BACKGROUND OF THE INVENTION
[0001] The present invention relates to a control method of exhaust gas purification system
and an exhaust gas purification system that can simplify data for control by decreasing
the number of meshes and the number of data maps of a data map for multi injection
control while preventing occurrence of a torque shock at forced regeneration control
accompanying multi injection of an exhaust gas purification device such as a continuous
regeneration type DPF device or an NOx purification device.
Description of the related art
[0002] Regulations on emissions of the particulate matter (PM: particulate matter: Hereinafter
referred to as PM) as well as NOx, CO, HC and the like exhausted from a diesel engine
have been tightened year by year. A technology has been developed that the PM is trapped
by a filter called a diesel particulate filter (DPF: Diesel Particulate Filter: Hereinafter
referred to as DPF) so as to reduce the PM amount exhausted to the outside. A continuous
regeneration type DPF device carrying a catalyst is among them.
[0003] This continuous regeneration type DPF device comprises an exhaust gas purification
device with an oxidation catalyst device carrying an oxidation catalyst and a DPF
device arranged in order from the upstream side or an exhaust gas purification device
with a DPF device carrying an oxidation catalyst arranged and the like. In this device,
when a temperature of an exhaust gas flowing into a filter is approximately 350°C
or above, the PM trapped by the filter is continuously burned and purified, and the
filter is self-regenerated. However, if the temperature of the exhaust gas is low,
the temperature of a catalyst is lowered and the oxidation catalyst is not activated.
Thus, the oxidation reaction is not promoted, and oxidation of the PM and regeneration
of the filter become difficult. As a result, accumulation of PM on the filter continues
and clogging of the filter progresses, which results in a problem of exhaust pressure
rise due to the clogging of the filter.
[0004] Thus, if the clogging of the filter exceeds a predetermined amount, HC (hydrocarbon)
supplied into the exhaust gas by post injection (post-injection) in a cylinder (in-cylinder)
and the like is burned by the oxidation catalyst arranged on the upstream side of
the filter or the oxidation catalyst carried by the filter. Thereby, using this combustion
heat, the temperature of the exhaust gas at the filter inlet or the filter surface
is raised. By this high-temperature exhaust gas, the temperature of the filter is
raised above a temperature at which the PM accumulated at the filter is burned and
the PM is burned and removed.
[0005] At this time, if the oxidation catalyst is below an activation temperature, HC is
not oxidized but exhausted as white smoke. Thus, as described in Japanese Patent Application
Kokai Publication No.
2004-353529, for example, after the temperature of the exhaust gas is raised by performing in-cylinder
multi-injection (multi-stage delayed injection) so as to raise the temperature of
the exhaust gas so that the temperature of the oxidation catalyst is raised at the
activation temperature and above, the post injection is carried out. Using the exhaust
gas temperature rise by this multi injection, the DPF inlet temperature can be raised
while preventing exhaust of the white smoke.
[0006] However, in the multi-injection control, since the multi injection is constituted
by stages such as pilot injection, pre injection, main injection, after injection
and the like, data for injection control such as an injection amount, injection timing
and the like are required for injection at each stage. Thus, the number of such data
for injection control becomes extremely large, which leads to a problem that the number
of preparation processes of the data for injection control and calculation amounts,
calculation time and the like at control become large. Therefore, simplification of
control by decreasing the number of meshes (the number of segments) of a base map
of the data for injection control and the number of data maps for environmental correction
and the like is in demand.
[0007] In relation to the above, obtaining a finding that the temperature of the exhaust
gas exhausted from an exhaust manifold is raised when an engine is in a high-load
operation state, the inventors have reached the following idea. In the forced regeneration
control, when the engine is in the high-load operation state, the temperature of the
exhaust gas is raised in a normal operation without performing the multi injection,
and the multi injection does not have to be performed. Therefore, by stopping the
multi injection and carrying out the normal injection in this high-load operation
state, a portion of the high-load operation state in the data map of the data for
injection control of the multi injection can be substituted by the data map for normal
operation. As a result, the data for injection control of the multi injection in the
high-load operation state is not needed any more, and reduction of the data for control
can be promoted.
[0008] That is, by means of control of stopping the multi injection and switching to the
normal injection when the high-load operation state is brought about during the forced
regeneration control or the state is changed to the high-load operation in the middle
of the forced regeneration control, the multi injection control in the high-load operation
state can be eliminated, and controllability can be improved. Even if the temperature
of the exhaust gas exhausted from the exhaust manifold is raised to some degree, since
it might take time till the filter inlet temperature at the downstream side of the
oxidation catalyst is raised, there is a case in which the exhaust gas temperature
rise control should be continued even in the high-load operation state.
[0009] However, since the forced regeneration control might be executed during travelling
or stopping work, the engine operation state during the forced regeneration control
is not always constant. In the exhaust gas temperature rise control, there are a case
of low-load / medium-load operation states requiring the multi injection, a case of
the high-load operation state not requiring the multi injection or a case of transition
between these states. If the multi injection is switched to the normal injection or
vice versa at such transition, since a torque generation amount is different between
the multi injection and the normal injection and since the state is a high-load operation,
there is a problem that a torque shock occurs that causes a large fluctuation in a
generated torque of an engine at the switching.
[0010] On the other hand, as a general measure against the torque shock, as described in
Japanese Patent Application
Kokai Publication No.
2003-201899, a compression ignition type internal combustion engine is proposed in which a predetermined
moderating control is executed for a change amount with a target value of a fuel injection
amount at the switching of a fuel injection mode between a low heat rate pilot / main
injection mode (first injection mode) and a normal injection mode (second injection
mode) other than that. However, the generally practiced moderating control is a control
for gradually changing a control target amount such as the present injection amount,
injection timing and the like to a new control target amount over time and does not
lead to quantitative simplification of the control data for determining a control
target amount value.
[0011] EP 1 420 150 A1 relates to an exhaust gas purifying equipment for a diesel engine comprising an exhaust
temperature raising means, an exhaust temperature area detection means, and a control
means for controlling the exhaust temperature raising means and a switching valve,
wherein the control means operates the exhaust temperature raising means and at the
same time executes the post-injection, and, furthermore, controls the switching valve
so that the exhaust gas passes through a second continuous regeneration type DPF,
in the case where the exhaust temperature area of an engine detected by the exhaust
temperature area detection means is in an extremely low temperature area (Z2) of which
the exhaust temperature is lower than that of a predetermined temperature area.
[0012] US 6,272,424 B1 relates to an engine control apparatus including an interpolation control means comprises
an interpolation control unit including a desired value calculation part for calculating
a desired value of a controlled variable corresponding to each operational state based
on related control parameters; a state determination part for determining a change
in the operational state of the engine; a interpolation coefficient calculation part
for calculating changes of an interpolation coefficient of the controlled variable;
and an interpolated desired value calculation part for calculating the interpolated
desired value of the controlled variable based on the interpolation coefficient and
two desired values of the controlled variable in the first and second operational
states; wherein the interpolation control unit controls the controlled variable in
switching of the operational state from the first to the second state in the engine.
[0013] US2005044845 describes a regeneration control according to several zones.
Patent Document 1: Japanese Patent Application Kokai Publication No. 2004-353529
Patent Document 2: Japanese Patent Application Kokai Publication No. 2003-201899 (claim 3, column 16)
Patent Document 3: European patent application No. 1 420 150 A1
Patent Document 4 : United States patent No. 6 272 424 B1.
SUMMARY OF THE INVENTION
Means for solving the problems
[0014] The present invention was made in order to solve the above problems and has an object
to provide a control method of exhaust gas purification system and an exhaust gas
purification system that can reduce the number of data for injection control such
as the number of meshes of a data map for multi injection control and the number of
data maps and the like while avoiding occurrence of a torque shock, which is a sudden
fluctuation of a generated torque in forced regeneration control of an exhaust gas
purification device such as a continuous regeneration type DPF, an NOx purification
device and the like.
[0015] The exhaust gas purification method for achieving the above object is, in a control
method of an exhaust gas purification system comprising an exhaust gas purification
device having an oxidation catalyst device carrying an oxidation catalyst on the upstream
side or an exhaust gas purification device carrying an oxidation catalyst in an exhaust
passage of an internal combustion engine and a controller for carrying out forced
regeneration control for recovering purification capability of the exhaust gas purification
device, in which at forced regeneration control, the controller executes the multi
injection control in order to raise a temperature of an exhaust gas, characterized
in that at the forced regeneration control, if an operation state of the internal
combustion engine is a high-load operation state, normal injection control is executed
by stopping the multi injection, a region for control is divided into a multi-injection
control region, a transition region, and a normal injection control region according
to a rotation speed and a load of the internal combustion engine, and in the transition
region, in-cylinder fuel injection is carried out using data for injection control
obtained by interpolation of data for injection control of the multi-injection control
on the multi-injection control region side and data for injection control of the normal
injection control on the normal injection control region side.
[0016] Moreover, in the above control method of exhaust gas purification system, the interpolation
in the transition region is performed such that if there are i = 1 to I pieces (i,
I are positive numbers) of data F(i) for injection control, based on a load Qm at
a rotation speed Nem of the internal combustion engine, supposing that a load and
data for injection control at a boundary on the multi-injection control region side
at the rotation speed Nem are Qml and Fml(i), and that a load and data for injection
control at a boundary on the normal injection control region side at the rotation
speed Nem are Qnl and Fnl(i), the data for injection control Ft(i) calculated by Ft(i)
= ((Qnl - Qt) × Fml(i) + (Qt - Qml) × Fnl(i) / (Qnl - Qml) is set as the data F(i)
for injection control in the transition region.
[0017] Also, in the above control method of exhaust gas purification system, as the data
F(i) for injection control in the transition region, either one or both of an injection
amount and injection timing at each stage injected during 1 cycle of each cylinder
are employed. The each stage includes pilot injection, pre injection, main injection,
after injection and the like.
[0018] Also, in the above control method of exhaust gas purification system, a total fuel
injection amount injected during 1 cycle of each cylinder is used instead of the load.
[0019] The high-load operation state refers to an operation state of an internal combustion
engine in which a load is relatively large and an exhaust temperature, which is a
temperature of an exhaust gas exhausted from cylinders is higher than a predetermined
temperature. On the control, the high-load operation state can be considered as an
operation state in which a load, which is an engine output required for an internal
combustion engine is above a predetermined load determined according to a rotation
speed of the internal combustion engine. This predetermined load can be set in advance
by experiments, calculation and the like and inputted and stored in the controller.
[0020] And whether a state is the high-load operation state or not can be determined by
referring to a data map based on the engine rotation speed and the load of the internal
combustion engine. Instead of the load, an output from an accelerator sensor, a fuel
injection amount necessary to exert a required engine output, a total fuel injection
amount injected into a cylinder and the like may be used. These injection amounts
are an amount injected during 1 cycle of each cylinder.
[0021] According to the above control method, in the high-load operation state, since the
exhaust gas temperature exhausted from the exhaust manifold of the internal combustion
engine is raised, there is no need to carry out the multi injection for raising the
exhaust gas temperature in order to raise or maintain a temperature of a catalyst
or an exhaust gas purification device. In view of the above, at the forced regeneration
control, if an operation state of an internal combustion engine is brought into a
high-load operation state, control to stop the multi-injection control and to change
to the normal injection control is executed. As a result, in a data map of data for
injection control of the multi-injection control, a portion of the high-load operation
state can be substituted by data map and the like of data for injection control of
normal operation (operation state not in the forced regeneration control) in which
the normal injection control is carried out. Thus, the portion of the high-load operation
state of the data map and the like of the data for injection control of the multi-injection
control is not needed any more. Therefore, the number of meshes of the data map for
the multi-injection control and the like can be reduced, and the number of data maps
and the like for environmental correction and the like can be also reduced. The data
maps for environmental correction relate to atmospheric temperature, atmospheric pressure,
the temperature of engine-cooling-water temperature, operating states of other auxiliary
machines and the like.
[0022] Also, in the above control method, a transition region is provided between a multi-injection
control region in which the multi-injection (multi-stage injection) control for raising
an exhaust gas temperature is carried out when the exhaust gas temperature is low
according to a load of the internal combustion engine and a normal injection control
region corresponding to the high-load operation state in which temperature rise by
the multi-injection control is not required. During the forced regeneration control,
when the operation state of the internal combustion engine is changed into the transition
region from the multi-injection control region due to increase of a load of the internal
combustion engine, weighting is applied according to a position in the transition
region and the data for injection control in the transition region is acquired by
interpolating the data for injection control in the both regions.
[0023] In this transition region, using the data for injection control obtained by interpolation,
in-cylinder fuel injection is carried out. As a result, since the in-cylinder fuel
injection is gradually and smoothly switched from the multi injection to the normal
injection with a change in the load, occurrence of a torque shock can be avoided.
At the same time, since the data for injection control in the transition region is
not needed any more, the number of data for injection control such as the number of
meshes of the data map, the number of data maps and the like can be also reduced in
this point. With regard to the interpolation, various interpolation methods can be
used, but if linear interpolation (interpolation by a linear expression) is used,
the number of data required for the interpolation is small, calculation becomes easy,
and control is simplified.
[0024] Also, the exhaust gas purification system for achieving the above object is, in a
control method of an exhaust gas purification system comprising an exhaust gas purification
device having an oxidation catalyst device carrying an oxidation catalyst on the upstream
side or an exhaust gas purification device carrying an oxidation catalyst in an exhaust
passage of an internal combustion engine and a controller for carrying out forced
regeneration control for recovering purification capability of the exhaust gas purification
device, in which at forced regeneration control, the controller executes the multi
injection control in order to raise an exhaust temperature, characterized in that
at the forced regeneration control, the controller executes the normal injection control
by stopping the multi injection when the operation state of the internal combustion
engine is a high-load operation state and according to a rotation speed and a load
of the internal combustion engine, a region for control is divided into a multi-injection
control region, a transition region, and a normal injection control region, and in
the transition region, using data for injection control obtained by interpolation
of the data for injection control of the multi injection control on the multi injection
control region side and data for injection control of the normal injection control
on the normal injection control region side, in-cylinder fuel injection is carried
out.
[0025] Moreover, in the above exhaust gas purification system, the controller is configured
to perform the interpolation in the transition region such that if there are i = 1
to I pieces of data F(i) for injection control, based on a load Qm at a rotation speed
Nem of the internal combustion engine, supposing that a load and data for injection
control at a boundary on the multi-injection control region side at the rotation speed
Nem are Qml and Fml(i), and that a load and data for injection control at a boundary
on the normal injection control region side at the rotation speed Nem are Qnl and
Fnl(i), the data for injection control Ft(i) calculated by Ft(i) = ((Qnl - Qt) × Fml(i)
+ (Qt - Qml) × Fnl(i) / (Qnl - Qml) is set as the data F(i) for injection control
in the transition region.
[0026] Also, in the above exhaust gas purification system, the controller is configured
such that as the data F(i) for injection control in the transition region, either
one or both of an injection amount and injection timing at each stage injected during
1 cycle of each cylinder are employed.
[0027] Also, in the above exhaust gas purification system, the controller is configured
such that a total fuel injection amount injected during 1 cycle of each cylinder is
used instead of the load.
[0028] According to the exhaust gas purification system with the above configuration, the
above exhaust gas purification method can be put into practice and the similar effect
can be exerted. Also, the exhaust gas purification device includes not only the continuous
regeneration type DPF but also an NOx purification device such as a NOx occlusion
and reduction type catalyst or NOx direct reduction type catalyst and the like carrying
out the similar forced regeneration control. Moreover, since the application range
of the present invention can also include the forced regeneration control and the
like such as recovery from sulfur poisoning, forced regeneration control and the like
to the sulfur poisoning and the like of an exhaust gas purification device provided
with not only the NOx occlusion and reduction type catalyst or NOx direct reduction
type catalyst but also a selective reduction type (SCR) catalyst and the like are
included. In essential, any exhaust gas purification system carrying out the control
similar to the above is within the application range of the present invention.
Advantages of the invention
[0029] According to the control method of exhaust gas purification system and the exhaust
gas purification system according to the present invention, since in the forced regeneration
control of the exhaust gas purification device such as a continuous regeneration type
DPF device, an NOx purification device and the like, data for injection control of
normal operation control, which is not the forced regeneration control, can be used
in a portion for the normal injection control region corresponding to the high-load
operation state, data for injection control for the multi-injection control is reduced.
[0030] Also, in the forced regeneration control, even at transition between the multi-injection
control region in which the operation state of the internal combustion engine requires
multi-injection and the normal injection control region not requiring the multi injection,
a transition region is provided so that the in-cylinder fuel injection can be smoothly
changed, and occurrence of torque shock can be prevented.
[0031] Moreover, since the interpolation is used in this transition region, data for injection
control for the multi-injection control in the transition region is not needed, either.
Therefore, the number of meshes of the data map of the data for the multi-injection
control in the forced regeneration control, the data map for environmental correction
and the like can be reduced.
BRIEF DESCRIPTION OF THE DRAWINGS
[0032]
Fig. 1 is a diagram illustrating entire configuration of an exhaust gas purification
system.
Fig. 2 is a diagram schematically illustrating an example of a region data map.
Fig. 3 is a diagram illustrating an example of a control flow of forced regeneration
control.
Fig. 4 is a diagram illustrating an example of a control flow for calculating data
for injection control.
Fig. 5 is a diagram illustrating another example of a control flow for calculating
data for injection control.
Fig. 6 is a diagram schematically illustrating each state of in-cylinder fuel injection.
EXPLANATION OF REFERENCE NUMERALS
[0033]
1: exhaust gas purification system
10: diesel engine (internal combustion engine)
12: continuous regeneration type DPF device (exhaust gas purification device)
12a: oxidation catalyst
12b: filter with catalyst
31: differential pressure sensor
40: controller (ECU)
F(i): data for injection control of transition region
Fm(i): data for injection control for multi injection
Fml(i): data for injection control at boundary on the multi-injection control region
side
Fn(i): data for injection control for normal injection
Fnl(i): data for injection control at boundary on the normal injection region side
Ft(i): data for injection control for interpolation
Lm: boundary on the multi-injection control region side
Ln: boundary on the normal injection region side
Ne, Nem: engine rotation speed
Q, Qm: engine load
Qml: load at boundary on the multi-injection control region side
Qnl: load at boundary on the normal injection region side
Rm: multi injection control region
Rn: normal injection control region
Rt: transition region
t: index value of position
BEST MODE FOR CARRYING OUT THE INVENTION
[0034] The control method of exhaust gas purification system and an exhaust gas purification
system of an embodiment according to the present invention will be described referring
to the attached drawings using a continuous regeneration type DPF (Diesel Particulate
Filter) as an example. Fig. 1 shows configuration of an exhaust gas purification system
1 of this embodiment.
[0035] The exhaust gas purification system 1 comprises an exhaust gas purification device
12 in an exhaust passage 11 of a diesel engine (internal combustion engine) 10. This
exhaust gas purification device 12 is one of continuous regeneration type DPF devices
and comprises an oxidation catalyst device 12a on the upstream side and a filter device
12b with catalyst on the downstream side. Moreover, on the downstream side of the
exhaust gas purification device 12, a silencer 13 is provided. Also, on the upstream
side of the exhaust gas purification device 12, an exhaust brake valve (exhaust brake)
14 is provided, while on the downstream side, an exhaust throttle valve (exhaust throttle)
15 is provided.
[0036] The oxidation catalyst device 12a is formed by having an oxidation catalyst such
as platinum (Pt) carried by a carrier such as a porous ceramic honeycomb structure.
The filter device 12b with catalyst is formed by a monolith-honeycomb wall-flow type
filter and the like in which an inlet and an outlet of a channel of a porous ceramic
honeycomb are alternately sealed. A catalyst of platinum, cerium oxide and the like
is carried in this filter portion. PM (particulate matter) in the exhaust gas G is
trapped by a wall of the porous ceramic.
[0037] In order to estimate an accumulated amount of the PM in the filter device 12b with
catalyst, a differential pressure sensor 31 is provided in a conduit connected to
before and after the exhaust gas purification device 12. Also, for regeneration control
of the filter device 12b with catalyst, an oxidation-catalyst inlet exhaust-temperature
sensor 32 is provided on the upstream side of the oxidation catalyst device 12a and
a filter inlet exhaust-temperature sensor 33 is provided between the oxidation catalyst
device 12a and the filter device 12b with catalyst.
[0038] This oxidation-catalyst inlet exhaust-temperature sensor 32 detects a first exhaust
gas temperature Tg1, which is a temperature of the exhaust gas flowing into the oxidation
catalyst device 12a. The filter inlet exhaust-temperature sensor 33 detects a second
exhaust gas temperature Tg2, which is a temperature of the exhaust gas flowing into
the filter device 12b with catalyst.
[0039] Moreover, in an intake passage 16, an air cleaner 17, an MAF sensor (intake air amount
sensor) 18, an intake throttle valve (intake throttle) 19 and the like are provided.
The intake throttle valve 19 adjusts an amount of an intake A into an intake manifold.
At an EGR passage 20, an EGR cooler 21 and an EGR valve 22 are provided.
[0040] Output values of these sensors are inputted to a controller (ECU: Engine Control
Unit) 40 for general control of operation of the engine 10 as well as regeneration
control of the exhaust gas purification device 12. By control signals outputted from
the controller 40, the intake throttle valve 19, a fuel injection device (injection
nozzle) 23, the exhaust brake valve 14, an exhaust throttle valve 15, the EGR valve
22 and the like are controlled.
[0041] The fuel injection device 23 is connected to a common rail injection system 27 temporarily
reserving high-pressure fuel whose pressure has been raised by a fuel pump (not shown).
Into the controller 40, information such as a vehicle speed, cooling water temperature
and the like in addition to information such as acceleration opening from an accelerator
position sensor (APS) 34, engine rotation speed from an engine speed sensor 35, a
common rail pressure from a rail pressure sensor 36 and the like are inputted for
operation of the engine. The controller 40 also outputs electrification time signals
so that a predetermined amount of fuel is injected from the fuel injection device
23.
[0042] In the regeneration control of the exhaust gas purification device 12, not only for
automatic forced regeneration during running but also for forced regeneration arbitrarily
performed by a driver after stopping the vehicle, a flashing lamp (DPF lamp) 24, an
alarm lamp 25 lighted at abnormality, and a manual regeneration button (manual regeneration
switch) 26 are provided. The flashing lamp 24 and the alarm lamp 25 at abnormality
are warning means for drawing attention of a driver when a trapped amount of PM in
the filter device 12b with catalyst exceeds a given amount and the filter device 12b
with catalyst is clogged.
[0043] Next, control of the exhaust gas purification system 1 will be described. In this
control, PM is trapped in normal operation. In this normal operation, whether it is
timing to start the forced regeneration or not is monitored, and if it is determined
as the timing to start the forced regeneration, the forced regeneration control is
executed. This forced regeneration control includes running automatic regeneration
for carrying out forced regeneration control during running and manual regeneration
started by pressing the manual regeneration button 26 after stopping of a vehicle
by a driver upon an alarm. These forced regeneration controls are selected and executed
as appropriate according to a traveling distance and a value of DPF differential pressure.
A regeneration controller for carrying out these forced regeneration controls is incorporated
in the controller 40.
[0044] And regarding the forced regeneration such as the manual regeneration and running
automatic regeneration, in this embodiment, a first exhaust gas temperature rise control
is executed when a catalyst temperature index temperature indicating a temperature
of the oxidation catalyst 12a (bed temperature) is lower than a predetermined first
determining temperature Tc1, while a second exhaust gas temperature rise control involving
post injection is executed when the temperature is at the predetermined first determining
temperature Tc1 or above. Moreover, temperature maintaining control is executed when
a filter temperature index temperature indicating a temperature of the filter device
12b with catalyst is at a predetermined second determining temperature Tc2 or above.
[0045] In the present invention, in any of the first exhaust gas temperature control, second
exhaust gas temperature control, and temperature maintaining control, as shown in
Fig. 2, multi-injection control for exhaust gas temperature rise is executed in a
multi-injection control region Rm corresponding to a low / medium load operation region,
while normal injection control without the multi-injection control is executed in
a normal injection control region Rn corresponding to a high-load operation state.
Also, in a transition region Rt provided between the multi-injection control region
Rm and the normal injection control region Rn, the multi-injection control by data
for injection control acquired by interpolation is executed.
[0046] This interpolation is executed as follows. First, a region data map which divides
the region of engine control into the multi-injection control region Rm, the transition
region Rt, and the normal injection control region Rn with respect to a rotation speed
Ne (lateral axis) and a load Q (vertical axis) of an internal combustion engine as
shown in Fig. 2, is prepared and stored in the controller 40. This region data map
can be set in advance by examining if the exhaust gas temperature should be raised
by multi injection or not by experiments or calculations.
[0047] Next, from the engine rotation speed Nem and the load Qm detected during the forced
regeneration control, it is determined in which region of the region data map shown
in Fig. 2 a current engine operation state (at control) is located. That is, when
a load at a boundary Lm on the multi-injection control region (low- / medium-load
operation state) Rm side at the rotation speed Nem is Qml and a load at a boundary
Ln on the normal injection region (high-load operation state) Rn side is Qnl, if the
load Qm is not more than the load Qml, it is considered to be in the multi-injection
control region Rm, if the load Qm exceeds the load Qml and not more than the load
Qnl, it is considered to be in the transition region Rt, and if the load Qm exceeds
the load Qnl, it is considered to be in the normal injection control region Rn.
[0048] If in the multi-injection control region Rm, the multi-injection control is executed
based on data Fm(i) for injection control calculated from the data map for control
of the multi injection. If in the normal injection control region Rn, the normal injection
control is executed based on data Fn(i) for injection control calculated from the
data map for control of the normal injection.
[0049] On the other hand, if in the transition region Rt, in-cylinder fuel injection is
executed using data F(i) for injection control obtained by interpolation of the data
Fml(i) for injection control of the multi injection at the boundary Lm on the multi-injection
control region Rm side at the rotation speed Nem of the engine 10 and the data Fnl(i)
for injection control of the normal injection at the boundary Ln on the normal injection
region Rn side at the rotation speed Nem of the engine 10. Here, suppose that there
are i = 1 to I pieces (here, i and I are positive numbers) of the data F(i) for injection
control. The data F(i) for injection control is data such as an injection amount,
injection timing and the like of each stage (pilot injection F1, pre injection F2,
main injection F3, after injection F4 and the like) injected in 1 cycle of each cylinder
as schematically shown in Fig. 6.
[0050] The data Fml(i) for injection control of the multi-injection is obtained by correcting
data for control obtained from the base map for multi-injection control with a correction
coefficient obtained from the data map for environmental correction. Also, the data
Fnl(i) for injection control of the normal injection is obtained by correcting the
data for control obtained from the base map for the normal injection control with
a correction coefficient obtained from the data map for environmental correction.
[0051] If linear interpolation is used as the interpolation, an amount of data for injection
control Ft(i) calculated by Ft(i) = ((Qn1 - Qm) × Fml(i) + (Qm - Qml) × Fnl(i) / (Qnl
- Qml) is set as the data F(i) for injection control in the transition region Rt.
[0052] Also, in this interpolation, first, an index value t of a position in the transition
region Rt is calculated and interpolation may be executed using that. The index value
t of the position indicates a position corresponding to the load Qm by a numeral value
from zero to 1 when the position of the boundary Ln on the normal injection region
Rn side is zero and the position of the boundary Lm on the multi injection region
Rm side is 1, and it is calculated by t = (Qnl - Qm) / (Qnl - Qml). Next, using this
t, the amount Ft(i) of the data for injection control calculated by Ft(i) = t × Fml(i)
+ (1 - t) × Fnl(i) is made the data F(i) for injection control in the transition region
Rt.
[0053] As the amount F (i) of the data for injection control of the transition region Rt,
it is preferable that both the injection amount and injection timing by injection
at each stage injected in 1 cycle of each cylinder are selected, but only the data
for injection control of a stage with more influences on the torque shock may be used.
[0054] Also, usually, as the region data map as shown in Fig. 2, different data map is used
for the first exhaust gas temperature control, second exhaust gas temperature control,
and temperature maintaining control, respectively. However, for further simplification
of control, the map data of the same region may be used in order to reduce the number
of data maps for control.
[0055] Next, the control will be described using control flows in Figs. 3 to 5. When the
control flow in Fig. 3 is started, at Step S11, it is determined if control is the
forced regeneration control by the running automatic regeneration or manual regeneration.
If the control is not the forced regeneration control, the forced regeneration control
is not executed but the routine is returned and the normal operation control is executed.
If it is determined as the forced regeneration control at Step S11, the routine goes
to Step S12.
[0056] Whether the control is forced regeneration control or not is determined as follows.
In the case of the forced regeneration control by manual regeneration, when a differential
pressure detected by the differential pressure sensor 31 for measuring a differential
pressure before and after the exhaust gas purification device 12 exceeds a predetermined
differential pressure value for determination or the like, the flashing lamp (DPF
lamp) 23 as alarming means is flashed and the driver is promoted for manual regeneration
of the DPF. When the driver prompted for the manual regeneration stops the vehicle
and operates the manual regeneration button 25, the control becomes the forced regeneration
control. In the case of the forced regeneration control in the running automatic regeneration,
when it is detected from a detection value of the differential pressure sensor 31
and the like that a trapped amount of PM in the filter device 12b with catalyst exceeds
a predetermined amount, the control becomes the forced regeneration control.
[0057] At Step S12, the first determining temperature Tc1 is calculated. This first determining
temperature Tc1 is a temperature (approximately 200 to 250°C, for example) at which
HC, which is an unburned fuel supplied by the post injection, is sufficiently oxidized
by the oxidation catalyst of the oxidation catalyst device 12a if the second exhaust
gas temperature (catalyst temperature index temperature) Tg2 becomes this temperature.
This second exhaust gas temperature Tg2 is an exhaust gas temperature detected by
the filter inlet exhaust-temperature sensor 33. Also, as the first determining temperature
Tc1, a value changing according to the engine rotation speed Nem at that time may
be used. Also, instead of the second exhaust gas temperature Tg2 detected by the filter
inlet exhaust-temperature sensor 33, the first exhaust gas temperature Tg1 detected
by the oxidation-catalyst inlet temperature-sensor 32 may be used.
[0058] At the subsequent Step S13, the second exhaust gas temperature (catalyst temperature
index temperature) Tg2 is checked. If the second exhaust gas temperature Tg2 is lower
than the first determining temperature Tc1 calculated at Step S12, the first exhaust
gas temperature rise control is carried out at Step S14 for a predetermined time (time
relating to an interval of check of the second exhaust gas temperature Tg2 at Step
S13) Δt1. After Step S13, the routine returns to Step S12.
[0059] If it is determined at Step S13 that the second exhaust gas temperature Tg2 is at
the predetermined first determining temperature Tc1 or above, the routine goes to
Step S15. At Step S15, the second determining temperature Tc2 is calculated. The second
determining temperature Tc2 is a target temperature for the second exhaust gas temperature
rise control at Step S17. By maintaining the second exhaust gas temperature (filter
temperature index temperature) Tg2 at the temperature Tc2 or above, combustion of
the PM trapped in the filter device 12b with catalyst is maintained in a favorable
state. The second exhaust gas temperature Tg2 is a temperature of an exhaust gas detected
by the filter inlet exhaust-temperature sensor 33. The second determining temperature
Tc2 is usually set at a value higher than a combustion start temperature of the PM
(approximately 350°C, for example), at approximately 500°C, for example. The value
of the second determining temperature Tc2 may be changed in multi-stages according
to time.
[0060] At the subsequent Step S16, the second exhaust gas temperature (filter temperature
index temperature) Tg2 is checked. If the second exhaust gas temperature Tg2 is lower
than the second determining temperature Tc2, the routine goes to the second exhaust
gas temperature rise control at Step S17, while if the second exhaust gas temperature
Tg2 is at the second determining temperature Tc2 or above, the routine goes to the
temperature maintaining control at Step S18.
[0061] At Step S17, the second exhaust gas temperature rise control is conducted for a predetermined
time (time relating to an interval of check of the second exhaust gas temperature
Tg2 at Step S16) Δt2.
[0062] The exhaust gas temperature rise is continued by the second exhaust gas temperature
rise control and at the same time, unburned fuel (HC) is supplied into the exhaust
gas by the post injection. This unburned fuel is oxidized by the oxidation catalyst
device 12a, and the exhaust gas temperature can be further raised by this oxidation
heat. If the raised exhaust gas temperature Tg2 becomes at the second determining
temperature Tc2 or above, the PM trapped by the filter device 12b with catalyst is
burned. The second exhaust gas temperature Tg2 may be continuously raised to the temperature
Tc2 as a control target by this second exhaust gas temperature rise control, but the
temperature may be raised in two stages or multi-stages. After the Step S17, the routine
goes to Step S19.
[0063] If it is determined at Step S16 that the second exhaust gas temperature Tg2 is at
the second determining temperature Tc2 or above, the temperature maintaining control
without post injection in the in-cylinder injection of the engine 10 conducted for
a predetermined time (time relating to an interval of duration time check of the second
exhaust gas temperature Tg2 at Step S16) Δt3 at Step S18.
[0064] Also, at Step S18, PM combustion cumulative time is counted. In this count, only
if the second exhaust gas temperature Tg2 is at the predetermined second determining
temperature Tc2 or above, the PM combustion cumulative time ta is counted (ta = ta
+Δt3). After Step S18, the routine goes to Step S19.
[0065] At Step S19, in order to determine if the forced regeneration control is to be finished
or not, the PM combustion cumulative time ta is checked. In this check, it is checked
if the PM combustion cumulative time ta exceeds a predetermined determining time Tac
or not. That is, if it is exceeded, the regeneration control is considered to be completed,
and the routine goes to Step S20, while if not exceeded, the regeneration control
is considered not to be completed, and the routine returns to Step S12. Till the PM
combustion cumulative time ta exceeds the predetermined determining time tac, the
first exhaust gas temperature rise control at Step S14, the second exhaust gas temperature
rise control at Step S17 or the temperature maintaining control at Step S18 is carried
out.
[0066] At Step S20, the forced regeneration control is finished, and if the vehicle is parked,
the exhaust brake valve 13 and the exhaust throttle valve 14 are returned to the normal
operation state and the routine returns to the normal injection control. And then,
it returns.
[0067] In the control flow in Fig. 3, if the catalyst temperature index temperature Tg2
indicating the oxidation catalyst temperature (bed temperature) is lower than the
predetermined first determining temperature Tc1, the first exhaust gas temperature
rise control is executed, while if the temperature becomes at the predetermined first
determining temperature Tc1 or above, the second exhaust gas temperature rise control
with post injection is carried out. Moreover, if the filter temperature index temperature
indicating the temperature of the filter device 12b with catalyst becomes the predetermined
second determining temperature Tc2 or above, the temperature maintaining control is
executed.
[0068] In the control flow in Fig. 3, as the catalyst temperature index temperature indicating
the temperature of the oxidation catalyst 12a (bed temperature), the second exhaust
gas temperature Tg2 detected by the filter inlet exhaust temperature sensor 33 is
used, and as the filter temperature index temperature indicating the temperature of
the filter device 12b with catalyst, too, the second exhaust gas temperature Tg2 detected
by the filter inlet exhaust temperature sensor 33 is used. However, as the catalyst
temperature index temperature indicating the temperature of the oxidation catalyst
12a (bed temperature), the first exhaust gas temperature Tg1 detected by the oxidation-catalyst
inlet exhaust temperature sensor 32 may be used.
[0069] And in the present invention, in the first exhaust gas temperature rise control at
Step S14, the second exhaust gas temperature rise control at Step S17, and the temperature
maintaining control at Step S18, the multi-injection control is executed in the low-
/ medium-load operation region but in the high-load operation state, the normal injection
control without multi-injection is carried out.
[0070] This control can be conducted according to the control flow as shown in Figs. 4 and
5. The control flow shown in Figs. 4 and 5 is called when the data F(i) for injection
control of in-cylinder fuel injection is required when the first exhaust gas temperature
rise control, second exhaust gas temperature rise control, temperature maintaining
control is started, and the data F(i) for injection control is calculated by this
control flow and the routine returns to a location where the control flow is called
after the calculation.
[0071] When the control flow in Fig. 4 is started, the engine rotation speed Nem and the
load Qm indicating the operation state of the engine 10 are inputted at Step S31.
At Step S32, the load Qml at the boundary Lm on the multi-injection control region
Rm side at the rotation speed Nem of the engine 10 and the load Qnl at the boundary
Ln on the normal injection region Rn side are inputted at Step S32.
[0072] At the subsequent Step S33, the load Qm is checked and it is determined if the load
is not more than the load Qml or not. If the load Qm is not more than the load Qml
in this determination, the routine goes to Step S34, where i = 1 to I pieces of the
data F(i) for injection control is made the data Fm(i) for injection control calculated
from the data map of the multi injection base and the data map for environmental correction
and the routine returns.
[0073] If the load Qm is not the load Qml or less in the determination at Step S33, the
routine goes to Step S35, where the load Qm is checked and it is determined if the
load is not less than the load Qnl or not. If the load Qm is not less than the load
Qnl in this determination, the routine goes to Step S36, where i = 1 to I pieces of
the data F(i) for injection control is made the data Fn(i) for injection control calculated
from the data map of the normal injection base in the normal operation and the data
map for environmental correction and the routine returns.
[0074] If the load Qm is not the load Qnl or more in the determination at Step S35, the
routine goes to Step S37. At Step S37, i = 1 to I pieces of the data Fml(i) for injection
control of the multi injection at the boundary Lm on the multi-injection control region
Rm side at the rotation speed Nem of the engine 10 and the data Fnl(i) for injection
control of the normal injection at the boundary Ln on the normal injection region
Rn side at the rotation speed Nem of the engine 10 are inputted.
[0075] At the subsequent Step S38, i = 1 to I pieces of the data Ft(i) for injection control
of the interpolation are calculated by Ft(i) = ((Qnl - Qm) × Fml(i) + (Qm - Qml) ×
Fnl(i)) / (Qnl - Qml). At the subsequent Step S39, i = 1 to I pieces of F(i) is made
Ft(i) and the routine returns.
[0076] Here, in this interpolation, if the index value t of the position in the transition
region Rt is used, as shown in the control flow in Fig. 5, it is constituted by Step
S38a and Step S38b instead of Step S38. At Step S38a, the index value t of the position
is calculated by t = (Qnl - Qm)/(Qnl - Qml). At Step S38b, using the index value t
of the position, the data Ft(i) for injection control is calculated by Ft(i) = t ×
Fml(i) + (1 - t) × Fnl(i).
[0077] According to the control flow in Figs. 4 and 5, in the forced regeneration control,
the following control can be conducted. If the operation state of the engine 10 is
a high-load operation state, the normal injection control by stopping the multi injection
is carried out. At the same time according to the rotation speed Nem and the load
Qm of the engine 10, the region for control is divided into the multi-injection control
region Rm, the transition region Rt, and the normal injection control region Rn. In
the transition region Rt, using the data Ft(i) for injection control obtained by interpolation
of the data Fml(i) for injection control of the multi-injection control at the boundary
Lm on the multi-injection control region Rm side and the data Fnl(i) for injection
control of the normal injection control at the boundary Ln on the normal injection
control region Rn side, the in-cylinder fuel injection is carried out.
[0078] Also, in the interpolation in the transition region Rt, if there are i = 1 to I pieces
of data F(i) for injection control, the data Ft(i) for injection control calculated
by Ft(i) = ((Qnl - Qm) × Fml(i) + (Qm - Qml) × Fnl(i) / (Qnl - Qml) may be made the
data F(i) for injection control in the transition region Rt. Here, based on the load
Qm at the rotation speed Nem of the engine 10, the load and the data for injection
control at the boundary Lm on the multi-injection control region Rm side at the rotation
speed Nem are set as Qml and Fml(i), and the load and the data for injection control
at the boundary Ln on the normal injection control region Rn side at the rotation
speed Nem are set as Qnl and Fnl(i).
[0079] In the above embodiment, as the exhaust gas purification device of the exhaust gas
purification system, combination of the oxidation catalyst device 12a on the upstream
side and the filter 12b with catalyst on the downstream side was used as an example.
However, the exhaust gas purification device may be a filter carrying an oxidation
catalyst. Moreover, as the method of supplying the unburned fuel (HC) to the upstream
side of the oxidation catalyst 12a, post injection was explained. However, by arranging
an unburned fuel supply device in the exhaust passage 16, a method of direct injection
into an exhaust pipe that directly injects unburned fuel into the exhaust passage
16 from the unburned fuel supply device may be employed.
[0080] Also, as the exhaust gas purification device, not only the continuous regeneration
type DPF but also an NOx purification device such as an NOx occlusion and reduction
type catalyst or an NOx direct reduction type catalyst and the like carrying out the
similar forced regeneration control may be employed. Moreover, the application range
of the present invention may include the forced regeneration control and the like
from recovery from sulfur poisoning and the like. Therefore, the forced regeneration
control and the like to the sulfur poisoning of the exhaust gas purification device
provided with not only the NOx occlusion and reduction type catalyst or the NOx direct
reduction type catalyst but also the selective reduction type (SCR) catalyst and the
like may be included.
INDUSTRIAL APPLICABILITY
[0081] The control method of the exhaust gas purification system and the exhaust gas purification
system of the present invention having the above-mentioned excellent effects can be
utilized extremely effectively for an exhaust gas purification system provided with
an exhaust gas purification device having an oxidation catalyst device carrying an
oxidation catalyst on the upstream side or an exhaust gas purification device carrying
an oxidation catalyst and a controller carrying out forced regeneration control for
recovering a purification capability of the exhaust gas purification device in an
exhaust passage of an internal combustion engine, in which the controller executes
multi injection control for raising an exhaust temperature at the forced regeneration
control.
1. A control method of an exhaust gas purification system (1) comprising an exhaust gas
purification device (12) having an oxidation catalyst device (12a) carrying an oxidation
catalyst on the upstream side or an exhaust gas purification device carrying an oxidation
catalyst in an exhaust passage (11) of an internal combustion engine and a controller
(40) for carrying out forced regeneration control for recovering purification capability
of said exhaust gas purification device, in which at forced regeneration control,
the controller executes multi injection control in order to raise an exhaust temperature,
characterized in that in case said forced regeneration control is carried out, a region for control is
divided into a multi-injection control region (Rm), a transition region (Rt), and
a normal injection control region (Rn), which does not require a temperature rise
by the multi-injection control, corresponding to a rotation speed (Ne, Nem) and a
load (Q, Qm) of the internal combustion engine (10),
the multi-injection control region (Rm) is made to correspond to a low-/medium-load
operation region of the internal combustion engine (10),the normal injection control
region (Rn) is made to correspond to a high-load operation region of the internal
combustion engine (10),
at said forced regeneration control, if an operation state of the internal combustion
engine (10) is the low-/medium-load operation region,the multi-injection control is
carried out in the multi-injection control region(Rm),
at said forced regeneration control, if an operation state of the internal combustion
engine is the high-load operation state, a normal injection control is carried out
in the normal injection control region,
at said forced regeneration control, if an operation state of the internal combustion
engine is the transition region, the multi-fuel injection control is carried out by
using data (Ft) for injection control obtained by interpolation of data used for injection
control (Fm) on the multi-injection control region side and data (Fn) used for injection
control of the normal injection control on the normal injection control region side.
2. The control method of an exhaust gas purification system according to claim 1, characterized in that the interpolation in said transition region (Rt) is performed such that if there
are i = 1 to I pieces of data F(i) for injection control, based on a load Qm at a
rotation speed Nem of the internal combustion engine, supposing that a load and data
used for injection control at a boundary on the multi-injection control region side
at the rotation speed Nem is Qml and Fml(i), and that a load and data used for injection
control at a boundary on the normal injection control region side at the rotation
speed Nem are Qnl and Fnl(i), the data Ft(i) used for injection control calculated
by Ft(i) = ((Qnl - Qt) × Fml(i) + (Qt - Qml) × Fnl(i)) / (Qnl - Qml) is set as the
data F(i) used for injection control in said transition region.
3. The control method of an exhaust gas purification system (1) according to claim 2,
characterized in that as the data F(i) for injection control in said transition region, either one or both
of an injection amount and injection timing at each stage injected during 1 cycle
of each cylinder are employed.
4. The control method of an exhaust gas purification system (1) according to claim 2
or 3, characterized in that a total fuel injection amount injected during 1 cycle of each cylinder is used instead
of said load.
5. An exhaust gas purification system comprising an exhaust gas purification device (12)
having an oxidation catalyst device (12a) carrying an oxidation catalyst on the upstream
side or an exhaust gas purification device carrying an oxidation catalyst in an exhaust
passage (11) of an internal combustion engine (10) and a controller (40) for carrying
out forced regeneration control for recovering purification capability of the exhaust
gas purification device, in which at forced regeneration control, the controller executes
multi injection control in order to raise an exhaust temperature, characterized in that in case when said forced regeneration control is carried out, a region for control
is divided into a multi-injection control region (Rm), a transition region (Rt), and
a normal injection control region (Rn), which does not require a temperature rise
by the multi-injection control,corresponding to a rotation speed (Ne, Nem) and a load
(Q, Qm) of the internal combustion engine (10),
the multi-injection control region (Rm) is made to correspond to a low/medium-load
operation region of the internal combustion engine(10) the normal injection control
region (Rn) is made to correspond to a high-load operation region of the internal
combustion engine (10)
at said forced regeneration control, if an operation state of the internal combustion
engine (10) is the low/medium-load operation region, the multi-injection control is
carried out in the multi-injection control region (Rm) at said forced regeneration
control, an operation state of the internal combustion engine is the high-load operation
state a normal injection control is carried out in the normal injection control region
(Rn),
at said forced regeneration, if an operation state of the internal combustion engine
is the transition region, , multi-injection control is carried out by using data (Ft)
for injection control obtained by interpolation of data used for injection control
(FM) on the multi injection control region side and data (Fn) used for injection control
of the normal injection control on the normal injection control region side.
6. The exhaust gas purification system (1) according to claim 5, characterized in that said controller (40) executes the interpolation in said transition region such that
if there are i = 1 to I pieces of data F(i) for injection control, based on a load
Qm at a rotation speed Nem of the internal combustion engine (10), supposing that
a load and data used for injection control at a boundary on the multi-injection control
region side at the rotation speed Nem are Qml and Fml(i), and that a load and data
used for injection control at a boundary on the normal injection control region side
at the rotation speed Nem are Qnl and Fnl(i), the data used for injection control
Ft(i) calculated by Ft(i) = ((Qnl - Qt) × Fml(i) + (Qt - Qml) × Fnl(i)) / (Qnl - Qml)
is set as the data F(i) used for injection control in said transition region.
7. The exhaust gas purification system (1) according to claim 6, characterized in that said controller (40) employs, as the data F(i) for injection control in said transition
region, either one or both of an injection amount and injection timing at each stage
injected during 1 cycle of each cylinder.
8. The exhaust gas purification system (1) according to claim 6 or 7, characterized in that said controller (40) uses a total fuel injection amount injected during 1 cycle of
each cylinder instead of said load.
1. Steuerungsverfahren eines Abgasreinigungssystems (1) mit einer Abgasreinigungsvorrichtung
(12), welche eine Oxidationskatalysatorvorrichtung (12a) aufweist, welche einen Oxidationskatalysator
auf der stromaufwärts gelegenen Seite oder eine Abgasreinigungsvorrichtung enthält,
welche einen Oxidationskatalysator in einem Abgaskanal (11) eines Verbrennungsmotors
enthält, und eine Steuerung (40) zum Durchführen einer erzwungenen Regenerationskontrolle
zum Wiederherstellen der Reinigungsfähigkeit der Abgasreinigungsvorrichtung, wobei
bei erzwungener Regenerationskontrolle die Steuerung eine Mehrfacheinspritzkontrolle
durchführt, um eine Abgastemperatur zu erhöhen, dadurch gekennzeichnet, dass
in dem Fall, wenn die erzwungene Regenerationskontrolle ausgeführt wird, ein Kontrollbereich
in einen Mehrfacheinspritzkontrollbereich (Rm), einen Übergangsbereich (Rt) und einen
normalen Einspritzkontrollbereich (Rn), welcher keine Temperaturerhöhung durch die
Mehrfacheinspritzkontrolle benötigt, entsprechend einer Drehgeschwindigkeit (Ne, Nem)
und einer Last (Q, Qm) des Verbrennungsmotors (10) aufgeteilt wird,
wobei der Mehrfacheinspritzkontrollbereich (Rm) so ausgestaltet ist, dass er einem
Niedrig-/Mittellastbetriebsbereich des Verbrennungsmotors (10) entspricht, wobei der
normale Einspritzkontrollbereich (Rn) so ausgestaltet ist, dass er einem Hochlastbetriebsbereich
des Verbrennungsmotors (10) entspricht,
wobei bei der erzwungenen Regenerationskontrolle, wenn ein Betriebszustand des Verbrennungsmotors
(10) dem Niedrig-/Mittellastbetriebsbereich entspricht, die Mehrfacheinspritzkontrolle
in dem Mehrfacheinspritzkontrollbereich (Rm) ausgeführt wird,
wobei bei der erzwungenen Regenerationskontrolle, wenn ein Betriebszustand des Verbrennungsmotors
dem Hochlastbetriebszustand entspricht, eine normale Einspritzkontrolle in dem normalen
Einspritzkontrollbereich ausgeführt wird,
wobei bei der erzwungenen Regenerationskontrolle, wenn ein Betriebszustand des Verbrennungsmotors
dem Übergangsbereich entspricht, die Mehrfachkraftstoffeinspritzkontrolle ausgeführt
wird, indem Daten (Ft) zur Einspritzkontrolle verwendet werden, welche durch Interpolation
von Daten erhalten wurden, welche für die Einspritzkontrolle (Fm) auf der Mehrfacheinspritzkontrollbereichsseite
verwendet werden, und Daten (Fn) verwendet werden, welche für die Einspritzkontrolle
der normalen Einspritzkontrolle auf der normalen Einspritzkontrollbereichsseite verwendet
werden.
2. Steuerungsverfahren eines Abgasreinigungssystems nach Anspruch 1, dadurch gekennzeichnet, dass die Interpolation in dem Übergangsbereich (Rt) so ausgeführt wird, dass wenn es i
= 1 bis I Datenstücke F(i) zur Einspritzkontrolle gibt, basierend auf einer Last Qm
bei einer Drehgeschwindigkeit Nem des Verbrennungsmotors, vorausgesetzt, dass eine
Last und zur Einspritzkontrolle verwendete Daten an einer Grenze der Mehrfacheinspritzkontrollbereichsseite
bei einer Drehgeschwindigkeit Nem Qml und Fml(i) sind, und dass eine Last und zur
Einspritzkontrolle verwendete Daten an einer Grenze der normalen Einspritzkontrollbereichsseite
bei einer Drehgeschwindigkeit Nem Qnl und Fnl(i) sind, die für die Einspritzkontrolle
verwendeten Daten Ft(i), welche durch Ft(i) = ((Qnl - Qt) x Fml(i) + (Qt - Qml) x
Fnl(i)) / (Qnl - Qml) berechnet werden, als zur Einspritzkontrolle in dem Übergangsbereich
verwendete Daten F(i) festgelegt werden.
3. Steuerungsverfahren eines Abgasreinigungssystems (1) nach Anspruch 2, dadurch gekennzeichnet, dass als Daten F(i) zur Einspritzkontrolle in dem Übergangsbereich eine Einspritzmenge
oder/und ein Einspritzzeitpunkt bei jeder Stufe, welche während 1 Zyklus jedes Zylinders
eingespritzt werden, verwendet wird bzw. werden.
4. Steuerungsverfahren eines Abgasreinigungssystems (1) nach Anspruch 2 oder 3, dadurch gekennzeichnet, dass eine Gesamtkraftstoffeinspritzmenge, welche während 1 Zyklus jedes Zylinders eingespritzt
wird, anstelle der Last verwendet wird.
5. Abgasreinigungssystem mit einer Abgasreinigungsvorrichtung (12), welche eine Oxidationskatalysatorvorrichtung
(12a) aufweist, welche einen Oxidationskatalysator auf der stromaufwärts gelegenen
Seite oder eine Abgasreinigungsvorrichtung enthält, welche einen Oxidationskatalysator
in einem Abgaskanal (11) eines Verbrennungsmotors (10) enthält, und eine Steuerung
(40) zum Durchführen einer erzwungenen Regenerationskontrolle zum Wiederherstellen
der Reinigungsfähigkeit der Abgasreinigungsvorrichtung, wobei bei erzwungener Regenerationskontrolle
die Steuerung eine Mehrfacheinspritzkontrolle durchführt, um eine Abgastemperatur
zu erhöhen, dadurch gekennzeichnet, dass
in dem Fall, wenn die erzwungene Regenerationskontrolle ausgeführt wird, ein Kontrollbereich
in einen Mehrfacheinspritzkontrollbereich (Rm), einen Übergangsbereich (Rt) und einen
normalen Einspritzkontrollbereich (Rn), welcher keine Temperaturerhöhung durch die
Mehrfacheinspritzkontrolle benötigt, entsprechend einer Drehgeschwindigkeit (Ne, Nem)
und einer Last (Q, Qm) des Verbrennungsmotors (10) aufgeteilt wird,
wobei der Mehrfacheinspritzkontrollbereich (Rm) so ausgestaltet ist, dass er einem
Niedrig-/Mittellastbetriebsbereich des Verbrennungsmotors (10) entspricht, wobei der
normale Einspritzkontrollbereich (Rn) so ausgestaltet ist, dass er einem Hochlastbetriebsbereich
des Verbrennungsmotors (10) entspricht,
wobei bei der erzwungenen Regenerationskontrolle, wenn ein Betriebszustand des Verbrennungsmotors
(10) dem Niedrig-/Mittellastbetriebsbereich entspricht, die Mehrfacheinspritzkontrolle
in dem Mehrfacheinspritzkontrollbereich (Rm) ausgeführt wird,
wobei bei der erzwungenen Regenerationskontrolle, wenn ein Betriebszustand des Verbrennungsmotors
dem Hochlastbetriebszustand entspricht, eine normale Einspritzkontrolle in dem normalen
Einspritzkontrollbereich ausgeführt wird,
wobei bei der erzwungenen Regenerationskontrolle, wenn ein Betriebszustand des Verbrennungsmotors
dem Übergangsbereich entspricht, die Mehrfacheinspritzkontrolle ausgeführt wird, indem
Daten (Ft) zur Einspritzkontrolle verwendet werden, welche durch Interpolation von
Daten erhalten wurden, welche für die Einspritzkontrolle (FM) auf der Mehrfacheinspritzkontrollbereichsseite
verwendet werden, und Daten (Fn) verwendet werden, welche für die Einspritzkontrolle
der normalen Einspritzkontrolle auf der normalen Einspritzkontrollbereichsseite verwendet
werden.
6. Abgasreinigungssystem (1) nach Anspruch 5,
dadurch gekennzeichnet, dass
die Steuerung (40) die Interpolation in dem Übergangsbereich so ausführt, dass wenn
es i = 1 bis I Datenstücke F(i) zur Einspritzkontrolle gibt, basierend auf einer Last
Qm bei einer Drehgeschwindigkeit Nem des Verbrennungsmotors (10), vorausgesetzt, dass
eine Last und zur Einspritzkontrolle verwendete Daten an einer Grenze der Mehrfacheinspritzkontrollbereichsseite
bei einer Drehgeschwindigkeit Nem Qml und Fml(i) sind, und dass eine Last und zur
Einspritzkontrolle verwendete Daten an einer Grenze der normalen Einspritzkontrollbereichsseite
bei einer Drehgeschwindigkeit Nem Qnl und Fnl(i) sind, die für die Einspritzkontrolle
verwendeten Daten Ft(i), welche durch Ft(i) = ((Qnl - Qt) x Fml(i) + (Qt - Qml) x
Fnl(i)) / (Qnl - Qml) berechnet werden, als zur Einspritzkontrolle in dem Übergangsbereich
verwendete Daten F(i) festgelegt werden.
7. Abgasreinigungssystem (1) nach Anspruch 6,
dadurch gekennzeichnet, dass
die Steuerung (40) als Daten F(i) zur Einspritzkontrolle in dem Übergangsbereich eine
Einspritzmenge oder/und ein Einspritzzeitpunkt bei jeder Stufe, welche während 1 Zyklus
jedes Zylinders eingespritzt wird, verwendet wird bzw. werden.
8. Abgasreinigungssystem (1) nach Anspruch 6 oder 7,
dadurch gekennzeichnet, dass
die Steuerung (40) eine Gesamtkraftstoffeinspritzmenge, welche während 1 Zyklus jedes
Zylinders eingespritzt wird, anstelle der Last verwendet.
1. Un procédé de commande d'un système de purification de gaz d'échappement (1) comprenant
un dispositif de purification de gaz d'échappement (12) ayant un dispositif catalyseur
d'oxydation (12a) portant un catalyseur d'oxydation sur le côté amont ou un dispositif
de purification de gaz d'échappement portant un catalyseur d'oxydation dans un passage
d'échappement (11) d'un moteur à combustion interne et un dispositif de commande (40)
pour effectuer une commande de régénération forcée afin de récupérer une capacité
de purification dudit dispositif de purification de gaz d'échappement, dans lequel
lors de la commande de régénération forcée, le dispositif de commande exécute une
commande d'injection multiple afin d'élever une température d'échappement, caractérisé en ce que
dans le cas où ladite commande de régénération forcée est effectuée, une région de
commande est divisée en une région de commande d'injection multiple (Rm), une région
de transition (Rt), et une région de commande d'injection normale (Rn), qui ne nécessite
pas une élévation de température par la commande d'injection multiple, correspondant
à une vitesse de rotation (Ne, Nem) et une charge (Q, Qm) du moteur à combustion interne
(10), la région de commande d'injection multiple (Rm) est amenée à correspondre à
une région de fonctionnement à charge faible/moyenne du moteur à combustion interne
(10), la région de commande d'injection normale (Rn) est amenée à correspondre à une
région de fonctionnement à charge élevée du moteur à combustion interne (10), lors
de ladite commande de régénération forcée, si un état de fonctionnement du moteur
à combustion interne (10) est la région de fonctionnement à charge faible/moyenne,
la commande d'injection multiple est effectuée dans la région de commande d'injection
multiple (Rm), lors de ladite commande de régénération forcée, si un état de fonctionnement
du moteur à combustion interne est l'état de fonctionnement à charge élevée, une commande
d'injection normale est effectuée dans la région de commande d'injection normale,
lors de ladite commande de régénération forcée, si un état de fonctionnement du moteur
à combustion interne est la région de transition, la commande d'injection polycarburant
est effectuée en utilisant des données (Ft) pour une commande d'injection obtenue
par interpolation de données utilisées pour une commande d'injection (Fm) sur la région
de commande d'injection multiple et de données (Fn) utilisées pour une commande d'injection
de la commande d'injection normale sur le côté de région de commande d'injection normale.
2. Le procédé de commande d'un système de purification de gaz d'échappement selon la
revendication 1, caractérisé en ce que l'interpolation dans ladite région de transition (Rt) est réalisée de telle sorte
que s'il y a i = 1 pour I éléments de données F(i) pour une commande d'injection,
sur la base d'une charge Qm à une vitesse de rotation Nem du moteur à combustion interne,
en supposant qu'une charge et des données utilisées pour une commande d'injection
au niveau d'une limite sur le côté de région de commande d'injection multiple à la
vitesse de rotation Nem sont Qml et Fml(i), et qu'une charge et des données utilisées
pour une commande d'injection au niveau d'une limite du côté de région de commande
d'injection normale à la vitesse de rotation Nem sont Qnl et Fnl(i), les données Ft(i)
utilisées pour une commande d'injection calculées par Ft(i) = ((Qnl - Qt) x Fml(i)
+ (Qt - Qml) x Fnl(i)) / (Qnl - Qml) sont définies en tant que données F(i) utilisées
pour une commande d'injection dans ladite région de transition.
3. Le procédé de commande d'un système de purification de gaz d'échappement (1) selon
la revendication 2, caractérisé en ce que, en tant que données F(i) pour une commande d'injection dans ladite région de transition,
l'un ou l'autre élément ou les deux parmi une quantité d'injection et une temporisation
d'injection à chaque étage injecté pendant 1 cycle de chaque cylindre sont utilisées.
4. Le procédé de commande d'un système de purification de gaz d'échappement (1) selon
la revendication 2 ou la revendication 3, caractérisé en ce qu'une quantité totale d'injection de carburant injectée pendant 1 cycle de chaque cylindre
est utilisée à la place de ladite charge.
5. Un système de purification de gaz d'échappement comprenant un dispositif de purification
de gaz d'échappement (12) ayant un dispositif catalyseur d'oxydation (12a) portant
un catalyseur d'oxydation sur le côté amont ou un dispositif de purification de gaz
d'échappement portant un catalyseur d'oxydation dans un passage d'échappement (11)
d'un moteur à combustion interne (10) et un dispositif de commande (40) pour effectuer
une commande de régénération forcée afin de récupérer une capacité de purification
du dispositif de purification de gaz d'échappement, dans lequel lors de la commande
de régénération forcée, le dispositif de commande exécute une commande d'injection
multiple afin d'élever une température d'échappement, caractérisé en ce que dans le cas où ladite commande de régénération forcée est effectuée, une région de
commande est divisée en une région de commande d'injection multiple (Rm), une région
de transition (Rt), et une région de commande d'injection normale (Rn), qui ne nécessite
pas une élévation de température par la commande d'injection multiple, correspondant
à une vitesse de rotation (Ne, Nem) et une charge (Q, Qm) du moteur à combustion interne
(10),
la région de commande d'injection multiple (Rm) est amenée à correspondre à une région
de fonctionnement à charge faible/moyenne du moteur à combustion interne (10), la
région de commande d'injection normale (Rn) est amenée à correspondre à une région
de fonctionnement à charge élevée du moteur à combustion interne (10) lors de ladite
commande de régénération forcée, si un état de fonctionnement du moteur à combustion
interne (10) est la région de fonctionnement à charge faible/moyenne, la commande
d'injection multiple est effectuée dans la région de commande d'injection multiple
(Rm) lors de ladite commande de régénération forcée, si un état de fonctionnement
du moteur à combustion interne est l'état de fonctionnement à charge élevée, une commande
d'injection normale est effectuée dans la région de commande d'injection normale (Rn),
lors de ladite régénération forcée, si un état de fonctionnement du moteur à combustion
interne est la région de transition, une commande d'injection multiple est effectuée
en utilisant des données (Ft) pour une commande d'injection obtenue par interpolation
de données utilisées pour une commande d'injection (Fm) sur le côté de région de commande
d'injection multiple et de données (Fn) utilisées pour une commande d'injection de
la commande d'injection normale sur le côté de région de commande d'injection normale.
6. Le système de purification de gaz d'échappement (1) selon la revendication 5, caractérisé en ce que ledit dispositif de commande (40) exécute l'interpolation dans ladite région de transition
de telle sorte que s'il y a i = 1 pour I éléments de données F(i) pour une commande
d'injection, sur la base d'une charge Qm à une vitesse de rotation Nem du moteur à
combustion interne (10), en supposant qu'une charge et des données utilisées pour
une commande d'injection au niveau d'une limite sur le côté de région de commande
d'injection multiple à la vitesse de rotation Nem sont Qml et Fml(i), et qu'une charge
et des données utilisées pour une commande d'injection au niveau d'une limite sur
le côté de région de commande d'injection normale à la vitesse de rotation Nem sont
Qnl et Fnl(i), les données utilisées pour une commande d'injection Ft(i) calculées
par Ft(i) = ((Qnl - Qt) x Fml(i) + (Qt - Qml) x Fnl(i)) / (Qnl - Qml) sont définies
en tant que données F(i) utilisées pour une commande d'injection dans ladite région
de transition.
7. Le système de purification de gaz d'échappement (1) selon la revendication 6, caractérisé en ce que ledit dispositif de commande (40) emploie, en tant que données F(i) pour une commande
d'injection dans ladite région de transition, l'un ou l'autre élément ou les deux
parmi une quantité d'injection et une temporisation d'injection à chaque étage injecté
pendant 1 cycle de chaque cylindre.
8. Le système de purification de gaz d'échappement (1) selon la revendication 6 ou la
revendication 7,
caractérisé en ce que ledit dispositif de commande (40) utilise une quantité totale d'injection de carburant
injectée pendant 1 cycle de chaque cylindre au lieu de ladite charge.