Technical Field
[0001] The drive and control oscillating pneumatic system is used to actuate a piston pump
used in medical applications such as heart pulsations to ensure a working fluid flow
by moving the piston on a stroke correlated with the control frequency of the pneumatic
oscillating system that may vary.
[0002] The invention can also be used in the food industry, chemical industry, etc., in
which applications of the kind already mentioned can be identified.
Background Art
[0003] There are known classic systems for drive and control of hydraulic pumps, consisting
of flow and pressure distribution and control devices that use hydraulic oil as a
working fluid, and in case of a breakdown the oil can seriously contaminate the working
environment, which is not allowed in certain areas.
[0004] In the patent document
DE3228109 "Linearantrieb zum Erzeugen impulsartiger schneller Stossbewegungen" a pneumatic
oscillating system for actuating a pump piston is also presented. The limitations
of this system consist in the limited possibilities of adjusting the amplitude and
frequency of the piston movement.
Summary of invention
[0005] The technical problem that the invention solves is the conveyance, in wide ranges
of frequency and amplitude, of a working fluid used mainly in medical applications,
but also in food industry applications, chemical industry applications and similar,
with fixed or variable flow rate, in a sterile environment or one which should not
be contaminated with other substances, by eliminating conventional hydraulic drives.
[0006] The drive and control pneumatic system according to the invention is made of a piston
pump that can carry special fluids, actuated by a pneumatic oscillating circuit, which
allows one to easily adjust, in wide ranges, both the amplitude of the piston working
stroke and the frequency of oscillations, without electrical - electronic control
intervention. The following advantages are obtained by using the piston pump drive
and control pneumatic oscillating system:
- Working environment is not contaminated with hydraulic oil;
- Cost price of the facility decreases by eliminating conventional hydraulic drives;
- Energy losses and residual heat generated in hydraulic drives are eliminated;- Maintenance
costs are eliminated;
- Noise decreases.
Brief description of drawings
[0007] The following is an example of embodiment of the invention related to Fig. 1 which
depicts the functional block diagram of the drive and control pneumatic oscillating
system.
Description of embodiments
[0008] According to it, the system consists of an air preparation unit
FR 3, a pneumatic directional control valve
2, a discharge throttle
1, a distribution and oscillation slide valve
4 and a piston with valves distribution for pumping the working fluid
5.
[0009] Operation of the system is as follows:
From the air preparation unit
3 the cylinder chambers connected through the orifices "t" and "a" are permanently
supplied; by means of the directional control valve
2, when the spring force overcomes the pneumatic control force, the chamber connected
through the orifice "p" is also supplied.
[0010] In this state the pneumatic cylinder moves to the right, until, near the end of the
stroke, the connection between the orifice "a" and the orifice "b" is set, and thus
the control of the directional control valve 2 is supplied.
[0011] When the force generated by the pressure in the control circuit overcomes the force
of the directional control valve spring, the directional control valve shifts to the
other distribution chamber which discharges the pressure in the orifice "p" to the
atmosphere.
[0012] At this moment, the pneumatic cylinder, as it is supplied only to the orifice "t",
starts to move to the left and breaks the connection between "a" and "b". The control
circuit of the pneumatic directional control valve begins to slowly lose pressure
through the throttle
1 and when the spring overcomes the pneumatic control, the directional control valve
shifts to the initial distribution chamber, supplying pressure to the orifice "p",
and discharges to the atmosphere through the throttle
1.
[0013] At this point, the movement to the right of the pneumatic cylinder is resumed until
nearly reaching the end of the stroke, at which moment the connection between the
orifices "a" and "b" is restored, and the cycle starts again from the beginning.
[0014] The speed of unloading the control pressure through the throttle
1 controls the amplitude of the leftward cylinder stroke, and the flow rate received
from the source
3 controls the frequency of the movement of the pneumatic cylinder.
[0015] All these oscillations are taken over by the pump piston D
p to ensure the transfer of the working fluid through the valves S
1 and S
2.
[0016] The system according to the invention works optimally under the conditions of the
functional characteristics of the piston pump framing in the value ranges of p = 4÷10
bar; f = 0.5÷10 Hz, D
p = 20,63 mm, and the pneumatic oscillating system framing in the value ranges of 0.5-3
bar, air flow 90-1500 I / min and a distance of 25-60 mm between the orifices "a"
and "b".
1. Piston pump drive and control pneumatic oscillating system characterized in that it consists of an air preparation unit (3), a pneumatic directional control valve (2) with a maximum frequency of 10 Hz, a discharge throttle (1) with variable orifice,
a distribution and oscillation slide valve (4), which pneumatically actuates the piston and the valves distribution (5) of a pump that conveys working fluid.
2. Pneumatic oscillating system according to claim 1, characterized in that it is supplied from a max. 10 bar pneumatic network and it operates automatically
without the intervention of a control panel or an electrical - electronic control
unit
3. Pneumatic oscillating system according to claim 1, characterized in that the simple performing of the working stroke is done with no control equipment only
by choosing two preset orifices that determine the displacement limits.
4. Pneumatic oscillating system according to claim 1, characterized in that the control of working stroke amplitude (c) is achieved by varying the flow section
of the throttle (1), and by varying the supply flow provided by the regulator in the air preparation unit
(FR) (3) oscillation frequency is adjusted.