[0001] The present invention relates to a device for automatically adjusting wire tension
during the various steps of winding in machines for winding electrical coils.
[0002] As is known, the winding of coils for electrical or electromechanical components,
although machines also exist that carry out the winding while keeping the reels still
and moving the wire about them, is generally carried out by placing the reels on spindles
which are actuated so as to rotate the reels about their axis and then feeding the
wire to the reels so that it is progressively wound around them. Usually, in each
coil, the wire is anchored, at the start and at the end of winding, to pins that are
provided on the coil, by winding its ends around such pins.
[0003] In order to obtain a regular and uniform winding, as is required, it is necessary
that the tension of the wire, during the winding, be kept as constant as possible.
[0004] To achieve this aim, special devices are used called "wire stretchers", which comprise,
generally, a supporting structure that has loops and pulleys that define a path for
the wire originating from a distaff/magazine and, along such path, there is usually
a brake, a load cell for detecting the tension of the wire, and a takeup arm that
can rotate, with respect to the supporting structure, about a corresponding axis and
the function of which is to keep the wire under tension thus compensating the varying
demand for wire from the elements that carry out its winding around the reel or the
pins. The takeup arm is connected to springs, the function of which is to oppose the
rotation of the takeup arm when the demand for wire increases, and to a damper, the
function of which is to dampen the oscillations of the takeup arm about its own axis
which are induced by the variations in tension of the wire.
[0005] In essence, in these conventional wire stretchers, the tension of the wire during
its winding is detected by way of the load cells and the braking action performed
by the brake is automatically varied, by way of a feedback control system, as a function
of the value of the tension detected by the load cell compared to the desired tension
value.
[0006] While maintaining a constant tension during the winding of the wire around the reel
when the latter rotates at constant speed does not present particular problems, maintaining
a constant tension in the presence of accelerations and decelerations of the rotation
of the reel is difficult to achieve. The accelerations and decelerations of the rotation
of the reel cause continual oscillations of the takeup arm about its own axis, which
can cause damage to the damper. This problem is particularly felt in winding wires
of relatively large diameter.
[0007] To solve this problem, in Italian Patent no.
1,420,251 or
EP2866236 A1 a device has been proposed which comprises, along the path for the wire, an element
for pushing and braking the wire and which is provided with means of detecting the
rotation of the takeup arm about its own rotation axis with respect to the supporting
structure. In such device, the means of detecting the rotation of the takeup arm are
functionally connected to the pushing and braking element in order to achieve an automatic
adjustment of the degree of thrust or braking applied on the wire as a function of
the detected value of the rotation of the takeup arm about its rotation axis.
[0008] This device, although it makes it possible to obtain fully satisfactory results in
most types of windings that can be carried out, has been found to be susceptible of
improvements with regard to the winding of some types of coils in which the wire is
arranged in multiple superimposed layers and, during the winding, it is necessary
to operate with high accelerations and decelerations. In these operating conditions,
the device described above exhibits difficulty in recovering wire sufficiently rapidly
and therefore the problem arises of so-called "slow turns", i.e. turns of wire that
are not sufficiently tensioned.
[0009] Another device for automatically adjusting wire tension is disclosed in
DE19860608A1.
[0010] The aim of the present invention is to solve the above mentioned drawback, by providing
a device for automatically adjusting wire tension during the various steps of winding
in machines for winding electrical coils which ensures a correct wire tension even
in the presence of high accelerations and decelerations of the wire during winding,
thus avoiding the formation of "slow turns".
[0011] Within this aim, an object of the invention is to provide a device that is capable
of maintaining a constant tension of the wire during the winding even in windings
with multiple layers of turns.
[0012] Another object of the invention is to provide a device that can be provided with
components that are readily available, and that can be produced at low cost.
[0013] A further object of the invention is to provide a device that offers adequate assurances
of safety and reliability of operation.
[0014] This aim and these and other objects which will become better apparent hereinafter
are achieved by a device for automatically adjusting wire tension during the various
steps of winding in machines for winding electrical coils, which comprises a supporting
structure which supports a series of elements that define a path for the wire to be
fed to the coil being wound, along said path being arranged:
- an element for pushing and braking the wire;
- a takeup arm which is supported so that it can rotate by said supporting structure
about an axis and which can rotate about said axis, with respect to said supporting
structure, owing to variations in the tension of the wire;
- means of detecting the tension of the wire;
- further means being provided of detecting the angular position of said takeup arm
about said axis with respect to said supporting structure, said means of detecting
the angular position of said takeup arm being functionally connected to said pushing
and braking element for an automatic adjustment of the degree of thrust or braking
applied to the wire as a function of the detected value of the rotation of said takeup
arm about said axis;
characterized in that the device comprises an actuator which is connected to said
takeup arm and is adapted to vary the angular position of said takeup arm about said
axis, said actuator being functionally connected to said means of detecting the tension
of the wire in order to vary the angular position of said takeup arm as a function
of the tension of the wire detected by said means of detecting the tension of the
wire.
[0015] Further characteristics and advantages of the invention will become better apparent
from the description of a preferred, but not exclusive, embodiment of the device according
to the invention, which is illustrated by way of non-limiting example in the accompanying
drawings wherein:
Figure 1 is a perspective view of the device according to the invention;
Figure 2 is a front elevation view of the device according to the invention;
Figure 3 is a side elevation view of the device according to the invention with some
elements omitted for greater clarity;
Figure 4 schematically illustrates the system of adjustment and control of the tension
of the wire being wound of the device according to the invention.
[0016] With reference to the figures, the device according to the invention, generally designated
by the reference numeral 1, comprises a supporting structure 2 which supports a series
of elements that cooperate with each other to define a path for the wire 3 that has
to be supplied to the reel around which it is to be wound.
[0017] Along this path there are, in particular: an element 4 for pushing and braking the
wire 3, a takeup arm 5, which is supported so that it can rotate about an axis 6 by
the supporting structure 2 and which can rotate about such axis 6, with respect to
the supporting structure 2, by virtue of the variations in tension of the wire 3,
and means of detecting the tension 7 of the wire 3.
[0018] The device in question also comprises means of detecting the angular position 8 of
the takeup arm 5 about its rotation axis 6 with respect to the supporting structure
2. These means of detecting the angular position 8 of the takeup arm 5 are provided
in addition to the means of detecting the tension 7 of the wire 3. The means of detecting
the angular position 8 of the takeup arm 5 are functionally connected to the pushing
and braking element 4 in order to obtain an automatic adjustment of the degree of
thrust or braking, which is applied to the wire 3, as a function of the detected value
of the rotation of the takeup arm 5 about the axis 6.
[0019] According to the invention, the device comprises an actuator 9 which is connected
to the takeup arm 5 and which is adapted to vary the angular position of the takeup
arm 5 about the axis 6; such actuator 9 is functionally connected to the means of
detecting the tension 7 of the wire 3 in order to vary the angular position of the
takeup arm 5 as a function of the tension of the wire 3.
[0020] More specifically, the supporting structure 2, in the embodiment shown, is constituted
by a box-like body 10 which, on one of its faces, supports the series of elements
that are engaged by the wire 3 to be fed to the reel.
[0021] Conveniently, the pushing and braking element 4 comprises a pulley 11 on which the
wire 3 is wound and a motor 12, for example an electric motor of the brushless type,
which actuates the pulley 11 with a torque that is variable and adjustable as a function
of the rotation of the takeup arm 5 detected by the means of detecting the angular
position 8 so as to maintain, substantially constantly, a preset tension of the wire
3.
[0022] The means of detecting the tension 7 of the wire 3 comprise a pair of pulleys 13,
14 with mutually parallel axes, which are engaged in sequence by the wire 3 that is
fed to the reel and which are connected, in a way that is known per se, to a load
cell 15 that constantly detects the tension applied to the wire 3.
[0023] Conveniently, the takeup arm 5 is pivoted, about the axis 6, to the supporting structure
2 by way of a region proximate to one of its ends. At the opposite end of the takeup
arm 5 there is a pulley 16 around which the wire 3 to be fed to the reel engages.
[0024] The end of the takeup arm 5 that lies opposite the end that carries the pulley 16
is connected to elastic means 17 that contrast the rotation of the takeup arm 5 about
the axis 6 in its direction of rotation that causes a reduction of the tension applied
to the wire 3.
[0025] Such elastic means 17 comprise a helical spring 18 which is connected, by way of
an end thereof, to the takeup arm 5 and, by way of the other end thereof, to the supporting
structure 2.
[0026] The actuator 9 is preferably constituted by a piezoelectric linear actuator which
is connected, by way of an end thereof, to the supporting structure 2, and, by way
of the other end thereof, to a region of the takeup arm 5 arranged on the other side
from the region with which the spring 18 engages with respect to the axis 6.
[0027] The actuator 9, according to how it is actuated, has the effect of boosting the action
of the spring 18 or of reducing the action of the spring 18 on the takeup arm 5.
[0028] The means of detecting the angular position 8 of the takeup arm 5 comprise an angular
transducer 19, for example a conventional encoder, which is connected to the takeup
arm 5 by way of a belt connection 20.
[0029] Preferably, the pulley 11 of the pushing and braking element 4 is arranged upstream
of the takeup arm 5 along the advancement direction of the wire 3 during the winding
of the coil.
[0030] Preferably, the means of detecting the tension 7 of the wire 3 are arranged downstream
of the takeup arm 5 along the advancement direction of the wire 3 during the winding
of the coil.
[0031] More specifically, the wire 3 to be wound, originating from a distaff/magazine, upon
entering the device, passes on a transmission pulley 21, then through a pair of cleaning
felts 22, 23, then it winds around the pulley 11 of the pushing and braking element
4, then it engages with a transmission pulley 24, then it winds around the pulley
16 of the takeup arm 5 and, finally, it engages with the pair of pulleys 13, 14 and
with an additional pulley 28 before being conveyed to the reel around which it is
to be wound.
[0032] Conveniently, the means of detecting the tension 7 of the wire 3 are functionally
connected to the actuator 9 by way of a first automatic feedback adjustment loop 25,
conveniently of the electronic type, with a corresponding controller C1 which varies,
by acting on the actuator 9, the force applied by this to the takeup arm 5 as a function
of the tension applied to the wire 3 being wound.
[0033] Conveniently, the means of detecting the angular position 8 of the takeup arm 5 are
functionally connected to the pushing and braking element 4 via a second automatic
feedback adjustment loop 26, conveniently of the electronic type, with a corresponding
controller C2 which varies the degree of thrust or braking applied to the wire 3 being
wound by the pushing and braking element 4 as a consequence of the detection of a
rotation of the takeup arm 5 about its own axis 6 with respect to the supporting structure
2.
[0034] Advantageously, there is a third automatic feedback adjustment loop 27 or adaptive
loop, conveniently of the electronic type, with a corresponding controller C3 which
manages the two automatic feedback adjustment loops 25 and 26. More specifically,
the third automatic feedback adjustment loop 27 adjusts the sensitivity of the first
automatic feedback adjustment loop 25 as a function of the rotation of the takeup
arm 5 about its own axis 6, with respect to the supporting structure 2, detected by
the means of detecting the angular position 8 of the takeup arm 5.
[0035] Operation of the device according to the invention is the following.
[0036] In order to prevent the "slow turn" phenomenon, it is necessary to be able to ensure,
during winding, the following conditions:
- constant tension of the wire 3 during all the winding steps;
- limitation of the rotation of the takeup arm 5 about its own rotation axis 6 with
respect to the supporting structure 2.
[0037] In the device according to the invention, these conditions are met in that, during
the winding of the wire 3, as the working conditions vary, for example owing to variations
of the rotation speed of the coil being wound, owing to variations of the winding
diameter, which increases as the quantity of wire 3 wound increases, owing to variations
of the friction that the wire 3 encounters along its path, caused by the pair of cleaning
felts 22, 23 or by other resistances, the constancy of the tension of the wire 3 is
ensured mainly by the intervention of the first automatic feedback adjustment loop
25 which, by detecting the tension of the wire 3 by way of the load cell 15, keeps
the tension constant by intervening on the takeup arm 5 by way of the actuator 9 which
causes a variation of the force exerted by the takeup arm 5 on the wire 3 being wound.
[0038] The limitation of the rotation of the takeup arm 5 about the axis 6 with respect
to the supporting structure 2 is obtained mainly by way of the second automatic feedback
adjustment loop 26 which, by measuring the angular position of the takeup arm 5 about
the axis 6, makes it possible to have a programmable takeup of the wire 3 in the various
steps of operation of winding the wire 3 onto the reel, such as for example the coupling
of the wire 3 to anchor points on the reel, the actual winding itself, difficult passages
of the wire 3, or variations in the position of the wire guide that directs the wire
3 onto the reel. The second automatic feedback adjustment loop 26 commands the actuation
of the motor 12 as a function of the angular position of the takeup arm 5, making
the motor 12 act as a motor or as a brake according to the working conditions and
then returning the takeup arm 5 to the initial position i.e. to the preset position
that it is desired be maintained.
[0039] The third automatic feedback adjustment loop 27 manages the first and the second
automatic feedback adjustment loop 25 and 26, optimizing their behavior as a function
of the working conditions and of the wire 3.
[0040] In essence, once the working position of the takeup arm 5 is fixed (generally at
half of its angle of possible rotation about the axis 6) the second automatic feedback
adjustment loop 26 ensures the takeup arm 5 is maintained around such position in
all the steps of winding, while the first automatic feedback adjustment loop 25 keeps
the tension of the wire 3 constant by actuating the actuator 9.
[0041] The third automatic feedback adjustment loop 27 intervenes on the angular position
of the takeup arm 5 and on the reactivity of the first automatic feedback adjustment
loop 25 on the basis of the working conditions.
[0042] In consideration of the fact that the objective to be achieved in order to guard
against the phenomenon of "slow turns" is to keep the angular position of the takeup
arm 5 as fixed as possible (usually at the center of the angle of possible rotation
about the axis 6), any deviation of the takeup arm 5 from this preset or desired position
results in a reaction of the first automatic feedback adjustment loop 25. As the deviation
of the position of the takeup arm 5 increases with respect to the preset position,
the third automatic feedback adjustment loop 27 increases the reactivity of the first
automatic feedback adjustment loop 25 so that this intervenes, with the utmost rapidity,
on the actuator 9 which corrects the position of the takeup arm 5, returning it to
the preset position and thus keeping the tension of the wire 3 constant.
[0043] In practice it has been found that the device according to the invention fully achieves
the set aim, in that it makes it possible to keep the wire tension substantially constant
during the various steps of winding the coil, thus obtaining a regular winding of
the wire, and in particular it makes it possible to avoid the occurrence of the phenomenon
of "slow turns", even in the winding of some types of coils with layered turns, for
which the occurrence of this problem would be more likely.
[0044] In practice the materials employed, and the dimensions, may be any according to requirements
and to the state of the art.
[0045] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A device (1)
for automatically adjusting wire tension during the various steps of winding in machines
for winding electrical coils, which comprises a supporting structure (2) which supports
a series of elements that define a path for the wire (3) to be fed to the coil being
wound, along said path being arranged:
- an element (4) for pushing and braking the wire (3);
- a takeup arm (5) which is supported so that it can rotate by said supporting structure
(2) about an axis (6) and which can rotate about said axis (6), with respect to said
supporting structure (2), owing to variations in the tension of the wire (3);
- means of detecting the tension (7) of the wire (3);
- further means (8) being provided of detecting the angular position of said takeup
arm (5) about said axis (6) with respect to said supporting structure (2), said means
of detecting the angular position (8) of said takeup arm (5) being functionally connected
to said pushing and braking element (4) for an automatic adjustment of the degree
of thrust or braking applied to the wire (3) as a function of the detected value of
the rotation of said takeup arm (5) about said axis (6);
characterized in that the device (1) comprises an actuator (9) which is connected to said takeup arm (5)
and is adapted to vary the angular position of said takeup arm (5) about said axis
(6), said actuator (9) being functionally connected to said means of detecting the
tension (7) of the wire (3) in order to vary the angular position of said takeup arm
(5) as a function of the tension of the wire (3) detected by said means of detecting
the tension (7) of the wire (3).
2. The device according to claim 1, characterized in that said means of detecting the tension (7) of the wire (3) are functionally connected
to said actuator (9) by way of a first automatic feedback adjustment loop (25) in
order to vary the force applied by said actuator (9) to said takeup arm (5) as a function
of the tension applied to the wire (3) being wound.
3. The device according to claim 2 , characterized in that said means of detecting the angular position (8) of said takeup arm (5) are functionally
connected to said pushing and braking element (4) via a second automatic feedback
adjustment loop (26) in order to vary the degree of thrust or braking applied to the
wire (3) by said pushing and braking element (4) as a consequence of the detection
of a rotation of said takeup arm (5) about its own axis (6) with respect to said supporting
structure (2).
4. The device according to claim 3, characterized in that it comprises a third automatic feedback adjustment loop (27), which connects said
means of detecting the angular position (8) of said takeup arm (5) to said first automatic
feedback adjustment loop (25) in order to vary the sensitivity of said first automatic
feedback adjustment loop (25) as a function of the rotation of said takeup arm (5)
about said axis (6) with respect to said supporting structure (2).
5. The device according to one or more of the preceding claims, characterized in that said means of detecting the tension (7) of the wire (3) are arranged downstream of
said takeup arm (5) along the advancement direction of the wire (3) during the winding
of the coil.
6. The device according to one or more of the preceding claims, characterized in that said pushing and braking element (4) is arranged upstream of said takeup arm (5)
along the advancement direction of the wire (3) during the winding of the coil.
7. The device according to one or more of the preceding claims, characterized in that said pushing and braking element (4) comprises a pulley (11) on which the wire (3)
is wound and a motor (12) which actuates said pulley (11) with a torque that can vary
as a function of the rotation of said takeup arm (5) about said axis (6) which is
detected by said means of detecting the angular position (8) of said takeup arm (5).
8. The device according to one or more of the preceding claims, characterized in that said means of detecting the angular position (8) of said takeup arm (5) about said
axis (9) comprise an angular transducer (19).
9. The device according to one or more of the preceding claims, characterized in that said actuator (9) is constituted by a piezoelectric linear actuator.
10. The device according to one or more of the preceding claims, characterized in that it comprises elastic means (17) which contrast the rotation of said takeup arm (5)
about its own axis (6) with respect to said supporting structure (2) in the direction
of rotation that reduces the tension of the wire (3).
11. The device according to claim 10, characterized in that said actuator (9) acts on said takeup arm (5) in agreement with or in contrast with
the action of said elastic means (17).
1. Eine Vorrichtung (1) für automatische Drahtspannungsanpassung während der verschiedenen
Stufen der Wicklung in Maschinen zum Wickeln elektrischer Spulen, die eine tragende
Struktur (2) umfasst, welche eine Reihe von Elementen trägt, die einen Pfad für den
Draht (3) bestimmen, der der Spule, die gewickelt wird, zugeführt werden soll; wobei
entlang dem Pfad Folgendes angeordnet ist:
- ein Element (4) zum Schieben und Abbremsen des Drahts (3) ;
- ein Aufnahmearm (5), der von der tragenden Struktur (2) so getragen ist, dass er
sich um eine Achse (6) drehen kann, und der sich aufgrund von Veränderungen in der
Spannung des Drahts (3) mit Bezug auf die tragende Struktur (2) um die Achse (6) drehen
kann;
- Mittel zur Erfassung der Spannung (7) des Drahts (3);
- wobei weitere Mittel (8) bereitgestellt sind zur Erfassung der Winkelposition des
Aufnahmearms (5) um die Achse (6) im Verhältnis zu der tragenden Struktur (2); wobei
die Mittel (8) zur Erfassung der Winkelposition des Aufnahmearms (5) funktional mit
dem Schub- und Bremselement (4) verbunden sind zur automatischen Anpassung des Grades
an Schub oder Bremsung, der an den Draht (3) angelegt wird, in Abhängigkeit vom erfassten
Wert der Drehung des Aufnahmearms (5) um die Achse (6);
dadurch gekennzeichnet, dass die Vorrichtung (1) ein Antriebselement (9) umfasst, welches mit dem Aufnahmearm
(5) verbunden und ausgebildet ist, um die Winkelposition des Aufnahmearms (5) um die
Achse (6) zu verändern, wobei das Antriebselement (9) funktional mit den Mitteln zur
Erfassung der Spannung (7) des Drahts (3) verbunden ist, um die Winkelposition des
Aufnahmearms (5) in Abhängigkeit von der Spannung des Drahts (3), die von den Mitteln
zur Erfassung der Spannung (7) des Drahts (3) erfasst wird, zu verändern.
2. Die Vorrichtung gemäß Anspruch 1, dadurch gekennzeichnet, dass die Mittel zur Erfassung der Spannung (7) des Drahts (3) über einen ersten automatischen
Anpassungs-Regelkreis (25) funktional mit dem Antriebselement (9) verbunden sind,
um die Kraft, die von dem Antriebselement (9) auf den Aufnahmearm (5) ausgeübt wird,
in Abhängigkeit von der Spannung, die auf den Draht (3), der gewickelt wird, ausgeübt
wird, zu verändern.
3. Die Vorrichtung gemäß Anspruch 2, dadurch gekennzeichnet, dass die Mittel (8) zur Erfassung der Winkelposition des Aufnahmearms (5) funktional über
einen zweiten automatischen Anpassungs-Regelkreis (26) mit dem Schub- und Bremselement
(4) verbunden sind, um den Grad des Schubs oder der Bremsung, der von dem Schub- und
Bremselement (4) an den Draht (3) angelegt wird, infolge der Erfassung einer Drehung
des Aufnahmearms (5) um seine eigene Achse (6) mit Bezug auf die tragende Struktur
(2) zu verändern.
4. Die Vorrichtung gemäß Anspruch 3, dadurch gekennzeichnet, dass sie einen dritten automatischen Anpassungs-Regelkreis (27) umfasst, welcher die Mittel
(8) zur Erfassung der Winkelposition des Aufnahmearms (5) mit dem ersten automatischen
Anpassungs-Regelkreis (25) verbindet, um die Empfindlichkeit des ersten automatischen
Anpassungs-Regelkreises (25) in Abhängigkeit von der Drehung des Aufnahmearms (5)
um die Achse (6) mit Bezug auf die tragende Struktur (2) zu verändern.
5. Die Vorrichtung gemäß einem oder mehreren der obigen Ansprüche, dadurch gekennzeichnet, dass die Mittel zur Erfassung der Spannung (7) des Drahts (3) in der Vorschubrichtung
des Drahts (3) während des Wickelns der Spule stromabwärts von dem Aufnahmearm (5)
angeordnet sind.
6. Die Vorrichtung gemäß einem oder mehreren der obigen Ansprüche, dadurch gekennzeichnet, dass das Schub- und Bremselement (4) in der Vorschubrichtung des Drahts (3) während des
Wickelns der Spule stromaufwärts von dem Aufnahmearm (5) angeordnet ist.
7. Die Vorrichtung gemäß einem oder mehreren der obigen Ansprüche, dadurch gekennzeichnet, dass das Schub- und Bremselement (4) eine Riemenscheibe (11) umfasst, auf welche der Draht
(3) gewickelt ist, und einen Motor (12), der die Riemenscheibe (11) mit einem Drehmoment
antreibt, das in Abhängigkeit von der Drehung des Aufnahmearms (5) um die Achse (6),
die von den Mitteln (8) zur Erfassung der Winkelposition des Aufnahmearms (5) erfasst
wird, variieren kann.
8. Die Vorrichtung gemäß einem oder mehreren der obigen Ansprüche, dadurch gekennzeichnet, dass die Mittel (8) zur Erfassung der Winkelposition des Aufnahmearms (5) um die Achse
(9) einen Winkelaufnehmer (19) umfassen.
9. Die Vorrichtung gemäß einem oder mehreren der obigen Ansprüche, dadurch gekennzeichnet, dass das Antriebselement (9) aus einem piezoelektrischen Linearaktor besteht.
10. Die Vorrichtung gemäß einem oder mehreren der obigen Ansprüche, dadurch gekennzeichnet, dass sie elastische Mittel (17) umfasst, die der Drehung des Aufnahmearms (5) um seine
eigene Achse (6) mit Bezug auf die tragende Struktur (2) in die Drehrichtung, welche
die Spannung des Drahts (3) vermindert, entgegenwirken.
11. Die Vorrichtung gemäß Anspruch 10, dadurch gekennzeichnet, dass das Antriebselement (9) auf den Aufnahmearm (5) in Übereinstimmung mit oder entgegen
der Wirkung der elastischen Mittel (17) einwirkt.
1. Dispositif (1) pour régler automatiquement une tension de fil pendant les diverses
étapes d'enroulement dans des machines destinées à enrouler des bobines électriques,
qui comporte une structure de support (2) qui supporte une série d'éléments qui définissent
un trajet pour le fil (3) devant être acheminé jusqu'à la bobine en cours d'enroulement,
le long du trajet étant agencés :
- un élément (4) pour pousser et freiner le fil (3),
- un bras de tension (5) qui est supporté de sorte qu'il peut être mis en rotation
par ladite structure de support (2) autour d'un axe (6) et qui peut tourner autour
dudit axe (6), par rapport à ladite structure de support (2), en raison de variations
de la tension du fil (3),
- des moyens de détection de la tension (7) du fil (3),
- des moyens supplémentaires (8) étant prévus pour détecter la position angulaire
dudit bras d'enroulement (5) autour dudit axe (6) par rapport à ladite structure de
support (2), lesdits moyens de détection de la position angulaire (8) dudit bras d'enroulement
(5) étant fonctionnellement reliés audit élément de poussée et de freinage (4) pour
un réglage automatique du degré de poussée ou de freinage appliqué au fil (3) en fonction
de la valeur détectée de la rotation dudit bras d'enroulement (5) autour dudit axe
(6),
caractérisé en ce que le dispositif (1) comporte un actionneur (9) qui est relié audit bras d'enroulement
(5) et est adapté pour faire varier la position angulaire dudit bras d'enroulement
(5) autour dudit axe (6), ledit actionneur (9) étant fonctionnellement relié auxdits
moyens de détection de la tension (7) du fil (3) afin de faire varier la position
angulaire dudit bras d'enroulement (5) en fonction de la tension du fil (3) détectée
par lesdits moyens de détection de la tension (7) du fil (3) .
2. Dispositif selon la revendication 1, caractérisé en ce que lesdits moyens de détection de la tension (7) du fil (3) sont fonctionnellement reliés
audit actionneur (9) au moyen d'une première boucle asservie de réglage automatique
(25) afin de faire varier la force appliquée par ledit actionneur (9) audit bras d'enroulement
(5) en fonction de la tension appliquée au fil (3) en cours d'enroulement.
3. Dispositif selon la revendication 2, caractérisé en ce que lesdits moyens de détection de la position angulaire (8) dudit bras de réception
(5) sont fonctionnellement reliés audit élément de poussée et de freinage (4) via
une deuxième boucle asservie de réglage automatique (26) afin de faire varier le degré
de poussée ou de freinage appliqué au fil (3) par ledit élément de poussée et de freinage
(4) en conséquence de la détection d'une rotation dudit bras de tension (5) autour
de son axe propre (6) par rapport à ladite structure de support (2) .
4. Dispositif selon la revendication 3, caractérisé en ce qu'il comporte une troisième boucle asservie de réglage automatique (27), qui relie lesdits
moyens de détection de la position angulaire (8) dudit bras de tension (5) à ladite
première boucle asservie de réglage automatique (25) afin de faire varier la sensibilité
de ladite première boucle asservie de réglage automatique (25) en fonction de la rotation
dudit bras de tension (5) autour dudit axe (6) par rapport à ladite structure de support
(2).
5. Dispositif selon une ou plusieurs des revendications précédentes, caractérisé en ce que lesdits moyens de détection de la tension (7) du fil (3) sont agencés en aval dudit
bras de tension (5) le long de la direction d'avance du fil (3) pendant l'enroulement
de la bobine.
6. Dispositif selon une ou plusieurs des revendications précédentes, caractérisé en ce que ledit élément de poussée et de freinage (4) est agencé en amont dudit bras de tension
(5) le long de la direction d'avance du fil (3) pendant l'enroulement de la bobine.
7. Dispositif selon une ou plusieurs des revendications précédentes, caractérisé en ce que ledit élément de poussée et de freinage (4) comporte une poulie (11) sur laquelle
le fil (3) est enroulé et un moteur (12) qui actionne ladite poulie (11) avec un couple
qui peut varier en fonction de la rotation dudit bras de tension (5) autour dudit
axe (6) qui est détecté par lesdits moyens de détection de la position angulaire (8)
dudit bras de tension (5).
8. Dispositif selon une ou plusieurs des revendications précédentes, caractérisé en ce que lesdits moyens de détection de la position angulaire (8) dudit bras de tension (5)
autour dudit axe (6) comportent un transducteur d'angle (19).
9. Dispositif selon une ou plusieurs des revendications précédentes, caractérisé en ce que ledit actionneur (9) est constitué d'un actionneur piézoélectrique linéaire.
10. Dispositif selon une ou plusieurs des revendications précédentes, caractérisé en ce qu'il comporte des moyens élastiques (17) qui s'opposent à la rotation dudit bras de
tension (5) autour de son axe propre (6) par rapport à ladite structure de support
(2) dans le sens de rotation qui réduit la tension du fil (3).
11. Dispositif selon la revendication 10, caractérisé en ce que ledit actionneur (9) agit sur ledit bras de tension (5) en concordance avec l'action
desdits moyens élastiques (17) ou en opposition à celle-ci.