheet (18).
[0009] The screw cartridge (2) is disposed in the cartridge holder (16). Referring to FIG.
5, the screw cartridge (2) comprises two L-shaped positioning plates (21) correspondingly
connecting to each other and a groove (22) formed between the two positioning plates
(21). A front section of each of the two positioning plates (21) is bended downward
to the front side of the drill rod (14) of the screw gun (1). The screw cartridge
(2) is further provided with two guide sheets (23) respectively and longitudinally
arranged on an upper side and a lower side of each of the two lateral walls of the
groove (22), and a guide groove (24) is formed between the two guide sheets (23).
The screw cartridge (2) has a notch adjacent to a front bottom of the groove (22)
and a roller (25) disposed in the notch. A bottom of each of the two positioning plates
(21) is connected to at least one guide block (26), in which a first guide block (261)
connected to the positioning plate (21) is a hooked block, and a second guide block
(262) connected to the positioning plate (21) is a rectangular block. The second guide
block (262) with rectangle appearance is disposed at an hooked opening of the first
guide block (261) to seal the hooked opening, thus a third guide hole (263) is formed
between the first guide block (261) and the second guide block (262) in assembly.
A top side of the positioning plate (21) adjacent to the buckle (19) of the cartridge
holder (16) is provided with a buckle slot (211) for fastening to the buckle (19)
correspondingly.
[0010] The screw die head (3) is connected to the front end of the two positioning plates
(21) of the screw cartridge (2). The screw die head (3) comprises a fixing seat (31)
for connecting to the front end of the two positioning plates (21) of the screw cartridge
(2), two positioning blocks (32) respectively and pivotally connecting two laterals
of the fixing seat (31), two second elastic members (33) respectively connecting the
two positioning blocks (32) to the fixing seat (31), and a clamping space (34) between
the two positioning blocks (32). A rear side of the fixing seat (31) corresponding
to the clamping space (34) is provided with a through hole (311) which is corresponds
to the drill rod (14). The fixing seat (31) is further provided with a chute at a
bottom, a supporting member (35) having a fourth guide hole (351) disposed longitudinally
for connecting to the chute, and a third locking member (36) for passing through the
fourth guide hole (351) of the supporting member (35) to lock to the bottom of the
sixing seat (31). A length extended from the fixing seat (31) of the supporting member
(35) and a length of the screw (5) used are matched to each other.
[0011] The feeding assembly (4) comprises a driving source (41) such as a scroll spring
disposed at a rear end of the two positioning plates (21) of the screw cartridge (2),
a pushing block (42) disposed in the groove (22) of the screw cartridge (2), a rope
(43) having one end connected to the pushing block (42). The other end of the rope
(43) is extended to the notch at the front bottom of the groove (22), winding to the
roller (25) in the notch, and winding to the bottom of the two positioning plates
(21) for penetrating the third guide hole (263) of the guide block (26) so as to connect
the driving source (41) disposed at the rear end of the two positioning plates (21).
[0012] When using the present invention, plural screws (5) are filled into the groove (22)
of the screw cartridge (2) assembled with the screw die head (3) and the feeding assembly
(4) one by one to connect a guide flange (52) on a head (51) of the screw (5) to the
guide groove (24) of the two lateral walls of the groove (22). After filling the screws
(5), the last screw (5) is contacted by the pushing block (42) of the feeding assembly
(4), the screw cartridge (2) is disposed in the cartridge holder (16) of the screw
gun (1) and the buckle (19) of the cartridge holder (16) is fastened to the buckle
slot (211) on the top side of one of the two positioning plates (21) to fix the screw
cartridge (2) to the screw gum (1).
[0013] Please refer to FIG. 6, in a screw operation of an object (6), a user holds the screw
gun (1) by at least one hand and contacts the supporting member (35) of the screw
die head (3) to a surface of the object (6). When the screw die head (3) is contacted
to the surface of the object (6) in which the screw cartridge (2) and the cartridge
holder (16) are maintained in a fixed position, the main body (11) is then pushed
forward to make the drill rod (14) disposed at the front end of the main body (11)
pass through the through hole (311) of the fixing seat (31) of the screw die head
(3) by a design of slidably deposing the cartridge holder (16) on the coupling portion
(15) of the main body (11). The head (51) of the first screw (5) clamped by the two
positioning blocks (32) of the screw die head (3) is then contacted and pushed by
the drill rod (4) which makes a front end of the first screw (5) contact the surface
of the object (6).
[0014] After that, the screw gun (1) is turned on and driven by the rotary power source
to spin the drill rod (14) by the transmission member (12), and the first screw (5)
contacted by the drill rod (14) is then driven to spin. At the same time, the first
screw (5) is continuously pushed forward to release the first screw (5) from the two
positioning blocks (32) of the screw die head (3) and screwed into two overlapped
objects (6) for locking the two objects (6). Then, the supporting member (35) of the
screw die head (3) is removed from the object (6), the first elastic member (17) between
the coupling portion (15) and the cartridge holder (16) is returned to an original
state from a compressed status due to a forward-pushing position of the main body
(11). The first elastic member (17) returned to the original state then pushes the
screw cartridge (2) and the screw die head (3) forward to remove the drill rod (14)
from a space for clamping the screw (5) between the two positioning blocks (32) of
the screw die head (3).
[0015] In addition, when the drill rod (14) is driven by the transmission member (12) of
the screw gun (1), the cam (13) disposed on the transmission member (12) is rotated
at the same time. The knocking segment (181) of the vibrating sheet (18) contacted
the cam (13) is then knocked by the cam (13) due to a height difference caused by
repeating lifting and lowering of the cam (13), and the screw cartridge (2) in the
cartridge holder (16) is further vibrated by the vibrating sheet (18) to loose the
screws (5) filled in the groove (22) of the screw cartridge (2). Then, the pushing
block (42) contacted to the last screw (5) and pulled by the driving source (41) can
push the screws (5) moving forward for placing a second screw (5) into the space between
the two positioning blocks (32) of the screw die head (3) after the drill rod (14)
is removed between the two positioning blocks (32) of the screw die head (3), and
the drill rod (14) can be pushed again for screwing the object (6).
[0016] Accordingly, the present invention does not need using a screw belt to prevent generation
of wastes such as a main part of a screw belt and achieve an environmental friendly
benefit. Furthermore, the present invention saves cost and time for insertion the
screws (5) into a screw belt, and prevents inconveniences in the subsequent screwing
operation for screwing an object (6) if the screws (5) are not inserted properly due
to missing few screws or tilting insertion.
[0017] It is worth to mention, the guide sheet (23) in the screw cartridge (2) can be replaced
with another guide sheet (23) having different thickness to form a guide groove (24)
having different depth according to different sizes of the screws (5) filled in the
screw cartridge (2), so different sizes of the screws (5) can be connected to the
guide groove (24) of the screw cartridge (2) properly. Please refer to FIG. 7, the
screw cartridge (2) of the present invention comprises two L-shaped positioning plate
(21) connecting to each other and an extension pad (27) can be further provided between
the two positioning plate (21) to broaden width of the groove (22) of the screw cartridge
(2) for filling larger screws (5).
[0018] Please refer to FIG. 8, the present invention is further provided with a protection
cover (7) longitudinally to the cartridge (2). The protection cover (7) has a nesting
cavity inside to cover the screws (5) filled in the screw cartridge (2) when the present
invention is not in use. The screws (5) are positioned by walls of the nesting cavity
which can prevent injuries caused by the screws (5) accidently for a user carrying
the present invention. The protection cover (7) is removed from the screws (5) when
the present invention is used to screw an object (6) in a screw operation.
1. A screw feeding apparatus of a screw gun, comprising:
a screw gun (1) having a main body (11) provided with a rotary power source, a transmission
member (12) disposed at a front end of the main body (11) to connect the rotary power
source, a drill rod (14) at a front end of the transmission member (12), a coupling
portion (15) connected to an upper side of the main body (11), and a cartridge holder
(16) slidably connected to the coupling portion (15);
a screw cartridge (2) disposed in the cartridge holder (16) and having a front end
on a front side of the drill rod (14) and a groove (22) longitudinally disposed on
a side thereof;
a screw die head (3) disposed at the front end of the screw cartridge (2) and corresponding
to the drill rod (14); and
a feeding assembly (4) disposed at a rear end of the screw cartridge (2).
2. The screw feeding apparatus of a screw gun as claimed in claim 1, wherein the screw
cartridge (2) is provided with two guide grooves (24) respectively on two lateral
walls of the groove (22) and corresponding to each other.
3. The screw feeding apparatus of a screw gun as claimed in claim 2, wherein the screw
cartridge (2) is provided with two guide sheets (23) respectively and longitudinally
arranged on an upper side and a lower side of each of the two lateral walls of the
groove (22), and wherein each of the two guide grooves (24) is formed between the
two guide sheets (23).
4. The screw feeding apparatus of a screw gun as claimed in claim 1, wherein a first
elastic member (17) is further provided between the coupling portion (15) on the main
body (11) and the cartridge holder (16).
5. The screw feeding apparatus of a screw gun as claimed in claim 4, wherein the coupling
portion (15) is provided with a first guide hole (151) at a front end thereof, at
least one first locking member (152) in the first guide hole (151) for contacting
one end of the first elastic member (17) and a hollow portion (153) for accommodating
the first elastic member (17), and wherein the cartridge holder (16) is provided with
a second guide hole (161) at a rear end thereof, a front end for locking into the
at least one first locking member (152), and at least one second locking member (162)
passing through the second guide hole (161) for locking and connecting a rear end
of the coupling portion (15) and contacting the other end of the first elastic member
(17).
6. The screw feeding apparatus of a screw gun as claimed in claim 1, wherein the screw
die head (3) comprises a fixing seat (31) for connecting to the front end of the screw
cartridge (2) and having a through hole (311) on a rear side thereof for corresponding
to the drill rod (14) of the screw gun (1), two positioning blocks (32) respectively
and pivotally connecting two laterals of the fixing seat (31), two second elastic
members (33) respectively connecting the two positioning blocks (32) to the fixing
seat (31), and a clamping space (34) between the two positioning blocks (32) and corresponding
to the through hole (311).
7. The screw feeding apparatus of a screw gun as claimed in claim 6, wherein the crew
die head (3) is provided with a chute at a bottom of the fixing seat (31), a supporting
member (35) having a fourth guide hole (351) for connecting the chute, and a third
locking member (36) for passing through the fourth guide hole (351) of the supporting
member (35) to lock the bottom of the fixing seat (31).
8. The screw feeding apparatus of a screw gun as claimed in claim 1, wherein the screw
cartridge (2) comprises two L-shaped positioning plates (21) correspondingly connecting
to each other and a groove (22) formed between the two positioning plates (21), wherein
a front section of each of the two positioning plates (21) is bend downward to the
front side of the drill rod (14) of the screw gun (1) for connecting to the screw
die head (3), and a rear section of each of the two positioning plates (21) is connected
to the feeding assembly (4).
9. The screw feeding apparatus of a screw gun as claimed in claim 8, wherein the screw
cartridge (2) has a notch adjacent to a front bottom of the groove (22) thereof, at
least one guide block (26) at a bottom of each of the two positioning plates (21)
for connecting the two positioning plates (21) and further having a third guide hole
(263), and wherein the feeding assembly (4) comprises a driving source (41) disposed
at a rear end of the two positioning plates (21) of the screw cartridge (2), a pushing
block (42) disposed in the groove (22) of the screw cartridge (2), a rope (43) having
one end connected to the pushing block (42) and the other end extended to the notch
at the front bottom of the groove (22) and winding to the bottom of the two positioning
plates (21) for penetrating the third guide hole (263) of the guide block (26) so
as to connect the driving source (41) disposed at the rear end of the two positioning
plates (21).
10. The screw feeding apparatus of a screw gun as claimed in claim 1, wherein the screw
gun (1) is provided with a cam (13) on the transmission member (12) thereof, and a
vibrating sheet (18) disposed on one side of the coupling portion (15) on the upper
side of the main body (11) for contacting one side of the cartridge holder (16), and
wherein the vibrating sheet (18) has a knocking segment (181) extended to the cam
(13) for contacting the cam (13).