TECHNOLOGICAL FIELD
[0001] The present invention relates to a sheet member conveyance apparatus and an ink jet
recording apparatus.
BACKGROUND ART
[0002] There have been ink jet recording apparatuses for discharging ink to a sheet member,
such as paper or a resin sheet, to form an image on the sheet member.
[0003] For an ink jet recording apparatus, a sheet member conveyance apparatus for conveying
a sheet member by placing the sheet member on a mounting surface of a conveyance member
that moves along a predetermined movement path (e.g., a conveyance belt that moves
around a predetermined circuit path) is commonly used.
[0004] For such a sheet member conveyance apparatus, there is a technique of fixing a sheet
member by adsorbing the sheet member on a mounting surface of a conveyance member
by sucking air from the side opposite to the mounting surface through vents provided
in the conveyance member. Furthermore, a technique of adsorbing a sheet member on
a mounting surface of a conveyance member while ensuring flatness of the sheet member
on the mounting surface as well as flatness of the mounting surface by supporting
the side opposite to the mounting surface with a flat plate-shaped vent member (e.g.,
porous body) is known (e.g., Patent Document 1 and Patent Document 2). According to
such a technique, it is possible to accurately perform various processes for sheet
members, such as ink discharge, to form a high-quality image.
PRIOR ART DOCUMENT
PATENT DOCUMENT
SUMMARY OF THE INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
[0006] However, pressure loss occurs in the vent member while air is sucked through the
vent member. Therefore, in order to reliably adsorb the sheet member on the mounting
surface when an edge of the sheet member warps and floats on the mounting surface,
suction force must be large enough to compensate pressure loss. There is a problem
that the apparatus is very large or power consumption is increased.
[0007] An object of the present invention is to provide a sheet member conveyance apparatus
and an ink jet recording apparatus capable of more reliably adsorbing a sheet member
on a mounting surface.
MEANS FOR SOLVING PROBLEMS
[0008] To achieve the object, a sheet member conveyance apparatus according to claim 1 includes:
a conveyer which moves a conveyance member in a conveyance direction to convey a sheet
member placed on a mounting surface of the conveyance member;
a ventilation member which is provided on a side opposite to the mounting surface
of the conveyance member along a movement path in the conveyance direction of the
conveyance member, and which ventilates in a direction perpendicular to the mounting
surface;
an air chamber which is provided on the side opposite to the mounting surface of the
conveyance member along the movement path in a range including a region overlapping
with the ventilation member as seen in the direction perpendicular to the mounting
surface, so that ventilation between the air chamber and a mounting surface side of
the conveyance member is maintained through vents provided in the conveyance member;
and
a suction unit which sucks air from the side opposite to the mounting surface of the
conveyance member through the air chamber to adsorb the recording medium P on the
mounting surface of the conveyance member,
wherein
the air chamber comprises:
a first section within a predetermined range in the conveyance direction; and
a second section which is provided downstream from the first section in the conveyance
direction, and which is ventilated along a ventilation path through the vents and
the ventilation member, and
the ventilation member is provided such that, when the suction unit sucks air from
the air chamber, pressure loss in a ventilation path from the mounting surface side
of the conveyance member to the first section is smaller than pressure loss in a ventilation
path from the mounting surface side of the conveyance member to the second section.
[0009] The invention according to claim 2 is the sheet member conveyance apparatus according
to claim 1, wherein
the ventilation member is provided in a range overlapping with the second section
as seen in the direction perpendicular to the mounting surface, and
the first section is ventilated along a ventilation path that does not pass through
the ventilation member.
[0010] The invention according to claim 3 is the sheet member conveyance apparatus according
to claim 1, wherein
the ventilation member is provided in a range overlapping with the first section and
the second section as seen in the direction perpendicular to the mounting surface,
and
the first section is ventilated along a ventilation path through the ventilation member.
[0011] The invention according to claim 4 is the sheet member conveyance apparatus according
to claim 3, wherein
each of a portion of the ventilation member overlapping with the first section and
a portion of the ventilation member overlapping with the second section as seen in
the direction perpendicular to the mounting surface has a flat plate shape, and
a thickness of the portion overlapping with the first section in the direction perpendicular
to the mounting surface is smaller than a thickness of the portion overlapping with
the second section in the direction perpendicular to the mounting surface.
[0012] The invention according to claim 5 is the sheet member conveyance apparatus according
to any one of claims 1 to 4, wherein the ventilation member is constituted by a porous
body.
[0013] The invention according to claim 6 is the sheet member conveyance apparatus according
to claim 3 or 4, wherein
the ventilation member is constituted by a porous body having pores, and
an open ratio of the pores in a cross section parallel to the mounting surface in
the portion overlapping with the first section as seen in the direction perpendicular
to the mounting surface is larger than an open ratio of the pores in the cross section
parallel to the mounting surface in the portion overlapping with the second section
as seen in the direction perpendicular to the mounting surface.
[0014] The invention according to claim 7 is the sheet member conveyance apparatus according
to any one of claims 1 to 4, wherein the ventilation member is constituted by a plate
provided with through holes penetrating in the direction perpendicular to the mounting
surface.
[0015] The invention according to claim 8 is the sheet member conveyance apparatus according
to claim 3 or 4, wherein
the ventilation member is constituted by a plate provided with through holes penetrating
in the direction perpendicular to the mounting surface, and
an open ratio of the through holes in a cross section parallel to the mounting surface
in the portion overlapping with the first section as seen in the direction perpendicular
to the mounting surface is larger than an open ratio of the through holes in the cross
section parallel to the mounting surface in the portion overlapping with the second
section as seen in the direction perpendicular to the mounting surface.
[0016] The invention according to claim 9 is the sheet member conveyance apparatus according
to any one of claims 1 to 8, wherein
the first section of the air chamber occupies a predetermined range from an edge of
the air chamber on an upstream side in the conveyance direction, and
the second section is a section other than the first section.
[0017] The invention according to claim 10 is the sheet member conveyance apparatus according
to claim 9, wherein
the air chamber comprises:
a first sub chamber that constitutes the first section; and
a second sub chamber that constitutes the second section,
ventilation is not directly maintained between the first sub chamber and the second
sub chamber, and
the suction unit sucks air through the first sub chamber and the second sub chamber
respectively.
[0018] The invention according to claim 11 is the sheet member conveyance apparatus according
to claim 10, wherein the suction unit comprises:
a first suction fan that sucks air through the first sub chamber; and
a second suction fan that sucks air through the second sub chamber.
[0019] The invention according to claim 12 is the sheet member conveyance apparatus according
to any one of claims 1 to 11, wherein
the conveyance member is a circular conveyance belt,
an external circumference of the conveyance belt constitutes the mounting surface,
the conveyer moves the conveyance belt along a predetermined circuit path, and
the ventilation member and the air chamber are provided on an internal circumference
side of the conveyance belt.
[0020] The invention according to claim 13 is the sheet member conveyance apparatus according
to any one of claims 1 to 9, wherein
the conveyance member comprises:
a first conveyance belt which is circular and which has an external circumference
that constitutes the mounting surface; and
a second conveyance belt which is circular, which is provided downstream from the
first conveyance belt, and which has an external circumference that constitutes the
mounting surface,
the conveyer moves the first conveyance belt and the second conveyance belt respectively
along predetermined circuit paths to convey the sheet member in the conveyance direction
while passing the sheet member between the first conveyance belt and the second conveyance
belt,
the ventilation member is provided on the internal circumference side of the second
conveyance belt, and
the air chamber is partitioned into:
an upstream chamber which is provided on the internal circumference side of the first
conveyance belt and which includes at least a part of the first section; and
a downstream chamber which is provided on the internal circumference side of the second
conveyance belt and which includes the second section.
[0021] The invention according to claim 14 is the sheet member conveyance apparatus according
to claim 13, wherein
the conveyer moves the first conveyance belt by rotating at least one of first conveyance
rollers around which the first conveyance belt is stretched,
the conveyer moves the second conveyance belt by rotating at least one of second conveyance
rollers around which the second conveyance belt is stretched, and
among the first conveyance rollers, a diameter of a first drive roller closest to
a rear edge of a conveyance path of the sheet member on the first conveyance belt
is smaller than a diameter of a second conveyance roller closest to a front edge of
a conveyance path of the sheet member on the second conveyance belt among the second
conveyance rollers.
[0022] The invention according to claim 15 is an ink jet recording apparatus, comprising:
an ink discharger that discharges ink from a nozzle to the sheet member; and
the sheet member conveyance apparatus according to any one of claims 1 to 14 that
conveys the sheet member on which ink discharged from the nozzle of the ink discharger
has landed.
[0023] The invention according to claim 16 is the ink jet recording apparatus according
to claim 15, wherein
the ink discharger discharges ink that cures in response to provision of predetermined
energy from the nozzle,
the ink jet recording apparatus comprises an energy applier which is provided on a
side opposite to the second section of the air chamber across the conveyance member,
and which gives the predetermined energy to ink that has landed on the sheet member
adsorbed on the mounting surface.
[0024] The invention according to claim 17 is the ink jet recording apparatus according
to claim 15 or 16, wherein
the conveyer comprises:
a first conveyer that is provided with the ventilation member so that the vents constitutes
ventilation paths to the first section and to the second section; and
a second conveyer that conveys the sheet member in the conveyance direction upstream
from the first conveyer in the conveyance direction,
the conveyer moves the sheet member in the conveyance direction while passing the
sheet member between the first conveyer and the second conveyer, and
the ink discharger discharges ink from the nozzle to the sheet member being conveyed
by the second conveyer.
ADVANTAGEOUS EFFECTS OF INVENTION
[0025] According to the present invention, there is an effect that it is possible to more
reliably adsorb a sheet member on a mounting surface.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026]
Fig. 1 is a diagram illustrating a schematic configuration of an ink jet recording
apparatus.
Fig. 2 is a block diagram illustrating a main functional configuration of the ink
jet recording apparatus.
Fig. 3A is a plan view of a support suction unit as seen from an ultraviolet irradiator
side.
Fig. 3B is a cross-sectional view in A-A line of Fig. 3A.
Fig. 4 is a diagram illustrating suction characteristics of direct suction and suction
through a vent member.
Fig. 5A is a cross-sectional view showing a configuration of a support suction unit
according to Modification 1.
Fig. 5B is a cross-sectional view showing a configuration of a support suction unit
according to Modification 1.
Fig. 6A is a cross-sectional view showing a configuration of a support suction unit
according to Modification 2.
Fig. 6B is a cross-sectional view showing a configuration of a support suction unit
according to Modification 2.
Fig. 6C is a cross-sectional view showing a configuration of a support suction unit
according to Modification 2.
Fig. 7 is a cross-sectional view showing a configuration of a support suction unit
according to Modification 3.
Fig. 8 is a plan view showing a configuration of a support suction unit according
to Modification 4.
Fig. 9 is a diagram illustrating a schematic configuration of an ink jet recording
apparatus according to Modification 5.
Fig. 10 is a diagram illustrating a schematic configuration of an ink jet recording
apparatus according to Modification 5.
EMBODIMENTS FOR CARRYING OUT THE INVENTION
[0027] Hereinafter, embodiments of the sheet member conveyance apparatus and the ink jet
recording apparatus of the present invention will be described with reference to the
drawings.
[0028] Fig. 1 is a diagram illustrating a schematic configuration of an ink jet recording
apparatus 1 according to an embodiment of the present invention.
[0029] The ink jet recording apparatus 1 includes a recording medium supplier 10, an image
recorder 20, a fixing unit 30, a recording medium ejector 40, and the like.
[0030] The recording medium supplier 10 includes a mounting tray 11, medium carrier rollers
12 and the like.
[0031] The mounting tray 11 is a plate-shaped member on which various kinds of recording
medium P (sheet member), such as paper, cardboard, corrugated cardboard and a resin
sheet, are piled up. The uppermost recording medium P on the mounting tray is sent
to the image recorder 20 one by one. The mounting tray 11 is movable in the vertical
direction. In accordance with, for example, the total weight of the placed recording
media P, the uppermost recording medium P is kept at a position for sending the recording
medium P to the image recorder 20.
[0032] Medium carrier rollers 12 are rotatable rollers that sandwich the recording medium
P from above and below, and send the uppermost recording medium P mounted on the mounting
tray 11. In this embodiment, the recording medium P is sent in a horizontal direction.
A guide member for aligning the recording medium P to a predetermined position in
a width direction perpendicular to the conveyance direction of the recording medium
P (leftward in Fig. 1) is attached to the medium carrier rollers 12. The medium carrier
rollers 12 send the recording medium P aligned in the width direction to the image
recorder 20.
[0033] The image recorder 20 discharges ink onto the recording medium P passed from the
recording medium supplier 10 to form an image. After ink lands on the recording medium
P to form an image, the recording medium P is sent to the fixing unit 30. The image
recorder 20 comprises a medium conveyer 21 (second conveyer), a support suction unit
22, one or more (in this embodiment, four) print heads 23 that discharge ink (ink
discharger), a press roller 24, and the like. The medium conveyer 21 comprises a conveyance
belt 211, a drive roller 212, a driven roller 213, guide rollers 214, and a tension
roller 215.
[0034] The conveyance belt 211 of the medium conveyer 21 (conveyance member) is an endless
(circular) strip member. A steel belt is used in this embodiment. The steel belt is
made of, for example, stainless steel such as SUS304 and SUS631 or aluminum alloy
having thickness of about 0.3 mm The conveyance belt 211 is provided with vents which
have the same opening shape and which penetrate between the external circumference
and the internal circumference of the conveyance belt 211. Specifically, a large number
(plurality) of circular vents having a diameter of about 0.5 mm are arranged at about
1.4 mm intervals so that the open ratio is about 20%. Air passes between the external
circumference and the internal circumference.
[0035] The conveyance belt 211 bridges between the drive roller 212 and the driven roller
213 (hereinafter, these rollers together are also referred to as conveyance rollers
212, 213). The external circumference on which the recording medium P is mounted (hereinafter,
also referred to as a mounting surface) is movable along a circuit path around the
conveyance rollers 212, 213. Thus, as the drive roller 212 rotates in accordance with
rotation driven by a conveyance motor 65 (Fig. 2), the conveyance belt 211 moves along
the circuit path around the conveyance rollers 212, 213 in accordance with the speed
and the rotation direction of the rotation of the drive roller 212. In this embodiment,
the drive roller 212 rotates counterclockwise on the plane of Fig. 1 so that the conveyance
belt 211 rotates counterclockwise. Thereby a portion of the conveyance belt 211 corresponding
to the conveyance section from the driven roller 213 to the drive roller 212 moves
in the conveyance direction. The recording medium P placed on the mounting surface
of the conveyance belt 211 in the conveyance section is conveyed along the movement
path in the conveyance direction of the conveyance belt 311 as the conveyance belt
311 moves.
[0036] A flat surface (in this embodiment, a horizontal surface) of the support suction
unit 22 (hereinafter referred to as a support surface) supports the internal circumference
of the conveyance belt 211 (the surface that touches the conveyance rollers 212, 213)
in a range within the conveyance section of the conveyance belt 211, the range including
a portion where the mounting surface of the conveyance belt 211 faces an ink discharge
surface of the print heads 23. The support surface of the support suction unit 22
consists of a plate-shaped vent member 223 constituted by a porous body having ventilation.
The support suction unit 22 has a suction fan 62 (Fig. 2) (suction unit) that sucks
air from the internal circumference side of the conveyance belt 211 through the vents
of the conveyance belt 211 and the vent member 223. Thus the recording medium P, which
is placed on the mounting surface of the conveyance belt 211, is adsorbed on the mounting
surface.
[0037] Guide rollers 214 are provided respectively upstream and downstream from the support
suction unit 22 in the conveyance direction. Two guide rollers 214 support the internal
circumference of the conveyance belt 211 outside both edges of the support surface
of the support suction unit 22. The guide rollers 214 respectively support the conveyance
belt 211 at substantially the same height as the support surface of the support suction
unit 22 to guide circumferential movement of the conveyance belt 211.
[0038] The press roller 24 is rotatably provided at a position opposed to the upstream guide
roller 214 across the conveyance belt 211. Upstream in the conveyance direction from
a position on the recording medium P where ink is discharged, the press roller 24
presses down the recording medium P on the conveyance belt 211 at an appropriate pressure
and guide the recording medium P along the conveyance belt 211. Thereby the recording
medium P, which has been sent from the recording medium supplier 10, is prevented
from separating from the conveyance belt 211. Especially, an edge of the recording
medium P is prevented from warping (curling) so that the recording medium P is more
reliably adsorbed. The press roller 24 may be configured such that the distance from
the conveyance surface of the conveyance belt 211 is variable in accordance with the
thickness or the like of the recording medium P to be conveyed.
[0039] In order to give appropriate tension, on the side where the external circumference
of the conveyance belt 211 is not opposed to the print heads 23, the tension roller
215 presses the conveyance belt 211 from the internal circumference side at a position
between the two conveyance rollers 212, 213, that is, in the middle of movement of
the conveyance belt 211 from the drive roller 212 to the driven roller 213. The vertical
position of the tension roller 215 is adjustable at two different positions in the
width direction, for example, at both edges. The tension roller 215 corrects meander
caused by non-uniformity of tension on the conveyance belt 211 applied by the support
suction section 22 and the like. Thereby the conveyance belt 211 and the recording
medium P are properly moved in the conveyance direction.
[0040] The print heads 23 are provided on the side opposite to the support suction unit
22 across the conveyance belt 211. On the side facing the conveyance belt 211, the
print heads 23 have an ink discharge surface provided with nozzle openings. The print
heads 23 discharge ink to the recording medium P which is transferred while being
adsorbed on the mounting surface of the conveyance belt 211 by the support suction
unit 22. Thus ink lands on the recording medium P. The print heads 23 have one or
more recording heads 231 (Fig. 2) in which nozzle openings are provided in a predetermined
arrangement to perform an operation relating to ink discharge from the nozzle openings.
A range in the width direction in which an image is formed on the recording medium
P is within a range in the width direction in which the nozzles of the print heads
23 are arranged. The positions of the print heads 23 are fixed while an image is recorded.
Ink is discharged sequentially on different positions in the conveyance direction
at predetermined intervals (intervals in the conveyance direction) as the recording
medium P is conveyed. Thereby an image is formed in a single-pass manner. The four
print heads 23 are respectively connected to ink tanks (not shown) of colors cyan
(C), magenta (M), yellow (Y) and black (K) to respectively discharge ink of these
CMYK colors. Alternatively, the image recorder 20 may include a print head 23 for
discharging ink other than these four colors, such as orange, green, violet, red,
blue, white, or the like, or transparent ink.
[0041] Ink that changes phase between gel and sol is used as ink discharged from the nozzles
of the print heads 23. Gel is classified as solid while Sol is classified as liquid.
In the present embodiment, ink that has been made gelatinous through heating is discharged
from the nozzles of the print heads 23. After ink lands on the recording medium P,
the ink is cooled down to be gelatinous rapidly, and solidifies on the recording medium
P.
[0042] In the present embodiment, ink that cures under ultraviolet rays (curable material)
is used. Ink that contains a photopolymerizable compound (monomer), a photopolymerization
initiator and a colorant are used as this kind of ink. Among them, photopolymerizable
compound polymerizes through polymerization reaction under ultraviolet rays. Ink cures
through the polymerization. The photopolymerization initiator is a compound that initiates
the above polymerization reaction. The colorant includes a pigment or dye of an ink
color.
[0043] The image recorder 20 sends the recording medium P, on which ink has been discharged
from the print head 23, to the fixing unit 30.
[0044] The fixing unit 30 is provided downstream from the image recorder 20 in the conveyance
direction of the recording medium P, and fixes ink on the recording medium P passed
from the image recorder 20. The fixing unit 30 includes a medium conveyer 31 (first
conveyer), a support suction unit 32, an ultraviolet irradiator 33 (energy provider),
and the like. The medium conveyer 31 has a conveyance belt 311, a drive roller 312,
a driven roller 313, a guide roller 314, and a tension roller 315.
[0045] The configuration of the medium conveyer 31 is the same as that of the medium conveyer
21 of the image recorder 20.
[0046] The configuration of the support suction unit 32 is different from the support suction
unit 22 of the image recorder 20 in that the ventilation member 323 of the porous
body, which constitutes the support surface, is provided in a region excluding a predetermined
range in the edge of the support suction unit 32 on the upstream side in the conveyance
direction. As described later, according to the support suction unit 32 having this
configuration, the recording medium P is reliably adsorbed on the mounting surface
of the conveyance belt 211 even if the recording medium P includes a warp or the like.
Therefore, the fixing unit 30 is not provided with a press roller. The configuration
of the support suction unit 32 will be described in detail later.
[0047] In an irradiation range in the width direction of the conveying belt 311, the ultraviolet
irradiator 33 irradiates the recording medium P with ultraviolet rays, the recording
medium P being conveyed while being adsorbed on the mounting surface of the conveying
belt 311 by the support suction unit 32. Accordingly, ink on the recording medium
P (ink that has landed on the recording medium P) cures to be fixed. Preferably, the
recording medium P mounted on the conveyance belt 311 is irradiated with ultraviolet
rays from the ultraviolet irradiator 33 without large unevenness (variation in intensity).
[0048] The fixing unit 30 sends the recording medium P, on which ink has been fixed, to
the recording medium ejector 40.
[0049] The recording medium P passed from the fixing unit 30 is held on the recording medium
ejector 40 until it is taken out by the user. The recording medium ejector 40 includes
an ejection tray 41 and guide rollers 42. The guide rollers 42 sandwich the recording
medium P, which has been sent from the fixing unit 30, from above and below, conveys
the recording medium P, and put it on the ejection tray 41. In order to carry the
recording medium P from the mounting surface of the conveyance belt 311, the ejection
tray 41 may be set at a position lower than the mounting surface and be vertically
movable in accordance with the amount of the mounted recording medium P.
[0050] As described above, the ink jet recording apparatus 1 has a configuration that, while
the recording medium P is conveyed by the medium conveyers 21, 31, predetermined processing
is performed on the recording medium P by functional configurations of the ink jet
recording apparatus 1 including the medium conveying portions 21, 31, that is, the
image recorder 20 and the fixing unit 30. This configuration shortens the ranges in
which the recording medium P is placed on the conveyance belts 211, 311 of the medium
conveyers 21, 31 respectively. Therefore, it is possible to avoid decrease of accuracy
in the conveyance position of the recording medium P due to expansion, contraction
and uneven speed of the conveyance belts 211, 311. Accordingly, especially the image
recorder 20 discharges ink to a desired position on the recording medium P. Further,
it is possible to avoid problem that heat generated by the ultraviolet irradiation
in the fixing unit 30 is transmitted to the recording medium P in the image recorder
20 so that the temperature of the recording medium P deviates from a proper range
for discharging ink.
[0051] The configuration of the ink jet recording apparatus 1 is not limited to those described
above. For example, a heater that heats the recording medium P to a predetermined
temperature, a medium processor for performing a surface modification process, such
as corona treatment, for the recording medium P, and the like may be provided between
the recording medium supplier 10 and the image recorder 20.
[0052] Fig. 2 is a block diagram illustrating the main functional configuration of the ink
jet recording apparatus 1.
[0053] The ink jet recording apparatus 1 includes a controller 50, support suction units
22, 32 having a suction controller 61 and a suction fan 62, a print head 23 having
a head controller 63 and a recording head 231, a conveyance controller 64, a conveyance
motor 65, an input-output interface 66, a bus 67, and the like. A hardware configuration
of the controller 50 may also be used as the suction controller 61, the head controller
63, or the conveyance controller 64. Alternatively, a dedicated CPU, a memory, a logic
circuit, or the like may be provided separately.
[0054] The controller 50 includes a CPU 51 (Central Processing Unit), a RAM 52 (Random Access
Memory), a ROM 53 (Read Only Memory), and a memory 54.
[0055] The CPU 51 reads the program and setting data stored in the ROM 53 for various control,
stores them in the RAM 52, and execute the program to perform various arithmetic processes.
In addition, the CPU 51 oversees and controls the entire operation of the ink jet
recording apparatus 1.
[0056] The RAM 52 provides the CPU 51 with a memory space for working and stores temporary
data. The RAM 52 may include a non-volatile memory.
[0057] The ROM 53 stores various control programs and setting data executed by the CPU 51.
A rewritable non-volatile memory such as an EEPROM (Electrically Erasable Programmable
Read Only Memory) or a flash memory may be used instead of the ROM 53.
[0058] The memory 54 stores a print job (image recording instruction) input from the external
device 2 through the input-output interface 66 and image data of an image to be recorded
by the print job. As the memory 54, for example, a HDD (Hard Disk Drive) is used.
A DRAM (Dynamic Random Access Memory) or the like may be used together.
[0059] Suction controller 61 rotates the suction fan 62 of the support suction unit 22,
32 at a rotational speed corresponding to the control signal from the controller 50.
[0060] The head controller 63 outputs various control signals and image data to a head driver
in the recording head 231 at appropriate time in accordance with a control signal
from the controller 50. Thereby ink is discharged from the nozzle opening of the recording
head 231.
[0061] The conveyance controller 64, based on a control signal supplied from the controller
50, controls operation of the conveyance motors 65 respectively connected to the medium
carrier roller 12 and the drive rollers 212, 312 to rotate these rollers. Thus the
recording medium P is conveyed at an appropriate speed.
[0062] The input-output interface 66 mediates transmission and reception of data between
the external device 2 and the controller 50. The input-output interface 66 may comprise,
for example, one of various serial interfaces or various parallel interfaces, or a
combination thereof.
[0063] The bus 67 is a path for transmitting and receiving signals between the controller
50 and other configurations.
[0064] The external device 2 is, for example, a personal computer, and supplies print jobs,
image data, etc. to the controller 50 via the input-output interface 66.
[0065] Among the components of the ink jet recording apparatus 1 described above, the medium
conveyers 21, 31, the support suction units 22, 32, the conveyance controller 64,
and the conveyance motors 65 constitute the sheet member conveyance apparatus. The
medium conveyers 21, 31 constitute a conveyer. The present invention may be applied
such that the medium conveyer 31 alone constitutes the conveyer.
[0066] Next, detailed configurations and operations of the support suction unit 32 of the
fixing unit 30 will be described.
[0067] Fig. 3A is a plan view of the support suction unit 32 as seen from the ultraviolet
irradiator 33 side. In Fig. 3A, for facilitation of understanding, each configuration
is shown through the conveyance belt 311, and vents provided in the conveyance belt
311 are omitted.
[0068] Fig. 3B is a cross-sectional view in line A-A of Fig. 3A.
[0069] Support suction unit 32 includes a cuboid housing 321, a ventilation member 323,
a suction fan 62, and the like. The cuboid housing 321 is opened on the side of the
conveyance belt 311. The ventilation member 323 consists of a plate-shaped porous
body that partially closes the open side of the housing 321. The suction fan 62 sucks
air from the housing 321. The open side of the housing 321 is covered with the conveyance
belt 311. Thereby, an air chamber 322 is formed inside the housing 321. The suction
fan 62 sucks air from the air chamber 322 through a suction port 321a opened in a
part of the lower portion of the housing 321.
[0070] The housing 321 is made of a metal plate such as stainless steel or aluminum alloy
having a thickness of some millimeters. The lengths of the housing 321 in the width
direction and in the conveyance direction are appropriately determined in accordance
with the size, shape, and the like of the recording medium P to be conveyed by the
medium conveyer 31. According to the embodiment of Fig. 3, the suction port 321a is
provided in the vicinity of the edge of the bottom surface of the housing 321 on the
upstream side in the conveyance direction. However, the position of the suction port
321a is not limited thereto.
[0071] The ventilation member 323 is a plate-shaped porous body having a thickness of about
5 mm fixed to the housing 321 along the open side of the housing 321 (i.e., along
the movement path of the conveyance belt 311). The ventilation member 323, as seen
in a direction perpendicular to the mounting surface of the conveyance belt 311, is
provided in a range overlapping a second section R2 which corresponds to a range of
the air chamber 322 excluding a first section R1 in a predetermined range at the edge
on the upstream side in the conveyance direction. Therefore, in the first section
R1, the air chamber 322 is not provided with the ventilation member 323, and the upper
side of the housing 321 is opened.
[0072] Since the ventilation member 323 is disposed in this way, in the first section R1,
ventilation between the air chamber 322 and the mounting surface side of the conveyance
belt 311 is maintained along a ventilation path that passes not through the ventilation
member 323 but through the vents 311a of the conveyance belt 311. In the second section
R2, ventilation between the air chamber 322 and the mounting surface side of the conveyance
belt 311 is maintained along a ventilation path through the vents 311a of the conveyance
belt 311 and through the ventilation member 323.
[0073] The length of the first section R1 in the air chamber 322 in the conveyance direction
is not particularly limited as long as it is set to be longer than a length in which
an edge Pc of the recording medium P could warp. This is for sufficiently achieving
effect that the warped edge Pc of the recording medium P is adsorbed on the mounting
surface, which will be described later.
[0074] Preferably, the length of the second section R2 in the air chamber 322 in the conveyance
direction is set at, for example, approximately the length of the recording medium
P in the conveyance direction (based on a standard length, the maximum length, or
the like among various lengths of the recording medium P to be conveyed).
More preferably, the length of the second section R2 in the conveyance direction is
set to be longer than the maximum length of the recording medium P so that the entire
recording medium P is adsorbed within the second section R2. Therefore, usually, the
length of the second section R2 in the conveyance direction is set at a length longer
than the length of the first section R1 in the conveyance direction, and is several
times or more than ten times as long as the length of the first section R1 in the
conveyance direction. The ultraviolet irradiator 33 is disposed on the side opposite
to the second section R2 of the air chamber 322 across the conveyance belt 311 (see
Fig. 1).
[0075] The length of the first section R1 and the second section R2 in the width direction
(i.e., the length of the housing 321 and the ventilation member 323 in the width direction)
is set at a length equal to or longer than the maximum length in the width direction
of the recording medium P to be conveyed.
[0076] The porous body constituting the ventilation member 323 is made by sintering, for
example, resin particles such as polyethylene resin, fluororesin, and polypropylene
resin. Netlike pores spreading three-dimensionally inside the porous body constitute
ventilation paths. This achieves three-dimensional ventilation.
[0077] The frictional resistance between the conveyance belt 311 and the ventilation member
323 constituted by the porous body of the above material is low. Therefore, it is
possible to avoid damage to the conveyance belt 311, and to reduce a load on the conveyance
motor 65. While the conveyance belt 311 slides on the ventilation member 323, wear
powder is hardly generated since the frictional resistance is low as described above.
[0078] The suction fan 62 sucks air from the air chamber 322 through the suction port 321a
with a suction force controlled by the suction controller 61, and discharges air.
Thus a negative pressure is created in the air chamber 322.
[0079] Thus, as shown by a solid arrow in the air chamber 322 in Fig. 3B, air flows vertically
downward toward the suction port 321a through the vents 311a of the conveyance belt
311 in the first section R1. Thus air is discharged out of the housing 321. Hereinafter,
suction of air in the first section R1 not through the ventilation member 323 but
through the vents 311a is also referred to as "direct suction".
[0080] In the second section R2, air flows vertically downward through the vents 311a of
the conveyance belt 311 and through the ventilation member 323. Then air flows toward
the suction port 321a in the direction opposite to the conveyance direction in the
vicinity of the bottom surface of the housing 321. Thus air is discharged out of the
housing 321. Hereinafter, suction of air in the second section R2 through the vents
311a and the ventilation member 323 is also referred to as "suction through the ventilation
member".
[0081] Fig. 4 is a diagram illustrating the suction characteristics of the direct suction
and the suction through the ventilation member.
[0082] In Fig. 4 shows the relation between the direct suction and the suction through the
ventilation member concerning drawing power and adsorption sustainability. The drawing
power is a force for drawing the recording medium P, which is separated from (floating
on) the mounting surface of the conveyance belt 311 by a predetermined distance in
the vertical direction, to the mounting surface. The adsorption sustainability is
a force for keeping an adsorption state by preventing the recording medium P, which
is adsorbed on the mounting surface, from separating from the mounting surface or
from sliding on the mounting surface.
[0083] The "L" in Fig. 4 indicates that the drawing power or the adsorption sustainability
is larger than the "S". As shown in Fig. 4, the drawing power in the direct suction
is larger than that in the suction through the ventilation member. The adsorption
sustainability in the suction through the ventilation member is larger than that in
the direct suction. Reasons will be described below.
[0084] Suction of air by the suction fan 62 causes pressure loss in the vents 311a of the
conveyance belt 311 and in the ventilation member 323. Pressure loss is caused by
loss due to friction between air and walls of an air flow path, contracted flow due
to decrease in an area of a flow path, separation of air flow due to increase in an
area of a flow path, loss at an inlet and an outlet of a flow path, and the like.
[0085] In the support suction unit 32 of the embodiment, the open area and the open ratio
of the vents 311a is large enough with respect to the velocity and viscosity of air.
The length (depth) in the vertical direction is sufficiently small. Therefore, pressure
loss at the vents 311a is very little. On the other hand, since the fine pores in
the porous body of the ventilation member 323 constitute air flow paths, pressure
loss due to various factors described above is larger than that in the vents 311a.
Therefore, pressure loss along the ventilation path through the vents 311a and the
ventilation member 323 in the suction through the ventilation member in the second
section R2 is larger than pressure loss along the ventilation path through the vents
311a in the direct suction in the first section R1 by an amount corresponding to pressure
loss in the ventilation member 323.
[0086] In the first section R1 where pressure loss is small, since air is sucked into the
vent 311a from the mounting surface side of the conveyance belt 311 at a pressure
corresponding approximately to the negative pressure in the air chamber 322, the flow
rate F1 (Fig. 3B) of sucked air on the mounting surface is large. Therefore, the drawing
power for the recording medium P separated from the mounting surface is large.
[0087] On the other hand, in the second section R2 where pressure loss is large, air is
sucked into the vent 311a from the mounting surface side of the conveyance belt 311
by a negative pressure of an absolute value smaller than an absolute value of the
negative pressure in the air chamber 322. Therefore, the flow F2 (Fig. 3B) of air
on the mounting surface is smaller than the flow F1. Accordingly, the drawing power
for the recording medium P separated from the mounting surface is smaller than that
in the first section R1.
[0088] Because of this, as shown in Fig. 4, the drawing power of the direct suction in the
first section R1 is larger than that of the suction through the ventilation member
in the second section R2.
[0089] In the support suction unit 32, even after the recording medium P is adsorbed on
the mounting surface, the region around the recording medium P as seen from a direction
perpendicular to the mounting surface (i.e., both sides of the recording medium P
in the width direction as well as the upstream and downstream sides in the conveyance
direction), air is sucked into the air chamber 322 from the mounting surface side
of the conveyance belt 311.
[0090] During this suction, since pressure loss of the air passing through the vents 311a
of the conveyance belt 311 is very little in the first section R1, difference in the
atmospheric pressure between the air chamber 322 and the area beside the mounting
surface of the conveyance belt 311 hardly occurs. This prevents the effect of the
difference in the atmospheric pressure, that is, facilitation of adsorption and maintenance
of recording medium P on the mounting surface. Thus the adsorption sustainability
decreases.
[0091] On the other hand, since pressure loss of air passing through the vents 311a of the
conveyance belt 311 and the ventilation member 323 is large in the second section
R2, the difference in the atmospheric pressure between the air chamber 322 and the
area beside the mounting surface of the conveyance belt 311 is large (the air pressure
in the air chamber 322 is relatively small). In other words, the ventilation member
323 with large pressure loss seals the upper surface of the air chamber 322 with a
certain degree of airtightness. Since the difference in the atmospheric pressure between
the air chamber 322 and the mounting surface side of the conveyance belt 311 is large,
the recording medium P is strongly pressed against the mounting surface by the difference.
Thus the adsorption sustainability to adsorb and keep the recording medium P on the
mounting surface increases.
[0092] Because of this, as shown in Fig. 4, the adsorption sustainability of the suction
through the ventilation member in the second section R2 is larger than that of the
direct suction in the first section R1.
[0093] In the support suction unit 32 of the embodiment, the first section R1, where the
drawing power is large, is provided upstream in the conveyance direction. Therefore,
even if the edge Pc on the front side of the recording medium P warps (floats on the
mounting surface), it is possible to draw and adsorb the edge Pc on the mounting surface
by the direct suction when the recording medium P is conveyed by the conveyance belt
311 to the first section R1.
[0094] When the recording medium P adsorbed on the mounting surface is conveyed in the conveyance
direction to the second section R2, the recording medium P is adsorbed with a strong
adsorption sustainability by the suction through the ventilation member. Therefore,
the edge Pc of the recording medium P is prevented from floating on the mounting surface
again or sliding on the mounting surface. Thus problems are avoided.
[0095] The controller 50 controls the rotation speed of the suction fan 62 such that the
rotation speed is equal to or more than the minimum rotation speed that achieves a
drawing power large enough to draw and adsorb the warped edge Pc of the recording
medium P. The minimum rotation speed varies in accordance with various parameters
such as the type (thickness, hardness, ventilation, etc.) of the conveyed recording
medium P, the size of an assumed warpage (height from the mounting surface), the width
in the width direction of the recording medium P (i.e., the width of the portion of
the first section R1 not covered by the recording medium P), and the like. Therefore,
the rotational speed of the suction fan 62 is predetermined in accordance with, for
example, each combination of these parameters. Alternatively, an edge Pc of one of
recording media P to be used may be made to warp, and then conveyed. The rotation
speed is set at a speed in which the edge Pc is actually adsorbed.
[0096] On the recording medium P mounted on the mounting surface of the conveyance belt
311 in the fixing unit 30, ink discharged in the image recorder 20 has not cured.
Therefore, if the surface of the recording medium P with a warped edge Pc is pressed
by a press roller, uncured ink on the recording medium P touches the press roller
to distort an image, or the press roller is contaminated with ink. It is unfavorable.
However, according to the configuration of the embodiment, the recording medium P
is adsorbed on the mounting surface and is conveyed to a position facing the ultraviolet
irradiator 33 without such problems.
[0097] In the support suction unit 22 in the image recorder 20, the ventilation member 223
is provided all over the surface of the housing, and the suction through the ventilation
member is performed in the entire support suction unit 22. In a case in which the
edge Pc of the recording medium P warps, the edge Pc is pressed against the mounting
surface by the press roller 24 as described above, and is adsorbed on the mounting
surface. This is because, since ink is not discharged to the recording medium P in
the image recorder 20, the above problems do not happen when the press roller 24 directly
presses the surface of the recording medium P.
[0098] Next, conveyance operation of the recording medium P and recording operation of images
in the ink jet recording apparatus 1 according to the embodiment will be described.
[0099] In the ink jet recording apparatus 1, recording operation of an image begins when
a print job is stored in the memory 54 of the controller 50.
[0100] When the recording operation begins, a control signal is output from the suction
controller 61 to each suction fan 62 of the support suction units 22, 32. Rotation
operation of each suction fan 62 at a predetermined rotational speed begins.
[0101] A control signal is output from the conveyance controller 64 to the conveyance motors
65 respectively connected to the medium carrier rollers 12 and the drive rollers 212,
312. Then supply operation of the recording medium P from the recording medium supplier
10 to the medium conveyer 21 of the image recorder 20 and conveyance operation of
the recording medium P by the medium conveyers 21, 31 begin.
[0102] At an appropriate time in accordance with a position of the recording medium P conveyed
by the medium conveyer 21, the head controller 63 supplies image data of an image
to be recorded and a control signal to each recording head 231 of the print head 23.
Thereby ink is discharged from the nozzle of the print head 23, and an image is recorded
on the recording medium P. At the time of recording the image, the recording medium
P is adsorbed and fixed on the mounting surface of the conveyance belt 211 with a
strong adsorption sustainability by the suction through the ventilation member in
the support suction unit 22. This prevents erroneous recording caused by floating
or vibration of the recording medium P.
[0103] The recording medium P on which ink has been discharged is passed from the medium
conveyer 21 of the image recorder 20 to the medium conveyer 31 of the fixing unit
30. In a case in which the front edge of the recording medium P warps, the recording
medium P is effectively drawn and adsorbed on the mounting portion of the conveyance
belt 311 by the direct suction in a portion of the support suction unit 32 overlapping
with the first section R1 as described above. Then, the recording medium P is conveyed
to a portion overlapping with the second section R2, and the recording medium P is
adsorbed and fixed on the mounting surface of the conveyance belt 211 with a strong
adsorption sustainability by the suction through the ventilation member. The ultraviolet
irradiator 33 performs curing and fixation of ink on the recording medium P in this
state. This prevents erroneous fixation caused by floating or vibration of the recording
medium P.
[0104] After ink is fixed, the recording medium P is ejected to the recording medium ejector
40 by conveyance operation of the medium conveyer 31.
MODIFICATION 1
[0105] Next, Modification 1 of the above embodiment will be described. This modification
and the above embodiment are different in the configuration of the support suction
unit 32.
[0106] Fig. 5A and Fig. 5B are cross-sectional views showing a configuration of the support
suction unit 32 according to the modification.
[0107] According to the support suction unit 32 in Fig. 5A and Fig. 5B, the ventilation
member 323 is provided in a range overlapping with the entire air chamber 322 as seen
in a direction perpendicular to the mounting surface of the conveyance belt 311. Portions
of the ventilation member 323 in Fig. 5A and Fig. 5B overlapping with the first section
R1 and the second section R2 respectively have a flat plate shape. The material, shape
and arrangement of the ventilation member 323 is determined such that pressure loss
in the portion overlapping with the first section R1 is smaller than pressure loss
in the portion overlapping with the second section R2.
[0108] Specifically, in the example in Fig. 5A, the ventilation member 323 consists of a
first portion 3231 and a second portion 3232. The first portion 3231 is provided in
a range overlapping with the first section R1, and is constituted by a porous body
with coarse pores. The second portion 3232 is provided in a range overlapping with
the second section R2, and is constituted by a porous body with pores finer than those
in the first portion 3231. According to the ventilation member 323 in Fig. 5A, the
open ratio of the pores in a cross section parallel to the mounting surface of the
first portion 3231 is larger than the open ratio of the pores in a cross section parallel
to the mounting surface of the second portion 3232. In other words, the porosity of
the porous body of the first portion 3231 is larger than the porosity of the porous
body of the second portion 3232. According to the configuration in Fig. 5A, pressure
loss in the portion overlapping with the first section R1 of the ventilation member
323 is smaller than pressure loss in the portion overlapping with the second section
R2.
[0109] In the ventilation member 323 of the example in Fig. 5B, the thickness in the direction
perpendicular to the mounting surface in the first portion 3233 overlapping with the
first section R1 is smaller than the thickness in the direction perpendicular to the
mounting surface in the second portion 3234 overlapping with the second section R2.
The fineness of the porous body (i.e., the open ratio of the pores in a cross section
parallel to the mounting surface) in each of the first portion 3233 and the second
portion 3234 is the same as that of the porous body constituting the ventilation member
323 of the above embodiment. Also according to the configuration in Fig. 5B, pressure
loss in the portion of the ventilation member 323 overlapping with the first section
R1 is smaller than pressure loss in the portion overlapping with the second section
R2.
[0110] According to the configurations in Fig. 5A and Fig. 5B, the suction through the ventilation
member is performed in both the first section R1 and the second section R2. Pressure
loss in the portion overlapping with the first section R1 is smaller than pressure
loss in the portion overlapping with the second section R2. Therefore, like the above
embodiment, the drawing power is larger in the first section R1 than in the second
section R2 while the adsorption sustainability is larger in the second section R2
than in the first section R1. Thus, also according to the configuration of the modification,
the front edge of the recording medium P is securely adsorbed in the first section
R1 while the recording medium P is adsorbed with a high adsorption sustainability
in the second section R2.
[0111] The first portion and the second portion of the ventilation member 323 may be different
inboth the fineness and the thickness of the pores.
MODIFICATION 2
[0112] Next, Modification 2 of the above embodiment will be described. This modification
and the above embodiment are different in the configuration of the support suction
unit 32.
[0113] Fig. 6A to Fig. 6C are cross-sectional views showing a configuration of the support
suction unit 32 according to the modification.
[0114] According to the support suction unit 32 in Fig. 6A to Fig. 6C, the ventilation member
323 is made of a flat metal plate provided with through holes 323a (323b) penetrating
in the direction perpendicular to the mounting surface. The material of the ventilation
member 323 is not limited to metal. A material which is strong enough to support the
conveyance belt 311 and which has low friction against the conveyance belt 311, such
as resin, may be used.
[0115] The material, shape and arrangement of the ventilation member 323 in Fig. 6A to Fig.
6C is also determined such that pressure loss in the portion overlapping with the
first section R1 is smaller than pressure loss in the portion overlapping with the
second section R2.
[0116] Specifically, in the example in Fig. 6A, the ventilation member 323 made of a metal
plate is provided only in a region overlapping with the second section R2. According
to the configuration of Fig. 6A, similarly to the above embodiment, the direct suction
is performed in the first section R1 while the suction through the ventilation member
is performed in the second section R2. Thus, also according to the configuration in
Fig. 6A, the front edge of the recording medium P is securely adsorbed in the first
section R1 while the recording medium P is adsorbed with a high adsorption sustainability
in the second section R2.
[0117] In the example of Fig. 6B, the ventilation member 323 is provided in a range overlapping
with the entire air chamber 322. According to this ventilation member 323, the open
area of the through holes 323a in the first portion 3235 overlapping with the first
section R1 is larger than the open area of the through holes 323b in the second portion
3236 overlapping with the second section R2. Thus, the open ratio of the through holes
323a in a cross section parallel to the mounting surface in the first portion 3231
is larger than the open ratio of the through holes 323b in a cross section parallel
to the mounting surface in the second portion 3232. Also according to the ventilation
member 323 of this configuration, pressure loss in the portion overlapping with the
first section R1 is smaller than pressure loss in the portion overlapping with the
second section R2.
[0118] Also in the example in Fig. 6C, the ventilation member 323 is provided in a range
overlapping with the entire air chamber 322. The thickness of the ventilation member
323 in the direction perpendicular to the mounting surface in the first portion 3237
overlapping with the first section R1 is smaller than the thickness in the direction
perpendicular to the mounting surface in the second portion 3238 overlapping with
the second section R2. The through holes 323a in the first portion 3237 and the second
portion 3238 have the same open area and the same open ratio. Also according to the
ventilation member 323 of this configuration, pressure loss in the portion overlapping
with the first section R1 is smaller than pressure loss in the portion overlapping
with the second section R2.
[0119] According to the configuration in Fig. 6B and Fig. 6C, the suction through the ventilation
member is performed in both the first section R1 and the second section R2. Pressure
loss in the portion overlapping with the first section R1 is smaller than pressure
loss in the portion overlapping with the second section R2. Therefore, like the above
embodiment, the drawing power is larger in the first section R1 than in the second
section R2 while the adsorption sustainability is larger in the second section R2
than in the first section R1. Thus, also in the configuration of the modification,
the front edge of the recording medium P is securely adsorbed in the first section
R1 while the recording medium P is adsorbed with a high adsorption sustainability
in the second section R2.
[0120] The first portion and the second portion of the ventilation member 323 may be different
in the open area and the open ratio of the through holes as well as the thickness.
MODIFICATION 3
[0121] Next, Modification 3 of the above embodiment will be described. This modification
and the above embodiment are different in the configuration of the support suction
unit 32.
[0122] Fig. 7 is a cross-sectional view showing a configuration of the support suction unit
32 according to the modification.
[0123] According to the support suction unit 32 in Fig. 7, the air chamber 322 is partitioned
into a first sub chamber 3221 constituting the first section R1 and a second sub chamber
3222 constituting the second section R2. The first sub chamber 3221 and the second
sub chamber 3222 are partitioned by a partition 3211 which is welded to be fixed to
the bottom and sides of the housing 321, so that ventilation is not directly performed
between them. Each of the first sub chamber 3221 and the second sub chamber 3222 is
provided with a suction port 321a, and inner air is sucked by an individual suction
fan 62 (the first suction fan and the second suction fan). Rotation operation of each
suction fan 62 is individually controlled by the suction controller 61.
[0124] According to the configuration of the modification, it is possible to separately
adjust the drawing power in the first section R1 and the adsorption sustainability
in the second section R2.
MODIFICATION 4
[0125] Next, Modification 4 of the above embodiment will be described. This modification
and the above embodiment are different in the configuration of the support suction
unit 32.
[0126] Fig. 8 is a plan view showing a configuration of the support suction unit 32 according
to the modification.
[0127] The ventilation member 323 of the support suction unit 32 in Fig. 8 consists of a
first portion 3231 and a second portion 3232. The second portion 3232 is provided
in the vicinity of both edges in the width direction, and is constituted by a porous
body with fine pores. The first portion 3231 is provided in a portion excluding the
vicinity of both edges in the width direction, and is constituted by a porous body
with pores coarser than those in the second portion 3232. According to this configuration,
pressure loss in the vicinity of both edges in the width direction of the second section
R2 is larger than pressure loss in the center in the width direction. As a result,
while the recording medium P is adsorbed on the second section R2, the ventilation
member 323 in the outer portion in the width direction of the recording medium P is
sealed to a high extent. Therefore, the difference in the atmospheric pressure between
the air chamber 322 and the conveyance surface side of the conveyance belt 311 increases
more effectively. Thus power for adsorbing and keeping the recording medium P increases.
MODIFICATION 5
[0128] Next, Modification 5 of the above embodiment will be described. This modification
and the above embodiment are different in that a relay 70 for the recording medium
P is provided between the image recorder 20 and the fixing unit 30.
[0129] Fig. 9 is a diagram illustrating a schematic configuration of the ink jet recording
apparatus 1 according to the modification.
[0130] The ink jet recording apparatus 1 according to the modification includes the relay
70 at a position which is downstream from the image recorder 20 in the conveyance
direction and which is upstream from the fixing unit 30 in the conveyance direction.
The relay 70 adsorbs the recording medium P passed from the image recorder 20 and
conveys it to the fixing unit 30 in the conveyance direction.
[0131] The relay 70 includes a medium conveyer 71 and a support suction unit 72. The medium
conveyer 71 includes a conveyance belt 711 (first conveyance belt), a drive roller
712, a driven roller 713, and a tension roller 715 (first conveyance roller). In this
modification, the medium conveyer 71 of the relay 70 and the medium conveyer 31 of
the fixing unit 30 constitute the first conveyer.
[0132] The configuration of the conveyance belt 711 is substantially the same as that of
the conveyance belt 311 (second conveyance belt) of the fixing unit 30. The configurations
of the drive roller 712, the driven roller 713, and the tension roller 715 are almost
the same as those of the drive roller 312, the driven roller 313, and the tension
roller 315 (second conveyance roller) of the fixing unit 30. However, the diameters
of the drive roller 712 and the driven roller 713 are smaller than the diameters of
the drive roller 312 and the driven roller 313. Therefore, among the first conveyance
rollers in the medium conveyer 71, the diameter of the drive roller 712 closest to
the rear edge e1 of the conveyance path of the recording medium P on the conveyance
belt 711 is smaller than the diameter of the driven roller 313 closest to the front
edge e2 of the conveyance path of the recording medium P on the conveyance belt 311
among the second conveyance rollers in the medium conveyer 31. The conveyance path
of the recording medium P on the conveyance belt 311, 711 refers to a path in which
the recording medium P is conveyed while being placed on the mounting surface of the
conveyance belt 311 and 711. The distance in the conveyance direction between the
drive roller 712 and the driven roller 713 is smaller than the distance in the conveyance
direction between the drive roller 312 and the driven roller 313. Thus the circumferential
length of the conveyance belt 711 is shorter than the circumferential length of the
conveyance belt 311.
[0133] The configuration of the support suction unit 72 is the same as that of the support
suction unit 32 except that the length in the conveyance direction is shorter than
that of the support suction unit 32 and that a member corresponding to the ventilation
member 323 is not provided. Accordingly, the entire support suction unit 72 performs
the direct suction to adsorb the recording medium P on the mounting surface of the
conveyance belt 711. In the modification, the air chamber in the support suction unit
72 constitutes an upstream chamber while the air chamber in the support suction unit
32 constitutes a downstream chamber.
[0134] The relay 70 achieves the following effects. In a case in which the recording medium
P is directly passed from the image recorder 20 to the fixing unit 30, the length
of a section where the recording medium P is not adsorbed is long since the diameters
of the drive roller 212 and the driven roller 313 are large. On the other hand, in
a case in which the conveyance of the recording medium P is relayed by the relay 70,
which includes the drive roller 712 and the driven roller 713 with smaller diameters,
the length of the section where the recording medium P is not adsorbed is short. Even
if an edge of the recording medium P warps, it is possible to reliably draw and adsorb
the edge on the mounting surface of the conveyance belt 711 since the recording medium
P is adsorbed by the direct suction in the relay 70.
[0135] In a case in which the distance between the support suction unit 72 of the relay
70 and the support suction unit 32 of the fixing unit 30 is sufficiently short, the
ventilation member 323 may be provided all over the upper side of the housing 321
in the support suction unit 32 of the fixing unit 30 as shown in Fig. 10. According
to this configuration, in a case in which an edge of the recording medium P warps,
the edge is drawn and adsorbed to the mounting surface of the conveyance belt 711
by the direct suction in the relay 70. Then the recording medium P is passed to the
fixing unit 30 while the warped edge is pressed. Thus the recording medium P is reliably
adsorbed also in the fixing unit 30.
[0136] As described above, the sheet member conveyance apparatus according to the embodiment
includes:
the medium conveyer 31 which conveys the recording medium P by moving the conveyance
belt 311 in a conveyance direction, the recording medium P being placed on a mounting
surface of the conveyance belt 311;
the ventilation member 323 which is provided on a side opposite to the mounting surface
of the conveyance belt 311 along a movement path in the conveyance direction of the
conveyance belt 311, and which ventilates in a direction perpendicular to the mounting
surface;
the air chamber 322 which is provided on the side opposite to the mounting surface
of the conveyance belt 311 along the movement path in a range including a region overlapping
with the ventilation member 323 as seen in the direction perpendicular to the mounting
surface, so that ventilation between the air chamber 322 and the mounting surface
side of the conveyance belt 311 is maintained through the vents 311a of the conveyance
belt 311; and
the suction fan 62 which sucks air from the side opposite to the mounting surface
of the conveyance belt 311 through the air chamber 322 to adsorb the recording medium
P on the mounting surface of the conveyance belt 311.
[0137] The air chamber 322 comprises:
a first section R1 within a predetermined range in the conveyance direction; and
a second section R2 which is provided downstream from the first section R1 in the
conveyance direction, and which is ventilated along the ventilation path through the
vents 311a and the ventilation member 323.
[0138] The ventilation member 323 is provided such that, when the suction fan 62 sucks air
from the air chamber 322, pressure loss in the ventilation path from the mounting
surface side of the conveyance belt 311 to the first section R1 is smaller than pressure
loss from the mounting surface side of the conveyance belt 311 to the second section
R2.
[0139] According to this configuration, in the first section R1, where pressure loss in
the ventilation path is smaller than that in the second section R2, an edge of the
recording medium P, which has been separated from (floating on) the mounting surface
of the conveyance belt 311, is sucked to the mounting surface more strongly than in
the second section R2. Thus, even if a front edge of the recording medium P warps
and floats, the front edge is reliably adsorbed on the mounting surface when the front
edge comes to the first section R1. In the second section R2, where pressure loss
in the ventilation path is larger, the difference in the atmospheric pressure between
the air chamber 322 and the area beside the mounting surface of the conveyance belt
311 is larger than that in the first section R1. Therefore, the recording medium P
is strongly pressed against the mounting surface by the difference in the atmospheric
pressure, and the recording medium P is adsorbed on the mounting surface with a higher
adsorption sustainability. Thus, according to the above configuration, an edge of
the recording medium P is reliably drawn and adsorbed to the mounting surface in the
first section R1 while, in the second section R2 which is downstream from the first
section R1 in the conveyance direction, the recording medium P is adsorbed and kept
on the mounting surface with a high adsorption sustainability.
[0140] The ventilation member 323 is provided in a range overlapping with the second section
R2 as seen in the direction perpendicular to the mounting surface. The first section
R1 in the air chamber 322 is ventilated along a ventilation path that does not pass
through the ventilation member 323. Therefore, pressure loss by the ventilation member
323 does not occur in the first section R1. Pressure loss in the first section R1
is suppressed, and power to draw the recording medium P to the mounting surface is
increased.
[0141] The ventilation member 323 of Modifications 1 and 2 (Fig. 6B and Fig. 6C) is provided
in a range overlapping with the first section R1 and the second section R2 as seen
in the direction perpendicular to the mounting surface. The first section R1 in the
air chamber 322 is ventilated along a ventilation path through the ventilation member
323. Therefore, the ventilation member 323 supports the conveyance belt 311 over the
entire air chamber 322. Accordingly, the mounting surface of the conveyance belt 311
and the recording medium P on the mounting surface are kept flat in a wider range.
[0142] In Modification 1 (Fig. 5B) and Modification 2 (Fig. 6C), each of portions of the
ventilation member 323 overlapping with the first section R1 and the second section
R2 has a flat plate shape. The thickness of the portion overlapping with the first
section R1 in the direction perpendicular to the mounting surface is smaller than
the thickness of the portion overlapping with the second section R2 in the direction
perpendicular to the mounting surface. Therefore, it is easy to make pressure loss
in the ventilation path in the first section R1 smaller than pressure loss in the
ventilation path in the second section R2. Thus the drawing power for the recording
medium P in the first section R1 and the adsorption sustainability in the second section
R2 are increased.
[0143] Since the ventilation member 323 is constituted by the porous body, it is possible
to realize the ventilation member 323 having ventilation while supporting the conveyance
belt 311 with a simple configuration. Since the entire surface of the ventilation
member 323 has ventilation, constant ventilation between the air chamber 322 and the
mounting surface side of the conveyance belt 311 is performed regardless of positions
of the vents 311a corresponding to conveyance of the conveyance belt 311.
[0144] According to the porous body of the ventilation member 323 of Modification 1 (Fig.
5A), the open ratio of pores in a cross section parallel to the mounting surface in
the portion overlapping with the first section R1 is larger than the open ratio of
pores in the cross section parallel to the mounting surface in the portion overlapping
with the second section R2. Therefore, it is possible to make pressure loss in the
ventilation path in the first section R1 smaller than pressure loss in the ventilation
path in the second section R2. Thus the drawing power for the recording medium P in
the first section R1 and the adsorption sustainability in the second section R2 are
increased.
[0145] The ventilation member 323 of Modification 2 is constituted by a plate provided with
through holes 323a (323b) penetrating in the direction perpendicular to the mounting
surface. Thus, it is possible to realize the ventilation member 323 having ventilation
while supporting the conveyance belt 311 with a simple configuration.
[0146] According to the ventilation member 323 of Modification 2 (Fig. 6B), the open ratio
of through holes 323a in the cross section parallel to the mounting surface in the
portion overlapping with the first section R1 is larger than the open ratio of through
holes 323b in the cross section parallel to the mounting surface in the portion overlapping
with the second section R2. Therefore, it is possible to make pressure loss in the
ventilation path in the first section R1 smaller than pressure loss in the ventilation
path in the second section R2. Thus the drawing power for the recording medium P in
the first section R1 and the adsorption sustainability in the second section R2 are
increased.
[0147] The air chamber 322 consists of the first section R1 within the predetermined range
from the edge of the air chamber 322 on the upstream side in the conveyance direction,
and the second section R2 which is the region other than the first section R1. Therefore,
the adsorption state of the recording medium P drawn to the mounting surface in the
first section R1 near the edge of the air chamber 322 on the upstream side in the
conveyance direction is reliably kept in the second section R2 which extends to the
downstream edge of the air chamber 322.
[0148] The air chamber 322 of Modification 3 includes a first sub chamber 3221 that constitutes
the first section R1 and a second sub chamber 3222 that constitutes the second section
R2. Ventilation is not directly performed between the first sub chamber 3221 and the
second sub chamber 3222. The suction fan 62 sucks air through the first sub chamber
3221 and the second sub chamber 3222 respectively. Therefore, the negative pressure
in the second section R2 is easily increased, and thus the absorption sustainability
in the second section R2 is increased.
[0149] The suction fan 62 of Modification 3 includes the first suction fan that sucks air
through the first sub chamber 3221, and the second suction fan that sucks air through
the second sub chamber 3222. Therefore, it is possible to separately adjust the drawing
power in the first section R1 and the adsorption sustainability in the second section
R2.
[0150] The conveyance belt 311 is a circular conveyance belt, and the external circumference
of the circular conveyance belt constitutes the mounting surface. The medium conveyer
31 moves the conveyance belt 311 along a predetermined circuit path. The ventilation
member 323 and the air chamber 322 are provided on the internal circumference side
of the conveyance belt 311. Therefore, the recording medium P is more reliably adsorbed
on the external circumference of the conveyance belt 311 in the medium conveyer 31
that has a simple and compact configuration for rotating the conveyance belt 311.
[0151] The sheet member conveyance apparatus of Modification 5 includes:
a conveyance belt 711 which is circular and has an external circumference that constitutes
a mounting surface; and
a conveyance belt 311 provided downstream from the conveyance belt 711.
[0152] The medium conveyers 71, 31 move the conveyance belt 711 and the conveyance belt
311 along respective predetermined circuit paths to convey the recording medium P
in the conveyance direction while passing the recording medium P between the conveyance
belt 711 and the conveyance belt 311. The ventilation member 323 is provided on the
internal circumference side of the conveyance belt 311.
[0153] The air chamber 322 is partitioned into:
the upstream chamber which is provided on the internal circumference side of the conveyance
belt 711 and which includes at least a part of the first section R1; and
the downstream chamber which is provided on the internal circumference side of the
conveyance belt 311 and which includes the second section R2.
[0154] According to this configuration, in a case in which an edge of the recording medium
P warps, the edge is drawn and adsorbed to the mounting surface of the conveyance
belt 711 on the upstream side. The recording medium P is passed to the conveyance
belt 311 on the downstream side while the edge is pressed to suppress warping. Therefore,
the recording medium P is reliably adsorbed also on the conveyance belt 311.
[0155] The medium conveyer 71 rotates at least one of the first conveyance rollers, around
which the conveyance belt 711 is stretched, to move the conveyance belt 711. The medium
conveyer 31 rotates at least one of the second conveyance rollers, around which the
conveyance belt 311 is stretched, to move the conveyance belt 311. Among the first
conveyance rollers, the diameter of the drive roller 712 closest to the rear edge
e1 of the conveyance path of the recording medium P on the conveyance belt 711 is
smaller than the diameter of the driven roller 313 closest to the front edge e2 of
the conveyance path of the recording medium P on the conveyance belt 311 among the
second conveyance rollers. Therefore, a section where the recording medium P is not
adsorbed is shortened. The recording medium P is more reliably adsorbed on the mounting
surface of the conveyance belt 311 on the downstream side.
[0156] The ink jet recording apparatus 1 in the above embodiment and modifications includes:
the print head 23 that discharges ink from the nozzle to the recording medium P; and
the above sheet member conveyance apparatus that conveys the recording medium P on
which ink discharged from the nozzle of the print head 23 has landed.
[0157] According to this configuration, air is sucked from the air chamber 322 in the first
section R1 to draw and adsorb the recording medium P to the mounting surface. After
the print head 23 discharges ink, the recording medium P is adsorbed on the mounting
surface and is conveyed without contaminating the surface of the recording medium
P.
[0158] The print head 23 discharges ink, which cures in response to the application of ultraviolet
rays, from the nozzle. The ink jet recording apparatus 1 includes the ultraviolet
irradiator 33 which is provided on the side opposite to the second section R2 of the
air chamber 322 across the conveyance belt 311 and which irradiates ink, which has
landed on the recording medium P adsorbed on the mounting surface, with ultraviolet
rays.
[0159] According to this configuration, before ink cures and be fixed, the ink is applied
to the surface of the recording medium P placed on the mounting surface of the conveyance
belt 311. The recording medium P is drawn and adsorbed to the mounting surface by
suction of air from the air chamber 322 in the first section R1. This prevents a problem
that ink on the recording medium P touches other member to disturb an image.
[0160] The conveyer of the sheet member conveyance apparatus includes:
a medium conveyer 31 that is provided with the ventilation member 323 so that the
vents 311a constitute a ventilation path to the first section R1 and to the second
section R2; and
a medium conveyer 21 that conveys the recording medium P in the conveyance direction
on the upstream side of the medium conveyer 31.
[0161] The medium conveyer 21 and the medium conveyer 31 move the recording medium P in
the conveyance direction while passing the recording medium P between the medium conveyer
21 and the medium conveyer 31. The print head 23 discharges ink from the nozzle to
the recording medium P being conveyed by the medium conveyer 21.
[0162] Thus, the recording medium P, on which ink has been discharged by the print head
23, is passed between the medium conveyer 21 and the medium conveyer 31, and the medium
conveyer 31 conveys the recording medium P without contaminating the surface of the
recording medium P.
[0163] The present invention is not limited to the above embodiment and modifications, and
various changes can be made.
[0164] For example, according to the above embodiment and modifications, pressure loss in
the ventilation path changes at two stages in the first section R1 and the second
section R2. However, the invention is not limited thereto. For example, the material,
shape and arrangement of the ventilation member 323 may be determined such that pressure
loss gradually increases toward the downstream side in the conveyance direction. Specifically,
a section where pressure loss is at an intermediate value between pressure losses
in the first section R1 and the second section R2 may be provided between the first
section R1 and the second section R2.
[0165] In the above embodiment and modifications, an example in which the air chamber 322
consists of the single first section R1 and the single second section R2 is given.
However, the invention may have any configuration as long as at least one first section
R1 and at least one second section R2 downstream from the first section R1 in the
conveyance direction are provided. For example, the air chamber 322 may have one first
section R1 and two second sections R2 disposed on both sides of the first section
R1 in the conveyance direction.
[0166] In the above embodiment and modifications, a porous body and a metal plate are used
for the ventilation member 323. However, any material may be used as long as pressure
loss occurs in the ventilation path in the ventilation member 323 when air is sucked
through the ventilation member 323.
[0167] In the above embodiment and modifications, a strip-shaped conveyance belt is given
as an example of the conveyance member. However, the invention is not limited thereto.
[0168] For example, the present invention may be applied to a conveyer that conveys a recording
medium P by rotation of a cylindrical conveyance drum as the conveyance member. According
to this conveyer, the support suction unit (the air chamber and the ventilation member)
fixed to the rotation shaft is provided along a curved surface (internal circumference)
inside the external circumference of the conveyance drum. The rotating drum is provided
with vents. The support suction unit sucks air to adsorb the recording medium P on
the drum surface.
[0169] A mounting member may reciprocate in the conveyance direction in a movement range
including a region above the support suction unit.
[0170] In the above embodiment and modifications, ultraviolet curable ink is given as an
example of ink discharged from the nozzle of the print head 23. However, the invention
is not limited thereto. Various materials that polymerize and cure when certain energy
is given may be used as ink. For example, a thermosetting material that polymerizes
when heated, an electron beam curable material that polymerizes when irradiated with
an electron beam, and the like may be used.
[0171] In the above embodiment and modifications, the ink jet recording apparatus 1 of a
single pass system is given as an example. However, the present invention may be applied
to an ink jet recording apparatus that records an image while scanning with a print
head or a recording head.
[0172] Although some embodiments of the present invention have been described, the scope
of the present invention is not limited to the embodiments described above, but includes
the scope of the invention described in the claims and its equivalent range.
INDUSTRIAL APPLICABILITY
[0173] The present invention can be utilized in a sheet member conveyance apparatus and
an ink jet recording apparatus.
REFERENCE SIGNS LIST
[0174]
- 1
- ink jet recording apparatus
- 2
- external device
- 10
- recording medium supplier
- 20
- image recorder
- 21, 31, 71
- medium conveyer
- 22, 32, 72
- support suction unit
- 23
- print head
- 24
- press roller
- 30
- fixing unit
- 33
- ultraviolet irradiator
- 40
- recording medium ejector
- 50
- controller
- 51
- CPU
- 52
- RAM
- 53
- ROM
- 54
- memory
- 61
- suction controller
- 62
- suction fan
- 63
- head controller
- 64
- conveyance controller
- 65
- conveyance motor
- 66
- input-output interface
- 67
- bus
- 70
- relay
- 211, 311, 711
- conveyance belt
- 212, 312, 712
- drive roller
- 213, 313, 713
- driven roller
- 214, 314
- guide roller
- 215,315,317
- tension roller
- 223, 323
- ventilation member
- 311a
- vent
- 321
- housing
- 321a
- suction port
- 3211
- partition
- 322
- air chamber
- 323a, 323b
- through hole
- 3221
- first sub chamber
- 3222
- second sub chamber
- P
- recording medium
- R1
- first section
- R2
- second section