TECHNICAL FIELD
Cross-reference to Related Applications
[0001] This application claims the benefit of Korean Patent Application Nos.
10-2015-0021783, filed on February 12, 2015,
10-2015-0041794, filed on March 25, 2015,
10-2015-0113875, filed on August 12, 2015, and
10-2015-0144889, filed on October 16, 2015, in the Korean Intellectual Property Office.
Technical Field
[0002] The present invention relates to a plasticizer composition and a resin composition,
and a preparation method thereof.
BACKGROUND ART
[0003] Typically, with respect to a plasticizer, alcohol reacts with polycarboxylic acid,
such as phthalic acid and adipic acid, to form an ester corresponding thereto. Also,
in consideration of domestic and foreign regulations limiting phthalate-based plasticizers
that are harmful to human body, research into plasticizer compositions, which may
replace phthalate-based plasticizers such as terephthalate-based plasticizers, adipate-based
plasticizers, and other polymer-based plasticizers, has continued.
[0004] In order to manufacture flooring materials, wallpaper, sheet products, an appropriate
plasticizer must be used in consideration of discoloration, migration, and processability.
A plasticizer, a filler, a stabilizer, a viscosity reducing agent, a dispersant, an
antifoaming agent, and a foaming agent are mixed with a PVC resin according to properties
required by industry in various use areas, for example, tensile strength, elongation
rate, light resistance, migration, gelling property, or processability.
[0005] For example, in a case in which inexpensive dioctyl terephthalate is used among plasticizer
compositions that are applicable to PVC, its viscosity is high, the absorption rate
of the plasticizer is relatively low, and migration is also not good.
[0006] Thus, there is a continuous need to research into techniques by which a product better
than the dioctyl terephthalate or a novel composition product including dioctyl terephthalate
is developed and optimally used as a plasticizer for a vinyl chloride-based resin.
DISCLOSURE OF THE INVENTION
TECHNICAL PROBLEM
[0007] As a result of continuous research into plasticizers, the present inventors found
a plasticizer composition which may improve poor physical properties that have been
ascribed to structural limitations, thereby leading to the completion of the present
invention.
[0008] The present invention provides a plasticizer which may improve physical properties,
such as plasticizing efficiency, migration, and gelling property, required for a sheet
formulation when used as a plasticizer of a resin composition, a preparation method
thereof, and a resin composition including the plasticizer.
TECHNICAL SOLUTION
[0009] According to an aspect of the present invention, there is provided a plasticizer
composition including a terephthalate-based material; and a Citrate-based material,
wherein a weight ratio of the terephthalate-based material to the Citrate-based material
is in a range of 8 : 2 to 6 : 4,
wherein the Citrate-based material is one in which an acetyl group is not included,
and
wherein the terephthalate-based material and the Citrate-based material are, respectively,
- (a) di(2-ethylhexyl)terephthalate (DEHTP or DOTP) and triisobutyl citrate (TiBC),
or
- (b) diisononyl terephthalate (DINTP) and tributyl citrate (TBC), or
- (c) diisononyl terephthalate (DINTP) and triisobutyl citrate (TiBC).
[0010] The plasticizer composition may further include an epoxidized oil.
[0011] The epoxidized oil may be included in an amount of 1 parts by weight to 100 parts
by weight based on 100 parts by weight of the plasticizer composition.
[0012] The epoxidized oil may include at least one selected from the group consisting of
epoxidized soybean oil, epoxidized castor oil, epoxidized linseed oil, epoxidized
palm oil, epoxidized stearic acid ester, epoxidized oleic acid ester, epoxidized tall
oil, and epoxidized linoleic acid ester.
[0013] According to another aspect of the present invention, there is provided a method
of preparing a plasticizer composition including preparing a terephthalate-based material
and a Citrate-based material as defined above and obtaining a plasticizer compound
by blending the terephthalate-based material and the Citrate-based material in a weight
ratio of 8 : 2 to 6 : 4.
[0014] According to another aspect of the present invention, there is provided a resin composition
including 100 parts by weight of a resin; and 5 parts by weight to 150 parts by weight
of the plasticizer composition as defined above.
[0015] The resin may include at least one selected from the group consisting of ethylene
vinyl acetate, polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyurethane,
and a thermoplastic elastomer.
[0016] The resin composition may be a material of at least one product selected from the
group consisting of electric wires, flooring materials, automotive interior materials,
films, sheets, wallpaper, and tubes.
ADVANTAGEOUS EFFECTS
[0017] A plasticizer composition according to an embodiment of the present invention may
provide excellent physical properties, such as migration resistance and volatility
resistance, as well as excellent plasticizing efficiency, tensile strength, and elongation
rate when used in a resin composition.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The following drawings attached to the specification illustrate preferred examples
of the present invention by example, and serve to enable technical concepts of the
present invention to be further understood together with detailed description of the
invention given below, and therefore the present invention should not be interpreted
only with matters in such drawings.
FIG. 1 is an image illustrating the results of heat resistance tests for resins including
plasticizer compositions according to the present invention;
FIG. 2 is an image illustrating the results of heat resistance tests for the resins
including the plasticizer compositions according to the present invention; and
FIG. 3 is an image illustrating the results of thermal stability tests for the resins
including the plasticizer compositions according to the present invention.
MODE FOR CARRYING OUT THE INVENTION
[0019] Hereinafter, the present invention will be described in detail.
[0020] First, the present invention has technical features that provide a plasticizer composition
which may improve poor physical properties that have been ascribed to structural limitations.
[0021] Herein, the terephthalate-based material and the Citrate-based material in the plasticizer
composition are included in a weight ratio of 8 : 2 to 6 : 4.
[0022] The plasticizer composition including the terephthalate-based material and the Citrate-based
material may further include epoxidized oil. The epoxidized oil may be included in
an amount of 1 parts by weight to 100 parts by weight, preferably, 1 parts by weight
to 80 parts by weight, based on 100 parts by weight of the plasticizer composition.
[0023] With respect to the mixed plasticizer composition of the terephthalate-based material
and the Citrate-based material, heat resistance properties among various physical
properties may be relatively poor, and the poor heat resistance properties may be
compensated by further including the epoxidized oil. In a case in which the amount
of the epoxidized oil is greater than 100 parts by weight, physical properties, such
as migration resistance, volatility resistance, or tensile strength, of the mixed
plasticizer composition may be relatively deteriorated, and, in a case in which the
amount of the epoxidized oil included is less than 1 parts by weight, the poor heat
resistance properties may not be compensated. However, if the epoxidized oil is included
in the range of 1 parts by weight to 80 parts by weight, properties such as heat resistance,
tensile strength, or volatility resistance may be optimized. But, the plasticizer
composition can have excellent properties unless the epoxidized oil is greater than
100 parts by weight.
[0024] Examples of the epoxidized oil may be epoxidized soybean oil, epoxidized castor oil,
epoxidized linseed oil, epoxidized palm oil, epoxidized stearic acid, epoxidized oleic
acid, epoxidized tall oil, epoxidized linoleic acid, or a mixture thereof. For example,
the epoxidized soybean oil (ESO) or the epoxidized linseed oil (ELO) may be used,
but the present invention is not limited thereto.
[0025] A blending method may be used as a method of preparing the plasticizer composition
in the present invention, wherein the blending method, for example, is as follows:
[0026] A terephthalate-based material and a Citrate-based material are prepared, and the
plasticizer composition may be prepared by blending the terephthalate-based material
and the Citrate-based material identified above in a weight ratio of 8:2 to 6:4,
[0027] The plasticizer composition thus prepared may provide a resin composition that is
effective to compound formulation, sheet formulation, and plastisol formulation by
being included in an amount of 5 parts by weight to 150 parts by weight, 40 parts
by weight to 100 parts by weight, or 40 parts by weight to 50 parts by weight based
on 100 parts by weight of a resin selected from the group consisting of ethylene vinyl
acetate, polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyurethane,
and a thermoplastic elastomer.
[0028] For example, the plasticizer composition may be used in the manufacture of electric
wires, flooring materials, automotive interior materials, films, sheets, wallpaper,
or tubes.
Examples
[0029] Hereinafter, the present invention will be described in detail according to specific
examples. The invention may, however, be embodied in many different forms and should
not be construed as being limited to the embodiments set forth herein. Rather, these
embodiments are provided so that this disclosure will be thorough and complete, and
will fully convey the scope of the present invention to those skilled in the art.
Preparation Example 1: Preparation of DOTP
[0030] 498.0 g of purified terephthalic acid (TPA), 1,170 g of 2-ethylhexyl alcohol (2-EH)
(molar ratio of TPA:2-EH=1.0:3.0), and 1.54 g (0.31 part by weight based on 100 parts
by weight of the TPA) of a titanium-based catalyst (tetra isopropyl titanate, TIPT)
as a catalyst were put in a 3 liter, four-neck reactor equipped with a cooler, a condenser,
a decanter, a reflux pump, a temperature controller, and a stirrer, and the temperature
was slowly increased to about 170°C. The generation of water was initiated at about
170°C, and an esterification reaction was conducted for about 4.5 hours while continuously
introducing nitrogen gas at a reaction temperature of about 220°C under an atmospheric
pressure condition. The reaction was terminated when an acid value reached 0.01.
[0031] After the completion of the reaction, distillation extraction was performed for 0.5
hours to 4 hours under reduced pressure in order to remove unreacted raw materials.
Steam extraction was performed for 0.5 hours to 3 hours under reduced pressure using
steam in order to remove the unreacted raw materials below a predetermined amount
level. A temperature of a reaction solution was cooled to about 90°C to perform a
neutralization treatment using an alkaline solution. In addition, washing may also
be performed and thereafter, water was removed by dehydrating the reaction solution.
Filter media were introduced into the dehydrated reaction solution and stirred for
a predetermined time. Then, the solution was filtered to finally obtain 1,326.7 g
(yield: 99.0%) of di-2-ethylhexyl terephthalate.
Preparation Example 2: Preparation of DINTP
[0032] DINTP was prepared in the same manner as in Preparation Example 1 except that isononyl
alcohol was used instead of using 2-ethylhexyl alcohol during the esterification reaction.
Preparation Example 3: Preparation of DOTP/BOTP/DBTP mixture (First Mixture) (GL 500)
[0033] 2,000 g of dioctyl terephthalate obtained in Preparation Example 1 and 340 g of n-butanol
(17 parts by weight based on 100 parts by weight of the DOTP) were introduced into
a reactor equipped with a stirrer, a condenser, and a decanter, and a transesterification
reaction was carried out at a reaction temperature of 160°C for 2 hours under a nitrogen
atmosphere to obtain an ester plasticizer composition including 4.0 wt% of dibutyl
terephthalate (DBTP), 35.0 wt% of butylisononyl terephthalate (BINTP), and 61.0 wt%
of diisononyl terephthalate (DINTP).
[0034] Mixed distillation of the reaction product was conducted to remove butanol and 2-ethylhexyl
alcohol and to finally prepare a first mixture.
Preparation Example 4: Preparation of DXNTP/OIHTP/DOTP mixture (Third Mixture) (GL
100)
[0035] 498.0 g of purified terephthalic acid (TPA), 975 g of 2-ethylhexyl alcohol (2-EH)
(molar ratio of TPA:2-EH=1.0:2.5), 216.5 g of isononyl alcohol (INA) (molar ratio
of TPA:INA=1.0:0.5), and a titanium-based catalyst (tetra isopropyl titanate, TIPT)
as a catalyst were put in a 3 liter, four-neck reactor equipped with a cooler, a condenser,
a decanter, a reflux pump, a temperature controller, and a stirrer, and the temperature
was slowly increased to about 170°C. The generation of water was initiated at about
170°C, and an esterification reaction was conducted for about 4.5 hours while continuously
introducing nitrogen gas at a reaction temperature of about 220°C under an atmospheric
pressure condition. The reaction was terminated when an acid value reached 0.01.
[0036] After the completion of the reaction, distillation extraction was performed for 0.5
hours to 4 hours under reduced pressure in order to remove unreacted raw materials.
Steam extraction was performed for 0.5 hours to 3 hours under reduced pressure using
steam in order to remove the unreacted raw materials below a predetermined amount
level. A temperature of a reaction solution was cooled to about 90°C to perform a
neutralization treatment using an alkaline solution. In addition, washing may also
be performed and thereafter, water was removed by dehydrating the reaction solution.
Filter media were introduced into the dehydrated reaction solution and stirred for
a predetermined time. Then, the solution was filtered to finally obtain a third mixture.
Preparation Example 5: Preparation of TBC
[0037] 706 g (yield: 98%) of tributyl citrate was finally obtained by using 384 g of citric
acid and 580 g of butanol as reaction raw materials.
Preparation Example 6: Preparation of TOC
[0038] 1,029 g (yield: 98%) of tri-2-ethylhexyl citrate was finally obtained by using 384
g of citric acid and 1,014 g of 2-ethylhexanol as reaction raw materials.
Preparation Example 7: Preparation of TPC
[0039] 796 g (yield: 98%) of tripentyl citrate was finally obtained by using 384 g of citric
acid and 688 g of 1-pentanol as reaction raw materials.
Preparation Example 8: Preparation of THC
[0040] 878 g (yield: 98%) of trihexyl citrate was finally obtained by using 384 g of citric
acid and 797 g of n-hexanol as reaction raw materials.
Preparation Example 9: Preparation of TiBC
[0041] 706 g (yield: 98%) of triisobutyl citrate was finally obtained by using 384 g of
citric acid and 580 g of isobutanol as reaction raw materials.
Preparation Example 10: Preparation of TiNC
[0042] 1,111 g (yield: 98%) of triisobutyl citrate was finally obtained by using 384 g of
citric acid and 1,123 g of isononanol as reaction raw materials.
Preparation Example 11: Preparation of BOC-A
[0043] A transesterification reaction was carried out by using 1,000 g of the TOC prepared
in Preparation Example 6 and 300 g of n-butanol as reaction raw materials, and 840
g of butyloctyl citrate was finally obtained. For reference, the product is a composition,
wherein main components are BOC bonded to two butyl groups, BOC bonded to one butyl
group, and TOC not bonded to a butyl group, which were categorized by the alkyl group
bonded to three ester groups of the citrate compound, and weight ratios of the main
components were about 20%, 50%, and 30%, respectively.
Preparation Example 12: Preparation of BOC-B
[0044] A transesterification reaction was carried out by using 1,000 g of the TOC prepared
in Preparation Example 6 and 150 g of n-butanol as reaction raw materials, and 940
g of butyloctyl citrate was finally obtained. For reference, the product is a composition,
wherein main components are BOC bonded to two butyl groups, BOC bonded to one butyl
group, and TOC not bonded to a butyl group, which were categorized by the alkyl group
bonded to three ester groups of the citrate compound, and weight ratios of the main
components were about 10%, 40%, and 50%, respectively.
[0045] Plasticizer compositions of Examples 1 to 17 were prepared by mixing the materials
prepared in Preparation Examples 1 to 12, and the compositions are summarized in the
following Tables 1 to 5. The plasticiser compositions for which the mixing ratio is
outside the range 8 : 2 to 6 : 4 or which involve different combinations of terephthalate-based
materials and Citrate-based materials are recited for comparison only. Examples 5-1,
5-2, 9-1, 9-2, 11-1 and 11-2 are thus according to the invention. Physical properties
of the plasticizer compositions were evaluated according to the following test items.
[Table 1]
|
Terephthalate-based material |
Citrate-based material |
Mixing weight ratio |
Example 1-1 |
Preparation Example 1 (DOTP) |
Preparation Example 5 (TBC) |
95:5 |
Example 1-2 |
|
|
7:3 |
Example 1-3 |
5:5 |
Example 1-4 |
3:7 |
Example 1-5 |
|
|
1:9 |
Example 2-1 |
|
Preparation Example 6 (TOC) |
95:5 |
Example 2-2 |
|
|
7:3 |
Example 2-3 |
|
5:5 |
Example 2-4 |
|
3:7 |
Example 2-5 |
|
1:9 |
Example 3-1 |
|
Preparation Example 7 (TPC) |
9:1 |
Example 3-2 |
|
|
7:3 |
Example 3-3 |
|
5:5 |
Example 4-1 |
|
Preparation Example 8 (THC) |
9:1 |
Example 4-2 |
|
|
7:3 |
Example 4-3 |
|
5:5 |
Example 5-1 |
|
Preparation Example 9 (TiBC) |
8:2 |
Example 5-2 |
|
|
6:4 |
Example 5-3 |
|
4:6 |
Example 5-4 |
|
2:8 |
Example 6-1 |
|
Preparation Example 10 (TiNC) |
9:1 |
Example 6-2 |
|
|
7:3 |
Example 6-3 |
|
5:5 |
Example 6-4 |
|
3:7 |
Example 6-5 |
|
1:9 |
Example 7-1 |
|
Preparation Example 11 (BOC-A) |
85:15 |
Example 7-2 |
|
|
7:3 |
Example 7-3 |
|
6:4 |
Example 8-1 |
|
Preparation Example 12 (BOC-B) |
85:15 |
Example 8-2 |
|
|
7:3 |
Example 8-3 |
|
|
6:4 |
[Table 2]
|
Terephthalate-based material |
Citrate-based material |
Mixing weight ratio |
Example 9-1 |
Preparation Example 2 (DINTP) |
Preparation Example 5 (TBC) |
8:2 |
Example 9-2 |
|
|
6:4 |
Example 9-3 |
4:6 |
Example 9-4 |
2:8 |
Example 10-1 |
Preparation Example 6 (TOC) |
8:2 |
Example 10-2 |
|
6:4 |
Example 10-3 |
4:6 |
Example 10-4 |
2:8 |
Example 11-1 |
Preparation Example 9 (TiBC) |
8:2 |
Example 11-2 |
|
6:4 |
Example 11-3 |
4:6 |
Example 11-4 |
2:8 |
[Table 3]
|
Terephthalate-based material |
Citrate-based material |
Mixing weight ratio |
Example 12-1 |
Preparation Example 3 |
Preparation Example 11 (BOC-A) |
85:15 |
Example 12-2 |
|
|
7:3 |
Example 12-3 |
6:4 |
Example 13-1 |
Preparation Example 12 (BOC-B) |
85:15 |
Example 13-2 |
|
7:3 |
Example 13-3 |
6:4 |
[Table 4]
|
Terephthalate-based material |
Citrate-based material |
Mixing weight ratio |
Example 14-1 |
Preparation Example 4 |
Preparation Example 5 (TBC) |
95:5 |
Example 14-2 |
|
|
7:3 |
Example 14-3 |
5:5 |
Example 14-4 |
1:9 |
Example 15-1 |
Preparation Example 6 (TOC) |
7:3 |
[Table 5]
|
Terephthalate-based material |
Citrate-based material |
Epoxidized oil |
Mixing weight ratio |
Example 16-1 |
Preparation Example 1 (DOTP) |
Preparation Example 5 (TBC) |
ESO |
(3:5) :2 |
Example 16-2 |
|
|
|
(6:3):1 |
Example 16-3 |
(6:2):2 |
Example 16-4 |
(5:3):2 |
Example 16-5 |
(4:4):2 |
Example 17-1 |
Preparation Example 6 (TOC) |
(3:3) :4 |
Example 17-2 |
|
(4:3):3 |
Example 17-3 |
(5:3):2 |
<Test Items>
Hardness Measurement
[0046] Shore hardness (3T, 10s) was measured at 25°C in accordance with ASTM D2240.
Tensile Strength Measurement
[0047] A breaking point of a specimen was measured after pulling the specimen at a cross-head
speed of 200 mm/min (1T) using a test instrument, U.T.M (4466, Instron) by the method
of ASTM D638. The tensile strength was calculated as follows.

Elongation Rate Measurement
[0048] A breaking point of a specimen was measured after pulling the specimen at a cross-head
speed of 200 mm/min (IT) using the U.T.M by the method of ASTM D638, and the elongation
rate was calculated as follows.

Migration Loss Measurement
[0049] A specimen having a thickness of 2 mm or more was obtained in accordance with KSM-3156.
PS plates were respectively attached on both sides of the specimen, and the weight
of 1 kgf/cm
2 was then applied thereto. The specimen was left standing for 72 hours in a hot air
circulating oven (80°C), and cooled at room temperature for 4 hours. Thereafter, the
PS plates attached to the both sides of the specimen were removed. Then, weights of
the specimen before and after being left standing in the oven were measured, and migration
loss was calculated by the following equation.

Volatile Loss Measurement
[0050] The specimen thus prepared was heated at 80°C for 72 hours, and the weight of the
specimen was measured.

Stress Test
[0051] After the specimen, in a state of being bent, was left standing for a predetermined
time at room temperature, degree of migration was observed and the degree was expressed
as a numerical value. Characteristics were better as the value was closer to 0.
Light Resistance Measurement
[0052] A specimen was mounted on an accelerated weathering (QUV) apparatus and irradiated
with ultraviolet (UV) light for 200 hours by the method of ASTM 4329-13, and changes
in color were then calculated by using a reflectometer.
Heat Resistance Measurement
[0053] A degree of discoloration of the initial specimen according to the volatile loss
measurement method and the specimen after the volatile loss test was measured. The
measurement value was determined by changes in E value with respect to L,a,b values
using a colorimeter.
Experimental Example 1: DOTP-based Plasticizer Compositions
1. Mixed Plasticizer Composition of DOTP and TBC
[0054] DOTP and TBC were mixed in mixing ratios of Examples 1-1 to 1-5 listed in Table 1
to obtain mixed plasticizer compositions, and the compositions were used as experimental
specimens.
[0055] With reference to ASTM D638, the specimens were prepared in such a manner that 40
parts by weight of the mixed plasticizer composition, 2.5 parts by weight of an auxiliary
stabilizer (ESO), and 3 parts by weight of a stabilizer (LOX-430) were mixed with
100 parts by weight of PVC in a 3 L super mixer at 700 rpm and a temperature of 98°C,
a 5 mm thick sheet was prepared by using a roll mill at 160°C for 4 minutes, and a
sheet having a thickness of 1 mm to 3 mm was then prepared by low-pressure pressing
for 2.5 minutes and high-pressure pressing for 2 minutes at a temperature of 180°C.
Physical properties of each specimen were evaluated for the above-described test items,
and the results thereof are summarized in Table 6 below.
[Table 6]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Light resistance (E) |
Absorption time (sec) |
Stress test (24hrs) |
Example 1-1 |
95:5 |
86.5 |
222.6 |
321.7 |
0.20 |
2.32 |
2.14 |
392 |
0.5 |
Example 1-2 |
7:3 |
86.0 |
221.3 |
315.5 |
0.23 |
2.88 |
1.76 |
372 |
0.5 |
Example 1-3 |
5:5 |
84.8 |
216.5 |
313.2 |
0.24 |
2.90 |
1.35 |
341 |
0.5 |
Example 1-4 |
3:7 |
83.9 |
198.3 |
280.2 |
2.21 |
11.01 |
1.22 |
235 |
0.5 |
Example 1-5 |
1:9 |
83.1 |
190.3 |
278.5 |
2.45 |
12.31 |
1.19 |
214 |
0.5 |
Comparative Example 1 |
DOP |
88.2 |
203.4 |
289.6 |
3.56 |
6.64 |
1.13 |
408 |
1.0 |
Comparative Example 2 |
DOTP |
89.4 |
222.1 |
324.9 |
0.25 |
2.75 |
2.71 |
465 |
3.0 |
[0056] As illustrated in Table 6, when Examples 1-1 to 1-5 and Comparative Examples 1 and
2 using DOP and DOTP plasticizers, as commercial products widely sold, were compared,
it may be confirmed that Examples 1-1 to 1-5 had all physical properties, such as
hardness, absorption time, tensile strength, elongation rate, stress resistance, and
migration, equal to or better than Comparative Examples 1 and 2. Furthermore, it may
be understood that Examples 1-1 to 1-5 improved poor physical properties of the conventional
plasticizer products.
[0057] In a case in which the absorption time of the plasticizer was short, processability
may be improved. However, since limitations due to gelling may occur during processing
even in the case that the absorption time is excessively short, an appropriate absorption
time may need to be maintained. From this point of view, with respect to Examples
1-4 and 1-5 in which an excessive amount of TBC was mixed, the absorption time seemed
to be relatively short, and thus, there is a possibility that the limitations due
to gelling may occur during processing when the plasticizer composition was used.
However, with respect to Examples 1-1 to 1-3 in which the amount of TBC was appropriately
adjusted, since absorption was performed for an appropriate period of time, it was
confirmed that the limitations did not occur. Furthermore, it may be confirmed that
a difference in the physical properties, such as volatile loss, was large according
to the adjustment of the mixing ratio. Thus, it may be understood that a better plasticizer
composition may be obtained when the mixing ratio was appropriately adjusted.
2. Mixed Plasticizer Composition of DOTP and TOC
[0058] DOTP and TOC were mixed in mixing ratios of Examples 2-1 to 2-5 listed in Table 1
to obtain mixed plasticizer compositions, and the compositions were used as experimental
specimens. The preparation of the specimens and physical property evaluation were
performed in the same manner as in [1. Mixed Plasticizer Composition of DOTP and TBC],
and the results thereof are presented in Table 7 below.
[Table 7]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Light resistance (E) |
Absorption time (sec) |
Stress test (24hrs) |
Example 2-1 |
95:5 |
89.4 |
230.8 |
326.8 |
0.15 |
0.77 |
2.23 |
450 |
0.5 |
Example 2-2 |
7:3 |
89.5 |
231.6 |
328.1 |
0.13 |
0.60 |
1.90 |
475 |
0 |
Example 2-3 |
5:5 |
89.7 |
235.9 |
332.5 |
0.10 |
0.32 |
1.45 |
482 |
0 |
Example 2-4 |
3:7 |
91.2 |
235.5 |
340.2 |
0.11 |
0.31 |
1.33 |
586 |
0 |
Example 2-5 |
1:9 |
91.6 |
237.0 |
342.1 |
0.10 |
0.28 |
1.18 |
604 |
0 |
Comparative Example 1 |
DOP |
88.4 |
205.8 |
282.3 |
3.77 |
6.80 |
1.13 |
420 |
1.0 |
Comparative Example 2 |
DOTP |
89.4 |
226.0 |
320.0 |
0.23 |
2.05 |
2.71 |
445 |
3.0 |
[0059] As illustrated in Table 7, when Examples 2-1 to 2-5 and Comparative Examples 1 and
2 using DOP and DOTP plasticizers, as commercial products widely sold, were compared,
it may be confirmed that Examples 2-1 to 2-5 had all physical properties equal to
or better than the conventional DOTP product. Furthermore, it may be understood that
Examples 2-1 to 2-5 improved poor physical properties of the conventional plasticizer
products.
[0060] With respect to the absorption time, it may be understood that Examples 2-1 to 2-3
had an appropriate absorption time, but Examples 2-4 and 2-5 required a relatively
long absorption time. Since this may cause the deterioration of processability and
productivity, it may also be confirmed that, in some cases, it needs to be careful
when an excessive amount of TOC was mixed.
3. Mixed Plasticizer Composition of DOTP and TPC
[0061] DOTP and tripentyl citrate (TPC) or triamyl citrate were mixed in mixing ratios of
Examples 3-1 to 3-3 listed in Table 1 to obtain mixed plasticizer compositions, and
the compositions were used as experimental specimens. The specimens were prepared
in the same manner as in [1. Mixed Plasticizer Composition of DOTP and TBC] except
that a stabilizer, BZ153T, was used during the formulation of the sheet, physical
properties were similarly evaluated, and the results thereof are presented in Table
8 below.
[Table 8]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Light resistance (E) |
Stress test (7 days) |
Example 3-1 |
9:1 |
90.6 |
225.3 |
326.1 |
1.57 |
0.70 |
2.30 |
1.0 |
Example 3-2 |
7:3 |
89.8 |
223.4 |
324.9 |
1.37 |
0.92 |
1.68 |
0 |
Example 3-3 |
5:5 |
88.7 |
220.0 |
320.4 |
1.09 |
1.08 |
1.12 |
0 |
Comparative Example 1 |
DOP |
88.4 |
205.8 |
282.3 |
3.77 |
6.80 |
1.13 |
1.0 |
Comparative Example 2 |
DOTP |
91.8 |
226.3 |
318.2 |
1.65 |
0.76 |
2.56 |
2.0 |
[0062] As illustrated in Table 8, when Examples 3-1 to 3-3 and Comparative Examples 1 and
2 using DOP and DOTP plasticizers, as commercial products widely sold, were compared,
it may be confirmed that Examples 3-1 to 3-3 had all physical properties equal to
or better than the conventional DOTP product. Furthermore, it may be understood that
Examples 3-1 to 3-3 improved poor physical properties of the conventional plasticizer
products.
4. Mixed Plasticizer Composition of DOTP and THC
[0063] DOTP and trihexyl citrate (THC) were mixed in mixing ratios of Examples 4-1 to 4-3
listed in Table 1 to obtain mixed plasticizer compositions, and the compositions were
used as experimental specimens. The specimens were prepared in the same manner as
in [1. Mixed Plasticizer Composition of DOTP and TBC] except that a stabilizer, BZ153T,
was used during the formulation of the sheet, physical properties were similarly evaluated,
and the results thereof are presented in Table 9 below.
[Table 9]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Light resistance (E) |
Stress test (7 days) |
Example 4-1 |
9:1 |
91.1 |
221.9 |
319.8 |
0.98 |
0.69 |
2.35 |
1.0 |
Example 4-2 |
7:3 |
90.4 |
217.4 |
315.1 |
0.75 |
0.74 |
1.77 |
1.0 |
Example 4-3 |
5:5 |
89.9 |
210.6 |
311.5 |
0.62 |
0.73 |
1.23 |
0.5 |
Comparative Example 1 |
DOP |
88.4 |
205.8 |
282.3 |
3.77 |
6.80 |
1.13 |
1.0 |
Comparative Example 2 |
DOTP |
91.8 |
226.3 |
318.2 |
1.65 |
0.76 |
2.56 |
2.0 |
[0064] As illustrated in Table 9, when Examples 4-1 to 4-3 and Comparative Examples 1 and
2 using DOP and DOTP plasticizers, as commercial products widely sold, were compared,
it may be confirmed that Examples 4-1 to 4-3 had all physical properties equal to
or better than the conventional DOTP product. Furthermore, it may be understood that
Examples 4-1 to 4-3 improved poor physical properties of the conventional plasticizer
products.
5. Mixed Plasticizer Composition of DOTP and TiBC
[0065] DOTP and triisobutyl citrate (TiBC) were mixed in mixing ratios of Examples 5-1 to
5-4 listed in Table 1 to obtain mixed plasticizer compositions, and the compositions
were used as experimental specimens. The preparation of the specimens and physical
property evaluation were performed in the same manner as in [1. Mixed Plasticizer
Composition of DOTP and TBC] except that the working temperature during the evaluation
of the volatile loss was set to 100°C, and the results thereof are presented in Table
10 below.
[Table 10]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Example 5-1 |
8:2 |
86.0 |
228.6 |
311.2 |
0.82 |
2.35 |
Example 5-2 |
6:4 |
85.4 |
221.3 |
308.5 |
1.02 |
4.62 |
Example 5-3 |
4:6 |
84.0 |
217.9 |
302.5 |
1.37 |
6.88 |
Example 5-4 |
2:8 |
83.0 |
211.6 |
294.6 |
1.88 |
7.85 |
Comparative Example 2 |
DOTP |
89.6 |
230.7 |
315.7 |
0.70 |
0.84 |
Comparative Example 3 |
TiBC |
82.5 |
200.3 |
282.5 |
3.56 |
11.57 |
[0066] As illustrated in Table 10, when Examples 5-1 to 5-4 and Comparative Example 2 using
a DOTP plasticizer, as a commercial product widely sold, were compared, it may be
confirmed that Examples 5-1 to 5-4 had all physical properties equal to or better
than the conventional DOTP product. Furthermore, it may be understood that Examples
5-1 to 5-4 improved poor physical properties of the conventional plasticizer product.
[0067] With respect to Examples 5-3 and 5-4 in which a relatively excessive amount of TiBC
was included in comparison to Examples 5-1 and 5-2, it may be confirmed that tensile
strength and elongation rate were reduced and migration loss and volatile loss were
significantly reduced. That is, it may also be confirmed that, in some cases, it needs
to be careful when an excessive amount of TiBC was mixed.
6. Mixed Plasticizer Composition of DOTP and TiNC
[0068] DOTP and triisononyl citrate (TiNC) were mixed in mixing ratios of Examples 6-1 to
6-5 listed in Table 1 to obtain mixed plasticizer compositions, and the compositions
were used as experimental specimens. The specimens were prepared in the same manner
as in [1. Mixed Plasticizer Composition of DOTP and TBC] except that a stabilizer,
BZ153T, was used during the formulation of the sheet, physical properties were similarly
evaluated, and the results thereof are presented in Table 11 below.
[Table 11]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Light resistance (E) |
Example 6-1 |
9:1 |
92.2 |
238.0 |
326.9 |
1.04 |
0.56 |
1.95 |
Example 6-2 |
7:3 |
92.5 |
244.8 |
335.5 |
0.85 |
0.48 |
1.68 |
Example 6-3 |
5:5 |
92.8 |
249.2 |
346.6 |
0.62 |
0.42 |
1.39 |
Example 6-4 |
3:7 |
94.1 |
257.5 |
360.3 |
0.54 |
0.50 |
1.02 |
Example 6-5 |
1:9 |
94.8 |
261.4 |
369.3 |
0.58 |
0.43 |
0.88 |
Comparative Example 2 |
DOTP |
92.0 |
227.5 |
315.1 |
1.51 |
0.79 |
2.71 |
[0069] As illustrated in Table 11, when Examples 6-1 to 6-4 and Comparative Example 2 using
a DOTP plasticizer, as a commercial product widely sold, were compared, it may be
confirmed that Examples 6-1 to 6-4 had all physical properties equal to or better
than the conventional DOTP product. Furthermore, it may be understood that Examples
6-1 to 6-4 improved poor physical properties of the conventional plasticizer product.
[0070] With respect to Examples 6-3 and 6-4 in which a relatively excessive amount of TiNC
was included in comparison to Examples 6-1 and 6-2, it may be confirmed that plasticizing
efficiency was reduced as hardness was significantly increased. That is, it may also
be confirmed that, in some cases, it needs to be careful when an excessive amount
of TiNC was mixed.
7. Mixed Plasticizer Composition of DOTP and BOC
[0071] DOTP and butyloctyl citrate (BOC) were mixed in mixing ratios of Examples 7-1 to
7-3 (BOC-A) and Examples 8-1 to 8-3 (BOC-B) listed in Table 1 to obtain mixed plasticizer
compositions, and the compositions were used as experimental specimens. The specimens
were prepared in the same manner as in [1. Mixed Plasticizer Composition of DOTP and
TBC] except that a stabilizer, BZ153T, was used during the formulation of the sheet,
physical properties were similarly evaluated, and the results thereof are presented
in Table 12 below.
[Table 12]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Example 7-1 |
85:15 |
88.3 |
228.0 |
334.7 |
0.22 |
0.85 |
Example 7-2 |
7:3 |
88.0 |
222.6 |
331.6 |
0.18 |
0.42 |
Example 7-3 |
6:4 |
87.9 |
225.5 |
336.4 |
0.15 |
0.35 |
Example 8-1 |
85:15 |
88.2 |
222.8 |
332.7 |
0.20 |
0.59 |
Example 8-2 |
7:3 |
88.7 |
225.8 |
338.6 |
0.16 |
0.46 |
Example 8-3 |
6:4 |
89.8 |
229.7 |
339.4 |
0.12 |
0.32 |
Comparative Example 2 |
DOTP |
89.5 |
228.8 |
318.1 |
0.24 |
1.08 |
[0072] As illustrated in Table 12, when Examples 7-1 to 7-3, Examples 8-1 to 8-3, and Comparative
Example 2 using a DOTP plasticizer, as a commercial product widely sold, were compared,
it may be confirmed that Examples 7-1 to 7-3 and Examples 8-1 to 8-3 had all physical
properties equal to or better than the conventional DOTP product. In particular, it
may be understood that elongation rate and volatile loss characteristics were significantly
improved.
Experimental Example 2: DINTP-based Plasticizer Compositions
1. Mixed Plasticizer Composition of DINTP and TBC
[0073] DINTP and tributyl citrate (TBC) were mixed in mixing ratios of Examples 9-1 to 9-4
listed in Table 2 to obtain mixed plasticizer compositions, and the compositions were
used as experimental specimens. The specimens were prepared in the same manner as
in [1. Mixed Plasticizer Composition of DOTP and TBC] except that a stabilizer, BZ153T,
was used during the formulation of the sheet, physical properties were similarly evaluated,
and the results thereof are presented in Table 13 below.
[Table 13]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Light resistance (E) |
Stress test (24 hrs) |
Example 9-1 |
8:2 |
91.0 |
232.1 |
342.0 |
2.38 |
1.03 |
1.74 |
1.5 |
Example 9-2 |
6:4 |
89.3 |
232.8 |
335.7 |
2.30 |
1.23 |
1.56 |
1.0 |
Example 9-3 |
4:6 |
87.7 |
225.0 |
316.2 |
2.30 |
1.88 |
1.31 |
0.5 |
Example 9-4 |
2:8 |
87.0 |
215.3 |
317.2 |
2.39 |
2.56 |
1.30 |
0.5 |
Comparative Example 4 |
DINTP |
92.7 |
230.2 |
314.4 |
2.72 |
0.89 |
3.56 |
2.5 |
Comparative Example 5 |
TBC |
86.3 |
202.4 |
301.4 |
6.99 |
15.38 |
1.33 |
0 |
[0074] As illustrated in Table 13, when Examples 9-1 to 9-4, Comparative Example 4 using
a DINTP plasticizer, as a commercial product widely sold, and Comparative Example
5, in which a terephthalate-based material was not included, were compared, it may
be confirmed that Examples 9-1 to 9-4 had all physical properties equal to or better
than the conventional DINTP product. Furthermore, it may be understood that Examples
9-1 to 9-4 improved poor physical properties of the conventional plasticizer products.
[0075] With respect to Examples 9-3 and 9-4 in which a relatively excessive amount of TBC
was included in comparison to Examples 9-1 and 9-2, it may be confirmed that effects
of improving tensile strength and elongation rate were insignificant. That is, it
may also be confirmed that, in some cases, it needs to be careful when an excessive
amount of TBC was mixed.
2. Mixed Plasticizer Composition of DINTP and TOC
[0076] DINTP and trioctyl citrate (TOC) were mixed in mixing ratios of Examples 10-1 to
10-4 listed in Table 2 to obtain mixed plasticizer compositions, and the compositions
were used as experimental specimens. The specimens were prepared in the same manner
as in [1. Mixed Plasticizer Composition of DOTP and TBC] except that a stabilizer,
BZ153T, was used during the formulation of the sheet and the working temperature during
the evaluation of the volatile loss was set to 100°C, and the results thereof are
presented in Table 14 below.
[Table 14]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Light resistance (E) |
Stress test (24 hrs) |
Example 10-1 |
8:2 |
92.0 |
231.9 |
374.5 |
1.82 |
0.83 |
1.89 |
1.5 |
Example 10-2 |
6:4 |
91.7 |
229.8 |
369.9 |
1.61 |
0.81 |
1.75 |
1.0 |
Example 10-3 |
4:6 |
91.5 |
228.1 |
370.3 |
1.41 |
0.80 |
1.45 |
0.5 |
Example 10-4 |
2:8 |
91.3 |
230.2 |
373.4 |
1.24 |
0.81 |
1.46 |
0.5 |
Comparative Example 4 |
DINTP |
92.3 |
217.0 |
341.3 |
2.82 |
1.36 |
3.56 |
2.0 |
Comparative Example 6 |
TOC |
91.3 |
230.1 |
369.0 |
0.82 |
0.82 |
1.35 |
0.5 |
[0077] As illustrated in Table 14, when Examples 10-1 to 10-4, Comparative Example 4 using
a DINTP plasticizer, as a commercial product widely sold, and Comparative Example
6, in which a terephthalate-based material was not included, were compared, it may
be confirmed that Examples 10-1 to 10-4 had all physical properties equal to or better
than the conventional DINTP product. Furthermore, it may be understood that Examples
10-1 to 10-4 improved poor physical properties of the conventional plasticizer product.
3. Mixed Plasticizer Composition of DINTP and TiBC
[0078] DINTP and triisobutyl citrate (TiBC) were mixed in mixing ratios of Examples 11-1
to 11-4 listed in Table 2 to obtain mixed plasticizer compositions, and the compositions
were used as experimental specimens. The specimens were prepared in the same manner
as in [1. Mixed Plasticizer Composition of DOTP and TBC] except that a stabilizer,
BZ153T, was used during the formulation of the sheet and the working temperature during
the evaluation of the volatile loss was set to 100°C, and the results thereof are
presented in Table 15 below.
[Table 15]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Light resistance (E) |
Example 11-1 |
8:2 |
90.8 |
236.1 |
348.5 |
2.12 |
1.83 |
1.82 |
Example 11-2 |
6:4 |
89.5 |
237.5 |
332.8 |
2.00 |
2.11 |
1.46 |
Example 11-3 |
4:6 |
87.3 |
228.9 |
320.9 |
2.86 |
2.59 |
1.25 |
Example 11-4 |
2:8 |
87.1 |
221.0 |
315.1 |
3.26 |
3.44 |
1.11 |
Comparative Example 4 |
DINTP |
92.5 |
235.7 |
318.7 |
2.99 |
0.89 |
3.56 |
Comparative Example 7 |
TiBC |
86.0 |
210.3 |
296.7 |
7.56 |
14.23 |
1.09 |
[0079] As illustrated in Table 15, when Examples 11-1 to 11-4, Comparative Example 4 using
a DINTP plasticizer, as a commercial product widely sold, and Comparative Example
7, in which a terephthalate-based material was not included, were compared, it may
be confirmed that Examples 11-1 to 11-4 had all physical properties equal to or better
than the conventional DINTP product. Furthermore, it may be understood that Examples
11-1 to 11-4 improved poor physical properties of the conventional plasticizer products.
[0080] With respect to Examples 11-3 and 11-4 in which a relatively excessive amount of
TiBC was included in comparison to Examples 11-1 and 11-2, it may be confirmed that
effects of improving tensile strength and elongation rate characteristics were insignificant.
That is, it may also be confirmed that, in some cases, it needs to be careful when
an excessive amount of TiBC was mixed.
Experimental Example 3: Mixed Plasticizer Compositions of First Mixture and BOC
[0081] The first mixture (DOTP/BOTP/DBTP) of Preparation Example 3 and butyloctyl citrate
(BOC) were mixed in mixing ratios of Examples 12-1 to 12-3 (BOC-A) and Examples 13-1
to 13-3 (BOC-B) listed in Table 3 to obtain mixed plasticizer compositions, and the
compositions were used as experimental specimens. The specimens were prepared in the
same manner as in [1. Mixed Plasticizer Composition of DOTP and TBC] except that 50
parts by weight of the mixed plasticizer composition was added, an auxiliary stabilizer
(ESO) was not added, and a stabilizer, BZ153T, was used during the formulation of
the sheet, physical properties were similarly evaluated, and the results thereof are
presented in Tables 16 and 17 below.
[Table 16]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Example 12-1 |
85:15 |
82.3 |
208.04 |
344.68 |
3.94 |
1.62 |
Example 12-2 |
7:3 |
81.0 |
202.56 |
341.64 |
3.69 |
1.42 |
Example 12-3 |
6:4 |
80.9 |
205.51 |
346.35 |
3.21 |
1.28 |
Example 13-1 |
85:15 |
81.2 |
202.84 |
342.71 |
3.71 |
1.59 |
Example 13-2 |
7:3 |
81.7 |
205.76 |
348.63 |
3.32 |
1.36 |
Example 13-3 |
6:4 |
82.8 |
209.66 |
348.12 |
2.90 |
1.19 |
Comparative Example 8 |
First mixture |
81.8 |
212.82 |
349.42 |
4.24 |
1.79 |
[Table 17]
Stress test |
24 hours |
72 hours |
168 hours |
Example 12-1 |
1.0 |
1.5 |
2.0 |
Example 12-2 |
1.0 |
0.5 |
2.0 |
Example 12-3 |
0.5 |
1.0 |
1.5 |
Example 13-1 |
1.0 |
1.5 |
2.0 |
Example 13-2 |
1.0 |
1.0 |
1.5 |
Example 13-3 |
1.0 |
1.5 |
1.5 |
Comparative Example 8 |
1.5 |
2.0 |
2.5 |
[0082] As illustrated in Tables 16 and 17, when Examples 12-1 to 12-3, Examples 13-1 to
13-3, and Comparative Example 8 using the mixed plasticizer composition, as a mixed
composition of DOTP, BOTP, and DBTP, were compared, it may be confirmed that Examples
12-1 to 12-3 and Examples 13-1 to 13-3 had all physical properties equal to or better
than the conventional product.
Experimental Example 4: Mixed Plasticizer Compositions of Third Mixture and TBC or
TOC
[0083] The third mixture (DINTP/OINTP/DOTP) of Preparation Example 4 and tributyl citrate
(TBC) or trioctyl citrate (TOC) were mixed in mixing ratios of Examples 14-1 to 14-4
and Example 15-1 listed in Table 4 to obtain mixed plasticizer compositions, and the
compositions were used as experimental specimens. The preparation of the specimens
and physical property evaluation were performed in the same manner as before, and
the results thereof are presented in Tables 18 and 19 below.
[Table 18]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Light resistance (E) |
Example 14-1 |
95:5 |
92.0 |
254.5 |
308.2 |
1.90 |
0.73 |
3.21 |
Example 14-2 |
7:3 |
91.1 |
246.0 |
303.6 |
1.71 |
0.85 |
2.85 |
Example 14-3 |
5:5 |
88.2 |
241.0 |
297.0 |
1.63 |
0.93 |
2.12 |
Example 14-4 |
1:9 |
86.5 |
216.3 |
264.6 |
1.68 |
2.12 |
2.01 |
Example 15-1 |
7:3 |
92.5 |
257.5 |
299.3 |
1.48 |
0.65 |
2.94 |
Comparative Example 2 |
DOTP |
91.6 |
246.4 |
296.6 |
1.68 |
0.72 |
5.67 |
Comparative Example 9 |
Third mixture |
92.8 |
254.4 |
309.0 |
2.03 |
0.72 |
5.23 |
[Table 19]
Stress test |
24 hours |
72 hours |
168 hours |
Example 14-1 |
0.5 |
1.5 |
1.5 |
Example 14-2 |
0 |
0.5 |
1.0 |
Example 14-3 |
0 |
0.5 |
0 |
Example 14-4 |
0 |
0 |
0 |
Example 15-1 |
0.5 |
1.0 |
1.5 |
Comparative Example 2 |
0.5 |
1.0 |
1.5 |
Comparative Example 9 |
0.5 |
1.5 |
1.5 |
[0084] As illustrated in Tables 18 and 19, when Examples 14-1 to 14-4, Example 15-1, and
Comparative Example 9 using the mixed plasticizer composition, as a mixed composition
of DINTP, OINTP, and DOTP, were compared, it may be confirmed that Examples 14-1 to
14-4 and Example 15-1 had all physical properties equal to or better than the conventional
product.
[0085] With respect to Example 14-4 in which a relatively excessive amount of TBC was included
in comparison to Examples 14-1 to 14-3, it may be confirmed that tensile strength
and elongation rate characteristics were reduced and volatile loss was also poor.
That is, it may also be confirmed that, in some cases, it needs to be careful when
an excessive amount of TBC was mixed.
Experimental Example 5: Mixed Plasticizer Compositions of DOTP, TBC, and Epoxidized
Oil
1. Mixed Plasticizer Composition of DOTP, TBC, and ESO
[0086] DOTP, TBC, and ESO were mixed in mixing ratios of Examples 16-1 to 16-5 listed in
Table 5 to obtain mixed plasticizer compositions, and the compositions were used as
experimental specimens. The specimens were prepared in the same manner as in [1. Mixed
Plasticizer Composition of DOTP and TBC] except that 30 parts by weight of the mixed
plasticizer composition was added, an auxiliary stabilizer (ESO) was not added, and
0.5 part by weight of titanium dioxide (TiO
2) was additionally used during the formulation of the sheet, physical properties were
similarly evaluated and the results thereof are presented in Table 20 below, and the
results of the heat resistance test are presented in FIGS. 1 and 2.
[Table 20]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Example 1-2 |
7:3 |
94.2 |
246.7 |
300.8 |
0.92 |
1.57 |
Example 16-1 |
3:5:2 |
93.0 |
247.8 |
313.9 |
0.59 |
1.55 |
Example 16-2 |
6:3:1 |
94.0 |
252.5 |
322.3 |
0.68 |
1.14 |
Example 16-3 |
6:2:2 |
94.3 |
252.5 |
322.2 |
0.62 |
0.80 |
Example 16-4 |
5:3:2 |
94.0 |
247.9 |
310.1 |
0.64 |
1.00 |
Example 16-5 |
4:4:2 |
93.5 |
243.2 |
316.4 |
0.53 |
1.17 |
Comparative Example 2 |
DOTP |
95 .5 |
268.5 |
311.0 |
0.78 |
0.61 |
[0087] As illustrated in Table 20, when Examples 16-1 to 16-5 and Comparative Example 2,
the DOTP plasticizer composition as a conventionally used product, were compared,
it may be confirmed that the plasticizer compositions of the examples had properties
equal to or better than the conventional product.
[0088] Referring to images of FIGS. 1 and 2 as the results of the heat resistance test,
it may be confirmed that since Example 1-2, in which epoxidized oil was not added,
was vulnerable to heat, it was blackened. However, it may be confirmed that there
was no change when a predetermined amount of the epoxidized oil was added. That is,
in a case in which a Citrate-based material was added to improve physical properties
of DOTP as a conventional product, it may be confirmed that heat resistance characteristics
may be relatively poor, but even the heat resistance was also maintained and improved
when the epoxidized oil was added at the same time.
2. Mixed Plasticizer Composition of DOTP, TOC, and ESO
[0089] DOTP, TOC, and ESO were mixed in mixing ratios of Examples 17-1 to 17-3 listed in
Table 5 to obtain mixed plasticizer compositions, and the compositions were used as
experimental specimens.
[0090] With reference to ASTM D638, the specimens were prepared in such a manner that 50
parts by weight of the mixed plasticizer composition, 40 parts by weight of a filler
(OMYA1T), 5 parts by weight of a stabilizer (RUP-144), and 0.3 part by weight of a
lubricant (St-A) were mixed with 100 parts by weight of PVC in a 3 L super mixer at
700 rpm and a temperature of 98°C, a 5 mm thick sheet was prepared by using a roll
mill at 160°C for 4 minutes, and a sheet having a thickness of 1 mm to 3 mm was then
prepared by low-pressure pressing for 2.5 minutes and high-pressure pressing for 2
minutes at a temperature of 180°C.
[0091] Physical properties of each specimen were evaluated for the above-described test
items, and the specimens were evaluated in the same manner as in [1. Mixed Plasticizer
Composition of DOTP and TBC] except that the working temperature was set to 121°C
and the evaluation was carried out for 168 hours during the volatile loss measurement.
The following items were additionally evaluated and the results thereof are presented
in Tables 21 and 22 below, and the results of the heat resistance test are presented
in FIG. 3.
<Additional Test Items>
Residual Tensile Strength
[0092] The measurement was performed in the same manner as the above-described tensile strength
measurement, and specimens exposed at 121°C for 168 hours were used.
Residual Elongation
[0093] The measurement was performed in the same manner as the above-described elongation
rate measurement, and specimens exposed at 121°C for 168 hours were used.
Low temperature Resistance
[0094] Five prepared specimens were left standing at a specific temperature for 3 minutes
and were then hit. The temperature was measured when three out of the five specimens
were broken.
[Table 21]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Residual tensile strength (%) |
Elongation rate (%) |
Residual elongation (%) |
Migration loss (%) |
Volatile loss (%) |
Low temperature resistance (°C) |
Heat resistance (E) |
Example 17-1 |
3:3:4 |
86.8 |
184.3 |
96.4 |
292.6 |
89.5 |
0.48 |
8.63 |
-24.0 |
35.53 |
Example 17-2 |
4:3:3 |
87.0 |
185.3 |
96.5 |
297.8 |
92.5 |
0.63 |
7.04 |
-24.5 |
31.46 |
Example 17-3 |
5:3:2 |
86.8 |
183.0 |
103.7 |
314.8 |
93.9 |
0.91 |
7.06 |
-26.0 |
51.13 |
Comparative Example 10 |
DIDP |
87.5 |
175.6 |
94.5 |
317.9 |
91.3 |
0.99 |
8.36 |
-25.5 |
49.18 |
Comparative Example 11 |
DINIP |
88.0 |
181.3 |
94.9 |
310.2 |
89.5 |
1.60 |
10.49 |
-28.5 |
47.02 |
[0095] As illustrated in Table 21, when Examples 17-1 to 17-3 and Comparative Examples 10
and 11, the DIDP and DINIP plasticizer compositions as conventionally used products,
were compared, it may be confirmed that the plasticizer compositions of the examples
had properties equal to or better than the conventional products. In particular, it
may be confirmed that low temperature resistance properties were almost the same as
those of the conventional products, but heat resistance properties were significantly
improved.
[0096] Referring to an image of FIG. 3 as the results of the thermal stability test, it
may be confirmed that since Comparative Examples 10 and 11, as the conventional products,
were vulnerable to heat, Comparative Examples 10 and 11 were blackened. However, it
may be confirmed that there was no change when a predetermined amount of epoxidized
oil was added. That is, in a case in which the epoxidized oil as well as a Citrate-based
material was added to improve physical properties of the conventional plasticizer
products such as DIDP and DINIP, it was confirmed that even the thermal stability
may also be maintained and improved.
Experimental Example 6: Comparison to Acetyl Citrate-based Material
[0097] In order to compare differences in physical properties between a case, in which an
acetyl group was included in the Citrate-based material, and a case in which an acetyl
group was not included in the Citrate-based material, Examples 1-2, 2-2, and 5-2 and
Comparative Example 12, a plasticizer composition in which acetyl 2-ethylhexyl citrate
and DOTP were mixed, were used as experimental specimens. The preparation of the specimens
and physical property evaluation were performed in the same manner as in [1. Mixed
Plasticizer Composition of DOTP and TBC], and the results thereof are presented in
Table 22 below.
[Table 22]
|
Plasticizer |
Hardness (Shore "A") |
Tensile strength (Kg/cm2) |
Elongation rate (%) |
Migration loss (%) |
Volatile loss (%) |
Example 1-2 |
DOTP+TBC (70:30) |
86.0 |
221.3 |
315.5 |
0.23 |
2.88 |
Example 2-2 |
DOTP+TOC (70:30) |
89.5 |
231.6 |
328.1 |
0.13 |
0.60 |
Example 5-2 |
DOTP+TiBC (60:40) |
85.4 |
221.3 |
308.5 |
1.02 |
4.62 |
Comparative Example 12 |
DOTP+ATOC (70:30) |
91.2 |
237.9 |
284.6 |
0.25 |
0.54 |
[0098] As illustrated in Table 22, in a case in which acetyl 2-ethylhexyl citrate was mixed
and used, it may be confirmed that since hardness was significantly increased, plasticizing
efficiency, as a physical property highly required for a plasticizer product, may
be deteriorated and elongation rate characteristics were also reduced. Accordingly,
since economic and process losses may secondarily occur due to the fact that more
plasticizer was needed in comparison to other products, it may be understood that,
in some cases, it may adversely affect the quality of the product according to the
presence of the acetyl group.