[0001] The present invention relates to the use of certain polyether polyesters as dye transfer-inhibiting
active ingredients in the washing of textiles and to detergents that contain such
compounds.
[0002] In addition to the constituents essential for the washing process such as surfactants
and builders, detergents generally contain further ingredients which may be grouped
together under the heading of washing auxiliaries and thus include various groups
of active ingredients such as foam regulators, graying inhibitors, bleaching agents,
bleaching activators and enzymes. Such auxiliary substances also include substances
which are intended to prevent dyed textiles from having a modified colour appearance
after washing. This change in colour appearance of washed, i.e. clean, textiles may
be due, on the one hand, to proportions of the dye being removed from the textile
by the washing process ("fading"), and, on the other hand, to dyes dissolved out from
differently coloured textiles being deposited onto the textile ("discolouration").
Change of the discolouration kind may also affect undyed items if these are washed
together with coloured items. In order to avoid these undesired side-effects when
removing dirt from textiles by treatment with conventionally surfactant-containing
aqueous systems, detergents, especially when they are intended as "colour" detergents
for washing coloured textiles, contain active ingredients which are intended to prevent
the dissolution of dyes from the textile or at least the deposition of dissolved-out
dyes present in the washing liquor onto textiles. Many of the polymers conventionally
used have such a high affinity for dyes that they draw them to a greater extent from
the dyed fiber, resulting in greater colour losses from the washed textiles.
[0003] Polycondensation products of 20 - 50 mole % dicarboxylic acid, 10.1 mole % polyol
with at least 3 OH-groups, 10.1 - 50 mole % alkylene oxide addition product of C
1-6-alcohol and0.1 - 30 mole % diol are known from the international patent application
WO 02/18474 A1. Such oligoesters are said to be useful in laundry detergents, hair treatment compositions
ans hard surface cleaning compositions, by improving the cleaning performance of such
compositions.
[0004] It has surprisingly now been found that certain polyether polyesters give rise to
unexpectedly high dye transfer inhibition if they are used in detergents.
[0005] The present invention, accordingly, provides the use of polyether polyesters obtainable
by reacting, preferably by polycondensation, of
- (A) 20 to 50 mole % of one or more dicarboxylic compounds,
- (B) 10.1 to 29.9 mole % of one or more polyol compound with at least 3 OH-groups,
- (C) 10.1 to 50 mole % of one or more water-soluble alkylene oxide addition products
of one or more C2- to C4-alkylene oxide to a C1- to C6-alcohol in a molar ratio of 4 to 100 mole alkylene oxide, to 1 mole of alcohol, and
- (D) 0 to 30 mole % of one or more diol componds
for avoiding the transfer of textile dyes from dyed textiles onto undyed or differently
coloured textiles
when they are jointly washed in aqueous solutions, in particular surfactant-containing
aqueous solutions.
[0006] The above information in mole % is taken as definitive and respectively, indepent
from one another and take reference on the sum of the components (A) through (D).
The oligoester is made by using essentially no further components.
[0007] The preventive action against the staining of white or also differently coloured
textiles by dyes washed out of the textiles is particularly pronounced when the textile
is made of or comprises cotton; nevertheless, there is also an effect on synthetic
fibres like polyester, polyacrylate, elastane, polyamide and mixtures thereof, especially
seen at increasing concentrations of the polymers mentioned above. It is conceivable
that the polyether polyesters attach themselves to the textiles during washing and
have a repellent action on the dye molecules present in the liquor.
[0008] Preferred polyether polyesters are made by polycondensation, of
- (A) 30 to 40 mole %, of one or more dicarboxylic compounds,
- (B) 15 to 29 mole % of one or more polyol compound with at least 3 OH-groups,
- (C) 15 to 45 mole %, of one or more water-soluble alkylene oxide addition products
of one or more C2- to C4-alkylene oxide to a C1- to C6-alcohol in a molar ratio of 4 to 30 moles, alkylene oxide, to one mole of alcohol
and/or
- (D) 0,1 to 30 mole %, of one or more diol compounds.
[0009] The synthesis of such polyether polyesters can be performed by esterification or
transesterification. As a dicarboxyl compound (A), aliphatic and/ or aromatic dicarboxylic
acids or their esters can be used. The dicarboxylic acid compounds preferably have
3 to 40 carbon atom, with reference to the dicarboxylic or dicarboxylic group. Aromatic
dicarboxylic compounds, according to the present invention, in particular, can be
terephthalic acid, isophthlalic acid, phthalic acid, its mono- and diesters with C
1- to Cs-alcohol, such as, for example, dimethylterephthalate, whereby also mixtures
of these components are possible. Examples for aliphatic acid compounds are malonic
acid, succinic acid, maleic acid, glutaric acid, adipic acid, pimelic acid, suberic
acid, azelaic acid and sebacic acid and their alkyl esters. Preferably terephthalic
acid, isophthalic acid and phthalic acid, as well as their dimethyl-, diethyl-, dipropyl-
and dibutylesters are used.
[0010] The polyol compound (B) preferably has 3 to 12 carbon atoms. As examples for the
polyol compound (B) with at least 3 OH-groups, the following are proposed: pentanerythritol,
trimethylolethane, trimethylolpropane, 1,2,3-hexanetriol, sorbite, mannite, mono-,
di- and triglycerol, 1,2,3-butanetriol. The use of glycerol is preferred.
[0011] Examples for alkylene oxide addition products (C) are addition products of ethylene
oxide, propylene oxide, butylene oxide or their mixtures to aliphatic C1 to C6-alcohol,
such as methanol, ethanol, propanol or butanol. Preferred are addition products of
ethylene oxide to methanol.
[0012] As the diol compound (D), according to the present invention, ethylene glycol, 1,2-
or 1,3 propylene glycol, neopentylglycol, as well as their dimers, trimers, can preferably
be used. The diol compound (D) preferably has has 2 to 20 carbon atoms. Essentially,
also mixtures of different diols are possible. Preferred is the use of ethylene glycol
and/or propylene glycol.
[0013] The synthesis of such polyether polyester may take place in the form of direct reaction
of all monomer components in one step, so that statistic polymers are produced. A
different mode of manufacture is a multi-step synthesis, for example of the type that
a tire condensation of different components takes place.
[0014] Essentially, with the synthesis, temperatures of approximately 80 to 350° C and pressures
of normal pressure to smaller than 1 bar are used. Preferably, the condensation is
performed in the temperature range of 150 to 280° C in the presence of common polycondensation-
and esterification catalysts. In this manner, the average weight mole masses of the
produced polymers can be achieved. These preferably lie between 2000 and 5000 g/mol.
[0015] Catalyst compounds described in the literature are suitable. If the free dicarboxylic
acid or the anhydrides are used as the dicarboxylic acid compound (A), p-toluene sulfuric
acid is the preferred catalyst. For dicarboxylic acid dialkylesters as the dicarboxylic
acid compound (A), the common transesterification catalysts may be used, such as,
for example, zinc acetate, mixtures of calcium acetate and antimony oxide, stannates
or tetra alkoxy-titanates, such as titantetra-isobutanolate, or tetra-isopropa nolate.
[0016] The condensation can be performed in the presence of anti-oxidants, for example,
substituted phenols, such as for example, 2,5 di-tertiary butylphenol, 2-methylcyclohexyl-4,6-dimethylphenol,
phosphoric acid or other antioxidants commonly used for this purpose. These compounds
prevent oxidative coloration of the polyether polyester during condensation.
[0017] A preferred mode of performing the present invention is by employing a detergent
that contains 0.001 wt.% to 10 wt.%, in particular 0.05 wt.% to 5 wt.%, of dye transfer-inhibiting
polyether polyester as defined above. A more preferred mode of performing the present
invention is by employing a detergent that additionally contains an enzyme, as defined
below.
[0018] The polyether polyesters make a contribution to both of the above-mentioned aspects
of colour consistency, that is they reduce both discolouration and fading, although
the staining prevention effect, in particular when washing white textiles, is most
pronounced. The present invention accordingly also provides the use of the polyether
polyesters defined above for avoiding the modification of the colour appearance of
textiles when they are washed in aqueous solutions, in particular surfactant-containing
aqueous solutions. A modification of the colour appearance should not be taken to
mean the difference between the dirty and the clean textile, but instead the difference
between the clean textile in each case before and after the washing operation.
[0019] The present invention also provides a method for washing dyed textiles in surfactant-containing
aqueous solutions, wherein dyed textiles in need of cleaning are contacted with a
surfactant-containing aqueous solution which contains a polyether polyester as herein
defined. In such a method, it is possible also to wash white or undyed textiles together
with the dyed textile, without the white or undyed textile being unduly stained. Preferably
the method is performed at temperatures in the range of from 10 °C to 100 °C, especially
from 20 °C to 60 °C. The concentration of polyester as herein defined in the aqueous
surfactant-containing wash liquor preferably is in the range of from 0.1 ppm to 1
wt.%, especially from 1 ppm to 1000 ppm.
[0020] The benefits of polyether polyesters defined above are most pronounced if the dye
that is to be inhibited from fading or from getting transferred is or comprises indigo.
Indigo is 2,2'-Bis(2,3-dihydro-3-oxoindolyliden); it is used mainly as a dye for cotton
yarn, which is used for the production of denim cloth for blue jeans. Small amounts
of indigo are used for dyeing wool and silk. Among the preferred embodiments of the
uses and processes according to the invention are those that deal with textiles that
are dyed with indigo.
[0021] A detergent may, in addition to the polyether polyesters defined above, contain a
known dye transfer inhibitor, preferably in quantities of 0.1 wt.% to 2 wt.%, in particular
0.2 wt.% to 1 wt.%, said inhibitor being in a preferred development of the invention
a polymer of vinylpyrrolidone, vinylimidazole, vinylpyridine N-oxide or a copolymer
thereof. Usable compounds are not only the polyvinylpyrrolidones with a molecular
weight of for example 15,000 g/mol to 50,000 g/mol but also the polyvinylpyrrolidones
with a molecular weight of above 1,000,000 g/mol, in particular of 1,500,000 g/mol
to 4,000,000 g/mol, N-vinylimidazole/N-vinylpyrrolidone copolymers, polyvinyl-oxazolidones,
copolymers based on vinyl monomer and carboxamides. It is, however, also possible
to use enzymatic systems comprising a peroxidase and hydrogen peroxide or a substance
which releases hydrogen peroxide in water. The addition of a mediator compound for
the peroxidase, for example an acetosyringone or a phenothiazine or phenoxazine is
preferred in this case, it also additionally being possible to use the above-stated
polymeric dye transfer inhibitor active ingredients. For use in detergents according
to the invention, polyvinylpyrrolidone preferably has an average molar mass in the
range from 10,000 g/mol to 60,000 g/mol, in particular in the range from 25,000 g/mol
to 50,000 g/mol. Preferred copolymers are those prepared from vinylpyrrolidone and
vinylimidazole in the molar ratio 5:1 to 1:1 having an average molar mass in the range
from 5,000 g/mol to 50,000 g/mol, in particular 10,000 g/mol to 20,000 g/mol.
[0022] The detergents, which may in particular assume the form of pulverulent solids, post-compacted
particles, homogeneous solutions or suspensions, may in principle, apart from the
active ingredient used according to the invention, contain any constituents which
are known and conventional in such products. The detergents may in particular contain
builder substances, surfactants, bleaching agents based on organic and/or inorganic
peroxy compounds, bleaching activators, water-miscible organic solvents, enzymes,
sequestering agents, electrolytes, pH regulators and further auxiliary materials,
such as optical brighteners, greying inhibitors, foam regulators together with colourants
and fragrances.
[0023] The detergents may contain one surfactant or two or more surfactants, it being possible
in particular to consider not only anionic surfactants, nonionic surfactants and mixtures
thereof, but also cationic, zwitterionic and amphoteric surfactants.
[0024] Suitable nonionic surfactants are in particular alkylglycosides and ethoxylation
and/or propoxylation products of alkylglycosides or linear or branched alcohols in
each case having 12 to 18 C atoms in the alkyl moiety and 3 to 20, preferably 4 to
10, alkyl ether groups. Corresponding ethoxylation and/or propoxylation products of
N-alkylamino, vicinal diols, fatty acid esters and fatty acid amides, which correspond
with regard to the alkyl moiety to the stated long-chain alcohol derivatives, and
of alkylphenols having 5 to 12 C atoms in the alkyl residue may furthermore be used.
[0025] Preferably used nonionic surfactants are alkoxylated, advantageously ethoxylated,
in particular primary alcohols with preferably 8 to 18 C atoms and on average 1 to
12 mol of ethylene oxide (EO) per mol of alcohol, in which the alcohol residue may
be linear or preferably methyl-branched in position 2 or may contain linear and methyl-branched
residues in the mixture, as are conventionally present in oxo alcohol residues. In
particular, however, alcohol ethoxylates with linear residues prepared from alcohols
of natural origin with 12 to 18 C atoms, for example from coconut, palm, tallow fat
or oleyl alcohol, and on average 2 to 8 EO per mol of alcohol are preferred. Preferred
ethoxylated alcohols include, for example, C
12-C
14 alcohols with 3 EO or 4 EO, C
9-C
11 alcohols with 7 EO, C
13-C
15 alcohols with 3 EO, 5 EO, 7 EO or 8 EO, C
12-C
18 alcohols with 3 EO, 5 EO or 7 EO and mixtures of these, such as mixtures of C
12-C
14 alcohol with 3 EO and C
12-C
18 alcohol with 7 EO. The stated degrees of ethoxylation are statistical averages which,
for a specific product, may be an integer or a fractional number. Preferred alcohol
ethoxylates have a narrow homologue distribution (narrow range ethoxylates, NRE).
In addition to these nonionic surfactants, fatty alcohols with more than 12 EO may
also be used. Examples of these are (tallow) fatty alcohols with 14 EO, 16 EO, 20
EO, 25 EO, 30 EO or 40 EO. In particular in products for use in machine washing, extremely
low-foam compounds are conventionally used. These preferably include C
12-C
18 alkylpolyethylene glycol/polypropylene glycol ethers in each case having up to 8
mol of ethylene oxide and propylene oxide units per molecule. It is, however, also
possible to use other nonionic surfactants which are known to be low-foaming, such
as for example C
12-C
13-alkyl polyethylene glycol/polybutylene glycol ethers with in each case up to 8 mol
ethylene oxide and butylene oxide units per molecule and end group-terminated alkylpolyalkylene
glycol mixed ethers. Alkoxylated alcohols containing hydroxyl groups, or "hydroxy
mixed ethers", are also particularly preferred. Alkylglycosides of the general formula
RO(G)
x, in which R means a primary linear or methyl-branched aliphatic residue, in particular
methyl-branched in position 2, with 8 to 22, preferably 12 to 18 C atoms, and G denotes
a glycose unit with 5 or 6 C atoms, preferably glucose, may also be used as nonionic
surfactants. The degree of oligomerization x, which indicates the distribution of
monoglycosides and oligoglycosides, is any desired number and, being an analytically
determined variable, may also assume fractional values between 1 and 10; x is preferably
1.2 to 1.4. Polyhydroxyfatty acid amides of the formulae (I) and (II) are likewise
suitable, in which R
1 and R
3 denote linear or branched alkyl or alkenyl residues with 7 to 12 carbon atoms, R
2 denotes hydrogen, an alkyl or hydroxyalkyl residue with 1 to 4 carbon atoms, R
4 denotes a linear, branched or cyclic alkylene residue or an arylene residue with
2 to 8 carbon atoms, R
5 denotes a linear, branched or cyclic alkyl residue or an aryl residue or an oxyalkyl
residue with 1 to 8 carbon atoms, C
1-C
4 alkyl or phenyl residues being preferred, and [Z] denotes a linear or branched polyhydroxyalkyl
residue with 3 to 10 carbon atoms, the alkyl chain of which is substituted with at
least two hydroxyl groups, or alkoxylated, preferably ethoxylated or propoxylated,
derivatives of this residue:

[0026] The polyhydroxyfatty acid amides, especially those of formula (II), may preferably
be derived from reducing sugars with 5 or 6 carbon atoms. [Z] is also preferably obtained
by reductive amination of a sugar such as glucose, fructose, maltose, lactose, galactose,
mannose or xylose. The N-alkoxy- or N-aryloxy-substituted compounds may then be converted
into the desired polyhydroxyfatty acid amides by reaction with fatty acid methyl esters
in the presence of an alkoxide as catalyst. A further class of preferably used nonionic
surfactants, which are used either as sole nonionic surfactant or in combination with
other nonionic surfactants, in particular together with alkoxylated fatty alcohols
and/or alkyl glycosides, are alkoxylated, preferably ethoxylated or ethoxylated and
propoxylated fatty acid alkyl esters, preferably with 1 to 4 carbon atoms in the alkyl
chain, in particular fatty acid methyl esters. Nonionic surfactants of the amine oxide
type, for example N-coconut alkyl-N,N-dimethylamine oxide and N-tallow alcohol-N,N-dihydroxyethylamine
oxide, and the fatty acid alkanolamide type may also be suitable. The quantity of
these nonionic surfactants preferably amounts to no more than that of the ethoxylated
fatty alcohols, in particular no more than half the quantity thereof. "Gemini" surfactants
may also be considered as further surfactants. These are generally taken to mean such
compounds as have two hydrophilic groups per molecule. These groups are generally
separated from one another by a "spacer". This spacer is generally a carbon chain
which should be long enough for the hydrophilic groups to be sufficiently far apart
that they can act mutually independently. Such surfactants are in general distinguished
by an unusually low critical micelle concentration and the ability to bring about
a great reduction in the surface tension of water. In exceptional cases, gemini surfactants
include not only such "dimeric" surfactants, but also corresponding "trimeric" surfactants.
Suitable gemini surfactants are, for example, sulfated hydroxy mixed ethers or dimer
alcohol bis- and trimer alcohol tris-sulfates and -ether sulfates. End group-terminated
dimeric and trimeric mixed ethers are in particular distinguished by their di- and
multifunctionality. The stated end group-terminated surfactants accordingly exhibit
good wetting characteristics and are low-foaming, such that they are in particular
suitable for use in machine washing or cleaning processes. Gemini polyhydroxyfatty
acid amides or poly-polyhydroxyfatty acid amides may, however, also be used.
[0027] Suitable anionic surfactants are in particular soaps and those which contain sulfate
or sulfonate groups. Surfactants of the sulfonate type which may preferably be considered
are C
9-C
13 alkyl benzene sulfonates, olefin sulfonates, i.e. mixtures of alkene and hydroxyalkane
sulfonates and disulfonates, as are obtained, for example, from C
12-C
18 monoolefins with a terminal or internal double bond by sulfonation with gaseous sulfur
trioxide and subsequent alkaline or acidic hydrolysis of the sulfonation products.
Alkane sulfonates which are obtained from C
12-C
18 alkanes for example by sulfochlorination or sulfoxidation with subsequent hydrolysis
or neutralization are also suitable. The esters of α-sulfofatty acids (ester sulfonates),
for example the α-sulfonated methyl esters of hydrogenated coconut, palm kernel or
tallow fatty acids, which are produced by α-sulfonation of the methyl esters of fatty
acids of vegetable and/or animal origin with 8 to 20 C atoms in the fatty acid molecule
and subsequent neutralization to yield water-soluble mono salts, may also be considered
suitable. The α-sulfonated esters of hydrogenated coconut, palm, palm kernel or tallow
fatty acids are here preferred, it also being possible for sulfonation products of
unsaturated fatty acids, for example oleic acid, also to be present in small quantities,
preferably in quantities of no more than approximately 2 to 3 wt.%. Preferred α-sulfofatty
acid alkyl esters are in particular those which comprise an alkyl chain with no more
than 4 C atoms in the ester group, for example methyl ester, ethyl ester, propyl ester
and butyl ester. The methyl esters of α-sulfofatty acids (MES), and the saponified
disalts thereof too, are particularly advantageously used. Further suitable anionic
surfactants are sulfated fatty acid glycerol esters, which are mono-, di- and triesters
and mixtures thereof, as are obtained during production by esterification by a monoglycerol
with 1 to 3 mol of fatty acid or on transesterification of triglycerides with 0.3
to 2 mol of glycerol. Preferred alk(en)yl sulfates are the alkali metal and in particular
sodium salts of sulfuric acid semi-esters of C
12-C
18 fatty alcohols for example prepared from coconut fatty alcohol, tallow fatty alcohol,
lauryl, myristyl, cetyl- or stearyl alcohol or C
10-C
20 oxo alcohols and those semi-esters of secondary alcohols of this chain length. Alk(en)yl
sulfates of the stated chain length which contain a synthetic linear alkyl residue
produced on a petrochemical basis and which exhibit degradation behaviour similar
to that of the appropriate compounds based on fatty chemical raw materials are also
preferred. In particular, C
12-C
16 alkyl sulfates and C
12-C
15 alkyl sulfates and C
14-C
15 alkyl sulfates are preferred because of their washing characteristics. The sulfuric
acid monoesters of linear or branched C
7-C
21 alcohols ethoxylated with 1 to 6 mol of ethylene oxide are also suitable, such as
2-methyl-branched C
9-C
11 alcohols with on average 3.5 mol of ethylene oxide (EO) or C
12-C
18 fatty alcohols with 1 to 4 EO. Preferred anionic surfactants also include the salts
of alkylsulfosuccinic acid, which are also known as sulfosuccinates or sulfosuccinic
acid esters, and are the monoesters and/or diesters of sulfosuccinic acid with alcohols,
preferably fatty alcohols and in particular ethoxylated fatty alcohols. Preferred
sulfosuccinates contain C
8 to C
18 fatty alcohol residues or mixtures thereof. Particularly preferred sulfosuccinates
contain a fatty alcohol residue which is derived from ethoxylated fatty alcohols,
which are in themselves nonionic surfactants. Sulfosuccinates whose fatty alcohol
residues are derived from ethoxylated fatty alcohols with a narrow homologue distribution
are here particularly preferred. It is likewise also possible to use alk(en)ylsuccinic
acid with preferably 8 to 18 carbon atoms in the alk(en)yl chain or the salts thereof.
Further anionic surfactants which may be considered are fatty acid derivatives of
amino acids, for example of N-methyltaurine (taurides) and/or of N-methylglycine (sarcosides).
Sarcosides or sarcosinates are particularly preferred here and most especially sarcosinates
of higher and optionally mono- or polyunsaturated fatty acids such as oleyl sarcosinate.
Further anionic surfactants which may in particular be considered are soaps. Saturated
fatty acid soaps are in particular suitable, such as the salts of lauric acid, myristic
acid, palmitic acid, stearic acid, hydrogenated erucic acid and behenic acid and in
particular soap mixtures derived from natural fatty acids, for example coconut, palm
kernel or tallow fatty acids. Known alkenylsuccinic acid salts may also be used together
with these soaps or as substitutes for soaps.
[0028] The anionic surfactants, including the soaps, may be present in the form of the sodium,
potassium or ammonium salts thereof and as soluble salts of organic bases, such as
mono-, di- or triethanolamine. The anionic surfactants are preferably present in the
form of the sodium or potassium salts thereof, in particular in the form of the sodium
salts.
[0029] Surfactants are present in detergents according to the invention in amounts of preferably
5 wt.% to 50 wt.%, in particular of 8 wt.% to 30 wt.%.
[0030] A detergent according to the invention preferably contains at least one water-soluble
and/or water-insoluble, organic and/or inorganic builder. The water-soluble organic
builder substances include polycarboxylic acids, in particular citric acid and saccharic
acids, monomeric and polymeric aminopolycarboxylic acids, in particular methylglycinediacetic
acid, nitrilotriacetic acid and ethylenediaminetetraacetic acid and polyaspartic acid,
polyphosphonic acids, in particular aminotris(methylenephosphonic acid), ethylenediaminetetrakis(methylenephosphonic
acid) and 1-hydroxyethyl-1,1-diphosphonic acid, polymeric hydroxy compounds such as
dextrin and polymeric (poly)carboxylic acids, in particular polycarboxylates obtainable
by oxidation of polysaccharides or dextrins, polymeric acrylic acids, methacrylic
acids, maleic acids and copolymers thereof, which may also contain small proportions
of polymerizable substances without carboxylic acid functionality incorporated therein
by polymerization. The relative molecular mass of the homopolymers of unsaturated
carboxylic acids is in general between 3,000 and 200,000, that of the copolymers between
2,000 and 200,000, preferably 30,000 to 120,000, in each case relative to free acid.
One particularly preferred acrylic acid/maleic acid copolymer has a relative molecular
mass of 30,000 to 100,000. Conventional commercial products are for example Sokalan®
CP 5, CP 10 and PA 30 from BASF. Suitable, albeit less preferred, compounds of this
class are copolymers of acrylic acid or methacrylic acid with vinyl ethers, such as
vinyl methyl ethers, vinyl esters, ethylene, propylene and styrene, the acid fraction
of which amounts to at least 50 wt.%. Terpolymers containing as monomers two unsaturated
acids and/or the salts thereof and, as third monomer, vinyl alcohol and/or a esterified
vinyl alcohol or a carbohydrate may also be used as water-soluble organic builder
substances. The first acidic monomer or the salt thereof is derived from a monoethylenically
unsaturated C
3-C
8-carboxylic acid and preferably from a C
3-C
4-monocarboxylic acid, in particular from (meth)acrylic acid. The second acidic monomer
or the salt thereof may be a derivative of a C
4-C
8-dicarboxylic acid, maleic acid being particularly preferred, and/or a derivative
of an allylsulfonic acid which is substituted in position 2 with an alkyl or aryl
residue. Such polymers generally have a relative molecular mass of between 1,000 and
200,000. Further preferred copolymers are those which comprise acrolein and acrylic
acid/acrylic acid salts or vinyl acetate as monomers. The organic builder substances
may be used, in particular for producing liquid products, in the form of aqueous solutions,
preferably in the form of 30 to 50 wt.% aqueous solutions. All the stated acids are
generally used in the form of the water-soluble salts, in particular the alkali metal
salts, thereof.
[0031] Such organic builder substances may, if desired, be present in quantities of up to
40 wt.%, in particular of up to 25 wt.% and preferably of 1 wt.% to 8 wt.%. Quantities
close to the stated upper limit are preferably used in pasty or liquid, in particular
water-containing, detergents according to the invention.
[0032] Water-soluble inorganic builder materials which may in particular be considered are
alkali metal silicates, alkali metal carbonates and alkali metal phosphates, which
may be present in the form of the alkaline, neutral or acidic sodium or potassium
salts thereof. Examples of these are trisodium phosphate, tetrasodium diphosphate,
disodium dihydrogendiphosphate, pentasodium triphosphate, "sodium hexametaphosphate",
oligomeric trisodium phosphate with degrees of oligomerization of 5 to 1000, in particular
5 to 50, and the corresponding potassium salts or mixtures of sodium and potassium
salts. Water-insoluble, water-dispersible inorganic builder materials which are used
are in particular crystalline or amorphous alkali metal aluminosilicates, in quantities
of up to 50 wt.%, preferably of no more than 40 wt.% and, in liquid products, in particular
from 1 wt.% to 5 wt.%. Preferred such materials are crystalline sodium aluminosilicates
of detergent grade, in particular zeolite A, P and optionally X, alone or in mixtures,
for example in the form of a co-crystallization product of zeolites A and X (Vegobond®
AX, a commercial product of Condea Augusta S.p.A.). Quantities close to the stated
upper limit are preferably used in solid, particulate products. Suitable aluminosilicates
in particular comprise no particles with a grain size of above 30 µm and preferably
consist to an extent of at least 80 wt.% of particles with a size below 10 µm. Their
calcium binding capacity, which may be determined as stated in German patent
DE 24 12 837, is generally in the range from 100 to 200 mg of CaO per gram.
[0033] Suitable substitutes or partial substitutes for the stated aluminosilicates are crystalline
alkali metal silicates, which may be present alone or mixed with amorphous silicates.
The alkali metal silicates usable as builders in the products according to the invention
preferably have a molar ratio of alkali metal oxide to SiO
2 of below 0.95, in particular of 1:1.1 to 1:12 and may be in amorphous or crystalline
form. Preferred alkali metal silicates are sodium silicates, in particular amorphous
sodium silicates, with an Na
2O:SiO
2 molar ratio of 1:2 to 1:2.8. Those with an Na
2O:SiO
2 molar ratio of 1:1.9 to 1:2.8 may be produced in accordance with the method of European
patent application
EP 0 425 427. Preferably used crystalline silicates, which may be present alone or mixed with
amorphous silicates, are crystalline phyllosilicates of the general formula Na
2Si
xO
2x+1 · y H
2O, in which x, or "modulus", is a number from 1.9 to 22, in particular 1.9 to 4 and
y is a number from 0 to 33 and preferred values for x are 2, 3 or 4. Preferred crystalline
phyllosilicates are those in which x in the stated general formula assumes the values
2 or 3.
[0034] In particular, both β- and δ-sodium disilicates (Na
2Si
2O
5 · y H
2O) are preferred. Virtually anhydrous crystalline alkali metal silicates of the above-stated
general formula in which x means a number from 1.9 to 2.1, which are produced from
amorphous alkali metal silicates, may be used in detergents according to the invention.
A crystalline sodium phyllosilicate with a modulus of 2 to 3, as may be produced from
sand and soda, is used in a further preferred embodiment of detergents according to
the invention. Crystalline layered silicates of the above-stated formula (I) are commercially
available from Clariant GmbH under the trade name Na-SKS, for example Na-SKS-1 (Na
2Si
22O
45×H
2O, kenyaite), Na-SKS-2 (Na
2Si
14O
29×H
2O, magadiite), Na-SKS-3 (Na
2Si
8O
17×H
2O) or Na-SKS-4 (Na
2Si
4O
9×H
2O, makatite). Suitable representatives of these are primarily Na-SKS-5 (α-Na
2Si
2O
5), Na-SKS-7 (β-Na
2Si
2O
5, natrosilite), Na-SKS-9 (NaHSi
2O
5 · 3H
2O), Na-SKS-10 (NaHSi
2O
5 · 3H
2O, kanemite), Na-SKS-11 (t-Na
2Si
2O
5) and Na-SKS-13 (NaHSi
2O
5), but in particular Na-SKS-6 (δ-Na
2Si
2O
5). In a preferred development of detergents according to the invention, a granular
compound is used which is prepared from crystalline phyllosilicate and citrate, from
crystalline phyllosilicate and above-stated (co)polymeric polycarboxylic acid, or
from alkali metal silicate and alkali metal carbonate, as is commercially available
for example under the name Nabion® 15.
[0035] Builder substances are preferably present in detergents according to the invention
in quantities of up to 75 wt.%, in particular of 5 wt.% to 50 wt.%.
[0036] Peroxy compounds suitable for use in detergents according to the invention which
may in particular be considered are organic peracids or peracid salts of organic acids,
such as phthalimidopercaproic acid, perbenzoic acid or salts of diperdodecanedioic
acid, hydrogen peroxide and inorganic salts which release hydrogen peroxide under
washing conditions, which latter include perborate, percarbonate, persilicate and/or
persulfate such as caroate. Where solid peroxy compounds are to be used, they may
be used in the form of powders or granules, which may also in principle be encapsulated
in known manner. If a product according to the invention contains peroxy compounds,
these are preferably present in quantities of up to 50 wt.%, in particular of 5 wt.%
to 30 wt.%. It may be appropriate to add relatively small quantities of known bleaching
agent stabilizers, such as for example phosphonates, borates or metaborates and metasilicates
and magnesium salts such as magnesium sulfate.
[0037] Bleaching activators which may be used are compounds which, under perhydrolysis conditions,
yield aliphatic peroxycarboxylic acids with preferably 1 to 10 C atoms, in particular
2 to 4 C atoms, and/or optionally substituted perbenzoic acid. Suitable substances
are those which bear O- and/or N-acyl groups having the stated number of C atoms and/or
optionally substituted benzoyl groups. Preferred substances are repeatedly acylated
alkylenediamines, in particular tetraacetylethylenediamine (TAED), acylated triazine
derivatives, in particular 1,5-diacetyl-2,4-dioxohexahydro-1,3,5-triazine (DADHT),
acylated glycolurils, in particular tetraacetylglycoluril (TAGU), N-acylimides, in
particular N-nonanoylsuccinimide (NOSI), acylated phenolsulfonates, in particular
n-nonanoyl- or isononanoyloxybenzenesulfonate (n- or iso-NOBS), carboxylic anhydrides,
in particular phthalic anhydride, acylated polyhydric alcohols, in particular triacetin,
ethylene glycol diacetate, 2,5-diacetoxy-2,5-dihydrofuran and enol esters and acetylated
sorbitol and mannitol, or the mixtures thereof (SORMAN), acylated sugar derivatives,
in particular pentaacetyl glucose (PAG), pentaacetyl fructose, tetraacetyl xylose
and octaacetyl lactose and acetylated, optionally N-alkylated glucamine and gluconolactone,
and/or N-acylated lactams, for example N-benzoylcaprolactam. Such bleaching activators
may be present, in particular in the presence of the above-stated hydrogen peroxide-releasing
bleaching agents, in a conventional quantity range, preferably in quantities of 0.5
wt.% to 10 wt.%, in particular 1 wt.% to 8 wt.%, relative to the entire product, but
are preferably entirely absent when percarboxylic acid is used as the sole bleaching
agent.
[0038] In addition to or instead of the above listed conventional bleaching activators,
sulfone imines and/or bleach-boosting transition metal salts or transition metal complexes
may be present as bleach catalysts.
[0039] Enzymes usable in the products which may be considered are those from the class of
amylases, proteases, lipases, cutinases, pullulanases, hemicellulases, cellulases,
oxidases, laccases and peroxidases and mixtures thereof. Particularly suitable enzymatic
active ingredients are those obtained from fungi or bacteria, such as Bacillus subtilis,
Bacillus licheniformis, Bacillus lentus, Streptomyces griseus, Humicola lanuginosa,
Humicola insolens, Pseudomonas pseudoalcaligenes, Pseudomonas cepacia or Coprinus
cinereus. The enzymes may be adsorbed onto carrier substances and/or be embedded in
encapsulating substances in order to protect them from premature inactivation. They
are present in the washing or cleaning products according to the invention preferably
in quantities of up to 5 wt.%, in particular of 0.2 wt.% to 4 wt.%. If the product
according to the invention contains protease, it preferably exhibits a proteolytic
activity in the range from approx. 100 PU/g to approx. 10,000 PU/g, in particular
300 PU/g to 8000 PU/g. If two or more enzymes are to be used in the product according
to the invention, this may be achieved by incorporating the two or more separate enzymes
or enzymes which are separately formulated in known manner or by two or more enzymes
jointly formulated in a granular product.
[0040] Organic solvents other than water which may be used in the detergents according to
the invention, in particular if these are in liquid or pasty form, include alcohols
with 1 to 4 C atoms, in particular methanol, ethanol, isopropanol and tert.-butanol,
diols with 2 to 4 C atoms, in particular ethylene glycol and propylene glycol, and
mixtures thereof and the ethers derivable from the stated classes of compounds. Such
water-miscible solvents are preferably present in the products according to the invention
in quantities of no more than 30 wt.%, in particular of 6 wt.% to 20 wt.%.
[0041] In order to establish a desired pH value which is not automatically obtained by mixing
the remaining components, the detergents according to the invention may contain acids
which are compatible with the system and are environmentally compatible, in particular
citric acid, acetic acid, tartaric acid, malic acid, lactic acid, glycolic acid, succinic
acid, glutaric acid and/or adipic acid, as well as mineral acids, in particular sulfuric
acid, or bases, in particular ammonium or alkali metal hydroxides. Such pH regulators
are present in the detergents according to the invention in quantities of preferably
no more than 20 wt.%, in particular of 1.2 wt.% to 17 wt.%.
[0042] Graying inhibitors have the task of keeping dirt which has been dissolved away from
the textile fibers suspended in the liquor. Water-soluble colloids of a mainly organic
nature are suitable for this purpose, for example starch, size, gelatin, salts of
ether carboxylic acids or ether sulfonic acids of starch or cellulose or salts of
acidic sulfuric acid esters of cellulose or starch. Water-soluble polyamides containing
acidic groups are also suitable for this purpose. Derivatives of starch other than
those stated above, for example aldehyde starches, may further be used. Cellulose
ethers, such as carboxymethylcellulose (Na salt), methylcellulose, hydroxyalkylcellulose
and mixed ethers, such as methylhydroxyethylcellulose, methylhydroxypropylcellulose,
methylcarboxymethylcellulose and mixtures thereof, are preferably used, for example
in quantities of 0.1 to 5 wt.%, relative to the detergent.
[0043] Textile detergents according to the invention may for example contain derivatives
of diaminostilbene disulfonic acid or the alkali metal salts thereof as optical brighteners,
although they preferably contain no optical brightener as they are to be used as detergent
for coloured clothes. If opticla brighteners are employed, suitable compounds are,
for example, salts of 4,4'-bis(2-anilino-4-morpholino-1,3,5-triazinyl-6-amino)stilbene
2,2'-disulfonic acid or compounds of similar structure which, instead of the morpholino
group, bear a diethanolamino group, a methylamino group, an anilino group or a 2-methoxyethylamino
group. Brighteners of the substituted diphenylstyryl type may furthermore be present,
for example the alkali metal salts of 4,4'-bis(2-sulfostyryl)-diphenyl, 4,4'-bis(4-chloro-3-sulfostyryl)-diphenol,
or 4-(4-chlorostyryl)-4'-(2-sulfostyryl)-diphenyl. Mixtures of the above-stated optical
brighteners may also be used.
[0044] Especially for use in machine washing, it may be advantageous to add conventional
foam inhibitors to the products. Suitable foam inhibitors are, for example, soaps
of natural or synthetic origin, which comprise an elevated proportion of C
18-C
24 fatty acids. Suitable non-surfactant foam inhibitors are, for example, organopolysiloxanes
and mixtures thereof with microfine, optionally silanized silica as well as paraffins,
waxes, microcrystalline waxes and mixtures thereof with silanized silica or bistearylethylenediamides.
Mixtures of different foam inhibitors are also advantageously used, for example mixtures
of silicones, paraffins or waxes. The foam inhibitors, in particular foam inhibitors
containing silicone and/or paraffin, are preferably bound to a granular carrier substance
which is soluble or dispersible in water. Mixtures of paraffins and bistearylethylenediamide
are particularly preferred here.
[0045] The production of solid detergents according to the invention presents no difficulties
and may proceed in known manner, for example by spray drying or granulation, with
enzymes and any further thermally sensitive constituents such as for example bleaching
agents optionally subsequently being separately added. Products according to the invention
with an elevated bulk density, in particular in the range from 650 g/l to 950 g/l,
may preferably produced by a method comprising an extrusion step. A further preferred
production process is using a granulation method.
[0046] Detergents according to the invention may preferably be produced in the form of tablets,
which may be monophasic or multiphasic, single-coloured or multicoloured and in particular
consist of one layer or of two or more, in particular two, layers, by mixing together
all the ingredients, optionally for each layer, in a mixer and compression molding
the mixture by means of conventional tablet presses, for example eccentric presses
or rotary presses, with pressing forces in the range from approx. 50 to 100 kN, preferably
at 60 to 70 kN. In particular in the case of multilayer tablets, it may be advantageous
for at least one layer to be preliminarily compression molded. This is preferably
carried out at pressing forces of between 5 and 20 kN, in particular at 10 to 15 kN.
In this manner, breaking-resistant tablets are straightforwardly obtained which nevertheless
dissolve sufficiently rapidly under conditions of use and exhibit breaking and flexural
strength values usually of 100 to 200 N, but preferably of above 150 N. A tablet produced
in this manner is preferably of a weight of 10 g to 50 g, in particular of 15 g to
40 g. The tablets may be of any desired three-dimensional shape and may be round,
oval or polygonal, intermediate shapes also being possible. Corners and edges are
advantageously rounded. Round tablets preferably have a diameter of 30 mm to 40 mm.
In particular the size of polygonal or cuboidal tablets, which are predominantly introduced
by means of the dispenser for example of a dishwashing machine, is dependent on the
geometry and volume of this dispenser. Preferred embodiments have, for example, a
base area of (20 to 30 mm)×(34 to 40 mm), in particular of 26×36 mm or of 24×38 mm.
[0047] Liquid or pasty detergents according to the invention in the form of solutions containing
conventional solvents are generally produced by simply mixing the constituents, which
may be introduced into an automatic mixer as an undissolved material or as a solution.
Examples
Example 1
[0048] In a 2 I multiple-collar flask with a glass stirrer, heating bath, protective gas
supply, distillation attachment, packed column, distillation bridge, vacuum separator,
distillation flask, cooling trap, and internal thermometer, a total of 640 g (1.45
mole) polyethylene-glycol-monomethyl-ether with an average-weight molecular weight
of approximately 440 g/mol (MARLIPAL® 1/12, SASOL Germany GmbH), 388 g (2.0 mole)
dimethyl-terephthalate, 110,5 g (1.2 mole) glycerine, 145,8 g (1.2 mole) neopentylglycol,
1.0 g 2,6-di-tert-butyl-p-cresol (Ionol® from Shell), as well as 1 ml tetra-isopropyl-ortho-titanate
were reacted under protective gas.
[0049] The reaction mixture was heated to temperatures of between 150 to 220° C and the
formed methanol is collected. After a large part of the theoretically anticipated
methanol volume had been collected, the reaction mixture was cooled, vacuum was attached,
and the mixture was again heated to a maximum temperature of 230° C. The diol-/polyol
was thereby distilled of..
[0050] When the oligoester had reached a hydroxyl value of approximately 90 mg KOH/g substance,
the reaction was terminated. The product was obtained as a yellow, low-viscosity oil.
Example 2
[0051] In analogy to Example 1, a total of 883 g (2.0 mole) of polyethylene-glycol-monoethyl-ether
with an average-weight molecular weight of approximately 440 g/mole (MARLIPAL® 1/12
SASOL Germany GmbH), 534 g (2.75 mole) dimethyl-terephthalate, 227.9 g (2.5 mole)
glycerine, 68.3 g (1.1 mole) monoethylene glycol, 1.0 g. 2,6-di-tert-butyl-p-cresol
(Ionol® from Shell), as well as 1 ml tetra-isopropyl-orthotitanate were reacted.
[0052] When the oligoester had reached a hydroxyl value of 112 mg KOH/g substance, the reaction
was terminated. The product was obtained as a yellow, low-viscosity oil.
Example 3
[0053] In analogy to Example 1, a total of 1168 g (1.65 mole) of polyethylene-glycol-monoethyl-ether
with an average-weight molecular weight of approximately 440 g/mol (MARLIPAL® 1/12
SASOL Germany GmbH) 437 g (2.25 mole) dimethyl-terephthalat, 165.8 g (1.8 mole) glycerine,
1.0 g 2,6 ditertiary-butyl-p-cresol (Ionol® from Shell), as well as 1 ml tetra-isopropyl-orthotitanate
were reacted.
[0054] When the oligoster had reached a hydroxyl value of 68 mg KOH/g substance, the reaction
was terminated. The product was obtained as a yellow oil.
Example 4
[0055] In analogy to Example 1, a total of 800 g (1.8 mole) of polyethylene-glycol-monoethyl-ether
with an average-weight molecular weight of approximately 440 g/mole (MARLIPAL® 1/12
SASOL Germany GmbH), 485.5 g (2.5 mole) dimethyl-terephthalate, 184.2 g (2.0 mole)
glycerine, 95.1 g (1.25 mole) 1,2 propylene-glycol, 1.0 g 2,6 ditertiary-butyl-p-cresol
(Ionol® from Shell) as well as 1 ml tetra-isopropyl-orthotitanate were reacted.
[0056] When the oligoester had reached a hydroxyl value of 106 mg KOH/g substance, the reaction
is was terminated. The product was obtained as a yellow, viscos oil.
Example 5: Dye transfer inhibition
[0057] Liquid detergents were prepared by mixing the ingredients given in the following
table 1 (amounts given are in wt.% relative to the complete detergents)
Table 1: Detergent compositions s
| |
C1 |
D1 |
C2 |
D2 |
| Boric acid |
0.5 |
0.5 |
0.5 |
0.5 |
| Citric acid |
0.23 |
0.23 |
0.23 |
0.23 |
| Glycerol |
0.5 |
0.5 |
0.5 |
0.5 |
| Fatty alcohol EO Sulfate-Na C12-14 2EO |
3 |
3 |
3 |
3 |
| Na C10-13 Alkylbenzene sulfonate |
2.5 |
2.5 |
2.5 |
2.5 |
| C12-18 Fatty alcohol ethoxylate 7EO |
3.1 |
3.1 |
3.1 |
3.1 |
| NaOH |
0.7 |
0.7 |
0.7 |
0.7 |
| Soap |
0.5 |
0.5 |
0.5 |
0.5 |
| 2-methyl-3(2H)-isothiazolone / 1,2-Benzisothiazol-3(2H)-one |
0.0085 |
0.0085 |
0.0085 |
0.0085 |
| Phosphonate DTPMP |
0.20 |
0.20 |
0.20 |
0.20 |
| Styrene-Acrylate co-polymer |
0.1 |
0.1 |
0.1 |
0.1 |
| Protease |
0.08 |
0.08 |
0.08 |
0.08 |
| Cellulase |
0.1 |
0.1 |
0.1 |
0.1 |
| Mannanase |
0.05 |
0.05 |
0.05 |
0.05 |
| Amylase |
0.05 |
0.05 |
0.05 |
0.05 |
| Lipase |
0.08 |
0.08 |
0.08 |
0.08 |
| Perfume |
0.5 |
0.5 |
0.5 |
0.5 |
| polyester of example 1 |
- |
0.5 |
- |
2.5 |
| Texcare® SRN170 |
- |
- |
0.5 |
- |
| Water |
ad 100 |
[0058] Detergents D1 and D2 were according to the invention; detergent C1 did not comprise
dye transfer inhibitor, and detergent C2 comprised the known soil release polyester
Texcare® SRN170 instead of the polyester according to the invention.
[0059] White fabrics (max. 2.5 Kg) made of the materials given in tables 2, 3, and 4 were
washed in a Miele Softronic® W1935 WTH washing machine, using the program "Care program
+" at 40 °C with water of hardness 16 °dH, in the presence of a standardized soil
sheet and of 5 g of indigo per wash load. After drying of the fabrics, the greyscale-index,
according to ISO 20105 A05, and the decrease of their whiteness (ΔY) were determined
spectrometrically, using a Datacolor® DC600-2 spectrometer.
Table 2: Greyscale-index
| Fabric |
C1 |
D1 |
C2 |
| Cotton |
2.9 |
3.7 |
3.1 |
| Terry cotton |
2.4 |
3.5 |
2.9 |
| Ribbed cotton |
1.9 |
3.5 |
3.0 |
| Polyester |
1.4 |
3.2 |
2.7 |
| Polyester/cotton (65/35) |
1.8 |
3.2 |
2.6 |
| Viscose |
3,2 |
4,2 |
3,8 |
| Polyamide |
3,2 |
4,3 |
4,2 |
| Polyacrylate/Polyurethane (81/19) |
0,9 |
1,2 |
0,9 |
Table 3: Change in whiteness
| Fabric |
D1 |
C2 |
| Cotton |
-10.5 |
-17.1 |
| Terry cotton |
-10.5 |
-16.5 |
| Polyester |
-14.0 |
-21.4 |
| Polyester/cotton (65/35) |
-14.4 |
-22 |
| Viscose |
-4 |
-7,6 |
| Polyamide |
-6,1 |
-7,1 |
| Polyacrylate/Elastane (81/19) |
-49,9 |
-57,2 |
Table 4: Change in whiteness by increasing polymer concentration
| Fabric |
C1 |
D1 |
D2 |
| Cotton |
-23,1 |
-10,0 |
-5,5 |
| Terry cotton |
-18,6 |
-8,5 |
-6,4 |
| Ribbed cotton |
-35,7 |
-15,1 |
-8,1 |
| Polyester |
-28,3 |
-8,0 |
-2,2 |
| Polyester/cotton (65/35) |
-37,2 |
-19,2 |
-7,1 |
| Viscose |
-14,3 |
-5,7 |
-2,5 |
| Polyamide |
-12,2 |
-5,4 |
-3,3 |
| Polyacrylate/Elastane (81/19) |
-58,6 |
-48,7 |
-23,9 |
[0060] In tables 2, 3 and 4 it can be seen that significantly less dye is transferred to
the fabrics in case of using the polymer and by increasing concentration of the polymer
according to the invention.