[0001] The invention relates to the field of production of radioactive isotopes and more
specifically to the technology of production of the radioactive isotope Nickel-63,
mainly for use in beta-voltaic current sources.
[0002] A method of producing a nickel-63 radionuclide for beta-voltaic current sources is
known, including the production of a nickel-62 enriched target from original nickel
with a nickel-64 content of over 2%, bombardment of the target in the reactor and
subsequent enrichment of the exposed product using nickel-63 until their content in
the enriched product is 75% or more (see RF Patent No.
2 569 543, G 21 G1/00).
[0003] The implementation sequence of the known method is as follows.
[0004] Nickel of the natural isotopic composition in the form of nickel tetrafluorophosphine
- Ni (PF
3)
4 is sent for isotopic enrichment. The enrichment process is implemented on Nickel-62,
while the content of Nickel-64 may be more than 2%. Nickel-62 enriched tetrafluorophosphine
nickel is converted to metal and sent to a reactor for bombardment. After 2 years
of bombardment, Nickel-63 is accumulated in the target due to neutrons captured by
atoms of Nickel-62. At the same time, the Nickel-64 content in the target being bombarded
decreases to a greater extent due to its burning out in the reactor upon being exposed
and the formation of a short-living isotopes Nickel-65 with a half-life of 2,57 hours,
rather than increases due to the burning out of Nickel-63 formed during bombardment
of Nickel-63 with neutrons. Exposed nickel metal is being dissolved and cleaned from
decomposition products of Nickel-65, especially from Cu-65, by using chemical methods,
for example, by sorption, and then transferred to nickel tetrafluorophosphine and
sent for enrichment. The exposed product is being bombarded until the content of Nickel-63
in the enriched product reaches the level of 75% or more, which ensures the preservation
of the characteristics of beta-voltaic current sources during their established service
life.
[0005] Nickel-63 radionuclide can be produced on an industrial scale by bombarding a nickel
target installed in a cell of an industrial reactor instead of a fuel assembly (FA).
For example, nickel with a mass comparable to that of a fuel assembly of about 200
kg can be placed in a RBMK-1000 cell.
[0006] Cost analysis of commercial production of Nickel-63 radionuclide showed that the
cost of bombardment of a target enriched in Nickel-62 in an industrial power reactor
for 2 years (in RBMK-1000, for example), would be almost half the cost of producing
Nickel-63 radionuclide to compensate for the reduction in the electrical energy generation
in the occupied reactor cell. Therefore, the profitable production of the Nickel-63
radionuclide may be ensured when only the reactor cell is loaded with the Nickel-62
isotope as fully as possible.
[0007] The disadvantages of the known method include the fact that when loading a nickel
target with a Nickel-64 content of more than 2% into the reactor for bombardment,
the cell volume of the reactor is not used efficiently, as a result of which the amount
of Nickel-63 radionuclide is reduced.
[0008] A method for producing Nickel-63 radionuclide is known, which includes producing
a nickel target enriched with Nickel-62 with a Nickel-64 content not exceeding 2%,
bombarding the target in the reactor and subsequent enrichment of the exposed Nickel-63
product, in which the Nickel-64 isotope is extracted from the exposed product (see
RF Patent No.
2 313 149, G 21 G1/06).
[0009] The implementation sequence of the known method is as follows.
[0010] Nickel of the natural isotopic composition in the form of nickel tetrafluorophosphine
- Ni (PF
3)
4 is sent for isotopic enrichment. The enrichment process is implemented in such a
way that the Nickel-64 content is not more than 2%. This restriction allows for enrichment
of nickel up to 50% or more, but the main isotopic impurity is lighter than Nickel-62
isotopes. Nickel-62 enriched tetrafluorophosphine nickel is converted to metal and
sent to a reactor for bombardment. In the known method, nickel of an average enrichment
of 50-80% is recommended to be use for bombardment rather than highly enriched nickel.
After 2 years of bombardment, 6.4% of Nickel-63 is accumulated, and the content of
Nickel-64 increases to 1.5% due to burnout of Nickel-63. The exposed metallic nickel
is transferred to nickel tetrafluorophosphine and sent for enrichment. Nickel-63 radionuclide
is enriched to produce a heavy fraction, and at the same time Nickel-64 is extracted
from the exposed material. The enriched heavy fraction of nickel tetraphosphine is
converted into metallic form and is used in beta-voltaic current sources, for example.
The remaining light fraction contains Nickel-60, 61, and 62, residues of Nickel-63,
and no Nickel-64 virtually. This product may be re-directed to the reactor for bombardment.
[0011] The known method was chosen by the applicant as a prototype.
[0012] The disadvantages of this method include the fact that during primary loading of
nickel of medium enrichment into the reactor for bombardment and secondary loading
of the remaining light fraction containing more than 20% of Nickel - 60 and Nickel
61, the cell volume of the reactor is not used efficiently, resulting in a reduction
in the amount of Nickel-63 radioisotope produced and, hence, its production becomes
unprofitable.
[0013] Besides, the extraction of Nickel-64 from the exposed material leads to additional
costs and losses of the Nickel-63 radionuclide, a part of which will be distilled
off along with the extracted Nickel-64.
[0014] This invention is designed to ensure the possibility of large-scale profitable production
of Nickel-63 radionuclide, especially for the production of beta-voltaic current sources.
[0015] The technical result consists in the most complete loading of the reactor cell with
Nickel-62 isotope and an increase in the amount of Nickel-63 radionuclide produced.
[0016] To obtain this technical result, the known method of production of Nickel-63 radionuclide,
which includes the production of a nickel target made of initial nickel and enriched
in Nickel-62, the bombardment of the target in the reactor, the enrichment of the
exposed product and the return of the light fraction back to the reactor for bombardment,
uses initial nickel enriched in Nickel-62 until it reaches a content of 98% or more
to make a primary nickel target. The exposed product is enriched to get a light Nickel-62
fraction and achieve a Nickel-62 content of 98% or more. The initial nickel enriched
in Nickel-62 is added to the light nickel fraction until it reaches a content of 98%
or more, and is used to make a secondary nickel target.
[0017] The remaining heavy fraction is converted into a metal form and used for the manufacture
of beta-radiation sources, in particular for beta-voltaic current sources.
[0018] In a particular case of applying the method, the solution of the exposed nickel target
is subjected to radiochemical cleaning to remove Cu-65 and gamma-active isotopes such
as Fe-59, Co-60 and other radioactive impurities.
[0019] The use of the initial nickel target enriched in Nickel-62 to the content of 98%
or more for the production of the primary nickel target makes it possible to load
the reactor cell with the Nickel-62 isotope as fully as possible and to obtain, after
bombardment, the maximum possible content of Nickel-63 radionuclide in the exposed
target. Also, the use of the initial nickel enriched to such an extent allows to obtain
the content of Nickel-63 radionuclide of more than 75% in the heavy fraction remained
when enriching the exposed product into the light fraction subsequently.
[0020] The enrichment of the exposed product into the light fraction of Nickel-62 until
it reaches a content of 98% or more allows the enrichment process to be implemented
at a smaller number of separation production stages as compared to the enrichment
into the heavy fraction due to the high Nickel-62 content in the exposed product and,
thus, to reduce enrichment costs.
[0021] Also, when enriching the exposed product, 92-93% of the exposed product is removed
into the light fraction and contains mostly Nickel-62, a partially unseparated Nickel-63
radionuclide, while Nickel-64 being practically absent.
[0022] The remaining heavy fraction is 7-8% of the exposed product and contains the radionuclide
Nickel-63, Nickel-64 and partially not separated Nickel-62, and the content of the
radionuclide Nickel-63 in it is more than 75%, which allows to use the heavy fraction
for the manufacture of the beta radiation source without extracting Nickel-64.
[0023] Supplementing Nickel-62 contained in the light fraction with the initial nickel enriched
in Nickel-62 to its content of 98% or more, and its further use to make a secondary
nickel target allows to increase the amount of the Nickel-62 isotope and make a secondary
target and, thus, to ensure the fullest loading of the reactor cell with the Nickel-62
isotope and, after bombardment, to obtain the maximum possible content of Nickel-63
radionuclide in the exposed target.
[0024] Conversion of the remaining heavy fraction into a metallic form and its use for the
manufacture of beta-radiation sources, especially, for beta-voltaic current sources,
eliminates the operation of extracting Nickel-64 from the heavy fraction, allows to
reduce the loss of Nickel-63 radionuclide removed when Nickel-64 is extracted and
thereby increase the amount of Nickel-63 radionuclide produced.
In the case of manufacturing a secondary target with the restoration of the initial
volume of the Nickel-62 isotope, 7-8% of the initial nickel enriched in Nickel-62
isotope with its content over 98% shall be added to Nickel-62 remaining in the light
fraction. In this case, the Nickel-64 content in the secondary exposed nickel target
will be determined by only its content in the 7-8% of the enriched initial nickel
that were added and the Nickel-63 burnout during the bombardment process.
After the exposed product is enriched, the content of Nickel-63 radionuclide in the
remaining heavy fraction will be more than 75%.
[0025] In a case of manufacturing a secondary target with an excess of the initial volume
of Nickel-62 isotope due to adding of more than 8% of the initial nickel with enriched
Nickel-62 content of 98% or more to the Nickel-62 remaining in the light fraction,
the Nickel-63 content in the remaining heavy fraction will be in the range of 75-85%,
depending on the volume of added initial nickel enriched in Nickel-62.
[0026] Radiochemical cleaning of the nickel target to remove Cu-65 and gamma-active isotopes
of Fe-59 and Co-60 after bombardment improves radiation safety for further operations
with the exposed product and reduces the amount of impurities in the final product
[0027] The proposed method will be implemented in the following order.
[0028] The metallic nickel that was highly enriched in Nickel-62 isotope using the known
method, the Nickel-62 content in which is 98% or more, is loaded in the reactor for
bombardment. During the bombardment, Nickel-62 is accumulated in the target due to
neutrons captured by atoms of Nickel-62. After a 2-year-long exposure, 6.4% of the
Nickel-63 radionuclide is accumulated, and the Nickel-64 content increases slightly
due to the Nickel-63 radionuclide burnout in the process of bombardment.
[0029] The exposed metallic nickel is dissolved and subjected to radiochemical cleaning
to remove Cu-65 and gamma-active isotopes, in particular Fe-59, Co-60, and others.
As soon as settled from the solution, the exposed nickel is converted to nickel tetrafluorophosphine
and sent for enrichment.
[0030] The exposed product is enriched in Nickel-62 into the light fraction until its content
reaches 98%, while 92-93% of the exposed product are removed into the light fraction,
and 7-8% of the exposed product remain as a heavy fraction.
The extracted light fraction contains Nickel-62, light nickel isotopes and a partially
non-separated Nickel-63 radionuclide and almost no Nickel-64.
Then, the heavy fraction's nickel tetrafluorophosphine is converted to a metallic
form and used as a beta-radiation source, in particular, in beta-voltaic current sources,
because the content of Nickel-63 radionuclide in the heavy fraction is more than 75%,
which allows using it for the manufacture of a beta source-radiation without extracting
Nickel-64.
[0031] The light fraction's nickel tetrafluorophosphine is also converted into a metallic
form, the initial nickel enriched in Nickel-62 isotope up to its content of 98% or
more is added, and this is used to make secondary and subsequent nickel targets.
[0032] In the secondary and subsequent nickel targets, the content of Nickel-64 isotope
will decrease to the level of its content in the added enriched nickel.
[0033] The company began the pilot project to produce Nickel-63 radionuclide using the proposed
method. At present, a highly enriched target with a nickel isotope content indicated
in line 2 of the table is exposed in the research reactor of the Institute of Reactor
Materials JSC for bombardment. The table shows the actual and calculated data of the
implementation of the proposed method for the case of the initial nickel that is highly
enriched in Nickel-62 up to its content of 99.36%.
Table
|
Product |
Nickel isotopes,% |
58 |
60 |
61 |
62 |
63 |
64 |
1 |
the isotopic composition of natural nickel,% |
67.27 |
27.10 |
1.13 |
3.59 |
- |
0.91 |
2 |
the isotopic composition of highly enriched nickel loaded for bombardment, % |
0.01 |
0.44 |
0.00 |
99.36 |
- |
0.18 |
3 |
the isotopic composition after being bombarded % |
0.00 |
0.40 |
0.04 |
92.86 |
6.40 |
0.30 |
4 |
the isotopic composition of nickel in the light fraction enriched with nickel-62,
% |
0.00 |
0.40 |
0.04 |
99.36 |
0.19 |
0.01 |
5 |
the isotopic composition of nickel in the heavy fraction |
0.00 |
0.42 |
0.04 |
8.76 |
86.50 |
4.28 |
[0034] Line 3 of the table shows the calculated data of JSC "Institute of Reactor Materials"
on the isotopic composition of the nickel target after its bombardment. After a 2-year-long
exposure, 6.4% of the Nickel-63 radionuclide is accumulated in the target, and the
Nickel-64 content increases due to the Nickel-63 radionuclide burnout in the process
of bombardment. The exposed product's enrichment in Nickel-62 into the light fraction
to achieve the content of 99.36% will reduce the content of Nickel-62 in the remaining
heavy fraction and lead to an increase in the content of the Nickel-63 radionuclide
in it to 86.5%.
[0035] The isotopic compositions of the light fraction and the remaining heavy fraction
are given in lines 4 and 5 of the table.