Technical Field
[0001] This disclosure generally relates to dispensers and, more particularly, to electronic
dispensers for flexible sheet material such as paper products.
Background
[0002] A number of different types of dispensing devices for controlling quantities of paper
products dispensed such as for restroom and other environments have been developed
in recent years. Some such dispensers have included mechanical paper feeding mechanisms,
actuated by the user physically touching the dispenser equipment to deliver a fixed
length of paper. This bodily contact can, however, raise concerns over hygiene when
such dispensers are located in public restroom facilities. More recently, the use
of electronic dispensers has become more prevalent especially in public restroom facilities.
Similar to manually operated dispensers, electronic dispensers dispense a measured
length of sheet material, but their operation generally is initiated by a sensor detecting
the presence of a user. Thus, in such "hands free" operations, the user does not have
to manually activate or otherwise contact the dispenser in order to initiate a dispense
cycle. While electronic dispensers are generally more hygienic and can enable enhanced
control of the amount of paper fed, resulting in paper savings, such dispensers can
be subject to other problems. For example, conventional electronic dispensers can
generally include motors, gears and/or other drive systems that can be expensive and
require closer tolerances to manufacture. In addition, such dispensers accumulate
static electricity such as due to the movement of the sheet material over rollers,
interactions between rollers, etc., and if this static charge is not dissipated, the
user may receive a static shock if he touches the dispenser during use, and the electronic
control and sensor circuitry in the dispenser further can be affected. Still further,
the operation of these dispensers often is loud, generating substantial noise during
their operation.
[0003] Accordingly, it can be seen that a need exists for a dispenser that provides for
a consistent controlled dispensing or feeding of desired amounts of a sheet material,
and which addresses the foregoing and other related and unrelated problems in the
art.
Summary
[0004] Briefly described, an electronic dispenser is provided with a feed roll assembly
including a motorized or driven feed roll assembly for dispensing flexible sheet material.
In one aspect, the motorized or driven feed roll assembly of the dispenser can include
a motorized drive or feed roller for unrolling the paper from a paper holder in response
to a signal from an electronic sensor; and one or more pressing rollers, the pressing
rollers at least partially engaging the driving roller as sheet material is being
dispensed along a feed path between the pressing and driving rollers to a discharge
chute. The motorized drive or feed roller can have a body with an internal chamber
or recess defined therein, and a drive mechanism or system including a motor can be
at least partially received within the internal chamber or recess of the feed roller
body so as to be at least partially or substantially integrated therein, and can be
operable in response to the signal from the electronic sensor to rotate the feed roll
as needed to feed a measured or desired amount of paper from the roll. The drive system
also can include a gear reducer assembly and one or more bearings that rotatably support
the motor within the feed roller body as the feed roller is driven/rotated thereabout.
The motor further may be coupled to the feed roller by a gear assembly, such as an
involute spline gear assembly configured to selectively transfer torque from a driveshaft
of the motor to the feed roller for the dispensing of the sheet material. However,
the driven feed roll assembly may include a gear reducer assembly, which can comprise
one or more planetary gear arrangements or other suitable gear reducer assembly arrangements
linking the motor to the body of the feed roller. The gear assembly further may comprise
or act as a hybrid or one-way clutch allowing the motor to engage and drive the feed
roller, while also allowing the feed roller to be rotated independently without resistance,
for example, when a selected amount of sheet material is being manually dispensed,
e.g., pulled by a user.
[0005] In another aspect, the drive system including a motor may be separate from the driven
feed roller. For example, the drive system can be mounted to the housing such that
the drive system is position in a spaced relationship with respect to the feed roller.
The drive system and feed roller may be operatively connected by one or more gears
or a belt drive assembly to transfer power or torque therebetween. The drive system
further may include a drive belt arrangement that can drive one or more pressing rolls
in conjunction with the operation of the feed roller. For example, a drive motor,
which can include a DC motor, an AC motor, stepper motor, servo motor or other similar
motor or actuator (powered by a battery pack or other power source) can drive a belt
gear that in turn can be coupled to and drive the feed roller. The belt gear can engage
and drive the feed roll by interaction with a gear or spindle mounted to a roller
shaft of the feed roller, and can further drive one or more pressing rolls by driving
a belt that engages a spindle or shaft of one or both pressing rolls. The belt gear
can be driven by the drive motor directly or indirectly, such as by a gear transmission
assembly wherein the drive motor drives a series of gears to in turn drive the belt
gear; or by a further drive belt linking the belt gear to the drive motor for driving
the belt gear by operation of the motor.
[0006] In an additional aspect, the dispenser may include a cutting mechanism positioned
along the feed roller and movable to at least partially cut or perforate a selected
or predetermined portion of sheet material. The cutting blade may be extendable between
retracted and extended positions for cutting or perforating select portions of the
sheet material. The cutting mechanism can be at least partially housed within the
body of the feed roller and movable into and out a slot or opening defined in the
feed roller body so as to cut or perforated the sheet material. The cutting mechanism
may include a cutting blade that is supported within the body of the feed roller by
one or more supports or members that can be connected to one or more cam followers
movable along a cam track. As the feed roller is rotated to dispense the sheet material,
the cam follower may slide along or engage a surface of the cam track to move the
cutting blade between extended and retracted positions into and out from the body
of the feed roller, e.g., out of a slot or groove defined in the feed roller body.
The cam track may be arranged along the body of a housing extending into the body
of the feed roller and at least partially supporting a drive mechanism including a
motor, or may be defined along one or more sidewalls or other portions of the housing
exterior to the feed roller body.
[0007] In an another aspect, the dispenser also can include a pivotally mounted pawl member
located proximate to the tear bar such that movement of sheet material into the tear
bar for severance pivots the pawl member from a first position to a second position.
A sensor or signal device cooperative with the pawl member also can be located such
that movement of the pawl member to the second position causes the signal device to
send a signal to notify the control circuit that the sheet material has been removed.
The dispenser thus can be operative in a first mode to be responsive to a signal from
the proximity sensor to dispense a sheet of material, and is operative in a second
mode to dispense a next sheet in response to the signal means being activated by movement
of the pawl member to the second position.
[0008] In a further aspect, the dispenser can include an adjustable proximity or other sensor
for initiating operation of a dispensing mechanism, and a tear bar is mounted within
the housing for severance of the sheet material by the user. A pivotally mounted pawl
member further can be located proximate to the tear bar such that movement of sheet
material into the tear bar for severance pivots the pawl member from a first position
to a second position. A detector, sensor, switch or similar signal means or actuator
that senses or is otherwise responsive to movement of the pawl member can send a signal
to notify the control circuit that the sheet material may have been removed from the
discharge chute upon movement of the pawl member to the second position. A paper detection
sensor further can be activated by the control circuit to verify that the sheet material
has been removed from the discharge chute. The dispenser thus can be operative in
one mode to be responsive to a signal from the proximity sensor to dispense a sheet
of material, and can further be operative in another mode to dispense a next sheet
in response to a signal from the paper detection sensor that the sheet material has
been removed from the dispenser.
[0009] In a still further aspect, the dispenser also may operate in a number of modes, including
a proximity detection mode in which a proximity sensor detects the presence of a user's
hand when placed into proximity with the dispenser, and a butler mode in which the
dispenser can automatically dispenses another measured amount of sheet material. Additionally,
the electronic dispenser can include a dispenser housing having a support for holding
at least one roll of sheet material, a base for mounting to a surface, a removable
cover mounted to the base, and a discharge for discharging the sheet material from
the dispenser. A tear bar also can be mounted within the housing for severance of
the dispensed amount of sheet material by the user. The dispenser further can include
a control system or circuit that controls the operation of the motorized spindle or
feed roller for dispensing the sheet material, and can include an adjustable proximity
or other sensor.
[0010] These and other advantages and aspects of the embodiments of the disclosure will
become apparent and more readily appreciated from the following detailed description
of the embodiments and the claims, taken in conjunction with the accompanying drawings.
Moreover, it is to be understood that both the foregoing summary of the disclosure
and the following detailed description are exemplary and intended to provide further
explanation without limiting the scope of the disclosure as claimed.
Brief Description of the Drawings
[0011] The accompanying drawings, which are included to provide a further understanding
of the embodiments of the present disclosure, are incorporated in and constitute a
part of this specification, illustrate embodiments of the invention, and together
with the detailed description, serve to explain the principles of the embodiments
discussed herein. No attempt is made to show structural details of this disclosure
in more detail than may be necessary for a fundamental understanding of the exemplary
embodiments discussed herein and the various ways in which they may be practiced.
Fig. 1 shows a partial cutaway, perspective view of an example dispenser according
to principles of the present disclosure.
Figs. 2A-2D show cross-sectional, partial cutaway views of example dispensers according
to principles of this disclosure.
Fig. 3 shows an exploded view of the various components of the dispenser according
to principles of this disclosure.
Fig. 4A schematically illustrates a cross-sectional view of a feed roller drive assembly
for a dispenser such as shown in Fig. 3.
Fig. 4B provides a partial cutaway view of a feed roller drive assembly housed within
the feed roller body of the dispenser according to Fig. 3.
Fig. 5A illustrates example driving elements of a feed roller drive assembly according
to principles of this disclosure.
Fig. 5B is an exploded view of an example gear arrangement for the drive assembly
of the feed roller drive assembly shown in Fig. 5A.
Figs. 6A-6C illustrate one example construction of a driven feed roller assembly according
to principles of this disclosure.
Figs. 7A-7B show an example of a feed roller according to the principles of the present
disclosure.
Figs. 8A-8B illustrate perspective views of an example arrangement a feed and pressing
rollers according to principles of this disclosure.
Figs. 9A - 9B show example drive mechanisms/arrangements for driving the pressing
rollers according to principles of this disclosure.
Figs. 10A-10B show an example clutch assembly for the feed roller drive assembly according
to principles of this disclosure.
Fig. 11 provides a cross-sectional view of the feed roller drive assembly according
to principles of this disclosure.
Fig. 12A shows an additional example integrated feed roller drive assembly according
to one aspect of the present disclosure.
Fig. 12B shows a drive system housing for the integrated feed roller drive assembly
shown in Fig. 12A.
Fig. 13 shows a cross-sectional, partial cutaway view of a cutting mechanism for use
with a dispenser according to principles of this disclosure.
Fig. 14 illustrates a cutaway view of the drive assembly housed within the feed roller
illustrated in Fig. 3.
Fig. 15 provides a cross-sectional view of the cutting mechanism according to Fig.
13.
Figs. 16A-16B provide examples of a tear bar and pivotable pawl member according to
principles of this disclosure.
Figs. 17A-17B show a perspective and top views of an example dispenser including a
cutting mechanism according to principles of the present disclosure.
Fig. 17C shows an exploded view of the cutting mechanism according to Figs. 17A-17B.
Fig. 18A shows a perspective view of an external drive assembly including a gear transmission
assembly according to principles of the present disclosure.
Fig. 18B shows an exploded view of the external drive assembly including a gear transmission
assembly according to Fig. 13A.
Fig. 19 shows a perspective view of a drive assembly including a belt drive transmission
assembly according to principles of the present disclosure.
Fig. 20 shows a block diagram of an example of a control system in communication with
the dispenser according to principles of the present disclosure.
Detailed Description
[0012] The following description is provided as an enabling teaching of embodiments of this
disclosure. Those skilled in the relevant art will recognize that many changes can
be made to the embodiments described, while still obtaining the beneficial results.
It will also be apparent that some of the desired benefits of the embodiments described
can be obtained by selecting some of the features of the embodiments without utilizing
other features. Accordingly, those who work in the art will recognize that many modifications
and adaptations to the embodiments described are possible and may even be desirable
in certain circumstances. Thus, the following description is provided as illustrative
of the principles of the embodiments of the invention and not in limitation thereof,
since the scope of the invention is defined by the claims.
[0013] As generally illustrated in Figs. 1-3, 11 and 17A, the present disclosure is directed
to a dispenser 10 for feeding or dispensing a flexible sheet material 12, including
a motorized or driven feed roll drive assembly 14 mounted/disposed within a dispenser
housing 16. Upon activating the dispenser 10, the feed roller drive assembly 14 can
be engaged, causing rotation of a motorized feed roller or drive spindle 18, thereby
resulting in conveyance of a measured or selected amount or length L of sheet material
12 along a conveying or feed path P (Figs. 2A-2D) from a roll or supply 20 of the
sheet material 12 through the feed roller drive assembly 14 and out of a dispensing
throat or discharge chute 22 or other suitable aperture or opening provided/defined
in the housing 16, as generally indicated in Figs. 1 and 2A-2D. It further should
be appreciated that the electronic dispenser 10 described herein should not be considered
to be limited to any particular style, configuration, or intended type of sheet material.
For example, the dispenser 10 may be operable to dispense paper towels, toilet tissue,
or other similar paper or sheet materials, including dispensing or feeding non-perforated
and/or perforated sheet materials.
[0014] Figs. 2A-2D show examples of dispensers including the motorized or driven feed roller
assembly 14 for actively feeding or driving the sheet material 12 from a supply 20
and through a discharge chute or opening 22 of the housing 16, for example, upon receiving
a signal from a control system 25, which includes a controller or processor 24, as
generally indicated in Figs. 2A and 20. The controller 24 for the dispenser 10 can
receive a plurality of signals from a sensor or an array or series of sensors, such
as generally indicated at 26, to control dispensing of the sheet material 12. These
one or more sensors 26 can include various type sensors or detectors, for example,
including an adjustable proximity sensor that can be configured/adjusted to detect
the presence of a user's hand at a desired range/location and dispense measured/selected
amounts of sheet material 12, as well as a photoelectric, infrared (IR) or similar
sensing systems/detectors, used to detect the presence of a user's hands placed below
the bottom portion of the dispenser housing, and/or the feeding of a selected amount
of sheet material 12.
[0015] As indicated in Figs. 1-2B, the dispenser housing 16 also will generally include
a roll support mechanism 21, for holding at least one roll 23 of the supply 20 of
sheet material 12. For example, as generally indicated in Fig. 2A, the roll support
mechanism 21 can include slots or grooves 21A defined in the housing 16 configured
to receive the first and/or second ends 23A/23B of the roll 23 of the sheet material
12 such that at least a portion of the supply 20 of sheet material 12 is supported
by, and/or rests on or engages the feed roller 18. The slots or grooves 21A of the
roll support mechanism further can include one or more angled or sloped sides or portions
21B having a variable slope to increase/decrease the amount of force the supply 20
of sheet material exerts on the roller 18. For example, a slope can be selected such
that as the supply 20 of sheet material is fed (
e.g., the amount of sheet material 12 left on the roll decreases), the slope or position
of the supply roll can change so as to keep a downward force exerted on the feed roller
18 by the supply roll substantially constant as the supply of sheet material, and
likewise the weight thereof, is diminished as selected portions of the sheet material
12 are dispensed (Fig. 2B). Alternatively, as shown in Fig. 2B, the roll 23 can be
supported by a pair of arms 25 coupled to the dispenser housing 16. These arms 25
may be fixedly arranged to hold the supply 20 of sheet material in a spaced relationship
with the feed roller 18 or, in the alternative, the arms 25 may be biased or urged,
such as by a spring, other pre-stressed member or suitable biasing mechanisms, toward
the feed roller 18 to urge or direct the supply 20 of sheet material downwardly toward
or against the roller 18.
[0016] Figs. 1-6C illustrate an example motorized drive or feed roller 18 of the embodiment
of the feed roller drive assembly 14 of the electronic dispenser 10, which incorporates
or comprises an integrated feed roller drive mechanism or system 58 therein. As indicated
in Figs. 3-5A and 6A-6C, the drive or feed roller 18 generally will include an elongated
body 28, which can be made of a molded plastic, synthetic or other composite material,
though other types of low or reduced static materials, such as wood and/or metal materials,
which can include an insulating material thereabout, also can be employed.
[0017] In addition, as further shown in Figs. 3 and 6A-C, the feed roller body 28 may include
first and second ends 28A/28B and a generally cylindrical outer side wall 30 and an
inner side wall 31 defining an open ended passage, recess, or at least partially hollow
cavity 32 defined within/along the feed roller body 28, and the feed roller body 28
may also include one or more driving bands or sections 34 disposed on, or adhered
to, an outer surface 30A of the side wall 30, such as a series of driving bands 34
disposed on the outer surface 30A in a spaced arrangement or configuration (Fig. 3).
The driving bands 34 may at least partially include or be comprised of rubber, plastic,
resin or other similar materials suitable to increase grip of the feed roller 18 and/or
friction between the feed roller 18 and the sheet material 12 to thereby assist in
the feeding or driving of the sheet material 12. In addition, the outer surface 30A
of the feed roller body 28 also may include a series of recessed or gap sections 35
defined therein. It further will be understood that although the exemplary embodiments
illustrated in Fig. 3 shows four substantially equally sized driving bands 34 disposed
in a spaced relationship about the outer surface 30A of the feed roller body 28, any
number, size, arrangement and/or configuration of driving bands may be used in accordance
with embodiments of the present disclosure.
[0018] Alternatively, as generally shown in Figs. 7A-7B, the feed roller body 28 can be
made up of various sections or portions including a first section/portion 29 having,
for example, a cylindrical sidewall 29A defining an open ended passage or at least
a partially hollow cavity 31 therealong, and a second, or other additional, section
or portion 33 connected to and/or adjacent the first section 29 and which can be formed
with a series of cutouts, pockets, or cavities 37 therein. Such a configuration may
provide increased stiffness of the feed roller body 28, while also reducing the amount
of material required for production, and thus potentially can help decrease manufacturing
costs. The second portion/section 33 also may have a series of contact portions or
flanges 41 disposed/arranged therealong, each with a contact surface 41A for engaging/driving
the sheet material 12 as the feed roller body 28 is driven/rotated to feed the sheet
material 12.
[0019] Fig. 2D additionally shows that the feed roller body 228 can be made up of multiple
sections that can be removably coupled or connected to one another so as to provide
increased access to the components housed within the feed roller body 228 and/or to
allow for more efficient assembly/manufacture of the feed roller body 228 and the
components housed therein. For example, the feed roller body 228 can include a pair
of hemispherical, modular portions or sections 270 and 272 that can be removably secured
into place/together by one or more connecting portions 274, such as a snap fit configuration
or other suitable connection or locking mechanism.
[0020] As shown in Fig. 3, the feed roller body 28 can be movably or rotatably mounted/attached
to one or more walls or other portions of the dispenser housing 16, such as side walls
38/39. The first 28A and/or second 28B ends of the feed roller body 28 can be connected,
mounted or otherwise coupled to the side walls 38/39 by one or more bearing assemblies
40, and/or including other suitable support mechanisms that support and allow for
rotation of the feed roller body 28 in relation to the dispenser housing 16. The bearings
40 may include roller or ball bearings that can be contained, housed or otherwise
disposed between bands or rings defining a bearing assembly or body 45. Embodiments
of this disclosure are not, however, limited to roller/ball bearings, however, and
may include plain, fluid, or magnetic bearings or any other suitable mechanisms for
rotatably fixing the feed roller body 28 to or within the dispenser housing 16.
[0021] The first 28A and/or second 28B ends of the feed roller body 28 also may be rotatably
mounted to the sides of the housing 16 by the bearing assemblies 40. For example,
the first and/or second ends 28 A/B of the feed roller body 28 can be received through
and engage the bearing assemblies 40 so as to be movable therein to enable the feed
roller body 28 to rotate with respect to the dispenser housing 16. Though Fig. 3 shows
the feed roller body 28 attached to the dispenser housing 16 at both the first and
second ends 28 A/B, embodiments of the present disclosure are not limited to this
arrangement and the feed roller body 28 can be attached to the dispenser housing 16
in any suitable manner. For example, an axle or shaft 27 may be engaged or otherwise
affixed to or integrated with one, or both, of the ends 28A/B (e.g. the second end
28B) of the feed roller body 28, and further can be rotatably mounted to one of the
sidewalls 38/39 of the housing 16, such as by a hub and/or bearing assembly or other
suitable connection (Figs. 6A -C).
[0022] Referring to Fig. 3, the bearing assemblies 40 also can be at least partially received
or housed within apertures or openings 46 defined in the side walls 38 A/B of the
dispenser housing 16, and each can include a flange or support portions 50 for connecting
the bearing assemblies to an outer surface 38A/39A of the sidewalls 38/39 of the dispenser
housing 16. In one example, the flange portions 50 may have a series of openings or
apertures 52 defined or formed therein, which openings 52 are disposed/arranged to
be substantially aligned with corresponding openings or apertures 106 and 54 defined
or formed in the flanges 100 of the motor bracket or housing 96 and in side walls
38/39 of the dispenser housing 16. These openings can be further configured to receive
fasteners, such as screws or bolts 56, to fixedly connect the flange portion 50 of
the bearings 40 to the side walls 38/39 of the dispenser housing 16, and further mount
the motor housing 96 thereover and to the housing as shown in Fig. 5. Other fasteners,
including rivets, snaps, etc., also can be used. The flanges 50 of the bearings further
may alternatively be fixed/secured to the sidewall 38/39 of the dispenser housing
16 using an adhesive or, alternatively, may be integrally formed with the dispenser
housing 16.
[0023] As illustrated in Figs. 1-3 and 8A-8B, the dispenser 10 further generally can include
one or more pressing rollers 36 that can be biased toward engagement with the feed
roller 18, so as to engage and force or press the sheet material 12 against the feed
roller 18. The pressing roller(s) 36 can be movably mounted within the dispenser housing
16, such as with the ends thereof held within holders or brackets 36A/36B that can
be biased toward engagement with the driven feed roller 18 such as by springs, biased
cylinders or other suitable biasing mechanisms. The pressing rollers or a single roller
where used, also can be biased independently forward the feed roller. The pressing
roller(s) 36 further can include bands of a gripping material, such as a rubber or
synthetic material, to assist in pulling the sheet material therebetween without causing
damage to the sheet material as it passes between the feed roller and pressing roller(s).
Additional pressing or guide rollers also can be arranged along the feed roller 18
to assist in guiding the sheet material, which additional rollers 36B (Fig. 2B) may
be fixed or biased against the feed roller body 30, such as by springs, biased cylinders
or other suitable biasing mechanisms (Fig. 2B).
[0024] For example, a series of pressing rollers 236, 238 can be biased toward engagement
with the feed roller 18, as indicated in Figs. 8A-B, to engage the sheet material
against the feed roller 18. The pressing rollers 236, 238 can be movably mounted within
a housing 240, such as with the ends thereof (236A-B, 238A-B) held within holders
or brackets 242, 244 that can be biased toward engagement with the feed roller 18
by springs, cylinders or other suitable biasing mechanisms. The engagement of the
pressing rollers 236, 238 and feed roller 18 will define nip points 239A/B, as indicated
in Fig. 2C, at upstream and downstream points along the feed path P of the sheet material
12 as the sheet material 12 is engaged and fed between the feed roller 18 and the
pressing rollers 236, 238 of the motorized or driven feed roll assembly 14. The pressing
rollers 236, 238 further can include bands of a gripping material, such as a rubber
or synthetic material, to assist in pulling the sheet material therebetween without
causing damage to the sheet material as it passes between the feed roller and pressing
rollers.
[0025] In addition, the pressing rollers 236, 238 may be driven by the motor 60 of the feed
roller 18 so as to facilitate feeding of the sheet material 12. For example, as shown
in Figs. 9A-9B, the pressing rollers 236, 238 may be connected to a drive belt assembly
246 that is operatively connected to the motor 60 to transfer torque/power between
the motor 60 and the pressing rollers 236, 238. The drive belt mechanism 246 can include
a drive belt 248 that engages a belt gear, sleeve or pulley 250 fixed or otherwise
connected or coupled to the feed roller 18 (so as to be driven thereby) and a series
of belt gears, sleeves, or pulleys 252 fixed or otherwise connected to the pressing
rollers 236, 238,
e.g., at one or more ends 236A-B or 238A-B of the pressing rollers (Fig. 9A). In addition,
the drive belt mechanism 246 further can include tensioning or idler pulleys, sheaves,
gears, etc. 254/256 arranged/positioned adjacent the belt gear 250 fixed to the feed
roller 18 and engaging the drive belt 248 (Fig. 9B). The pulleys 254/256 may be biased
or urged in a predetermined direction (e.g., away from the pressing rollers as indicated
by arrows 258) by a biasing member, such as one or more springs, to provide a substantially
constant biasing force against, or to otherwise substantially maintain tension along,
the drive belt 248. The magnitude of this biasing force or degree to which the drive
belt 248 is tensioned may be selected such that the pressing rollers 236, 238 are
urged toward and substantially maintained against and in contact with the feed roller
18, and/or so that the drive belt 248 is sufficiently tensioned to help prevent slippage
between the drive belt 248 and the belt gear or belt pulleys of the pressing rollers
236, 238.
[0026] Embodiments of the present disclosure described herein can also utilize concepts
disclosed in commonly-owned patents
US 7,213,782 entitled "Intelligent Dispensing System" and
US 7,370,824 entitled "Intelligent Electronic Paper Dispenser," both of which are incorporated
by reference in their entireties herein. The embodiments also utilize concepts disclosed
in published patent applications
US 2008/010098241 entitled "System and Method for Dissipating Static Electricity in an Electronic Sheet
Material Dispenser," "Electronic Dispenser for Flexible Rolled Sheet Material," and
US 2014/026381241, entitled "Electronic Residential Tissue Dispenser," all of which are incorporated
by reference in their entireties herein.
[0027] The driven feed roller assembly 14 will include a feed roller drive assembly/system
58, which can be at least partially received or housed within the open ended cavity
or recess 32 of the feed roller body so as to be substantially integrated with the
feed roller 18 as generally illustrated in Figs. 4A-4B and 5A-6C. The drive assembly
58 will include a driving mechanism, such as motor 60, and can include a gear arrangement/assembly
62 for transferring power generated by the motor 60 to the rotatable feed roller 18.
The motor 60 can include a brushless servo or stepper motor or other, similar type
of adjustable, variable speed electric motor, and can have connectors, such as a plug-in
type connector including a pair of spaced prongs 64 (Figs. 4A-4B) or other, similar
connection through which the motor 60 can communicate with the control system of the
dispenser and through which the motor 60 can receive instructions and power for driving
the feed roller 18 so as to feed a selected or desired amount or length of sheet material
through the discharge opening of the dispenser. The motor 60 can additionally provide
feedback to the controller 24 (Fig. 20) of the dispenser control system 25, for example,
to indicate a jam or misfeed and/or to further enable the controller 24 to monitor
movement of the feed roller and thus control feeding of the sheet material. The motor
also can include additional connecting leads or members to operatively connect the
motor 60 to a power source, including, for example, one or more batteries 61 (Fig.
2B) or an electrical outlet.
[0028] As shown in Fig. 5A, the motor60 can have a drive shaft 66 that connected directly
to an interior partition or other portion 32A of the feed roller 18 so as to directly
drive the rotation of the feed roller. The motor further can be mounted within the
cavity 32 of the feed roller or bearing mounts 265 which enable the motor 60 to remain
substantially stationary as the feed roller 18 is driven and rotates thereabout. In
addition, the drive assembly 58 also can include a gear arrangement/assembly 62 coupled
to, or otherwise in communication with, the motor 60 to transfer and/or regulate or
control power/torque from the motor 60 to the feed roller 18. This could include a
gear reducer or other driving assembly to vary torque/driving force output from the
motor and communicated to the feed roller.
[0029] In one example, the gear arrangement/assembly 62 may include an involute spline gear
arrangement or configuration 62 (Figs. 3 and 4A-4B). For example, as shown in Fig.
4A, the motor 60 generally may include a driveshaft 66 with a drive gear 68 of the
gear arrangement/assembly 62 (Figs. 4A-4B, 5B and 6A-6C) connected thereto, which
drive gear 68 can include a drive gear body 70 with front 74, rear 76 and circumferential
72 sides or surfaces, and a series of gear teeth 78 disposed about/defined in the
circumferential side/surface 78. The drive gear 68 can be receivable within a roller
or spline gear 82, with the gear teeth 78 of the drive gear 68 generally configured
to be matable with and engage a series of gear teeth 80 of a roller gear 82 coupled
to, or otherwise communication with, the feed roller 18. The roller gear 82 generally
will have a gear body 83 with front 84, rear 86 and outer/inner circumferential 88A/B
surfaces or sides, and with an internal recess, cavity or opening 90 defined in the
front surface 84 of the gear body 83, which recess 90 may be sized, dimensioned and/or
configured to at least partially receive/house the drive gear 68 coupled to the driveshaft
66. The recess 90 generally may be defined by a substantially flat inner surface/side
92 and the substantially circular inner circumferential surface/side 88B, with the
gear teeth 80 of the roller gear 82 defined/formed therealong.
[0030] Accordingly, as indicated in Figs. 11 and 14, the drive gear 68 can be at least partially
received within the recess 90 of the roller or spline gear 82 (Figs. 4A-4B) so that
the rear surface 74 of the drive gear body 70 is substantially adjacent and opposes
the inner surface 92 of the roller gear 80 such that the teeth 78 of the drive gear
68 generally are mated or engaged with the teeth 80 of the roller gear 82, so that
as the motor 60 drives/turns the drive gear 68, the teeth 78 of the drive gear 68
engage the teeth 80 of the roller gear 82 to transfer torque/power from the motor
60 to the roller gear 82 to drive the roller 18. The gear ratio between the arrangement/configuration
of the teeth 78 of the drive gear 68 and the teeth 80 of the roller gear 82 may be
set as needed to provide a desired driving force. For example, in some embodiments,
the gear ratio can be approximately one-to-one (1: 1) so as not to change the transmission
of power or torque from the motor 60. However, other gear ratios can be utilized without
departing from the present disclosure, such as gear ratios greater than, or less than,
one to one (1:1) as needed to increase and/or decrease the power or torque transmitted
from the motor 60 so as to allow for the use of, for example, smaller less powerful
motors. Such an involute spline gear arrangement further can assist in the manufacturing
of the dispenser 10 as relatively higher deviations may be permitted in the tolerances
between the drive and roller gears 68/82, and such that the manufacturing thereof
does not require substantially close, tight/restrictive tolerances that often come
with other driving arrangements. It also will be understood that other gear drive
arrangements, such as, by way of example, a planetary gear drive arrangement (Fig.
5B), can be provided as needed to adjust, reduce or increase the driving force provided
by the motor for driving the feed roller.
[0031] The gear arrangement/assembly 62 (Figs. 13-14) further can be constructed or configured
to act as a hybrid or one-way clutch assembly to allow for selective transfer of torque/power
between the motor 60 and the roller 18 and/or allow for the roller 18 to freely rotate
absent resistance of the motor 60. For example, when the motor 60 is powered on, the
clutch assembly may lock/engage so to initiate communication between or operatively
connect the drive gear 68 and roller gear 82 and provide transfer of power/torque
between the drive gear 68 and the roller gear 82 thereby allowing rotation or driving
of the roller 18 under the power of the motor 60. When the motor 60 is powered off,
such as by being manually turned off or due to experiencing a loss of power or a low
power condition, the clutch assembly may unlock or disengage such that there is no
communication or operative connection between the drive gear 68 and the roller gear
82 to thereby allow for rotation of the roller 18 without resistance caused by rotation
of the motor 60 so as to allow for manual dispensing of the sheet material, when a
user applies a relatively small force thereto. The clutch assembly also may selectively
disconnect/disengage the motor 60 if the sheet material is pulled as the motor 60
is driving the roller 18 so as to prevent damage to the motor, prevent jamming of
the dispenser, and/or allow faster dispensing of sheet material.
[0032] In addition, the drive gear 68 or, alternatively, the roller gear 82 may include
one or more tracks/races, such as inner and outer races 83A/B, that may rotate together
or independently of one another (Figs. 10A-B). The outer race 83B may include a series
of biased rollers or bearings 85, such as by a series of springs 87, that engage/disengage
with the corresponding notches or other engagement portions 89 of the outer race 83B
to stop or prevent rotation of the rollers 85. As such, when the inner race 83A is
rotated in the drive direction D, such as by operation of the motor 60, the rollers
85 are engaged thereby and urged into the notches 89 so as to prevent rotation of
the rollers 85 and allow the inner race 83A to drive, and thus rotate, the outer race
83B to drive the feed roller 18. When the outer race 83B is rotated separately, such
as by manual dispensing of the sheet material, the rollers 85 can be held in place
by the springs 87 so as to rotate or spin freely, allowing the outer race 83B to turn
substantially independently of the inner race 83A, and thus enable the feed roller
18 to rotate absent resistance caused by forced rotation of the motor 60.
[0033] Other gear or drive arrangements also can be used. For example, as indicated in Fig.
5B, a planetary gear arrangement or a gear reducer assembly 63 can be provided, wherein
the drive motor 60, which can include a brushless servo motor, a stepper motor or
other, similar type of adjustable, variable speed motor sized, configured to fit within
the open end of the feed roller body, with driveshaft 66, further can be coupled to
or include a drive gear 65 mounted thereon. This drive gear in turn can engage a corresponding
planetary or other drive gear arrangement 67 of a gear reduction assembly 63. For
example, the drive gear 65 of the driveshaft of the motor can engage a first planetary
gear assembly 67, with the drive gear of the motor driveshaft being received between
and engaged by a series of three-four planetary gears 67A-C which in turn can drive
a forwardly extending gear 67D adapted to engage a second planetary gear assembly
69, the rotation of which in turn drives a fixed or stub shaft 71 as illustrated in
Fig. 5B. The gear reducer arrangement also can be received within a gear reduction
assembly housing 73 as a unit, with the stub shaft or planetary gear driveshaft 71
of the gear reduction assembly 63 being attached or mounted at its distal end 71A
to a partition or otherwise engaging the inner side wall of the feed roller body.
It also will be understood that fewer or more, or still other gear drive arrangements
also can be provided as needed to adjust or reduce the driving force provided by the
motor for driving the feed rollers.
[0034] The drive assembly 58 typically can be mounted substantially adjacent to the first
or second end 28A/28B of the feed roller body 28, for example, in a substantially
fixed position at one end, such as the first end 28A, of the feed roller body 28,
with the drive assembly 58 being at least partially positioned, disposed or arranged
within the interior cavity 32 so as to be integrated with the feed roller body 28.
As schematically indicated in Figs. 3 and 4A-B, the drive assembly 58 may include
a motor housing 96 mated to the dispenser housing 16 for supporting or holding the
motor 60 within the interior cavity 31/32 of the feed roller body 28/29. The motor
housing 96 will generally include a body 98 with a base or flange portion 100 and
a substantially cylindrical portion 102 extending or protruding from the base 100,
which cylindrical portion 102 defines a cavity or chamber 104 extending therealong
sized, configured and dimensioned for receiving or housing the motor 60. The motor
60 may be secured or fixed within the motor housing 60, such as by press fitting the
motor 60 within the chamber 104, and there may further be one or more seals or other
suitable elastic portion formed from a cushioning or dampening material and arranged
or positioned between the housing 60 and the motor 60 sufficient to dampen or reduce
vibrations caused by operation of the motor 60.
[0035] The flange portion 100 of the motor housing 96 also can have a series of holes or
apertures 106 formed/defined therein so as to align with the holes 54 defined in the
housing sidewall 38/39 and the apertures 51 of one of the bearings 40 so that the
motor housing 96 can be fixed in place within the dispenser housing 16 by the fasteners
56, and further can extend into and be supported within the recess or cavity 32 of
the roller body 18 provided an integrated driven roller assembly (Fig. 4A). The body
98 of the motor housing further may include a stepped portion 99 with a surface 99A,
which stepped portion 99 may be configured, sized and dimensioned to be fitted and
received within one or more protruding portions or ridges 57 of the bearings 40 such
that an inner surface 57A of each of the ridges 57 can contact or engage a surface
99A of the motor housing, so as to facilitate construction of the dispenser by, for
example, ensuring proper alignment of the motor housing with respect to the sidewalls
38/39 and the feed roller body 28 thereby increasing the tolerances or the allowable
deviation of the dimensions of the motor housing and reducing potential errors during
manufacturing.
[0036] As illustrated in Figs. 5A and 6B-C, the motor 60 also can be rotatably mounted and
supported within the body of the feed roller, such as by one or more spaced motor/roller
bearing assemblies 265. As indicated in Fig. 5A, the motor bearing assemblies 265
can include a series of ball or roller bearings 266 contained between bands or sections
housing 267, which bearings 266 can be fixed to or integrally formed with an outer
surface 60A of the motor 60. As a result, as the feed roller 18 is rotated, the motor
can remain stationary with the feed roller body 30 being driven by operation of the
motor 60 and rotating thereabout. Also, though two bearing assemblies are shown in
the present embodiment, one bearing assembly or multiple bearing assemblies can be
used without departing from the present disclosure.
[0037] With the motor 60 at least partially disposed within the roller body 28, the noise
generated/heard from operation of the motor 60 can be substantially reduced. A relatively
large diameter roller also may be employed/selected to provide a housing or cavity
for containing a desired size motor 60 within the roller body 28, as needed. For example,
the roller body 28 may have a diameter in the range of approximately 20 mm to approximately
40 mm, such as about 24 mm or about 36 mm, and increasing the diameter of the roller
body 28 can generally allow for the use of a bigger motor, which may increase efficiency
and/or the power supplied to the feed roller 18 so as to allow for dispensing of heavier
sheet materials. It further should be understood that additional drive system or assemblies
also can be provided, e.g., on both sides or ends of the feed roller, as needed, such
as for feeding heavier sheet materials.
[0038] Figs. 3 and 4A further show a sealing member or cover 108 that can be placed over
the drive assembly 58 and bearings 40 to substantially seal off the components of
the drive assembly 58 received within the roller body 28 and the bearings 40 attached
to the dispenser housing 16 so as to prevent particulates or other particles from
impacting performance of the motor 60, operation of the other components of the drive
assembly 58, and/or rotation of the bearings 40 or feed roller 18. The sealing cover
108 can include a body 110 with a cavity or chamber 112 defined therein and having
an inner rear wall 114 and inner sidewalls 116. The chamber 112 can be sized, dimensioned
and configured to cover the flange 100 of the motor housing body 98 and/or the flange
50 of the bearings 40. The sealing cover 108 may be releasably or detachably connected
or coupled to the flanges 50/100 to allow for replacement and/or maintenance of the
various components of the dispenser 10. However, the sealing cover 108 may be more
permanently connected to the dispenser housing 16 and/or flanges 50/100, such as by
an adhesive or other suitable means, so to, by way of example, prevent tampering with
the components housed therein.
[0039] Figs. 12A-B further show a driven feed roller assembly 14 with a drive system 350
that is substantially received or located within a chamber or cavity 354 defined/enclosed
by a body 28 of a feed roller 18. The feed roller drive system 350 can be mounted
near or adjacent one of the ends 28A/B of the feed roller body 28, and generally can
include a motor housing 356 that at least partially houses or supports a drive motor
360 for driving rotation of the feed roller 18 to feed a selected or desired amount
or length of sheet material. The motor 360 may include a servo or stepper motor or
other, similar type of adjustable, variable speed electric motor, and can have a series
of leads or connectors, such as a plug-in type connector or other similar connection
mechanisms, through which the motor 360 can communicate with, and to receive instructions
and power from, the control system 25 and a power supply or source of the dispenser.
[0040] As indicated in Fig. 12A, the motor housing 356 generally includes a body 358 that
can have an eccentric or offset configuration and which includes or at least partially
encloses a cavity or chamber 362 sized, dimensioned, or otherwise configured to receive
the motor 360 (Fig. 12B). The motor housing 356 also can have a movable cover or removable
portion or section 364 along an outer surface 358A of body 358 of the motor housing
356, so that the motor 360 can be removed/replaced, or otherwise accessed within the
chamber 362 of the motor housing 356 (Fig. 12B). The cover removable portion 364 also
can be closed and secured or locked into place, such as by a connector or other locking
mechanism 368 arranged along the outer surface 358A of the body 358 of the motor housing
356 to encase or enclose the motor 360 therein and prevent the motor 360 from exposure
to moisture, dust, or other particulates. This connector/locking mechanism 368 may
include, for example, a snap fit connection, hook and groove locking mechanism, or
other suitable connection or locking structure/configuration.
[0041] In one embodiment, the motor housing 356 additionally can include an elongated support
portion 370 arranged/extending along an outer surface 358A of the motor housing body
358. The support portion 370 may include supports or arms 370A/B with a series of
flanges 370C disposed thereabout, which supports 370A/B and/or flanges can be integrally
formed with, or otherwise coupled to, the motor housing body 358 so as to support
the motor housing 356, with the motor 360 received therein, within the body 28 of
the feed roller 18 such as illustrated in Fig. 12A. This support portion 370 can further
extend or protrude from and be connected to/supported by a base or bearing portion
372 that is coupled to the interior of the sidewall of the dispenser housing 302,
such as by fasteners 374, e.g., bolts, screws, rivets, or other suitable fasteners.
The base/bearing portion 372 alternatively can be integrally formed with one of the
sidewalls 304/306, or other portion, of the dispenser housing 302. The support portion
370 for the motor housing also can include a bushing or bearing 376, arranged adjacent
or near one of the ends 358A (or 358B) of the body 358 of the motor housing 356. The
bushing or bearing 376 can rotatably support the feed roller 18 at one of its ends,
e.g., 28A, such that the feed roller 18 can be rotated/driven under the power of the
motor 360 so as to dispense the selected amount or length of sheet material 12, as
well as actuate the cutting blade 322 to at least partially cut or perforate the sheet
material 12 as it is dispensed.
[0042] The body 358 of the motor housing 356 can additionally include an aperture or opening
378 defined therein, through which a driveshaft 380 of the motor 360 can protrude
or extend (Figs. 12A). As further shown in Fig. 12A, the motor housing 356 can be
positioned/arranged within the feed roller body 28 such that the driveshaft 380 of
the motor 360 is offset or in a spaced relationship with respect to a longitudinal
central axis A1 of the feed roller body 28. The driveshaft 380 further can be operatively
connected to a gear assembly 382 to drive or transfer torque or power between the
motor 360 and the feed roller 18. For example, the gear assembly 382 can include a
ring or orbital-type gear assembly with a drive gear 384, such as a spur or similar
type gear, connected to the driveshaft 380 of the motor 360 and is configured to engage
a ring or hoop gear 386 connected to or integrally formed with, the feed roller body
28 for transfer of torque/power between the motor 360 and the feed roller 18 and cause
rotation thereof. The offset of the driveshaft 380 and gear assembly 382 can allow
for additional changes in the diameter of the feed roller, reducing or otherwise varying
the size of the motor, and/or increased flexibility in the operation/driving of the
feed roller for dispensing or feeding a variety of different type and/or weight sheet
materials. In addition, the engagement of drive gear 384 and hoop gear 382 may be
configured so as to act as a hybrid clutch assembly that enables the feed roller 18
to be selectively driven by the motor 360, and also allows the feed roller 18 to rotate
independently of the motor 360, for example, when a user pulls the sheet material,
such as for manual dispensing thereof, and/or if the motor 360 is experiencing a low
power condition or is powered off. In addition, the an involute spline gear assembly,
such as shown in Figs. 4A-B, or a planetary gear arrangement, such as shown in Figs.
5A-B, also may be used with the feed roller 18 without departing from this disclosure.
[0043] As indicated in Figs. 2C, 11, 13 and 15-19, the dispenser additionally may include
one or more cutting mechanisms 120/320 to allow for at least partially cutting, perforating,
or otherwise creating a line of separation, at or along a selected portion of the
sheet material 12 after a desired or prescribed length of the sheet material has been
dispensed or fed. For example, as generally shown in Figs. 13 and 15-19, one example
cutting mechanism 120/320 can include an actuating or movable cutting blade 122/322
having a series of teeth 124/324 may be at least partially received within the feed
roller body 28/328 and can be selectively movable to cut or make a series of perforations
in the sheet material 12 to enable/facilitate tearing or removal thereof.
[0044] In one embodiment, as illustrated in Figs. 13 and 15, the cutting blade may be at
least partially supported by a support portion or body 126 that can be substantially
fixedly connected within the feed roller body 28 so that the cutting blade 122 is
rotatable therewith. As shown in Fig. 15, the cutting blade 122 may further be actuated
between a series of positions, including a first position retracted within the feed
roller, and a second or further additional positions extending or projecting out of
the roller body 28 at a selected point during rotation of the feed roller and/or at
a selected location along the feed path of the sheet material, under the control of
one or more piston-like actuation mechanisms 128. Upon such extension, the cutting
blade can cut or perforate the sheet material after the feeding/dispensing of a desired
or prescribed amount or length of material has been drawn from the supply to dispense
a measured (i.e. a 12", 10" or other length) sheet.. In some embodiments, each actuation
mechanism 128 generally can include a movable body 130 supporting the cutting blade
122, an elastic body, such as a spring 132, that biases the cutting blade 122 toward
its retracted position and is compressible between the movable body 130 and one or
more flanges 134 of the support body 126 for controlling the movement of the movable
body 130 and cutting blade 122 coupled thereto. The movable body 130 may further be
operatively connected to a roller or cam follower (or followers) 136 that move about
a guide surface 138 of the motor housing 96 and can engage with a cam surface 140
(Figs. 13-15) arranged therealong so as to move the movable body 130 and the cutting
blade to its extended cutting position.
[0045] For example, shown schematically in Fig. 15, as the feed roller 18 is driven by its
motor, or is manually rotated, the rollers 136 may roll along the guide surface 138
of the motor housing 96, with the cutting blade 122 held in a retracted position by
the springs 132. As the roller 136 contacts or engages the cam surface 140 to compress
the springs 132 and thereby cause the cutting blade 122 to move to an extended positon
with the teeth 124 of the cutting blade extending/projecting out of slots or series
of openings 142 defined in the feed roller body 28 so as to at least partially cut
or perforate the sheet material 12 to enable or facilitate its removal. The cam 140
may be positioned on or arranged along the body 98 of motor housing 96 (Fig. 14) so
that the cutting blade 122 (Figs. 13 and 15) is in the extended position and thereby
cuts or perforates the sheet material at, adjacent to, or substantially near a pressing
roller, such as at a pinch point between the feed roller and a pressing roller, though
the sheet material 12 can be alternatively cut or perforated at any suitable position.
After the roller 136 (Fig. 15) moves away from engagement with the cam surface 140,
and moves along/engages the guide surface 138, the cutting blade 122 may return to
a retracted position. Further, there may be corresponding guide and cam surfaces 144/146
along a side of the feed roller 18 opposite the motor housing so as to enable/facilitate
substantially consistent extension of the cutting blade 122 along the feed roller
18.
[0046] Additionally, or alternatively, the dispenser housing 16 may include one or more
tear bars or other suitable cutting members 150 disposed adjacent or along the discharge
throat or chute of the dispenser housing so that a user can separate a sheet or measured
amount of the material by grasping and pulling the sheet across the tear bar 150 (Figs.
2C and 16-16B). In addition, a pivotally mounted pawl member 152 can be located proximate
to the stationary tear bar 150 such that movement of sheet material 12 into the tear
bar 150 for severance pivots the pawl member 152 between multiple positions, e.g.
a first 152 A and second 152 B positions. A signal device such as a proximity sensor
switch or the like, cooperative with the pawl member 152, can also be arranged such
that movement of the pawl member 152 between various positions causes the signal means
to send a signal to notify the control circuit that the sheet material has been removed.
By way of example, as shown in Fig. 2C, such signal means responsive or cooperative
with the pawl member 152 can include an infrared emitter 151 and detector 153 that
detects movement of the pawl member 152 between the first and second positions 152A/B,
though any suitable sensor can be employed such as a proximity sensor or other detector,
a magnetic switch, or a mechanical switch. After receiving a signal that sheet material
12 may have been removed, the control circuit can activate a paper detection sensor
to verify that the sheet material has been removed from the discharge chute.
[0047] Figs. 17A-C show a further example dispenser 300 with a cutting mechanism 320 that
is disposed or positioned within a rotatable feed roller 318 mounted within the dispenser
housing 302. The cutting mechanism 320 can be configured to move or be actuated at
a prescribed or preset point during a revolution of the feed roller, or after a prescribed
rotation of the feed roller so as to selectively cut or perforate the sheet material
after a desired or prescribed length or portion of the sheet material has been fed
or dispensed. For example, the cutting mechanism 320 may be supported within the body
328 of the feed roller 318 and can be at least partially extensible/retractable into
and out of the body 328 of the feed roller through an opening, aperture, or slot 330
defined therein as indicated in Figs. 17A-B, with the rotation of the feed roller
318 to selectively cut or perforate the prescribed length or amount of sheet material
12 after it has been pulled or fed from the supply roll for dispensing.
[0048] The cutting mechanism 320 can include a cutting blade 322 (Fig. 17C) with a cutting
edge or series of teeth 324 formed/arranged therealong, and which blade 322 can be
movably supported or otherwise coupled to the feed roller body 328, such as by a connection
member or support 326 at or adjacent one or both ends 328A/B of the feed roller body
328. The connection member(s) 326 further can slide or move along, e.g., in a substantially
linear direction, a slot or groove 327 defined in one or more of the ends 328A/B of
the feed roller body 328 to cause the cutting blade to be extended and retracted.
The cutting blade 322 also may be rotatably or pivotably connected to the feed roller
body 328 so as to be movable in and out of opening 330 without departing from this
disclosure.
[0049] Additionally, as generally shown in Fig. 17C, the support portion 326 (or support
portions 326 if provided along both ends of the feed roller) can have a cam follower
332 disposed at an end thereof, which cam follower 332 can ride or slide within a
cam track 334 defined along one or more of the side walls 304/306, or other portions,
of the dispenser housing 302. The cam track 304 will be formed with a series of guide
or contact surface(s) 336 along which the cam follower 332 is moved as the feed roller
318 is rotated for dispensing or guiding the sheet material 12, e.g., when a user
manually rotates the feed roller 318 or pulls a portion of the sheet material 12,
or when the feed roller 318 is driven by a drive mechanism (e.g., a motor) to automatically
dispense a selected amount or length of the sheet material 12. Thus, as the feed roller
318 is rotated and the cam follower 332 moves along contact surface 336, support portion
326 connected to the blade 322 is moved along its guide slot or groove 327, in turn
causing the blade 322 to move from a first or initial position, housed within the
body 328 of the feed roller to a second operative or engaging position, in which the
blade 322 at least partially extends out of the opening or slot 330 to engage, cut
and/or perforate the sheet material 12. For example, the cutting blade can be actuated/extended
at a selected or desired point during rotation of the feed roller (which can be of
a diameter/circumference selected to feed a prescribed length or amount of sheet material
per revolution), or following more than one rotation/revolution of the feed roller.
As the cam follower 332 continues to move along the cam track 334with the rotation
of the feed roller, the blade 322 can be returned to its initial position such that
the teeth 324 are retracted into the body of the feed roller and/or do not otherwise
project or extend from the opening 330 defined along the feed roller body 328 sufficient
to engage the sheet material.
[0050] The feed roller 318 also can be manually driven if needed, e.g., when a user pulls
on a portion of the sheet material 12 for dispensing thereof, or can be automatically/electrically
driven by a driven feed roller assembly (Figs. 12A-B, 18A-B, and 19). For example,
for a manually driven feed roller, the feed roller assembly further can include a
series of biased members, e.g., springs, that can cause rotation or movement of the
feed roller 318, such as by a desired or set amount of rotation thereof, after a user
manually dispenses the sheet material 12 so as to reset the cutting blade 322. For
example, when a user pulls on the sheet material 12 or otherwise rotates the feed
roller 318 for dispensing the sheet material, the cutting blade 322 can be moved out
of the opening 330 and into the operative position for at least partially cutting
or perforating a portion of the sheet material 12 to facilitate removal thereof, and
after the portion of sheet material 12 is removed and the user no longer acts to rotate
or move the feed roller 318, the biasing members, e.g., springs, can be arranged and
connected to the feed roller 318 to cause the feed roller 318 to continue to rotate
to a position in which the cutting blade 322 is returned to its initial position within
the body 328 of the feed roller.
[0051] In addition to internally driven feed roller assemblies, such as shown in Figs. 3-7B
and 12A-C, Figs. 18A-B, and 19 show other example driven feed roller assemblies for
automatically dispensing and cutting or perforating a selected portion of the sheet
material according to principles of the present disclosure. Figs. 18A-B and 19 show
example external drive assemblies/systems 400, 402 that can be located/arranged separate
from the feed roller 318 within the housing 302, including a motor 460, e.g., a brushless
servo, a stepper motor or a DC motor, positioned or disposed in spaced relationship
with respect to a feed roller body 328. The motor 460 can further be operatively connected
to a gear transmission arrangement or assembly 406 (Fig. 18B) that transfers torque
or power from the motor 460 to the feed roller 318 so as to rotate the feed roller
318 and dispense a predetermined or selected amount of sheet material 12, while also
controlling actuation of the cutting blade 322 to move into and out of the feed roller
318 to cut or perforate the sheet material 12 as it is dispensed.
[0052] The gear assembly 406 can include a series of gears 408-416, each having a plurality
of teeth engaging or otherwise interacting with corresponding teeth of an adjacent
gear, including a gear 408, fixed or otherwise connected to the driveshaft 466 of
the motor 460, and which operatively engages and drives a gear 416 fixed or otherwise
connected one of the ends 328A/B of the feed roller body 328, e.g., through a series
of intermediate gears 410, 412, 414. Although the series of gears 408-416 is shown
as including five circular mesh gears connected in series, any number, type or arrangement
of gears or other suitable gear reducer can be employed without departing from the
present disclosure. The gears 408-416 may be rotatably mounted to the support 404,
such as by a hub or bearing assembly, though the gears may be mounted or arranged
within the housing in any suitable manner.
[0053] The drive assembly 400 also may include a belt drive assembly 450 transferring torque/power
between the motor 460 and pressing rollers 436, 438, which drive belt assembly 450
may comprise a belt 451 that engages a belt gear, sheave, or pulley 452, for example,
which can be operatively connected to one of the intermediate gears 410-414, and sheaves
or pulleys 454, 456 connected or fixed an end of the pressing rollers 438, 436, as
shown in Fig. 18A. A belt drive assembly 450 also may be provided on the opposite
ends of the feed roller 518, with the belt gear 452 engaging and being driven by a
gear 456 operatively coupled to the feed roller body 328; however, only one belt drive
assembly for driving the pressing rollers may be used without departing from the present
disclosure.
[0054] Alternatively, as illustrated in Fig. 19, the gear transmission assembly 406 of Figs.
18A-B can be replaced with a synchronous belt transmission 420 including, for example,
a drive belt 422 engaging a sheave, pulley or belt gear 424 attached or operatively
coupled to a driveshaft 466 of the motor 460 and a pulley or sheave 426 attached to
an end of the feed roller 418. The belt transmission 420 of Fig. 19 may operate with
reduced friction due to the elimination of the gears and also may result in a substantially
reduced noise signature, as well as require less power for operation. The drive mechanism
of Fig. 19 further can include an additional drive belt arrangement 450 for driving
the pressing rollers 438, 436, including a drive belt 451 that engages a belt gear,
sheave or pulley 452 connected to the drive shaft of the motor and also extends about
and operatively drives belt pulleys or sheaves 454/456 connected to the pressing rollers
436, 438 to transfer torque from the motor 460 therebetween.
[0055] In addition, the drive belt mechanism 450 shown in Figs. 18A-B and 19 further can
include additional pulleys, sheaves, gears, etc., arranged/positioned adjacent the
belt gear and engaging the drive belt, which pulleys may be biased or urged in a predetermined
direction (e.g., away from the pressing rollers as indicated by arrows) by a biasing
member, such as one or more springs, to provide a biasing force against, or to otherwise
substantially maintain tension along, the drive belt 451 such that the pressing rollers
436, 438 are pulled or urged toward and are substantially maintained against and in
contact with the feed roller, and/or so that the drive belts 451/471 are sufficiently
tensioned to help avoid slippage thereof.
[0056] Fig. 20 illustrates a block diagram of an electronic control system or circuit 25
for operating the dispenser 10 in an exemplary embodiment. The dispenser or operative
components of the dispenser may be powered by a power supply 154 such as one or more
batteries 61 contained in a battery compartment, though any suitable battery storage
device may be used for this purpose. Alternatively, or in addition to battery power,
the dispenser may also be powered by a building's alternating current (AC) distribution
system as indicated at 156. For this purpose, a plug-in modular transformer/adapter
could be provided with the dispenser, which connects to a terminal or power jack port
located, for example, in the bottom edge of the circuit housing for delivering power
to the control circuitry and associated components. The control circuit also may include
a mechanical or electrical switch that can isolate the battery circuit upon connecting
the AC adapter in order to protect and preserve the batteries.
[0057] In one example embodiment of an electronic dispenser, the sensor 26, such as a proximity
detector or other sensor, may be configured to detect an object placed in a detection
zone external to the dispenser to initiate operation of the dispenser. This sensor
may be a passive sensor that detects changes in ambient conditions, such as ambient
light, capacitance changes caused by an object in a detection zone, and so forth.
In an alternate embodiment, the sensor 26 may be an active device and include an active
transmitter and associated receiver, such as one or more infrared (IR) transmitters
and an IR receiver. The transmitter transmits an active signal in a transmission cone
corresponding to the detection zone, and the receiver detects a threshold amount of
the active signal reflected from an object placed into the detection zone. The control
system circuitry generally will be configured to be responsive to the sensor for initiating
a dispense cycle upon a valid detection signal from the receiver. For example, as
indicated in Figs. 2A-2B, the proximity sensor 26 or other detector can be used to
detect both the presence of a user's hand below. The dispenser can additionally include
a paper detector sensor 158, such as one or more infrared emitters and infrared detectors
with one infrared emitter/detector pair aligned to detect a user's hand below the
dispenser 10 and the second infrared emitter/detector pair aligned to detect a sheet
hanging below the outermost front edge of the discharge chute 22.
[0058] The dispenser control system or circuitry 24 can control activation of the dispensing
mechanism upon valid detection of a user's hand for dispensing a measured length of
the sheet material 12. In one embodiment, the control circuit can track the running
time of the drive motor 60 of the motorized feed roller, and/or receive feedback information
directly therefrom indicative of a number of revolutions of the feed roller and correspondingly,
an amount of the sheet material feed thereby. In addition, or as a further alternative,
sensors and associated circuitry may be provided for this purpose. Various types of
sensors can include IR, radio frequency (RF), capacitive or other suitable sensors,
and any one or a combination of such sensing systems can be used. The control system
24 also can control the length of sheet material dispensed. Any number of optical
or mechanical devices may be used in this regard, such as, for example, an optical
encoder may be used to count the revolutions of the drive or feed roller, with this
count being used by the control circuitry to meter the desired length of the sheet
material to be dispensed.
[0059] As also shown in Fig. 20, the processing logic for operation of the electronic dispenser
in, for example, the hand sensor and butler modes, can be part of the control software
stored in the memory of the microprocessor in the control system 24. One or more binary
flags are also stored in memory and represent an operational state of the dispenser
(e.g., "paper cut" set or cleared). An operational mode switch in dispenser sets the
mode of operation. In the hand sensor mode, the proximity (hand) sensor detects the
presence of a user's hand below the dispenser and in response, the motor 60 is operated
to dispense a measured amount of sheet material 12. The control circuit can then monitor
when the sheet of material is removed. For example, actuation of the pawl member 152
or triggering/activation of a paper detection sensor 158 can determine the removal
of paper and reset the hand sensor. The hand sensor 22 also can be controlled to not
allow additional sheet material to be dispensed until the hand sensor is reset. If
the hand sensor 22 detects the presence of a user's hand but does not dispense sheet
material, the control circuit can check for sheet material using the paper detection
sensor 158. If sheet material 12 has not been dispensed (i.e., no sheet material is
hanging from the dispenser), the motor 60 will be activated to dispense a next sheet.
[0060] A multi-position switch 160 also can be provided to switch the dispenser operation
between a first or standard operation mode and a second mode, such as a butler mode.
In such butler mode, the hand sensor 22 for detecting the presence of a user's hand
can be deactivated, and the controller 24 can automatically dispense sheet material
when the cover is closed and the dispenser is put into operation. The paper detection
sensor 158 further can determine if a sheet is hanging from the dispenser. If sheet
material is hanging, the control circuit will then monitor when the sheet of material
is removed. For example, a cutting mechanism movement detector 162, which may arranged
and configured to detect actuation or movement of the cutting mechanism 120; the pawl
member 152; and/or the paper detection sensor 158 can determine the removal of paper
and reset the dispenser. The next sheet will be dispensed automatically. If the paper
detection sensor 158 determines the absence of hanging sheet material, the motor 60
will be activated to dispense the next sheet. The control circuit will then determine
if the sheet has been removed before dispensing another sheet.
[0061] In one embodiment, the dispenser 10 is operative in a first mode to be responsive
to a signal from the proximity sensor to dispense a sheet of material. The dispensing
mechanism is operative in a second mode to dispense a next sheet in response to the
signal means being activated by movement of the cutting mechanism or tear bar to its
extended position in response to dispensed sheet material 12 being removed from the
dispenser. In another embodiment, the dispenser 10 can be operative in a second mode
to dispense a next sheet in response to a signal means being activated by movement
of the cutting mechanism 120, and a signal from a paper detection sensor 158 that
the sheet material 10 has been removed from the dispenser. Such a sensor can be affixed
to an external surface of the discharge chute 22 rather than inside the discharge
chute.
[0062] The dispenser 10 generally can dispense a measured length of the sheet material,
which may be accomplished by various means, such as a timing circuit that actuates
and stops the operation of the motor driving the feed roller after a predetermined
time. In one embodiment, the drive motor of the drive or feed roll can provide direct
feedback as to the number of revolutions of the feed roller, indicative of an amount
of the sheet material fed thereby. Alternatively, a motor revolution counter can be
provided that measures the degree of rotation of the drive rollers and is interfaced
with control circuitry to stop a drive roller motor after a defined number of revolutions
of the feed rollers. This counter may be an optical encoder type of device, or a mechanical
device. The control circuitry may include a device to allow maintenance personnel
to adjust the sheet length by increasing or decreasing the revolution counter set
point. The multi-position switch 160 can also be in operable communication with the
control circuit to select one of a plurality of time periods as a delay between delivery
of a first sheet and delivery of a next sheet to the user.
Embodiments
[0063]
Embodiment 1: A dispenser for dispensing a flexible, rolled sheet material, comprising:
a housing;
a supply of the sheet material supported within the housing for feeding the sheet
material along a path defined through the housing;
a feed roller rotatably mounted within the housing and arranged along the path of
travel of the sheet material, the feed roller comprising a body that engages the sheet
material to pull the sheet material from the supply so as to dispense a selected amount
of the sheet material therefrom;
one or more pressing rollers positioned adjacent the feed roller and biased toward
the body of the feed roller sufficient to engage the sheet material between the one
or more pressing rollers and the feed roller; and
a cutting mechanism arranged along the body of the feed roller, the cutting mechanism
comprising a cutting blade that is operatively connected to the body of the feed roller
and is actuated with rotation thereof to at least partially cut or perforate a selected
portion of the sheet material as the sheet material is dispensed.
Embodiment 2: The dispenser according to Embodiment 1, wherein the cutting blade is
at least partially housed within a chamber defined by the body of the feed roller,
and the cutting blade is moveable into and out from one or more openings defined along
the body of the feed roller during rotation thereof.
Embodiment 3: The dispenser according to Embodiment 2, further comprising at least
one moveable support coupled to the cutting blade and moveable along a slot defined
in the end of the body of the feed roller to guide the movement of the cutting blade
into and out of the body of the feed roller.
Embodiment 4: The dispenser according to Embodiment 3, further comprising a cam follower
connected to the moveable support and engaging and riding along a cam track defined
along a wall of the housing as the feed roller is rotated to cause movement of the
cutting blade into and out from the one or more openings in the body of the feed roller.
Embodiment 5: The dispenser according to Embodiment 1, further comprising a drive
mechanism including a motor linked to the feed roller so as to drive rotation of the
feed roller to dispense the selected amount of the sheet material.
Embodiment 6: The dispenser according to Embodiment 5, wherein the motor is coupled
to the feed roller by a gear assembly transferring power therebetween.
Embodiment 7: The dispenser according to Embodiment 6, wherein the drive mechanism
and the gear assembly coupled thereto are substantially integrated within the body
of the feed roller.
Embodiment 8: The dispenser according to Embodiment 7, wherein the motor includes
a driveshaft having a drive gear mounted thereto and is located within the body of
the feed roller such that the driveshaft of the motor is substantially offset with
respect to a longitudinal axis of the body of the feed roller, wherein the gear assembly
comprises a ring-type gear arrangement having a ring-type gear coupled to an interior
surface of the body of the feed roller, and wherein the drive gear engages the ring-type
gear for driving rotation of the feed roller upon operation of the motor.
Embodiment 9: The dispenser according to Embodiment 5, wherein the drive mechanism
further comprises a belt drive assembly transferring power between the motor and the
feed roller.
Embodiment 10: The dispenser according to Embodiment 9, wherein the one or more pressing
rollers are biased toward the feed roller and are driven by a belt of the belt drive
mechanism.
Embodiment 11: An electronic dispenser for dispensing a flexible, rolled sheet material,
comprising:
a housing within which a supply of the sheet material is received, and including a
discharge cute arranged along the housing through which the sheet material is dispensed;
a feed roller assembly comprising a driven feed roller including a body configured
to at least partially engage the sheet material to feed the sheet material toward
the discharge chute, and a driving mechanism including a motor that drives the feed
roller to dispense a selected portion of the sheet material through the discharge
chute;
at least one pressing roller biased toward the body of the feed roller for engaging
the sheet material therebetween; and
a cutting mechanism that is at least partially incorporated with the body of the feed
roller and that is extensible upon rotation of the feed roller to selectively cut
or perforate at least a portion of the sheet material as it is dispensed.
Embodiment 12: The dispenser according to Embodiment 11, wherein the cutting blade
is housed within a chamber defined in the body of the feed roller, and is moveable
in and out of one or more openings defined along the body of the feed roller during
operation thereof.
Embodiment 13: The dispenser according to Embodiment 12, further comprising at least
one moveable support coupled to the cutting blade and moveable along a slot defined
in the end of the body of the feed roller for guiding the movement of the cutting
blade into and out from the one or more openings in the body of the feed roller.
Embodiment 14: The dispenser according to Embodiment 13, further comprising a cam
follower connected to the moveable support and engaging and riding along a cam track
defined along a wall of the housing as the feed roller is rotated to cause movement
of the cutting blade into and out in the body of the feed roller.
Embodiment 15: The dispenser according to Embodiment 11, wherein the motor is coupled
to the feed roller by a gear assembly transferring power therebetween. Embodiment
16: The dispenser according to Embodiment 15, wherein the drive mechanism and the
gear assembly are substantially integrated within an interior cavity defined within
the body of the feed roller.
Embodiment 17: The dispenser according to Embodiment 11, wherein the motor comprises
a driveshaft having a drive gear mounted thereto and is located within the body of
the feed roller such that the driveshaft of the motor is substantially offset with
respect to a longitudinal axis of the body of the feed roller, wherein the gear assembly
comprises a ring-type gear arrangement having a ring-type gear coupled to an interior
surface of the body of the feed roller, and wherein the drive gear engages the ring-type
gear for driving rotation of the feed roller upon operation of the motor.
Embodiment 18: The dispenser according to Embodiment 11, further comprising a series
of bearing mounts disposed in a spaced relationship along an outer surface of motor,
and coupled to an interior surface of the body of the feed roller so as to rotatably
support the motor within an interior cavity defined within the body of the feed roller
so that the feed roller is rotatable about the motor.
Embodiment 19: A method for dispensing a flexible, rolled sheet material, comprising:
engaging the sheet material between a feed roller and at least one pressing roller;
drawing the sheet material from a supply and along a path of travel by rotation of
the feed roller mounted within the dispenser;
driving rotation of the feed roller for a time or amount of rotation sufficient to
feed a selected length of sheet material through a discharge of the dispenser; and
moving a cutting blade from retracted position within the feed roller to extended
position projecting from an opening in the feed roller so as to selectively cut or
perforate of the sheet material for releasing or dispensing the selected length of
sheet material from the dispenser.
Embodiment 20: The method of Embodiment 19, wherein the cutting blade is at least
partially housed within a chamber defined within a body of the feed roller, and wherein
moving the cutting blade comprises sliding at least one moveable support coupled to
the cutting blade along a slot defined in an end of the body of the feed roller to
guide the movement of the cutting blade into and out of the opening in the feed roller.
Embodiment 21: The method of Embodiment 20, wherein a cam follower is connected to
the at least one moveable support and further comprising moving the cam follower along
a cam track defined along a wall of the dispenser as the feed roller is rotated to
cause the movement of the cutting blade between its retracted and extended positions.
Embodiment 22: The method of Embodiment 19, wherein driving rotation of the feed roller
comprises actuating a motor internally received within the feed roller and coupled
to the feed roller for a selected time and rotating the feed roller around the motor.
Embodiment 23: The method of Embodiment 22, wherein the motor is coupled to the feed
roller by a clutch assembly, and further comprising selectively coupling the motor
to the feed roller so as to drive rotation of the feed roller upon actuation of the
motor, and uncoupling the motor and the feed roller for manual rotation of the feed
roller.
Embodiment 24: The method of Embodiment 19, further comprising biasing the at least
one pressing roller toward engagement with the feed roller by engagement of a belt
extended about and connecting the feed roller and the at least one pressing roller.
Embodiment 25: The method of Embodiment 24, further comprising driving rotation of
the at least one pressing roller, wherein the rotation of the at least one pressing
roller is driven with the rotation of the feed roller by the belt connecting the feed
roller and the at least one pressing roller.
[0064] The foregoing description generally illustrates and describes various embodiments
of the present invention. It will, however, be understood by those skilled in the
art that various changes and modifications can be made to the above-discussed construction
of the present invention without departing from the spirit and scope of the invention
as disclosed herein, and that it is intended that all matter contained in the above
description or shown in the accompanying drawings shall be interpreted as being illustrative,
and not to be taken in a limiting sense. Furthermore, the scope of the present disclosure
shall be construed to cover various modifications, combinations, additions, alterations,
etc., above and to the above-described embodiments, which shall be considered to be
within the scope of the present invention.
[0065] Accordingly, various features and characteristics of the present invention as discussed
herein may be selectively interchanged and applied to other illustrated and non-illustrated
embodiments of the invention, and numerous variations, modifications, and additions
further can be made thereto without departing from the scope of the present invention
as set forth in the appended claims.
1. A dispenser (10) for dispensing a flexible, rolled sheet material (12), comprising:
a housing (16); and
a supply (20) of the sheet material (12) supported within the housing (16) for feeding
the sheet material (12) along a path (P) defined through the housing (16);
wherein the dispenser (10) is characterized by:
a feed roller (18,318) rotatably mounted within the housing (16) and arranged along
the path of travel (P) of the sheet material (12), the feed roller (18, 318) comprising
a body (28, 328) that engages the sheet material (12) to pull the sheet material (12)
from the supply (20) so as to dispense a selected amount of the sheet material therefrom;
one or more pressing rollers (36, 236, 238) positioned adjacent the feed roller (18,
318) and biased toward the body (28, 328) of the feed roller (18, 318) sufficient
to engage the sheet material (12) between the one or more pressing rollers (36, 236,
238) and the feed roller (18, 318); and
a cutting mechanism (120, 320) arranged along the body (28, 328) of the feed roller
(18, 318), the cutting mechanism (120, 320) comprising a cutting blade (122, 322)
that is operatively connected to the body (28, 328) of the feed roller (12, 318) and
is actuated with rotation thereof to at least partially cut or perforate a selected
portion of the sheet material (12) as the sheet material (12) is dispensed.
2. The dispenser (10) according to Claim 1, wherein the cutting blade (122, 322) is at
least partially housed within a chamber (32, 354) defined by the body (28, 328) of
the feed roller (18, 318), and the cutting blade (122, 322) is moveable into and out
from one or more openings (142, 330) defined along the body (28, 328) of the feed
roller (18, 318) during rotation thereof.
3. The dispenser (10) according to Claim 2, further comprising at least one moveable
support (134, 326) coupled to the cutting blade (122, 322) and moveable along a slot
defined in the end of the body (28, 328) of the feed roller (18, 318) to guide the
movement of the cutting blade (122, 322) into and out of the body (28, 328) of the
feed roller (18, 318).
4. The dispenser (10) according to Claim 3, further comprising a cam follower (136, 332)
connected to the moveable support (134, 326) and engaging and riding along a cam track
(138, 334) defined along a wall of the housing as the feed roller (18, 318) is rotated
to cause movement of the cutting blade (122, 322) into and out from the one or more
openings (142, 330) in the body (28, 328) of the feed roller (18, 318).
5. The dispenser (10) according to Claim 1, further comprising a drive mechanism (58)
including a motor (60, 460) linked to the feed roller (18, 318) so as to drive rotation
of the feed roller (18, 318) to dispense the selected amount of the sheet material
(12).
6. The dispenser (10) according to Claim 5, wherein the motor (60) is coupled to the
feed roller (18, 318) by a gear assembly (62, 406) transferring power therebetween.
7. The dispenser (10) according to Claim 6, wherein the drive mechanism (58) and the
gear assembly (62) coupled thereto are substantially integrated within the body (28,
328) of the feed roller (18, 318), optionally wherein the motor (60) includes a driveshaft
(66) having a drive gear (68) mounted thereto and is located within the body (28,
328) of the feed roller (18, 318) such that the driveshaft (66) of the motor (60)
is substantially offset with respect to a longitudinal axis of the body (28, 328)
of the feed roller (18, 318), wherein the gear assembly (62, 406) comprises a ring-type
gear arrangement having a ring-type gear (82) coupled to an interior surface of the
body (28, 328) of the feed roller (18, 318), and wherein the drive gear (68) engages
the ring-type gear (82) for driving rotation of the feed roller (18, 318) upon operation
of the motor (60).
8. The dispenser (10) according to Claim 5, wherein the drive mechanism further comprises
a belt drive assembly (450) transferring power between the motor (460) and the feed
roller (318).
9. The dispenser (10) according to Claim 8, wherein the one or more pressing rollers
(438, 436) are biased toward the feed roller (318) and are driven by a belt (471)
of the belt drive mechanism (450).
10. A method for dispensing a flexible, rolled sheet material (12) from a dispenser (10),
comprising:
engaging the sheet material (12) between a feed roller (18, 318) and at least one
pressing roller (36, 236, 238); and
drawing the sheet material (12) from a supply (20) and along a path of travel (P)
by rotation of the feed roller (18, 318) mounted within the dispenser (10);
wherein the method is characterized by;
driving rotation of the feed roller (18, 318) for a time or amount of rotation sufficient
to feed a selected length of sheet material (12) through a discharge (22) of the dispenser
(10); and
moving a cutting blade (122, 322) from retracted position within the feed roller (18,
318) to extended position projecting from an opening (142, 330) in the feed roller
(18, 318) so as to selectively cut or perforate of the sheet material (12) for releasing
or dispensing the selected length of sheet material (12) from the dispenser (10).
11. The method of Claim 10, wherein the cutting blade (122, 322) is at least partially
housed within a chamber (32, 354) defined within a body (28, 328) of the feed roller
(18, 318), and wherein moving the cutting blade (122, 322) comprises sliding at least
one moveable support (134, 326) coupled to the cutting blade (122, 322) along a slot
defined in an end of the body (28, 328) of the feed roller (18, 318) to guide the
movement of the cutting blade (122, 322) into and out of the opening (142, 330) in
the feed roller (18, 318).
12. The method of Claim 11, wherein a cam follower (136, 332) is connected to the at least
one moveable support (134, 326) and further comprising moving the cam follower (136,
322) along a cam track (138, 334) defined along a wall of the dispenser as the feed
roller (18, 318) is rotated to cause the movement of the cutting blade (122, 322)
between its retracted and extended positions.
13. The method of Claim 10, wherein driving rotation of the feed roller (18, 318) comprises
actuating a motor (60) internally received within the feed roller (18, 318) and coupled
to the feed roller (18, 318) for a selected time and rotating the feed roller (18,
318) around the motor (60).
14. The method of Claim 13, wherein the motor (60) is coupled to the feed roller (18,
318) by a clutch assembly (62), and further comprising selectively coupling the motor
(60) to the feed roller (18, 318) so as to drive rotation of the feed roller (18,
318) upon actuation of the motor (60), and uncoupling the motor (60) and the feed
roller (18, 318) for manual rotation of the feed roller (18, 318).
15. The method of Claim 10, further comprising biasing the at least one pressing roller
(436, 433) toward engagement with the feed roller (318) by engagement of a belt (471)
extended about and connecting the feed roller (318) and the at least one pressing
roller (436, 438), optionally further comprising driving rotation of the at least
one pressing roller (436, 438), wherein the rotation of the at least one pressing
roller (436, 438) is driven with the rotation of the feed roller (18, 318) by the
belt (451) connecting the feed roller (18, 318) and the at least one pressing roller
(436, 438).