BACKGROUND
1. Technical Field
[0001] The present invention relates to a liquid discharge device including a medium transport
unit having a transport belt that transports a medium and a belt cleaning unit that
cleans the transport belt, and a control method of the belt cleaning unit that is
used when the liquid discharge device is used.
2. Related Art
[0002] A screen printing device and a roller printing device in which plates of each color
are prepared for each drawing pattern to be printed have been widely used as a device
that performs printing on a fabric such as cotton, silk, and polyester. Further, in
recent years, corresponding to digitalization, an ink jet printing device that can
print on fabric without using a plate and thereby can cope with job shop type production
is spreading rapidly. Among such ink jet printing devices, there is an ink jet printing
device including a medium transport unit having a transport belt that transports a
medium by attaching the medium thereto by an adhesive layer formed on a surface thereof
and a belt cleaning unit that cleans the transport belt.
[0003] JP-A-2004-137032 discloses a belt cleaning device including a blade and an absorption roller.
JP-A-2004-137033 discloses a belt cleaning device including a blade and a cleaning roller (absorption
roller).
JP-A-2005-219334 discloses a cleaning system including a cleaning roller. The blades and the rollers
disclosed in
JP-A-2004-137032,
JP-A-2004-137033, and
JP-A-2005-219334 are provided in a fixed state. In other words, the blades and the rollers are pressure-contacted
to the belt at all times not only during printing but also during stoppage of printing.
Problems to be Solved by the Invention
[0004] However, when a cleaning tool such as the blade and the roller is pressure-contacted
to the transport belt for a long time during stoppage of printing (including during
temporary stoppage of printing), a concave portion may be formed on the surface of
the transport belt, and in particular, the concave portion is noticeable in a transport
belt having an adhesive layer on the surface of the transport belt. When such a concave
portion is formed, a medium rises from a support surface of the transport belt and
degradation of print quality and transport failure may occur due to the rise of the
medium. In contrast, during stoppage of printing, if the cleaning tool is detached
from the transport belt and the pressure contact by the cleaning tool is released,
the concave portion on the transport belt can be reduced. However, if the cleaning
tool is detached from the transport belt, droplets used for cleaning remain on the
transport belt. Therefore, if movement of the transport belt is restarted in this
state, the droplets remaining on the transport belt attach to the medium and stain
the medium.
[0005] JP2007076863 discloses a liquid droplet discharge device provided with a conveyance belt for conveying
a recording medium, a liquid droplet discharge head for discharging liquid on to the
recording medium, and a cleaning device for removing liquid from the conveyance belt.
The cleaning device has a blade which comes into pressure-contact with the belt, an
evacuation means for evacuating the blade from the conveyance belt, and a blade cleaning
means.
SUMMARY
[0006] An advantage of some aspects of the invention is to reduce the stains of the medium
caused when the droplets, which remain on the transport belt where the pressure contact
by the cleaning tool is released, attach to the medium.
[0007] According to a first aspect of the invention, there is provided a liquid discharge
device according to claim 1. In this specification, the expression "attachable to"
includes "contactable with", the expression "detachable from" includes "removable
from contact with", and like expressions should be interpreted accordingly. There
is no requirement for the wiper blade(s) to be fixed to the belt.
[0008] According to this aspect, the second wiper blade is provided in the downstream of
the first wiper blade that is attachable to and detachable from the transport belt,
so that it is possible to reduce stains of the medium caused when droplets, which
remain on the transport belt where a pressure contact of the first wiper blade is
released, attach to the medium.
[0009] It is preferable that, in the liquid discharge device according to a second aspect
of the invention, a contact angle of the first wiper blade with respect to a surface
of the transport belt is set to greater than a contact angle of the second wiper blade
with respect to the surface of the transport belt.
[0010] According to this aspect, an area where the first wiper blade is in contact with
the transport belt is smaller than an area where the second wiper blade is in contact
with the transport belt, and a pressure contact force by which the first wiper blade
is pressure-contacted to the transport belt is greater than a pressure contact force
by which the second wiper blade is pressure-contacted to the transport belt. Therefore,
while the transport belt is moving, a cleaning power of the first wiper blade which
is first applied to the transport belt in the moving direction is stronger than that
of the second wiper blade which is next applied to the transport belt. On the other
hand, while the transport belt stops, a concave portion easily occurs on the surface
of the transport belt in the contact region with the first wiper blade whose contact
area is small and pressure contact force is large. However, it is possible to reduce
the generation of the concave portion on the surface of the transport belt by detaching
the first wiper blade from the transport belt. On the other hand, the pressure contact
force is small at the contact region with the second wiper blade, so that the concave
portion on the surface of the transport belt is difficult to occur. Even when the
concave portion occurs, the concave portion is very small, so that the risk of, for
example, degradation of print quality and occurrence of transport failure due to the
concave portion on the surface of the transport belt is very small.
[0011] According to the above first aspect, the control unit that controls the attaching/detaching
operation of the first wiper blade to and from the transport belt is provided, so
that it is possible to control switching between attaching and detaching of the first
wiper blade and the timing to perform the attaching and the detaching of the first
wiper blade. Further, the control unit can detach the first wiper blade attached to
the transport belt after a predetermined time (for example, about 30 minutes or less)
elapses after the transport belt stops. Therefore, it is possible to reduce a risk
that the droplets remain on the transport belt, which cause a problem when the first
wiper blade is detached immediately after the transport belt stops. When the predetermined
time is about 30 minutes or less, the concave portion on the surface of the transport
belt is difficult to occur, so that the risk of, for example, degradation of print
quality and occurrence of transport failure due to the concave portion on the surface
of the transport belt is very small.
[0012] It is preferable that, in the liquid discharge device according to a third aspect
of the invention in the first or second aspects, the control unit can control the
first wiper blade so that when the stopped transport belt starts moving, the first
wiper blade detached from the transport belt comes into contact with the transport
belt before the transport belt starts moving.
[0013] According to this aspect, the droplets, which remain in the contact region of the
first wiper blade due to the detachment of the first wiper blade, are prevented from
directly moving downstream when the movement of the transport belt is started. When
the first wiper blade comes into contact with the transport belt, the remaining droplets
are divided into droplets in an upstream position of the first wiper blade and droplets
in a downstream position of the first wiper blade, so that the number of droplets
that reach the contact region of the second wiper blade located at a downstream position
in the belt moving direction becomes small.
[0014] It is preferable that, in the liquid discharge device according to a fourth aspect
of the invention in any one of the first to the third aspects, in the cleaning area
of the transport belt, a cleaning brush is provided at a position on an upstream side
of the first wiper blade in the belt moving direction, and the cleaning brush is configured
to be attachable to and detachable from the transport belt.
[0015] According to this aspect, regarding the stains attached to the transport belt due
to discharge of liquid, first, the cleaning brush works on them and removes most of
them. Then, the reduced stains along with the droplets reach the contact region of
the first wiper blade located at a downstream position in the belt moving direction.
Therefore, the amount of stains remaining after the cleaning of the first wiper blade
and the second wiper blade is reduced, so that the risk of stains to the medium is
very small.
[0016] It is preferable that, in the liquid discharge device according to a fifth aspect
of the invention in the fourth aspect, the control unit further controls an attaching/detaching
operation of the cleaning brush to and from the transport belt.
[0017] According to this aspect, the control unit that controls the attaching/detaching
operation of the cleaning brush to and from the transport belt is provided, so that
it is possible to control switching between attaching and detaching of the cleaning
brush and the timing to perform the attaching and the detaching of the cleaning brush.
Therefore, when the transport belt stops, it is possible to perform control so that
the cleaning brush is first detached from the transport belt and then the first wiper
blade is detached from the transport belt. Thereby, it is possible to reduce the chance
where the stains remaining on the transport belt in the contact region of the cleaning
brush directly reach the contract region of the first wiper blade when the transport
belt starts moving.
[0018] It is preferable that, in the liquid discharge device according to a sixth aspect
of the invention in any one of the first to the fifth aspects, the second wiper blade
is configured to be attachable to and detachable from the transport belt.
[0019] According to this aspect, it is possible to reduce the generation of the concave
portion on an adhesive layer on the surface of the transport belt, which is generated
when the second wiper blade is pressure-contacted to the transport belt for a long
time while the transport belt stops, by detaching the second wiper blade from the
transport belt. Therefore, it is possible to further reduce, for example, the degradation
of print quality and the occurrence of transport failure due to the concave portion
on the adhesive layer by combining the above operation with the attaching/detaching
operation of the first wiper blade.
[0020] It is preferable that, in the liquid discharge device according to an seventh aspect
of the invention in the sixth aspect, the control unit further controls an attaching/detaching
operation of the second wiper blade to and from the transport belt.
[0021] According to this aspect, the control unit that controls the attaching/detaching
operation of the second wiper blade to and from the transport belt is provided, so
that it is possible to control switching between attaching and detaching of the second
wiper blade and the timing to perform the attaching and the detaching of the second
wiper blade. Therefore, when the transport belt stops, it is possible to perform control
so as to wait until the first wiper blade detaches from the transport belt and then
detach the second wiper blade from the transport belt. In this way, it is possible
to reduce the chance where the droplets remaining on the transport belt in the contact
region of the first wiper blade directly reach the contract region of the second wiper
blade when the transport belt starts moving.
[0022] According to a ninth aspect of the invention, there is provided a control method
of a belt cleaning unit according to claim 8.
[0023] According to this aspect, the second wiper blade is provided in the downstream of
the first wiper blade, so that it is possible to reduce stains of the medium caused
when droplets remaining on the transport belt attach to the medium by detaching the
first wiper blade from the transport belt while the transport belt stops. Further,
it is possible to adjust the timing to detach the first wiper blade by controlling
an operation to detach the first wiper blade.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Embodiments of the invention will now be described by way of example only with reference
to the accompanying drawings, wherein like numbers reference like elements.
Fig. 1 is a schematic side view showing a liquid discharge device according to a first
embodiment of the invention.
Fig. 2 is a schematic side view showing a belt cleaning unit of the liquid discharge
device according to the first embodiment of the invention in a state in which a belt
is moving.
Fig. 3 is a schematic side view showing the belt cleaning unit of the liquid discharge
device according to the first embodiment of the invention in a state in which the
belt temporarily stops.
Fig. 4 is a schematic side view showing the belt cleaning unit of the liquid discharge
device according to the first embodiment of the invention in a state in which a first
wiper blade is detached.
Fig. 5 is a schematic side view showing the belt cleaning unit of the liquid discharge
device according to the first embodiment of the invention in a state in which the
first wiper blade comes into contact again.
Fig. 6 is a schematic side view showing the belt cleaning unit of the liquid discharge
device according to the first embodiment of the invention in a state in which the
belt starts moving again.
Fig. 7 is a schematic side view showing a belt cleaning unit of a liquid discharge
device according to a second unclaimed embodiment in a state in which a cleaning brush
is detached.
Fig. 8 is a schematic side view showing a liquid discharge device according to a third
unclaimed embodiment in a state in which a second wiper blade is detached.
Fig. 9 is a schematic side view showing a liquid discharge device according to another
unclaimed embodiment in a state in which a first wiper blade is detached.
DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0025] Hereinafter, a liquid discharge device and a control method of a belt cleaning unit
of the invention will be described in detail with reference to the attached drawings.
In the description below, three embodiments from the first to the third will be described
as an example. First, a schematic configuration of the liquid discharge device of
the invention and a specific configuration of the belt cleaning unit which is a characteristic
configuration of the invention will be described based on the first embodiment. Next,
the control method of the belt cleaning unit of the invention will be described along
with an operation mode of the belt cleaning unit. Next, configurations and operation
modes of the belt cleaning unit of the liquid discharge device according to the second
embodiment and the belt cleaning unit of the liquid discharge device according to
the third embodiment will be described focusing on differences from the first embodiment.
First Embodiment (See Figs. 1 to 6)
[0026] The liquid discharge device 1 of the first embodiment of the invention is basically
configured to include a medium transport unit 3 having a transport belt 9 that transports
a medium M by attaching the medium M thereto by an adhesive layer 7 formed on a surface
thereof and a belt cleaning unit 5 that cleans the transport belt 9. The belt cleaning
unit 5 is provided with a first wiper blade 15 located on the upstream side of a belt
moving direction D and a second wiper blade 17 located on the downstream side of the
belt moving direction D in a cleaning area 13 of the transport belt 9. At least the
first wiper blade 15 is configured to be attachable to and detachable from the transport
belt 9.
(1) Schematic Configuration of Liquid Discharge Device (See Figs. 1 and 2)
[0027] First, a schematic configuration of the liquid discharge device 1A according to the
first embodiment will be described with reference to Fig. 1. The liquid discharge
device 1A shown in Fig. 1 is an ink jet printing device that uses a fabric as the
medium M. Here, the "fabric" is a textile product such as a cloth and a woven fabric,
which use natural fiber such as cotton, hemp, and silk, chemical fiber such as nylon
and polyester, and mixture of these as its original yarn. The liquid discharge device
1A is provided with, in addition to the medium transport unit 3 and belt cleaning
unit 5 described above, a liquid discharge head 19 that performs printing by discharging
ink, which is an example of the liquid, to a surface to be printed of the medium M
supplied to the printing area 11, a carriage 23 that reciprocates in a width direction
B, which is a scanning direction and which crosses a transport direction A of the
medium M, along a carriage guide shaft 21 in a state in which the liquid discharge
head 19 is mounted as an example on a lower surface of the carriage 23, a guide roller
27 that guides the medium M, which is peeled off from the transport belt 9 after the
printing is performed on the medium M, to a winding unit 25, the winding unit 25 that
winds the medium M guided by the guide roller 27, and a sensor 29 configured as an
example by a contactless optical sensor or the like that detects a winding state of
the medium M by the winding unit 25, the timing when the medium M is peeled off from
the transport belt 9, and the like.
[0028] The medium transport unit 3 is configured to include the transport belt 9 having
an endless belt shape which is cyclically transported between the printing area 11
and the cleaning area 13, a drive roller 31 that transmits a drive force in a rotation
direction C as an example to the transport belt 9, and a driven roller 33 which is
arranged separately from the drive roller 31 and which stretches and holds the wound
transport belt 9 in cooperation with the drive roller 31. In the first embodiment
shown in the drawings, the drive roller 31 is arranged as an example at a downstream
position in the belt moving direction D when the medium M is located in the printing
area 11, and the driven roller 33 is arranged as an example at an upstream position
in the belt moving direction D. The aforementioned adhesive layer 7 to which the medium
M is attached and temporarily fixed is provided on the outer surface of the transport
belt 9 having an endless belt shape.
(2) Specific Configuration of Belt Cleaning Unit (See Figs. 2 to 6)
[0029] The belt cleaning unit 5 is a member arranged in the cleaning area 13 of the transport
belt 9 having an endless belt shape. The belt cleaning unit 5 includes, in addition
to the first wiper blade 15 and the second wiper blade 17, a cleaning liquid tank
35 that stores a cleaning liquid W and a cleaning brush 37 which is located at an
upstream position of the first wiper blade 15 in the belt moving direction D in the
cleaning liquid tank 35 and which comes into contact with the surface of the transport
belt 9 and removes stains attached to the surface of the transport belt 9 by partially
dipping itself into the cleaning liquid W and rotating in a rotation direction C.
[0030] The first wiper blade 15 is arranged at a position downstream of the cleaning brush
37 in the belt moving direction D in the cleaning liquid tank 35. The second wiper
blade 17 is arranged at a position downstream of the first wiper blade 15 in the belt
moving direction D. Among them, in the present embodiment, the second wiper blade
17 is arranged in a fixed state and is in contact with the surface of the transport
belt 9 at all times not only while the transport belt 9 is moving but also while the
transport belt 9 stops (including while the transport belt 9 temporarily stops).
[0031] On the other hand, the first wiper blade 15 is arranged to be attachable to and detachable
from the transport belt 9 by a known moving mechanism not shown in the drawings and
is configured to be movable between a contact position O at which the first wiper
blade 15 comes into contact with the surface of the transport belt 9 and a detached
position P at which the first wiper blade 15 is detached from the surface of the transport
belt 9. Regarding the moving direction of the first wiper blade 15, the first wiper
blade 15 is configured to be linearly movable in the vertical direction Z as an example
in the first embodiment. A contact angle θ1 of the first wiper blade 15 with respect
to the surface of the transport belt 9 is set to greater than a contact angle θ2 of
the second wiper blade 17 with respect to the surface of the transport belt 9 (θ1
> θ2).
[0032] Therefore, an area where the first wiper blade 15 is in contact with the transport
belt 9 is smaller than an area where the second wiper blade 17 is in contact with
the transport belt 9, and a pressure contact force by which the first wiper blade
15 is pressure-contacted to the transport belt 9 is greater than a pressure contact
force by which the second wiper blade 17 is pressure-contacted to the transport belt
9. Accordingly, while the transport belt 9 is moving, a cleaning power such as a scraping
power of the first wiper blade 15 which is first applied to the transport belt 9 in
the moving direction of the belt is stronger than that of the second wiper blade 17
which is next applied to the transport belt 9. Therefore, first, the first wiper blade
15 with strong cleaning power cleans stains attached to the transport belt 9, and
after the first wiper blade 15 performs the cleaning processing, the second wiper
blade 17, whose cleaning power such as scraping power is weak, further performs cleaning,
so that two stages of cleaning are performed.
[0033] The belt cleaning unit 5 is provided with a control unit 39 that controls an attaching/detaching
operation of the first wiper blade 15 to and from the transport belt 9. The control
unit 39 controls the time when the first wiper blade 15 attached to the transport
belt 9 starts detaching from the transport belt 9 after the transport belt 9 stops.
Specifically, the control unit 39 controls the time so that the first wiper blade
15 starts detaching after a predetermined time of, for example, about 30 minutes or
less, elapses after the transport belt 9 stops.
[0034] Here, the "stop" used for the transport belt 9 in the present specification includes
a state in which the printing is completed and the medium M is not present on the
transport belt 9 located in the printing area 11 and a state of temporary stop in
which the printing is temporarily stopped and the medium M is attached to the transport
belt 9 located in the printing area 11. The "start" used for the movement of the transport
belt 9 means an action to move the transport belt 9 from the state of "stop" described
above and also includes an action to restart the movement of the transport belt 9
from the state of "temporary stop" described above. The reason why the predetermined
time is about 30 minutes or less is because the concave portion of the adhesive layer
7 is difficult to occur even when the first wiper blade 15 is caused to come into
contact with the transport belt 9 if the contact time is about 30 minutes or less.
Of course, the predetermined time is not limited to "30 minutes". The concave portion
may be difficult to occur depending on the thickness and the hardness of the adhesive
layer 7, the environmental temperature, and the like, so that in such a case, the
predetermined time may be set to a value longer than 30 minutes.
[0035] The control unit 39 controls the first wiper blade 15 so that when the stopped transport
belt 9 starts moving, the first wiper blade 15 detached from the transport belt 9
comes into contact with the transport belt 9 before the transport belt 9 starts moving.
When the configuration as described above is employed, the droplets G, which remain
on the surface of the transport belt 9 in a contact region of the first wiper blade
15 due to the detachment of the first wiper blade 15, are divided by the contact of
the first wiper blade 15 and some of the droplets G can be scraped off by the first
wiper blade 15. Thereby, the number of droplets G that move downstream of the first
wiper blade 15 in the belt moving direction D is reduced, so that the risk of stains
on the medium M is reduced.
[0036] Further, a towel roller 41 is provided at a position facing the driven roller 33
in the medium transport unit 3 at a downstream position of the cleaning liquid tank
35 in the belt moving direction D. The towel roller 41 is a roller obtained by applying
cloth such as towel cloth to an outer circumference surface of a roller which comes
into contact with the surface of the transport belt 9. The towel roller 41 may drivenly
rotate by coming into contact with the transport belt 9 or may drivingly rotate in
a direction opposite to the driven rotation. Alternatively, the towel roller 41 may
be a non-rotating roller that is only pressure-contacted to the transport belt 9 and
does not rotate. The cleaning liquid W stored in the cleaning liquid tank 35 may be
mere water or a special liquid containing a cleaning ingredient and an ink solvent
component.
(3) Control Method of Belt Cleaning Unit (See Figs. 2 to 6)
[0037] The control method of the belt cleaning unit according to an embodiment of the invention
is a control method of the belt cleaning unit 5 arranged in the cleaning area 13 with
respect to the transport belt 9 which is cyclically transported between the printing
area 11 and the cleaning area 13 and is characterized in that the first wiper blade
15 which is attached to the surface of the transport belt 9 while the transport belt
9 is moving is detached from the surface of the transport belt 9 while the transport
belt 9 stops.
[0038] Hereinafter, the control method of the belt cleaning unit 5 included in the liquid
discharge device 1A according to the present embodiment will be specifically described
along with operations of each unit in the belt cleaning unit 5. The description will
be divided into (A) When the belt is moving, (B) When the belt temporarily stops,
(C) When the first wiper blade 15 is detached, (D) When the first wiper blade 15 is
attached again, and (E) When the belt restarts moving.
(A) When the belt is moving (See Fig. 2)
[0039] In a state in which printing is performed and the transport belt 9 is moved, the
transport belt 9 moves right to left in Fig. 2 in the printing area 11, however when
the transport belt 9 enters the cleaning area 13, the transport belt 9 moves left
to right in Fig. 2 by changing the belt moving direction D.
[0040] The transport belt 9 that enters the cleaning area 13 first comes into contact with
the cleaning brush 37 which contains the cleaning liquid W and rotates in the rotation
direction C, so that stains such as ink attached to the surface of the transport belt
9 are removed. Subsequently, the droplets G0 that contains the stains attached to
the transport belt 9 due to the contact with the cleaning brush 37 are carried to
the contact position of the first wiper blade 15 at a downstream position in the belt
moving direction D. At the contact position of the first wiper blade 15, the first
wiper blade 15 works so as to scrape the surface of the transport belt 9 and removes
the droplets G0 and the like attached to the transport belt 9.
[0041] Subsequently, the droplets G1 that are not removed by the first wiper blade 15 are
carried to the contact position of the second wiper blade 17 at a position downstream
in the belt moving direction D. At the contact position of the second wiper blade
17, the second wiper blade 17 works so as to stroke the surface of the transport belt
9 and removes the droplets G1 remaining on the transport belt 9. Subsequently, the
droplets G2 that are not removed by the second wiper blade 17 are carried to the contact
position of the towel roller 41 at a position downstream in the belt moving direction
D. At the contact position of the towel roller 41, the towel roller 41 works so as
to wipe the surface of the transport belt 9 and absorbs and removes stains remaining
on the transport belt 9 along with the droplets G2.
(B) When the belt temporarily stops (See Fig. 3)
[0042] In a state in which the printing is suspended temporarily and the movement of the
transport belt 9 is stopped temporarily, the rotation of the cleaning brush 37 is
stopped, however, the contact states of the cleaning brush 37, the first wiper blade
15, the second wiper blade 17, and the towel roller 41 do not change. Therefore, there
are the droplets G0 at the contact region of the first wiper blade 15 and there are
the droplets G1 at the contact region of the second wiper blade 17. The above state
continues for the predetermined time. Thereby, it is possible to reduce a risk that
the droplets remain on the transport belt 9, which cause a problem when the first
wiper blade 15 is detached immediately after the transport belt 9 temporarily stops.
Thereby, it is possible to reduce a risk that the droplets G0 pass through the contact
region of the first wiper blade 15. Further, the risk that a concave portion occurs
on the adhesive layer 7 is very small if the contact time is about 30 minutes or less
as described above.
(C) When the first wiper blade 15 is detached (see Fig. 4)
[0043] After the aforementioned predetermined time elapses, the first wiper blade 15 located
at the contact position O is moved to a detached position P. Thereby, a state in which
the first wiper blade 15 is attached to the surface of the transport belt 9 for a
long time while the transport belt 9 is temporarily stopped is avoided. Therefore,
the risk that a concave portion occurs on the adhesive layer 7 when the first wiper
blade 15 is caused to come into contact with the surface of the transport belt 9 for
a long time is reduced, so that degradation of print quality and occurrence of transport
failure due to the concave portion on the adhesive layer 7 are suppressed.
(D) When the first wiper blade 15 is attached again (see Fig. 5)
[0044] Before the movement of the transport belt 9 is restarted in association with restart
of printing, the first wiper blade 15 standing by at the detached position P is caused
to come into contact with the surface of the transport belt 9 again. Thereby, the
droplets G0, which remain in the contact region of the first wiper blade 15 due to
the detachment of the first wiper blade 15, are prevented from directly moving downstream
when the movement of the transport belt 9 is restarted. When the first wiper blade
15 comes into contact with the transport belt 9 again, the remaining droplets G0 are
divided into two portions: one is in the upstream position of the first wiper blade
15 in the belt moving direction D and the other one is in the downstream position,
so that the amount of droplets G0 that reach the contact region of the second wiper
blade becomes small, shown as g0 in Figs. 5 and 6.
(E) When the belt restarts moving (See Fig. 6)
[0045] When the transport belt 9 is moved again in the moving direction D after the first
wiper blade 15 comes into contact with the transport belt 9 again, the droplets g0
which is divided into two and reduced and the droplets G1 remaining at the contact
region of the second wiper blade 17 are removed by the second wiper blade 17. Thereafter,
in the same manner as in the aforementioned (A), when the belt is moving, the droplets
G2 containing stains that are not removed by the second wiper blade 17 are carried
to the contact region of the towel roller 41 and removed by the towel roller 41.
[0046] According to the liquid discharge device 1A according to the first embodiment configured
as described above and the control method of the belt cleaning unit performed by using
the liquid discharge device 1A, it is possible to reduce the occurrence of a concave
portion on the adhesive layer 7 that occurs while the transport belt 9 stops, and
thereby it is possible to suppress the degradation of print quality and reduce the
transport failure of the medium. Further, it is possible to reduce the stains of the
medium M caused when the droplets G, which remain on the transport belt 9 where the
pressure contact by the first wiper blade 15 is released, attach to the medium M.
Second unclaimed Embodiment (See Fig. 7)
[0047] A liquid discharge device 1B according to the second embodiment is a device in which
the cleaning brush 37 that is in contact with the transport belt 9 at all times in
the first embodiment can be detached from the transport belt 9 and an attaching/detaching
operation of the cleaning brush 37 can be controlled. The other configuration is the
same as that of the liquid discharge device 1A according to the first embodiment.
Therefore, here, the description of the same configuration as that of the first embodiment
will be omitted and a configuration newly employed in the second embodiment will be
mainly described.
[0048] In the second embodiment, the cleaning brush 37 whose position with respect to the
transport belt 9 is fixed is configured to be attachable to and detachable from the
transport belt 9. Further, the control unit 39 which controls the attaching/detaching
operation of the first wiper blade 15 controls the attaching/detaching operation of
the cleaning brush 37. When using the liquid discharge device 1B according to the
second embodiment configured as described above, it is also possible to obtain the
same functions and effects as those of the liquid discharge device 1A according to
the first embodiment described above.
[0049] Regarding the stains attached to the transport belt 9 by the execution of printing,
first, the cleaning brush 37 works on them and removes most of them. Then, the reduced
stains along with the droplets G reach the contact region of the first wiper blade
15 located at a downstream position in the belt moving direction D. Therefore, the
amount of stains remaining after the scraping of the first wiper blade 15 is also
reduced, so that the risk of stains to the medium M is reduced.
[0050] In the second embodiment, the control unit 39 can control switching between attaching
and detaching of the cleaning brush 37 and the timing to perform the attaching and
the detaching of the cleaning brush 37. Therefore, when the transport belt 9 stops,
it is possible to independently control each of the cleaning brush 37 and the first
wiper blade 15 so that the cleaning brush 37 is first detached from the transport
belt 9 and then the first wiper blade 15 is detached from the transport belt 9. In
this way, it is possible to reduce the case in which the stains remaining on the transport
belt 9 in the contact region of the cleaning brush 37 directly reach the contract
region of the first wiper blade 15 when the transport belt 9 starts moving. Alternatively,
the cleaning brush 37 and the first wiper 15 may be moved at the same time, or at
different times to those described above.
Third unclaimed Embodiment (See Fig. 8)
[0051] A liquid discharge device 1C according to the third embodiment is a device in which
the second wiper blade 17 that is in contact with the transport belt 9 at all times
in the first and second embodiments can be detached from the transport belt 9 and
an attaching/detaching operation of the second wiper blade 17 can be controlled. The
other configuration is the same as that of the liquid discharge device 1A, 1B according
to the first or second embodiment described above. Therefore, here, the description
of the same configuration as that of the first and second embodiments will be omitted
and a configuration newly employed in the third embodiment will be mainly described.
[0052] In the third embodiment, the second wiper blade 17 whose position with respect to
the transport belt 9 is fixed is configured to be attachable to and detachable from
the transport belt 9. Further, the control unit 39 which controls the attaching/detaching
operation of the first wiper blade 15 controls the attaching/detaching operation of
the second wiper blade 17. When using the liquid discharge device 1C according to
the third embodiment configured as described above, it is also possible to obtain
the same functions and effects as those of the liquid discharge device 1A according
to the first and second embodiments described above.
[0053] Further, in the third embodiment, it is possible to reduce the generation of the
concave portion on the adhesive layer 7 on the surface of the transport belt 9, which
is generated when the second wiper blade 17 is pressure-contacted to the transport
belt 9 for a long time while the transport belt 9 stops, by detaching the second wiper
blade 17 from the transport belt 9. Therefore, it is possible to further reduce the
degradation of print quality and the occurrence of transport failure due to the concave
portion on the adhesive layer 7 by combining the above operation with the attaching/detaching
operation of the first wiper blade 15.
[0054] In the third embodiment, the control unit 39 can control the attaching/detaching
operation of the second wiper blade 17 with respect to the transport belt 9, so that
it is possible to control switching between attaching and detaching of the second
wiper blade 17 and the timing to perform the attaching and the detaching of the second
wiper blade 17. Therefore, when the transport belt 9 stops, it is possible to independently
control each of the first wiper blade 15 and the second wiper blade 17 so as to wait
until the first wiper blade 15 detaches from the transport belt 9 and then detach
the second wiper blade 17 from the transport belt 9. In this way, it is possible to
reduce the case in which the droplets G remaining on the transport belt 9 in the contact
region of the first wiper blade 15 directly reach the contract region of the second
wiper blade 17 when the transport belt 9 starts moving. Simultaneous movement and
other timings are also possible.
Other unclaimed Embodiments
[0055] The liquid discharge device 1 and the control method of a belt cleaning unit according
to the invention basically have the configurations as described above. However, it
is of course possible to partially change or remove the configurations without departing
from the scope of the invention. For example, as shown by a liquid discharge device
1D according to an embodiment shown in Fig. 9, it is possible to change the attaching/detaching
direction of the first wiper blade 15 from the vertical direction Z to a swinging
direction R, so that it is possible to change the movement of the first wiper blade
15 from a linear movement to a curved movement. For example, when the first wiper
blade 15 is configured to be able to swing in the swinging direction R, it is possible
to adjust the contact angle θ when the first wiper blade 15 comes into contact with
the surface of the transport belt 9 and reverse the tilt direction of the first wiper
blade 15 when the movement direction D of the transport belt is reversed. This applies
to all embodiments. The second wiper 17 can be moved in the same way.
[0056] In addition, the liquid discharge device 1 according to the invention can be applied
not only to the ink jet printing device, but also to an ink jet printer that handles
a paper sheet and a film as the medium M and a liquid discharge device that has a
so-called line head that does not include the carriage 23. Here, the "line head" is
a liquid discharge head 19 in which a nozzle area formed in the width direction B
crossing the transport direction A of the medium M is configured to be able to cover
the entire range in the width direction of a surface to be printed of the medium M.
1. A liquid discharge device (1) comprising:
a transport belt (9) configured to transport a medium (M); and
a belt cleaning unit (5) configured to clean the transport belt,
wherein the belt cleaning unit includes
a first wiper blade (15) located on an upstream side in a belt moving direction (D)
in a cleaning area (13) of the transport belt, and
a second wiper blade (17) located on a downstream side in the belt moving direction,
and
at least the first wiper blade is attachable to and detachable from the transport
belt, and
wherein the liquid discharge device further comprises a control unit (39) configured
to control an attaching/detaching operation of the first wiper blade to and from the
transport belt,
characterized in that:
the control unit is configured to control the time when the first wiper blade attached
to the transport belt starts detaching from the transport belt after the transport
belt stops such that the control unit is configured to detach the first wiper blade
attached to the transport belt after a predetermined time elapses after the transport
belt stops.
2. The liquid discharge device according to Claim 1, wherein
a contact angle (θ1) of the first wiper blade with respect to a surface of the transport
belt is greater than a contact angle (θ2) of the second wiper blade with respect to
the surface of the transport belt.
3. The liquid discharge device according to Claims 1 or 2, wherein
the control unit is configured to control the first wiper blade so that the first
wiper blade detached from the transport belt comes into contact with the transport
belt before the transport belt starts moving.
4. The liquid discharge device according to any one of the preceding claims, wherein
in the cleaning area of the transport belt, a cleaning brush (37) is provided at a
position on an upstream side of the first wiper blade in the belt moving direction,
and
the cleaning brush is attachable to and detachable from the transport belt.
5. The liquid discharge device according to Claim 4,
wherein the control unit is further configured to control an attaching/detaching operation
of the cleaning brush to and from the transport belt.
6. The liquid discharge device according to any one of the preceding claims, wherein
the second wiper blade is attachable to and detachable from the transport belt.
7. The liquid discharge device according to Claim 6,
wherein the control unit is further configured to control an attaching/detaching operation
of the second wiper blade to and from the transport belt.
8. A control method for a belt cleaning unit (5), which controls a belt cleaning unit
that cleans a surface of a transport belt (9), the belt cleaning unit having a first
wiper blade (15) located on an upstream side in a belt moving direction and a second
wiper blade (17) located on a downstream side in the belt moving direction in a cleaning
area (13) for the transport belt that is cyclically transported between a printing
area (11) and the cleaning area, the control method being characterized by:
detaching the first wiper blade, which is attached to the surface of the transport
belt while the transport belt is moving, from the surface of the transport belt after
a predetermined time elapses after the transport belt has stopped.
1. Flüssigkeitsausstoßvorrichtung (1), umfassend:
ein Transportband (9), das ausgestaltet ist, ein Medium (M) zu transportieren; und
eine Bandreinigungseinheit (5), die ausgestaltet ist, das Transportband zu reinigen,
wobei die Bandreinigungseinheit enthält
ein erstes Wischblatt (15), das an einer stromaufwärts liegenden Seite in einer Bandbewegungsrichtung
(D) in einem Reinigungsbereich (13) des Transportbandes gelegen ist, und
ein zweites Wischblatt (17), das an einer stromabwärts liegenden Seite in der Bandbewegungsrichtung
gelegen ist, und
zumindest das erste Wischblatt an dem Transportband befestigbar und von diesem lösbar
ist und
wobei die Flüssigkeitsausstoßvorrichtung ferner eine Steuereinheit (39) umfasst, die
ausgestaltet ist, einen Befestigungs-/Lösungsbetrieb des ersten Wischblatts an und
von dem Transportband zu steuern,
dadurch gekennzeichnet, dass:
die Steuereinheit ausgestaltet ist, die Zeit zu steuern, zu der das erste Wischblatt,
das an dem Transportband befestigt ist, beginnt, sich vom Transportband zu lösen,
nachdem das Transportband gestoppt hat, sodass die Steuereinheit ausgestaltet ist,
das erste Wischblatt, das am Transportband befestigt ist, zu lösen, nachdem eine vorbestimmte
Zeit nach Stoppen des Transportbandes verstrichen ist.
2. Flüssigkeitsausstoßvorrichtung nach Anspruch 1, wobei
ein Kontaktwinkel (θ1) des ersten Wischblatts in Bezug auf eine Oberfläche des Transportbandes
größer ist als ein Kontaktwinkel (θ2) des zweiten Wischblatts in Bezug auf die Oberfläche
des Transportbandes.
3. Flüssigkeitsausstoßvorrichtung nach Anspruch 1 oder 2, wobei
die Steuereinheit ausgestaltet ist, das erste Wischblatt so zu steuern, dass das erste
Wischblatt, das vom Transportband gelöst ist, mit dem Transportband in Kontakt gelangt,
bevor das Transportband beginnt, sich zu bewegen.
4. Flüssigkeitsausstoßvorrichtung nach einem der vorstehenden Ansprüche, wobei
im Reinigungsbereich des Transportbandes eine Reinigungsbürste (37) an einer Position
an einer stromaufwärts liegenden Seite des ersten Wischblatts in der Bandbewegungsrichtung
bereitgestellt ist und
die Reinigungsbürste an dem Transportband befestigbar und von diesem lösbar ist.
5. Flüssigkeitsausstoßvorrichtung nach Anspruch 4,
wobei die Steuereinheit ferner ausgestaltet ist, einen Befestigungs-/Lösungsbetrieb
der Reinigungsbürste an dem und von dem Transportband zu steuern.
6. Flüssigkeitsausstoßvorrichtung nach einem der vorstehenden Ansprüche, wobei
das zweite Wischblatt an dem Transportband befestigbar und von diesem lösbar ist.
7. Flüssigkeitsausstoßvorrichtung nach Anspruch 6,
wobei die Steuereinheit ferner ausgestaltet ist, einen Befestigungs-/Lösungsbetrieb
des zweiten Wischblatts an dem und von dem Transportband zu steuern.
8. Steuerverfahren für eine Bandreinigungseinheit (5), das eine Bandreinigungseinheit
steuert, die eine Oberfläche eines Transportbandes (9) reinigt, wobei die Bandreinigungseinheit
ein erstes Wischblatt (15), das an einer stromaufwärts liegenden Seite in einer Bandbewegungsrichtung
gelegen ist, und ein zweites Wischblatt (17) enthält, das an einer stromabwärts liegenden
Seite in der Bandbewegungsrichtung in einem Reinigungsbereich (13) für das Transportband
gelegen ist, das zyklisch zwischen einem Druckbereich (11) und einem Reinigungsbereich
transportiert wird, wobei das Steuerverfahren gekennzeichnet ist durch:
Lösen des ersten Wischblatts, das an der Oberfläche des Transportbandes befestigt
ist, während sich das Transportband bewegt, von der Oberfläche des Transportbandes,
nachdem eine vorbestimmte Zeit nach Stoppen des Transportbandes verstrichen ist.
1. Dispositif de décharge de liquide (1) comprenant :
une courroie de transport (9) configurée pour transporter un support (M) ; et
une unité de nettoyage de courroie (5) configurée pour nettoyer la courroie de transport,
dans lequel l'unité de nettoyage de courroie comprend
une première lame d'essuyage (15) située sur un côté amont dans une direction de déplacement
de courroie (D) dans une zone de nettoyage (13) de la courroie de transport, et
une deuxième lame d'essuyage (17) située sur un côté aval dans la direction de déplacement
de courroie, et
au moins la première lame d'essuyage peut être fixée à la courroie de transport et
être détachée de celle-ci, et
dans lequel le dispositif de décharge de liquide comprend en outre une unité de commande
(39) configurée pour commander une opération de fixation/détachement de la première
lame d'essuyage à la courroie de transport et de celle-ci,
caractérisé en ce que :
l'unité de commande est configurée pour commander le moment où la première lame d'essuyage
fixée à la courroie de transport commence à se détacher de la courroie de transport
après l'arrêt de la courroie de transport de sorte que l'unité de commande est configurée
pour se détacher de la première lame d'essuyage fixée à la courroie de transport après
l'écoulement d'un temps prédéterminé après l'arrêt de la courroie de transport.
2. Dispositif de décharge de liquide selon la revendication 1, dans lequel
un angle de contact (θ1) de la première lame d'essuyage par rapport à une surface
de la courroie de transport est plus grand qu'un angle de contact (θ2) de la deuxième
lame d'essuyage par rapport à la surface de la courroie de transport.
3. Dispositif de décharge de liquide selon les revendications 1 ou 2, dans lequel
l'unité de commande est configurée pour commander la première lame d'essuyage de sorte
que la première lame d'essuyage détachée de la courroie de transport entre en contact
avec la courroie de transport avant que la courroie de transport commence à bouger.
4. Dispositif de décharge de liquide selon l'une quelconque des revendications précédentes,
dans lequel
dans la zone de nettoyage de la courroie de transport, une brosse de nettoyage (37)
est fournies dans une position sur un côté amont de la première lame d'essuyage dans
la direction de déplacement de courroie, et
la brosse de nettoyage peut être fixée à la courroie de transport et détachée de celle-ci.
5. Dispositif de décharge de liquide selon la revendication 4,
dans lequel l'unité de commande est en outre configurée pour commander une opération
de fixation/détachement de la brosse de nettoyage à la courroie de transport et de
celle-ci.
6. Dispositif de décharge de liquide selon l'une quelconque des revendications précédentes,
dans lequel
la deuxième lame d'essuyage peut être fixée à la courroie de transport et détachée
de celle-ci.
7. Dispositif de décharge de liquide selon la revendication 6,
dans lequel l'unité de commande est en outre configurée pour commander une opération
de fixation/détachement de la deuxième lame d'essuyage à la courroie de transport
et de celle-ci.
8. Procédé de commande pour une unité de nettoyage de courroie (5), lequel commande une
unité de nettoyage de courroie qui nettoie une surface d'une courroie de transport
(9), l'unité de nettoyage de courroie ayant une première lame d'essuyage (15) située
d'un côté amont dans une direction de déplacement de courroie et une deuxième lame
d'essuyage (17) située sur un côté aval dans la direction de déplacement de courroie
dans une zone de nettoyage (13) pour la courroie de transport qui est transportée
cycliquement entre une zone d'impression (11) et la zone de nettoyage, le procédé
de commande étant caractérisé par :
le détachement de la première lame d'essuyage, laquelle est fixée à la surface de
la courroie de transport pendant que la courroie de transport se déplace, de la surface
de la courroie de transport après l'écoulement d'un temps prédéterminé après l'arrêt
de la courroie de transport.